PT.

GRANTEC JAYA INDONESIA

Kp. Garobog Kelurahan Singabangsa Kecamatan Tenjo
Kabupaten Bogor, Provinsi Jawa Barat 16370

MONTHLY REPORT
QC DEPARTMENT
MARET 2021

ADM SPV MGR DIRECT PRESIDEN

 LAPORAN SEWING MARET 2021

TANGGAL 29 30 31 BAGIAN TOTAL %

QC SEWING SEWING

HASIL
1310 2060 3370
SHIFT 1 silvi, saptunah, elis
DEFECT
45 71 116 3.4
HASIL
1895 1134 3029
SHIFT 2 sriyati, eem, eliyah
DEFECT
84 51 135 4.5

HASIL
3205 3194 0 6399
TOTAL DEFECT
129 122 0 251
RATIO
4.0% 3.8% #DIV/0! 3.9%

DEFECT CODE LIST (DCL) 29 30 31 Total Sewing

SW 1 Open Seam
11 11 22 sw 1
SW 2 Jahitan Kendur
0 sw 2
SW 3 Stained/Kotor
3 3 sw 3
SW 4 Threadend (benang panjang)
0 sw 4
SW 5 Ukuran
10 10 sw 5
SW 6 Labeling
8 9 17 sw 6
SW 7 SPI (stich per inch)
0 sw 7
SW 8 Center of stich
0 sw 8
SW 9 Broken stich
8 5 13 sw 9
SW 10 puckering
12 32 44 sw 11
SW 11 Jahitan terjepit
24 10 34 sw 12
SW 12 Tidak sudut
19 14 33 sw 13
SW 13 Kantong zipper miring
0 sw 14
SW 14 Material rusak
4 4 sw 15
SW 15 Obras kelihatan
4 8 12 sw 16
SW 16 Jahitan lepas
12 6 18 sw 17
SW 17 Zipper dan pur tidak rata
13 16 29 sw 18
SW 18 Jahitan timbul
3 3 sw 19
SW 19 Kantong zipper rusak
0 sw 20
SW 20 Obras Gelombang
8 1 9 sw 21
SW 21 Sisa Jahitan Terlalu Besar
0
SW 22 Zipper Rusak
0

Total
129 122 0 192

Statistical Sewing
#DIV/0!
#DIV/0!
3205 #DIV/0!
3194
#DIV/0!
#DIV/0!

0 #DIV/0!

4.0%
129
3.8%
122
1
2
 WEEKLY REPORT SEWING
WEEK 5 PERIODE 29-31 MARET

QC SEWING SIF TOTAL %

HASIL 3370 3.4
SHIFT 1 sif 1
DEFECT 116
HASIL 3029
SHIFT 2 sif 2 4.5
DEFECT 135
HASIL 0
SHIFT 3 sif 3 -
DEFECT 0

HASIL TOTAL 6399

TOTAL DEFECT TOTAL 251
RATIO 3.9%

3 TOP DEFECT SEWING

Defect
Defect Percentage
Code list
Puckering 44 17.5%

Jahitan
Terjepit 34 13.5%

Tidak
33 13.1%
Sudut
dll 140 55.8%
TOTAL 251 100.0%
 TGL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Bagian Total %

QC QUILTING BINDING

HASIL
Nurhalimah 0
SHIFT 1
DEFECT
0 #DIV/0!
HASIL
Devina 0
SHIFT 2
DEFECT
0 #DIV/0!
HASIL
CICI 0
SHIFT 3
DEFECT
0 #DIV/0!

HASIL
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TOTAL DEFECT
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
RATIO
#DIV/0! #DIV/0! 0.0% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0% 0.0% 0.0% 0.0% #DIV/0! #DIV/0! #DIV/0! 0.0% #DIV/0!
QUILTING
DEFECT CODE LIST (DCL) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Bonding
Total

BD 1 Stained 0 BD 1

BD 2 Open Seam 0 BD 2

BD 3 Wrinkle 0 BD 3

BD 4 Jahitan Loncat 0 BD 4

BD 5 Center off stitch 0 BD 5

BD 6 lebleing 0 BD 6

BD 7 topper foam buble 0 BD 7

BD 8 topper terkena lem 0 BD 8

BD 9 Bolong

BD 10 Spring buble 0 BD 9

Total 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Chart Quilting HASIL DEFECT RATIO CORRECTIVE ACTION

TOP 3 POINT DEFECT FEBRUARY 2020

1. STAINED

PASTIKAN MATRIAL DI ATAS PALLET 2. JAHITAN LONCAT

73
64 MENGGUNAKAN RAPPING ATAU DI TUTUP 3. open seam
53 56
47
41 52
32
31
35
0.035714285714286
0 0.213333333333333
0.197115384615385 24
0.241025641025641
0.212
0.133047210300429
21
0 0 0.228571428571429 28
0.209150326797386
0.277566539923954
0.076190476190476
0.105527638190955
1 0 0 0 0.4 0.269230769230769
0 0.142131979695431
0.076923076923077
0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 1 0
1 2 3 4 0 0 0 0 0
5 6 07 0 0 0 0 0 0 0 0 0
8 9 10 11 0
12 13 14 015 0 0 0 0 0
16 17 18 19 0 0 0 0
20 21 22 23 0 0 0
24 25 26 0 0 0
27 28 29 0
30 31
 LAPORAN BONDING MARET 2021

TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 BAGIAN TOTAL %

QC BONDING
BONDING
HASIL Rasmi
793 991 627 853 1089 673 1756 1676 815 837 1046 749 904 1106 827 984 1101 1413 953 1647 753 1150 796 23539
SHIFT 1
DEFECT
45 51 33 41 38 35 39 43 27 20 18 20 25 48 34 48 27 32 50 39 38 64 46 861 3.7
HASIL Dina
922 965 381 1324 1666 1111 1246 724 572 1021 1401 1052 920 1779 439 426 1406 1361 1055 1286 1076 837 22970
SHIFT 2
DEFECT
40 37 4 35 35 15 36 15 16 37 48 29 36 23 12 19 43 45 39 48 40 31 683 3.0
HASIL
623 833 614 614 670 1040 1852 561 1842 603 454 9706
SHIFT 3
DEFECT
53 31 16 16 28 43 44 8 43 28 15 325 3.3

HASIL
2338 2789 1622 2791 3425 2824 0 4854 2961 1387 0 0 0 0 1858 4289 2404 2278 2885 1266 0 1410 2507 2774 2008 2933 1829 0 1987 796 0 TOTAL 56215
TOTAL DEFECT
138 119 53 92 101 93 0 119 66 43 0 0 0 0 57 109 77 76 71 46 0 67 70 77 89 87 78 0 95 46 0 TOTAL 1869
RATIO
5.9% 4.3% 3.3% 3.3% 2.9% 3.3% 2.5% 2.2% 3.1% 3.1% 2.5% 3.2% 3.3% 2.5% 3.6% 4.8% 2.8% 2.8% 4.4% 3.0% 4.3% 4.8% 5.8% #DIV/0! 3.3%

DEFECT CODE LIST ( DCL ) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total Bonding

B1 Waktu Label 0 B1
B2 Ketebalan Lem 0 B2
B3 Susunan Foam 39 28 11 20 34 28 31 14 12 16 31 15 17 28 12 17 31 26 35 38 25 35 14 557 B3
B4 Penempelan Foam 12 2 2 3 4 2 1 2 2 1 4 2 3 1 1 10 52 B4
B5 Tempel Rata Samping 31 39 10 29 29 16 34 14 8 13 11 22 12 16 24 12 14 14 17 14 25 31 10 445 B5
B6 Ukuran 21 11 13 10 7 6 13 10 6 12 8 13 2 10 9 12 14 10 18 27 5 237 B6
B7 Bonding 0 B7
TOTAL 103 78 36 61 73 50 82 30 31 0 0 0 37 56 46 46 44 38 41 57 53 67 72 68 93 29 0 1291

DEFECT CODE LIST ( DCL ) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total Cutting

C1 Gelombang 15 5 6 15 13 13 18 19 11 8 25 9 8 15 8 8 10 11 9 7 2 4 239 C1
C2 Ukuran (Size) 8 3 1 3 1 1 1 1 3 8 1 31 C2
C3 Standar Lem 1 4 5 C3
C4 Strucktur Foam 6 6 3 4 3 8 4 7 5 4 17 14 9 26 4 7 11 6 3 13 160 C4
C5 Ukuran Tinggi 1 12 13 C5
C6 Perekatan Lem 6 27 6 9 11 22 14 10 1 6 11 2 2 3 130 C6
TOTAL 35 41 17 31 28 43 37 36 12 0 0 0 20 53 31 30 27 8 26 13 24 22 15 10 2 17 0 578

CORRECTIVE ACTION TOP 5 POINT DEFECT PACKING

Statistical Bonding HASIL DEFECT RATIO 1
2
3
4
2765
2603 5
2654
1996 2353 2568 3094
1924
5.0%
9.3% 2523 2790
1596
1399 8.7%1944
5.3%
4.5%
4.1% 4.6% 2245
2242 2610
2433 2873
5.3%
4.5% 2076 2469
1381195392 4.2%
6.3%
5.3% 2456 0 0.0%
10193 0 119 1446 6.5%
4.9%
4.8% 7.9%
66 43 0 5.4%
6 .7%
18336.6%8.3%
8.9% 8.8%
0 0 0 57 10977 6.8%
76 71 46
1 2 3 4 0 0 67 70 77 89 87
5 6 7 8 0 0 0 0 78 0 95 46 0
9 10 11 12
13 14 15 16
17 18 19 20 0
21 22 23 24 0
25 26 27 28
29 30 310
 LAPORAN PACKING MARET 2021

TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 BAGIAN TOTAL %

QC PACKING (B) PACKING B
HASIL 494 565 392 913 972 682 773 815 562 569 838 795 655 622 581 781 659 892 1228 841 745 1111 1292 17777
SHIFT 1
DEFECT 30 70 61 75 71 41 41 37 24 20 32 51 31 29 31 72 38 62 103 57 60 128 139 1303 7.3
HASIL 714 549 1204 840 891 639 911 769 662 877 856 824 785 921 877 982 1060 1155 1097 953 637 1257 1154 20614
SHIFT 2
DEFECT 36 41 78 44 33 18 47 39 21 41 30 50 73 52 43 91 73 89 82 120 77 67 43 1288 6.2
HASIL 788 285 850 902 603 970 769 720 874 904 805 699 618 670 891 743 769 675 451 88 427 14501
SHIFT 3
DEFECT 33 19 19 21 19 35 48 42 101 33 43 29 26 28 29 36 20 28 26 21 14 670 4.6
HASIL 1996 1399 1596 2603 2765 1924 0 2654 2353 1944 0 0 0 0 1446 2568 2523 2245 2242 2076 0 2433 2610 2790 3094 2469 1833 0 2456 2873 0 TOTAL 52892
TOTAL DEFECT 99 130 139 138 125 78 0 123 124 87 0 0 0 0 61 163 134 147 110 100 0 191 140 187 205 205 163 0 216 196 0 TOTAL 3261
RATIO 5.0% 9.3% 8.7% 5.3% 4.5% 4.1% 4.6% 5.3% 4.5% 4.2% 6.3% 5.3% 6.5% 4.9% 4.8% 7.9% 5.4% 6.7% 6.6% 8.3% 8.9% 8.8% 6.8% #DIV/0! 6.2%

DEFECT CODE LIST (DCL) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total Packing

P 1 Tidak ada sudut 1 1 2 1 3 8 P-1
P 2 Pori-pori 0 P-2
P 3 Retak 2 2 P-3
P 4 Kerekatan 0 P-4
P 5 Foam mengembang 2 2 P-5
P 6 Kekuningan 1 1 P-6
P 7 Debu 0 P-7
P 8 Kerusakan 7 2 10 3 6 3 3 3 5 1 43 P-8
P 9 Resleting Longgar 0 P-9
P 10 Jelek 0 P - 10
P 11 Ukuran tidak akurat 1 4 5 P - 11
P 12 Jahitan Jebol 1 35 1 9 1 8 3 1 1 60 P - 12
P 13 Jahitan Lepas 1 1 2 P - 13
P 14 Jahitan Kerut 1 1 P - 14
P 15 Jahitan sudut tidak ketemu 2 1 2 1 4 1 2 1 4 1 3 1 4 2 5 34 P - 15
P 16 Cover Jebol 12 30 36 36 24 25 30 23 26 37 43 44 26 25 38 24 65 67 46 40 26 40 763 P - 16
P 17 Cover Kotor 1 13 3 5 4 2 1 2 2 2 2 37 P - 17
P 18 Kurang lem (pada lepas) 12 15 14 30 25 4 5 14 3 9 25 20 15 12 12 17 60 66 26 76 70 79 32 641 P - 18
P 19 Barcode, Karton isi tdk sama 1 1 P - 19
P 20 Resleting Terbalik 50 50 P - 20
P 21 Tidak ada stick sebelah 1 1 2 1 1 1 1 8 P - 21
P 22 Tidak ada stick keliling 2 2 1 5 P - 22
P 23 Salah label 5 2 7 1 1 2 1 1 1 1 22 P - 23
P 24 Kain fur kerut 3 25 28 P - 24
P 25 Label terbalik 1 1 2 4 1 6 1 1 1 1 1 1 1 1 1 1 25 P - 25
P 26 Outcover kotor 4 3 1 5 3 1 1 1 3 2 5 17 3 6 8 7 70 P - 26
P 27 Outcover sobek 3 5 1 3 2 1 1 16 P - 27
P 28 Zipper rusak 2 1 1 2 2 1 2 1 2 1 1 1 17 P - 28
P 29 Didalam kain fur ada benang 1 1 2 P - 29
P 30 Kain fur kotor 3 2 1 5 1 1 2 2 3 1 21 P - 30
P 31 Label kejepit 1 1 1 1 1 5 P - 31
P 32 Jahitan sudut jebol 2 2 1 1 2 1 5 1 15 P - 32
P 33 Tulang tidak center 1 5 1 7 P - 33
P 34 Susunan foam tidak rata 40 57 65 41 37 30 30 42 28 2 23 32 44 45 44 84 3 3 50 31 29 68 13 841 P - 34
P 35 zipper kejepit 1 5 6 P - 35
P 36 Reject bahan 3 6 5 9 1 4 3 3 2 3 5 3 5 4 2 8 7 5 3 2 4 87 P - 36
P 37 Cover kekecilan 1 1 1 3 6 P - 37
P 38 kebesaran 3 4 1 8 P - 38
P 39 Tidak ada label 1 6 5 11 4 12 12 5 7 3 63 18 26 2 11 9 17 19 12 14 5 5 6 273 P - 39
P 40 Cover kerut 1 1 5 7 P - 40
P 41 Jahitan kejepit 14 2 6 3 1 9 4 3 1 1 2 2 1 20 20 2 2 1 1 2 2 99 P - 41
P 42 Kurang label 1 2 2 1 1 9 2 18 P - 42
P 43 Kantong zipper jebol 1 1 2 4 P - 43
P 44 Label double 1 5 6 P - 44
P 45 Kain fur sobek 2 1 1 4 P - 45
P 46 Jahitan kendur 1 7 8 P - 46
P 47 Obras Kelihatan 2 1 3 P - 47
P 48 0 P - 48
TOTAL 99 130 139 138 125 78 123 124 87 0 0 0 61 163 134 147 110 100 191 140 187 205 205 163 216 196 0 3261 Packing

Chart Packing CORRECTIVE ACTION TOP 5 POINT DEFECT PACKING

1
HASIL DEFECT RATIO
2
3
3500 4
3000 5
2500 2765
2603 2654
2000 1996 5.0% 2353
1924 9.3%
8.7%
5.3%
4.5% 25682523 3094
1500 1596
1399 19444.1% 4.6%
5.3%
4.5% 2790
2610 0 0.0%
2245
2242
4.2% 2433 2873
1000 99 130139138125 6.3%
20765.3%
6.5%
4.9% 2469 2456
78 0 123124 4.8% 7.9%
5.4%
500 87 0 0 1446 6.7%6.6% 8.9%
0 0 61 163134147 1833 8.3% 6.8% RATIO
8.8%
0 110100 191
0 0 140187205205
1 2 3 4 0 163 216196
5 6 7 8 0 0 0 0 0 DEFECT
9 10 11 12 0
13 14 15 16
17 18 19 20 0 HASIL
21 22 23 24 0
25 26 27 28
29 30 31
 DAILY DEFFECT JANUARI 2021
TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
QC SEWING
HASIL
SHIFT 1
DEFECT 10 5 15 1 7
HASIL
SHIFT 2
DEFECT 12 6 9 10 4

TGL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
QC BINDING
HASIL
SHIFT 1
DEFECT 38 34 26 32 50 23 18
HASIL
SHIFT 2
DEFECT 31 10 13 40 68 47

TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
QC PACKING (B)
HASIL
SHIFT 1
DEFECT 4 8 35 5 3
HASIL
SHIFT 2
DEFECT 14 12 5 16 8 7

TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
QC QUILTING
HASIL
SHIFT 1
DEFECT 15 15 17 20 12 10 6 13 10 12 19 8
HASIL
SHIFT 2
DEFECT 15 11 16 18 14 16 14 11

EQMS 2.4.8
TANGGAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QC SEWING

QC BINDING

QC PACKING (B)

QC QUILTING