PRARANCANGAN PABRIK BIOETANOL DARI TANDAN KOSONG KELAPA SAWIT DENGAN PROSES SIMULTANEOUS SACCHARIFICATION AND FERMENTATION KAPASITAS

41.800 KL/TAHUN

P: 9,89 atm; T: 453,15 K

Steam

P: 3,94 atm; T: 423,15 K

Steam

Air Pendingin

1
303,15
T-101

Simbol
G-101 : Gudang TKKS CV-101 : Belt Conveyor 1
1 T-101 : Tangki Air CV-102 : Belt Conveyor 2
FC P-101 FC
FC FC 303,15 FC
15 T-102 : Tangki NaOH 48% C-101 : Chopper
T-103 : Tangki (NH4)2SO4 W-101 : Washer
1 T-104 : Tangki Enzim Selulase CF-101 : Centrifuge
TP-101 303,15

T-105 : Tangki Starter M-101 : Hammer Mill

T-102
FC P-102 1
303,15
T-106 : Tangki Alfa Amilase SC-101 : Screening
16 T-107 : Tangki H2SO4 F-101 : Filter Press 1
FC P-104

T-103 T-108 : Tangki O2 F-102 : Filter Press 2

FC P-103 FC
T-109 : Tangki NH3 RF-101 : Rotary Filter
T-110 : Tangki Preatreatment E-101 : Cooler 1
T-104
T-111 : Tangki Pencucian E-102 : Cooler 2
1 1
1 303,15 313,15
T-112 : Tangki Penampungan Sementara E-103 : Heat Exchanger 1
394,15
36 37
TC
T-113 : Tangki Penampungan Etanol E-104 : Heat Exchanger 2
T-105 TS-102
1 TS-101 : Tangki Sterilisasi 1 E-105 : Cooler 3
303,15
1
303,15 33 TS-102 : Tangki Sterilisasi 2 ACC-101 : Akumulator 1
TC TC
28 TS-103 : Tangki Sterilisasi 3 ACC-102 : Akumulator 2
T-106 E-103 E-104
1 1 1 1
1 1 353,56 334,14 353,18 333,21
TP-101 : Tangki Pencampuran RB-101 : Reboiler 1
P-105 303,15
303,15
45
43 43 45 D-101 : Menara Distilasi 1 RB-102 : Reboiler
29 35
D-102 : Menara Distilasi 2 E-201 : Expander
T-107 FC TC LC LC
1 R-102 ACC-101 ACC-102
FC P-106 1 1 313,15 TC C-201 : Kompesor Sentrifugal R-101 : Reaktor Pembiakan
303,15 303,15
TC
32 34 PS-101 : Pressure Swing Adsorption R-102 : Reaktor SSF
1
T-108 394,15
P-113 P-114
FC ARC P-115 ARC P-116
1 1 F-102 TS-103 1 T-112 1 1 FC : Flow Controller TC : Temperature Controller
R-101 FC 303,15
303,15 313,15 334,14 333,21

30 P-110 41 43 45 20 LC : Level Controller PHC : pH Controller

FC 333,21
LC
T-109 C-201 45 ARC : Analysis Ratio Controller
1
303,15 FC P-111 E-102 P-112 D-101 D-102
31 1 1 1 1 1 1 1 1
: Pressure (atm)
303,15 303,15 303,15 303,15 313,15 313,15 394,15 303,15

G-101 2 6 11 33 38 40 41 42
: Steam Number
PA-101

CV-101 C-101 W-101 CF-101 CV-102 : Temperature (K)

1 1 1 1 1 1
303,15 303,15 303,15 303,15 303,15 303,15

1 4 3 5 8 10 1,2 1,1 1,1 1

380,34 373,17 380,12
: Steam Line : Process Line
333,21
1 M-101 1 1 1 1 1 1
303,15 303,15 303,15 FC 303,15 303,15 303,15 313,15 44 46 46 47 : Cold Water Line : Signal Line
12 13 17 25 26 27 39 20
: Hot Water Line
1 1 333,21
RB-101 RB-102
303,15 303,15 TC TC 47 E-105
7 9 SC-101 1 TC 1,2
TC
1 303,15 374,48 E-201
303,15 21 44
14 LC LC 1
303,15
1
1 1
423,15 T-110 T-111 TS-101 47
F-101 333,15 RF-101 394,15

FC FC FC
T-113

P-108 P-109 E-101

P-107
1 1 1 1 1 1,2 1,1
413,15 413,15 333,15 333,15 394,15 374,48 373,17

18 19 22 24 27 44 46

1 1
413,15 333,15

20 23 Kondensat

Air panas

P. Limbah

Arus (kg/jam)
Komponen
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Selulosa 4.610,959 - 4.610,959 - 4.610,959 - 4,611 4.606,348 4.606,348 4.606,348 4.606,348 230,317 4.376,031 8.674,324 8.240,608 433,716 8.240,608 8,241 8.232,368 8.232,368
Hemiselulosa 3.146,643 - 3.146,643 - 3.146,643 - 3,147 3.143,496 3.143,496 3.143,496 3.143,496 157,175 2.986,321 1.700,660 1.615,627 85,033 1.615,627 807,814 807,814 807,814
Lignin 3.343,229 - 3.343,229 - 3.343,229 - 3,343 3.339,886 3.339,886 3.339,886 3.339,886 166,994 3.172,892 737,910 36,895 701,014 36,895 36,895
Abu 225,570 - 225,570 - 225,570 - 0,226 225,345 225,345 225,345 225,345 11,267 214,077 253,544 12,677 240,867 12,677 12,677
Ekstraktif 1.275,291 - 1.275,291 - 1.275,291 - 1,275 1.274,016 1.274,016 1.274,016 1.274,016 63,701 1.210,315 593,198 29,660 563,538 29,660 29,660
Air - 25.203,386 1.260,169 23.943,216 1.260,169 2.520,339 3.591,482 189,025 183,355 5,671 5,671 5,671 0,284 5,387 53.842,607 5,387 0,269 5,118 38.780,980 38.781,250 36.842,187 1.939,062 14.849,846 16.788,908 412,129 16.246,796 452,009 15.434,456 15.434,456 15.434,456 2.778,659 12.655,797 219,258 2.559,401 8,332
Holoselulosa 452,009 452,009
NaOH 48% 5.982,512
NaOH 10% 59.825,119 59.825,119 2.991,256 56.833,863 2.991,256 2.991,256
(NH4)2SO4 43,917 43,917 43,917 43,917
Starter 452,009 452,009
O2 38,304
NH3 144,097
Enzim Alfa Amilase 0,014 0,014 0,014
Enzim Selulase 216,964 216,964 216,964
Yeast 90,312 90,312 90,312
Glukosa 0,090 954,250 954,250
Etanol 4.389,552 219,478 4.170,074 4.170,074 4.170,074 4.167,989 2,085 4.165,905 2,084 4.157,573
CO2 4.198,701
H2SO4 1,340 26,792 26,792 1,340 25,453 25,453 25,453 25,453