Genie Z 60-34 Manual de Peças

Parts Manual Part No.
102499
Rev D
Refer to inside cover for additional serial number information October 2006
(from serial number 4551)

October 2006
Technical Publications Serial Number Information

Genie Industries has endeavored to deliver the highest Genie Industries offers the following Parts Manuals for
degree of accuracy possible. However, continuous these models:
improvement of our products is a Genie policy.
Therefore, product specifications are subject to change Title Part No.
without notice.
Genie Z-60/34 Parts Manual
Readers are encouraged to notify Genie of errors and (before serial number 1090) .................................. 30103
send in suggestions for improvement. All
communications will be carefully considered for future Genie Z-60/34 Parts Manual
printings of this and all other manuals. (from serial number 1090 to 4000) ........................ 65440
Genie Z-60/34 Parts Manual

(from serial number 4001 to 4550) ........................ 75859
Contact Us: Copyright © 1993 by Genie Industries
102499 Rev D October 2006

www.genieindustries.com Fourth Edition, Fourth Printing
e-mail: techsup@genieind.com
"Genie" and "Z" are registered trademarks of
Genie Industries in the USA and many other
countries.
Printed on recycled paper
Printed in U.S.A.
ii Z-60/34 Part No. 102499

October 2006
How To Read Your Serial Number
Model: Z-60/34
Serial number: Z6006-12345
Model year: 2006 Manufacture date: 01/05/06
Electrical schematic number: ES0423
Machine unladen weight:
Rated work load (including occupants): 500 lb / 227 kg

Maximum number of platfrm occupants: 2
Maximum allowable side force : 150 lb / 670 N
Maximum allowable inclination of the chassis:
0 deg Z60 06 - 12345
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 60 ft 4 in/ 18.3 m
Model Sequence
Maximum platform reach : 34 ft / 10.4 m number
Gradeability: N/A
Country of manufacture: USA Model year
This machine complies with:
ANSI A92.5
CAN B.354.4
Genie Industries
18340 NE 76th Street
Redmond, WA 98052 Serial label
(located on back
USA of tank side
bulkhead)
Serial number OR
(stamped on chassis)
(located on ground
control box)
PN - 77055
Part No. 102499 Z-60/34 iii

October 2006
This page intentionally left blank.
iv Z-60/34 Part No. 102499

October 2006
Table of Contents
300 • Turntable Components, Continued

This manual is updated frequently. Each parts
303.1 B Function Manifold and Auxiliary
figure listed below has a figure number and a
Power Unit Installation
revision letter. If a figure is updated with new
information, the revision letter or ‘Rev’ is 304.1 C Turntable Rotation and Hydraulic
updated (example: from Rev A to Rev B). Rotary Coupler Installation
305.1 D Ground Controls - View 1
Figure Rev Description
101.1 B Decals 306.1 C Ground Controls - View 2
If you have a printed manual, you can keep it 307.1 B Ground Controls - View 3
up to date by downloading new figures from the 308.1 B Turntable Covers
Genie website at www.genieindustries.com.
309.1 A Turntable Counterweight
400 • Engine Components
How To Read Your Serial Number .......................... iii
401.1 D Perkins 404-22 Engine - View 1
Parts Stocking List ................................................ vii
402.1 A Perkins 404C-22 Engine - View 2
How To Order Parts .................................................. x
403.1 A Deutz F4L 1011F Engine - View 1
Order Form .............................................................. xi
(before serial number 4608)
404.1 A Deutz F4L 1011F Engine - View 2
Electronic Version (before serial number 4608)
Click on the figure description below to view 405.1 B Deutz F4L 1011F Engine - View 3
the figure. (before serial number 4608)
406.1 B Deutz F3L 2011F Engine - View 1
100 • Decals (after serial number 4607)
101.1 F Decals with Words 407.1 E Deutz F3L 2011F Engine - View 2
(after serial number 4607)
102.1 G Decals with Symbols
408.1 D Ford LRG-425 EFI Engine - View 1
200 • Drive Chassis Components (before serial number 6316)
201.1 A Steer Axle Linkage, 409.1 D Ford LRG-425 EFI Engine - View 2
Oscillate Models (2WD, 4WD) (before serial number 6316)
202.1 A 2WD Steer Axle Linkage, 410.1 D Ford LRG-425 EFI Engine - View 3
Non-oscillate Models (before serial number 6316)
203.1 C Non-steer Axle 411.1 A Ford DSG-423 EFI Engine - View 1
204.1 B 2WD Steer Axle - Wheels and Hubs (after serial number 6315)
205.1 B 4WD Steer Axle - Wheels and Hubs 412.1 A Ford DSG-423 EFI Engine - View 2
206.1 B 2WD Hub - Steer Axle
413.1 A Ford DSG-423 EFI Engine - View 3
207.1 A 2WD and 4WD Drive Hub (after serial number 6315)
300 • Turntable Components 414.1 A Ford DSG-423 EFI Engine - View 4
301.1 E Hydraulic and Fuel Tanks - (after serial number 6315)
Gasoline/LPG Models Table of Contents continues on the next page.
302.1 D Hydraulic and Fuel Tanks -
Diesel Models
Part No. 102499 Z-60/34 v

October 2006
Table of Contents
500 • Boom Components 700 • Hydraulic Components, Continued

501.1 C Secondary Boom - View 1 712.1 D Hydraulic Hoses and Fittings -
Turntable
502.1 B Secondary Boom - View 2
713.1 B Hydraulic Hoses and Fittings -
503.1 A Upper Pivot
Boom
504.1 A Upper Pivot and
714.1 A Hydraulic Hose and Fitting
Primary Boom Rests
Cross-reference
505.1 C Primary and Extension Booms
800 • Accessories
506.1 C Cable Track
801.1 D Alarm and Beacon Package,
Driving Lights
506.2 C Cable Track
802.1 E Platform Options
803.1 C Ground and Platform Control Box
507.1 C Jib Boom and Platform Rotator
Covers
600 • Platform Components
804.1 C Platform Overload -
601.1 B Platform Installation - View 1 European Models
602.1 C Platform Installation - View 2 805.1 E Platform Half-mesh and Pipe Cradle
603.1 D Platform Controls - View 1 806.1 A Air Line to Platform
604.1 A Platform Controls - View 2 807.1 B Cold Start Package
605.1 A Joystick Controllers, 808.1 A Generator Option
Single-axis and Multi-axis
700 • Hydraulic Components Generator
701.1 A 2WD Traction Manifold 810.1 B Hydraulic Oil Cooler
702.1 A 4WD Traction Manifold 811.1 A Gauge Option
703.1 B Two-Speed/Brake Manifold 812.1 B Panel Cradle
704.1 D Function Manifold 813.1 B Welder Option,
Chassis Components - View 1
705.1 C Jib Select and Platform Rotate
Manifolds 814.1 D Welder Option,
Platform Components - View 2
706.1 A Hydraulic Pumps
815.1 B Welder Option,
707.1 B Oscillate Control Valve
Hoses and Fittings - View 3
707.2 A Oscillate Control Valve
Arctic Hose Option
817.1 B Hostile Environment Package -
708.1 B 2WD Drive System
View 1
709.1 C 2WD Drive Oscillate System
818.1 A Hostile Environment Package -
View 2
709.2 A 2WD Drive Oscillate System
819.1 A Hostile Environment -
Engine Air Pre-cleaners
820.1 A Second LPG Carrier Option
711.1 B 4WD Drive Oscillate System
vi Z-60/34 Part No. 102499

October 2006
Parts Stocking List
Ford DSG-423 EFI Models

Required Parts (after serial number 6315):
Description Part No.
The following parts are required to perform
maintenance procedures as outlined in the Fuel Pre-Filter ...................................................... 52761
Genie Z-60/34 Service Manual. Fuel Pressure Regulator/Filter ........................... 119491
Perkins 404-22 Models: Engine Oil Filter ................................................. 119139
Description Part No. Air Filter Element ................................................. 77295
Air Filter Element ................................................. 62420 Serpentine Belt .................................................. 119138
Fuel/water Separator Element ............................. 62433 PCV Valve .......................................................... 119474
Engine Oil Filter ................................................... 94762 Spark Plug ......................................................... 119467
V-belt .................................................................... 89765 Spark Plug (pack of 4) ....................................... 119495
Deutz F4L-1011 Models
(before serial number 4608): Recommended Parts
Air Filter ................................................................ 62420
Genie Gray Paint, 12 Ounce (355ml) Aerosol ....... 1268
Fuel/water Separator Element ............................. 29560
Genie Blue Paint, 12 Ounce (355ml) Aerosol ........ 1484
Engine Oil Filter ................................................... 49924
Genie Blue Paint, 1 gallon (3.78 liters) ................ 32150
V-belt .................................................................... 32698
Genie Gray Paint, 1 gallon (3.78 liters) ............... 32151
Deutz F3L-2011 Models
(after serial number 4607): Parts Stocking List continues on the next page.
Air Filter ................................................................ 62420
Fuel/water Separator Element ............................. 29560
V-belt .................................................................... 32698
Ford LRG-425 EFI Models
(before serial number 6316):
Fuel Pre-Filter ...................................................... 52179
Fuel Pressure Regulator/Filter ............................. 58967
Air Filter Element ................................................. 77295
Serpentine Belt .................................................... 52580
PCV Valve ............................................................ 33957
Spark Plug (pack of 4) ....................................... 106490
Part No. 102499 Z-60/34 vii

October 2006
Parts Stocking List
Manuals
Genie Industries offers the following support
documents for these models:
Title Part No.
Genie Z-60/34
Operator's Manual
(before serial number 4001) ................................ 82258
Genie Z-60/34
Operator's Manual
(from serial number 4001 to 5709) ...................... 82579
Genie Z-60/34
Operator's Manual
(after serial number 5709) ............................... 1000209
Genie Z-60/34
Service Manual
(before serial number 1090) ................................ 30105
Genie Z-60/34
Service Manual
(from serial number 1090 to 4000) ...................... 52856
Genie Z-60/34
Service Manual
(after serial number 4000) ................................... 75861
EMI Safety Manual ............................................... 27581
Manual of Responsibilities
ANSI A92.5 .......................................................... 31779
viii Z-60/34 Part No. 102499

October 2006
This page intentionally left blank.
Part No. 102499 Z-60/34 ix

October 2006
How To Order Parts
Please be prepared with the following information Genie North America

when ordering replacement parts for your Genie Telephone (425) 556-6551
product:
Toll Free (877) 367-5606 in U.S.A. and Canada
Machine model number Fax (425) 556-8659
Machine serial number
Genie UK
Genie part number
Parts Telephone (44) (0) 1476 584352
Part description and quantity
Parts Fax (44) (0) 1476 584340
Purchase order number
"Ship to" address Genie Australia
Desired method of shipment Parts Telephone (617) 03375 1660
Name and telephone number of the authorized Parts Fax (617) 03375 1002
Genie Distributor in your area
Genie France
Use the Service Parts Fax Order Form on the next Parts Telephone (33) (0) 237 26 09 99
page and fax your order to our Parts Department.
Parts Fax (33) (0) 237 31 50 10
Genie Germany
Parts Telephone (49) (0) 4202 885223
Parts Fax (49) (0) 4202 885225
Genie Scandinavia
Parts Telephone (46) (31) 3409612
Machine Information Parts Fax (46) (31) 3409613
Genie Iberica
Model
Serial Number Genie Brazil

Date of Purchase Parts Fax (55) (114) 1665754
Authorized Genie Distributor Genie Japan

Phone Number Parts Fax (81) (33) 4536083
Genie China
Parts Fax (86) (215) 3852569
x Z-60/34 Part No. 102499

Service Parts Fax Order Form
Fax to: (425) 556-8659 or Toll Free: 888-274-6192
International: +1-425-556-8659
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name _______________________________ Your Fax Number ______________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
_________________________________ ___________________________________
remove this page and make copies
_________________________________ ___________________________________
_________________________________ ___________________________________
Purchase Order Number ____________________ Ship Via ___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________
Optional Equipment __________________________________________________________________________
Part Number Description Quantity Price

remove this page and make copies
All back-ordered parts will be shipped when available via the same ship method as the original order
unless Noted below:
Ship complete order only - No back orders
Ship all available parts and contact customer on disposition of back-ordered parts
Other (please specify)
FOR GENIE INDUSTRIES USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________
Date Scheduled ____________ Ship Condition ______________ __________________________________
Order Total ________________ Terms Code ________________ __________________________________
October 2006
Parts
Figures
Part No. 102499 Z-60/34

100 • Decals October 2006

101.1 F Decals with Words
28158 28171 82283 or Serial plate 32700 28161 31060

or 28159 25994 1000210 82673 or 97890 34819 31059
28160
82366 40434
27564
28161
82316 or
82229
82590 or 28177
114244 82238
114166 33952
82590 or Tank 32728
114244 Side 82283
82316 or or 1000210
82229 32700
52968 or 97890
27204 97815
27206 28236
27207 28174
Drive or 28235
28178 44981
28178 Chassis 30080
27207 28165
27206 28176
Shading indicates 28163
27205 or 44986
decal is hidden from
52966 or view, i.e. under Platform or 97887
52967 covers
31060
52965
97602
119589
28181
28175
35599
40434 Engine
Side
27564
28177 28161
82644
or 97548
or 97571
or 33986
28161 28174 28164 82316 82590 114166 82590 82316 or 114169
31059 or 28235 44981 or 82229 or 114244 114277 or 114244 or 82229
Z-60/34 Part No. 102499

October 2006 100 • Decals
101.1
Decals with Words Rev F
Item Part No. Description Qty. Item Part No. Description Qty.
— 102500 Decal Kit - Safety/Instructional 20 28181 Warning - No Step or Ride ........... 1
(includes items 1-9, 12-14,
21 28235 Label - Power to Platform,
16-20, 22, 24-31, 38, 39, 41-49)
115V AC ....................................... 2
— 111321 Decal Kit - Safety/Instructional 22 28236 Warning - Failure To Read ........... 1
(includes items 1-9, 12-14,
23 30080 Notice - Max Load
16-20, 22, 24-31, 38, 39, 41-49)
500 lbs / 227 kg ............................ 1
— 97884 Label - Software, ALC 500 24 31059 Warning - Collision Hazard ........... 2
(located inside the platform box)
25 31060 Danger - Tip-over Hazard,
1 25994 Caution - Component Damage, Interlock ........................................ 2
Hydraulic Valves ........................... 1
26 32700 Danger - General Safety
2 27204 Arrow - Blue .................................. 1 (before serial number 5710) ......... 2
— 97890 Danger - General Safety
3 27205 Arrow - Yellow .............................. 1
4 27206 Triangle - Blue .............................. 2
27 32728 Label - Generator (option) ............ 1
5 27207 Triangle - Yellow ........................... 2
28 33952 Danger - Tilt-alarm ........................ 1
6 27564 Danger - Electrocution Hazard ..... 2
29 33986 Notice - Deutz Engine
7 28158 Label - Unleaded .......................... 1 Specifications
(before serial number 4608) ......... 1
8 28159 Label - Diesel ............................... 1
— 97548 Notice - Deutz Engine
9 28160 Label - Liquid Petroleum Gas ....... 2 Specifications
(after serial number 4607) ............ 1
10 28161 Warning - Crushing Hazard .......... 3
30 35599 Notice - Align Air Hoses ............... 1
11 28163 Notice - Maximum Side Force
150 lbs / 667 N 31 40434 Label - Lanyard Anchorage .......... 3
(USA / Canada models)
32 44981 Label - Air Line to Platform ........... 2
— 97887 Notice - Maximum Side Force 33 52965 Cosmetic - Genie Z-60/34 ............ 1
150 lbs / 667 N
34 52966 Cosmetic - 4 x 2 ............................ 1
(USA / Canada models)
(after serial number 5709) 35 52967 Cosmetic - 4 x 4 ............................ 1
— 44986 Notice - Maximum Manual Force
90 lbs / 400 N 36 52968 Cosmetic - Genie Boom ............... 1
(Australia models) ........................ 1 37 77046 Label - Serial Number, Mylar ........ 1
12 28164 Notice - Hazardous Materials ....... 1 — 77183 Overlay - Clear
13 28165 Notice - Foot Switch ..................... 1 38 82229 Notice - Tire Specifications,

High flotation ................................. 4
14 28171 Label - No Smoking ...................... 1
39 82238 Platform Control Panel ................. 1
15 28174 Label - Power to Platform, — 82385 Clear Protector
230V AC ....................................... 2
40 82243 Label - Fault Codes ...................... 1
16 28175 Caution - Compartment Access ... 1
This list continues on the next page.
17 28176 Notice - Missing Manuals ............. 1
18 28177 Warning - Platform Rotate ............ 2
19 28178 Warning - Shear Point .................. 2
Part No. 102499 Z-60/34


101.1 F Decals with Words
28158 28171 82283 or Serial plate 32700 28161 31060

or 28159 25994 1000210 82673 or 97890 34819 31059
28160
82366 40434
27564
28161
82316 or
82229
82590 or 28177
114244 82238
114166 33952
82590 or
Tank 32728
114244 Side 82283
82316 or or 1000210
82229 32700
52968 or 97890
27204 97815
27206 28236
27207 28174
Drive or 28235
28178 44981
28178
Chassis 30080
27207 28165
27206 28176
27205 or 44986
decal is hidden from
52966 or view, i.e. under
Platform or 97887
52967 covers
31060
52965
97602
119589
28181
28175
35599
40434
Engine
Side
27564
28177 28161
82644
or 97548
or 97571
or 33986
28161 28174 28164 82316 82590 114166 82590 82316 or 114169
31059 or 28235 44981 or 82229 or 114244 114277 or 114244 or 82229
Z-60/34 Part No. 102499

101.1
Decals with Words Rev F
Item Part No. Description Qty.

41 82283 Notice - Operating Instructions
— 1000210 Notice - Operating Instructions
42 82316 Notice - Tire Specifications ........... 4
43 82366 Label - Chevron Rykon ................. 1
44 114244 Label - Wheel Load ...................... 4
45 82644 Notice - Perkins Engine
Specifications ............................... 1
46 82673 Ground Control Panel ................... 1
47 97571 Notice - Ford Engine
Specifications
— 114169 Notice - Ford Engine
Specifications
48 97602 Warning - Explosion Hazard ......... 1
49 97815 Label - Lower Mid-rail ................... 1
50 119589 Caution - 12 V Electrical,
Ford DSG-423 models
51 114166 Label - Transport Diagram ........... 2
Part No. 102499 Z-60/34


102.1 G Decals with Symbols
28158 or 28171 82673 Serial plate 82487 82605

28159 28160 82924 28160
40434
82544
82472
82589
82590 or 82548
114244
114166
82590 or Tank
114244
Side 82238
82589
82646
32728
52968
82487
27204
97815
27206
27207 28174
Drive or 28235
82606 44981
Chassis
82606 82545
27207
27206
27205 or 82604
52966
decal is hidden from Platform
view, i.e. under
or 52967 covers
52965 82473
40434
82544
82472
82548
Engine
Side
28174 82590 or 82590 or
82605 44981 or 28235 82472 82589 114244 114166 114244 82589
Z-60/34 Part No. 102499

102.1
Decals with Symbols Rev G
— 102501 Decal Kit - Safety/Instructional 28 114244 Label - Wheel Load
(includes items 1-10, 12, 19-26,
29 82602 Notice -
29-33 and 35)
Maximum Manual Force, 667 N
— 97884 Label - Software, ALC 500
(Asia / South America) .................. 1
30 82604 Notice -
1 27204 Arrow - Blue .................................. 1
Maximum Manual Force, 400 N
2 27205 Arrow - Yellow .............................. 1 (European models) ....................... 1
3 27206 Triangle - Blue .............................. 2 31 82605 Warning - Collision Hazard ........... 2
4 27207 Triangle - Yellow ........................... 2 32 82606 Warning - Shear Point .................. 2
5 28158 Label - Unleaded .......................... 1 33 82646 Label - Drive Enable Patch ........... 1
6 28159 Label - Diesel ............................... 1 34 82924 Caution - Shutoff Valves ............... 1
7 28160 Label - Liquid Petroleum Gas ....... 2 35 97815 Label - Lower Mid-rail ................... 1
8 28171 Label - No Smoking ...................... 1 36 114166 Label - Transport Diagram ........... 2
9 28174 Label - Power to Platform, 37 82240 Label - 105 dB
230V AC ....................................... 2 (European Models) ....................... 1
10 28235 Label - Power to Platform,
115V AC ....................................... 2
11 32728 Label - Generator (option) ............ 1
12 40434 Label - Lanyard Anchorage .......... 3
13 44981 Label - Air Line to Platform ........... 2
14 52965 Cosmetic - Genie Z-60/34 ............ 1
15 52966 Cosmetic - 4 x 2 ............................ 1
16 52967 Cosmetic - 4 x 4 ............................ 1
17 52968 Cosmetic - Genie Boom ............... 1
18 72867 Label - Lights ................................ 1
19 82238 Platform Control Panel ................. 1
— 82385 Clear Protector
20 82472 Warning - Crushing Hazard .......... 3
21 82473 Caution - Compartment Access ... 1
22 82487 Label - Read the Manual .............. 2
23 82544 Danger - Electrocution Hazard ..... 2
24 82545 Danger - Maximum Capacity,
227 kg ........................................... 1
25 82548 Warning - Platform Rotate ............ 2
26 82673 Ground Control Panel ................... 1
27 82589 Label - Tire Pressure .................... 4
Part No. 102499 Z-60/34

200 • Drive Chassis Components October 2006

201.1 A Steer Axle Linkage, Oscillate Models (2WD, 4WD)
1
12
22
2
6 5 4
2
7
3
8
25
9
8
10
10
25 11
12
8
3
13
9
24 3
12
22 23
11
21
10
20
15
19 18 17 16 14
Z-60/34 Part No. 102499

October 2006 200 • Drive Chassis Components
201.1
Steer Axle Linkage, Oscillate Models (2WD, 4WD) Rev A

1 63155 Tie Rod ......................................... 1
2 89675 Oscillate Hydraulic Cylinder
(includes item 3) ........................... 2
— 89295 Seal Kit
— 32722 Counterbalance Valve
3 45071 Bearing,
1.5 x 1.75 x 1.5 inches ................. 8
4 8177 Screw - HHC,
1/2 -13 x 1.5 inches, GR 5
5 6033 Lock Washer, 1/2 inch

6 30418 Rod End, 0.5 x 3.75 inches .......... 3
7 73766 Pivot Pin,
2.5 x 23.88 inches ........................ 1
8 19440 Clevis Pin, 1 x 2.5 inches ............. 6
9 59460 Steer Cylinder ............................... 2
— 89294 Seal Kit
10 53452 Bearing, 1 x 1.5 x 1 inch ............... 6
11 14815 Roll Pin, 0.25 x 2.25 inches .......... 4
12 53081 Pivot Pin, 4.76 x 1.5 inches .......... 6
13 102152 Yoke Assembly, Tank Side
(includes items 3 and 10) ............. 1
14 6086 Low Profile Nylock Nut, 1/2 -13
15 8220 Screw - HHC,
1/2 -13 x 4 inches, GR 5
16 29746 Flat Washer, 2.52 x 4 x 0.062 inch

17 25436 Thrust Washer,
2.56 x 4 x 0.18 inch
18 27698 Bearing, 2.5 x 2.75 x 2 inches
19 89329 Steer Axle Assembly
(includes items 10 and 18) ........... 1
20 102153 Yoke Assembly, Engine Side
21 45226 Rod End, 0.375 x 3.69 inches ...... 2
3/8 -16 x 1 inch, GR 5

24 34641 Pivot Pin, 1.5 x 10.25 inches ........ 2
25 74389 Rue Ring, 1 inch ........................... 6
Part No. 102499 Z-60/34


202.1 A 2WD Steer Axle Linkage, Non-oscillate Models
27
26
25
23 24
3 2 1
22
6 5
21
6 5
20
5
7
6 8
10
11
12
7
11
10
19
14
18 17 16 15 13
Z-60/34 Part No. 102499

202.1
2WD Steer Axle Linkage, Non-oscillate Models Rev A
1 8177 Screw - HHC, 26 73475 Shim, 12 Ga. ................................. 2
1/2 -13 x 1.5 inches, GR 5
27 6024 Nylock Nut, 5/8 -11
3 30418 Rod End, 0.5 x 3.75 inches .......... 3
5 74389 Rue Ring, 1 inch ........................... 6
7 59460 Steer Cylinder ............................... 2
— 89294 Seal Kit
8 53452 Bearing, 1 x 1.5 x 1 inch ............... 6
9 14815 Roll Pin, 0.25 x 2.25 inches .......... 4
10 53081 Pivot Pin, 4.76 x 1.5 inches .......... 4
11 45071 Bearing,
1.5 x 1.75 x 1.5 inches ................. 4
12 102152 Yoke Assembly, Tank Side
1/2 -13 x 4 inches, GR 5

1.51 x 3.5 x 0.187 inch ................. 2
2.56 x 4 x 0.18 inch ....... as needed
17 27698 Bearing, 2.5 x 2.75 x 2 inches ...... 2
18 89329 Steer Axle Assembly
19 102153 Yoke Assembly, Engine Side
20 63155 Tie Rod ......................................... 1
21 53909 Screw - HHC,
5/8 -11 x 4 inches, GR 8 .............. 14
22 73449 Non-oscillate Mount ...................... 1

3/8 -16 x 1 inch, GR 5

25 73476 Shim, 22 Ga. ................................. 2
Part No. 102499 Z-60/34


203.1 C Non-steer Axle
1 2 5 7
24 25 26
3 6
4
32
22
31 4
30
29
28
9 8
27
24 25 26
23
10
22
11
12
21
20
19
18
13
17
16 15 14
Z-60/34 Part No. 102499

203.1
Non-steer Axle Rev C
1 Ref. Oscillate Control Valve 15 89702 Tire and Wheel Assembly -
(refer to 707.1) Air-filled, Non-marking,
Left Side ....................................... 1
2 9145 Screw - HHC,
1/2 -13 x 2.5 inches, GR 5
— 89703 Tire and Wheel Assembly -
Air-filled, Non-marking,
3 13066 Hardened Flat Washer, 1/2 inch ... 4 Right Side
4 6033 Lock Washer, 1/2 inch 15 89704 Tire and Wheel Assembly -
Foam-filled, Non-marking,
5 4266 Screw - HHC,
1/4 -20 x 2 inches, GR 5
Right Side ..................................... 1
6 6091 Nylock Nut, 1/4 -20 Foam-filled, Non-marking,
Left Side
7 Ref. 2WD Traction Manifold
(refer to 701.1) 15 111466 Tire and Wheel Assembly -
— Ref. 4WD Traction Manifold with Sealant, Air Filled
(refer to 702.1) Right Side (includes decal) ........... 1
8 6175 Screw - HHC, with Sealant, Air Filled,
3/8 -16 x 1 inch, GR 5
Left Side (includes decal)
9 6021 Lock Washer, 3/8 inch 15 111333 Tire and Wheel Assembly -
10 89331 Non-steer Axle Assembly with Sealant, Air Filled,
(includes item 11) ......................... 1 Set of 4 tires (includes decal) ....... 1
11 27698 Bearing, 2.5 x 2.75 x 2 inches ...... 2 15 111472 Tire and Wheel Assembly -
High-flotation Set of 4 tires with
12 29746 Shim Washer, Sealant (includes decal) ............... 1
2.52 x 4 x 0.062 inch ..... as needed
15 111468 Tire and Wheel Assembly -
13 89032 Wheel, 22.5 x 14 inches ............... 2 High-flotation (includes decal) ...... 2
— 75721 Wheel, 15 x 19.5 inches
— 75576 Wheel, 19.5 x 11.75 inches 16 81110 Screw - HHC,
5/8 -11 x 2 inches, GR 8
14 54627 Lug Nut, 5/8 -18, 90° ................... 18 (before serial number 4569) ....... 12
15 73185 Rough Terrain Tire, SGL, — 102255 Screw - HHC,
15 x 19.5, 16 Ply ........................... 2 M16 x 50 inches, GR 10.9
— 81164 Turf Tire, (from serial 4569 to 5572)
41/18 LL x 22.5, 14 Ply — 111155 Screw - HHC,
— 73210 Non-marking Tire, Flange 5/8 -11 x 2 inches, GR 8
15 x 19.5, 16 Ply (after serial number 5572)
15 75579 Tire and Wheel Assembly - 17 89682 Hardened Flat Washer,

5/8 inch
Air-filled, Right Side ...................... 1
— 75578 Tire and Wheel Assembly - (before serial number 5573) ....... 12
Air-filled, Left Side This list continues on the next page.
Foam-filled, Left Side ................... 1
Foam-filled, Right Side
High-flotation ................................ 2
Part No. 102499 Z-60/34


203.1 C Non-steer Axle
1 2 5 7
24 25 26
3 6
4
32
22
31 4
30
29
28
9 8
27
24 25 26
23
10
22
11
12
21
20
19
18
13
17
16 15 14
Z-60/34 Part No. 102499

203.1
Non-steer Axle Rev C
18 88652 Motor and Wheel Drive 28 34216 Axle Rotation Stop Shim,
Assembly (2WD models) .............. 2 16.13 x 1.5 x
— Ref. Drive Hub 0.034 inch ...................... as needed
(refer to 207.1)
— 102126 Seal Kit
— 102131 Disconnect Kit 30 30418 Rod End, 0.5 x 3.75 inches .......... 1
— 102168 Brake Kit
— 102163 End Cover Retaining Ring 1/2 -13 x 1.5 inches, GR 5
— 102164 Cover
— 102165 Ring Nut 32 89332 Drive Chassis Cover
— 102166 Bearing with Decals (circle end) ................ 1
— 102167 Input Shaft
18 88651 Motor and Wheel
Drive Assembly (4WD models) .... 2
— Ref. Drive Hub (refer to 207.1)
19 102158 O-ring, Viton,
0.103 x 4.737, 75D ....................... 1
0.07 x 0.239, 75D ......................... 1
21 88885 Drive Motor, 35cc
(2WD models) (shown) ................. 1
— 102155 Drive Shaft Ball Bearing
— 102156 Drive Shaft Seal
— 102159 15 Tooth Shaft
— 102160 Retaining Ring
— 102161 Piston Ring
— 106098 Seal Kit
21 88884 Drive Motor, 30cc
(4WD models) ............................... 2
— 102155 Drive Shaft Ball Bearing
— 102156 Drive Shaft Seal
— 102159 15 Tooth Shaft
— 102160 Retaining Ring
— 102161 Piston Ring
— 106098 Seal Kit
22 25969 Spring Clip Nut, 1/4 -20
23 63630P Non-steer Axle cover .................... 2
1/4 -20 x 0.75 inch, GR 5

26 6638 Flat Washer, 1/4 inch
27 89362P Axle Rotation Stop Bar
(oscillate models) ......................... 2
— 89361P Axle Rotation Stop Bar
(non-oscillate models)
Part No. 102499 Z-60/34


204.1 B 2WD Steer Axle - Wheels and Hubs
3 2 1
7 6
11
10
9 8
Z-60/34 Part No. 102499

204.1
2WD Steer Axle - Wheels and Hubs Rev B
1 6090 Screw - HHC, 10 54627 Lug Nut, 5/8 -18, 90° ................... 16
1/4 -20 x 0.75 inch, GR 5
11 Ref. 2WD Hub (refer to 206.1)
4 75863 Drive Chassis Cover
with Decals (square end) .............. 1
5 25969 Spring Clip Nut, 1/4 -20
5/8 -11 x 2 inches, GR 8
(before serial number 4569) ....... 12
— 102255 Screw - HHC,
M16 x 50 inches, GR 10.9
(from serial 4569 to 5572)
— 111155 Screw - HHC,
Flange 5/8 -11 x 2 inches, GR 8
7 89682 Hardened Flat Washer,
5/8 inch
8 Ref. Wheel (refer to 203.1)
9 Ref. Rough Terrain Tire
(refer to 203.1)
Air-filled, Right Side ...................... 1
Air-filled, Left Side
Foam-filled, Right Side ................. 1
Foam-filled, Left Side
High-flotation ................................ 2
Left Side ....................................... 1
Right Side
Left Side ....................................... 1
Right Side
Part No. 102499 Z-60/34


205.1 B 4WD Steer Axle - Wheels and Hubs
3 2 1
16 17 18
15
13 14
12
11
10
8
7 6
Z-60/34 Part No. 102499

205.1
4WD Steer Axle - Wheels and Hubs Rev B

1 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5

4 75863 Drive Chassis Cover
with Decals (square end) .............. 1
6 89032 Wheel, 22.5 x 14 inches,
9 hole ............................................ 2
— 75576 Wheel,
19.5 x 11.75 inches, 9 hole
7 Ref. Tire (refer to 203.1)
8 54627 Lug Nut, 5/8 -18, 90° ................... 18
9 88651 Motor and Wheel Drive
Assembly ...................................... 2
— Ref. Drive Hub, 56:1 (refer to 207.1)
0.103 x 4.737, 75D ....................... 2
0.07 x 0.239, 75D ......................... 2
12 Ref. Drive Motor (refer to 203.1)
13 81110 Screw - HHC,
5/8 -11 x 2 inches, GR 8
— 102255 Screw - HHC,
M16 x 50 inches, GR 10.9
(from serial 4569 to 5572)
— 111155 Screw - HHC, Flange
5/8 -11 x 2 inches, GR 8
5/8 inch
15 89237 Hose Guide Bracket ..................... 2
3/8 -16 x 1.25 inches, GR 5

0.313 inch ..................................... 2
Part No. 102499 Z-60/34


206.1 B 2WD Hub - Steer Axle
1 2 3
Z-60/34 Part No. 102499

206.1
2WD Hub - Steer Axle Rev B

— 88883 2WD Hub, Front
— 102126 Seal Kit
1 102162 Wheel Stud, 5/8 -18 ....................... 9
2 94894 Inner Bearing ................................ 1
3 102126 Oil Seal ......................................... 1
4 94891 Hub Cover .................................... 1
5 106839 Ring Seal ...................................... 1
6 94892 Shim ............................................. 2
7 94893 Outer Bearing ............................... 1
Part No. 102499 Z-60/34


207.1 A 2WD and 4WD Drive Hub
1 1 2 3 4 5 6 7 8 9 10 1
11
12
13
14
1 3
15
22 7
16
17
3
21
17
3
18
19
20
20
20
20
20 20 20 20
3 20 3 3 3 3
Z-60/34 Part No. 102499

207.1
2WD and 4WD Drive Hub Rev A

— 88886 4WD Wheel Drive, 56:1
— 88887 2WD Wheel Drive, 56:1
1 102131 Disconnect Kit ............................... 1
2 102164 End Cover ..................................... 1
3 102126 Seal Kit ......................................... 1
4 102506 Thrust Bearing Plate ..................... 1
5 102507 Pinion Gear ................................... 1
6 102508 Thrust Bearing .............................. 1
7 102503 External Retaining Ring ................ 1
8 102504 Internal Retaining Ring ................. 1
9 102505 Pinion, Half Shaft .......................... 1
10 102509 Half Shaft ...................................... 1
11 102510 External Retaining Ring ................ 4
12 102511 Cylindrical Roller Bearing ............. 4
13 102512 O-ring, Casting ............................. 1
14 102167 Input Shaft .................................... 1
15 102514 Ball Bearing .................................. 1
16 102513 Wire Seal Retaining Ring ............. 1
17 102515 Tapered Roller Bearing ................ 2
18 102516 Internal Retaining Ring ................. 1
19 102517 Shaft Bearing Spacer ................... 1
20 102518 Brake Kit, 4WD ............................. 1
— 102168 Brake Kit, 2WD
21 102165 Ring Nut ........................................ 1
22 102162 Stud Wheel ................................... 9
Part No. 102499 Z-60/34

300 • Turntable Components October 2006

301.1 E Hydraulic and Fuel Tanks - Gasoline/LPG Models
1 4 5 6 7 8
2
3
10
11
12
34
33
31 2 2 32
15 14 14 13
30 16
29 C
20
L
17
-76
28 15
-57
18
10
-38
5-1
9
19
26 27 2 3
20
21
23 18 25 24 23 18 19 18 18 22 18
Z-60/34 Part No. 102499

October 2006 300 • Turntable Components
301.1
Hydraulic and Fuel Tanks - Gasoline/LPG Models Rev E
1 31524 Tank Strap with Rubber Strip, 16 45455 Rubber Cushioned Clamp,
66 inches ...................................... 2 2.75 inches ................................... 1
— 31658 Rubber Bumper Strip ..... 24 inches
17 52179 Fuel Pre-filter ................................ 1
18 21465 Hose Clamp, 1/2 inch .................... 6
3 4828 Nylock Nut, 3/8 -16
19 27089 Fuel Hose, 5/16 inch ........ 18 inches
4 102980 Hydraulic Tank Assembly with
20 77219 Fuel Pump .................................... 1
Word Decals,
45 Gallons / 170 liters 21 71909 Fuel Hose, High
(includes items 5-7, 10 and 30) ... 1 Pressure, 5/16 inch .......... 57 inches
— 102981 Hydraulic Tank Assembly with
22 65892 Connector ..................................... 2
Symbol Decals,
45 Gallons / 170 liters 23 53023 Fitting ............................................ 2
(includes items 5-7, 10 and 30)
24 19487 Manual Fuel Shutoff Valve ........... 1
5 21141 Fluid Level Indicator ..................... 1
25 27089 Fuel Hose, 5/16 inch ........ 48 inches
6 31506 Filler Neck Strainer
(before serial number 4833) ........ 1 26 8178 Screw - HHC,
3/8-16 x 2.5 inches
— 53527 Filler Neck Strainer
(after serial number 4832) 27 6097 Flat Washer, 3/8 inch
7 53527 Breather Cap ................................ 1 28 65610-S Fuel Tank Assembly with Decal
8 48470 Hydraulic Filter Assembly 20 Gallons / 76 liters
with Indicator ................................ 1 (includes item 29) ......................... 1
— 46014 Fiberglass Filter Element 29 101727 Vented Anti-surge Cap, Red ........ 1
9 48922 Fitting 30 31507 Drain Plug, 12 MPT
(before serial number 4833) ........ 1 (before serial number 4833) ........ 1
— 48916 Fitting — 94612 Drain Plug, SAE-6
(after serial number 4832) (after serial number 4832)
10 45161 Strainer Assembly 31 7713 Low Profile Nylock Nut, 3/8 -16
(before serial number 4833) ........ 2
— 101490 Strainer Assembly 32 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5
11 48994 Ball Valve, 16 MPT x 16 FPT 33 30256-S LPG Tank Mount .......................... 1
(before serial number 4833) ........ 2 34 25967 LPG Hose Assembly
— 48996 Ball Valve, 16 MSAE x 16 FSAE (before serial number 4546) ........ 1
(after serial number 4832) — 30275 LPG Hose Assembly
12 48986 Adapter - Connector, (after serial number 4545)
16 ORFS x 16 SAE
— 48984 Adapter - Connector,
16 ORFS x 16 SAE
13 6090 Screw - HHC, The length listed in the component description
1/4 -20 x 0.75 inch
is the length of the hose only.
14 6638 Flat Washer, 1/4 inch Refer to 714.1 to cross-reference Genie part
numbers to Parker part numbers.
Part No. 102499 Z-60/34


302.1 D Hydraulic and Fuel Tanks - Diesel Models
1 2 3 4 5 6
10
19 20
23
22
21
C
L
20
-7
6
15
-5
7
10
-3
8
5-1
9
17 18 19 20
16 12 15 14 13 12 11
Z-60/34 Part No. 102499

302.1
Hydraulic and Fuel Tanks - Diesel Models Rev D
1 31524 Tank Strap with Rubber Strip, 12 21465 Hose Clamp, 1/2 inch .................... 2
66 inches ...................................... 2
13 53023 Fitting ............................................ 1
— 31658 Rubber Bumper Strip ..... 24 inches
14 19487 Manual Fuel Shutoff Valve ........... 1
2 21141 Fluid Level Indicator ..................... 1
15 30490 Fuel Hose, 1/4 inch ....... 108 inches
3 102980 Hydraulic Tank Assembly with
Word Decals, 16 29137 Fitting ............................................ 1
45 Gallons / 170 liters
(includes items 5-7, 10 and 30) ... 1 3/8 -16 x 2.5 inches, GR 5
— 102981 Hydraulic Tank Assembly with
Symbol Decals, 18 6097 Flat Washer, 3/8 inch
45 Gallons / 170 liters
(includes items 5-7, 10 and 30) 19 5397 Flat Washer, 5/16 inch
4 31506 Filler Neck Strainer 20 4828 Nylock Nut, 3/8 -16

(before serial number 4833) ........ 1 21 65611-S Fuel Tank Assembly with Decal
— 53527 Filler Neck Strainer 20 Gallons / 76 liters
(after serial number 4832) (includes item 22) ......................... 1
5 53527 Breather Cap ................................ 1 — 54325 Tank Fitting
6 48470 Hydraulic Filter Assembly 22 101726 Vented Anti-surge Cap, Green .... 1
with Indicator ................................ 1 23 31507 Drain Plug, 12 MPT
— 58930 Indicator (before serial number 4833) ........ 1
— 46014 Fiberglass Filter Element — 94612 Drain Plug, SAE-6
7 48922 Fitting (after serial number 4832)
— 48916 Fitting
8 45161 Strainer Assembly
— 101490 Strainer Assembly
9 48994 Ball Valve, 16 MPT x 16 FPT
— 48996 Ball Valve, 16 MSAE x 16 FSAE
10 48986 Adapter - Connector,
16 ORFS x 16 SAE
16 ORFS x 16 SAE
11 27089 Fuel Hose, 5/16 inch
(before serial number
6230) .............................. 81 inches The length listed in the component description
— 27029 Fuel Hose, 5/16 inch is the length of the hose only.
(after serial number
Refer to 714.1 to cross-reference Genie part
6229) .............................. 97 inches
Part No. 102499 Z-60/34


303.1 B Function Manifold and Auxiliary Power Unit Installation
1 2 3 4 5 8
6
7
5 6 21
30
5 6
29
26 27 28
25
5 6 21
9
24 19
10
21 21 23
13 12 11
14
15
22 16
17
21 19
20 18
Z-60/34 Part No. 102499

303.1
Function Manifold and Auxiliary Power Unit Installation Rev B
1 89620 Auxiliary Power Unit, 12V DC ...... 1 21 5397 Flat Washer, 5/16 inch
— 77069 Motor, 12V DC
22 75649-S Component Tray, Tank Side ........ 1
— 62268 Pump
— 75858 Check Valve Assembly 23 29868 Spring Clip Nut, 3/8 -16
— 37192 Motor to Pump Coupler
24 29883 Screw - HHC,
— 89983 Positive Battery Cable to 5/8-11 x 1.75 inches, GR 8 ........... 3
Auxiliary Power Unit ....... 78 inches
25 Ref. Ground Controls
2 13082 Black Cable Assembly ... 61 inches
(refer to 306.1 and 307.1)
3 8910 Terminal Cover Boot, Red ........... 1
4 65612 Red Cable Assembly ..... 27 inches
5 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5 .................... 6 28 6090 Screw - HHC,
1/4-20 x 0.75 inch, GR 5
29 94077 Level Sensor, 4.5° ........................ 1
30 25855P Auxiliary Power Unit Bracket ....... 1
8 Ref. Function Manifold
(refer to 704.1)
9 75988P Manifold Mount ............................ 1
10 81578 Horn, 12V DC ............................... 1
1/4 - 20 x 1 inch, GR 5

14 43956 Electrical Cord, 14 Ga.,
3 Conductor SJO ........ 1044 inches
15 6935 Electric Locknut, 1/2 inch .............. 1
16 7056 Squeeze Connector,
1/2
inch NPT .................................. 1
17 119403 North American Electrical Plug,
110V AC ....................................... 1
— 19020 3 Pin Electrical Plug (female)
— 12153 British 3 Pin Electrical Plug,
110V AC
— 6666 European 2 Pin Electrical Plug,
220V AC
— 25388 British 3 Pin Electrical Plug,
220V AC
— 65737 Fuse, 13A
18 6024 Nylock Nut, 5/8 -11
5/8 inch .......................................... 8
Part No. 102499 Z-60/34


304.1 C Turntable Rotation and Hydraulic Rotary Coupler Installation
1 2 4 7
3 5
5
6
26
25
24
6 5 5 4
23
3 8
22
10 9
21
12 11
13
14
15
20 16
19
17
18 3
Z-60/34 Part No. 102499

304.1
Turntable Rotation and Hydraulic Rotary Coupler Installation Rev C
1 56843 Screw - HHC, 23 89885 Turntable Rotation Drive Hub,
1/2 -13 x 1.5 inches Motor and Brake Assembly
(includes items 24-26) ................. 1
5/8 -11 x 2 inches, GR 8 ................ 4
— 102682 Gear Box
— 75678 Reducer Seal Kit
3 13064 Hardened Flat Washer, — 75681 Bearing Kit
5/8
inch ........................................ 44 — 75677 Pinion Integral Shaft
4 13918 Screw - HHC, 3/8 -16 x 1.75 24 75686 Turntable Rotation Brake
inches, GR 8 ................................. 6 Assembly ...................................... 1
— 75682 Disc Kit
— 75683 Spring Kit
6 4828 Nylock Nut, 3/8 -16 — 62466 Brake Seal Kit
7 89571 8 Port Hydraulic Swivel ................ 1 25 75684 Turntable Rotation Motor ............. 1
— 94937 Seal Kit — 75685 Seal Kit
— 22811 O-ring
8 45066 Screw - SHC,
5/8-11 x 2.25 inches, GR 8 ......... 20 26 89800 Turntable Rotation Manifold ........ 1
— 75118 Counterbalance Valve,
9 7339 Screw - HHC, 1/4 x 10 x 0.5 inch 3000 psi / 207 bar
10 6356 Lock Washer, 1/4 inch — 75119 Seal Kit
11 22541 Screw - RHM,

10-32 x 1.5 inches
12 6146 Flat Washer, No. 10
13 102176 Limit Switch Harness Assembly
with Connector ............................. 1
— 88356-11103 Limit Switch
— 19491 Contact, SPDT
— 89756 Roller Head
— 97128 Roller Arm
14 75982P Limit Switch Bracket ..................... 1
15 6178 Nylock Nut, 10-32
16 45031 Turntable Rotation Bearing .......... 1
17 89098P Hydraulic Swivel Bracket ............. 1
18 21175 Screw - SHC,
5/8-11 x 4 inches, GR 8 .............. 20
19 49189-5438-S Bearing Lubrication
Hose Assembly ............................ 1
20 48887 Fitting ............................................ 1
— 48885 Fitting (engine side)
21 61223 Pin Handle, 0.5 x 6 inches ........... 1
22 61222 Transport Storage Lock Pin ......... 1
The length listed in the component description
Part No. 102499 Z-60/34


28
1
27
2
24 25 26
23 3
22 4
21
5
20 6
19
18 7
8
17
9
16
10
15
11
14
13 12
Z-60/34 Part No. 102499

305.1
Ground Controls - View 1 Rev D
— Ref. Platform Overload Module 14 16397-S Toggle Switch
(refer to 804.1) (platform rotate)
— 27246 Rubber Boot - Toggle Switch DPDT, 3 position, Momentary ...... 1
— 54692 Nylon Spacer,
15 16397-S Toggle Switch
0.718 x 0.526 x 0.219 inch
(turntable rotate)
1 81900 Nylon Plug .................................... 3 DPDT, 3 position, Momentary ...... 1
2 96008 Key Switch, 3 position 16 16397-S Toggle Switch
(includes 1 pair of keys) ............... 1 (primary boom up/down)
— 83093 Key (1 key only) DPDT, 3 position, Momentary ...... 1
— 37947 Key (package of 10 keys)
— 88827 Key Switch Gasket
(primary boom extend/retract)
3 66812 Red Push Button with Base ......... 1 SPDT, 3 position, Momentary ...... 1
— 73805 Base (includes 2 each
18 42730 Toggle Switch
N.C. contacts)
(run/test) (Ford models)
— 66818 N.C. Contact
SPDT, 2 position, Momentary ...... 1
4 19506 Hour Meter, 10-80V DC
19 56298 Red LED Indicator Light,
(includes mounting bracket) ........ 1
12V DC ......................................... 1
5 16397-S Toggle Switch — 56848 LED Retainer
(secondary boom up/down) — 45384 Plastic Plug
DPDT, 3 position, Momentary ...... 1
6 13037-S Toggle Switch (gasoline/LPG) (Ford models)
(glow plug) (diesel models) DPDT, 2 position, Maintained ...... 1
21 42781 Plastic Plug .................................. 2
— 45384 Plastic Plug (Ford models)
(auxiliary power)
(engine start)
23 56298 Red LED Indicator Light,
12V DC (Ford models) ................. 1
(function enable)
— 56848 LED Retainer
— 45384 Plastic Plug (diesel models)
9 47899 Circuit Breaker, 20A
(oil cooler option) ......................... 1 1/4 -20 x 0.75 inch, GR 5
(engine) ........................................ 1
(controls) ...................................... 1 This list continues on the next page.
(jib boom up/down)
(platform level)
Part No. 102499 Z-60/34


28
1
27
2
24 25 26
23 3
22 4
21
5
20 6
19
18 7
8
17
9
16
10
15
11
14
13 12
Z-60/34 Part No. 102499

305.1
Ground Controls - View 1 Rev D

27 89739 Control Box with Decals
— 89727 Control Box with Decals
(from serial number 4334
to 4495) ........................................ 1
— 102154 Control Box with Decals
(from serial number 4495
to 5175) ........................................ 1
— 111334 Control Box with Word Decals
Gasoline/LPG Models
— 111345 Control Box with Word Decals
Diesel Models
— 111346 Control Box with Symbol Decals
— 30782 Gasket
— 30997 Corrosion Inhibitor Foam
28 42288 Nylon Plug, 0.188 inch ................. 4
Part No. 102499 Z-60/34


306.1 C Ground Controls - View 2
Z-60/34 Part No. 102499

306.1
Ground Controls - View 2 Rev C

1/2 inch NPT
(oil cooler option) ......................... 1
— 6935 Electric Locknut, 1/2 inch
2 73717 Receptacle Connector, 4 way ...... 1
3 73736 Receptacle Connector, 48 way .... 1
4 20776 Squeeze Connector ..................... 1
— 18665 Lock Nut, 1 inch
5 73753 Receptacle Connector, 24 way .... 1
6 15243 Black Domed Nylon Plug,
0.875 inches ................................. 1
Part No. 102499 Z-60/34


307.1 B Ground Controls - View 3
5 4
Z-60/34 Part No. 102499

307.1
Ground Controls - View 3 Rev B

1 89172 Terminal Rail Assembly
(includes item 3) ........................... 1
— 74911 Terminal Block
— 33422 Mounting Rail, 17 inches
— 74912 End Plate
— 74920 Number Marking Tags, 1-10
2 56057 Ignition/Start Module
(Diesel models) ............................ 1
3 74913 End Stop ....................................... 2
4 54365 Screw - PHM, 10-32 x 0.5 inch
5 6178 Nylock Nut, 10-32
6 34052 SPDT Relay, 12V DC
(Ford models) ............................... 5
— 34052 SPDT Relay, 12V DC
(Diesel models) ............................ 6
— 34053 SPDT Relay Socket ....... as needed
— 34054 Relay Socket Terminal,
10-12 Ga.
14-16 Ga.
18-20 Ga.
7 54534 Relay Mount Bracket .................... 1
— 88176 Nutsert 1/4 -20
8 6090 Screw - HHC,
1/4-20 x 0.75 inch, GR 5
Part No. 102499 Z-60/34


308.1 B Turntable Covers
5 6 7 8 1 2 5 5
3 6 6
5 7 7 8
4 7 6
8 8
12
2 3 4
10
21 7 7 8
13 11
12
29
13
18 17 14
15
16
16
28
18 17
19
20
21 7 7 8
22
24 18
3 7
23 7
2 27 26 25 24 3 23 2
Z-60/34 Part No. 102499

308.1
Turntable Covers Rev B
1 102519 Turntable Cover Assembly with 11 53189 Aluminum Rivet,
Word Decals - Tank Side 0.375 x 0.25 inch ........................ 23
(includes item 13)
12 53903 Turntable Cover Latch
(includes mounting fasteners) ..... 1
— 111326 Turntable Cover Assembly with
— 52293 Key
Word Decals - Tank Side
(includes item 13) 13 75073 Cover Mounting Hinge ................. 4
14 53707 Hinge Spacer ............................... 4
— 102520 Turntable Cover Assembly with
Symbol Decals - Tank Side 15 53523-S Cover Support, Engine Side ........ 1
(includes item 13)
16 30391 Gas Strut ....................................... 2
2 6019 Screw - HHC, — 27377 Retaining Spring
3/8 -16 x 1.25 inches
17 33555 Ball Stud ....................................... 4
18 6002 Nylock Nut, 5/16 -18
4 4828 Nylock Nut, 3/8 -16
19 49535P Latch Plate ................................... 2
5 6888 Screw - HHC,
1/4 -20 x 1 inch 20 89625 Bulkhead Cover Support,
Engine Side .................................. 1
6 12906 Fender Washer,
0.25 x 1.25 x 0.062 inch 21 6145 Screw - HHC,
1/4-20 x 1.5 inches
22 31478 Bearing Lubrication
8 6091 Nylock Nut, 1/4 -20 Hose Assembly ............................ 1
9 58139 Turntable Cover Assembly with 23 6021 Lock Washer, 3/8 inch
Word Decals, Engine Side
(Ford and Perkins models) 24 29868 Spring Clip Nut, 3/8 -16
(includes items 2, 11-13) ............. 1 25 30430 Female Bulkhead Adapter,
— 102151 Turntable Cover Assembly with 4 JIC ............................................. 1
Word Decals, Engine Side — 28646 Grease Fitting
(Deutz models)
(includes items 2, 11-13) 26 34619 Rubber Bumper ............................ 6
— 102522 Turntable Cover Assembly with 27 13002 Screw - HHC,
Symbol Decals, Engine Side 5/16-18 x 1 inch GR 5
(Ford and Perkins models)
(includes items 2, 11-13) 28 89629 Bulkhead Cover Support,
— 102523 Turntable Cover Assembly with Tank Side ..................................... 1
Symbol Decals, Engine Side 29 53524-S Cover Support, Tank Side ............ 1
(Deutz models)
(includes items 2, 11-13)
10 53564P Air Intake Screen
(Deutz models)
— 89904P Air Intake Screen
(Deutz models)
— 49618-S Air Intake Screen
(Ford and Perkins models)
Part No. 102499 Z-60/34


309.1 A Turntable Counterweight
6
5
4
4
4
3
2
Z-60/34 Part No. 102499

309.1
Turntable Counterweight Rev A

1 75876 Turntable Counterweight,
5959 lbs. ....................................... 1
2 34931 Screw - HHC, 1 -8 x 17 inches
3 13775 Flat Washer, 1.063 x 2 x 0.134
4 38859 Flat Washer, 1 x 2.5 x 0.14 inch
5 29605 Lock Washer, 1 inch
6 33265 Jam Nut, 1-8
Part No. 102499 Z-60/34

400 • Engine Components October 2006

401.1 D Perkins 404-22 Engine - View 1
1 2 3 6 7 8 9
4
5
47
10
8
46
11
45
5 4 3
44 12
43
42 13
14
15
41 5 4 3
34
16
32 33
40 18 17
39
30 38 13
37 19
22 21 20
36
23
28 27 26 25 24
31 30 29
33
35 34 32
Z-60/34 Part No. 102499

October 2006 400 • Engine Components
401.1
Perkins 404-22 Engine - View 1 Rev D
— 89942 Perkins Engine Harness 16 54487P Fan Guard .................................... 1
17 21019 Screw - PHPM, 10-24 x 0.5 inch
— 111026 Perkins Engine Harness
(after serial number 5624) 18 6146 Flat Washer, #10
— 70356 Exhaust Scrubber Option
19 54579 Lower Radiator Hose .................... 1
— 72339 Water Temperature Switch
(before serial number 5623) 20 54687 Screw - HHC,
— 111027 Water Temperature Switch M14 x 1.5 x 1.57 inches
— 72337 Oil Pressure Switch 21 37505 Lock Washer, M14
(before serial number 5623) 22 49411 Flat Washer, M14
— 111028 Oil Pressure Switch
(after serial number 5624) 23 89759 Oil Dipstick .................................... 1
1 54071 Coolant Return Tank with Hose ... 1 24 6198 Nylock Nut, 1/2 -13
— 6833 Hose Clamp 25 39479 Screw - HHC,
1/2 -13 x 2.75 inches
2 72327 Return Tank Cap .......................... 1
3 6888 Screw - HHC, 26 70251 Engine Vibration Isolator .............. 4
1/4 -20 x 1 inch
4 6638 Flat Washer, 1 /4 inch 28 102066P Cast Flat Washer
5 6091 Nylock Nut, 1/4 -20 29 4828 Nylock Nut, 3/8 -16
6 63463 Air Filter Assembly ........................ 1 30 6175 Screw - HHC,
— 89339 Air Filter Cap 3/8 -16 x 1 inch
— 62420 Air Filter Element
— 6782 Nut, Nylock, 5/16 -18 31 5397 Flat Washer, 5/16 inch
— 5397 Flat Washer, 5/16 inch 32 6090 Screw - HHC,
— 6888 Screw - HHC, 1/4 -20 x 0.75 inch
5/16 -18 x 1.25 inches
7 53952 Air Cleaner Bracket ...................... 1
34 45209 Wear Pad,
8 45435 Hose Clamp, 2.5 inches ............... 2 2 x 4 x 0.5 inch ............................. 4
9 88847 Air Cleaner Outlet Hose ............... 1 35 102749P Outboard Engine Mount ............... 1
10 111390 Exhaust Pipe ................................ 1 — 102748P Inboard Engine Mount
— 94888 Exhaust Manifold 36 Ref. Function Pump (refer to 706.1)
— 72343 Exhaust Manifold Gasket
— 72344 Stud, M8 x 1.25 x 35 mm 37 Ref. Drive Pump (refer to 706.1)
— 62845 Flanged Nut, M8 38 6021 Lock Washer, 3/8 inch
11 89954 Engine Tray 39 94889 Fuel Filter Assembly ..................... 1
(before serial number 4624) ......... 1 — 62421 Filter Element
— 102352 Engine Tray
(after serial number 4623) 40 72348 Lift Pump ...................................... 1
— 65912 O-ring
12 89672P Hose Restraint Bracket ................ 1
41 30784-975 Threaded Rod,
13 13014 Clamp, 2.25 inches ....................... 2 1/4 -20 x 9.75 inches ..................... 2
14 54578 Upper Radiator Hose .................... 1 — 8170 Wing Nut, 1/4 -20
15 88990P Radiator Fan Shroud .................... 1 This list continues on the next page.
Part No. 102499 Z-60/34


401.1 D Perkins 404C-22 Engine - View 1
1 2 3 6 7 8 9
4
5
47
10
8
46
11
45
5 4 3
44 12
43
42 13
14
15
41 5 4 3
34
16
32 33
40 18 17
39
30 38 13
37 19
22 21 20
36
23
28 27 26 25 24
31 30 29
33
35 34 32
Z-60/34 Part No. 102499

401.1
Perkins 404C-22 Engine - View 1 Rev D

42 30144 Battery Hold-down ........................ 1
43 30143 Battery, 12V DC, 1000 CCA ......... 1
— 89983 Positive Battery Cable, 78 inches
— 81563 Negative Battery Cable, 48 inches
— 49869 Corrosion Inhibitor
44 102112P Radiator Baffle .............................. 1
45 88846 Air Cleaner Inlet Hose .................. 1
46 110304 Radiator ........................................ 1
— 65473 Radiator Cap
47 88989P Upper Radiator
Support Bracket ............................ 1
Part No. 102499 Z-60/34


402.1 A Perkins 404C-22 Engine - View 2
1 2 3 4 5 6 7
52
51 8
9
50
10
49
11
14 13 12
18 17 16 15
21 20 19
48
47
22
23
24
46
27 26 25
40 45 19
28
43 44 29
30
42 31
34 33 32
35
41
35 33 36
40 26 19 37
39
38
Z-60/34 Part No. 102499

402.1
Perkins 404C-22 Engine - View 2 Rev A
1 60585 Vibration Isolator, M8 ................... 1 29 21130 Clevis Yoke, 1/4 -28 ...................... 1
2 89758 Oil Cap .......................................... 1 30 21496 Hex Nut, 1/4 -20
3 77476 Thermostat Housing ..................... 1 31 94762 Oil Filter ........................................ 1
4 89901 Exhaust tailpipe ............................ 1 32 6888 Screw - HHC, 1/4 -20 x 1 inch
5 88991P Muffler Mount ................................ 1 33 6638 Flat Washer, 1/4 inch
6 88841 Muffler ........................................... 1 34 6091 Nylock Nut, 1/4 -20
— 70357 Muffler (scrubber option)
35 77402 Throttle Solenoid .......................... 1
— 70385 Clamp, 2 inches
7 88933 Muffler Strap ................................. 2 1/4 -20 x 1.25 inches
8 77479 Starter Solenoid ............................ 1
37 94378P Fuel/Water Separator Bracket ...... 1
9 72335 Starter ........................................... 1
38 75020 Fuel/Water Separator ................... 1
10 89762 Alternator Bracket ......................... 1 — 62433 Fuel/Water Separator
Element
11 72342 Alternator, 12V DC, 55 A .............. 1
(before serial number 5624) 39 77139 Medium Pressure Filter
— 111029 Alternator, 12V DC, 65 A Assembly ...................................... 1
(after serial number 5623) — 60857 Filter Element
12 54687 Screw - HHC, 40 6019 Screw - HHC,
M14 x 1.5 x 40 mm, GR 8.8 3/8 -16 x 1.25 inches
13 37505 Lock Washer, M14 41 102100P Medium Pressure Filter

Bracket ......................................... 1
14 49411 Flat Washer, M14
42 54573 Bell Housing Kit ............................ 1
15 6198 Nylock Nut, 1/2 -13
— 29749 Pump Coupler, 15 Tooth
16 39479 Screw, HHC, — 89771 Pump Mount Housing
1/2 -13 x 2.75 inches — 89772 Coupler Flex Plate
— 89773 Hardware Kit
17 70251 Vibration Isolator .......................... 4
18 102066P Cast Flat Washer .......................... 4 43 23057 Screw - HHC,
M8 x 1.25 x 20 mm
19 4828 Nylock Nut, 3/8 -16
44 49408 Lock Washer, M8
20 6175 Screw - HHC, 3/8 -16 x 1 inch
46 88992P Muffler Support Bracket ................ 1
22 77483 Fan ............................................... 1
— 94886 Fan Spacer 47 24038 Radiator Isolators ......................... 2
23 111031 Shutoff Solenoid ........................... 1 48 6653 Clamp, 1.88 inches ....................... 1
24 111027 Oil Pressure Switch ...................... 1 49 89765 V-belt ............................................ 1
25 13022 Screw - HHC, 50 89763 Water Pump .................................. 1
5/16 -18 x 1 inch — 77482 Water Pump Pulley
26 5397 Flat Washer, 5/16 inch 51 89764 Water Pump Hose ........................ 1
27 6002 Low Profile Nylock Nut, 5/16 -18 52 111028 Water Temperature Switch ........... 1
28 89953 Throttle Linkage ............................ 1
Part No. 102499 Z-60/34


403.1 A Deutz F4L 1011F Engine - View 1 (before serial number 4608)
1 2 3 5 6 7
4 4
9
27
11 10
10 11
12
13 14
14 13
15
15
26
15
25
11 10
24 18
16
23
22
21
19
18
17 18 20 17
Z-60/34 Part No. 102499

403.1
Deutz F4L 1011F Engine - View 1 (before serial number 4608) Rev A
— 52229 Manual - Workshop Deutz, 25 32748 Inboard Engine Mount .................. 1
F4L-1011F
26 32749 Outboard Engine Mount ............... 1
— 89453 Engine Wire Harness
27 49401 Screw - HHC,
1 53715 Air Intake Gasket .......................... 1
M8 -1.25 x 100 mm, GR 8.8
2 33060P Air Intake Baffle ............................ 1
M8 -1.25 x 60 mm, GR 8.8
M8 -1.25 x 20 mm, GR 8.8
6 29555 Engine Pulley Cover ..................... 1
7 32698 V-belt ............................................ 1
9 37950 Starter ........................................... 1
10 34265 Screw - HHC,
M14 -2 x 55 mm, GR 8.8
12 29550 Rear Engine Mount ....................... 1
13 13003 Screw - HHC,
5/8 -11 x 3.5 inches, GR 8 ............. 4
14 33418 Plate Washer,

5/8 x 2.25 x 0.15 inch
15 28076 Vibration Isolator, Red and

White (pair) ................................... 4
16 89672P Hose Restraint Bracket ................ 1
17 6091 Nylock Nut, 1/4 -20
1/4 -20 x 1 inch, GR 5
20 75650-S Engine Tray .................................. 1

21 30143 Battery, 12V DC, 1000 CCA ......... 1
— 49869 Corrosion Inhibitor Grease
22 30144 Battery Hold Down ........................ 1
1/4 -20 x 9.75 inches ..................... 2
24 8170 Wing Nut, 1/4 -20
Part No. 102499 Z-60/34


404.1 A Deutz F4L 1011F Engine - View 2 (before serial number 4608)
1 2 5 9 10 11 12 13
3 6
4 7
4 8
14
15
16
17
22 23 24
2 3
2 3 18
17
4
19
35
21 20
24 23 22
21 20
33 30 21
24 23 22
34 32 31 29 28 4 27 26 25 20
Z-60/34 Part No. 102499

404.1
Deutz F4L 1011F Engine - View 2 (before serial number 4608) Rev A
1 30493 Exhaust Pipe ................................ 1 28 30806 Mount Plate .................................. 1
2 44064 Screw - HHC, 29 8177 Screw - HHC,
M10 -1.5 x 30 mm, GR 8.8 1/2 -13 x 1.5 inches, GR 5
3 22700 Lock Washer, M10 30 6033 Lock Washer, 1/2 inch

4 6097 Flat Washer, 3/8 inch 31 Ref. O-ring (refer to 706.1) ................... 1
5 6037 Nut, 5/16 -18 32 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5
34 Ref. Function Pump
8 16584 U-bolt, 5/16 -18 x 2.5 inches
(Non-oscillating models)
9 27329P Exhaust Support Bracket .............. 1 (refer to 706.1)
10 30438 Clamp - 2.25 inches ..................... 1 35 Ref. Drive Pump (refer to 706.1)
11 29558 Muffler ........................................... 1
12 29559 Muffler Gasket .............................. 4
13 49916 Engine Side Cover
(includes mounting fasteners) ...... 1
14 49919 Fuel Injector
(Non-EPA models) ........................ 4
— 65458 Fuel Injector (EPA models)
15 49921 Fuel Line ....................................... 4
16 49929 Injector Pump
(Non-EPA models) ........................ 4
— 65459 Injector Pump (EPA models)
17 48916 Fitting ............................................ 2
18 49135-3389-S Hose Assembly - Components:
Genie part numbers 48812,
48819 and 48753 @ 32 inches .... 1
19 30271 Wear Pad, 24 x 3 x 0.5 inch ......... 2
1/4 -20 x 0.75 inch, GR 5

22 29883 Screw - HHC,
5/8 -11 x 1.75 inches, GR 8 ........... 3

24 13064 Hardened Flat Washer, 5/8 inch ... 3
25 37003 Pump Coupler ............................... 1 The length listed in the component description
26 49917 Ring Gear ..................................... 1
27 33024 Flex Plate ...................................... 1 numbers to Parker part numbers.
Part No. 102499 Z-60/34


405.1 B Deutz F4L 1011F Engine - View 3 (before serial number 4608)
1 2 3 2 4 2 5 6 5 2 9 10 2 11
7
8
12
11
40 13
39
34 35 36 14
15
16
17
38 22
19 18
20
37
34 35 36
33
29
28
27 22
32 31 30 25 26 25 24 23 21
Z-60/34 Part No. 102499

405.1
Deutz F4L 1011F Engine - View 3 (before serial number 4608) Rev B
1 34162-1900 Air Intake Hose, 2.5 x 19 inches ... 1 28 6833 Rubber Cushioned Clamp,
0.5 x 0.25 inch .............................. 2
2 45435 Clamp - 2.5 inches ....................... 5
29 6091 Nylock Nut, 1/4 -20
3 35067-200 Aluminum Tube,
2.5 x 0.083 inch ............................ 1 30 29073 Solenoid - Throttle, 2 Speed ......... 1
— 52537 Boot
4 34164 Rubber Elbow 90° ........................ 1
31 33241P Mount Bracket .............................. 1
5 63463 Air Filter Assembly
(includes items 40-42) .................. 1 32 77139 Medium Pressure Filter
6 6175 Screw - HHC, Assembly ...................................... 1
3/8 -16 x 1 inch, GR 5 — 60857 Filter Element
7 6097 Flat Washer, 3/8 inch 33 30892 Black Battery Cable ...................... 1
8 7713 Low Profile Nylock Nut, 3/8 -16 34 44064 Screw - HHC,
M10 x 1.5 x 30 mm, GR 8.8
9 53952P Air Cleaner Mount ......................... 1
10 30967 Air Intake Hose,
2.75 I.D. x 2.25 inches .................. 1 36 6097 Flat Washer, 3/8 inch
11 29557 Oil Filler Cap ................................. 2 37 30230P Medium Pressure Filter
Bracket ......................................... 1
12 49923 Fuel Pump .................................... 1
13 49922 Dipstick ......................................... 1 1/4 -20 x 0.75 inch, GR 5
14 32752 Fuel Shutoff Solenoid ................... 1

39 89339 Air Filter End Cap ......................... 1
— 72255 Solenoid Connector
40 62420 Air Filter Element .......................... 1
15 102686 Oil Temperature Sender ............... 1
16 49924 Engine Oil Filter ............................ 1
17 29560 Fuel/Water Separator ................... 1
18 23057 Screw - HHC,
M8 x 1.25 x 20 mm, GR 8.8
20 33240P Actuator Lever .............................. 1
21 22578 Screw - HHC,
M6 x 1 x 20 mm, GR 8.8
23 21130 Clevis Yoke, 1/4 -28
24 21496 Nut, 1/4 -28
1/4 -28 x 15 inches ........................ 1

1/4 -20 x 1 inch, GR 5
Part No. 102499 Z-60/34


406.1 B Deutz F3L 2011F Engine - View 1 (after serial number 4607)
1 2 3 4 5
13 12 11 10 9
16 15 14
17
30
29
28
17
18
27
19
13 12 11 10 9
26
23 16
22 15
25 24 21 17 20 14
Z-60/34 Part No. 102499

406.1
Deutz F3L 2011F Engine - View 1 (after serial number 4607) Rev B
— 89999 Engine Harness 25 102100P Medium Pressure
Filter Bracket ................................ 1
1 89902 Air Intake Gasket .......................... 1
— 6019 Screw - HHC,
2 89895P Air Intake Baffle ............................ 1 3/8 -16 x 1.25 inches
— 5397 Flat Washer, 5/16 inch
3 89888 Exhaust Pipe ................................ 1
— 4828 Nylock Nut, 3/8 -16
4 53952 Air Cleaner Bracket ...................... 1
26 89954 Engine Tray
5 63463 Air Filter Assembly (before serial number 4624) ......... 1
(includes item 5) ........................... 1 — 102352 Engine Tray
— 62420 Air Filter Element (after serial number 4623)
— 89339 Air Filter End Cap
27 89893P Air Cleaner Mount ......................... 1
6 89774 Muffler ........................................... 1
7 89775 Clamp ........................................... 1 1/4 -20 x 9.75 inches ..................... 2
— 8170 Wing Nut, 1/4 -20
8 89903P Rear Engine Mount ....................... 1
29 30143 Battery, 12V DC, 1000 CCA ......... 1
9 6198 Nylock Nut, 1/2 -13 — 89651 Positive Battery Cable, 45 inches
10 39479 Screw - HHC, — 30892 Negative Battery Cable, 30 inches
1/2 -13 x 2.75 inches, GR 5
13 102066P Cast Washer
14 4828 Nylock Nut, 3/8 -16
3/8 -16 x 1 inch, GR 5

17 45209 Wear Pad,
2 x 4 x 0.5 inch ............................. 4
18 89776 Engine Cover ................................ 1
19 89889P Outboard Engine Mount ............... 1
20 102180 Solenoid Mount ............................. 1
21 49385 Screw - HHC,
M14 -2 x 70 mm, GR 8.8
23 49367 Nylock Nut, M14
24 77139 Medium Pressure Filter
Assembly ...................................... 1
— 60857 Filter Element
Part No. 102499 Z-60/34


407.1 E Deutz F3L 2011F Engine - View 2 (after serial number 4607)
44
43
42
1
4 3
10
12 11
40 41
36 37 38 39 13
35 14
15
24 34
16
33 17
22 21 20 19 18
25 24 23
26
29 28 27
32 31 30
Z-60/34 Part No. 102499

407.1
Deutz F3L 2011F Engine - View 2 (after serial number 4607) Rev E
— 111061 Oil Drain Kit 22 102066P Cast Flat Washer
— 48884 Fitting, 90°, M18 x 8
23 4828 Nylock Nut, 3/8 -16
— 94464-1986 Hose Assembly
— 53538 Plug 24 6175 Screw - HHC,
— 70496 Fuel Strainer 3/8 -16 x 1 inch, GR 5
— 119344 Primer Bulb Kit
(before serial number 6230) 26 21130 Clevis Yoke, 1/4 -28 ...................... 1
1 70376 Starter ........................................... 1 27 6888 Screw - HHC,
1/4 -20 x 1 inch, GR 5
M14 -2 x 40 mm, GR 8.8 29 6091 Nylock Nut, 1/2 -20
4 37505 Lock Washer, M14 30 77402 Throttle Actuator Solenoid ............ 1
5 89890P Inboard Engine Mount .................. 1 31 29560 Fuel/Water Separator .................. 1
6 89780 Fuel Line ....................................... 3 32 49924 Oil Filter ........................................ 1
7 89791 Fuel Injection Pump ...................... 3 33 Ref. Function Pump
— 89792 Fuel Injector (refer to 706.1)
8 111445 Oil Temperature Switch ................ 1 34 6021 Lock Washer, 3/8 inch
9 89779 Engine Oil Cap ............................. 1 35 Ref. Drive Pump (refer to 706.1)
10 65765 Oil Pressure Switch ...................... 1 36 70381 Pump Mount Plate ........................ 1
11 22578 Screw - HHC, 37 37003 Pump Coupler ............................... 1
M6 -1 x 20 mm, GR 8.8
38 33024 Flex Plate Coupler ........................ 1
12 6356 Lock Washer, 1/4 inch — 44064 Screw - HHC,
M10 -1.5 x 30 mm, GR 8.8
13 89781 Dipstick ......................................... 1
— 22700 Lock Washer, M10
14 102497 Fuel Lift Pump
39 89785 Ring Gear ..................................... 1
— 111668 Fuel Lift Pump 40 61110 Screw - SHC, M10 -1.5 x 30 mm
(includes hand priming pump)
(after serial number 6229) 41 22700 Lock Washer, M10
— 111402 O-ring 42 89786 Engine Pulley Cover ..................... 1
15 32752 Fuel Shutoff Solenoid ................... 1 — 89787 Screw,
— 58256 Solenoid Cable Adapter M8 -1.25 x 20 mm, GR 8.8
— 89788 Flat Washer, M9
16 94485 Throttle Linkage ............................ 1
43 32698 V-belt ............................................ 1
44 35586 Alternator ...................................... 1
18 6198 Nylock Nut, 1/2 -13
19 39479 Screw - HHC,
1/2 -13 x 2.75 inches, GR 5
20 70452 Engine Isolator ............................. 4

Part No. 102499 Z-60/34


408.1 D Ford LRG-425 EFI Engine - View 1 (before serial number 6316)
1 2 3 3 4 5 6 7 9 10 11 12
8
13
51
49 50
14
48
47
15
46
45 16
44
17
43 18
20 19
42
21
24 23 22
41 25
26
40
27
22 39 28
29
38
30
31
37 36 35 34 33 32
Z-60/34 Part No. 102499

408.1
Ford LRG-425 EFI Engine - View 1 (before serial number 6316) Rev D
— 102107 Ford Engine Harness 24 6091 Nylock Nut, 1/4 -20
— 57767 Exhaust Scrubber
25 88450 Charge Air Sensor ........................ 1
— 27412 Gasket (Scrubber Option)
— 35817 Studs (Scrubber Option) 26 77170 Lower Radiator Hose .................... 1
— 35818 Exhaust Nut (Scrubber Option) — 13014 Clamp, 2.25 inches
1 54071 Coolant Return Tank with Hose ... 1 27 1702 Coolant Hose, 5/8 inch ..... 10 inches
— 72327 Coolant Return Cap
28 102074 Elbow, 0.63 HS x 0.375 MPT ....... 1
— 6833 Coolant Return Clamp
29 19363 Elbow, 4-4 ..................................... 1
2 88847 Air Cleaner Outlet Hose ............... 1
30 70525 LPG Regulator .............................. 1
3 45435 Hose Clamp, 2.5 inches ............... 3
31 88757 LPG Lockout Valve ....................... 1
4 77236 Air Filter Assembly ........................ 1
— 19358 Connector, 010102-6-4
— 77295 Air Filter Element
— 58247 Air Cleaner Cap 32 102072 Elbow, 1/2 NPT x 3/4 HS ................ 1
5 77296 Air Cleaner Mount Band ............... 1 33 102073 Elbow, 3/8 NPT x 1/2 FNPT ........... 1
6 33361 Rubber Elbow, 45° ....................... 2 34 81778 Coolant Hose, 3/4 inch .................. 1
7 6782 Nylock Nut, 5/16 -18 35 102118 Heat Shield ................................... 1
8 10107 Screw - HHC, 36 32064 Clamp, 1.75 inches ....................... 2
5/16 -18 x 0.75 inch, GR 5
37 77139 Medium Pressure Filter
9 102121 Clamp, 1.875 inches ..................... 2 Assembly ...................................... 1
10 102109P Muffler Support Bracket ................ 1 — 60857 Filter Element
11 102009 Exhaust Pipe ................................ 1 38 102100P Medium Pressure Filter

Bracket ......................................... 1
12 106486 Cat Monitor Oxygen Sensor ......... 1
13 106178 Muffler ........................................... 1
— 55030 Muffler (Scrubber Option) 40 70419 Dipstick Tube ................................ 1
— 52566 Oil Level Dipstick
14 89954 Engine Tray
(before serial number 4556) ......... 1 41 89973 Exhaust Pipe Assembly ................ 1
— 102352 Engine Tray — 102134 Exhaust Gasket (engine)
(after serial number 4555) — 72343 Exhaust Gasket (muffler)
15 102104 Air Intake Hose ............................. 1 42 102779P Heat Shield Support Bracket ........ 1
— 8255 Screw, HHC, 3/8 -16 x 3/4 inch
16 54862 Upper Radiator Hose .................... 1 — 6021 Lock Washer, 3/8 inch
— 6022 Hex Nut, 3/8 -16
17 102977 Plastic Fitting ................................ 1
43 49898 Map Sensor .................................. 1
18 54598P Radiator Shroud ........................... 1
44 45708 Threaded Rod,
19 21019 Screw - PHPM, 10-24 x 0.5 inch 1/4 -20 x 10 inches ........................ 2
20 6146 Flat Washer, #10
45 30143 Battery, 12V DC, 1000 CCA ......... 1
21 102010P Fan Guard .................................... 1 — 89651 Positive Battery Cable, 45 inches
1/4 -20 x 0.75 inch, GR 5 — 49869 Corrosion Inhibitor Grease
Part No. 102499 Z-60/34


1 2 3 3 4 5 6 7 9 10 11 12
8
13
51
49 50
14
48
47
15
46
45 16
44
17
43 18
20 19
42
21
24 23 22
41 25
26
40
27
22 39 28
29
38
30
31
37 36 35 34 33 32
Z-60/34 Part No. 102499

408.1

47 102103 Air Cleaner Inlet Hose .................. 1
48 110304 Radiator ........................................ 1
— 65473 Radiator Cap
49 8255 Screw - HHC 3/8 -16 x 3/4 inch
51 102350P Radiator Baffle .............................. 1
Part No. 102499 Z-60/34


1 2 5 6 7 8 9
3
4
53 10
54 11
53 12
52 19 13
51 14
50
48 49 11
47
45 46 17 16 15
19 18
44 20
21 2
43
42 41 32
30 31 32 22
23
25 24
26
27
29 28
32 31 30
41
34 33
40
39 35
38 37 36
Z-60/34 Part No. 102499

409.1
1 89921 Coolant Bottle Mount .................... 1 31 6097 Flat Washer, 3/8 inch
2 67537 Screw - HHC, M5 x 12 mm 32 4828 Nylock Nut, 3/8 -16
3 49413 Flat Washer, M5 33 6021 Lock Washer, 3/8 inch
4 6833 Rubber Cushioned Clamp, 34 6175 Screw - HHC,
0.5 inch ......................................... 1 3/8 -16 x 1 inch, GR 5
5 106485 Air Valve Mixer ............................. 1 35 Ref. Drive Pump (refer to 706.1)
6 35434 Clamp, 2 inches ............................ 2 36 Ref. Function Pump (refer to 706.1)
7 102117 Air Intake Hose, 37 106487 Engine Control Module ................. 1
2 I.D. x 2 inches ............................ 1 — 106605 Engine Module Harness
8 102128 Vacuum Hose 3/16 inch ................. 1 with Relay Box
9 102129 LPG Hose ..................................... 1 38 6145 Screw - HHC,

1/4 -20 x 1.5 inches, GR 5
10 102065P Harness Connector Bar Mount ..... 1
11 65892 Connector Assembly .................... 1
12 71909 High Pressure Fuel Line ............... 1 1/4 -20 x 0.75 inch, GR 5
13 65453 Pressure Regulator Clamp ........... 1
41 25969 Spring Clip Nut, 1/4 -20
14 58967 Fuel Pressure Regulator/Filter ..... 1
15 49817 Screw - PHPM, 3/8 -16 x 1.25 inches, GR 5
10-32 x 1.25 inches
43 101127P Inboard Muffler Mount .................. 1
44 101128P Inboard Muffler Clamp .................. 1
17 6178 Nylock Nut, 10-32
18 23057 Screw - HHC, 1/4 -20 x 1 inch, GR 5
M8 -1.25 x 20 mm, GR 8.8
46 6091 Nylock Nut, 1/4 -20
47 102068P Megajector Mount ......................... 1
20 53821P Map Sensor Bracket ..................... 1
48 49375 Screw - HHC,
21 49407 Lock Washer, M6 M6 -1 x 16 mm, GR 8.8
22 33960 Alternator 12V DC, 95 A ............... 1 49 49407 Lock Washer, M6
23 89917P Air Cleaner Mount Plate ............... 1 50 70527 LPG Megajector ............................ 1
24 10107 Screw - HHC, — 106491 Megajector Jumper Harness
5/16 -18 x 0.75 inch, GR 5
51 102013P Radiator Support Mount ............... 1
25 6782 Nylock Nut, 5/16 -18 52 75185 Screw - HHC,
26 106271P Outboard Muffler Clamp ............... 1 M8 x 1.25 x 70 mm, GR 8.8
27 101126P Outboard Muffler Mount ................ 1 53 48498 Vibration Isolator .......................... 2
28 25548 Screw - HHC, 54 52076 Fan ............................................... 1

M10 -1.5 x 40 mm, GR 8.8 — 70489 Fan Spacer

30 14033 Screw - HHC,
3/8 -16 x 2.75 inches, GR 5
Part No. 102499 Z-60/34


1 2 3 4 5 6
7
43 9
42
10
41 11
40
39 12
38
36 37
35 17 16 15 14 13
34 19 18
21 20
33
22
24 25 26
13 14 15 16 17
28 23 26
23
19 18
32
26 25 24
27
17 16 15 14 13
26 25 28
29
30
31
Z-60/34 Part No. 102499

410.1
1 33965 Upper Radiator Hose .................... 1 31 70423P Rear Engine Mount ....................... 1
2 22672 Clamp, 1.75 inches ....................... 1 32 64079 Bell Housing Kit ............................ 1
— 89813 Flex Plate
3 33966 Thermostat ................................... 1
— 89811 Pump Mount
4 52575 Thermostat Gasket ....................... 1 — 37003 Pump Coupler
— 102136 Screw - SHC,
5 33970 Ignition Coil Assembly .................. 1 7/16 -14 x 1.25 inches
6 49881 Oil Filler Cap ................................. 1

33 24038 Lower Radiator Isolator ................ 4
7 52570 Spark Plug Wire Set ..................... 1 — 15086 Fender Washer,
3/8 x 1.5 x 0.125 inch
8 106490 Spark Plug (pack of 4) .................. 1 — 4828 Nylock Nut, 3/8 -16
9 33957 PCV Valve .................................... 1 34 101121P Radiator Support Mount ............... 1
10 89812 Oil Pressure Switch Assembly ..... 1 35 33963 Water Pump with Gasket .............. 1
11 28656 Oil Filter ........................................ 1 — 52078 Water Pump Pulley
— 33964 Water Pump Gasket
12 70423P Rear Engine Mount ....................... 1
36 102794 Screw - HHC,
13 6198 Nylock Nut, 1/2 -13 M8 x 1.25 x 40, GR 10.9
14 70452 Vibration Isolator .......................... 4 37 33277 Flat Washer, M8
15 102066P Cast Washer 38 52580 Serpentine Belt ............................. 1
16 6095 Flat Washer, 1/2 inch — 65770 Timing Belt
17 39479 Screw - HHC, 39 65454 Flange Bolt

1/2 -13 x 2.75 inches, GR 5
40 13014 Hose Clamp, 2.25 inches ............. 1
18 44064 Screw - HHC, 41 72358 Water Inlet Tube ........................... 1
M10 -1.5 x 30 mm, GR 8.8
42 33972 Coolant Temperature Sensor ....... 1
43 65456 Water Temperature
20 25929 Screw - HHC, Sending Unit ................................. 1
M8 -1.25 x 30 mm, GR 8.8
22 101118P Inboard Engine Mount .................. 1
23 28717 Drain Valve ................................... 1
3/8 -16 x 1.5 inches, GR 5

26 4828 Nylock Nut, 3/8 -16
3/8 -16 x 1 inch, GR 5

30 29616 Starter ........................................... 1
Part No. 102499 Z-60/34


411.1 A Ford DSG-423 EFI Engine - View 1 (after serial number 6315)
1 3 4 5 6 7 9
2 8
10
19
11
18
12
17
16
15 14 13
Z-60/34 Part No. 102499

411.1
Ford DSG-423 EFI Engine - View 1 (after serial number 6315) Rev A

— 119472 Engine Harness with
Relay Block
1 119135 LPG Mixer ..................................... 1
— 119500 Mixer Gasket
— 119547 O-ring, Smoothed
— 119548 O-ring, Ribbed
2 119142 Mixer/Throttle Body Adapter ......... 1
— 119466 Adapter Gasket
3 119498 Knock Sensor ............................... 1
4 119551 Thermostat Housing ..................... 1
— 119462 Thermostat Gasket
5 119475 Upper Idler Pulley ......................... 1
— 119477 Idler Pulley Bracket
6 119479 Fuel Injector .................................. 4
7 119478 Ignition Coil ................................... 4
8 119467 Spark Plug .................................... 4
— 119495 Spark Plugs (pack of 4)
9 119480 Cylinder Head Temperature
Sensor .......................................... 1
10 119497 Camshaft Position Sensor ............ 1
11 119461 Coolant Housing ........................... 1
12 119482 Coolant Bypass Hose ................... 1
13 119465 Flywheel Assembly
with Ring Gear .............................. 1
14 119481 Oil Pressure Switch ...................... 1
15 119139 Oil Filter ........................................ 1
16 119137 Starter ........................................... 1
17 119545 Intake Manifold ............................. 1
— 119585 Vacuum Cap, 5/16 inch,
High Temp
— 119586 Vacuum Cap, 3/8 inch
High Temp
— 119568 Spring Clamp, 1/2 inch
18 119475 Map Sensor .................................. 1
19 88451 Throttle Body ................................ 1
— 88452 Throttle Body Gasket
Part No. 102499 Z-60/34


1 4
2
3
18 2
16 17
15
14
13
12
11 7
10 9 8 6
Z-60/34 Part No. 102499

412.1

5/16 -18 x 1.25 inches, GR 5

3 18503 Flange Nut, 5/16 -18
4 119474 PCV Valve .................................... 1
— 75631 Hose, 3/8 inch
5 119468 Water Pump with Pulley
M8 -1.25 x 60 mm, GR 8.8
8 119153 Fan ............................................... 1
9 119138 Serpentine Belt ............................. 1
10 119470 Tensioner Pulley ........................... 1
11 119469 Tensioner ...................................... 1
12 119496 Crankshaft Position Sensor .......... 1
13 119471 Tensioner Bracket ........................ 1
14 119544 Lower Idler Pulley ......................... 1
15 119473 Dipstick ......................................... 1
16 111744 Screw - SHC,
M10 x 1.5 x 55 mm GR 8.8
18 13002 Screw - HHC,
5/16 -18 x 1 inch, GR 5
Part No. 102499 Z-60/34


1 4 5 6 7 8 9 11 14 15 16
2 10 12
2 13
3
17
18
57
6 13 12 19
56
20
55
21
22
54
23
51 52 53
24
50
48 49
46 47
45
42 43 44
39 40 41
38
37
25
32 12
34 35 35 36 33 31 30 29 28 27 6 26 11
Z-60/34 Part No. 102499

413.1
1 14033 Screw - HHC, 27 119463 Exhaust Manifold .......................... 1
3/8 -16 x 2.75 inches, GR 5 — 119464 Exhaust Manifold Gasket
2 22692 Wave Washer, 28 112285 Coolant Pipe ................................. 1
0.635 x 1 x 0.015 inch
29 119588 Oil Pan Plug .................................. 1
3 6022 Nut, 3/8 -16
30 89813 Flex Plate ...................................... 1
4 88450 Oxygen Sensor ............................. 1
31 55014 Screw - SHC,
5 106486 Catalytic Monitor Sensor .............. 1 M8 x 1.25 x 25 mm, GR 12.9 ...... 12
6 32064 Muffler Clamp, 1.75 inches ........... 2 32 33277 Flat Washer, M8
7 111633 Muffler Pipe Heat Shield 33 37003 Pump Coupler ............................... 1
8 111609 Relay Mounting Bracket 34 22788 Screw - HHC,
1/2 -13 x 1.75 inches, GR 5
9 67537 Screw - HHC, M5 x 12 mm
36 6198 Nylock Nut, 1/2 -13
1/4 -20 x 0.75 inch, GR 5 37 111338 Engine Support Plate Assembly
1 /4
with Decal ..................................... 1
12 6638 Flat Washer, inch
1/4
38 110405 Bell Housing Kit
13 6091 Nylock Nut, -20
14 94324-950 Inlet Hose - Air Cleaner — 119052 Bell Housing
— 45435 Hose Clamp, 2.5 inches — 119054 Pump Hardware Kit
15 45435 Hose Clamp, 2.5 inches ............... 2 39 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5
16 111603 Inlet Hose - Air Cleaner ................ 1
— 45435 Hose Clamp, 2.5 inches 40 5397 Flat Washer, 5/16 inch
17 110422 Outlet Hose - Air Cleaner ............. 1 41 29868 Spring Clip, 3/8 -16
— 45435 Hose Clamp, 2.5 inches
42 10597 Screw - HHC,
18 111634 Air Cleaner .................................... 1 1/2 -13 x 1.25 inches, GR 5
— 77295 Filter Element

— 38922 Fitting - Elbow,
90° 1/8 MPT - 5/16 inch Barb 44 6033 Lock Washer, 1/2 inch
19 6888 Screw - HHC, 45 111605 Muffler Mount Assembly
1/4 -20 x 1 inch, GR 5 (includes item 42) ......................... 1
— 111604P Upper Muffler Mount Plate
20 119394 Rubber Cushioned Clamp,
— 111611P Lower Muffler Mount Plate
1.38 x 3/8 inches ........................... 3
46 119484 Coolant Cap, 0.75 inch ................. 1
21 111653P Lifting Eye Plate and
Air Cleaner Mount ......................... 1 47 46131 Hose Clamp, 0.63 inch ................. 1
22 110758 Upper Radiator Hose .................... 1 48 119485 Coolant Cap, 0.313 inch ............... 1
23 45171 Hose Clamp, 1.75 inches ............. 4 49 21465 Hose Clamp, 0.25 inch ................. 1
24 119140 Alternator ...................................... 1 50 110424 Coolant Return Hose .................... 1
25 56912 Spring Clip, 1 /4 -20 This list continues on the next page.
26 111615 Exhaust Manifold Heat Shield ...... 1
Part No. 102499 Z-60/34


1 4 5 6 7 8 9 11 14 15 16
2 10 12
2 13
3
17
18
57
6 13 12 19
56
20
55
21
22
54
23
51 52 53
24
50
48 49
46 47
45
42 43 44
39 40 41
38
37
25
32 12
34 35 35 36 33 31 30 29 28 27 6 26 11
Z-60/34 Part No. 102499

413.1

51 25548 Screw - HHC,
M10 -1.5 x 40 mm, GR 8.8
54 102121 Muffler Clamp, 1.875 inches ......... 1
55 119051 Muffler Mount Band ...................... 2
56 111665 Muffler ........................................... 1
57 111697 Exhaust Tailpipe ........................... 1
Part No. 102499 Z-60/34


1 2 5
3
4
50 11 10 10 9
4 3 2
3 13 12
14
49 17 16 15
35 48 18
19
47
20
11 21
46
22
23
30
11 17 29
10 16 40 28 25
10 16 39 36 27 10 10
45 44 43 42 41 38 37 35 34 33 32 31 26 9 24
Z-60/34 Part No. 102499

414.1
— 30143 Battery, 12V DC, 1000 CCA 27 39479 Screw - HHC,
— 89651 Positive Battery Cable, 45 inches 1/2 -13 x 2.75 inches, GR 5
28 70452 Engine Vibration Isolator .............. 2
— 49869 Corrosion Inhibitor Grease
1 110892 Regulator Support Bracket ........... 1
30 102066P Cast Washer ................................. 2
31 110423 Lower Radiator Hose .................... 1
3 33277 Flat Washer, M8 — 119053 Hose Clamp, 1.5 inches
4 25368 Nylock Nut, M8 32 110416P Engine Mount, Inboard ................. 1
5 119185 LPG Regulator .............................. 1 33 111339 Engine Mount Assembly with
— 119546 Fitting Kit Decals, Outboard .......................... 1
6 119232 LPG Lockoff .................................. 1 34 110413P Fan Shroud ................................... 1
7 19363 Fitting - Elbow, 130293-4-4 .......... 1 35 21019 Screw - PHPM, 10-24 x 0.5 inch
8 110890P LPG Regulator Mount ................... 1 36 25926 Flat Washer, M6
9 67349 Screw - HHC, 37 110417P Radiator Support .......................... 1
M8 -1.25 x 50 mm, GR 8.8
38 48425 Flange Nut, 3/8 -16
11 6091 Nylock Nut, 1/4 -20 3/8 x 1.5 x 0.125 inch
12 8255 Screw - HHC, 40 24038 Shock Mount ................................. 4

3/8 -16 x 0.75 inch, GR 5
13 49408 Lock Washer, M8 3/8 -16 x 1.5 inches, GR 5
14 70257 Rubber Cushioned Clamp, 42 111337 Radiator Baffle with Word

3 x 0.25 inch ................................. 1 Decals ........................................... 1
15 6175 Screw - HHC, — 111631P Radiator Baffle
3/8 -16 x 1 inch, GR 5
43 60584 Rubber Grommet .......................... 4
16 6097 Flat Washer, 3 /8 inch 44 6090 Screw - HHC,
3/8 1/4 -20 x 0.75 inch, GR 5
17 4828 Nylock Nut, -16
18 119170 Fuel Pressure Regulator .............. 1 45 54071 Coolant Recovery Bottle ............... 1
— 72327 Cap
19 111699P Regulator Mount ........................... 1 — 21465 Hose Clamp, 0.25 inch
20 102351 Engine Tray .................................. 1 — 6833 Rubber Cushioned Clamp,
0.5 x 0.25 inch
1/4 -20 x 2 inches, GR 5 46 110406 Radiator ........................................ 1
22 112283P ECM Bracket ................................ 1 47 122017P Fan Guard .................................... 1
23 119169 Engine Control Module (ECM) ..... 1 48 6146 Flat Washer, #10
24 6145 Screw - HHC, 49 110419P Radiator Brace .............................. 1

1/4 -20 x 1.5 inches, GR 5 — 49498 Vibration Isolator
— 18503 Flange Nut, 5/16 -18
25 56912 Spring Clip, 1/4 -20
50 113073 Upper Coolant Intake Hose .......... 1
26 6198 Nylock Nut, 1/2 inch
Part No. 102499 Z-60/34

500 • Boom Components October 2006

501.1 C Secondary Boom - View 1
1
2
34 21
33
14 15
16
4
17
6 5
23 9
12 11 10
13
32
23
31
1 2
21 21 16
28 20 20 15
30 29 27 26 25 24 23 22 19 18 17 14
Z-60/34 Part No. 102499

October 2006 500 • Boom Components
501.1
Secondary Boom - View 1 Rev C
1 5387 Screw - HHC, 22 102984 Lower Secondary Boom
3/8 -16 x 4 inches, GR 5 Assembly with Word Decals
2 4828 Nylock Nut, 3/8 -16
— 102985 Lower Secondary Boom
3 30198 Pivot Pin, 31.75 x 2.25 inches ...... 2 Assembly with Symbol Decals
(includes items 23 and 29)
4 30050-S Lower Tension Link ...................... 2
23 18722 Bearing,
2.25 x 2.5 x 1.5 inches ................. 6
3/8 -16 x 4.5 inches, GR 5
24 102174Limit Switch Harness Assembly
with Connector .............................. 2
7 102982 Secondary Boom Lift Cylinder — 88356-146R5 Limit Switch
Assembly with Word Decals ......... 1 — 19491 Limit Switch Contact, SPDT
— 102983 Secondary Boom Lift Cylinder — 89757 Roller Head
with Symbol Decals
— 63348 Seal Kit
— 31106 Counterbalance Valve 26 8914 Screw - HHC,
3000 psi / 206.8 bar 1/4 -20 x 0.625 inch, GR 5
— 31310 Bearing
27 22541 Screw - RHM,
8 31306 Connecting Link Assembly 10-32 x 1.5 inches
(includes item 9) ........................... 1
28 6178 Nylock Nut, 10-32
9 30222 Flange Bearing,
29 27695 Bearing,
1.25 x 1.41 x 1.5 inches ............... 4
1.75 x 1.94 x 1.5 inches ............... 2
3/8 -16 x 3 inches, GR 5
31 30338P Cable Clip ................................... 14
32 102774P Lower Secondary Boom
12 45226 Rod End, 3/8 x 3.69 inches ........... 1
Hose Cover, Tank Side ................ 1
13 30202 Pivot Pin, 14.12 x 1.25 inches ...... 2
33 102775P Lower Secondary Boom
14 10597 Screw - HHC, Hose Cover, Engine Side ............. 1
1/2 -13 x 1.25 inches, GR 5
34 6091 Nylock Nut, 1/4 -20
16 30418 Rod End, 0.5 x 3.75 inches .......... 2
18 46005 Lower Limit Switch Cam ............... 1
1/4 -20 x 1 inch, GR 5

Part No. 102499 Z-60/34


502.1 B Secondary Boom - View 2
1 2 4 5 6 7 9 10 11
3 8 12
33 34 30
8
32
31
14 13
1 15
2 5
4 14 16
29 30 17
18
27 19
28
4 4
20
27 1 3 2
26
4
3 2
25 24 23 22 21
Z-60/34 Part No. 102499

502.1
Secondary Boom - View 2 Rev B
1 30418 Rod End, 0.5 x 3.75 inches .......... 5 24 Ref. Secondary Boom Lift Cylinder
(refer to 501.1)
1/2 -13 x 1.25 inches, GR 5 25 30180-S Cylinder Mount ............................. 1
3 6033 Lock Washer, 1/2 inch 26 30338P Cable Clip ................................... 14
4 30193 Pivot Pin, 8.5 x 1.75 inches .......... 5 27 31307 Lower Leveling Link Assembly
(includes item 5) ........................... 2
5 30221 Bearing,
1.75 x 2 x 1.5 inches .................. 12 28 102773P Lower Leveling Link
Hose Cover ................................... 2
6 31308 Upper Secondary
Boom Assembly 29 6091 Nylock Nut, 1/4 -20
5/8 -11 x 1.75 inches, GR 8 ........... 2 31 30052P Upper Pivot ................................... 1
32 46004 Upper Limit Switch Cam ............... 1
8 6024 Nylock Nut, 5/8 -11
9 30050-S Lower Tension Link Assembly ...... 2 1/4 -20 x 1 inch, GR 5
10 Ref. Primary Boom Rest
(refer to 504.1)
11 13003 Screw - HHC,
5/8 -11 x 3.5 inches, GR 8 ............. 2

5/8 inch .......................................... 2

3/8 -16 x 4 inches, GR 5
14 4828 Nylock Nut, 3/8 -16

16 13918 Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 1
17 45226 Rod End, 3/8 x 3.69 inches ........... 1

18 30202 Pivot Pin,
1.25 inch x 14.12 inches ............... 1
19 18722 Bearing,
2.25 x 2.5 x 1.5 inches ................. 4
20 31309 Mid-pivot Assembly
(includes item 19) ......................... 1
21 30222 Flange Bearing,
1.25 x 1.41 x 1.5 inches ............... 4
22 31306 Connecting Link Assembly
(includes item 21) ......................... 1
23 30328 Pivot Pin, 6 x 1.75 inches ............. 1
Part No. 102499 Z-60/34


503.1 A Upper Pivot
1 2 3 5 6 7 8 9
4
23
22
10
21
20
14 15
18 19
17
16
14 15
13 11 12 11
Z-60/34 Part No. 102499

503.1
Upper Pivot Rev A
1 30221 Bearing, 23 63211 Master Cylinder
1.75 x 2 x 1.5 inches .................... 2 (includes item 22) ......................... 1
— 63351 Seal Kit
0.25 x 1.25 x 0.062 inch
3 7339 Screw - HHC,
1/4 -20 x 0.5 inch, GR 5

6 102986 Primary Boom Tube Assembly
with Word Decals
(includes item 1) ........................... 1
— 102987 Primary Boom Tube Assembly
with Symbol Decals
(includes item 1)
7 30194 Pivot Pin,
5.25 x 1.75 inches ........................ 1
8 30418 Rod End, 0.5 x 3.75 inches .......... 3
9 6096 Screw - HHC,
1/2 -13 x 2 inches, GR 5
10 6198 Nylock Nut, 1/2 -13

11 31310 Bearing,
1.75 x 1.94 x 1.5 inches ............... 4
12 63207 Primary Boom Cylinder Lift
(includes item 11) ......................... 1
— 63347 Seal Kit
3000 psi / 207 bar
14 10597 Screw - HHC,
1/2 -13 x 1.25 inches, GR 5

17 45226 Rod End, 0.375 x 3.69 inches ...... 1
3/8 -16 x 1.5 inches, GR 5
19 4828 Nylock Nut, 3/8 -16

21 30052P Upper Mid-pivot ............................ 1
22 65463 Bearing,
1.25 x 1.41 x 0.75 inch ................ 4
Part No. 102499 Z-60/34


504.1 A Upper Pivot and Primary Boom Rests
1 3 4 3
2
2 1
7 6 5
10 9
13 12 11
14
3
1 2
Z-60/34 Part No. 102499

504.1
Upper Pivot and Primary Boom Rests Rev A

1 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5

3 45209 Wear Pad, 4 x 2 x 0.5 inch ........... 6
4 53811 Wear Pad, 5 x 1.5 x 1 inch ........... 1
5/8 -11 x 3.5 inches, GR 8 ............. 2

7 6024 Nylock Nut, 5/8 -11
8 30333P Primary Boom Rest ...................... 1
9 6175 Screw - HHC,
3/8 -16 x 1 inch, GR 5

11 12461 Screw - HHC,
1/2 -13 x 5 inches, GR 8 ................ 3

13 6198 Nylock Nut, 1/2 -13
14 63374 Lower Rest Pad ............................ 1
Part No. 102499 Z-60/34


505.1 C Primary and Extension Booms
1 2 4 5 6
3
30 31
29
3 2
28
4
27
5
26
6
25 6
7
7
8
8
3 9
12 11 10
24 3
13
2 3 14
13
15
6
2 3
2 3
20
19
4 8 7 23 13 22 21 18 17 16
Z-60/34 Part No. 102499

505.1
Primary and Extension Booms Rev C
1 102986 Primary Boom Tube Assembly 24 8255 Screw - HHC,
with Word Decals .......................... 1 3/8 -16 x 0.75 inch, GR 5
— 102987 Primary Boom Tube Assembly
25 111177 Extension Cylinder ....................... 1
with Symbol Decals
— 89296 Seal Kit
2 6175 Screw - HHC, — 75849 Counterbalance Valve,
3/8 -16 x 1 inch, GR 5 2500 psi / 172 bar (top valve)
— 31082 Counterbalance Valve
2500 psi / 172 bar (bottom valve)
4 29080 Wear Pad Shim,
26 Ref. Hydraulic Hoses and Fittings
4.25 x 1.5 x 0.06 inch .... as needed
(refer to 713.1)
5 38620 Wear Pad Shim,
5 x 1.5 x 0.07 inch ......... as needed
28 5361 Cotter Pin, 0.125 x 1.5 inches ...... 1
6 30137 Wear Pad, 5 x 1.5 x 0.5 inch ........ 9
29 102175 Limit Switch Harness Assembly
7 30139 Wear Pad,
with Connector .............................. 1
6.5 x 5 x 0.625 inch ...................... 3
— 88356-11103 Limit Switch with Roller Arm
8 30472 Primary Boom Wear Pad Shim, — 19491 Contact, SPDT
0.064 inch ...................... as needed — 89756 Roller, SPDT
— 97128 Roller Arm
9 6019 Screw - HHC,
3/8 -16 x 1.25 inches, GR 5 30 22541 Screw - RHM,
1/4
10-32 x 1.5 inches
10 6091 Nylock Nut, -20
31 6178 Nylock Nut, 10-32
1/4 -20 x 2.25 inches, GR 5
13 30255 Shim Washer, 1.27 x

2.13 x 0.062 inch ........... as needed
14 30116 Cylinder Mount Block ................... 1
15 45303 Nylock Nut, 11/8 -12
16 30272 Extension Cylinder
Slide Block .................................... 1
17 30021 Extension Tube End Cap ............. 1
1/4 -20 x 1 inch, GR 5

20 25969 Spring Clip Nut, 1/4 -20
21 31086 Extension Boom
Tube Assembly with Bearings ...... 1
— 30434 Bearing, 1.25 x 1.5 x 0.875 inch
23 30217 External Snap Ring,
1.25 inches ................................... 4
Part No. 102499 Z-60/34


506.1 C Cable Track (before serial number 5542)
1 3 4 5
2 6
7
24 7 16
23
22
11 10
14
13 19 5 13
21 7 7 13
20 5 18 17 16 15 12
Z-60/34 Part No. 102499

506.1
Cable Track (before serial number 5542) Rev C

1 22541 Screw - RHM,
10-32 x 1.5 inches
2 6178 Nylock Nut, 10-32
with Connector .............................. 1
— 88356-146R5 Limit Switch
— 89757 Roller Head
5 8914 Screw - HHC,
1/4 -20 x 0.63 inch, GR 5

8 30388 Pivot Tube Spacer ........................ 2
9 30387 Cable Protector ............................. 1
10 6198 Nylock Nut, 1/2 -13
12 13918 Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 4

15 30389 Cable Track Tube Guide .............. 1
16 6091 Nylock Nut, 1/4 -20
17 102529 Cable Track Tray Assembly ......... 1
— 27258 Rubber Edge Trim, 12 inches
18 102703 Cable Track Cover ....................... 1
3/8 -16 x 0.75 inch, GR 5

22 30377 Cable Track, 43 Links ................... 1
— 58919 Repair Link Set, 7 Links
— 58927 Single Repair Link
— 58920 Repair Link End Set
23 30315 Track Tube ................................... 1
1/4 -20 x 1 inch, GR 5
Part No. 102499 Z-60/34


506.2 C Cable Track (after serial number 5541)
1 3 4 5 8
2 6 9
7 2
29 7 20
28
27
10
11
13 12
16
15 24 15
26 7 21 15
25 5 23 22 20 19 18 17 14
Z-60/34 Part No. 102499

506.2
Cable Track (after serial number 5541) Rev C
— 102234 Arctic Hose Option 23 102703 Cable Track Cover ....................... 1
(includes serial number 5351)
1 22541 Screw - RHM, 3/8 -16 x 0.75 inch, GR 5
10-32 x 1.5 inches
2 6178 Nylock Nut, 10-32
27 102964 Cable Track .................................. 1
— 111051 Repair Link Set, 7 Links
with Connector .............................. 1
— 111052 Single Repair Link
— 88356-146R5 Limit Switch
— 111053 Repair Link End Set
— 89757 Roller Head 28 102918 Track Tube ................................... 1
4 46002P Limit Switch Bracket ..................... 1 29 36294 Screw - HHC,
1/4 -20 x 2.75 inches, GR 5
5 8914 Screw - HHC,
1/4 -20 x 0.63 inch, GR 5

8 49816 Screw - PHPM,
10-32 x 0.75 inch
0.31 x 0.25 inch ............................ 1
10 30388 Pivot Tube Spacer ........................ 2
12 6198 Nylock Nut, 1/2 -13
14 13918 Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 4

18 102928P Hose Clamp Plate ......................... 2
19 102927 Plastic Hose Clamp ...................... 2
— 102935 Plastic Hose Clamp
(Arctic Hose Option)
20 6091 Nylock Nut, 1/4 -20
1/4 -20 x 2.25 inches, GR 5
22 102529 Cable Track Tray Assembly ......... 1

— 27258 Rubber Edge Trim
12 inches / 30.5 cm
Part No. 102499 Z-60/34


507.1 C Jib Boom and Platform Rotator
1 2 3 5 2 3 6 7 6 2 3
4 4 4
4 9
29 19 31
2
30
10
29 19
11
28
12
4 9
7 2
3 4 4 13
2
22
8
14
27
15
16
17
19 18
20
4
24
26 25 3 23 22 21 2
Z-60/34 Part No. 102499

507.1
Jib Boom and Platform Rotator Rev C
1 31086 Extension Boom 22 65463 Bearing,
Tube Assembly ............................. 1 1.25 x 1.41 x 0.75 inch ................. 8
2 45226 Rod End, 0.375 x 3.69 inches ...... 9 23 63212 Slave Cylinder
(includes item 22) ......................... 1
3 8516 Screw - HHC,
3/8 -16 x 1.5 inches, GR 5
— 63352 Seal Kit
4 4828 Nylock Nut, 3/8 -16 2500 psi / 172 bar
5 30188 Pivot Pin, 8.5 x 1.25 inches .......... 2 24 5397 Flat Washer, 5/16 inch
6 30189 Pivot Pin, 13.75 x 1.25 inches ...... 2 25 21604 Screw - HHC,
3/8 -16 x 3.25 inches, GR 5
7 30026-S Leveling Link ................................ 2
26 Ref. Jib Boom/Platform Rotate
Manifold (refer to 705.1)
3/8 -16 x 1.75 inches, GR 8 ........... 2
27 63214 Jib Boom Cylinder
(includes item 22) ......................... 1
10 30219 Flange Bearing, — 63354 Seal Kit
1.25 x 1.41 x 1 inch ...................... 4 — 31106 Counterbalance Valve,
2500 psi / 172 bar
11 102991 Jib Boom Assembly with
Bearings and Word Decal 28 30255 Shim Washer, 1.27 x
(includes item 10) ......................... 1 2.13 x 0.062 inch ........... as needed
12 30220 Bearing, 1.25 x 1.5 x 0.68 inch ..... 4 29 6091 Nylock Nut, 1/4 -20
13 6019 Screw - HHC, 30 30411-S Jib Cable Cover ............................ 1
3/8 -16 x 1.25 inches, GR 5
14 31095 Platform Leveling Assembly 1 inch ............................................ 2
(includes item 12) ......................... 1
2 5/16 inches .................................. 1
16 65799 Bearing, 1.25 x 1.41 x 1 inch ........ 2
17 94399 Platform Rotator
(includes item 16) ......................... 1
— 75395 Bearing Kit
— 62417 Seal Kit
— 106421 Arctic Seal Kit
— 94442 Seal Kit
1/4 -20 x 1.5 inches, GR 5

20 Ref. Counterbalance Valve Manifold
(refer to 705.1)
Part No. 102499 Z-60/34

600 • Platform Components October 2006

601.1 B Platform Installation - View 1
28 3 8 4 3 2 1
27 5
26
8 7 7 6
23 24 25
22 20
4 3 2 10
19 20 21
18
17
16
15
11
12
14
13
Z-60/34 Part No. 102499

October 2006 600 • Platform Components
601.1
Platform Installation - View 1 Rev B
Assemblies with Word Decals Item Part No. Description Qty.

1 6888 Screw - HHC,
USA and Canada models: 1/4 -20 x 1 inch, GR 5
— 89742 4 Foot Platform Assembly
— 89743 5 Foot Platform Assembly 2 6356 Lock Washer, 1/4 inch
Australian models:
— 89746 4 Foot Platform Assembly 5 73610 Platform Entry Step ...................... 1
— 89748 6 Foot Platform Assembly 6 6019 Screw - HHC,
3/8 -16 x 1.25 inches, GR 5
(after serial number 5709) 7 6097 Flat Washer, 3/8 inch
USA and Canada models: 8 4828 Nylock Nut, 3/8 -16
— 111243 5 Foot Platform Assembly 9 102495 Decal Plate Assembly
— 111244 6 Foot Platform Assembly with Word Decals
— 111245 8 Foot Platform Assembly (before serial number 5710) ......... 1
— 111274 Decal Plate Assembly
Australian models: with Word Decals
— 111246 4 Foot Platform Assembly (after serial number 5709)
— 111247 5 Foot Platform Assembly — 89768 Decal Plate Assembly
— 111248 6 Foot Platform Assembly with Symbol Decals
Assemblies with Symbol Decals 1/4 -20 x 0.75 inch, GR 5
European models:
— 89744 4 Foot Platform Assembly 11 75067 Screw - PHPM,
— 89745 5 Foot Platform Assembly 6-32 x 0.875 inch
— 89336 6 Foot Platform Assembly 12 74006 GFCI Weatherproof Cover
— 89338 8 Foot Platform Assembly (includes mounting fasteners) ...... 1
Asia and South American models: 13 102679 Platform Support
— 89750 4 Foot Platform Assembly (for 4 foot and 5 foot platforms) .... 1
— 89751 5 Foot Platform Assembly — 94390-S Platform Support
— 89752 6 Foot Platform Assembly (for 6 foot and 8 foot platforms)
14 Ref. Platform Rotator (refer to 507.1)
15 13585 GFCI Receptacle, 110V AC ......... 1
— 33629 UK Plate, Power to Platform
— 33724 UK Gasket Kit,
Power to Platform
— 67506 UK Receptacle, 110V AC
16 10775 T-Box, 2.75 x 4.5 x 2 inches ......... 1
1/2 inch NPT .................................. 1
18 43955 Electrical Cord, 14 Ga.,

3 Conductor ......................... 83 feet
19 4828 Nylock Nut, 3/8 -16
Part No. 102499 Z-60/34


601.1 B Platform Installation - View 1
28 3 8 4 3 2 1
27 5
26
8 7 7 6
23 24 25
22 20
4 3 2 10
19 20 21
18
17
16
15
11
12
14
13
Z-60/34 Part No. 102499

601.1
Platform Installation - View 1 Rev B
20 57201 Flat Washer, 0.313 inch Asia and South America:
3/8
26 101375 4 Foot Platform Railing
21 6550 U-bolt, -16
Assembly with Decals .................. 1
x 1.5 x 2.5 x 1.25 inches ............... 2
— 101378 5 Foot Platform Railing
22 77692 Screw - HHC, Assembly with Decals
3/8 -16 x 1 inch, GR 8 ................... 8 — 101381 6 Foot Platform Railing
Assembly with Decals
23 73928 Screw - HHC,
1-8 x 11 inches, GR 5
24 13775 Flat Washer, 1 inch
27 60160P 4 Foot Platform Flooring ............... 1
25 29764 Nylock Nut, 1-8 — 54247P 5 Foot Platform Flooring
— 73477P 6 Foot Platform Flooring
USA and Canada: — 73478P 8 Foot Platform Flooring
26 77838 4 Foot Platform Railing 28 54274 Carriage Screw,
Assembly with Decals .................. 1 1/4
- 20 x 0.75 inch
Australia:
Europe:
Part No. 102499 Z-60/34


602.1 C Platform Installation - View 2
22
3 2 1
2 6 5
7
21
10 9 8
11
18 19 19 20
17
16
12
15
13
1 6 2 10
14
3 2 2 1
Z-60/34 Part No. 102499

602.1
Platform Installation - View 2 Rev C
1 6090 Screw - HHC, 16 49219 Nylon Sleeve,
1/4 -20 x 0.75 inch, GR 5 3.5 inches ........................ 72 inches
2 6638 Flat Washer, 1/4 inch 17 28443 Cable Tie, 11.5 inches .................. 2
3 6091 Nylock Nut, 1/4 -20 18 7713 Low Profile Nylock Nut, 3/8 -16
4 53517 Rubber Grommet, 19 5397 Flat Washer, 5/16 inch
0.5 x 0.014 inch ............................ 2
5 8915 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5
1/4 -20 x 1.25 inches, GR 5
21 Ref. Platform Control Box Assembly
6 6356 Lock Washer, 1/4 inch (refer to 603.1)
7 73931 Foot Switch Cover Assembly 22 56424 Rubber Cushioned Clamp,
with Decal 1.25 x 0.5 inch .............................. 1
(USA, Canada, Australia) ............. 1
— 63766 Foot Switch Cover
(Europe, Asia, South America)
8 73587 Screw - PHPM,
10-24 x 0.75 inch
9 6607 Lock Washer, #10
10 73575 Spring Clip, 10-24
11 73233 Foot Switch Wire Assembly
with Connector .............................. 1
— 7056 Squeeze Connector,
1/2 inch NPT
— 13482 Microswitch
12 102992 Sliding Mid-rail Assembly
with Decal ..................................... 1
— 12443 Sliding Mid-rail Guide
— 53819 Sliding Mid-rail Tube
— 20973 Wire Loom, 3/8 inch
— 21121 Black Cable Tie, 4 inches
1/4 -20 x 1 inch, GR 5
— 6091 Nylock Nut, 1/4 -20
— 97815 Label - Lower Mid-rail
13 73610 Platform Entry Step ...................... 1
14 94745P European Platform Entry
Toeboard Assembly ..................... 1
15 44743 Manual Storage Box
with Decals
(USA, Canada, Australia) ............. 1
— 24514 Manual Storage Box
with Decals
(Europe, Asia, South America)
Part No. 102499 Z-60/34


603.1 D Platform Controls - View 1
1 2 3
4
5
6
33
10
32
11
31
13 12
30 15 14
29 16
17
28
27
18
15 14
19
20
26 25 24 23 22 21
Z-60/34 Part No. 102499

603.1
Platform Controls - View 1 Rev D
— 102525 Platform Control Box Assembly 18 45384 Black Nylon Plug, 0.5 inch ............ 4
(includes items 6, 11, 27 and 28)
19 73717 Receptacle Connector, 4 way,
— 102724 Wire Mount, Adhesive Back
12-14 Ga. ...................................... 1
— 89067 Wire Harness
— 73711 Terminal - Pin, 12-14 Ga.
(Platform Box/Joystick)
— 60526 Receptacle Lock, 4 way,
— 89666 Wire Harness (Jib Boom)
12-14 Ga.
— 89673 Wire Harness (Platform Box)
— 89925 Wire Harness 20 89191 Wire Harness Assembly -
(Platform Overload) Wire 3 Conductor, 12 Ga.,
12V DC to Platform
1 49816 Screw - PHM,
10 -32 x 0.75 inch
— 102907 Wire Harness Assembly -
2 81484P Platform Control Box Lid .............. 1 Wire 3 Conductor, 12 Ga.,
12V DC to Platform
3 8914 Screw - HHC,
1/4 -20 x 0.63 inch, GR 5
— 73725 Plug Boot, 4 way
4 6356 Lock Washer, 1/4 inch — 75640 Wire Loom, 0.75 inch ........ 5 inches
5 6638 Flat Washer, 1/4 inch 21 89177 Wire Harness Assembly -
Wire 19 Conductor, 18 Ga.,
6 88176 Nutsert, 1/4 x 20 ............................ 6
Boom Cable 2
7 77047 Screw - PHM, (before serial number 5716) ......... 1
10-32 x 0.5 inch — 102906 Wire Harness Assembly -
Wire 19 Conductor, 18 Ga.,
8 Ref. Joystick Controller, Single-axis Boom Cable 2
(refer to 605.1) (after serial number 5715)
— Ref. Joystick Controller, Multi-axis — 73739 Plug Boot, 4 way
(refer to 605.1) — 75640 Wire Loom, 0.75 inch ........ 5 inches
9 Ref. Joystick Controller, Single-axis 22 89176 Wire Harness Assembly -
(refer to 605.1) Wire 19 Conductor, 18 Ga.,
10 Ref. Joystick Controller, Multi-axis Boom Cable 1
(refer to 605.1) (before serial number 5716) ......... 1
— 102905 Wire Harness Assembly -
11 81488 Platform Control Box Gasket ........ 1 Wire 19 Conductor, 18 Ga.,
12 6935 Electric Locknut, 1/2 inch .............. 1 Boom Cable 1
13 7056 Squeeze Connector, — 73745 Plug Boot, 4 way
1/2 inch NPT .................................. 1
— 28131 Wire Loom, 0.75 inch ........ 5 inches
14 12344 Nylock Nut, 6-32 23 73736 Receptacle Connector, 48 Way .... 1
15 49820 Screw - PHM, 6-32 x 0.5 inch — 73713 Terminal - Pin, 16-18 Ga.
— 54255 Receptacle Lock, 12 Way,
16 73723 Receptacle Connector, 4 Way, 14-18 Ga.
14-18 Ga. ...................................... 1
— 60443 Receptacle Lock, 4 Way, 24 102033 Jib Wire Harness Assembly ......... 1
14-18 Ga. — 73745 Plug Boot, 4 way
17 73233 Foot Switch Wire Assembly 25 73803 Screw - PHPM, #12 x 0.75 inch
with Connector .............................. 1 This list continues on the next page.
— 73739 Plug Boot, 4 way
— 75640 Wire Loom 0.75 inch
Part No. 102499 Z-60/34


603.1 D Platform Controls - View 1
1 2 3
4
5
6
33
10
32
11
31
13 12
30 15 14
29 16
17
28
27
18
15 14
19
20
26 25 24 23 22 21
Z-60/34 Part No. 102499

603.1
Platform Controls - View 1 Rev D

26 81487P Platform Control Box .................... 1
27 42781 Plastic Dowel Plug, 1/4 inch .......... 1
28 30997 Foam Corrosion Inhibitor .............. 1
29 77351 Platform Control Box Lanyard ...... 2
30 6178 Nylock Nut, 10-32
31 81551 Screw - PHM,
6-32 x 0.375 inch
32 102750 Printed Circuit Board Assembly,
ALC 500
— 97884 Software Decal, ALC 500
— 83098 Jumper Pin
33 81550 Standoff,
6-32 x 0.75 x 0.25 inch ............... 10
Part No. 102499 Z-60/34


604.1 A Platform Controls - View 2
1 2 3 4 5
24
23
22
21
20 6
19
7
18
17
10
14 15 16
11
13 12
Z-60/34 Part No. 102499

604.1
Platform Controls - View 2 Rev A
— 27378-S Toggle Switch (refer to 808.1) 14 8914 Screw - HHC,
(generator option) 1/4 -20 x 0.63 inch, GR 5
— 27246 Rubber Boot
— 54692 Nylon Spacer,
0.718 x 0.526 x 0.219 inch 16 6638 Flat Washer, 1/4 inch
1 56298 Red LED, 12V DC 17 Ref. Joystick Controller, Multi-axis
— 56848 Lock Washer, LED (primary boom up/down and
turntable rotate left/right)
(refer to 605.1)
(engine start)
SPDT, 3 position, Momentary ...... 1 18 66813 Black Push Button
(horn) ............................................ 1
— 66815 Push Button Base
(engine idle)
(includes N.O. contact)
DPDT, 3 Position, Maintained ...... 1
— 66816 N.O. Contact
(Gasoline/LPG) (Ford models)
(platform level)
SPDT, 2 Position, Maintained ...... 1
— 45384 Black Plastic Plug, 0.5 inch
5 66812 Red Push Button with Base
(platform rotate)
— 94506 Push Button Base
— 66818 N.C. Contact
6 Ref. Joystick Controller, Multi-axis
(jib boom up/down)
(drive/steer) (refer to 605.1)
7 56298 Red LED, 12V DC ........................ 1
— 56848 Lock Washer, LED
(auxiliary power)
SPDT, 2 Position, Momentary ...... 1
8 56298 Red LED, 12V DC ........................ 1
— 56848 Lock Washer, LED
(drive speed select)
SPDT, 2 Position, Maintained ...... 1
(drive enable)
(glow plug option)
SPDT, 3 position, Momentary
10 Ref. Joystick Controller, Single-axis (diesel models) ............................. 1
(secondary boom up/down) — 45384 Black Plastic Plug, 0.5 inch
(refer to 605.1) (Ford models)
11 45384 Black Plastic Plug, 0.5 inch .......... 1
— 27378-S Toggle Switch
(work/drive light option)
DPDT, 2 Position, Maintained
(primary boom extend/retract)
13 45383 Warble Tone Alarm, 5-30V DC ..... 1
Part No. 102499 Z-60/34


605.1 A Joystick Controllers, Single-axis and Multi-axis
1
15
2
14
Single Axis Multi Axis &
13 with Steer Single Axis
Rocker Switch
(option)
12 3
11
10
4
9
3 5
6
5
8
8
Z-60/34 Part No. 102499

605.1
Joystick Controllers, Single-axis and Multi-axis Rev A

— 62390 Joystick Controller, Multi-axis
(drive/steer, boom up/down and
turntable rotate functions)
(calibration required after
replacement)
— 62391 Joystick Controller, Single-axis
(boom extend/retract functions)
replacement)
— 75565 Joystick Controller, Single-axis,
Steer Rocker Switch (option)
(drive/steer functions)
replacement)
— 81543 Connector, 7 way, Amp MTE
— 81544 Pin Terminal, 22-24 Ga.,
Amp MTE
— 83098 Pin Terminal, 22-24 Ga.,
Amp MTE
1 62392 Joystick Knob ............................... 1
2 62393 Screw - PHM, 6-32 x 5/8 inch
3 62394 Joystick Rubber Boot ................... 1
4 75143 Boot Guard ................................... 1
5 62395 Joystick Centering Spring ............. 1
6 62396 Joystick Centering Collar .............. 1
7 62397 Joystick Housing O-ring ............... 1
8 62398 Joystick Housing .......................... 1
9 75449 Joystick Knob ............................... 1
10 75448 Sensor Support ............................. 1
11 75447 Switch Shield ................................ 1
12 75446 Centering Spring .......................... 1
13 75445 Rocker Switch Assembly .............. 1
14 75444 Rocker Switch Retainer ................ 1
15 75443 Rocker Switch Boot ...................... 1
Part No. 102499 Z-60/34

700 • Hydraulic Components October 2006

701.1 A 2WD Traction Manifold
1
TT
WW
2
SS
3
XX
4
UU
5
VV
6
Z-60/34 Part No. 102499

October 2006 700 • Hydraulic Components
701.1
2WD Traction Manifold Rev A
Use the letter callouts to cross-reference with the Service Manual.

Item Part No. Description Letter Function
— 88783 2WD Traction Manifold
— 28750 O-ring Kit (services SAE fittings,
Compact Controls, and Sun valves)
— 49612 O-ring Kit (services ORFS fittings)
— 33994 Plug and Cap Kit (for SAE ports)
— 49613 Plug and Cap Kit (for ORFS fittings)
1 94758 Relief Valve, 280 psi / 19.3 bar ............................. TT ........... Charge pressure circuit
— 110194 Seal Kit
2 52726 Flow Divider / Combiner Valve ............................. WW ......... Controls flow to drive motors in
— 84135 Seal Kit forward and reverse
3 27836 Check Valve, 5 psi / 0.34 bar ................................ SS .......... Drive circuit
— 110194 Seal Kit
4 27836 Check Valve, 5 psi / 0.34 bar ................................ XX .......... Drive circuit
— 110194 Seal Kit
5 27761 Shuttle Valve, 3 position 3 way ............................. UU .......... Controls flow to drive motors in
— 84134 Seal Kit forward and reverse
6 101440 Orifice Plug, 0.07 inch / 1.78 mm .......................... VV .......... Equalizes flow across flow divider/
combiner valve WW
Part No. 102499 Z-60/34


702.1 A 4WD Traction Manifold
1 2 3 4
GA GB GC
GO
16
15
GN STEER END
GM
14
GL
13
GK
12
GJ
11
GI
10
GD
5
GE
6
GH GG GF
9 8 7 NON-STEER END
Z-60/34 Part No. 102499

702.1
4WD Traction Manifold Rev A

— 81055 4WD Traction Manifold, Complete
1 48997 Diagnostic Nipple, 4 SAE ...................................... GA .......... Testing
— 20224 Female Quick Disconnect for Pressure Gauge
2 48880 Diagnostic Nipple Cap
3 62253 Relief Valve, 250 psi / 17.2 bar ............................. GB .......... Change pressure circuit
4 69873 Check Valve, 5 psi / 0.34 bar ................................ GC .......... Drive motor anti-cavitation
5 52726 Flow Divider/Combiner Valve ................................ GD .......... Controls flow to flow divider/
combiner valves GI and GO circuit
6 69873 Check Valve, 5 psi / 0.34 bar ................................ GE .......... Drive motor anti-cavitation
7 27836 Check Valve, 5 psi / 0.34 bar ................................ GF .......... Drive motor anti-cavitation
8 27761 Shuttle Valve, 3 position 3 way ............................. GG .......... Charge pressure circuit that gets
hot oil out of low pressure side of
drive pump
9 27836 Check Valve, 5 psi / 0.34 bar ................................ GH .......... Drive motor anti-cavitation
10 62252 Flow Divider/Combiner Valve ................................ GI ........... Controls flow to steer end drive
motors in forward and reverse
11 69873 Check Valve, 5 psi / 0.34 bar ................................ GJ ........... Drive motor anti-cavitation
12 52723 Flow Regulator Valve, 2 gpm / 7.6 L/min .............. GK .......... Equalizes pressure on both sides of
flow divider / combiner valve GI
13 52723 Flow Regulator Valve, 2 gpm / 7.6 L/min .............. GL .......... Equalizes pressure on both sides of
flow divider / combiner valve GD
14 52723 Flow Regulator Valve, 2 gpm / 7.6 L/min ............. GM .......... Equalizes pressure on both sides of
flow divider / combiner valve GO
15 69873 Check Valve, 5 psi / 0.34 bar ................................ GN .......... Drive motor anti-cavitation
16 62252 Flow Divider/Combiner Valve ................................ GO .......... Controls flow to non-steer end drive
motors in forward and reverse
Part No. 102499 Z-60/34


703.1 B Two-Speed/Brake Manifold
1 2
EA EB
ED
4
EC
3
Z-60/34 Part No. 102499

703.1
Two-Speed/Brake Manifold Rev B

— 102030 Two-Speed/Brake Manifold
1 89769 Solenoid Valve, 2 position 3 way N.C. 10V DC ..... EA .......... Brake
— 89733 Solenoid Valve Coil, 10V DC
— 89735 Coil Assembly (includes coil nut)
— 89770 Seal Kit
2 89769 Solenoid Valve, 2 position 3 way N.C. 10V DC ..... EB .......... Two Speed motor shift
— 89733 Solenoid Valve Coil, 10V DC
— 89770 Seal Kit
3 27807 Check Valve .......................................................... EC .......... Pressure circuit
4 89300 Orifice Plug, 0.042 inch / 1.066 mm ...................... ED .......... Tank circuit
Part No. 102499 Z-60/34


704.1 D Function Manifold
1 2 3 4 5 6
HA HB HC HD HE HF
IM
39
HG
7
HH
8
HI
9
IL
38 HJ
10
IK
37 HK
11
IJ HL
36 12
HM 13
HN
14
HO
15
HP
16
iew
pV
To
II
35 HQ
17
IH HR
34 18
IG
33 HS
19
HT
20
w HU
Vie 21
ront
F
32 31 30 29 28 27 26
IF IE ID IC IB IA HZ
Shows valves
hidden from
above view
Top View Front View
HY HX HW HV
25 24 23 22
Z-60/34 Part No. 102499

704.1
Function Manifold Rev D

— 102028 Function Manifold - Complete
— 102172 Function Manifold Harness
1 89726 Solenoid Valve, 3 position 4 way .......................... HA .......... Turntable rotate left/right
— 102531 Valve Cartridge
— 89733 Coil, 10V DC
— 89734 Seal Kit
— 102940 Coil Nut
2 27802 Differential Sensing Valve 150 psi / 10.3 bar ........ HB .......... Turntable rotate left/right
3 89726 Solenoid Valve, 3 position 4 way .......................... HC .......... Platform level up/down
— 89733 Coil, 10V DC
— 89734 Seal Kit
— 102940 Coil Nut
4 89726 Solenoid Valve, 3 position 4 way .......................... HD .......... Primary boom up/down
— 89733 Coil, 10V DC
— 89734 Seal Kit
— 102940 Coil Nut
5 89726 Solenoid Valve, 3 position 4 way .......................... HE .......... Secondary boom up/down
— 89733 Coil, 10V DC
— 89734 Seal Kit
— 102940 Coil Nut
6 62260 Solenoid Valve, 3 position 4 way .......................... HF .......... Steer left/right
— 62277 Coil, 10V DC
— 89722 Seal Kit
— 19792 Coil Nut
7 27836 Check Valve, 50 psi / 3.45 bar .............................. HG .......... Pressure in from function pump
8 48997 Diagnostic Nipple, 4 SAE ...................................... HH .......... Testing
— 48880 Diagnostic Nipple Cap
9 30969 Flow Regulator Valve, 3.5 gpm / 13.2 L/min .......... HI ........... Steer left/right
10 27802 Differential Sensing Valve, 150 psi / 10.3 bar ....... HJ ........... Secondary boom up/down
11 27802 Differential Sensing Valve, 150 psi / 10.3 bar ....... HK .......... Primary boom up/down
12 62256 Counterbalance Valve
3,500 psi / 241.3 bar .............................................. HL ........... Platform level up/down and motion
control
Part No. 102499 Z-60/34


1 2 3 4 5 6
HA HB HC HD HE HF
IM
39
HG
7
HH
8
HI
9
IL
38 HJ
10
IK
37 HK
11
IJ HL
36 12
HM 13
HN
14
HO
15
HP
16
iew
pV
To
II
35 HQ
17
IH HR
34 18
IG
33 HS
19
HT
20
w HU
Vie 21
ront
F
32 31 30 29 28 27 26
Shows valves
hidden from
above view
Top View Front View
HY HX HW HV
25 24 23 22
Z-60/34 Part No. 102499

704.1

13 102528 Proportional Valve, 12V DC .................................. HM .......... Platform level up/down and motion
— 89312 Seal Kit control
— 89738 Coil Nut
— 89737 Coil, 12V DC
— 102526 O-ring
14 62256 Counterbalance Valve ........................................... HN .......... Secondary boom down
3500 psi / 241.3 bar
15 102527 Proportional Valve, 12V DC .................................. HO .......... Primary boom down
— 89312 Seal Kit
— 89738 Coil Nut
— 89737 Coil, 12V DC
— 102526 O-ring
16 31527 Relief Valve, 1800 psi / 124.1 bar ......................... HP .......... Primary boom up/down
17 62258 Needle Valve ......................................................... HQ .......... Platform level
18 102527 Proportional Valve, 12V DC .................................. HR .......... Turntable rotate left/right
— 89312 Seal Kit
— 89738 Coil Nut
— 89737 Coil, 12V DC
— 102526 O-ring
19 89728 Flow Regulator Valve, 0.1 gpm / 0.37 L/min ......... HS .......... Load sense circuit
20 27804 Differential Sensing Valve ..................................... HT .......... Function pressure control
21 89726 Solenoid Valve, 3 position 4 way .......................... HU .......... Jib up/down and platform
— 102531 Valve Cartridge rotate left/right
— 89733 Coil, 10V DC
— 89734 Seal Kit
— 102940 Coil Nut
22 62259 Check Valve, 25 psi / 2.1 bar ................................ HV .......... Tank return circuit
23 102530 Relief Valve, 1600 psi / 110.3 bar ........................ HW .......... Secondary boom up/down
24 89729 Flow Regulator Valve, 5 gpm / 18.9 L/min ............ HX .......... Boom extend retract
25 89730 Flow Regulator Valve, 1.5 gpm / 5.6 L/min ........... HY .......... Jib Select
26 102618 Relief Valve, 2400 psi / 165.4 bar ......................... HZ .......... System relief
27 27807 Check Valve ........................................................... IA ........... Secondary boom up/down
28 27807 Check Valve ........................................................... IB ........... Primary boom up/down
29 27807 Check Valve ........................................................... IC ........... Platform level down
30 27807 Check Valve ........................................................... ID ........... Platform level up
31 27807 Check Valve ........................................................... IE ........... Turntable rotate left/right
32 27807 Check Valve ........................................................... IF ........... Boom extend
33 27807 Check Valve .......................................................... IG ........... Jib select
34 27807 Check Valve ........................................................... IH ........... Jib select
35 27807 Check Valve ........................................................... II ............ Boom retract
Part No. 102499 Z-60/34


1 2 3 4 5 6
HA HB HC HD HE HF
IM
39
HG
7
HH
8
HI
9
IL
38 HJ
10
IK
37 HK
11
IJ HL
36 12
HM 13
HN
14
HO
15
HP
16
iew
pV
To
II
35 HQ
17
IH HR
34 18
IG
33 HS
19
HT
20
w HU
Vie 21
ront
F
32 31 30 29 28 27 26
Shows valves
hidden from
above view
Top View Front View
HY HX HW HV
25 24 23 22
Z-60/34 Part No. 102499

704.1

36 89309 Solenoid Valve, 2 position 3 way, 10V DC ............. IJ ........... Boom retract
— 89310 Seal Kit
— 45912 Coil Nut
— 89306 Coil, 10V DC
37 89309 Solenoid Valve, 2 position 3 way, 10V DC ............. IK ........... Boom retract
— 89310 Seal Kit
— 45912 Coil Nut
— 89306 Coil, 10V DC
38 48997 Diagnostic Nipple, 4 SAE ....................................... IL ........... Testing
39 89732 Check Valve .......................................................... IM ........... Jib boom select
Part No. 102499 Z-60/34


705.1 C Jib Select and Platform Rotate Manifolds
1 2
BH
Platform
Rotate Manifold
BJ
3
BE
4
Jib Manifold BF
6
BG
7
Z-60/34 Part No. 102499

705.1
Jib Select and Platform Rotate Manifolds Rev C

1 73807 Platform Rotate Dual Counterbalance Valve
Manifold
— 62507 O-ring
2 62506 Counterbalance Valve, 3300 psi / 228 bar ............ BH .......... Platform rotate left
— 43018 Seal Kit
3 62506 Counterbalance Valve, 3300 psi / 228 bar ............ BJ ........... Platform rotate right
— 43018 Seal Kit
4 89769 Solenoid Valve, 2 position 2 way, N.C. 10V DC .... BE .......... Jib boom/platform rotate
— 89770 Seal Kit select
— 89733 Coil
5 102029 Jib Manifold
6 102496 Orifice Plug, 0.030 inch / 0.076 mm ...................... BF ........... Platform rotate circuit
7 102496 Orifice Plug, 0.030 inch / 0.076 mm ...................... BG .......... Platform rotate circuit
Part No. 102499 Z-60/34


706.1 A Hydraulic Pumps
1 2 3
Hydraulic Pump Assembly, Oscillating Models
Hydraulic Pump Assembly, Non-oscillating Models
Z-60/34 Part No. 102499

706.1
Hydraulic Pumps Rev A

— 89932 Drive Pump Assembly
(Oscillate models)
(4WD models)
(includes items 1-3)
— 89933 Drive Pump Assembly
(Non-oscillate models)
(2WD models)
1 89858 Function Pump
(Oscillating models) ...................... 1
— 89859 Seal Kit
2 83141 O-ring ............................................ 1
3 89934 Drive Pump ................................... 1
— 29739 Seal Kit
4 53961 Function Pump
(Non-oscillate models) .................. 1
— 53962 Seal Kit
Part No. 102499 Z-60/34


707.1 B Oscillate Control Valve (before serial number 5820)
4 3 2
10 9 8 7
10 7
11
12
10 7
Z-60/34 Part No. 102499

707.1
Oscillate Control Valve (before serial number 5820) Rev B

— 49613 Plug and Cap Kit
(for ORFS fittings)
— 49612 O-ring Kit
(services ORFS fittings)
1 89520 Manual Control Valve,
700 psi / 48.3 bar .......................... 1
— 32681 Seal Kit
2 4266 Screw - HHC,
1/4 -20 x 2 inches, GR 5
3 6091 Nylock Nut, 1/4 -20

5 30884 Oscillate Valve Linkage ................ 2
6 21130 Clevis Yoke, 1/4 -28 (includes
clevis pin and cotter pin) ............... 1
7 6584 Screw - SHS,
10-24 x 0.625 inch
8 89431 Linkage Rod, 1/4 -28 ..................... 1
9 20980 Nylon Flat Washer,
0.41 x 0.257 x 0.045 inch
10 6178 Nylock Nut, 10-32
1/4 -28 x 2.75 inches ..................... 1
12 21496 Hex Nut, 1/4 -28
Part No. 102499 Z-60/34


707.2 A Oscillate Control Valve (after serial number 5819)
4 3 2
10 9
Z-60/34 Part No. 102499

707.2
Oscillate Control Valve (after serial number 5819) Rev A

(for ORFS fittings)
(services ORFS fittings)
1 89520 Manual Control Valve,
700 psi / 48.3 bar .......................... 1
— 32681 Seal Kit
2 4266 Screw - HHC,
1/4 -20 x 2 inches, GR 5
3 6091 Nylock Nut, 1/4 -20

5 21130 Clevis Yoke, 1/4 -28 (includes
clevis pin and cotter pin) ............... 1
6 21496 Hex Nut, 1/4 -28
1/4 -28 x 4 inches .......................... 1
8 81961 Ball Joint, 1/4 -28 ........................... 1

9 6584 Screw - SHS,
10-24 x 0.625 inch
10 6178 Nylock Nut, 10-32
Part No. 102499 Z-60/34


LEFT RIGHT
STEERING CYLINDER STEERING CYLINDER
R E E R
1 1 1 1
2 2
4 4
5 5
4 5
HYDRAULIC
ROTARY 8C 7
COUPLER
6
2 7
1
3
8 8
8
9 22 10 11 6
12 12 12
P2 P1 T
2WD DRIVE MANIFOLD
CDL M2B M2A M1B M1A CDR

13 13 13 13 13 13
LEGEND
FITTING 14
HOSE ASSEMBLY
17 18 18 18 18 17
CONNECTOR
15
LEFT REAR
DRIVE MOTOR 21 14
RIGHT
AND BRAKE NON-STEER
DRIVE MOTOR
AND BRAKE
X3
19 20
MB 16
T MA X
20 20 19
T
X 20 MA
19 20
MB
20 X3
19
21
Z-60/34 Part No. 102499

708.1
2WD Drive System Rev B
— 49613 Plug and Cap Kit, ORFS 20 48911 Fitting ............................................ 2
— 49612 O-ring Kit, ORFS
21 49119-4578 Hose Assembly - Components:
1 48915 Fitting ............................................ 2 Genie part numbers 48800,
48800 and 48751 @ 44 inches .... 2
2 48918 Fitting ............................................ 2
48841 and 94358 @ 23 inches .... 1
48812 and 48753 @ 24 inches .... 2
48812 and 48753 @ 48 inches .... 2
5 48920 Fitting ............................................ 2
48802 and 48751 @ 37 inches .... 1
7 48904 Fitting ............................................ 2
8 48963 Fitting ............................................ 3
48845 and 94358 @ 25 inches .... 1
48841 and 48762 @ 20 inches .... 1
48800 and 48751 @ 37 inches .... 1
12 48960 Fitting .......................................... 11
13 48933 Fitting ............................................ 4
14 48909 Fitting ............................................ 2
48800 and 48751 @ 34 inches .... 1
48800 and 48751 @ 40 inches .... 1
48827 and 48756 @ 46 inches .... 2
18 94374-4930 Hose Assembly - Components: The length listed in the component description
Genie part numbers 48846, is the length of the hose only.
48841 and 94358 @ 46 inches .... 4 Refer to 714.1 to cross-reference Genie part
19 48905 Fitting ............................................ 2 numbers to Parker part numbers.
Part No. 102499 Z-60/34


709.1 C 2WD Drive Oscillate System (before serial number 5820)
2
3
1 E 2 R 1
1R E 1
RIGHT
LEFT 8 8 OSCILLATION CYLINDER
OSCILLATION CYLINDER 3
LEGEND
FITTING
4 4
HOSE ASSEMBLY
CONNECTOR
HYDRAULIC
9 7 ROTARY
COUPLER
2B
5
10 6
IN
7 OUT 11
CONTROL
1 A VALVE B 1 12
Z-60/34 Part No. 102499

709.1
2WD Drive Oscillate System (before serial number 5820) Rev C

— 49613 Plug and Cap Kit, ORFS
1 48916 Fitting ............................................ 6
48816 and 48753 @ 32 inches .... 2
3 53980 Fitting ............................................ 2
89551 and 48753 @
108 inches .................................... 2
5 48937 Fitting ............................................ 1
48827 and 48756 @ 52 inches .... 1
7 48933 Fitting ............................................ 1
48816 and 48753 @ 30 inches .... 2
9 48904 Fitting ............................................ 1
48802 and 48751 @ 60 inches .... 1
11 48914 Fitting ............................................ 1
12 48891 Fitting ............................................ 1
13 49207 Diagnostic Nipple ......................... 1
14 48880 Diagnostic Nipple Cap .................. 1
15 54132 Fitting ............................................ 1

Part No. 102499 Z-60/34


709.2 A 2WD Drive Oscillate System (after serial number 5819)
1 E 2 R 1
3
1R E 1
RIGHT
OSCILLATION CYLINDER 3
LEGEND
FITTING
4 4
HOSE ASSEMBLY
CONNECTOR
HYDRAULIC
9 7 ROTARY
COUPLER
2B
5
10 6
IN
7 OUT 11
CONTROL
1 A VALVE B 1 15
12
13
14
Z-60/34 Part No. 102499

709.2
2WD Drive Oscillate System (after serial number 5819) Rev A

1 48912 Fitting ............................................ 6
48802 and 48751 @ 28 inches .... 2
3 48891 Fitting ............................................ 2
75628 and 48751 @
90 inches ...................................... 2
5 48937 Fitting ............................................ 1
48827 and 48756 @ 52 inches .... 1
7 48933 Fitting ............................................ 1
48802 and 48751 @ 28 inches .... 2
9 48904 Fitting ............................................ 1
48802 and 48751 @ 59 inches .... 1
11 48914 Fitting ............................................ 1
12 48908 Fitting ............................................ 1
14 48880 Diagnostic Nipple Cap .................. 1
15 54132 Fitting ............................................ 1

Part No. 102499 Z-60/34


LEFT FRONT RIGHT FRONT

DRIVE MOTOR DRIVE MOTOR
AND BRAKE AND BRAKE
X3 X
1 MA
3
MB
2 2
T T
16 4 5 4 16
MA MB
2 2 X3
X
3 1
10
LEFT RIGHT
STEERING CYLINDER STEERING CYLINDER
R E E R
7 7 7 7
8 8
11 11
19 12
12
28 4 2A 5 32
27 27
8A 6B
32 27 6A HYDRAULIC8B 27 28
ROTARY
COUPLER
26 7 2B
19
1 8C
14 3 6C
2C 26
14 26
14
24
17 17 18 17 17
LEGEND
15 29 16 16 13 16 16
FITTING
M2 M4 TANK M8 M6
24 6
13 A
HOSE ASSEMBLY 4WD DRIVE MANIFOLD
13 B
CDL M3 M1 M5 M7 CDR
CONNECTOR 16 16 16 16 16 16
6
LEFT REAR
23 21
DRIVE MOTOR
AND BRAKE RIGHT REAR
30 31 22 22 20 30 DRIVE MOTOR
AND BRAKE
X3 MB
1 25
2
T MA X
16 2 3
MA
X 2 T
3 16
MB
2 X3
1
23
Z-60/34 Part No. 102499

710.1
4WD Drive System Rev B
— 49613 Plug and Cap Kit, ORFS 21 49119-4178 Hose Assembly - Components:
— 49612 O-ring Kit, ORFS Genie part numbers 48800,
48800 and 48751 @ 40 inches .... 1
1 48905 Fitting ............................................ 4
2 48948 Fitting ............................................ 8
3 48911 Fitting ............................................ 4 48827 and 48758 @ 46 inches .... 2
4 49183-5863 Hose Assembly - Components: 23 49119-4578 Hose Assembly - Components:
Genie part numbers 48822, Genie part numbers 48800,
48822 and 48756 @ 57 inches .... 2 48800 and 48751 @ 44 inches .... 2
5 48939 Fitting ............................................ 1 24 49119-3878 Hose Assembly - Components:
6 48909 Fitting ............................................ 2
48810 and 48751 @ 37 inches .... 2
7 48915 Fitting ............................................ 2
48800 and 48751 @ 34 inches .... 1
Genie part numbers 48812, 26 48904 Fitting ............................................ 3
48812 and 48753 @ 24 inches .... 2
27 48907 Fitting ............................................ 1
89552 and 48758 @ 34 inches .... 1
48802 and 48751 @ 97 inches .... 2
48812 and 48753 @ 48 inches .... 2
48841 and 94358 @ 23 inches .... 1
12 48920 Fitting ............................................ 2
48827 and 48756 @ 46 inches .... 2
14 48963 Fitting ............................................ 3
15 102313-2826 Hose Assembly - Components: Genie part numbers 48822,
Genie part numbers 48841, 48827 and 48758 @ 49 inches .... 1
48845 and 94358 @ 25 inches .... 1
16 48933 Fitting .......................................... 16 Genie part numbers 48800,
17 49110-11192 Hose Assembly - Components: 48800 and 48751 @ 97 inches .... 2
48822 and 48758 @
110 inches .................................... 4
48841 and 48762 @ 20 inches .... 1
19 48937 Fitting ............................................ 2
Genie part numbers 48822, The length listed in the component description
48827 and 48758 @ 44 inches .... 1 is the length of the hose only.
Part No. 102499 Z-60/34


711.1 B 4WD Drive Oscillate System
2
3
E R
1 2 1
R E
1 1
RIGHT
OSCILLATION CYLINDER
3
LEGEND
4 4
FITTING
HOSE ASSEMBLY
CONNECTOR
HYDRAULIC
5 8 ROTARY
COUPLER
2
6
7 10
IN
8 OUT 8
CONTROL
1 A VALVE 1
B
Z-60/34 Part No. 102499

711.1
4WD Drive Oscillate System Rev B

1 48916 Fitting ............................................ 6
48816 and 48753 @ 32 inches .... 2
3 53980 Fitting ............................................ 2
89551 and 48753 @
108 inches .................................... 2
5 48942 Fitting ............................................ 1
6 48937 Fitting ............................................ 1
48802 and 48751 @ 60 inches .... 1
8 48932 Fitting ............................................ 2
48816 and 48753 @ 30 inches .... 2
48822 and 48756 @ 52 inches .... 1

Part No. 102499 Z-60/34


712.1 D Hydraulic Hoses and Fittings - Turntable
LEGEND
41 ADAPTER
15 17
Low Up V2 HOSE ASSEMBLY
Turntable 1 2
Rotation
Motor V1 1 2 UNION
OPTION
Oil Cooler
47
Option
PTEST From
14
OC
3 3 3
AUX ST1 SW1
To
Function OC 14
5 Manifold 5
SW2 4 38 38
ST2
TO TANK
T1 P T2 LSTEST
6 7 8 8
10 10 10 48
30 30
11 In Out
Oil
12
Cooler
13
46
5
4
1 15
5 8 43
18 Hydraulic
15 16 Rotary
1 Coupler 7 17
Brake P 14
17 T Brake
1 OUT 2 Speed 3 High
6 2wd/4wd
Manifold 14 17 Pressure
2 Oscillate
19 1 IN 2 Sp 30 Filter
15 Option
Auxiliary
Pump
20
41 14 30
IN OUT
High
21 44 Pressure
Filter
24 23 22
27
Return
Filter 25 42
26 25
32
30 9 9
29
T1 B A
OUT 45
APU 31
Engine
Hydrostatic
Hydraulic Pump Function Oscillate
(Drive) Pump Pump
Tank
IN
IN FA
4
4 32
INNER
INLET
35 49 50 34 33
36 28
IN OUT
Medium
OUTER
35 49 50 37 Pressure
INLET Filter
Z-60/34 Part No. 102499

712.1
Hydraulic Hoses and Fittings - Turntable Rev D
— 49613 Plug and Cap Kit, ORFS 19 48875 Fitting ............................................ 1
48800 and 48751 @ 36 inches .... 1
Genie part numbers 48810, 21 49126-1933 Hose Assembly - Components:
48811 and 48751 @ 42 inches .... 2 Genie part numbers 48812,
48815 and 48753 @ 17 inches .... 1
3 48917 Fitting ............................................ 3
4 48984 Fitting ............................................ 1
8 49114-4546 Hose Assembly - Components: 25 49513 Fitting ............................................ 2
26 49512 Fitting ............................................ 1
48811 and 48751 @ 44 inches .... 2
9 48976 Fitting ............................................ 2
11 61073-4930 Hose Assembly - Components: 28 48935 Fitting ............................................ 1
29 49837 Fitting ............................................ 1
48846 and 48762 @ 46 inches .... 1
30 48959 Fitting ............................................ 6
Genie part numbers 48827, 31 48922 Fitting ............................................ 1
48836 and 48758 @
32 48946 Fitting ............................................ 1
59 inches ...................................... 1
48822 and 48756 @ 16 inches .... 1
48846 and 48761 @ 67 inches .... 1
14 48960 Fitting ............................................ 5
15 48905 Fitting ............................................ 4 102334 and 48764 @
47 inches ...................................... 1
16 48926 Fitting ............................................ 1
17 48904 Fitting ............................................ 4
48811 and 4875 @ 52 inches ...... 1
*On the high pressure filter option, hose assembly
42 and 43 replaces hose assembly 12
Part No. 102499 Z-60/34


712.1 D Hydraulic Hoses and Fittings - Turntable
LEGEND
41 ADAPTER
15 17
Low Up V2 HOSE ASSEMBLY
Turntable 1 2
Rotation
Motor V1 1 2 UNION
OPTION
Oil Cooler
47
Option
PTEST From
14
OC
3 3 3
AUX ST1 SW1
To
Function OC 14
5 Manifold 5
SW2 4 38 38
ST2
TO TANK
T1 P T2 LSTEST
6 7 8 8
10 10 10 48
30 30
11 In Out
Oil
12
Cooler
13
46
5
4
1 15
5 8 43
18 Hydraulic
15 16 Rotary
1 Coupler 7 17
Brake P 14
17 T Brake
1 OUT 2 Speed 3 High
6 2wd/4wd
Manifold 14 17 Pressure
2 Oscillate
19 1 IN 2 Sp 30 Filter
15 Option
Auxiliary
Pump
20
41 14 30
IN OUT
High
21 44 Pressure
Filter
24 23 22
27
Return
Filter 25 42
26 25
32
30 9 9
29
T1 B A
OUT 45
APU 31
Engine
Hydrostatic
Hydraulic Pump Function Oscillate
(Drive) Pump Pump
Tank
IN
IN FA
4
4 32
INNER
INLET
35 49 50 34 33
36 28
IN OUT
Medium
OUTER
35 49 50 37 Pressure
INLET Filter
Z-60/34 Part No. 102499

712.1
Hydraulic Hoses and Fittings - Turntable Rev D
35 45161 Strainer Assembly 49 48994 Ball Valve, 16 MPT x 16 FPT
(before serial number 4833) ......... 1 (before serial number 4833) ......... 2
— 101490 Strainer Assembly — 48996 Ball Valve, 16 MSAE x 16 FSAE
(after serial number 4832) (after serial number 4832)
36 48937 Fitting ............................................ 1 50 48986 Adapter - Connector,
16 ORFS x 16 SAE
102334 and 48764
16 ORFS x 16 SAE
@ 54 inches ................................. 1
48841 and 48761 @ 84 inches .... 1
48841 and 48761 @
102 inches .................................... 1
48802 and 48751 @ 58 inches .... 1
48802 and 48751 @
11 inches ...................................... 1
48840 and 48759 @
26 inches ...................................... 1
48841 and 94358 @
61 inches ...................................... 1
48800 and 48751 @ 33 inches .... 1
45 48912 Fitting ............................................ 1
46 48892 Fitting ............................................ 1
*On the high pressure filter option, hose assembly
42 and 43 replaces hose assembly 12 The length listed in the component description
Part No. 102499 Z-60/34


713.1 B Hydraulic Hoses and Fittings - Boom
1 2 E
JIB BOOM PLATFORM ROTATOR
CYLINDER
1 2 R
PR1
3
3 J1 PR2
3
PR2
3 16
3 J2 JIB
BOOM
MANIFOLD
3 V2
PR1
3 4
3 V1
E 2 5
2 E
MASTER
CYLINDER
6 E 2
SLAVE
2 R R 2 5 CYLINDER
6 R 2
10 E
BOOM
EXTENSION
17 17 CYLINDER
10 R
8 8 7 7 9 9
11 10 E
PRIMARY
BOOM LIFT
CYLINDER
11 10 R
SECONDARY
BOOM LIFT
CYLINDER
LEGEND
12
NO. FITTING E R
15 10 10 3 2 10 10
NO. HOSE
ASSEMBLY EXT. P1 S1 PL1 PR1 13
15 14 14 3 2
RET. P2 S2 PL2 PR2
FUNCTION MANIFOLD
Z-60/34 Part No. 102499

713.1
Hydraulic Hoses and Fittings - Boom Rev B
— 49612 O-ring Kit, ORFS 14 48917 Fitting ............................................ 6
15 48933 Fitting ............................................ 1
48802 and 48751 @ 91 inches .... 2
48802 and 48751 @ 34 inches .... 1
2 48912 Fitting .......................................... 10
3 48905 Fitting .......................................... 10 Genie part numbers 48800,
42768 and 48751 @
508 inches .................................... 1
48800 and 48751 @ 34 inches .... 2
48800 and 48751 @
548 inches .................................... 2
6 48998 Diagnostic Nipple, 6 SAE ............. 2
— 48880 Cap - Diagnostic Nipple
— 20224 Female Quick Disconnect for
Pressure Gauge
48800 and 48751 @
409 inches .................................... 2
48800 and 48751 @
422 inches .................................... 2
48819 and 48753 @
432 inches .................................... 2
10 48916 Fitting .......................................... 10
48811 and 48751 @
412 inches .................................... 2
48816 and 48753 @
218 inches .................................... 1
Genie part numbers 48812, The length listed in the component description
48816 and 48753 @ is the length of the hose only.
234 inches .................................... 1 Refer to 714.1 to cross-reference Genie part
Part No. 102499 Z-60/34


714.1 A Hydraulic Hose and Fitting Cross-reference
Genie PN Parker PN Description Genie PN Parker PN Description

12342 6-4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 42794 1 CR-S ELBOW,90º,MALE PIPE
13757 4 R6X-S RUN TEE,SWIVEL NUT,ORFS 42795 BV-0839 BALL VALVE
19685 12-10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42796 BV-0838 BALL VALVE
22664 12-10 C5OX ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42874 6-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
27431 8-12 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 42912 13943-6-4 HOSE END,90º FEMALE SWIVEL,JIC
28678 AS-B-33 SLEEVE,NYLON,1.81" ID 42920 BV-0840 BALL VALVE,90º
39871 6 WETX-WLN-S UNION,90º BULKHEAD W/NUT,FLARE TUBE 42932 AS-B-17 SLEEVE,NYLON,1.22" ID
39872 4 R5OX-S RUN TEE,STRAIGHT THREAD 42936 10243-2-4 HOSE END,FEMALE PIPE
39873 6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42953 1/2 DD-S ELBOW,90º,FEMALE PIPE
39874 8-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42956 6 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
39875 4-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 45349 8 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39876 6-8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 45351 4 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39877 4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 47223 10343-6-6 HOSE END,MALE,JIC
39878 6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 47419 PS690503-6-6 SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE
39879 4-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48750 421-4 HOSE,1/4 INCH ID
39880 6-10 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48751 481TC-4 HOSE,1/4 INCH ID
39881 4-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48752 482TC-4 HOSE,1/4 INCH ID
39882 4-HP5ON-S PLUG,STRAIGHT THREAD 48753 451TC-6 HOSE,3/8 INCH ID
39883 8-8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE 48754 482TC-6 HOSE,3/8 INCH ID
39885 269HB 12-12 ELBOW,90º,BEADED HOSE BARB TO MALE PIPE 48755 381-6 HOSE,3/8 INCH ID
39886 431-6 HOSE,3/8 INCH ID 48756 451TC-8 HOSE,1/2 INCH ID
39887 540N-2 HOSE,1/8 INCH ID 48757 482TC-8 HOSE,1/2 INCH ID
39888 801-8 HOSE,1/2 INCH ID 48758 381-8 HOSE,1/2 INCH ID
39890 10643-6-6 HOSE END,FEMALE SWIVEL,JIC 48760 451TC-10 HOSE,5/8 INCH ID
39891 13943-6-6 HOSE END,90º FEMALE SWIVEL,JIC 48761 482TC-12 HOSE,3/4 INCH ID
39892 13743-6-6 HOSE END,45º FEMALE SWIVEL,JIC 48762 451TC-12 HOSE,3/4 INCH ID
39894 30682-8-8 HOSE END,FEMALE SWIVEL,JIC 48763 772-12 HOSE,3/4 INCH ID
39895 30682-10-12 HOSE END,FEMALE SWIVEL,JIC 48764 881-16 HOSE,1 INCH ID
42286 8-8 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE 48765 772-16 HOSE,1 INCH ID
42756 8-12 CLO-S ELBOW,90,MALE PIPE TO ORFS 48766 AS-B-15 SLEEVE,NYLON,1.06" ID
42757 8-12 FLO-S CONNECTOR,MALE PIPE TO ORFS 48767 AS-B-22 SLEEVE,NYLON,1.42" ID
42758 4 JLO-S UNION TEE,ORFS 48770 881-8 HOSE,1/2 INCH ID
42759 4-4 FLO-S CONNECTOR,MALE PIPE TO ORFS 48771 881-10 HOSE,5/8 INCH ID
42760 6-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 48772 381-4 HOSE,1/4 INCH ID
42761 1J143-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48773 AS-B-13 SLEEVE,NYLON,.86" ID
42762 1J743-6-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48800 1JC43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42768 1JO43-4-4 HOSE END,MALE,SEAL LOK 48801 1J743-4-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK
42776 601-8 HOSE,1/2 INCH ID 48802 1J943-4-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42777 1J743-16-16 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48804 1JM43-4-4 HOSE END,MALE,SEAL LOK, NO O-RING
42786 16 CLO-S ELBOW,90º,MALE PIPE TO ORFS 48805 10643-4-4 HOSE END,FEMALE SWIVEL,JIC
42787 16 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48806 13943-4-4 HOSE END,90º FEMALE SWIVEL,JIC
42788 16-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 48807 1JS43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42789 6-6 CLO-S ELBOW,90º,MALE PIPE TO ORFS 48808 3JC82-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
42790 8-10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48809 3JC82-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
42791 3/4 CD-S ELBOW,90º,MALE TO FEMALE PIPE 48810 1JC43-6-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42792 3/4 X 1/2 PTR-S REDUCER,MALE TO FEMALE PIPE 48811 1J943-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42793 1/2 CR-S ELBOW,90º,MALE PIPE 48812 1JC43-6-6 HOSE END,FEMALE SWIVEL,SEAL LOK
Z-60/34 Part No. 102499

714.1
Hydraulic Hose and Fitting Cross-reference Rev A

48813 1J143-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48875 6 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48814 1J543-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 488774 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
48815 1J743-6-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK W/.025 ORI
48816 1J943-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48878 16-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48817 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48879 8 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48818 1J943-8-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48880 PD6-285 CAP,DIAGNOSTIC NIPPLE
48819 1JC43-8-6 HOSE END,FEMALE SWIVEL,SEAL LOK 48881 6 HLO-S UNION,ORFS
48820 1J743-8-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48882 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48821 1J943-8-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48883 8 P5ON-S PLUG,STRAIGHT THREAD
48822 1JC43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48884 8M18F87OMLO-S CONNECTOR,METRIC,STRAIGHT THREAD
48823 1JS43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK TO ORFS
48824 1J143-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48885 4 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
48825 1J543-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK FLARE TUBE
48826 1J743-8-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 488864 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT THREAD TO
48827 1J943-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK ORFS
48828 1JC43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48887 4 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE
48829 1JS43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48888 10-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48830 1J743-10-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48890 4 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48831 1J943-10-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48891 4 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
48833 1JC43-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK 48892 6 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48834 1J943-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48893 6 F5OHAO-S UNION,STRAIGHT THREAD
48835 1JS43-10-12 HOSE END,FEMALE SWIVEL,SEAL LOK 48894 8 WLO-WLNL-S UNION,BULKHEAD,ORFS
48836 1JC43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48895 DT-370-MSMO-5 VALVE,CHECK
48837 1JS43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48896 6 JLO-S UNION,TEE,ORFS
48838 1J743-12-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48897 DT-750-MSMS-5 VALVE,CHECK
48839 1J943-12-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48898 DT-750-MOMS-5 VALVE,CHECK
48840 1J943-12-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48899 DT-620-MOMS-5 VALVE,CHECK
48841 1JC43-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK 489004-6 F5OLO-SW/.035ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.035 ORI
48842 1JO43-12-12 HOSE END,MALE,SEAL LOK
48902 16-1 AOE4G-S ELBOW,90º LONG,FEMALE PIPE TO
48843 1J143-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
STRAIGHT THREAD
48903 1 FF-S NIPPLE,PIPE
48904 4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48905 4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48847 13943-12-12 HOSE END,90º FEMALE SWIVEL,JIC
48906 4 R5OLO-S RUN TEE,STRAIGHT THREAD
48848 10543-12-12 HOSE END,MALE,STRAIGHT THREAD
48907 4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48849 1JC71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48908 4 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48850 1JS71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48909 4 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
489104 GTX-S W/.030ORIFIC CONNECTOR,FEMALE PIPE TO FLARE TUBE
48911 4-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48912 4-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
489134-6 F5OLO-SW/.030OR CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.030 ORI
48915 6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48916 6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48867 PD36BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48917 6 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
48873 6 PNLO-S PLUG,TUBE END,ORFS
48918 6 R5OLO-S RUN TEE,STRAIGHT THREAD
48874 6 PNTX-S PLUG,FLARE TUBE
Part No. 102499 Z-60/34



48919 6 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48968 12 WLO-WLNL-S UNION,BULKHEAD,ORFS
48920 6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48969 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
48921 6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48970 12 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
48922 6-6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48971 12 G5G5JG5-S TEE,FEMALE STRAIGHT THREAD
48923 6 P5ON-S PLUG,STRAIGHT THREAD 48972 12 XHL6-S ADAPTER, 37º MALE TO SWIVEL ORFS
48925 6 WELO-S UNION,90º BULKHEAD,ORFS 48973 12-1/2 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
48926 6-4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48974 12-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48927 6-4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48975 12-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48928 6-4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48976 12-16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48929 6-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48977 12-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48930 6-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48978 12-16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48931 6-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48980 12-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48932 8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48983 16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48933 8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48984 16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48934 8 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 48985 16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48935 8 R5OLO-S RUN TEE,STRAIGHT THREAD 48986 16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48936 8 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48988 16 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48937 8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48989 12 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48938 8 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48990 8 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48939 8 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 48991 16-12 FLO-S CONNECTOR,MALE PIPE TO ORFS
48940 8 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 48992 16-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48941 8-4 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS 48993 XV501-12 BALL VALVE
48942 8-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48994 XV501-16 BALL VALVE
48943 8-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48995 XV510P-12 BALL VALVE
48944 8-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 48996 XV510P-16 BALL VALVE
48945 8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE 48997 PD341 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48946 8-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48998 PD 361 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48947 8-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48999 DT-500-MOMS-5 VALVE,CHECK
48948 8-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49201 10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48949 8-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49202 1JC43-12-10 HOSE END,FEMALE SWIVEL,SEAL LOK
48950 10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49203 10-8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48951 10 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 49205 6 F5OHAO-S UNION,STRAIGHT THREAD
48952 10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49207 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48953 10 R5OLO-S RUN TEE,STRAIGHT THREAD 49209 8M18F870MX-S CONNECTOR,METRIC,STRAIGHT THREAD TO
48954 10 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS FLARE TUBE
48955 10 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49212 8 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
48956 10-4 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS FLARE TUBE
48957 10-6 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 49213 30682-8-8 HOSE END,FEMALE SWIVEL,JIC
48958 10-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49216 831-8 HOSE,1/2 INCH ID
48959 12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49217 33982-8-8 HOSE END,90º FEMALE SWIVEL,JIC
48960 12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49219 PS-B-35 SLEEVE,NYLON,2.19" ID
48961 12 R5OLO-S RUN TEE,STRAIGHT THREAD 49418 4-6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48962 12 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 49511 DT370-MOMS-5 VALVE,CHECK
48963 12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 49512 1 DD-S ELBOW,90º,FEMALE PIPE
48964 12 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49513 1 FF-S NIPPLE,PIPE
48965 12 CLO-S ELBOW,90º,MALE PIPE TO ORFS 49514 10 HP5ON-S PLUG,STRAIGHT THREAD
48966 12 FLO-S CONNECTOR,MALE PIPE TO ORFS 49515 12-16 CLO-S ELBOW,90º,MALE PIPE TO ORFS
48967 12 JLO-S UNION TEE,ORFS 49517 6 HP5ON-S PLUG,STRAIGHT THREAD
Z-60/34 Part No. 102499

714.1

49519 16-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 54428 8M18C87OMLO-S ELBOW, 90º METRIC, STRAIGHT THREAD TO ORFS
49520 4 VTX-S ELBOW,45º,MALE PIPE TO FLARE TUBE 54803 FS-F-16-10 SLEEVE,FIRE,.96" ID
49530 16 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 54954 10143-2-4 HOSE END, MALE PIPE
49612 PKT02586 O-RING KIT (ORFS FITTINGS) 55190 3/8 HP-S PLUG,PIPE THREAD
49613 PKT06276 PLUG AND CAP KIT-SERVICE,ORFS 55448 8 HLO-S UNION,ORFS
49728 10143-12-12 HOSE END, MALE PIPE 55839 6 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
49729 16-1 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 55968 10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
49814 12-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 56003 6 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
49829 DT-500-MOMF-5 VALVE,CHECK 56166 BV-0837 BALL VALVE,90º
49831 881-12 HOSE,3/4 INCH ID 56188 10143-8-6 HOSE END, MALE PIPE
49834 16 JLO-S UNION TEE,ORFS 56233 2-011 O-RING,ORFS,-4
49838 12-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 56234 2-012 O-RING,ORFS,-6
49840 8 JLO-S UNION TEE,ORFS 56235 2-014 O-RING,ORFS,-8
49844 10-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 56236 2-016 O-RING,ORFS,-10
49854 8 P5ON-S PLUG,STRAIGHT THREAD 56237 2-018 O-RING,ORFS,-12
49855 1JC43-16-12 HOSE END,FEMALE SWIVEL,SEAL LOK 56238 2-021 O-RING,ORFS,-16
49859 4 P5ON-S PLUG,STRAIGHT THREAD 56352 6 WLNL-S LOCKNUT,BULKHEAD
49861 4 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 56353 3J782-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK
49867 12-3/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 56354 3J982-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
51152 6 R6X-S RUN TEE,SWIVEL NUT,ORFS 56604 10-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
51153 6-4 TRTX-S REDUCER,TUBE END TO SWIVEL,ORFS 56639 3JC82-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK
51154 4-4 GTX CONNECTOR,FEMALE PIPE TO FLARE TUBE 56640 3J982-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK
51264 881-12 HOSE,3/4 INCH ID 56655 3JC82-8-10 HOSE END,FEMALE SWIVEL,SEAL LOK
51265 8 JLO-S UNION TEE,ORFS 56676 10-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
51508 6 BTX-S NUT,FLARE TUBE 56776 471TC-6 HOSE,3/8 INCH ID
51580 12-8 TRLO-BL-S TUBE END REDUCER,ORFS 56777 471TC-8 HOSE,1/2 INCH ID
51628 6 R6X-S RUN TEE,SWIVEL NUT,ORFS 56789 811-16 HOSE,1 INCH ID
51735 3/8 HHP PLUG,PIPE THREAD 57884 3/8 FF NIPPLE,PIPE
51803 1J943-6-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 59335 6 FNL-S CAP, TUBE END
53023 125HBL-5-4 FITTING,HOSE BARB TO MALE PIPE 59342 4 FNL-S CAP, TUBE END
53497 PKT02585 O-RING KIT 59371 8 HP5ON-S PLUG,STRAIGHT THREAD
53499 1JC71-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK 60653 BV-0751 BALL VALVE
53500 3-904 O-RING,STRAIGHT THREAD,-4 60806 125HB-3-4 FITTING,HOSE BARB TO MALE PIPE
53501 3-906 O-RING,STRAIGHT THREAD,-6 61064 5-1/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
53502 3-908 O-RING,STRAIGHT THREAD,-8 61079 4 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
53503 3-910 O-RING,STRAIGHT THREAD,-10 61080 6 WLO-WLNL-S UNION,BULKHEAD,ORFS
53535 3-912 O-RING,STRAIGHT THREAD,-12 61083 24 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
53536 4-PNLO-S PLUG,TUBE END,ORFS 61086 20 R5OLO-S RUN TEE,STRAIGHT THREAD
53537 6 PNLO-S PLUG,TUBE END,ORFS 61090 24-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
53538 8 PNLO-S PLUG,TUBE END,ORFS 61091 1J943 24-24 HOSE END,90º FEMALE SWIVEL,SEAL LOK
53539 10 PNLO-S PLUG,TUBE END,ORFS 61093 1J978-12-12 HOSE END,90º FEMALE SWIVEL,JIC
53540 12 PNLO-S PLUG,TUBE END,ORFS 61095 1JS43-20-16 HOSE END,FEMALE SWIVEL,SEAL LOK
53946 129HB-5-4 FITTING,90º HOSE BARB TO MALE PIPE 61100 811-24 HOSE,11/2 INCH ID
53951 8-1/4F50G-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 61130 1JS43-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
53980 6 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 61131 1JS78 12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
54132 4 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 61132 1J778-12-12 HOSE END,45º FEMALE SWIVEL,JIC
54135 11343-16-16 HOSE END,MALE SWIVEL,PIPE 61152 139HB-6-4 ELBOW,45º,BARB TO MALE PIPE
54283 8-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 61251 BV-0750 BALL VALVE
Part No. 102499 Z-60/34



61259 4 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 73437 61C-4 NUT,COMPRESSION
61260 20-12 TRLO-BL REDUCER,TUBE END TO SWIVEL,ORFS 73438 33482-4-4B HOSE END,PUSH LOK,MALE
61262 12 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 73767 1CD-S ELBOW,90º,MALE TO FEMALE PIPE
61263 20 F5OHAO-S UNION,STRAIGHT THREAD 73768 20-16-F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61264 6-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 73769 16-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
61265 6 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS 74660 6-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
61268 4 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS 74661 8-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
61269 4 WLO-WLNL-S UNION,BULKHEAD,ORFS 75007 4 FLO-S CONNECTOR,MALE PIPE TO ORFS
61272 12 AOEL6 ELBOW,90º,STRAIGHT THREAD TO ORFS SWIVEL 75008 1/8 HP-S PLUG,PIPE THREAD
61316 482TC-16 HOSE,1 INCH ID 75014 1/2 HP-S PLUG,PIPE THREAD
61321 6 JLO-S UNION TEE,ORFS 75042 8 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
61327 782-12 HOSE,3/4 INCH ID 75043 3/4 FF-S NIPPLE,PIPE
61328 881-24 HOSE,11/2 INCH ID 75254 24 F5OHAO-S UNION,STRAIGHT THREAD
61336 11943-20-24 HOSE END,90º FLANGE HEAD 75255 12 F5OHAO-S UNION,STRAIGHT THREAD
61345 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 75256 XV5O6P-24 BALL VALVE
61346 8 WNLO-WLNL-S 4 UNION,BULKHEAD 45º,ORFS 75574 4 WLNL-S BULKHEAD LOCKNUT
61569 33782-8-8 HOSE END,45º FEMALE SWIVEL,JIC 75612 8 WJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
61610 12 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 75613 12-8 F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61742 1/8 X 1.5 FFF NIPPLE,PIPE 75614 8 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
63426 8 PNTX-S PLUG,FLARE TUBE 75628 1JB43-4-4 HOSE END,BULKHEAD,SEAL LOK
64271 4 WLO-WLNL-S UNION,BULKHEAD,ORFS 75631 801-6 HOSE,3/8 INCH ID
64272 6 WLO-WLNL-S UNION,BULKHEAD,ORFS 75654 20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
65776 8 F65OL-S CONNECTOR,STRAIGHT THREAD TO 75655 1J943-20-20 HOSE END,90º FEMALE SWIVEL,SEAL LOK
ORFS SWIVEL 75656 881-20 HOSE,1-1/4 INCH ID
65880 6001012 O-RING KIT 75971 8 F5OHAO-S UNION,STRAIGHT THREAD
66154 6 WTX-WLNS UNION,BULKHEAD,FLARE TUBE 77307 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
66155 6 WETX-S UNION,BULKHEAD 90º,FLARE TUBE 77309 8 WLNL-S BULKHEAD LOCKNUT
66156 6 WLN-S BULKHEAD LOCKNUT 77379 8M18C87OMX-S ELBOW,90º METRIC,STRAIGHT THREAD TO
66389 6-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE FLARE TUBE
66392 6 R5OX-S RUN TEE,STRAIGHT THREAD 77703 3J982-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
66829 H3174PP CLAMP,TUBE 77758 12 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
67217 4 KLO-S UNION,CROSS,ORFS 78091 6 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
67339 10-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 78684 30582-8-8B HOSE END,PUSH LOK,MALE
67357 13943-8-6 HOSE END,90º FEMALE SWIVEL,JIC 78852 549-2 HOSE,1/8 INCH ID
67358 10 HP5ON-S PLUG,STRAIGHT THREAD 78855 10657-4-2 HOSE END,FEMALE SWIVEL,JIC
67371 12 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 79138 PS-B-37 SLEEVE,NYLON,2.38" ID
67498 4 FNL-S CAP, TUBE END 79476 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK
67906 DC-370-F0F0-5 VALVE,CHECK 79847 12-3/4 A0EG-S ELBOW,90º,STRAIGHT THREAD TO FEMALE PIPE
69316 8 FLO-S CONNECTOR,MALE PIPE TO ORFS 80044 8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
69333 H3174PP CLAMP,HYDRAULIC HOSE 80502 8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
69503 4 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL 80503 8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
69775 8 FNL-S CAP, TUBE END 81010 AS-B-27 SLEEVE,NYLON,1.63" ID
71038 1/4X1/4F3HG-S ADAPTER,CONVERSION 83052 821-6 HOSE,3/8 INCH ID
71196 12-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 83053 821-8 HOSE,1/2 INCH ID
71383 1/4 CD45-S ELBOW,45º,MALE TO FEMALE PIPE 83054 821-12 HOSE,3/4 INCH ID
72270 12FNL-S CAP, TUBE END 83055 30682-6-6 HOSE END,FEMALE SWIVEL,JIC
73436 60C-4 SLEEVE,COMPRESSION 83056 30682-12-12 HOSE END,FEMALE SWIVEL,JIC
Z-60/34 Part No. 102499

714.1

83057 33782-6-6 HOSE END,45º FEMALE SWIVEL,JIC 88939 1J988-16-16 HOSE END,90º FEMALE SWIVEL,ORFS
83058 33982-6-6 HOSE END,90º FEMALE SWIVEL,JIC 88940 811-16 HOSE,1 INCH ID
83060 33982-12-12 HOSE END,90º FEMALE SWIVEL,JIC 88944 1J988-20-20 HOSE END,90º FEMALE SWIVEL,ORFS
83063 13743-4-4 HOSE END,45º FEMALE SWIVEL,JIC 89403 16 VLO-S ELBOW,45º,MALE PIPE TO ORFS
83064 13743-8-8 HOSE END,45º FEMALE SWIVEL,JIC 89449 6 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
83065 13743-12-12 HOSE END,45º FEMALE SWIVEL,JIC 89489 4 WJMLO-S BRANCH TEE,BULKHEAD,ORFS
83066 13943-8-8 HOSE END,90º FEMALE SWIVEL,JIC 89551 1JB43-6-6 HOSE END,BULKHEAD,SEAL LOK
83067 14143-6-6 HOSE END,90º FEMALE SWIVEL,JIC 89552 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
83068 14143-8-8 HOSE END,90º FEMALE SWIVEL,JIC 89593 20 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
83069 14143-12-12 HOSE END,90º FEMALE SWIVEL,JIC 94161 8-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
83070 772-8 HOSE,1/2 INCH ID 94358 351TC-12 HOSE,3/4 INCH ID
83071 10671-8-8 HOSE END,FEMALE SWIVEL,JIC 94418 20 FLO-S CONNECTOR,MALE PIPE TO ORFS
83072 10671-12-12 HOSE END,FEMALE SWIVEL,JIC 96358 12 TX-S SLEEVE,FLARE TUBE
83073 13771-8-8 HOSE END,45º FEMALE SWIVEL,JIC 96359 12 BTX-S NUT,FLARE TUBE
83074 13771-12-12 HOSE END,45º FEMALE SWIVEL,JIC 96397 8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
83075 13971-8-8 HOSE END,90º FEMALE SWIVEL,JIC 96398 12-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
83076 13971-12-12 HOSE END,90º FEMALE SWIVEL,JIC 96402 10343-6-6 HOSE END,MALE,JIC
83077 14171-8-8 HOSE END,90º FEMALE SWIVEL,JIC 96407 30382-6-6B HOSE END,MALE,JIC
83103 10671-16-12 HOSE END,FEMALE SWIVEL,JIC
83104 10671-10-12 HOSE END,FEMALE SWIVEL,JIC
83127 1J543-6-8 HOSE END,90º FEMALE SWIVEL,JIC
87033 12-6 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS
87172 12 HP5ON-S PLUG,STRAIGHT THREAD
87185 8 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
87246 4 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
87679 6 LHP-S FLANGE SEAL FITTING, MALE
87681 6PLS N0702 BONDED SEAL
88100 SR88100 ADAPTER,OIL DRAIN,GM 3.0L
88353 20 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
88474 10081-20 Crimp Shell, 1.25”
88475 1988-20-24 HOSE END,90º FLANGE HEAD
88476 JS88-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
88478 811-20 HOSE,11/4 INCH ID
88937 20-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
Part No. 102499 Z-60/34

800 • Accessories October 2006

801.1 D Alarm and Beacon Package, Driving Lights
1 2 3 6 7
4
5
Z-60/34 Part No. 102499

October 2006 800 • Accessories
801.1
Alarm and Beacon Package, Driving Lights Rev D

— 89463 Alarm and Beacon Package
— 89693 Alarm Package Wire Harness
— 89466 Drive Lights Option
(includes item 1)
1 35958 Drive Light Housing ...................... 2
— 35960 Drive Light, 12V DC
— 89440 Harness
— 111153 Harness
2 122030 Amber Strobe, 12-72V DC ............ 2
— 72282 Lens
— 122019 Flash Tube
— 1505 Electrical Cord,
16 Ga., 2 Conductor,
Engine Side ................... 124 inches
— 1505 Electrical Cord,
16 Ga., 2 Conductor,
Tank Side ...................... 100 inches
— 45782 Diode, 6A
3 6147 Screw - RHM, 10-32 x 1 inch
5 6178 Nylock Nut, 10-32
6 45462 Chime Tone Alarm, 5-25V DC
(descent) ....................................... 1
— 72326 Retainer Nut
7 18963 Intermittent Tone Alarm,
6-30V DC (travel) .......................... 1
— 72326 Retainer Nut
Part No. 102499 Z-60/34


6
2
21 22
5 4
20
19
18
8
JDH
17 JDH
5
16
16
13 15 14 13 12 7 11 10 7
Z-60/34 Part No. 102499

802.1
Platform Options Rev E
Item Part No. Description Qty. The following is a list of complete Tri-Entry
— 53808-S Pinch Guard Option, 6 Foot platform by region, and then by size.
Platform - Complete USA and Canada models:
— 53807-S Pinch Guard Option, 8 Foot (before serial number 5710)
Platform - Complete — 102433 6 Foot Platform
— 73433-S Swing Gate Option, Complete Tri-Entry Assembly
— 101266 Swing Gate Option with 6 Foot — 102437 8 Foot Platform
Pinch Guard - Complete Tri-Entry Assembly
— 101267 Swing Gate Option with 8 Foot
Pinch Guard - Complete (after serial number 5709)
— 34321 Work Light Option, — 111306 6 Foot Platform
12V DC - Complete Tri-Entry Assembly
— 73480 Work Light Wire Harness — 111307 8 Foot Platform
— 89540 Work Light Option, Halogen Tri-Entry Assembly
110V AC, 150W
European models:
— 102720 European Toeboard, Tri-Entry
— 102439 8 Foot Platform
Option Kit (8 Foot)
Tri-Entry Assembly
(includes items 5, 13-16)
Australian models:
Tri-Entry Assembly
Tri-Entry Assembly
Tri-Entry Assembly
Tri-Entry Assembly
Asia and South American models:
Tri-Entry Assembly
Tri-Entry Assembly
1 9599-S Tool Tray ...................................... 1
2 53804P Pinch Guard, 6 foot ....................... 1
— 52661P Pinch Guard, 8 foot
(swing gate option) ....................... 2
(swing gate option) ....................... 2
3 53803 Pinch Guard Support .................. 10
4 4266 Screw - HHC, 1/4 -20 x 2 inches
5 6091 Nylock Nut, 1/4 -20
Part No. 102499 Z-60/34


6
2
21 22
5 4
20
19
18
8
JDH
17 JDH
5
16
16
13 15 14 13 12 7 11 10 7
Z-60/34 Part No. 102499

802.1
Platform Options Rev E
6 55753 Plug, 1.187 inches ........................ 4 19 6036 Lock Washer, 5/8 inch
7 7265 Steel Rivet, 0.25 x 0.375 inch ..... 14 20 35956 Work Light Mount Bracket ............ 2
8 36870-S Swing Gate ................................... 1 21 6145 Screw - HHC,
1/4 -20 x 1.5 inches
9 43392 Rubber Bumper Gate Stop ........... 1
10 1487 Gate Latch Casting ....................... 1
11 33674 Snap Pin ....................................... 1
12 1488 Railing Catch Casting ................... 1
13 102721P Tri-entry Toeboard, 8 foot
(sides) ........................................... 2
14 94745P Tri-entry Toeboard, 8 foot
(front) ............................................ 1
15 6090 Screw - HHC, 1/4 inch
USA and Canada:
17 107704 6 Foot Platform Tri-Entry Railing
— 107705 8 Foot Platform Tri-Entry Railing
Europe:
Australia:
Asia and South America:
18 35958 Housing - Work Light
(included with
Work Light Option) ........................ 2
— 35960 Work Light, 12V DC
— 88904 Work Light, 110V AC, 150W,
Halogen
Part No. 102499 Z-60/34


803.1 C Ground and Platform Control Box Covers
1 2 3 6 7
4
5
14
13
10 12 11 10 9
Z-60/34 Part No. 102499

803.1
Ground and Platform Control Box Covers Rev C

— 88609-S Base and Platform Covers
Option
— 102854 Platform Control Box Cover
with Latch
— 102855 Ground Control and Platform Box
Covers with Latch
1 54486 Aluminium Rivet, 3/16 inch .......... 11
2 111526 Platform Control Hinge,
28 inches ...................................... 1
3 6889 Nylock Nut, 1/4 -20
5 6090 Screw - HHC,
1/4 -20 x 0.75 inch
6 43392 Rubber Bumper ............................ 2

7 30468 Flush Mount Side Latch ................ 2
8 102676 Platform Control Box
Cover Assembly
(includes items 3-7 and 14) .......... 1
— 102785P Platform Control Box Cover
9 49534 Latch Catch .................................. 1
10 53189 Aluminium Rivet,
0.25 x 0.375 inch .......................... 7
11 89723 Ground Control Box Cover
Assembly
(includes items 9, 10 and 12) ....... 1
12 30468 Flush Mount Slide Latch ............... 1
13 88607P Platform Control Cover,
Tank Side ..................................... 1
— 88606P Platform Control Cover,
Engine Side
14 102786P Latch Catch .................................. 2
Part No. 102499 Z-60/34


804.1 C Platform Overload - European Models
1 2 3
25
24
6 5 4
6 5 4
23
10 9
11
15
12
13
6 14
15
18
22 21 20 19 17 16
Z-60/34 Part No. 102499

804.1
Platform Overload - European Models Rev C
— 89922 Platform Overload 23 61804 Rotator Mount ............................... 1
— 94390-S Platform Support
24 111091 Platform Overload Module ............ 1
1 72326 Retainer Nut ................................. 1
25 45383 Warble Tone Alarm, 5-30V DC ..... 1
0.5 x 0.25 inch .............................. 1
1/14 - 20 x .75 inch, GR 5
— 6091 Nylock Nut, 1/14 - 20
3 61997 Platform Support
(European models) ....................... 1
4 6888 Screw - HHC,
1/4 -20 x 1 inch, GR 5
5 45748 Rod End, 0.25 x 2.75 inches ........ 4

6 6091 Nylock Nut, 1/4 -20
— 94643 Grease Fitting
8 94175 Flanged Bearing,
0.75 x 0.875 x 0.5 inch ................. 8
9 51063 Screw, 10-32 x 1.5 inches
11 4828 Nylock Nut, 3/8 -16
13 61975 Spring Retainer,
1.21 x 0.375 inch .......................... 1
14 61974 Compression Spring,
232 lbs/in ...................................... 1
15 89755 Load Support with Bearings
(includes item 8) ........................... 2
16 94549 Limit Switch .................................. 1
1/4 -20 x 2 inches, GR 5

19 61972 Limit Switch Module ...................... 1
20 34619 Rubber Bumper ............................ 2
21 80605 Flat Washer,
0.375 x 1.5 x 0.06 inch
22 21604 Screw - HHC,
3/8 -16 x 3.25 inches, GR 5
Part No. 102499 Z-60/34


805.1 E Platform Half-mesh and Pipe Cradle
1 2
3
14 4
11 12 13
10
Z-60/34 Part No. 102499

805.1
Platform Half-mesh and Pipe Cradle Rev E

— 85300 Pipe Cradle Option with Decal
— 72875 Decal - Warning, Pipe Cradle
— 73956-S 6 foot Half-mesh, Complete
— 73958-S 8 foot Half-mesh, Complete
— Ref. Swing Gate Option, Complete
(refer to 802.1)
1 56570 Pipe Cradle Strap ......................... 1
2 6884 Screw - HHC,
1/4 -20 x 2.5 inches, GR 5

5 73500 Half-mesh, Engine Side 8 Foot .... 1
— 54465 Half-mesh, Engine Side 6 Foot
6 54457 Half-mesh, Swing Gate ................. 1
7 73501 Half-mesh, Tank Side 8 Foot ........ 1
— 54458 Half-mesh, Tank Side 6 Foot
8 56424 Clamp, 1.25 x 0.5 inch ................ 14
1/4 -20 x 0.75 inch, GR 5
— 6091 Nylock Nut, 1/4 -20
9 81368 Pipe Bracket ................................. 1
10 56525 Pipe Assembly .............................. 1
11 6550 U-bolt, 3/8 -16 x 1.5 inches ............ 4
12 4828 Nylock Nut, 3/8 -16
14 55753 Plastic Plug, 1.25 inches .............. 2
Part No. 102499 Z-60/34


806.1 A Air Line to Platform
1 3 4
2
Z-60/34 Part No. 102499

806.1
Air Line to Platform Rev A

— 30505 Air Line to Platform Option
(includes items 3, 4, 6-8)
— 44981 Air Line to Platform Label,
110 psi / 7.58 bar
— 18666 Rubber Cushioned Clamp,
1 inch
1 4828 Nylock Nut, 3/8 -16
3 49212 Female Bulkhead Adapter
Fitting, 8 MPT ............................... 2
49213 and 39888 @ 711 inches
5 6550 U-bolt, 3/8 -16 x 1.5 x 2.5 x
1.25 inches ................................... 2
6 49214 Male Quick Disconnect Plug ........ 1
7 49215 Female Quick Disconnect
Coupler ......................................... 1
8 60886P Air Line Mount Plate ..................... 1

Part No. 102499 Z-60/34


807.1 B Cold Start Package
1 2 3 4 5 4
Deutz Engine
9 8 8 7
Ford Engine
12
11
Perkins Engine
10 1
Z-60/34 Part No. 102499

807.1
Cold Start Package Rev B

— 81123 Cold Start Wire Harness
(Deutz models)
— 89464 Cold Start Option
(Detuz models)
(includes items 1-9 and 12)
— 70360 Cold Start Option
(Deutz models)
(includes item 1)
— 70361 Cold Start Option, Perkins
— 53156 Cold Start Option, Ford
1 28853 Battery Blanket,
110 V AC, 60Hz ............................ 1
2 27246 Rubber Boot (Deutz models) ........ 1
3 54692 Nylon Spacer (Deutz models) ...... 1
(glow plug) (Deutz models)
5 31408 Glow Plug (Deutz models) ............ 1
6 27155 Continuous Solenoid, 12V DC ...... 1
7 27082 Nylock Nut, M5
9 6090 Screw - HHC,
1/4 -20 x 0.75 inch, GR 5
10 77382 Freeze Plug Heater,

110 V AC, 60Hz
(Perkins models) ........................... 1
11 35610 Freeze Plug Heater,
110 V AC, 60Hz
(Ford models) ............................... 1
12 49463 Positive Battery Cable
(Deutz models) ................ 54 inches
Part No. 102499 Z-60/34


808.1 A Generator Option
1 2 3 4 5 6 7 8 9 13
10
11
12
Gas/LPG
Diesel
14
17 16 16 15
18
19
20
9 10 11 12
Z-60/34 Part No. 102499

808.1
Generator Option Rev A
— 89090 3000 Watt Generator Option, 15 4266 Screw - HHC,
110V AC, 60Hz 1/4 - 20 x 2 inches, GR 5
— 89091 2500 Watt Generator Option,
220V AC, 50Hz
17 6091 Nylock Nut, 1/4 - 20 inch
1 27246 Rubber Toggle Switch Boot .......... 1
18 75987P Generator Mount .......................... 1
2 32728 Generator Decal ........................... 1
19 44950 Relief Valve,
3 54692 Nylon Spacer ................................ 1
1500 psi / 103.4 bar ...................... 1
4 27378 Toggle Switch - DPDT,
20 53976 Generator Manifold
2 position, Maintained .................. 1
(includes items 5-8 and 19) .......... 1
5 27535 Valve Coil, 12V DC ....................... 1
6 33568 Coil Nut ......................................... 1
7 45914 Coil O-ring .................................... 1
8 19969 Solenoid Valve,
2 position 3 way, 12V DC
(includes items 5-7) ...................... 1
— 45782 Diode, 6A
— 110198 Seal Kit
9 6019 Screw - HHC,
3/8 -16 x 1.25 inches, GR 5

13 111381 Hydraulic Generator,
3000W, 110V AC 60Hz
(includes item 14) ......................... 1
— 32732 Rectifier Assembly
— 32733 Bridge, 35A Full Wave
— 89718 Brush Endbell Assembly
— 52001 Hydraulic Motor
13 36928 Hydraulic Generator,
2500W, 220V AC, 50Hz
(includes item 14) ......................... 1
— 32732 Rectifier Assembly
— 32733 Bridge, 35A Full Wave
— 89719 Brush Endbell Assembly
— 52086 Hydraulic Motor
14 32735 Flow Regulator Valve,
4.3 gpm / 16.3 L/min
(2500W) ........................................ 1
— 65841 Flow Regulator Valve,
6.5 gpm / 24.6 L/min
(3000W)
Part No. 102499 Z-60/34


809.1 B Hydraulic Hoses and Fittings - Generator
RETURN
FILTER 1
HYDRAULIC
TANK
GENERATOR
3 T 4
GENERATOR GEN 5 6 7 P
SELECT
MANIFOLD
8 VALVE
T 10 11
PUMP 9
8
12 13
14 15
TO
FUNCTION
PUMP
LEGEND
16 PRESS
FITTING
NO.
NO.
HOSE
ASSEMBLY
FUNCTION MANIFOLD
Tank
17 NO. UNION
Z-60/34 Part No. 102499

809.1
Hydraulic Hoses and Fittings - Generator Rev B

(for ORFS fittings)
(for ORFS fittings)
1 49515 Fitting ............................................ 1
2 48964 Fitting ............................................ 1
3 48946 Fitting ............................................ 1
4 48904 Fitting ............................................ 1
5 48933 Fitting ............................................ 1
48822 and 48758 @ 20 inches .... 1
7 48932 Fitting ............................................ 1
8 48960 Fitting ............................................ 2
9 48935 Fitting ............................................ 1
48846 and 94358 @ 18 inches ... 1
48818 and 48751 @ 12 inches .... 1
12 48938 Fitting ............................................ 1
48827 and 48758 @ 13 inches .... 1
48846 and 94358 @
16.5 inches ................................... 1
48841 and 94358 @ 88 inches .... 1
16 48963 Fitting ............................................ 1
17 48977 Fitting ............................................ 1

Part No. 102499 Z-60/34


810.1 B Hydraulic Oil Cooler
7 8
LEGEND
ADAPTER
HOSE ASSEMBLY
PTEST From
3
OC
AUX ST1 SW1

To
Function OC 3
Manifold
SW2 5 4
ST2
TO TANK
T1 P T2 LSTEST
6 6
In Out
Oil
Cooler
Z-60/34 Part No. 102499

810.1
Hydraulic Oil Cooler Rev B

— 89441 Hydraulic Oil Cooler Option
— 89179 Oil Cooler Harness
2 71259 Oil Cooler Assembly ..................... 1
— 75854 Fan
— 75855 Thermostat
3 48960 Fitting ............................................ 2
48841 and 48761 @ 97 inches
— 49151-10448 Hose Assembly - Components:
48841 and 48761 @ 102 inches
48841 and 48761 @ 87 inches
— 49151-8648 Hose Assembly - Components:
48841 and 48761 @ 84 inches
6 48959 Fitting ............................................ 2
7 4828 Nylock Nut, 3/8 -16

Part No. 102499 Z-60/34


811.1 A Gauge Option
1 2
3
Deutz Engine 2
3 4 5 6
2
3 4 5 6
2
3 4 5 6
4
Perkins Engine
Ford Engine
Z-60/34 Part No. 102499

811.1
Gauge Option Rev A

— 102326-S Full Gauge Option -
Ford Models
Deutz Models
Deutz Models
Perkins Models
1 30810 Oil Pressure Sensor ..................... 1
— 70486 Fitting (Ford models)
2 53760 Oil Temperature Gauge
(includes mounting bracket
and fasteners)
3 53761 Voltage Gauge (includes
mounting bracket and
fasteners) ...................................... 1
4 53758 Oil Pressure Gauge
(without sender) (includes
mounting bracket
and fasteners) ............................... 1
5 53759 Water Temperature Gauge
and fasteners)
(Ford and Perkins models) ........... 1
— 53760 Oil Temperature Gauge
and fasteners) (Deutz models)
Sending Unit
(Perkins models) ........................... 1
— 28607 Adapter
Sending Unit (Ford models) ......... 1
— 33972 Sensor
— 28607 Adapter
8 102348 Oil Pressure Sending Unit ............ 1
— 53950 Adapter
Part No. 102499 Z-60/34


812.1 B Panel Cradle
13
10 11 11 12
3 4
3 4
3 4
2 1
Z-60/34 Part No. 102499

812.1
Panel Cradle Rev B

— 77683-S Panel Cradle
1 88377-1400 Foam Padding,
3.5 x 1.25 x 14 inches .................. 2
2 77664 Strap Assembly ............................ 1
5 77576P Hook Secondary Support
Bracket ......................................... 2
6 89724 Cradle Base Assembly
with Decal ..................................... 1
7 56934 Rubber Bumper ............................ 4
8 6550 U-bolt,
3/8 -16 x 1.5 x 2.5 x 1.25 inches ... 2
9 73463-1175 Aluminum Tube,

1.25 x 0.083 x 11.75 inches ......... 2
1/4 -20 x 0.63 inch, GR 5

1.25 x 0.5 inch
Part No. 102499 Z-60/34


813.1 B Welder Option, Chassis Components - View 1
1 2 4 5 7 8 9 10 13 14 15
3 6 11 16
3 12
27
26
25
10 11 12
24 12 11 17
12 11 10
18
19
12 11 10
20
21
12 12
11 11
10 23 10 22
Z-60/34 Part No. 102499

813.1
Welder Option, Chassis Components - View 1 Rev B
— 106644 Ground Harness 18 106416 Generator Base Bracket,
— 102316 Lincoln Welder Harness Outboard Side .............................. 1
— 102304 Generator Harness — 106417 Generator Base Bracket,
— 106678 Generator to J-Box Harness Inboard Side
— 110220 Decal - Warning, Welder Safety
19 106655 Hose Tray ..................................... 1
— 110344 Generator Brush Box Assembly
— 21187 Nylon Plug 20 102319 Enclosure Assembly (includes
— Ref. Hydraulic Oil Cooler items 1-8, 22, 27 and 28) ............. 1
(refer to 810.1)
21 82237 Decal - Danger, High Voltage ....... 1
1 102314 Enclosure Panel ........................... 1
22 106415 Generator Mount Bracket,
2 36294 Screw - HHC, Bottom .......................................... 1
1/4 -20 x 2.75 inches, GR 5
23 106184 Hydraulic Motor, 21cc ................... 1
24 106479 Generator Cover ........................... 1
4 106658 SX Controller Module ................... 1
25 106113 Hydraulic Generator Assembly
5 33607 Relay, 12V DC, DPDT .................. 1 (includes item 24) ......................... 1
— 106274 Generator, 12.5 kW
6 33608 Relay Socket ................................ 1
26 106477 GFI/Circuit Breaker Assembly ...... 1
7 106073 Circuit Breaker, 20A,
— 106374 Circuit Breaker, 50A, 3 phase
Single Phase ................................ 1
— 106375 GFCI, 50A, 3 phase
8 104642 Generator Mount Bracket,
27 106140 Potentiometer Bracket .................. 1
Back .............................................. 1
— 101995 Potentiometer,
9 106587 Gusset .......................................... 1 1K Ohm, 2 Watt
3/8 -16 x 1.25 inches, GR 5

12 4828 Nylock Nut, 3/8 -16
13 106558 Gusset .......................................... 1
14 101516 Oil Diverter Manifold ..................... 1
— 94757 Check Valve, 3 psi / 0.2 bar
— 94760 Solenoid Valve, 10V DC
— 94765 Coil, 10V DC
— 94759 Coil Nut
— 101446 Relief Valve,
250 psi / 17.2 bar
— 102746 Pilot Operated Directional Valve
— 106394 Orifice Disc,
0.030 inch / 0.76 mm
15 10107 Screw - HHC,
5/16 -18 x 0.75 inch, GR 5

17 57072 Screw - BHHS,
3/8 -16 x 1.25 inches, GR 5
Part No. 102499 Z-60/34


814.1 D Welder Option, Platform Components - View 2
16
15
14
4 3 2
13
12
6
11 10 9 8 7 5
Z-60/34 Part No. 102499

814.1
Welder Option, Platform Components - View 2 Rev D
Protective Sleeve, Fire Resistant 14 18666 Rubber Cushioned Clamp,
— 110276-1900 1.25 x 19 inches ........................... 2 1 inch ............................................ 2
— 110276-3500 1.25 x 35 inches ........................... 1
15 110220 Decal - Warning, Welder Safety ... 1
— 110276-4800 1.25 x 48 inches ........................... 2
— 28443 Cable Tie, 11.5 inches 16 106204P Welder Leads Bracket .................. 1
— 88406 Fire Extinguisher
— 82862 Decal - Fire Extinguisher
— 97579 Decal - Danger, Tip-over
— 32728 Decal - Generator
— 110220 Decal - Warning, Welder
1 101547P Support Bracket ............................ 1
3 4828 Nylock Nut, 3/8 -16
4 6550 U-bolt, 3/8 -16,
1.5 x 2.5 x 1.25 inches ................. 2
5 47363 Screw - RHSM, 8-32 x 0.5 inch
7 101731P Receptacle Bracket ...................... 1
— 4828 Nylock Nut, 3/8 -16
— 6550 U-bolt,
3/8 -16, 1.5 x 2.5 x 1.25 inches
8 101732 Weatherproof Cover ..................... 1

9 106112 Plug, 4 Wire, 3-Phase, 50A .......... 1
10 106110 T-Box,
3-Phase (includes item 11) ........... 1
— 106111 Locking Receptacle,
3-Phase, 50A
11 82237 Decal - Danger, High Voltage ....... 2
12 102408P Welder Mount ............................... 1
— 102409P Welder Mount Support
— 106044 U-bolt, 3/8 -16 x 4 inches
— 4828 Nylock Nut, 3/8 -16
— 106043 Security Screw, 5/16 -18 x 1 inch
— 6782 Nylock Nut, 5/16 -18
13 101525 Welder, Invertec ........................... 1
— 106275 Welder Leads Assembly
(includes both cables)
— 106183 Fuse, 0.6A, 250V
— 106141 Security Screw,
1/4 -20 x 1.75 inches
(mounting fasteners)
Part No. 102499 Z-60/34


815.1 B Welder Option, Hoses and Fittings - View 3
1 2 B
SWV 3 4
5 2 A
FUNCTION
MANIFOLD DRIVE PUMP
6 7 2
PMP B CLR PMP A
WELDER
MANIFOLD
LEGEND
FITTING
HOSE ASSEMBLY
CONNECTOR
G1 2
2 G2
MTR B MTR A
6 6
8
9 10 11
12 6
3
6
1
TO
AUX 14
SUCTION HYDRAULIC
13 ROTARY
COUPLER
21CC
15
8 6 6 8
G2 G1
12.5 KW
GENERATOR
Z-60/34 Part No. 102499

815.1
Welder Option, Hoses and Fittings - View 3 Rev B

48846 and 94358 @ 44 inches .... 1
2 48959 Fitting ............................................ 5
3 48964 Fitting ............................................ 1
48839 and 48756 @
135 inches .................................... 1
48841 and 94358 @ 46 inches .... 1
6 48960 Fitting ............................................ 7
7 48933 Fitting ............................................ 1
8 61262 Fitting ............................................ 3
48843 and 94358 @ 46 inches .... 1
48846 and 94358 @ 60 inches .... 1
48843 and 94358 @ 49 inches .... 1
48846 and 94358 @ 46 inches .... 1
48818 and 48751 @ 82 inches .... 1
14 48875 Fitting ............................................ 1
15 48948 Fitting ............................................ 1

Part No. 102499 Z-60/34


816.1 B Hydraulic Hoses and Fittings - Arctic Hose Option
1 2 E
JIB BOOM PLATFORM ROTATOR
CYLINDER
1 2 R
PR1
3
3 J1 PR2
3
PR2
JIB
3 16
3 J2
BOOM
MANIFOLD
3 R2
PR1
3 4
3 R1
E 2 5
2 E
MASTER
CYLINDER
6 E 2
SLAVE
2 R R 2 5 CYLINDER
6 R 2
10 E
BOOM
EXTENSION
17 17 CYLINDER
10 R
8 8 7 7 9 9
11 10 E
PRIMARY
BOOM LIFT
CYLINDER
11 10 R
SECONDARY
BOOM LIFT
CYLINDER
LEGEND
NO. ADAPTER 12
E R
15 10 10 3 2 10 10
NO. HOSE ASSEMBLY EXT. P1 S1 PL1 PR1 13
15 14 14 3 2
RET. P2 S2 PL2 PR2
FUNCTION MANIFOLD
Z-60/34 Part No. 102499

816.1
Hydraulic Hoses and Fittings - Arctic Hose Option Rev B
— 49613 Plug and Cap Kit, ORFS 13 101794-23609 Hose Assembly - Components:
— 49612 O-ring Kit, ORFS Genie part numbers 48812,
48816 and 101698 @
234 inches .................................... 1
48802 and 48751 @ 91 inches .... 2 14 48917 Fitting ............................................ 2
2 48912 Fitting .......................................... 10 15 48933 Fitting ............................................ 2
3 48905 Fitting .......................................... 10 16 102232-3591 Hose Assembly - Components:
48802 and 101697 @
34 inches ...................................... 1
48800 and 101697 @
34 inches ...................................... 1 17 102233-50988 Hose Assembly - Components:
42768 and
101697 @ 508 inches .................. 2
48800 and 101697 @
548 inches .................................... 2
6 48998 Diagnostic Nipple, 6 SAE ............. 2
— 20224 Female Quick Disconnect for
Pressure Gauge
48800 and 101697 @
409 inches .................................... 2
48800 and 101697 @
422 inches .................................... 2
48819 and 101698 @
432 inches .................................... 2
10 48916 Fitting ............................................ 8
48811 and 101697 @
412 inches .................................... 2
48816 and 101698 @
218 inches .................................... 1
Part No. 102499 Z-60/34


817.1 B Hostile Environment Package - View 1
1 2 2 1
Typical
Bellows
Installation
7 6 5
Z-60/34 Part No. 102499

817.1
Hostile Environment Package - View 1 Rev B

— 34965 Standard Hostile Environmental
Package
— 34964-S Deluxe Hostile Environmental
Package
1 63727 Protective Cover, Oscillate ........... 2
2 34922 Protective Bellow
Steer Cylinder ............................... 2
— 35434 Hose Clamp, 2 inches
3 52251 Clear Decal Protector ................... 1
4 34923 Protective Bellow,
Slave Cylinder .............................. 1
5 34925 Protective Bellows,
Jib Cylinder ................................... 1
Primary Cylinder ........................... 1
Secondary Boom Lift Cylinder ...... 1
Master Cylinder ............................ 1
Part No. 102499 Z-60/34


818.1 A Hostile Environment Package - View 2
1 4 5 6 7 13 12 11
2 8
3 9
10 14
2 1
15
16
17
19 18
2 1
29
20
25
21
28
27
26
22
15
25
16
7 9 17
19 18
2 2
1 24 21 22 23
Z-60/34 Part No. 102499

818.1
Hostile Environment Package - View 2 Rev A
— 34965 Standard Hostile Environmental 23 8516 Screw - HHC,
Package 3/8 -16 x 1.5 inches, GR 5
— 34964-S Deluxe Hostile Environmental
24 63140P Side Primary Wiper Bracket ......... 1
Package
25 35452P Ring Gear Bracket ........................ 2
1 6019 Screw - HHC,
3/8 -16 x 1.25 inches, GR 5 26 35450 Rubber Ring Gear Guard ............. 2
2 5397 Flat Washer, 5/16 inch 27 35451 Rubber Ring Gear Guard ............. 2
3 4828 Nylock Nut, 3/8 -16 28 54486 Aluminium Rivet, 3/16 inch .......... 14
4 34902 Rubber Flap, 29 89707P Tank Side Louver Panel ............... 1
17.25 x 11.5 x 0.13 inches ........... 1 — 89706P Engine Side Louver Panel
— 102464P Engine Side Louver Panel
5 34850 Boom Storage Protective
(Deutz and Perkins models)
Cover ............................................ 1
6 34901P Plate,
17.25 x 1.5 x 0.19 inch ................. 1
7 6090 Screw - HHC,
1/4 -20 x 0.75 inch

10 6091 Nylock Nut, 1/4 -20
1/4 -20 x 1.5 inches, GR 5

13 6091 Nylock Nut, 1/4 -20
14 34359-S Exhaust Cover .............................. 1
15 63145P Primary Boom Top and Bottom
Wiper Bracket ............................... 2
16 63146 Primary Boom Top and Bottom
Wiper ............................................ 2
17 63163P Primary Boom Top and Bottom
Backing Plate ................................ 2
19 6878 Carriage Bolt,
1/4 -20 x 0.75 inch
20 63183P Primary Boom Side Wiper

Bracket ......................................... 1
21 63165 Primary Boom Side Wiper ............ 2
22 63166P Primary Boom Side Backing
Plate ............................................. 2
Part No. 102499 Z-60/34


819.1 A Hostile Environment - Engine Air Pre-cleaners
1 2 5 6 7 8 9 10 11 12 13 14
3
4
Deutz Engine
15
18 17 16
19
21 20
23 24 25
22
Z-60/34 Part No. 102499

819.1
Hostile Environment - Engine Air Precleaners Rev A
— 34962 Hostile Environment - Deutz 23 8516 Screw - HHC,
(before serial number 4608) 3/8 -16 x 1.5 inches, GR 5
— 102966 Engine Air Precleaner - Deutz
25 4828 Nylock Nut, 3/8 -16
1 102937P Louver Cover Plate ....................... 1
2 6090 Screw - HHC,
1/4 -20 x 0.75 inch

4 6091 Nylock Nut, 1/4 -20
5 89959 Air Pre-cleaner .............................. 1
6 101640 Rubber Reducer
3 inches to 2.5 inches ................... 1
7 102464P Louvered Panel, Engine Side ....... 1
8 6090 Screw - HHC,
1/4 -20 x 0.75 inch

10 102962 Steel Elbow, 90° ........................... 1
11 33361 Elbow, 45° .................................... 1
12 94324-1900 Air Intake Tube,
2.5 x 0.065 inch ............................ 1
13 30967 Air Intake Hose, 2.75 inches ........ 1
— 53945 Hose Clamp
14 34164 Rubber Elbow, 90° ....................... 1
15 102929P Air Filter Mounting Bracket ........... 1
16 13002 Screw - HHC,
5/16 -18 x 1 inch, GR 5

18 6782 Nylock Nut, 5/16 -18
19 23057 Screw - HHC,
M8 -1.25 x 20 mm, GR 8.8
20 27034 Screw - HHC,
M10 -1.5 x 25 mm, GR 8.8
22 102930P Pre-cleaner Bracket ...................... 1
— 71911 Muffler Clamp
Part No. 102499 Z-60/34


820.1 A Second LPG Carrier Option
5 6
Z-60/34 Part No. 102499

820.1
Second LPG Carrier Option Rev A

— 89469 Second LPG Carrier Option
1 60752 Bulkhead Mount Block .................. 2
2 60143 LPG Tank Mount .......................... 1
3 53605 LPG Tank, 33.5 lbs ....................... 1
4 49000 LPG Tank Latch ............................ 1
5 8255 Screw - HHC,
3/8 -16 x 0.75 inch, GR 5
Part No. 102499 Z-60/34

California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
Distributed By:
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia Genie China

Phone +46 31 575100 Phone +86 21 53852570
Fax +46 31 579020 Fax +86 21 53852569
Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +65 98 480 775
Fax +33 (0)2 37 26 09 98 Fax +65 67 533 544
Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083
Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 25 587 267
Fax +49 (0)4202 8852-20 Fax +82 25 583 910
Genie U.K. Genie Brasil

Phone +44 (0)1476 584333 Phone +55 11 41 665 755
Fax +44 (0)1476 584334 Fax +55 11 41 665 754
Genie Mexico City Genie Holland

Phone +52 55 5666 5242 Phone +31 183 581 102
Fax +52 55 5666 3241 Fax +31 183 581 566
Part No.
102499
Rev D
Parts Manual Z-60/34 (from serial number 4551)

Genie Z 60-34 Manual de Peças

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Genie Z 60-34 Manual de Peças

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Parts Manual Part No.

(from serial number 4551)

Technical Publications Serial Number Information

Genie Z-60/34 Parts Manual

Contact Us: Copyright © 1993 by Genie Industries

102499 Rev D October 2006

Printed on recycled paper

ii Z-60/34 Part No. 102499

How To Read Your Serial Number

Rated work load (including occupants): 500 lb / 227 kg

Part No. 102499 Z-60/34 iii

This page intentionally left blank.

iv Z-60/34 Part No. 102499

300 • Turntable Components, Continued

Part No. 102499 Z-60/34 v

500 • Boom Components 700 • Hydraulic Components, Continued

vi Z-60/34 Part No. 102499

Parts Stocking List

Ford DSG-423 EFI Models

Part No. 102499 Z-60/34 vii

Parts Stocking List

viii Z-60/34 Part No. 102499

This page intentionally left blank.

Part No. 102499 Z-60/34 ix

How To Order Parts

Please be prepared with the following information Genie North America

Serial Number Genie Brazil

Authorized Genie Distributor Genie Japan

x Z-60/34 Part No. 102499

Please fill out completely

Date _________________________________ Account Number _______________________________

Your Name _______________________________ Your Fax Number ______________________________

_________________________________ Your Phone Number ____________________________

Bill To _________________________________ Ship To ___________________________________

Purchase Order Number ____________________ Ship Via ___________________________________

Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment __________________________________________________________________________

Part Number Description Quantity Price

FOR GENIE INDUSTRIES USE ONLY

Part No. 102499 Z-60/34

Figure Rev Description

28158 28171 82283 or Serial plate 32700 28161 31060

Z-60/34 Part No. 102499

13 28165 Notice - Foot Switch ..................... 1 38 82229 Notice - Tire Specifications,

Part No. 102499 Z-60/34

Figure Rev Description

28158 28171 82283 or Serial plate 32700 28161 31060

Z-60/34 Part No. 102499

Item Part No. Description Qty.

Part No. 102499 Z-60/34

Figure Rev Description

28158 or 28171 82673 Serial plate 82487 82605

Z-60/34 Part No. 102499

Part No. 102499 Z-60/34

Figure Rev Description

Z-60/34 Part No. 102499

Item Part No. Description Qty.

5 6033 Lock Washer, 1/2 inch

16 29746 Flat Washer, 2.52 x 4 x 0.062 inch

23 6021 Lock Washer, 3/8 inch

Part No. 102499 Z-60/34

Figure Rev Description

Z-60/34 Part No. 102499

15 45074 Thrust Washer,

Date ___ Account Number _

Your Name _ Your Fax Number

_____ Your Phone Number

Bill To _ Ship To ___

Purchase Order Number Ship Via _______________

Model(s) ______________________________________ Serial No.(s) _