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Cuk Pap - 2
Cuk Pap - 2
Cuk Pap - 2
5, SEPTEMBER/OCTOBER 2019
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KUSHWAHA AND SINGH: POWER QUALITY IMPROVED EV CHARGER WITH BRIDGELESS CUK CONVERTER 5191
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5192 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 5, SEPTEMBER/OCTOBER 2019
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KUSHWAHA AND SINGH: POWER QUALITY IMPROVED EV CHARGER WITH BRIDGELESS CUK CONVERTER 5193
diLo1 VCuk
= (2)
dt Lo1
where VCuk is the output voltage of the BL Cuk converter.
This switching period ends when the current through the out-
put diode becomes zero at instant t3 . The normalized value of the
duty cycle in this switching mode is obtained using the following
relation:
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5194 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 5, SEPTEMBER/OCTOBER 2019
Fig. 7. Operating modes of topology-3 with the conventional control during Fig. 8. Operating modes of the proposed converter with same driver signal
the positive half line. (a) Switch-ON period. (b) Switch-OFF period. during the positive half line during (a) switch ON and (b) switch OFF.
B. Differential Aspect of the Proposed PFC Converter reduced. The actual operating modes are slightly different
from Fig. 5(a)–(c) with the same driver signal. The afore-
The differential aspects of the proposed PFC converter as mentioned fact is supported using Fig. 8(a) and (b), which
compared to the BL Cuk topology-1 and topology-3 [20], are shows the operation of the proposed converter with same
discussed as follows. control signal during the switch-ON and switch-OFF period
1) The intermediate capacitors are acting independently in over the positive half of the supply cycle, as follows.
both the halves; as there is no interconnection between
C1 and C2 , unlike Fig. 2(b) and (c), therefore, circulat- C. Operation of the Flyback Converter
ing losses are eliminated which results in the improved
efficiency of the charger. The operation of the flyback converter is analyzed based on
2) Topology-3 in [20], is found to be lossy as the body diode the DCM of the magnetizing inductance of the high frequency
of the inactive switch S2 is always conducting the current transformer (HFT). During mode-I, the current through the mag-
during the positive half cycle of the input voltage, via Li2 , netizing inductance Lmf rises linearly and it stores the energy
as shown in Fig. 2(e) due to the conventional control. This when the flyback switch Sf is made ON. The output diode, Df
implies that during the positive half cycle operation, when is reverse biased due to the dot convention of the HFT, during
switch S1 is on, the current flows not only through Dp but this instant. The current through the switch Sf is expressed as
also part of this current returns through the body diode t2
VCuk
of switch S2 and inductor Li2 . Similarly, when switch S1 iSf = iLf = VCuk dt + iLf (0) = (t1 − t2 ) + iLf (0)
t1 Lf
is turned OFF, the current not only flows through the line (7)
diode Dp via the output diode Do1 , but some current also where iLf (0) is the current through the magnetizing inductance
goes through the inductor Li2 via the body diode, Dp . at the instant t1 . The peak current through the switch is obtained
Similar case happens for the negative half cycle operation as
with the switch S2 . This happens due to the single PWM
VCuk Dfb
signal being applied to only one of the switch during one iSf (Dfb Tsf ) = + iLf (0) (8)
half, i.e., S1 or S2 and other switch is kept OFF for other Lf fsf
half thoroughly. Therefore, the circuit always incurs some where Dfb is the required duty cycle and Tsf (1/fsf ) is the
losses across the body diode of the inactive switch (S1 or switching period of the flyback converter, selected as 1/50 kHz
S2 ) due to the partly return current flow through it during in this paper. Considering the transformation ratio of the fly-
the respective half cycle operation, which is obvious in back transformer as N, the peak voltage across the diode Df is
Fig. 7(a) and (b). obtained as
3) There is no return current through the body diode of in-
VCuk Vbatt
active switches in the respective half cycle, due to applied VDf m = − + Vbatt = − (9)
control, unlike Fig. 2(e). The control of the PFC converter N Dfb
is simple owing to use of same gate drive and control cir- where Vbatt is the output voltage of the charger required to main-
cuitry for each half cycles, i.e., both the switches S1 and S2 tain the charging current through the battery.
operate with same driver signal, in synchronism. In other Mode-II begins when switch Sf is turned OFF at instant t2 .
words, in order to reduce the conduction loss through the The output power is delivered to the battery as the polarity of the
body diode of the inactive switches, the same driver sig- HFT, is reversed during switch OFF instant and the output diode
nal and interleaved driver signal can be used to control the Df becomes forward biased. The switch current isf and the
switches S1 and S2 . Therefore, losses in the body diode are diode voltage VDf are zero. The current through the magnetizing
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KUSHWAHA AND SINGH: POWER QUALITY IMPROVED EV CHARGER WITH BRIDGELESS CUK CONVERTER 5195
inductance at this instant is expressed as Vs DCuk Ts (DCuk + D1 ) 1 1
iDo1 = iLi1 + iLo1 = +
t3 2 Li1 Lo1
1
iLf = (−N Vbatt )dt + iLf (Dfb Tsf ) Vs DCuk Ts (DCuk + D1 )
L f t2 = (16)
2Leq
(−N Vbatt ) VCuk Dfb
= (t3 − t2 ) + + iLf (0) (10) where Leq is the parallel combination of Li1 and Lo1 as
Lf Lf fsf
Li1 Lo1
where iLf (DfbT sf ) is the initial current through the magnetizing Leq = . (17)
Li1 + Lo1
inductance at the instant t2 . Therefore, the diode current iDf is
obtained as Substituting the value of iLo1 from the power balance equation
Vspk iLi1 = VCuk iLo1 as
iDf = N iLf . (11) D1
iLo1 = iLi1 (18)
DCuk
The peak voltage across the switch is derived as
(16) becomes
N Vbatt 2
VSf m = VCuk + N Vbatt = . (12) Vs DCuk Ts
Dfb iLi1 = . (19)
2Leq
This mode ends at the instant t3 . Mode-III, which is also Therefore, substituting Vs = Vspk sinωt, the expression of the
known as DCM, starts when both the switch and diode are turned current through the input inductor is rewritten as
OFF. The stored energy in the magnetizing inductance is trans-
2
ferred completely to the output, at the end of the switching cycle. Vs DCuk Ts
iLi1 = sinωt = KVspk sinωt (20)
At this instant, the output capacitor Cbatt provides the required 2Leq
battery charging current in the CC mode. where K is a constant represented as
2
iDf = iSf = 0. (13) DCuk Ts
K= . (21)
2Leq
III. DESIGN OF THE PROPOSED PFC CONVERTER-BASED It is obvious from (21) that all the variables in (20) represent
CHARGER the constant quantities except the peak input voltage Vspk . This is
also to be noted that the input current (iLi1 = is ) follows exactly
The cost of the EV charger is directly related to the sens-
the input voltage envelope of Vspk sin(ωt), i.e., an intrinsic unity
ing requirement of the PFC converter [30]–[32]. The control
PF operation is verified for the proposed converter designed in
scheme in the CCM uses the current multiplier approach to pro-
the DCM.
vide an intrinsic wave-shaping feature and dc-link regulation.
The design procedure of the proposed PQ improved EV
The required number of sensors is higher in the CCM owing
charger, for charging a 48-V/100-Ah battery, is given as fol-
to the sensing requirement of the output voltage as well as the
lows. The output voltage of the BL Cuk converter is maintained
input voltage and current. The prime advantage of the CCM op-
constant at 300 V. Using the output voltage, VCuk and the peak
eration is the lower current stress on PFC converter switches
input voltage, Vspk of the PFC Cuk converter, the voltage gain
and components. However, in the DCM operation, the required
of the converter is obtained as
sensors are reduced as the control scheme is based on the volt-
age follower approach and the only quantity to be sensed is VCuk 300
M= = √ = 0.964. (22)
the output voltage of the converter. Therefore, to reduce the Vspk 220 2
cost and complexity, the DCM-based design approach is found The value of the conduction parameter depends on the induc-
suitable in the proposed work. The inherent PFC for the pro- tance Leq , the switching period Ts , and the load resistance RCuk ,
posed BL Cuk converter in the DCM mode is illustrated as which is given as follows.
follows.
2Leq
The expression of the average input and output inductor cur- Ke = (23)
rents over the switching period Ts is given as RCuk Ts
where the converter switching frequency (1/Ts ) is selected as
Vs DCuk Ts (DCuk + D1 ) 20 kHz. The dimensionless parameter Ke is a measure of the
iLi1 = −i (14)
2Li1 tendency of a converter to operate in the DCM. Large values of
Vs DCuk Ts (DCuk + D1 ) Ke lead to the continuous mode operation, while small values
iLo1 = +i (15) lead to the discontinuous mode for some values of the duty cycle.
2Lo1
Therefore, for the DCM operation
where “I” represents the current in both input and output induc-
Ke < Kecrit (24)
tors during the DCM operation, as shown in Fig. 6. The addition
of the inductor currents given by (14) and (15) results in diode such that Kecrit depends on the type of the converter and the
current as duty cycle Dcuk . Therefore, to obtain the boundary between the
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5196 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 5, SEPTEMBER/OCTOBER 2019
conduction and the DCM, the value of the critical conduction between C1,2 and Leq during every half cycle, energy transfer
parameter Kecrit is derived as follows: capacitor, C1,2 is calculated as
1 1 1
Kecrit = = = 0.1296. (25) C1,2 =
2(M + n) 2
2(0.964 + 1) 2 ωr2 (Li1,2 + Lo1,2 )
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KUSHWAHA AND SINGH: POWER QUALITY IMPROVED EV CHARGER WITH BRIDGELESS CUK CONVERTER 5197
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5198 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 5, SEPTEMBER/OCTOBER 2019
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KUSHWAHA AND SINGH: POWER QUALITY IMPROVED EV CHARGER WITH BRIDGELESS CUK CONVERTER 5199
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5200 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 5, SEPTEMBER/OCTOBER 2019
Fig. 11. Charger performance during 50% fluctuation in mains voltage. (a) Charger performance from 220 to 110 V. (b) Charger performance from 110 to 220 V.
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KUSHWAHA AND SINGH: POWER QUALITY IMPROVED EV CHARGER WITH BRIDGELESS CUK CONVERTER 5201
Fig. 16. Comparison with other topologies on the basis of (a) efficiency,
(b) switch voltage stress, and (c) switch current stress.
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5202 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 55, NO. 5, SEPTEMBER/OCTOBER 2019
TABLE III
PERFORMANCE COMPARISON OF DIFFERENT BL CONVERTER CONFIGURATIONS
The Zeta converter has the advantage of low output ripple current converter offers excellent PFC characteristics in the DCM mode
but the semiconductor switches face little higher stress, there- using a single-voltage feedback control. Therefore, the size of
fore, this is also seldom used in battery chargers. However, the the charger is reduced. The added advantage of the proposed
Cuk converter is a preferable candidate for battery charging with topology is that the unwanted capacitive coupling loop is re-
their life cycle maintained as it contains low current ripple both moved, as well as the unwanted conduction through the body
at input and output. diode of the inactive switch in the previously developed BL Cuk
An isolated gate driver circuit is required for the BL-Buck converter is avoided. This significantly improves the charger’s
[14], BL-Cuk T-2 [20], and BL-Cuk in Fig. 2(f) [21], BL-Cuk in efficiency. The proposed charger has shown satisfactory charg-
Fig. 2(g) [23], and BL-Sepic [20] need to be implemented using ing characteristics during the steady state and over 50% variation
the high- and low-side gate driver circuit. The gate drivers with in the grid voltage. However, the PQ assessment of the proposed
isolation need pulse transformers to provide the required isola- charger is obtained as per the IEC 61000-3-2 guidelines over
tion to the semiconductor PFC switches. However, the high- and wide input voltage range. Therefore, the proposed charger of-
low-side drivers consists of bootstrap circuit to provide pulses to fers the feasible EV charging alternative for the improved PQ
the PFC switches, which adds to the design complexity and cost and efficiency.
of the driver is increased. The proposed BL PFC Cuk converter
requires low-side driver circuit, which is easy to implement and
similar gate pulses at the same instant are used to turn ON both the REFERENCES
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KUSHWAHA AND SINGH: POWER QUALITY IMPROVED EV CHARGER WITH BRIDGELESS CUK CONVERTER 5203
[11] S. Lee, W. Cha, and B. Kwon, “High-efficiency soft-switching AC–DC Radha Kushwaha (M’16) received the B.Tech. de-
converter with single-power-conversion method,” IEEE Trans. Ind. Elec- gree in electrical engineering from Gautam Buddha
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with high power density and efficiency for electric vehicles,” IEEE Trans. National Institute of Technology, Durgapur, India, in
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supplies: The low component-stress approach,” in Proc. IEEE Appl. Power Bhim Singh (SM’99–F’10) was born in Bijnor, India,
Electron. Conf., 2002, vol. 2, pp. 1195–1201. in 1956. He received the B.E. degree in electrical en-
[16] B. Singh, B. N. Singh, A. Chandra, K. Al-Haddad, A. Pandey, and gineering from the University of Roorkee, Roorkee,
D. P. Kothari, “A review of single-phase improved power quality AC- India, in 1977, and the M.Tech. degree in power ap-
DC converters,” IEEE Trans. Ind. Electron., vol. 50, no. 5, pp. 962–981, paratus and systems and the Ph.D. degree from the In-
Jul. 2003. dian Institute of Technology (IIT) Delhi, New Delhi,
[17] B. Zhao, A. Abramovitz, and K. Smedley, “Family of bridgeless buck- India, in 1979 and 1983, respectively.
boost PFC rectifiers,” IEEE Trans. Power Electron., vol. 30, no. 12, In 1983, he joined the Department of Electrical En-
pp. 6524–6527, Dec. 2015. gineering, University of Roorkee (Now IIT Roorkee),
[18] R. Kushwaha and B. Singh, “An improved battery charger for electric as a Lecturer, and became a Reader in 1988. In De-
vehicle with high power factor,” in Proc. IEEE Ind. Appl. Soc. Annu. cember 1990, he joined the Department of Electrical
Meet., 2018, pp. 1–8. Engineering, IIT Delhi, as an Assistant Professor, where he became an Asso-
[19] D. S. L. Simonetti, J. Sebastian, F. S. dos Reis, and J. Uceda, “Design ciate Professor in 1994 and a Professor in 1997. He was an ABB Chair Professor
criteria for SEPIC and Cuk converters as power factor preregulators in from September 2007 to September 2012. He was also the CEA Chair Professor
discontinuous conduction mode,” in Proc. Int. Conf. Ind. Electron., Con- from October 2012 to September 2017. He was the Head with the Department
trol, Instrum., Autom., 1992, vol. 1, pp. 283–288. of Electrical Engineering, IIT Delhi, from July 2014 to August 2016. Since Au-
[20] A. A. Fardoun, E. H. Ismail, A. J. Sabzali, and M. A. Al-Saffar, “New ef- gust 2016, he has been the Dean, Academics, with the IIT Delhi. He has guided
ficient bridgeless Cuk rectifiers for PFC applications,” IEEE Trans. Power 74 Ph.D. dissertations and 166 M.E./M.Tech./M.S.(R) theses. He has filed 37
Electron., vol. 27, no. 7, pp. 3292–3301, Jul. 2012. patents. He has executed more than 80 sponsored and consultancy projects. He
[21] M. R. Sahid, A. H. M. Yatim, and N. D. Muhammad, “A bridgeless has coauthored a text book on power quality: Power Quality Problems and Mit-
Cuk PFC converter,” in Proc. IEEE Appl. Power Electron. Colloq., 2011, igation Techniques (John Wiley & Sons, 2015). His research interests include
pp. 81–85. solar photovoltaic (PV) grid interface systems, microgrids, power quality moni-
[22] A. J. Sabzali, E. H. Ismail, M. A. Al-Saffar, and A. A. Fardoun, “New toring and mitigation, solar PV water pumping systems, improved power quality
bridgeless DCM sepic and Cuk PFC rectifiers with low conduction and ac–dc converters, power electronics, electrical machines, drives, flexible alter-
switching losses,” IEEE Trans. Ind. Appl., vol. 47, no. 2, pp. 873–881, nating transmission systems, and high-voltage direct current systems.
Mar./Apr. 2011. Prof. Singh has been a JC Bose Fellow of the Department of Science and
[23] M. Mahdavi and H. Farzaneh-Fard, “Bridgeless CUK power factor cor- Technology, Government of India, since December 2015. He is a Fellow of the
rection rectifier with reduced conduction losses,” IET Power Electron., Indian National Academy of Engineering, the Indian National Science Academy,
vol. 5, no. 9, pp. 1733–1740, Nov. 2012. the National Academy of Science, India, the Indian Academy of Sciences, India,
[24] R. Kushwaha and B. Singh, “A power quality improved EV Charger with the World Academy of Sciences, the Institute of Electrical and Electronics Engi-
bridgeless Cuk converter,” in Proc. IEEE Power Electron., Drives Energy neers, the Institute of Engineering and Technology, the Institution of Engineers
Syst., 2018, pp. 1–6. (India), and the Institution of Electronics and Telecommunication Engineers, and
[25] A. Jha and B. Singh, “Bridgeless zeta PFC converter for low voltage high a Life Member of the Indian Society for Technical Education, the System Soci-
current LED driver,” in Proc. IEEE CERA, 2017, pp. 539–544. ety of India, and the National Institution of Quality and Reliability. He was the
[26] SAE Electric Vehicle and Plug-in Hybrid Electric Vehicle Conductive recipient of the Khosla Research Prize of the University of Roorkee in 1991, the
Charge Coupler, SAE Standard J1772, 2010. PES Delhi Chapter Outstanding Engineer Award for the year 2006, the Khosla
[27] C. Zhao, J. Zhang, and X. Wu, “An improved variable on-time control National Research Award of the IIT Roorkee in 2013, the Shri Om Prakash
strategy for a CRM flyback PFC converter,” IEEE Trans. Power Electron., Bhasin Award 2014 in the field of engineering including energy and aerospace,
vol. 32, no. 2, pp. 915–919, Feb. 2017 the IEEE Power and Energy Society Nari Hingorani Custom Power Award 2017,
[28] K. Yao, X. Ruan, X. Mao, and Z. Ye, “Variable-duty-cycle control to and the “Faculty Research Award as a Most Outstanding Researcher” in the field
achieve high input power factor for DCM boost PFC converter,” IEEE of Engineering-2018 of Careers-360, India. He was also the recipient of the JC
Trans. Ind. Electron., vol. 58, no. 5, pp. 1856–1865, May 2011. Bose and Bimal K Bose awards of The Institution of Electronics and Telecom-
[29] T. J. Liang, K. H. Chen, and J. F. Chen, “Primary side control for flyback munication Engineers for his contribution in the field of power electronics and
converter operating in DCM and CCM,” IEEE Trans. Power Electron., the Maharashtra State National Award of the Indian Society for Technical Ed-
vol. 33, no. 4, pp. 3604–3612, Apr. 2018. ucation in recognition of his outstanding research work in the area of power
[30] S. F. Lim and A. M. Khambadkone, “A simple digital DCM control scheme quality. He has been the General Chair of the 2006 IEEE International Confer-
for Boost PFC Operating in both CCM and DCM,” IEEE Trans. Ind. Appl., ence on Power Electronics, Drives and Energy Systems, a General Co-Chair of
vol. 47, no. 4, pp. 1802–1812, Jul./Aug. 2011. the 2010 IEEE International Conference on Power Electronics, Drives and En-
[31] B. Abdi, A. H. Ranjbar, J. Milimonfared, and G. B. Gharehpetian, “Reli- ergy Systems, a General Co-Chair of the 2015 IEEE International Conference,
ability comparison of boost PFC converter in DCM and CCM operating a General Co-Chair of the 2016 IEEE International Conference, New Delhi, and
modes,” in Proc. IEEE Int. Symp. Power Electron., Elect. Drives, Autom. a General Co-Chair of the 2017 National Power Electronics Conference held in
Motion, 2008, pp. 939–943. Pune. He has been a Chair of the PES-IAS Delhi Chapter for 2005–2010, (PES-
[32] L. Wang, Q. H. Wu, W. H. Tang, Z. Y. Yu, and W. Ma, “CCM-DCM average IAS Delhi Chapter won the Outstanding Chapter Award-2005 Large and the
current control for both continuous and discontinuous conduction modes High Performance Chapter Award Every Year and the PELS-IES Delhi Chapter
boost PFC converters,” in Proc. IEEE Elect. Power Energy Conf., 2017, 2007–2010, and the Founder Chair of the PELS-IES Delhi Chapter. He has also
pp. 1–6. been the Chair of the IEEE Delhi Section for 2012–2014.
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