Solutions For: Construction Industry

Solutions for
Construction
Industry
Construction
MARKETS &
APPLICATIONS
Construction Industry 3
Construction Industry
Building Construction Concrete Processes

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Earth Moving Machines Asphalt Plant
Road Machinery Cement Plant
The broadest range of solutions for the

Bonfiglioli also provides
Construction Industry solutions for:
Enhancing construction equipment performance, efficiency, productivity and
reliability is what we’ve done for over 40 years. ACCESS & AERIAL
PLATFORMS
With experience alongside the major players in the world, our team of experts
creates, designs and produces advanced technology solutions for a wide range of
applications, such as transit mixer trucks, drilling equipment and cranes. BUILDING
CONSTRUCTION
Our range of products, including planetary drives, drum drives, track drives,
slew drives or winch drives, is perfectly tailored to meet a broad variety of drive
EARTH-MOVING
specifications and is making us global leader in this industry. MACHINES
ROAD
CONSTRUCTION
www.bonfiglioli.com
4
Building Construction
Building Cranes
Page 6 1
Crushers & Screeners

Page 14 6
Truck-Mounted Cranes
Page 9 3
www.bonfiglioli.com
4 Crawler Cranes
Page 10
5 Drilling Machines
Page 12
2 Rough Terrain Cranes

Page 8
6
1
Building cranes
Slew drives
Bonfiglioli slew drives provide the safest, most effective solution
for building cranes. Thanks to long established experience,
Bonfiglioli offers robust and reliable products that meet its
customers’ needs.
Slew drives
700T Series S Series
Output torque Output torque
• 1,200 ... 80,000 Nm • 5,5 ... 130 kNm
Gear ratios Gear ratios

• 3.48 ... 2,000 • 23 ... 67
Benefits Benefits
• Safe & Efficient solutions • Safe & Efficient solutions
• Robustness • Robustness
• Adaptability • Adaptability
• High torque capacity • High torque capacity
Features Features
• Flange mounted • Flange mounted
• Output shaft: splined or with integral pinion • Output shaft: splined or with integral pinion
• Rugged construction • Rugged construction
• Notchless ground tooth root • Notchless ground tooth root
• Integrated disc-brake • Integrated disc-brake
• High availability by highest teeth and • High availability by highest teeth and
production quality production quality
Winch drives Trolley & lifting drives

Based on the specific application requirements, each Bonfiglioli’s range of products dedicated to handling
winch drive for lifting or pulling cranes is developed to cranes provides excellent lifting and trolley performance
improve the performance and work within the small and long life. Both the proper alignment of the cranes
spaces available. and the lift machinery are improved by our solutions.
Winch drives
700C Series 800 Series FW Series
Output torque Output torque Output torque
• 2,500 ... 625,000 Nm • 5,000 ... 42,000 Nm • 5,4 ... 210 kNm
Gear ratios Gear ratios Gear ratios

• 5.3 ... 492 • 22 ... 108 • 35 ... 490
Benefits Benefits Benefits

• Compact structure • Compact structure • Compact structure
• Robust layout of planetary gear unit • Robust layout of planetary gear unit • Robust layout of planetary gear unit
• High torque & load capacity • High torque & load capacity • High torque & load capacity
Features Features Features

• Rotating housing flange • Rotating housing flange • Rotating housing flange
• Rugged construction • Rugged construction • Rugged construction
• Integrated disc-brake • Integrated disc-brake • Integrated disc-brake
• Easy oil change from front side • Easy oil change from front side • Easy oil change from front side
• Easy drum mounting • Easy drum mounting • Easy drum mounting
8
Rough Terrain Cranes 2

Slew drives Winch drives
Bonfiglioli slew drives provide Based on the specific
the safest, most effective application requirements, each
solution for rough terrain winch drive for rough terrain
cranes. Our products’ flexibility cranes is developed to improve
matches the versatility of this performance in the space
typical application, allowing available.
the highest reach and the best
maneuverability.

700T Series S Series 700C Series 800 Series
Output torque Output torque Output torque Output torque
• 1,200 ... 20,000 Nm • 5,5 ... 130 kNm • 2,500 ... 625,000 Nm • 5,000 ... 42,000 Nm
Gear ratios Gear ratios Gear ratios Gear ratios

• 100 ... 200 • 23 ... 67 • 5.3 ... 492 • 22 ... 108
Benefits Benefits Benefits Benefits

• Safe & Efficient solutions • Safe & Efficient solutions • Compact structure • Compact structure
• Robustness • Robustness • Robust layout of planetary gear unit • Robust layout of planetary gear unit
• Adaptability • Adaptability • High torque & load capacity • High torque & load capacity
Features Features
Features Features • Rotating housing flange • Rotating housing flange
• Flange mounted • Flange mounted • Rugged construction • Rugged construction
• Output shaft: splined or with • Output shaft: splined or with • Integrated disc-brake • Integrated disc-brake
integral pinion integral pinion • Easy oil change from front side • Easy oil change from front side
• Rugged construction • Rugged construction • Easy drum mounting • Easy drum mounting
• High availability by highest teeth • High availability by highest teeth
and production quality and production quality
Truck-Mounted Cranes 3
Bonfiglioli slew drives provide Based on the specific
the safest, most effective application requirements, each
solution for truck-mounted lifting or pulling truck-mounted
cranes. Our products’ flexibility winch drive is developed to
matches the versatility of this improve performance in the
typical application, allowing space available.
the highest reach and the best
maneuverability.

700T Series S Series 700C Series
• 1,200 ... 20,000 Nm • 5,5 ... 130 kNm • 2,500 ... 625,000 Nm

• 100 ... 200 • 23 ... 67 • 5.3 ... 492

• Safe & Efficient solutions • Safe & Efficient solutions • Compact structure
• Robustness • Robustness • Robust layout of planetary gear unit
• Adaptability • Adaptability • High torque & load capacity
Features
Features Features • Rotating housing flange
• Flange mounted • Flange mounted • Rugged construction
• Output shaft: splined or with integral pinion • Output shaft: splined or with integral pinion • Integrated disc-brake
• Rugged construction • Rugged construction • Easy oil change from front side
• Notchless ground tooth root • Notchless ground tooth root • Easy drum mounting
10
4
Crawler Cranes
Track drives
With a reliable series of products, Bonfiglioli gives OEMs the best
possible choice of a track drive system for crawler cranes. The
reliability and robustness of this series allow the machine to resist
harsh environments and extend life service.

700T Series S Series 800 Series
• 1,200 ... 20,000 Nm • 5,5 ... 130 kNm • 5,000 ... 17,500 Nm

• 100 ... 200 • 23 ... 67 • 21 ... 53

• Safe & Efficient solutions • Safe & Efficient solutions • Compact structure
• Robustness • Robustness • Robust layout of planetary gear unit
• Adaptability • Adaptability • High torque & load capacity
Features
Features Features • Rotating housing flange
• Flange mounted • Flange mounted • Rugged construction
• Output shaft: splined or with integral pinion • Output shaft: splined or with integral pinion • Integrated disc-brake
• Rugged construction • Rugged construction • Easy oil change from front side
• Notchless ground tooth root • Notchless ground tooth root • Easy drum mounting

Our slew drives provide the safest, most effective Based on the specific application requirements, each
solution to crawler cranes. Our products’ flexibility winch drive for lifting or pulling cranes is developed to
matches the versatility of this typical application, improve the performance and work within the small
allowing the highest reach and the best maneuverability. spaces available.
Track drives
700CK Series 700C Series FP Series
• 1,200 ... 220,000 Nm • 18,000 ... 60,000 Nm • 100 ... 1,100 kNm

• 20 ... 120 • 35 ... 166 • 248 ... 825

• Safe & Efficient solutions • Safe & Efficient solutions • Safe & Efficient solutions
• Robustness • Robustness • Robustness
• Adaptability • Adaptability • Adaptability
• High torque capacity • High torque capacity • High torque capacity

• Flange mounted • Flange mounted • Flange mounted
• Output shaft: splined or with integral pinion • Output shaft: splined or with integral pinion • Output shaft: splined or with integral pinion
• Rugged construction • Rugged construction • Rugged construction
• Notchless ground tooth root • Notchless ground tooth root • Notchless ground tooth root
• High availability by highest teeth and • High availability by highest teeth and • High availability by highest teeth and
production quality production quality production quality
12
5
Drilling Machines
Track drives
Thanks to reliable series of products, Bonfiglioli gives every OEM
the best possible options for choosing a track drive system. High
performance, including high torque in a compact space, is one of
our portfolio’s key benefits.
Slew drives Track drives

700T Series S Series 700C & F series
Output torque Output torque 700CK Series Output torque
• 1,200 ... 20,000 Nm • 5,5 ... 130 kNm • 100 ... 900 kNm
Output torque
Gear ratios Gear ratios • 1,200 ... 220,000 Nm Gear ratios
• 100 ... 200 • 23 ... 67 • 248 ... 825
Gear ratios
Benefits Benefits • 20 ... 166 Benefits
• Safe & Efficient solutions • Safe & Efficient solutions • Compact design
• Robustness • Robustness Benefits • High torque & load capacity
• Compact design
• Adaptability • Adaptability • Available with failsafe parking
• High torque & load capacity
• High torque capacity • High torque capacity brake and for most cartridge
• Available with failsafe parking type fixed or variable.
Features Features brake and for most cartridge
• Flange mounted • Flange mounted type fixed or variable. Features
• Output shaft: splined or with • Output shaft: splined or with • Rotating housing
integral pinion integral pinion Features • Rugged design
• Rotating housing
• Rugged construction • Rugged construction • Mechanical lifetime seals
• Rugged design
• Notchless ground tooth root • Notchless ground tooth root • 3-7 Planetary wheels per stage
• Mechanical lifetime seals
• Integrated disc-brake • Integrated disc-brake • Notchless ground tooth root
• 3-7 Planetary wheels per stage
• High availability by highest teeth • High availability by highest teeth • Different ratios
• Notchless ground tooth root
and production quality and production quality • Integrated disc-brake
• Different ratios
• Integrated disc-brake
Slew drives Winch drives Rotary head drives

Reliability and high torque Bonfiglioli has also developed drill By supplying the necessary power
capabilities are the two key benefits rotation and control solutions to the drilling machine, the rotary
of our slew drive applications for capable of transmitting up to head drives allow more efficiency
drilling rigs from 180 up to 400 42,000 Nm of torque. and resistance to long work
tons. times. Bonfiglioli has developed
drives that excellently meet these
requirements.
Winch drives Rotary head drives

700C Series 800 Series FW Series 300 Series
• 2,500 ... 625,000 Nm • 5,000 ... 42,000 Nm • 5,4 ... 210 kNm • 1,000 ... 1,100,000 Nm

• 5.3 ... 492 • 22 ... 108 • 35 ... 490 • 3,4 ... 5,000

• Compact structure • Compact structure • Compact structure • Compact & Powerful
• Robust layout of planetary gear unit • Robust layout of planetary gear unit • Robust layout of planetary gear unit • Resistent to shock loads
• High torque & load capacity • High torque & load capacity • High torque & load capacity • HIgh versatility
Features Features Features Features

• Rotating housing flange • Rotating housing flange • Rotating housing flange Output Configurations
• Rugged construction • Rugged construction • Rugged construction • Foot and flange mounted
• Integrated disc-brake • Integrated disc-brake • Integrated disc-brake • Output shaft: solid with key,
• Easy oil change from front side • Easy oil change from front side • Easy oil change from front side splined, splined hollow, hollow
• Easy drum mounting • Easy drum mounting • Easy drum mounting with shrink disc
Input Configurations
• Flanged axial piston hydraulic
motors
• Hydraulic orbit motors
• IEC and Nema motor adaptors
• Solid input shaft
14
6
Crushers & Screeners
Conveyor drives
The performance of Bonfigliolio’s drives eliminates maintenance-
intensive gearboxes, helping our customers increase reliability and
cut costs.
Track drives
700CK Series 700CP Series 700CE Series F Series
• 1,200 ... 220,000 Nm • 1,200 ... 5,000 Nm • 26,000 ... 60,000 Nm • 100 ... 900 kNm

• 20 ... 120 • 18.5 ... 57.5 • 123 ... 350 • 248 ... 825

• Safe & Efficient solutions • Safe & Efficient solutions • Safe & Efficient solutions • Safe & Efficient solutions
• Robustness • Robustness • Robustness • Robustness
• Adaptability • Adaptability • Adaptability • Adaptability
• High torque capacity • High torque capacity • High torque capacity • High torque capacity
Features Features Features Features

• Flange mounted • Flange mounted • Flange mounted • Flange mounted
• Output shaft: splined or with • Output shaft: splined or with • Output shaft: splined or with • Output shaft: splined or with
integral pinion integral pinion integral pinion integral pinion
• Rugged construction • Rugged construction • Rugged construction • Rugged construction
• Notchless ground tooth root • Notchless ground tooth root • Notchless ground tooth root • Notchless ground tooth root
• Integrated disc-brake • Integrated disc-brake • Integrated disc-brake • Integrated disc-brake
• High availability by highest teeth • High availability by highest teeth • High availability by highest teeth • High availability by highest teeth
and production quality and production quality and production quality and production quality
Track drives
With a reliable series of products for crushing equipment, Bonfiglioli gives OEMs the best possible choice of a track
drive system. High performance, including high torque in a compact space, is one of our portfolio’s key benefits. These
solutions give the machine smooth operation and long product life.
Winch drives
700C Series 800 Series
• 2,500 ... 30,000 Nm • 5,000 ... 17,500 Nm

• 19 ... 166 • 21 ... 53
Benefits Benefits
• Compact structure • Compact structure
• Robust layout of planetary gear unit • Robust layout of planetary gear unit
• High torque & load capacity • High torque & load capacity
Features Features
• Rotating housing flange • Rotating housing flange
• Rugged construction • Rugged construction
• Easy oil change from front side • Easy oil change from front side
• Easy drum mounting • Easy drum mounting
16
Earth Moving Machines
2 Excavators
Page 19
www.bonfiglioli.com
1 Mini-Excavators
Page 18
Compact Track Loader

Page 20 3
18
1
Mini-Excavators
Track drives Winch drives
High performance, including The compactness and
high torque in a compact efficiency of Bonfiglioli slew
space, is one of our portfolio’s drives for 1 to 6 ton mini-
key benefits. These solutions excavators ensure the best
allow smooth machine possible machine efficiency
operation. and easy maintenance.
Track drives Slew drives

700CK Series 700CP Series 700TK Series
• 1,200 ... 5,000 Nm • 1,200 ... 5,000 Nm • 750 ... 2,000 Nm

• 32 ... 53 • 18.5 ... 57.5 • 6 ... 26

• Compact design • Compact design • Safe & Efficient solutions
• High torque & load capacity • High torque & load capacity • Robustness
• Available with failsafe parking brake and for • Available with failsafe parking brake and for • Adaptability
most cartridge type fixed or variable. most cartridge type fixed or variable. • High torque capacity

• Rotating housing • Rotating housing • Flange mounted
• Rugged design • Rugged design • Output shaft: splined or with integral pinion
• Mechanical lifetime seals • Mechanical lifetime seals • Rugged construction
• 3-7 Planetary wheels per stage • 3-7 Planetary wheels per stage • Notchless ground tooth root
• Notchless ground tooth root • Notchless ground tooth root • Integrated disc-brake
• Different ratios • Different ratios • High availability by highest teeth and
• Integrated disc-brake • Integrated disc-brake production quality
2
Excavators
Track drives Winch drives
High performance, including The compactness and
high torque in a compact efficiency of Bonfiglioli slew
space, is one of our portfolio’s drives for 7 to 150 tons
key benefits. These solutions ecavators, ensure the best
allow smooth machine possible machine efficiency
operation. and easy maintenance.
Track drives Slew drives

700CK Series FP Series 700T & S Series
Output torque Output torque 700TK Series Output torque
• 9,000 ... 240,000 Nm • 100 ... 1,100 kNm • 5,5 ... 130 kNm
Output torque
Gear ratios Gear ratios • 2,500 ... 30,000 Nm Gear ratios
• 40 ... 82 • 248 ... 825 • 23 ... 67
Gear ratios
Benefits Benefits • 15 ... 35 Benefits
• Compact design • Compact design • Safe & Efficient solutions
• High torque & load capacity • High torque & load capacity Benefits • Robustness
• Safe & Efficient solutions
• Available with failsafe parking • Available with failsafe parking • Adaptability
• Robustness
brake and for most cartridge brake and for most cartridge • High torque capacity
• Adaptability
type fixed or variable. type fixed or variable.
• High torque capacity Features
Features Features • Flange mounted
• Rotating housing • Rotating housing Features • Output shaft: splined or with
• Flange mounted
• Rugged design • Rugged design integral pinion
• Output shaft: splined or with
• Mechanical lifetime seals • Mechanical lifetime seals • Rugged construction
integral pinion
• 3-7 Planetary wheels per stage • 3-7 Planetary wheels per stage • Notchless ground tooth root
• Rugged construction
• Notchless ground tooth root • Notchless ground tooth root • Integrated disc-brake
• Different ratios • Different ratios • High availability by highest teeth
• Integrated disc-brake • Integrated disc-brake and production quality
• High availability by highest teeth
and production quality
20
3
Compact Track Loader
Track drives
With a reliable series of products for compact track loaders,
Bonfiglioli gives OEM the best possible choice of drive systems.
High performance, including high torque in a compact space, is
one of our portfolio’s key benefits. These solutions allow smooth
machine operation.
Track drives
700XT Series 700CT Series 700CK Series
• 12,000 ... 22,000 Nm • 3,500 ... 12,500 Nm • 1,200 ... 5,000 Nm

• 22 ... 53 • 15 ... 53 • 32 ... 53

• Compact design • Compact design • Compact design
• Available with failsafe parking brake and for • Available with failsafe parking brake and for • Available with failsafe parking brake and for
most cartridge type fixed or variable. most cartridge type fixed or variable. most cartridge type fixed or variable.

• Rotating housing • Rotating housing • Rotating housing
• Rugged design • Rugged design • Rugged design
• Mechanical lifetime seals • Mechanical lifetime seals • Mechanical lifetime seals
• 3-7 Planetary wheels per stage • 3-7 Planetary wheels per stage • 3-7 Planetary wheels per stage
• Different ratios • Different ratios • Different ratios
22
Road Machinery
Graders
Page 28 4
Cold Milling Machines

Page 31 7
Soil Compactors
Page 27 3
www.bonfiglioli.com
2 Road Reclaimers
Page 26
1 Pavers
Page 24
5 Pneumatic Tyred Rollers

Page 29
6 Tandem Vibratory Rollers

Page 30
24
Road Machinery
1
Pavers
Wheel drives
With a reliable series of products, Bonfiglioli gives paving machine
builders the best possible choice of drive systems, allowing the
machine to move back and forth. High performance, including
high torque in a compact space with limited axial dimensions, is
one of our portfolio’s key benefits. All units are available with a
fail-safe parking brake and most have a cartridge-type fixed or
variable displaceent hydraulic motor.
Wheel drives Auger drives

600W2/3 Series 300 Series Mobile
• 15,000 ... 50,000 Nm • 1,000 ... 1,100,000 Nm

• 20 ... 35 Hi-Speed • 3,4 ... 5,000
• 70 ... 234 Lo-Speed
Benefits
Benefits • Compact & Powerful
• Compact design • Resistent to shock loads
• High torque capacity • HIgh versatility
• Rugged design
Features
Features Output Configurations
• Rotating housing flange with studs to fit • Foot and flange mounted
wheels and drums • Output shaft: solid with key, splined, splined
• Mechanical lifetime seals hollow, hollow with shrink disc
• Optional mechanical gear disengagement on Input Configurations
request • Flanged axial piston hydraulic motors
• Hydraulic orbit motors
• IEC and Nema motor adaptors
• Solid input shaft
Auger drives Track drives

Bonfiglioli also offers also a specific solution for For any tracked paving machine, no matter how big or
distribution augers that push asphalt outward to the small, there is a suitable travel drive within the Bonfiglioli
desired width. Resistant to heavy loads, the range of range, allowing the machine to move smoothly back
products can also endure long hours of work. and forth. All units are available with a fail-safe parking
brake and most have a cartridge-type fixed or variable
displaceent hydraulic motor.
Track drives
700CT Series 700C Series F Series
• 3,500 ... 12,500 Nm • 18,000 ... 60,000 Nm • 13 ... 100 kNm

• 15 ... 53 • 35 ... 166 • 35 ... 305

• Available with failsafe parking brake and for • Available with failsafe parking brake and for • Available with failsafe parking brake and for
most cartridge type fixed or variable. most cartridge type fixed or variable. most cartridge type fixed or variable.

• Rotating housing • Rotating housing • Rotating housing
• Rugged design • Rugged design • Rugged design
• Mechanical lifetime seals • Mechanical lifetime seals • Mechanical lifetime seals
• 3-7 Planetary wheels per stage • 3-7 Planetary wheels per stage • 3-7 Planetary wheels per stage
• Different ratios • Different ratios • Different ratios
26
Road Machinery
2
Road Reclaimers
Wheel drives
With a reliable series of products for road reclaimers and graders,
Bonfiglioli gives machine builders the best possible choice of drive
systems. High performance, including high torque in a compact
space with limited axial dimensions, is one of our portfolio’s key
benefits. These solutions include an optional disengagement
device for towing the machine in an emergency.
Wheel drives
600 Series
Output torque
• 30,000 ... 60,000 Nm
Gear ratios
• 65 ... 127
Benefits
• Compact design
• High torque capacity
• Rugged design
Features
• Rotating housing flange with studs to fit wheels and drums
• Optional mechanical gear disengagement on request
3
Soil Compactors
Wheel drives Drum drives
High performance, including Extreme compactness, light
high torque in a compact space weight, efficiency and smooth
with limited axial dimensions, operation are the key features
is one of our portfolio’s key of Bonfiglioli travel drives for
benefits. soil compactor machines.
Wheel drives Drum drives

600 Series 700C Series F Series
• 4,000 ... 23,000 Nm • 26,000 ... 60,000 Nm • 13 ... 100 kNm

• 19 ... 147 • 55 ... 166 • 35 ... 305

• High torque capacity • High torque & load capacity • High torque & load capacity
• Rugged design • Available with failsafe parking brake and for • Available with failsafe parking brake and for
most cartridge type fixed or variable. most cartridge type fixed or variable.
Features
• Rotating housing flange with studs to fit Features Features
wheels and drums • Rotating housing • Rotating housing
• Mechanical lifetime seals • Rugged design • Rugged design
• Optional mechanical gear disengagement on • Mechanical lifetime seals • Mechanical lifetime seals
request • 3-7 Planetary wheels per stage • 3-7 Planetary wheels per stage
• Different ratios • Different ratios
28
Road Machinery
4
Graders
Wheel drives
With a reliable series of products for road reclaimers and graders,
Bonfiglioli gives machine builders the best possible choice of drive
systems. High performance, including high torque in a compact
space with limited axial dimensions, is one of our portfolio’s key
benefits. These solutions include an optional disengagement
device for towing the machine in an emergency.
Wheel drives
600 Series
Output torque
• 15,000 Nm
Gear ratios
• 30
Benefits
• Customized & Compact design
• Resistent
• High performance
Features
• Included high-speed clutch device
5
Pneumatic Tyred Rollers
Wheel drives
With a reliable series of products, Bonfiglioli gives builders of
pneumatic tired rollers the best possible choice of drive systems.
High performance, including high torque in a compact space with
limited axial dimensions, is one of our portfolio’s key benefits.
Wheel drives
600Y Series
Output torque
• 14,000 ... 22,000 Nm
Gear ratios
• 30 ... 32
Benefits
• Customized & Compact design
• Resistent
• High performance
Features
• Brake designed for
- Parking
- Emergency stops
- Dynamic braking at low speed (inching)
• Cartridge axial piston hydraulic motors
• Flanged axial piston hydraulic motors
30
Road Machinery
6
Tandem Vibratory Rollers
Drum drives
Bonfiglioli supplies efficient solutions with integrated, high-
performance hydraulic motors and low maintenance braking
systems for tandem vibratory roller machines.
Drum drives
700C Series
Output torque
• 1,000 ... 60,000 Nm
Gear ratios
• 5.25 ... 166
Benefits
• Compact design
• High torque & load capacity
• Available with failsafe parking brake and for most cartridge type fixed or variable.
Features
• Rotating housing
• Rugged design
• 3-7 Planetary wheels per stage
• Different ratios
7
Cold Milling Machines
Wheel drives Cutter drives
High performance, including Bonfiglioli cutter drives are also
high torque in a compact space designed to withstand harsh
with limited axial dimensions, environments and can endure
is one of our wheeled drive critical temperatures without
portfolio’s key benefits. any risk of the breakage that
typically occurs with cold
milling machines.
Wheel drives Cutter drives

600 Series 700C Series FA Series
• 4,000 ... 60,000 Nm • 20,000 ... 45,000 Nm • 8,5 ... 115 kNm

• 19 ... 147 • 16 ... 22.9 • 14 ... 26

• Compact design • Optimized housing design • Optimized housing design
• High torque capacity • Compact structure • Compact structure
• Rugged design • High performance • High performance

• Rotating housing flange with studs to fit • Dual stage planetary reduction • Dual stage planetary reduction
wheels and drums • Integrated pulley support shaft with reinforced • Integrated pulley support shaft with reinforced
• Mechanical lifetime seals bearings bearings
• Optional mechanical gear disengagement on • Notchless ground tooth root • Notchless ground tooth root
request
32
Concrete Processes
Concrete Mixer
Page 35 2
Skip Hoist
Page 34 1
3 Truck-Mounted Concrete Pumps

Page 36
www.bonfiglioli.com
4 Transit mixer trucks

Page 37
34
Concrete Processes
Skip Hoist
Our solutions are perfectly fitting the requirements of any skyp
hoist allowing to load the bucket with the right quantity of
aggregates. The low maintenance as well as the adaptability of
our products are critical for this process.
Main Drive
Inverters
300M Series Active Cube Series
Planetary gearbox and geared motor
Premium Inverter
Output torque
• 1,250 ... 1,286,700 Nm Benefits
• Compact design
Gear ratios • Cost-saving
• 3.4 ... 2,916 • Plug & play solution
Benefits • Standard cooling and optional
• High radial load water-cooling
• Easy integration with machine • Tropicalized for harsh environment
• Flexibility in type of motor selection Features
• One-stop-shop for a complete drive solution • Keypad for easy setup, commissioning,
Features parameterization, copy function and
• Brakemotor diagnosis
• Reinforced Bearings • Interface for communication with PC
• Hydraulic or electric motor input solution • Field bus communication: I/O Extension
• Wide range of output shaft options • Encoder & feedback evaluation
• PC software
Concrete Mixer
Mixer drives
Bonfiglioli’s highly versatile solutions fit these heavy duty
applications excellently, helping the machines to deliver optimal
mixing results.
Main Drive
Inverters
Premium Inverter
Output torque
• 1,250 ... 1,286,700 Nm Benefits
• Compact design
• Compact design water-cooling
• One-stop-shop for a complete drive solution • Tropicalized for harsh environment
• High flexibility in layout and mounting positions Features
• High resistance in harsh & dusty ambient conditions • Keypad for easy setup, commissioning,
• Cost effective parameterization, copy function and
Features diagnosis
• High Torque Density • Interface for communication with PC
• Up to 355kW Motor Power • Field bus communication: I/O Extension
• Belt Pulley Configuration • Encoder & feedback evaluation
• Up to IE3 Efficiency • PC software
• Splined male shaft available
36
Concrete Processes
3
Truck-Mounted Concrete Pumps
Slew drives
Bonfiglioli slew drives provide the safest, most effective solution
for truck-mounted concrete pumps. Our products’ flexibility
matches the versatility of this typical application, allowing the
highest reach and the best maneuverability.
Slew drives
700T Series
Hydraulic and Electric solutions
Output torque
• 3,500 ... 35,000 Nm
Gear ratios
• 20 ... 200
Benefits
• Safe & Efficient solutions
• Robustness
• Adaptability
• High torque capacity
Features
• Flange mounted
• Output shaft: splined or with integral pinion
• Rugged construction
• High availability by highest teeth and production quality
4
Transit mixer trucks
Drum drives
Our solutions improve concrete trucks’ key features, such as
precision of rpm control, noise levels and fuel consumption, and
reduce maintenance costs. Available in both electric and hydraulic
versions, Bonfiglioli drum drives meet machine builders’ needs
excellently. The electric version not only guarantees greater energy
efficiency and reduced fuel consumption, but also helps cut
cement mixer truck operating costs.
Drum drives
500 Series 500 Series
Electric solutions Hydraulic solutions
• 60,000 Nm • 3,000 ... 75,000 Nm

• Main: 1:220 • 17 ... 161
• Emergency: 1:2200
Benefits
Benefits • Compact design
• Improved precision of rpm control • High torque capacity
• Less noise levels & fuel consumption • Rugged design
• Reduced maintenance costs
Features
• Energy efficiency
• Rotating housing flange with studs to fit
Features wheels and drums
• Rugged design • Mechanical lifetime seals
• High torque capacity • Optional mechanical gear disengagement on
• High load capacity request
• Mounting frame for water tank
• Speed sensor
38
Asphalt Plant
Cold Feeder
Page 40 1
www.bonfiglioli.com
3 Bucket Elevator
Page 42
2 Drying Drum
Page 41
4 Asphalt Mixer
Page 43
40
Asphalt Plant
Cold Feeder
Adapting the ratio of raw materials, changing the opening size
of each bin’s gate or adjusting the belt conveyor speed are critical
actions our products are able to do for cold feeders.
Belt Conveyor Drive

Inverters
A Series Active Cube Series
Helical bevel geared motor
Premium Inverter
Output torque
• 100 ... 14,000 Nm Benefits
• Compact design
• Cost Effective water-cooling
• Easy integration with machine • Tropicalized for harsh environment
• Mounting flexibility Features
• Compactness • Keypad for easy setup, commissioning,
• Compact gearmotor diagnosis
• Right angle layout • Interface for communication with PC
• Wide range of mounting option • Field bus communication: I/O Extension
• Inverter duty motors • Encoder & feedback evaluation
• PC software
Standard gearboxes and geared motors features for construction applications

Taconite seals, C4 or C5 surface protection according to ISO 12944-2, oil heaters, greasers and
sensors. Heavy duty oil breather, IP56 degree of protection, thermal protective devices (thermistors
and thermostats), anti condensate heaters.
Drying Drum
We offer solutions that adapt to the drum dimensions and design
giving thus the opportunity to perfectly manage the intensity of
the dryers.
Main Drive
Inverters
F Series Active Cube Series
Shaft mounted geared motor
Premium Inverter
Output torque
• 140 ... 14,000 Nm Benefits
• Compact design
• Space effective solution and drum clearance water-cooling
• Reliable operation in hot environment • Tropicalized for harsh environment
• Easy installation Features
• High radial load • Keypad for easy setup, commissioning,
• Shaft mounting diagnosis
• Keyed hollow shaft - two bore options per size, keyless shrink disc fitting (metric series) • Interface for communication with PC
• Reinforced Bearings on output shaft • Field bus communication: I/O Extension
• Thermal protection (bi-metallic, PTC or KTY) • Encoder & feedback evaluation
• PC software

42
Asphalt Plant
Bucket Elevator
The range of products we offer for bucket elevators are matching
the requirements of low maintenance, speed control and high
shock resistance.
Main Drive Auxiliary Drive

Inverters
HDO Series A Series Active Cube Series
Heavy duty geared motor Helical bevel geared motor
Premium Inverter
(Helical-Bevel) Output torque
• 100 ... 14,000 Nm Benefits
Output torque • Compact design
• 8,990 ... 209,000 Nm Gear ratios • Cost-saving
Gear ratios
• 5.6 ... 490
• Two speeds operation simplify maintenance water-cooling
Benefits • High transmissible power • Tropicalized for harsh environment
• Two speeds operation simplify maintenance • Safe operation Features
• High transmissible power • One-stop-shop for a complete drive solution • Keypad for easy setup, commissioning,
• Safe operation • Smooth start/stop parameterization, copy function and
• One-stop-shop for a complete drive solution
Features diagnosis
• Smooth start/stop
• Auxiliary inch drive with self engaging clutch • Interface for communication with PC
Features • Backstop device • Field bus communication: I/O Extension
• Auxiliary inch drive with self engaging clutch • Encoder & feedback evaluation
• Flexible coupling available
• Backstop device • PC software
• Up to 355kW Motor Power
• Flexible coupling available • Up to IE3 Efficiency
• Up to 355kW Motor Power
• Up to IE3 Efficiency

Asphalt Mixer
Bonfiglioli heavy-duty solutions are resistant to long running
hours allowing the perfecting movement of the paddles inside the
asphalt mixer.
Main Drive
Inverters
HDO Series Active Cube Series
Heavy duty geared motor (Helical-Bevel)
Premium Inverter
Output torque
• 8,990 ... 209,000 Nm Benefits
• Compact design
• 5.6 ... 490 • Plug & play solution
• High transmissible power water-cooling
• Compact layout • Tropicalized for harsh environment
• Easy mixer shafts synchronization Features
• One-stop-shop for a complete drive solution • Keypad for easy setup, commissioning,
• Easy integration with machine parameterization, copy function and
Features diagnosis
• 2nd input shaft option • Interface for communication with PC
• Motor-Gearbox direct coupling • Field bus communication: I/O Extension
• Up to 355kW Motor Power • Encoder & feedback evaluation
• Rain Canopy option for vertical mounting

44
Cement Plant
Crusher HPGR
Page 47 2
Reclaimer Bridge Scraper

Page 46 1
Mineral Sizer
Page 48 3
www.bonfiglioli.com
46
Cement Plant
Reclaimer Bridge Scraper

The homogenization and the blending of the raw material is
a critical phase in the cement plant process. Our solutions are
adapted to the specific requirements of bridge reclaimers allowing
the material to be conveying to the next stage.
Long Travel Drive & Towing Blades Drive

Inverters
Premium Inverter
Output torque
• 1,250 ... 1,286,700 Nm Benefits
• Compact design
• Compactness water-cooling
• Wide selection of output speeds • Tropicalized for harsh environment
• Cost effective Features
• Low maintenance • Keypad for easy setup, commissioning,
• High resistance in harsh & dusty ambient conditions parameterization, copy function and
Features diagnosis
• High Torque density • Interface for communication with PC
• Modular design • Field bus communication: I/O Extension
• Wide ratios range • Encoder & feedback evaluation
• Shaft mounting with torque arm option • PC software

Crusher HPGR
Bonfiglioli range of products allows high-pressure grinding
crushers to be more than ever energy efficient, reliable and
flexible offering thus a resistant cost-saving solution.
Main Drive
Inverters
HDO/HDP Series Active Cube Series
Heavy duty geared motor (Helical-Bevel/Parallel)
Premium Inverter
Output torque
• 7,060 ... 209,000 Nm Benefits
• Compact design
• 5.6 ... 500 • Plug & play solution
• Compact layout solution water-cooling
• Easy gearbox installation (shaft mounting option) • Tropicalized for harsh environment
• Highly transmissible power Features
• Cooling-system free • Keypad for easy setup, commissioning,
• Wide range of temperature & working condition parameterization, copy function and
Features diagnosis
• 14 gearbox sizes • Interface for communication with PC
• Modular design • Field bus communication: I/O Extension
• Torque up to 210 000 Nm • Encoder & feedback evaluation
• PC software

48
Cement Plant
Mineral Sizer for Clinker Cooler

Responsible for the movement / rotation of the crushing rollers
our products are resistant to shocks, easy to integrate and also
allow to extend the life of the mineral sizer.
Main Drive
Inverters
Premium Inverter
Output torque
• 1,250 ... 1,286,700 Nm Benefits
• Compact design
• High Shock resistance water-cooling
• Compact solution • Tropicalized for harsh environment
• Easy integration with machine Features
• Extended lifetime and reliability • Keypad for easy setup, commissioning,
• Bearings with high load diagnosis
• Increased bearing load capability • Interface for communication with PC
• Wide range of output shaft options • Field bus communication: I/O Extension
• Up to 355kW Motor Power • Encoder & feedback evaluation

Global Presence
Bonfiglioli is a market force with a presence spanning 22 countries

on 5 continents. Our organization makes the most of geographic
proximity to offer complete solutions combining efficiency and
competence.
3700 22 14 550 80
EMPLOYEES BRANCHES PLANTS DISTRIBUTORS COUNTRIES
We Are a Global Company

Thanks to an international network of sales branches and closely interconnecting
production plants, we can guarantee the same high standards of Bonfiglioli quality
anywhere at any given time. Aware that our direct presence in local markets is the
key to long-lasting success, our family includes 22 sales branches, 14 production
plants and more than 500 distributors around the world.
Our organization is always close by, offering complete and efficient
solutions and supporting our customers with dedicated services, such as
co-engineering or after-sales assistance.
BR_CAT_CNIND_STD_ENG_R01_0
Bonfiglioli Worldwide Locations
Australia New Zealand
www.bonfiglioli.com.au www.bonfiglioli.co.nz
2, Cox Place Glendenning NSW 2761 88 Hastie Avenue, Mangere Bridge, 2022 Auckland
Locked Bag 1000 Plumpton NSW 2761 PO Box 11795, Ellerslie
Tel. +61 2 8811 8000 Tel. +64 09 634 6441
Brazil Singapore
www.bonfigliolidobrasil.com.br www.bonfiglioli.com
Travessa Cláudio Armando 171 - Bloco 3 - CEP 09861-730 24 Pioneer Crescent #02-08
Bairro Assunção - São Bernardo do Campo - São Paulo West Park Bizcentral - Singapore, 628557
Tel. +55 11 4344 2322 Tel. +65 6268 9869
China Slovakia
www.bonfiglioli.cn www.bonfiglioli.com
Bonfiglioli Drives (Shanghai) Co., Ltd. Robotnícka 2129
#68, Hui-Lian Road, QingPu District, Považská Bystrica, 01701 Slovakia
201707 Shanghai Tel. +421 42 430 75 64
Tel. +86 21 6700 2000 South Africa
France www.bonfiglioli.co.za
www.bonfiglioli.fr 55 Galaxy Avenue, Linbro Business Park - Sandton
14 Rue Eugène Pottier Tel. +27 11 608 2030
Zone Industrielle de Moimont II - 95670 Marly la Ville Spain
Tel. +33 1 34474510 www.tecnotrans.bonfiglioli.com
Germany Tecnotrans Bonfiglioli S.A.
www.bonfiglioli.de Pol. Ind. Zona Franca, Sector C, Calle F, nº 6
Bonfiglioli Deutschland GmbH 08040 Barcelona
Sperberweg 12 - 41468 Neuss Tel. +34 93 447 84 00
Tel. +49 0 2131 2988 0 Turkey
Bonfiglioli Vectron www.bonfiglioli.com.tr
Europark Fichtenhain B6 - 47807 Krefeld Atatürk Organize Sanayi Bölgesi, 10007 Sk. No. 30
Tel. +49 0 2151 8396 0 Atatürk Organize Sanayi Bölgesi, 35620 Çigli - Izmir
O&K Antriebstechnik Tel. +90 0 232 328 22 77
Ruhrallee 8-12 - 45525 Hattingen
Tel. +49 0 2324 2050 1
United Kingdom
www.bonfiglioli.co.uk
India Industrial
www.bonfiglioli.in Unit 7, Colemeadow Road
Bonfiglioli Transmissions Pvt. Ltd. North Moons Moat - Redditch, Worcestershire B98 9PB
Plot No. AC7-AC11, SIDCO Industrial Estate, Tel. +44 1527 65022
Thirumudivakkam - 600 044 Chennai Mobile, Wind
Tel. +91 44 2478 1035 3 - 7 Grosvenor Grange, Woolston
Industrial Warrington - Cheshire WA1 4SF
Survey No. 528, Porambakkam High Road, Tel. +44 1925 852667
Mannur Village, Sriperambudur Taluk - 602 105 Chennai
Tel. +91 44 6710 3800
USA
www.bonfiglioliusa.com
Plot No. A-95, Phase IV, MIDC Chakan, Village Nighoje
3541 Hargrave Drive
Pune, Maharashtra - 410 501
Hebron, Kentucky 41048
Italy Tel. +1 859 334 3333
www.bonfiglioli.it
Headquarters
Vietnam
www.bonfiglioli.vn
Bonfiglioli Riduttori S.p.A.
Lot C-9D-CN My Phuoc Industrial Park 3
Via Giovanni XXIII, 7/A - 40012 Lippo di Calderara di Reno
Ben Cat - Binh Duong Province
Tel. +39 051 647 3111
Tel. +84 650 3577411
Mobile, Wind
Via Enrico Mattei, 12 Z.I. Villa Selva - 47100 Forlì
Tel. +39 0543 789111
Industrial
Via Bazzane, 33/A - 40012 Calderara di Reno
Tel. +39 051 6473111
Via Trinità, 1 - 41058 Vignola
Tel. +39 059 768511
Via Sandro Pertini lotto 7b - 20080 Carpiano
Tel. +39 02 985081
Bonfiglioli Mechatronic Research
Via F. Zeni 8 - 38068 Rovereto
Tel. +39 0464 443435/36
We have a relentless commitment to excellence,
innovation and sustainability. Our team creates, distributes
and services world-class power transmission and drive
solutions to keep the world in motion.
HEADQUARTERS
Bonfiglioli Riduttori S.p.A.
Via Giovanni XXIII, 7/A
40012 Lippo di Calderara di Reno
Bologna (Italy)
www.bonfiglioli.com

Solutions For: Construction Industry

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Solutions For: Construction Industry

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Solutions for

Building Construction Concrete Processes

The broadest range of solutions for the

Crushers & Screeners

2 Rough Terrain Cranes

Gear ratios Gear ratios

Winch drives Trolley & lifting drives

Gear ratios Gear ratios Gear ratios

Benefits Benefits Benefits

Features Features Features

Rough Terrain Cranes 2

Slew drives Winch drives

Gear ratios Gear ratios Gear ratios Gear ratios

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Slew drives Winch drives

Gear ratios Gear ratios Gear ratios

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Slew drives Winch drives

Gear ratios Gear ratios Gear ratios

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Slew drives Winch drives

Gear ratios Gear ratios Gear ratios

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Slew drives Track drives

Slew drives Winch drives Rotary head drives

Winch drives Rotary head drives

Gear ratios Gear ratios Gear ratios Gear ratios

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Earth Moving Machines

Compact Track Loader

Earth Moving Machines

Track drives Slew drives

Gear ratios Gear ratios Gear ratios

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Track drives Slew drives

Earth Moving Machines

Gear ratios Gear ratios Gear ratios

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Cold Milling Machines

5 Pneumatic Tyred Rollers

6 Tandem Vibratory Rollers

Wheel drives Auger drives

Gear ratios Gear ratios

Auger drives Track drives

Gear ratios Gear ratios Gear ratios

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Wheel drives Drum drives

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Wheel drives Cutter drives

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3 Truck-Mounted Concrete Pumps