DESIGN OF FIXED POT BEARING (30.

5 m):

Span OWG = 30.5 m

Materials
Steel (Grade :6 - As per IS:4899-2006) fy = 550 Mpa (Grade-VI; As Per IS:4899)
Grade Of Concrete fck = 40 Mpa

Allowable Stress in Steel (Normal Case)

In Tension 0.6 fy = 330.00 N/mm2
In Bending 0.66 fy = 363.00 N/mm2
In Shear 0.45 fy = 247.50 N/mm2
In Combination Of Shear & Bending 0.9 fy = 495.00 N/mm2
In Bearing 0.75 fy = 412.50 N/mm2
Bolts:
(Cl.926.2.5.4 IRC 83(Part III): 2002)
For Connection In Top Plate Bottom Plate
Property Class 10.9 6.8
Permissible stress in axial tension (In N/mm2) σtf #VALUE! #VALUE!
Permissible shear stress (In N/mm2) τtf #VALUE! #VALUE!
Permissible stress in Bearing (In N/mm2) σpf #VALUE! #VALUE!

Loads
Maximum Vertical Load (w/o occ. loads) = 0.00 kN N = 0.00 T
Maximum Vertical Load (with occ. loads) = 0.00 kN Nmax = 0.00 T
Rotation = 0.000 rad u = 0.000 rad
Longitudinal Horizontal Force = 0.00 kN Hlng = 0.00 T
Transverse Horizontal Force (w/o occ. loads) = 0.00 kN Hlat = 0.00 T
Transverse Horizontal Force (with occ. loads) = 0.00 kN Hlat = 0.00 T
Resultant Horizontal Force (w/o occ. loads) = 0.00 kN H = 0.00 T
Resultant Horizontal Force (with occ. loads) = 0.00 kN = 0.00 T
Movement in longitudnal Direction = 0.00 mm = 0.00 mm

Bearing Parameters
Steel
a) Yield Stress = 550 N/mm2 fy
Elastomer
a) Diameter = 310 mm di
b) Area ( 0.7854 x di2 ) = 75476.76 mm2 Ae
c) Thickness = 32 mm he
d) Hardness ( IRHD ) = 60 ± 5
Top Plate
a) Actual size of top plate Length = 500 mm a
Width = 490 mm b
b) Thickness of saddle = 16 mm hm
c) Length Of saddle = 308 + 4 x 16 + 2 = 374 mm
d) Thickness of top plate = 30 mm kt
Pot Cylinder
a) Outside diameter = 400 mm do
b) Depth of cylinder = 47 mm hc
c) Width = ( do - di ) / 2 = 45 mm bp
d) Thickness of Backing plate = 0 mm kb
e) Backing plate diameter = 0 mm Do
f ) Base diameter = 580 mm
g) Thickness of base plate = 45 mm kbb
Bolts Assembly
Top Anchor bolts:
a) Bolt Dia. = M 36 Property Class: 10.9
b) Length of Bolt = 56 mm L
c) No of Bolts = 4 nos n
Bottom Anchor bolts:
a) Bolt Dia. = M 24
b) Length of Bolt = 56 mm L Property Class: 6.8

RITES/RCED/JK/Brg Fixed 30.5 1

 c) No of Bolts = 16 nos n

RITES/RCED/JK/Brg Fixed 30.5 2

 Sleeve (Bottom Plate)
a) Sleeve Dia. = 60 mm D Safe
b) Length of Sleeve = 200 mm L Safe
c) No of Sleeves = 16 nos n

Piston
Diameter of piston = 308 mm
Free Ht. of Piston = 10 mm
Piston Ht. = 25 mm h1
Piston contact Ht. = 10 mm h2
Miscellaneous
a) Ht of appl: of horizontal force from base = 82 mm ha
b) Overall height of bearing = 148 mm h

Design Check
1) Compressive stress on concrete
As Per IRC:83(Part III)-2002
Permissible Flexural Stress on Concrete in Compression σc = 13.2 N/mm2
Permissible direct stress on conc. σco = 10 N/mm2
Permissible Direct Bearing stress σcc = σco√(A1/A2)
where, A1 = Total area of conc. under Bearing area
490166.99 mm2
A2 = Bearing area
188574.10 mm2
Here, √(A1/A2) ≤ 2
= 1.61
Hence, σcc = 16.12 N/mm2
Stresses in Bottom Concrete
Effective dia. ( bottom ) deb = min(580,(310+4* (0+45)))
= 490 mm
(N x 1000)
a) Bottom direct "f cb" =
0.7854 x ( deb )2
= 0.00 N/mm2 < 16.12 Safe
Bottom direct "f cb" occ. Load = 0.00 N/mm 2
< 20.15 Safe

b) Bottom bending = H x 1000 x ha

= 0 N-mm
& = H occx 1000 x ha
= 0 N-mm
Induced Moment of resistance due to rotation
Due to tilting Me,d = di3 x (k1. qp + k2. qv ) (IRC 83 Part III Clause 926.1.5.1)
di = 310.00 mm
di / he = 11.07
k1 = #VALUE!
Rotaion due to Permanent action , qp = 0.000
k2 = #VALUE!
Rotaion due to Variable action , qv = 0.000
Me,d = #VALUE! N-mm

Due to friction MR.d = 0.2 x C x H (IRC 83 Part III Clause 926.1.5.2)

C = #DIV/0! mm
C occ = #DIV/0! mm
H = 0.00 N
Hocc = 0.00 N
MR.d = #DIV/0! N-mm
MR.d occ = #DIV/0! N-mm
H x ha+ Med+ Mrd
Bending stress"f cbc" f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2 < 13.20 #VALUE!
Bending stress"f cbc" occ #VALUE! N/mm 2
< 16.50 #VALUE!

RITES/RCED/JK/Brg Fixed 30.5 3

 c) Sum of ratios of actual stresses to Perm. Stressses ''f ccb''
Bottom total "f ccb" = #VALUE!
### 1.00 #VALUE!
Bottom total with occ load = #VALUE!
### 1.00 #VALUE!
Stresses in Top Plate (Steel)
Effective dia. (top ) det = min(490,(308+4*(16+30)))
= 490 mm
N x 1000
a) Top direct "f ct" =
0.7854 x ( det )2
= 0.00 N/mm2 < 330.00 Safe
= 0.00 N/mm 3
< 330.00 Safe for Occ
b) Bottom bending = H x 1000 x (h-ha)
= 0 N-mm (Normal Case)
& 0 N-mm for Occ
Induced Moment of resistance due to rotation Me,d = #VALUE! N-mm
MR,d = #DIV/0! N-mm (Normal Case)
& #DIV/0! N-mm for Occ
H x ha+ Med+ Mrd
Bending stress"f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2 < 363.00 #VALUE!
Bending stress"f cbc" for occasional loads = #VALUE! N/mm3 < 363.00 #VALUE!
c) Sum of ratios of actual stresses to Perm. Stressses ''f cct''
Top total "f cct" = #VALUE!
### 1.00 (Normal Case) #VALUE!
Top total "f cct" for occasional loads #VALUE! ### 1.00 (Occ) #VALUE!
2) Elastomeric Disc
a) N x 1000
Compressive stress "scc" = (IRC 83 Part III Clause 926.2.3.2)
Ae
= 0.00 N/mm2 (Normal Case)
= 0.00 N/mm3 for Occ
< 35 N/mm 2
Safe
H x ha+ Med+ Mrd
Bending Stress =
3.14 x ( Di)3 / 32
= #VALUE! N/mm2
Bending Stress for occasional loads #VALUE! N/mm2
Total stress = #VALUE! N/mm2 (Normal Case)
& #VALUE! N/mm 2
for Occ
### 40 N/mm2 #VALUE!
b) 0.5 x di x u (IRC 83 Part III Clause 926.2.3.4)
Strain at perimeter due to rotation "ep" =
he
Effective dia below the internal seal = 310
Hence,Strain = 0.000
< 0.15 (Normal Case) Safe
c) Ratio of diameter to thickness = 310 (IRC 83 Part III Clause 926.2.3.6)
( Vide MOST standards) 28
= 11.07
< 15 Safe

3) Pot Cylinder
Hoop's stress (tensile) in the cross section due to ,
di x he x scc
a) Fluid pressure "sat1" =
2.bp.hc
= 0.00 N/mm2 (Normal Case)
= 0.00 N/mm3 for Occ
H x 1000
b) Horizontal Force "sat2" =
2.bp.hc
= 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 for Occ
c) Total stress "sat" = 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 for Occ

RITES/RCED/JK/Brg Fixed 30.5 4

 < 330 N/mm2 ( 0.6 fy ) Safe

RITES/RCED/JK/Brg Fixed 30.5 5

 4) Pot Interface
i) Shear stress at cylinder & base interface considering 1mm radial slice due to
a) Fluid pressure "tvm1" = he x scc
bp
= 0.00 N/mm2 (Normal Case)
= 0.00 N/mm 3
for Occ
b) Horizontal Force "tvm2" = 1.5 x H x 1000
(1.5 is the parabolic distribution factor) di x bp
= 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 for Occ
c) Total stress "tvm" = 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 for Occ
< 247.5 N/mm 2
( 0.45 fy ) Safe

ii) Bending stress at interface considering 1mm radial slice due to

a) Fluid pressure "sbt1" = fce x he2 x 6
2 x bp2
= 0.00 N/mm2 (Normal Case)
= 0.00 N/mm 2
for Occ
b) Horizontal Force "sbt2" = 1.5 x H x 1000 x (ha) x 6
di x bp2
= 0.000 N/mm2 (Normal Case)
& 0.00 N/mm2 for Occ
c) Total stress "sbt" = 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 for Occ
( 0.66 fy ) < 363 N/mm 2
Safe

iii) Combined stress "fe" = sbt2+3 tvm2

= 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 for Occ
< 495 N/mm2 ( 0.9 fy ) Safe

5) Vertical Face of the piston required 1.3 H

=
sp x dp
= 0.0000 mm (Normal Case)
& 0.00 mm for Occ
< 10.00 Safe
6) Piston

Area of Piston = 74506.0 mm2

Section Modulus of piston = 2868481.4 mm3
Horizontal Force eccentricity = 47-32+10-10/2 = = 20 mm
BM due to ecc. = 0 Nmm (Normal Case)
& 0 Nmm for Occ
Shear stress = 0.000 N/mm 2
(Normal Case)
& 0.000 N/mm2 for Occ
Vertical stress = 0.000 N/mm2 (Normal Case)
& 0.000 N/mm2 for Occ
Bending Stress = 0.0000 N/mm2 (Normal Case)
& 0.000 N/mm2 for Occ
Max Actual Stress = 0.000 N/mm2 (Normal Case)
& 0.000 N/mm 2
for Occ
H
Actual Bearing stress =
Dp x h2
= 0.000 N/mm2 (Normal Case)
& 0.000 N/mm2 for Occ
Permissible Bearing Stress < 412.500 N/mm2 Safe

RITES/RCED/JK/Brg Fixed 30.5 6

 7) Check for the Thickness of the top plate
Plan With Piston

308 500

490

Load Distribution

500
Bottom Chord
500

t
16 PISTON 41
25
308
374

Load Diagram (For Top Plate)

#VALUE!
#VALUE! #VALUE! ### #VALUE!

492
500

Moment at Critical section

#VALUE! = #VALUE! Nmm (IRC 83 Part III Clause 926.3.1.6)
Req.thickness at Critical section
#VALUE! = #VALUE! mm
Provided Plate Thickness = 30.00 mm #VALUE!

RITES/RCED/JK/Brg Fixed 30.5 7

 8) Check for the Thickness of the Bottom Plate
Plan of base Plate with Elastomer:

400 310 580

580

490
400

#VALUE!
#VALUE! #VALUE! ### #VALUE!

Moment at Critical section i.e. at the Outer Piston wall

#VALUE! = #VALUE! Nmm
Req. Thickness at Critical section i.e. at the Outer Piston wall
#VALUE! = #VALUE! mm
Provided Plate Thickness = 45.00 mm #VALUE!

9) Anchor Bolts
Top Plate
Factor For Net Area = 0.78 kn
Strength of Bolt In Shear = n.(πd2/4).τtf.kn = #VALUE! kN
Strength In Bearing = 1782.00 kN
Hence, Strength Of Bolt = #VALUE! kN
Total Horizontal Force = 0.00 kN #VALUE!

Bottom Plate
Factor For Net Area = 0.78 kn
Strength of Bolt In Shear = n.(πd2/4).τtf.kn = #VALUE! kN
Strength In Bearing = 7128.00 kN
Hence, Strength Of Bolt = #VALUE! kN
Total Horizontal Force = 0.00 kN #VALUE!

Anchor Sleeve (Bottom Plate)

Peak stress in Concrete Behind Anchor Sleeve σcpk = ( 3 x Ab,eff x τvf ) / (D x L)
Ab,eff = 352.86 mm2
τvf = #VALUE! N/mm2
D = 60 mm
L = 200 mm
Hence, σcpk = #VALUE! N/mm2
Permissible bearing strees In Concrete = 13.2 N/mm2 #VALUE!

RITES/RCED/JK/Brg Fixed 30.5 8

TOP PLATE THICKNESS CHECK- 30.5 FIXED

320 490

135 115 115 135

380
500

490

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Thickness of top plate = 30 30

Thickness of saddle = 16 46
Thickness of piston = 25 71
Length of top plate = 500 x 490
Length of saddle = 374 dia 374
Length of piston = 308 dia 308
Over hang of top plate = 63 x 58
Mid distance for end panel = 67.5
Over hang of saddle+ top plate = 96 91

Panel 1 135 x 490

ly/lx 3.63
σ135 = #VALUE! Mpa
σavg = #VALUE! Mpa
Moment at cantilever root = #VALUE! #VALUE! N-mm
t req at support = #VALUE! mm
t pro at support = 46 mm #VALUE!

Panel 2 115 x 490

ly/lx 4.26
σ115 = #VALUE! Mpa
σavg = #VALUE! Mpa
Moment at mid = #VALUE! #VALUE! N-mm N-mm
t req at mid = #VALUE! mm
t pro at mid = 71 mm #VALUE!
DESIGN OF GUIDED POT - PTFE BEARING (30.5 m):

Span OWG = 30.5 m

Materials
Steel (Grade :6 - As per IS:4899-2006) fy = 550 Mpa
Grade Of Concrete fck = 40 Mpa

Allowable Stress in Steel (Normal Case)

In Tension 0.6 fy = 330.00 N/mm2
In Bending 0.66 fy = 363.00 N/mm2
In Shear 0.45 fy = 247.50 N/mm2
In Combination Of Shear & Bending 0.9 fy = 495.00 N/mm2
In Bearing 0.75 fy = 412.50 N/mm2
Bolts:
(Cl.926.2.5.4 IRC 83(Part III): 2002)
For Connection In Top Plate Bottom Plate
Property Class 10.9 6.8
Permissible stress in axial tension (In N/mm2) σtf #VALUE! #VALUE!
Permissible shear stress (In N/mm2) τtf #VALUE! #VALUE!
Permissible stress in Bearing (In N/mm2) σpf #VALUE! #VALUE!

Loads
Maximum Vertical Load (w/o occ. loads) = 0.00 kN N = 0.00 T
Maximum Vertical Load (with occ. loads) = 0.00 kN Nmax = 0.00 T
Rotation = 0.000 rad u = 0.000 rad
Longitudinal Horizontal Force = 0.00 kN Hlng = 0.00 T
Transverse Horizontal Force (w/o occ. loads) = 0.00 kN Hlat = 0.00 T
Transverse Horizontal Force (with occ. loads) = 0.00 kN Hlat = 0.00 T
Resultant Horizontal Force = 0.00 kN H = 0.00 T
Resultant Horizontal Force (with occ. loads) = 0.00 kN = 0.00 T
Movement in longitudnal Direction = 0 mm = 0.00 mm

Bearing Parameters
Steel
a) Yield Stress = 550 N/mm2 fy
Elastomer
a) Diameter = 310 mm di
b) Area ( 0.7854 x di2 ) = 75476.76 mm2 Ae
c) Thickness = 30 mm he
d) Hardness ( IRHD ) = 60 ± 5
PTFE
a) Diameter = 308 mm dp
b) Thickness = 4.5 mm
Top Plate
a) Actual size of top plate Length = 500 mm a
Width = 490 mm b
b) Thickness of saddle = 20 mm hm
c) Length of saddle = Outside Dia Of Pot Cylinder = 380 mm
d) Thickness of top plate = 30 mm kt
e) Thickness of Stainless Steel plate = 6 mm ks
Pot Cylinder
a) Outside diameter = 380 mm do
b) Depth of cylinder = 45 mm hc
c) Width = ( do - di ) / 2 = 35 mm bp
d) Thickness of Backing plate = 0 mm kb
e) Backing plate diameter = 0 mm Do
f ) Base diameter = 560 mm
g) Thickness of base plate = 36 mm kbb

RITES/RCED/JK/Brg Guided 30.5 11

 Bolts Assembly
Top Anchor bolts:
a) Bolt Dia. = M 30 Property Class: 10.9
b) Length of Bolt = 56 mm L
c) No of Bolts = 4 nos n
Bottom Anchor bolts:
a) Bolt Dia. = M 24 Property Class: 6.8
b) Length of Bolt = 56 mm L
c) No of Bolts = 8 nos n
Sleeve (Bottom Plate)
a) Sleeve Dia. = 60 mm D Safe
b) Length of Sleeve = 200 mm L Safe
c) No of Sleeves = 8 nos n

Piston
Diameter of piston = 308 mm
Free Ht. of Piston = 10 mm
Piston Ht. = 25 mm h1
Piston contact Ht. = 10 mm h2
Miscellaneous
a) Ht of appl: of horizontal force from base = 71 mm ha
b) Overall height of bearing = 149 mm h

Design Check
1) Compressive stress on concrete
As Per IRC:83(Part III)-2002
Permissible Flexural Stress on Concrete in Compression σc = 13.2 N/mm2
Permissible direct stress on conc. σco = 10 N/mm2
Permissible Direct Bearing stress σcc = σco√(A1/A2)
where, A1 = Total area of conc. under Bearing area
446511.42 mm2
A2 = Bearing area
161883.13 mm2
Here, √(A1/A2) ≤ 2
= 1.66
Hence, σcc = 16.61 N/mm2
Stresses in Bottom Concrete
Effective dia. ( bottom ) deb = min(560,(310+4* (0+36)))
= 454 mm
(N x 1000)
a) Bottom direct "f cb" =
0.7854 x ( deb )2
= 0.00 N/mm2 < 16.61 Safe
Bottom direct "f cb" occ. Load = 0.00 N/mm2 < 20.76

b) Bottom bending = H x 1000 x ha

= 0 N-mm
& Hocc x 1000 x ha
0 N-mm
Induced Moment of resistance due to rotation
Due to tilting Me,d = di3 x (k1. q p + k2. qv ) (IRC 83 Part III Clause 926.1.5.1)
di = 310.00 mm
di / he = 11.92
k1 = #VALUE!
Rotaion due to Permanent action , qp = 0
k2 = #VALUE!
Rotaion due to Variable action , qv = 0.000
Me,d = #VALUE! N-mm

RITES/RCED/JK/Brg Guided 30.5 12

 Due to friction MR.d = 0.2 x C x H (IRC 83 Part III Clause 926.1.5.2)
C = #DIV/0! mm
& Cocc = #DIV/0! mm
H = 0.00 N
Hocc = 0.00 N
MR.d = #DIV/0! N-mm
MR.d , occ = #DIV/0! N-mm
H x ha+ Med+ Mrd
Bending stress"f cbc" f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2
< 13.20 #VALUE!
& f cbc,occ = #VALUE! N/mm2
< 16.50 #VALUE!
c) Sum of ratios of actual stresses to Perm. Stressses ''f ccb''
Bottom total "f ccb" = #VALUE!
### 1.00 #VALUE!
Bottom total with occ load = #VALUE!
### 1.00 #VALUE!
Stresses in Top Plate (Steel)
Effective dia. (top ) det = min(490,(310+4*(20+30)))
= 490 mm
N x 1000
a) Top direct "f ct" =
0.7854 x ( det )2
= 0.00 N/mm2 < 330.00 Safe
Top direct "f ct" for occ = 0.00 N/mm3 < 330.00 Safe
b) Bottom bending = H x 1000 x (h-ha)
= 0 N-mm
& Hocc x 1000 x (h-ha)
0 N-mm
Induced Moment of resistance due to rotation Me,d = #VALUE! N-mm
MR,d = #DIV/0! N-mm
MR.d , occ = #DIV/0! N-mm
H x ha+ Med+ Mrd
Bending stress"f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2 < 363.00 #VALUE!
& f cbc,occ = #VALUE! N/mm2 < 363.00 #VALUE!
c) Sum of ratios of actual stresses to Perm. Stressses ''f cct''
Top total "f cct" = #VALUE!
### 1.00 (Normal Case) #VALUE!
Top total "f cct" for occasional loads = #VALUE!
### 1.00 (Occ load Case) #VALUE!
2) Elastomeric Disc
a) N x 1000
Compressive stress "scc" = (IRC 83 Part III Clause 926.2.3.2)
Ae
= 0.00 N/mm2
< 35 N/mm2 (Normal Case) Safe
= 0.00 N/mm2
< 35 N/mm2 (Occ load Case) Safe
H x ha+ Med+ Mrd
Bending Stress =
3.14 x ( Di)3 / 32
= #VALUE! N/mm2
Hocc x ha+ Med+ Mrdocc
=
3.14 x ( Di)3 / 32
= #VALUE! N/mm2

Total stress = #VALUE! N/mm2 (Normal Case)

= #VALUE! N/mm2 (Occ load Case)
### 40 N/mm2 #VALUE!
b) 0.5 x di x u (IRC 83 Part III Clause 926.2.3.4)
Strain at perimeter due to rotation "ep" =
he
Effective dia below the internal seal = 310
Hence,Strain = 0.000
< 0.15 (Normal Case) Safe

RITES/RCED/JK/Brg Guided 30.5 13

c) Ratio of diameter to thickness = 310 (IRC 83 Part III Clause 926.2.3.6)
( Vide MOST standards) 26
= 11.92
< 15 Safe

3) Pot Cylinder
Hoop's stress (tensile) in the cross section due to ,
di x he x scc
a) Fluid pressure "sat1" =
2.bp.hc
= 0.00 N/mm2 (Normal Case)
= 103.33 N/mm2 (Occ load Case)
H x 1000
b) Horizontal Force "sat2" =
2.bp.hc
= 0.00 N/mm2 (Normal Case)
= 0.00 N/mm2 (Occ load Case)
c) Total stress "sat" = 0.00 N/mm2 (Normal Case)
= 103.33 N/mm2 (Occ load Case)
< 330 N/mm2 ( 0.6 fy ) Safe

4) Pot Interface
i) Shear stress at cylinder & base interface considering 1mm radial slice due to
a) Fluid pressure "t vm1" = he x scc
bp
= 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 (Occ load Case)
b) Horizontal Force "tvm2" = 1.5 x H x 1000
(1.5 is the parabolic distribution factor) di x bp
= 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 (Occ load Case)
c) Total stress "tvm" = 0.00 N/mm2 (Normal Case)
& 0.00 N/mm2 (Occ load Case)
< 247.5 N/mm2 0.45 fy ) Safe

ii) Bending stress at interface considering 1mm radial slice due to

a) Fluid pressure "sbt1" = fce x he2 x 6
2 x bp2
= 0.00 N/mm2 (Normal for Occ
0.00 N/mm2 (Occ load Case)
b) Horizontal Force "sbt2" = 1.5 x H x 1000 x (ha) x 6
di x bp2
= 0.000 N/mm2 (Normal Case)
0.000 N/mm2 (Occ load Case)
c) Total stress "sbt" = 0.00 N/mm2 (Normal Case)
= 0.00 N/mm2 (Occ load Case)
< 363 N/mm2 0.66 fy ) Safe

iii) Combined stress "fe" = sbt2+3 tvm2

= 0.00 N/mm2 (Normal Case)
= 0.00 N/mm2 (Occ load Case)
< 495 N/mm2 ( 0.9 fy )
Safe
5) Vertical Face of the piston required = 1.3 H
sp x dp
= 0.0000 mm (Normal Case)
0.00 mm (Occ load Case)
< 10.00 Safe

RITES/RCED/JK/Brg Guided 30.5 14

6) Piston

Area of Piston = 74506.0 mm2

Section Modulus of piston = 2868481.4 mm3
Horizontal Force eccentricity = 45-30+10-10/2 = = 20 mm
BM due to ecc. = 0 Nmm (Normal Case)
0 Nmm (Occ load Case)
Shear stress = 0.000 N/mm2 (Normal Case)
0 N/mm2 (Occ load Case)
Vertical stress = 0.000 N/mm2 (Normal Case)
0.000 N/mm2 (Occ load Case)
Bending Stress = 0.0000 N/mm2 (Normal Case)
0.0000 N/mm2 (Occ load Case)
Max Actual Stress = 0.000 N/mm2 (Normal Case)
0.000 N/mm2 (Occ load Case)
H
Actual Bearing stress =
Dp x h2
= 0.000 N/mm2 (Normal Case)
= 0.000 N/mm2 (Occ load Case)
Permissible Bearing Stress < 412.500 N/mm2 (Normal Case)
Safe
7) Check for the Thickness of the top plate in bending at PTFE face
Plan With Piston

308 500

490

Load Distribution

500
Bottom Chord
500

53
PISTON

308
380

Load Diagram (For Top Plate)

#VALUE! #VALUE! #VALUE!

### #VALUE!
452
500

Moment at Critical section i.e. at the wall of Bottom Chord

#VALUE! = #VALUE! Nmm
Req.thickness at Critical section i.e. at the wallof Bottom Chord
#VALUE! = #VALUE! mm
Provided Plate Thickness = 30.00 mm #VALUE!

RITES/RCED/JK/Brg Guided 30.5 15

8) Check for the Thickness of the Bottom Plate
Plan of base Plate with Elastomer:

380 310 560

560

454
380

#VALUE!
#VALUE! #VALUE! ### #VALUE!

Moment at Critical section i.e. at the Outer Piston wall

#VALUE! = #VALUE! Nmm
Req. Thickness at Critical section i.e. at the Outer Piston wall
#VALUE! = #VALUE! mm
Provided Plate Thickness = 36.00 mm #VALUE!

9) Central Guide Key

Width Of The Key = 30 mm

Projected Height Of The Key = 24 mm
Length of Key = 308 mm
Length of SS Plate = 288 mm
Contact height of SS Plate = 9 mm
Movement = 0 mm

Vertical clearence between the guide and

recessed Sliding Plate = 2 mm Safe
Thickness of Sliding Plate recessed to
accommodate Guide = 19.00 mm
> 13.5 mm Safe

SS PLATE fy = 240 N/mm2

Permissible Stress
In Tension = 144.00 N/mm2
In Bending = 158.40 N/mm2
In Shear = 108.00 N/mm2
In Comb. Of Shear & Bending = 216.00 N/mm2
In Bearing = 180.00 N/mm2

Lateral force = 0.00 kN (Normal Case)

Lateral force (occ) = 0.00 kN (Occ load Case)
Bearing Pressure On SS Plate = 0.00 N/mm2 (Normal Case) Safe
Bearing Pressure On SS Plate (occ) = 0.00 N/mm2 (Occ load Case)
Shear Stress In Key = 0.00 N/mm2 (Normal Case) Safe
Shear Stress In Key (occ) = 0.00 N/mm2 (Occ load Case)
Horizontal Force eccentricity = 15 mm
Section Modulus = 46200.00 mm3
Bending Stress = 0.00 N/mm2 (Normal Case) Safe
= 0.00 N/mm2 (Occ load Case)
Combined Stress = sbt2+3 tvm2
= 0.00 N/mm2 (Normal Case) Safe
= 0.00 N/mm2 (Occ load Case)

RITES/RCED/JK/Brg Guided 30.5 16

10) PTFE
Average Pressure = 0.00 N/mm2 (Normal Case)
= 0.00 N/mm3 (Occ load Case)
< 40.0 N/mm2 Safe
Bending Pressure = 0.00 N/mm2 (Normal Case)
0.00 N/mm2 (Occ load Case)
Extreme fiber pressure = 0.00 N/mm2 (Normal Case)
0.00 N/mm2 (Occ load Case)
< 45.0 N/mm2 Safe

11) Anchor Bolts

Top Plate
Factor For Net Area
Strength of Bolt In Shear =
Strength in Bearing
Hence, Strength Of Bolt
Total Horizontal Force
= 0.78 kn
n.(πd2/4).τtf.kn = #VALUE! kN
= 1485.00 kN
= #VALUE! kN
= 0.00 kN #VALUE!

Bottom Plate
Factor For Net Area
Strength of Bolt In Shear =
Strength In Bearing
Hence, Strength Of Bolt
Total Horizontal Force
= 0.78 kn
n.(πd2/4).τtf.kn = #VALUE! kN
= 2851.20 kN
= #VALUE! kN
= 0.00 kN #VALUE!

Anchor Sleeve (Bottom Plate)

Peak stress in Concrete Behind Anchor Sleeve σcpk = ( 3 x Ab,eff x τvf ) / (D x L)
Ab,eff = 352.86 mm2
τvf = #VALUE! N/mm2
D = 60 mm
L = 200 mm
Hence, σcpk = #VALUE! N/mm2
Permissible bearing strees In Concrete = 13.2 N/mm2 #VALUE!

RITES/RCED/JK/Brg Guided 30.5 17

30.5_Guided_Pl Ch

TOP PLATE THICKNESS CHECK- 30.5 GUIDED

320 490

135 115 115 135

380
500

490

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Thickness of top plate at mid= 14.5 14.5

Thickness of top plate at edge= 30 30
Thickness of saddle = 28 58
Thickness of piston = 25 83
Length of top plate = 500 x 490
Length of saddle = 380 dia 380
Length of piston = 378 dia 378
Over hang of top plate = 60 x 55
Mid distance for end panel = 67.5
Over hang of saddle+ top plate = 61 56

Panel 1 135 x 490

ly/lx 3.63
σ135 = #VALUE! Mpa
σavg = #VALUE! Mpa
Moment at cantilever root = #VALUE! #VALUE! N-mm
t req at support = #VALUE! mm
t pro at support = 58 mm #VALUE!

Panel 2 115 x 490

ly/lx 4.26
σ115 = #VALUE! Mpa
σavg = #VALUE! Mpa
Moment at mid = #VALUE! #VALUE! N-mm
t req at mid = #VALUE! mm
t pro at mid = 83 mm #VALUE!

Check for groove thickness

Groove length = 44 mm
Max Stress over groove σ = #VALUE! Mpa
Moment at mid = #VALUE! #VALUE! N-mm
t req = #VALUE! mm

file:///conversion/tmp/scratch/518606602.xls STATUS: 04/14/2021

30.5_Guided_Pl Ch

t provided = 14.5 mm #VALUE!

file:///conversion/tmp/scratch/518606602.xls STATUS: 04/14/2021

DESIGN OF FIXED POT BEARING (45.7m):

Span OWG = 45.7 m

Materials
Steel (Grade :6 - As per IS:4899-2006) fy = 550 Mpa (Grade-VI; As Per IS:4899)
Grade Of Concrete fck = 40 Mpa

Allowable Stress in Steel (Normal Case)

In Tension 0.6 fy = 330.00 N/mm2
In Bending 0.66 fy = 363.00 N/mm2
In Shear 0.45 fy = 247.50 N/mm2
In Combination Of Shear & Bending 0.9 fy = 495.00 N/mm2
In Bearing 0.75 fy = 412.50 N/mm2
Bolts:
(Cl.926.2.5.4 IRC 83(Part III): 2002)
For Connection In Top Plate Bottom Plate
Property Class 10.9 6.8
Permissible stress in axial tension σtf #VALUE! #VALUE! N/mm2
Permissible shear stress τtf #VALUE! #VALUE! N/mm2
Permissible stress in Bearing σpf #VALUE! #VALUE! N/mm2

Loads
Maximum Vertical Load (w/o occ. loads) = 1324.35 kN N = 135.00 T
Maximum Vertical Load (with occ. loads) = 882.90 kN Nmax = 90.00 T
Rotation = 0.010 rad u = 0.010 rad
Longitudinal Horizontal Force = 549.36 kN Hlng = 56.00 T
Transverse Horizontal Force (w/o occ. loads) = 98.10 kN Hlat = 10.00 T
Transverse Horizontal Force (with occ. loads) = 274.68 kN Hlat = 28.00 T
Resultant Horizontal Force (w/o occ. loads) = 549.36 kN H = 56.00 T
Resultant Horizontal Force (with occ. loads) = 549.36 kN = 56.00 T
Movement in longitudnal Direction = 0.00 mm = 0.00 mm

Bearing Parameters
Steel
a) Yield Stress = 550 N/mm2 fy
Elastomer
a) Diameter = 380 mm di
b) Area ( 0.7854 x di2 ) = 113411.49 mm2 Ae
c) Thickness = 34 mm he
d) Hardness ( IRHD ) = 60 ± 5
Top Plate
a) Actual size of top plate Length = 610 mm a
Width = 510 mm b
b) Thickness of saddle = 20 mm hm
c) Length Of saddle = 378 + 4 x 20 + 2 = 460 mm
d) Thickness of top plate = 32 mm kt
Pot Cylinder
a) Outside diameter = 470 mm do
b) Depth of cylinder = 49 mm hc
c) Width = ( do - di ) / 2 = 45 mm bp
d) Thickness of Backing plate = 0 mm kb
e) Backing plate diameter = 0 mm Do
f ) Base diameter = 650 mm
g) Thickness of base plate = 45 mm kbb
Bolts Assembly
Top Anchor bolts:
a) Bolt Dia. = M 36 Property Class: 10.9
b) Length of Bolt = 56 mm L
c) No of Bolts = 4 nos n
Bottom Anchor bolts:
a) Bolt Dia. = M 24 Property Class: 6.8
b) Length of Bolt = 56 mm L
c) No of Bolts = 16 nos n

RITES/RCED/JK/Brg Fixed 45.7 20

 Sleeve (Bottom Plate)
a) Sleeve Dia. = 60 mm D Safe
b) Length of Sleeve = 200 mm L Safe
c) No of Sleeves = 16 nos n
Piston
Diameter of piston = 378 mm
Free Ht. of Piston = 10 mm
Piston Ht. = 25 mm h1
Piston contact Ht. = 10 mm h2
Miscellaneous
a) Ht of appl: of horizontal force from base = 84 mm ha
b) Overall height of bearing = 156 mm h

Design Check
1) Compressive stress on concrete
As Per IRC:83(Part III)-2002
Permissible Flexural Stress on Concrete in Compression σc = 13.2 N/mm2
Permissible direct stress on conc. σco = 10 N/mm2
Permissible Direct Bearing stress σcc = σco√(A1/A2)
where, A1 = Total area of conc. under Bearing area
580880.48 mm2
A2 = Bearing area
246300.86 mm2
Here, √(A1/A2) ≤ 2
= 1.54
Hence, σcc = 15.36 N/mm2
Stresses in Bottom Concrete
Effective dia. ( bottom ) deb = min(650,(380+4* (0+45)))
= 560 mm
(N x 1000)
a) Bottom direct "f cb" =
0.7854 x ( deb )2
= 5.38 N/mm2 < 15.36 Safe
Bottom direct "f cb" occ. Load = 3.58 N/mm2 < 19.20

b) Bottom bending = H x 1000 x ha

= 46146240 N-mm
& H occx 1000 x ha
46146240 N-mm
Induced Moment of resistance due to rotation
Due to tilting Me,d = di3 x (k1. qp + k2. qv ) (IRC 83 Part III Clause 926.1.5.1)
di = 380.00 mm
di / he = 12.67
k1 = #VALUE!
Rotaion due to Permanent action , qp = 0.000
k2 = #VALUE!
Rotaion due to Variable action , qv = 0.000
Me,d = #VALUE! N-mm

Due to friction MR.d = 0.2 x C x H (IRC 83 Part III Clause 926.1.5.2)

C = 190.00 mm
C occ = 190 mm
H = 549360.00 N
H = 549360.00 N
MR.d = 20875680.00 N-mm
MR.d occ = 20875680 N-mm
H x ha+ Med+ Mrd
Bending stress"f cbc" f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2 < 13.20 ###
Bending stress"f cbc" occ #VALUE! N/mm2 < 16.50 ###

RITES/RCED/JK/Brg Fixed 45.7 21

c) Sum of ratios of actual stresses to Perm. Stressses ''f ccb''
Bottom total "f ccb" = #VALUE!
### 1.00 ###
Bottom total with occ load = #VALUE!
### 1.00 ###
Stresses in Top Plate (Steel)
Effective dia. (top ) det = min(510,(378+4*(20+32)))
= 510 mm
N x 1000
a) Top direct "f ct" =
0.7854 x ( det )2
= 6.48 N/mm2 < 330.00 Safe
= 4.32 N/mm3 < 330.00 Safe for Occ
b) Bottom bending = H x 1000 x (h-ha)
= 39553920 N-mm
& 39553920 N-mm for Occ
Induced Moment of resistance due to rotation Me,d = #VALUE! N-mm
MR,d = 20875680 N-mm
& 20875680 N-mm for Occ
H x ha+ Med+ Mrd
Bending stress"f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2 < 363.00 ###
Bending stress"f cbc" for occasional loads = #VALUE! N/mm3 < 363.00 ###
c) Sum of ratios of actual stresses to Perm. Stressses ''f cct''
Top total "f cct" = #VALUE! N/mm2
### 1.00 N/mm2 (Normal Case) ###
Top total "f cct" for occasional loads #VALUE! ### 1.00 (Occ) ###
2) Elastomeric Disc
a) N x 1000
Compressive stress "scc" = (IRC 83 Part III Clause 926.2.3.2)
Ae
= 11.68 N/mm2 (Normal Case)
= 7.78 N/mm3 for Occ
< 35 N/mm2 Safe
H x ha+ Med+ Mrd
Bending Stress =
3.14 x ( Di)3 / 32
= #VALUE! N/mm2 (Normal Case)
Bending Stress for occasional loads #VALUE! N/mm2 for Occ
Total stress = #VALUE! N/mm2 &
#VALUE! N/mm2 for Occ
### 40 N/mm2 ###
b) 0.5 x di x u (IRC 83 Part III Clause 926.2.3.4)
Strain at perimeter due to rotation "ep" =
he
Effective dia below the internal seal = 380 mm
Hence,Strain = 0.063
< 0.15 (Normal Case) Safe
c) Ratio of diameter to thickness = 380 (IRC 83 Part III Clause 926.2.3.6)
( Vide MOST standards) 30
= 12.67
< 15 Safe

3) Pot Cylinder
Hoop's stress (tensile) in the cross section due to ,
di x he x scc
a) Fluid pressure "sat1" =
2.bp.hc
= 34.21 N/mm2 (Normal Case)
= 22.81 N/mm3 for Occ
H x 1000
b) Horizontal Force "sat2" =
2.bp.hc
= 124.57 N/mm2 (Normal Case)
& 124.57 N/mm2 for Occ
c) Total stress "sat" = 158.78 N/mm2 (Normal Case)
147.38 N/mm2 for Occ
< 330 N/mm2 ( 0.6 fy ) Safe

RITES/RCED/JK/Brg Fixed 45.7 22

4) Pot Interface
i) Shear stress at cylinder & base interface considering 1mm radial slice due to
a) Fluid pressure "tvm1" = he x scc
bp
= 8.82 N/mm2 (Normal Case)
= 5.88 N/mm3 for Occ
b) Horizontal Force "tvm2" = 1.5 x H x 1000
(1.5 is the parabolic distribution factor) di x bp
= 48.19 N/mm2 (Normal Case)
& 48.19 N/mm2 for Occ
c) Total stress "tvm" = 57.01 N/mm2 (Normal Case)
& 54.07 N/mm2 for Occ
< 247.5 N/mm2 ( 0.45 fy ) Safe

ii) Bending stress at interface considering 1mm radial slice due to

a) Fluid pressure "sbt1" = fce x he2 x 6
2 x bp2
= 20.00 N/mm2 (Normal Case)
= 13.33 N/mm2 for Occ
b) Horizontal Force "sbt2" = 1.5 x H x 1000 x (ha) x 6
di x bp2
= 250.585 N/mm2 (Normal Case)
& 250.59 N/mm2 for Occ
c) Total stress "sbt" = 270.58 N/mm2 (Normal Case)
& 263.9176683 N/mm2 for Occ
( 0.66 fy ) < 363 N/mm2

Safe
iii) Combined stress "fe" = sbt2+3 tvm2
= 288.04 N/mm2 (Normal Case)
& 280.04 N/mm2 for Occ
< 495 N/mm2 ( 0.9 fy ) Safe

5) Vertical Face of the piston required 1.3 H

=
sp x dp
= 4.5802 mm (Normal Case)
& 4.58 mm for Occ
< 10.00 Safe
6) Piston

Area of Piston = 112220.8 mm2

Section Modulus of piston = 5302434.3 mm3
Horizontal Force eccentricity = 20 mm
BM due to ecc. = 10987200 Nmm (Normal Case)
& 10987200 Nmm for Occ
Shear stress = 4.895 N/mm2 (Normal Case)
& 4.895347809 N/mm2 for Occ
Vertical stress = 11.801 N/mm2 (Normal Case)
& 7.867523264 N/mm2 for Occ
Bending Stress = 2.0721 N/mm2 (Normal Case)
& 2.072104893 N/mm2 for Occ
Max Actual Stress = 18.769 N/mm2 (Normal Case)
& 14.835 N/mm2 for Occ
H
Actual Bearing stress =
Dp x h2
= 145.333 N/mm2 (Normal Case)
& 145.333 N/mm2 for Occ
Permissible Bearing Stress < 412.500 N/mm2 Safe

RITES/RCED/JK/Brg Fixed 45.7 23

7) Check for the Thickness of the top plate in bending at PTFE face
Plan With Piston

378 610

510

Load Distribution

500
Bottom Chord
610

t
20 PISTON 45
25
378
460

Load Diagram (For Top Plate)

#VALUE!
#VALUE! #VALUE! ### #VALUE!

586
610

Moment at Critical section (IRC 83 Part III Clause 926.3.1.6)

#VALUE! = #VALUE! Nmm
Req.thickness at Critical section
#VALUE! = #VALUE! mm
Provided Plate Thickness = 32.00 mm ###

RITES/RCED/JK/Brg Fixed 45.7 24

8) Check for the Thickness of the Bottom Plate
Plan of base Plate with Elastomer:

470 380 650

650

560
470

#VALUE!
#VALUE! #VALUE! ### #VALUE!

Moment at Critical section i.e. at the Outer Piston wall

#VALUE! = #VALUE! Nmm
Req. Thickness at Critical section i.e. at the Outer Piston wall
#VALUE! = #VALUE! mm
Provided Plate Thickness = 45.00 mm ###

9) Anchor Bolts
Top Plate
Factor For Net Area = 0.78 kn
Strength of Bolt In Shear = n.(πd2/4).τtf.kn = #VALUE! kN
Strength In Bearing = 1900.80 kN
Hence, Strength Of Bolt = #VALUE! kN
Total Horizontal Force = 549.36 kN ###

Bottom Plate
Factor For Net Area = 0.78 kn
Strength of Bolt In Shear = n.(πd2/4).τtf.kn = #VALUE! kN
Strength In Bearing = 7128.00 kN
Hence, Strength Of Bolt = #VALUE! kN
Total Horizontal Force = 549.36 kN ###

Anchor Sleeve (Bottom Plate)

Peak stress in Concrete Behind Anchor Sleeve σcpk = ( 3 x Ab,eff x τvf ) / (D x L)
Ab,eff = 352.86 mm2
τvf = #VALUE! N/mm2
D = 60 mm
L = 200 mm
Hence, σcpk = #VALUE! N/mm2
Permissible bearing strees In Concrete = 13.2 N/mm2 ###

RITES/RCED/JK/Brg Fixed 45.7 25

TOP PLATE THICKNESS CHECK- 45.7 FIXED

340 510

145 160 160 145

490
610

510

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Thickness of top plate = 32 32

Thickness of saddle = 20 52
Thickness of piston = 25 77
Length of top plate = 610 x 510
Length of saddle = 460 dia 460
Length of piston = 378 dia 378
Over hang of top plate = 75 x 25
Mid distance for end panel = 72.5
Over hang of saddle+ top plate = 116 66

Panel 1 145 x 510

ly/lx 3.52
σ145 = #VALUE! Mpa
σavg = #VALUE! Mpa
Moment at cantilever root = #VALUE! #VALUE! N-mm
t req at support = #VALUE! mm
t pro at support = 52 mm #VALUE!

Panel 2 160 x 510

ly/lx 3.19
σ160 = #VALUE! Mpa
σavg = #VALUE! Mpa
Moment at mid = #VALUE! #VALUE! N-mm N-mm
t req at mid = #VALUE! mm
t pro at mid = 77 mm #VALUE!
DESIGN OF GUIDED POT - PTFE BEARING (45.7 m): Check

Span RCC = 18 m

Materials
Steel (Grade :6 - As per IS:4899-2006) fy = 550 Mpa
Grade Of Concrete fck = 45 Mpa

Allowable Stress in Steel (Normal Case)

In Tension 0.6 fy = 330.00 N/mm2
In Bending 0.66 fy = 363.00 N/mm2
In Shear 0.45 fy = 247.50 N/mm2
In Combination Of Shear & Bending 0.9 fy = 495.00 N/mm2
In Bearing 0.75 fy = 412.50 N/mm2
Bolts:
(Cl.926.2.5.4 IRC 83(Part III): 2002)
For Connection In Top Plate Bottom Plate
Property Class 10.9 6.8
Permissible stress in axial tension (In N/mm2) σtf #VALUE! #VALUE!
Permissible shear stress (In N/mm2) τtf #VALUE! #VALUE!
Permissible stress in Bearing (In N/mm2) σpf #VALUE! #VALUE!

Loads
Maximum Vertical Load (w/o occ. loads) = 1324.35 kN N = 135.00 T
Maximum Vertical Load (with occ. loads) = 882.90 kN Nmax = 90.00 T
Rotation = 0.010 rad u = 0.010 rad
Longitudinal Horizontal Force = 98.10 kN Hlng = 10.00 T
Transverse Horizontal Force (w/o occ. loads) = 98.10 kN Hlat = 10.00 T
Transverse Horizontal Force (with occ. loads) = 98.10 kN Hlat = 10.00 T
Resultant Horizontal Force = 98.10 kN H = 10.00 T
Resultant Horizontal Force (with occ. loads) = 0.00 kN = 0.00 T
Movement in longitudnal Direction = 13.4 mm = 13.40 mm

Bearing Parameters
Steel
a) Yield Stress = 550 N/mm2 fy
Elastomer
a) Diameter = 250 mm di
b) Area ( 0.7854 x di2 ) = 49087.39 mm2 Ae
c) Thickness = 22 mm he
d) Hardness ( IRHD ) = 60 ± 5
PTFE
a) Diameter = 250 mm dp
b) Thickness = 6 mm
Top Plate
a) Actual size of top plate Length = 586 mm a
Width = 586 mm b
b) Thickness of saddle = 20 mm hm
c) Length of saddle = Outside Dia Of Pot Cylinder = 310 mm
d) Thickness of top plate = 25 mm kt
e) Thickness of Stainless Steel plate = 6 mm ks
Pot Cylinder
a) Outside diameter = 310 mm do
b) Depth of cylinder = 37 mm hc
c) Width = ( do - di ) / 2 = 30 mm bp
d) Thickness of Backing plate = 0 mm kb
e) Backing plate diameter = 0 mm Do
f ) Base diameter = 385 mm

RITES/RCED/JK/Brg Guided 18 28
 g) Thickness of base plate = 33 mm kbb
Bolts Assembly
Top Anchor bolts:
a) Bolt Dia. = M 25 Property Class: 10.9
b) Length of Bolt = 56 mm L
c) No of Bolts = 4 nos n
Bottom Anchor bolts:
a) Bolt Dia. = M 25 Property Class: 6.8
b) Length of Bolt = 150 mm L
c) No of Bolts = 8 nos n
Sleeve (Bottom Plate)
a) Sleeve Dia. = 62.5 mm D Safe
b) Length of Sleeve = 200 mm L Safe
c) No of Sleeves = 8 nos n

Piston
Diameter of piston = 248 mm
Free Ht. of Piston = 10 mm
Piston Ht. = 25 mm h1
Piston contact Ht. = 10 mm h2
Miscellaneous
a) Ht of appl: of horizontal force from base = 60 mm ha
b) Overall height of bearing = 133 mm h

Design Check
1) Compressive stress on concrete
As Per IRC:83(Part III)-2002
Permissible Flexural Stress on Concrete in Compression σc = 14.85 N/mm2
Permissible direct stress on conc. σco = 11.25 N/mm2
Permissible Direct Bearing stress σcc = σco√(A1/A2)
where, A1 = Total area of conc. under Bearing area
365307.54 mm2
A2 = Bearing area
114608.44 mm2 Ht.
Here, √(A1/A2) ≤ 2 LxBxH
= 1.79 682
Hence, σcc = 20.09 N/mm2
Stresses in Bottom Concrete
Effective dia. ( bottom ) deb = min(385,(250+4* (0+33)))
= 382 mm
(N x 1000)
a) Bottom direct "f cb" =
0.7854 x ( deb )2
= 11.56 N/mm2 < 20.09 Safe
Bottom direct "f cb" occ. Load = 7.70 N/mm2 < 25.11 Safe

b) Bottom bending = H x 1000 x ha

= 5886000 N-mm
& Hocc x 1000 x ha
0 N-mm
Induced Moment of resistance due to rotation
Due to tilting Me,d = di3 x (k1. qp + k2. qv ) (IRC 83 Part III Clause 926.1.5.1)
di = 250.00 mm
di / he = 13.89
k1 = #VALUE!
Rotaion due to Permanent action , qp = 0.0083977
k2 = #VALUE!
Rotaion due to Variable action , qv = 0.007
Me,d = #VALUE! N-mm

RITES/RCED/JK/Brg Guided 18 29
 Due to friction MR.d = 0.2 x C x H (IRC 83 Part III Clause 926.1.5.2)
C = 125.00 mm
& Cocc = #DIV/0! mm
H = 98100.00 N
Hocc = 0.00 N
MR.d = 2452500.00 N-mm
MR.d , occ = #DIV/0! N-mm
H x ha+ Med+ Mrd
Bending stress"f cbc" f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2
< 14.85 ###
& f cbc,occ = #VALUE! N/mm2
< 18.56 ###
c) Sum of ratios of actual stresses to Perm. Stressses ''f ccb''
Bottom total "f ccb" = #VALUE!
### 1.00 #VALUE!
Bottom total with occ load = #VALUE!
### 1.00 #VALUE!
Stresses in Top Plate (Steel)
Effective dia. (top ) det = min(586,(250+4*(20+25)))
= 430 mm
N x 1000
a) Top direct "f ct" =
0.7854 x ( det )2
= 9.12 N/mm2 < 330.00 Safe
Top direct "f ct" for occ = 6.08 N/mm3 < 330.00 Safe
b) Bottom bending = H x 1000 x (h-ha)
= 7161300 N-mm
& Hocc x 1000 x (h-ha)
0 N-mm
Induced Moment of resistance due to rotation Me,d = #VALUE! N-mm
MR,d = 2452500 N-mm
MR.d , occ = #DIV/0! N-mm
H x ha+ Med+ Mrd
Bending stress"f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2 < 363.00 #VALUE!
& f cbc,occ = #VALUE! N/mm2 < 363.00 #VALUE!
c) Sum of ratios of actual stresses to Perm. Stressses ''f cct''
Top total "f cct" = #VALUE! (Normal Case)
### 1.00 #VALUE!
Top total "f cct" for occasional loads = #VALUE! (Occ load Case)
### 1.00 #VALUE!
2) Elastomeric Disc
a) N x 1000
Compressive stress "scc" = (IRC 83 Part III Clause 926.2.3.2)
Ae
= 26.98 N/mm2
< 35 N/mm2 (Normal Case) Safe
= 17.99 N/mm2
< 35 N/mm2 (Occ load Case) Safe
H x ha+ Med+ Mrd
Bending Stress =
3.14 x ( Di)3 / 32
= #VALUE! (Normal Case)
Hocc x ha+ Med+ Mrdocc
=
3.14 x ( Di)3 / 32
= #VALUE! N/mm2 (Occ load Case)

Total stress = #VALUE! N/mm2 (Normal Case)

= #VALUE! N/mm2 (Occ load Case)
### 40 N/mm2 ###
b) 0.5 x di x u (IRC 83 Part III Clause 926.2.3.4)
Strain at perimeter due to rotation "ep" =
he
Effective dia below the internal seal = 250
Hence,Strain = 0.069
< 0.15 (Normal Case) Safe

RITES/RCED/JK/Brg Guided 18 30
 c) Ratio of diameter to thickness = 250 (IRC 83 Part III Clause 926.2.3.6)
( Vide MOST standards) 18
= 13.89
< 15 Safe

3) Pot Cylinder
Hoop's stress (tensile) in the cross section due to ,
di x he x scc
a) Fluid pressure "sat1" =
2.bp.hc
= 66.84 N/mm2 (Normal Case)
= 44.56 N/mm3 (Occ load Case)
H x 1000
b) Horizontal Force "sat2" =
2.bp.hc
= 44.19 N/mm2 (Normal Case)
= 0.00 N/mm2 (Occ load Case)
c) Total stress "sat" = 111.03 N/mm2 (Normal Case)
= 44.56 N/mm3 (Occ load Case)
< 330 N/mm2 ( 0.6 fy ) Safe

4) Pot Interface
i) Shear stress at cylinder & base interface considering 1mm radial slice due to
a) Fluid pressure "tvm1" = he x scc
bp
= 19.78 N/mm2 (Normal Case)
& 13.19 N/mm2 (Occ load Case)
b) Horizontal Force "tvm2" = 1.5 x H x 1000
(1.5 is the parabolic distribution factor) di x bp
= 19.62 N/mm2 (Normal Case)
0.00 N/mm2 (Occ load Case)
c) Total stress "tvm" = 39.40 N/mm2 (Normal Case)
13.19 N/mm2 (Occ load Case)
< 247.5 N/mm2 (0.45 fy) Safe

ii) Bending stress at interface considering 1mm radial slice due to

a) Fluid pressure "sbt1" = fce x he2 x 6
2 x bp2
= 43.53 N/mm2 (Normal Case)
= 29.02 N/mm2 (Occ load Case)
b) Horizontal Force "sbt2" = 1.5 x H x 1000 x (ha) x 6
di x bp2
= 105.948 N/mm2 (Normal Case)
0.000 N/mm2 (Occ load Case)
c) Total stress "sbt" = 149.47 N/mm2 (Normal Case)
29.02 N/mm2 (Occ load Case)
< 363 N/mm2 (0.66 fy) Safe

iii) Combined stress "fe" = sbt2+3 tvm2

= 164.32 N/mm2 (Normal Case)
36.93 N/mm2 (Occ load Case)
< 495 N/mm2 ( 0.9 fy )
Safe
5) Vertical Face of the piston required = 1.3 H
sp x dp
= 1.2466 mm
0.00 mm
< 10.00 Safe

RITES/RCED/JK/Brg Guided 18 31
 6) Piston

Area of Piston = 48305.1 mm2

Section Modulus of piston = 1497459.0 mm3
Horizontal Force eccentricity = 20 mm
BM due to ecc. = 1962000 Nmm (Normal Case)
0 Nmm (Occ load Case)
Shear stress = 2.031 N/mm2 (Normal Case)
0 N/mm2 (Occ load Case)
Vertical stress = 27.416 N/mm2 (Normal Case)
18.278 N/mm2 (Occ load Case)
Bending Stress = 1.3102 N/mm2 (Normal Case)
0.0000 N/mm2 (Occ load Case)
Max Actual Stress = 30.757 N/mm2 (Normal Case)
18.278 N/mm2 (Occ load Case)
H
Actual Bearing stress =
Dp x h2
= 39.556 N/mm2 (Normal Case)
0.00 N/mm2 (Occ load Case)
Permissible Bearing Stress < 412.500 N/mm2
Safe
7) Check for the Thickness of the top plate in bending at PTFE face
Plan With Piston

250 586

586

Load Distribution

500
Bottom Chord
586

53
PISTON

248
310
Load Diagram (For Top Plate)

#VALUE! #VALUE! ### #VALUE!

#VALUE!
374
385

Moment at Critical section i.e. at the wall of Bottom Chord

#VALUE! = #VALUE! Nmm
Req.thickness at Critical section i.e. at the wallof Bottom Chord
#VALUE! = #VALUE! mm
Provided Plate Thickness = 25.00 mm #VALUE!

RITES/RCED/JK/Brg Guided 18 32
 8) Check for the Thickness of the Bottom Plate
Plan of base Plate with Elastomer:

310 250 385

385

382
310

#VALUE!
#VALUE! #VALUE! ### #VALUE!

Moment at Critical section i.e. at the Outer Piston wall

#VALUE! = #VALUE! Nmm
Req. Thickness at Critical section i.e. at the Outer Piston wall
#VALUE! = #VALUE! mm
Provided Plate Thickness = 28.00 mm #VALUE!

9) Central Guide Key

Width Of The Key = 37 mm

Projected Height Of The Key = 37 mm
Length of Key = 248 mm
Length of SS Plate = 228 mm
Contact height of SS Plate = 5 mm
Movement = 13.4 mm

Vertical clearence between the guide and

recessed Sliding Plate = 1 mm Safe
Thickness of recessed portion of Sliding Plate to
accommodate Guide = 19.00 mm
> 15.6 mm Safe

SS PLATE fy = 240 N/mm2

Permissible Stress
In Tension = 144.00 N/mm2
In Bending = 158.40 N/mm2
In Shear = 108.00 N/mm2
In Comb. Of Shear & Bending = 216.00 N/mm2
In Bearing = 180.00 N/mm2

Lateral force = 98.10 kN (Normal Case)

Lateral force (occ) = 98.10 kN (Occ load Case)
Bearing Pressure On SS Plate = 86.05 N/mm2 (Normal Case) Safe
Bearing Pressure On SS Plate occ = 86.05 N/mm2 (Occ load Case)
Shear Stress In Key = 11.63 N/mm2 (Normal Case) Safe
Shear Stress In Key occ = 11.63 N/mm2 (Occ load Case)
Horizontal Force eccentricity = 14.5 mm
Section Modulus = 56585.33 mm3
Bending Stress = 25.14 N/mm2 (Normal Case) Safe
= 25.14 N/mm2 (Occ load Case)
Combined Stress = sbt2+3 tvm2
= 32.21 N/mm2 (Normal Case) Safe
= 32.21 N/mm3 (Occ load Case)

RITES/RCED/JK/Brg Guided 18 33
 10) PTFE
Average Pressure = 26.98 N/mm2 (Normal Case)
= 17.99 N/mm3 (Occ load Case)
< 40.0 N/mm2 Safe
Bending Pressure = 2.56 N/mm2 (Normal Case)
0.00 N/mm2 (Occ load Case)
Extreme fiber pressure = 29.54 N/mm2 (Normal Case)
17.99 N/mm2 (Occ load Case)
< 45.0 N/mm2 Safe

11) Anchor Bolts

Top Plate
Factor For Net Area
Strength of Bolt In Shear =
Strength In Bearing
Hence, Strength Of Bolt
Total Horizontal Force
= 0.78 kn
n.(πd2/4).τtf.kn = #VALUE! kN
= 1031.25 kN
= #VALUE! kN
= 0.00 kN #VALUE!

Bottom Plate
Factor For Net Area
Strength of Bolt In Shear =
Strength In Bearing
Hence, Strength Of Bolt
Total Horizontal Force
= 0.78 kn
n.(πd2/4).τtf.kn = #VALUE! kN
= 2722.50 kN
= #VALUE! kN
= 0.00 kN #VALUE!

Anchor Sleeve (Bottom Plate)

Peak stress in Concrete Behind Anchor Sleeve σcpk = ( 3 x Ab,eff x τvf ) / (D x L)
Ab,eff = 382.88 mm2
τvf = #VALUE! N/mm2
D = 62.5 mm
L = 200 mm
Hence, σcpk = #VALUE! N/mm2
Permissible bearing strees In Concrete = 14.85 N/mm2 #VALUE!

12) Minimum Average Stress in Confined Elastomer :

As Per Cl.926.1.5 of IRC: 83(Part III)-2002
Total Dead Load ( Per Bearing ) = 236.42 kN = 24.1 T
Vertical siesmic = 117.26
Net Downward force= = 119.16 kN
Av. Stress On Confined Elastomer (due to DL Only) = 2.43
Av. Stress On Confined Elastomer = 4.82

RITES/RCED/JK/Brg Guided 18 34
 #N/A Unsafe

RDSO NEW
Size of top plate 564 586
610 586
Thickness of saddle 20 20
Thickness of top plate 40 25
Thickness of steel plate 6 6
Diameter of elastomer 320 250
Thickness of elastomer 35 22
Depth of cylinder 70 37
Width 70 30 check 188 133
Thickness of base plate 40 0
Size of Base plate 560 0
Size of Backing plate 0 385
Thickness of Backing plate 0 33
No of bolts 4 62.5
Bolt Dia. 38 0
Class of bolts 6.6 10.9
No of anchor bolts 4 M
Anchor Bolt Dia. 40 0 Nominal tensile
Bolt Property Class
Class of anchor bolts 6.6 10.9 Strength

Diameter of piston 316 248 3.6 300

Thickness of piston 45 25 4.6 400
Overall height of bearing 188 133 4.8 400
5.6 500
5.8 500
6.8 600
8.8 800
ratio = 7.4074 9.8 900
0 10.9 1000
12.9 1200

RITES/RCED/JK/Brg Guided 18 35
 267
LxBxH
682 267

di /( he-4) k1 k2
7.5 1.1 13.2
10 1.5 30.5
12.5 1.8 58.8
15 2.2 101

RITES/RCED/JK/Brg Guided 18 36
 =

RITES/RCED/JK/Brg Guided 18 37
Yield stress / 0.02%
Proof Stress

180
240
320
300
400
480
640
720
900
1080

RITES/RCED/JK/Brg Guided 18 38
TOP PLATE THICKNESS CHECK- 45.7 GUIDED

340 585

145 160 160 145

490
585

590
510

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Thickness of top plate at mid= 25 25

Thickness of top plate at edge= 25 25
Thickness of saddle = 28 53
Thickness of piston = 25 78
Length of top plate = 585 x 585
Length of saddle = 440 dia 440
Length of piston = 358 dia 358
Over hang of top plate = 72.5 x 72.5
Mid distance for end panel = 72.5
Over hang of saddle+ top plate = 113.5 113.5

Panel 1 145 x 585

ly/lx 4.03
σ145 = #VALUE! Mpa
σavg = #VALUE! Mpa
Moment at cantilever root = #VALUE! #VALUE! N-mm
t req at support = #VALUE! mm
t pro at support = 53 mm #VALUE!

Panel 2 160 x 585

ly/lx 3.66
σ160 = #VALUE! Mpa
σavg = #VALUE! Mpa
Moment at mid = #VALUE! #VALUE! N-mm
t req at mid = #VALUE! mm
t pro at mid = 78 mm #VALUE!

Check for groove thickness

Groove length = 46 mm
Max Stress over groove σ = #VALUE! Mpa
Moment at mid = #VALUE! #VALUE! N-mm
t req = #VALUE! mm
t provided = 25 mm #VALUE!
 4/14/2021 7:43

BEARING DETAIL
18
Span
Fixed Free Fixed Free Fixed Free
LOADS: 135
Maximum Vertical Load (w/o occ. loads) 135 135 135 135
Maximum Vertical Load (with occ. loads) 90 90 90 90
θ 0.01 0.01 0.01 0.01
Rotation θp 0.0083 0.0084 0.0000 0.0000
θv 0.0067 0.0066 0.0000 0.0000
Longitudinal Horizontal Force 56 10 56 10
Transverse Horizontal Force (w/o occ. loads) 10 10 10 10
Transverse Horizontal Force (with occ. loads) 28 10 28 10
Resultant Horizontal Force (w/o occ. loads) 56 10 56 10
Resultant Horizontal Force (with occ. loads) 56 0 56 10
Movement in longitudnal Direction 0 ±50 0 ±50

DIMENSIONS:
Dia. 250 250
Elastomer
Thickness 22 22
Length 610 586
Top Plate Width 510 586
Thickness 32 25
Length 460 310
Saddle Plate
Thickness 20 20
Dia. 0 250
PTFE
Thickness 0 6
SS Plate Thickness 0 6
Outer Dia. 470 310
Depth 49 37
Pot Cylinder
Width 45 30
Bottom Thickness 45 33
Base Plate Dia. 650 385
Dia. 378 248
Free Ht. 10 10
Piston
Contact Ht. 10 10
Overall Ht. 25 25
Grade 10.9 10.9
Dia. 36 25
Top Anchor Bolt
Length 56 56
No. 4 4
Grade 6.8 6.8
Dia. 24 25
Bottom Anchor Bolt
Length 56 150
No. 16 8
Dia. 60 62.5
Sleeve
Length 200 200
Width Of The Key 0 37
Height Of The Key 0 37
Central Guide Key Length of Key 0 248
Length of SS Plate 0 228
Height of SS Plate 0 5
Bearing Overall Ht. 156 133

Min Pressure Check:

Sq. Shape (Required) 790 790 860 860
Pedestal Size
Sq. Shape (Provided) 800 800 860 860
MIN Load (T) 24.10 24.10 47.11 47.11
Min Pressure on Elastomer (Mpa) #DIV/0! #DIV/0! 9.60 9.60

RITES/RCED/JK/Brg Load 41
Loads and Rotation:

Longitudi
Vertical Load (T) Transeverse Load (T) Longitudinal nal
S.N. Span Type of bearing Rotations
Normal Wind / Siesmic Total Normal Wind Siesmic Total Load Movemen
ts
1 30.5 Fixed 154 21 175 6 13 13 19 60 0.015 0
2 30.5 Free 154 21 175 6 13 13 19 17 0.015 ±40
3 45.7 Fixed 210 35 245 8 20 20 28 60 0.015 0
4 45.7 Free 210 35 245 8 20 20 28 25 0.015 ±50
5 61 Fixed 270 50 320 11 31 27 42 69 0.015 0
6 61 Free 270 50 320 11 31 27 42 32 0.015 ±60

Loads Breakup :
Span (in m) Loads in (t) 30.5 45.7 61
Dead Load
DL 15.30 30.75 45.75

SIDL 4.80 7.08 9.45

FPDL 4.00 5.00 6.00
Total 24.10 42.83 61.20
Additional 10% 26.51 47.11 67.32
Live Load
LL 109.50 142.3 177
FPLL 4.00 5.2 6.9
Total 113.50 147.50 183.90
Additional 10% 124.85 162.25 202.29 151.36 209.36 269.61
Longitudinal Hor. 60.00 60.00 69.00
Raking 4.80 7.086 9.45

30.5 45.7 61
Vertical Vertical
Occasional forces Vertical (Per
Trans Long (Per Trans Long (Per Trans Long
Bearing)
(in t) (in t) Bearing) (in t) (in t) Bearing) (in t) (in t)
(in t)
(in t) (in t)

Wind 9.5 11.5 0 14.4 20 0 28 31 0

Sies (Long) 10.2 0 7 15.14 0 12 22.5 0 18
Sies (Transverse) 20.7 11.2 0 34.4 20 0 47 27 0
Occ (Per bearing) 20.7 5.5 7 34.4 11.0 12 47 5.5 18

Rotations Breakup

Loads 30.5 45.7 61

DL 0.0004 0.0007 0.0009
SIDL 0.0001 0.0001 0.0001
LLeudl 0.0012 0.0018 0.0019
FPdl 0.0001 0.0001 0.0001
FPll 0.0001 0.0001 0.0001
θp1 0.0006 0.0009 0.0011
θv1 0.0013 0.0019 0.0020
As per Cl. 930.5.2 bearing shall be placed in a horizontal plane within a tolerance of 1 in 200
in any direction unless otherwise specified, even under superstructure in gradient

Inbuilt rotation considered 0.005 0.005 0.005

Max rotaion as per RDSO 0.01 0.01 0.01
θp1+θv1 0.0019 0.0028 0.0031
Excess Rotation 0.0081 0.0072 0.0069
θ'p1 0.0033 0.0033 0.0034
θ'v1 0.0067 0.0067 0.0066
θp 0.0083 0.0083 0.0084
θv 0.0067 0.0067 0.0066

RITES/RCED/JK/Brg Load 42
DESIGN OF FIXED POT BEARING (18 m):

Span RCC = 18 m

Materials
Steel (Grade :6 - As per IS:4899-2006) fy = 550 Mpa (Grade-VI; As Per IS:4899)
Grade Of Concrete fck = 40 Mpa

Allowable Stress in Steel (Normal Case)

In Tension 0.6 fy = 330.00 N/mm2
In Bending 0.66 fy = 363.00 N/mm2
In Shear 0.45 fy = 247.50 N/mm2
In Combination Of Shear & Bending 0.9 fy = 495.00 N/mm2
In Bearing 0.75 fy = 412.50 N/mm2
Bolts:
(Cl.926.2.5.4 IRC 83(Part III): 2002)
For Connection In Top Plate Bottom Plate
Property Class 10.9 6.8
Permissible stress in axial tension (In N/mm2) σtf #VALUE! #VALUE!
Permissible shear stress (In N/mm2) τtf #VALUE! #VALUE!
Permissible stress in Bearing (In N/mm2) σpf #VALUE! #VALUE!

Loads
Maximum Vertical Load (w/o occ. loads) = 1324.35 kN N = 135.00 T
Maximum Vertical Load (with occ. loads) = 882.90 kN Nmax = 90.00 T
Rotation = 0.010 rad u = 0.010 rad
Longitudinal Horizontal Force = 549.36 kN Hlng = 56.00 T
Transverse Horizontal Force (w/o occ. loads) = 98.10 kN Hlat = 10.00 T
Transverse Horizontal Force (with occ. loads) = 274.68 kN Hlat = 28.00 T
Resultant Horizontal Force (w/o occ. loads) = 549.36 kN H = 56.00 T
Resultant Horizontal Force (with occ. loads) = 549.36 kN = 56.00 T
Movement in longitudnal Direction = 0.00 mm = 0.00 mm

Bearing Parameters
Steel
a) Yield Stress = 550 N/mm2 fy
Elastomer
a) Diameter = 250 mm di
b) Area ( 0.7854 x di2 ) = 49087.39 mm2 Ae
c) Thickness = 22 mm he
d) Hardness ( IRHD ) = 60 ± 5
Top Plate
a) Actual size of top plate Length = 586 mm a
Width = 586 mm b
b) Thickness of saddle = 25 mm hm
c) Length Of saddle = 248 + 4 x 25 + 2 = 350 mm
d) Thickness of top plate = 25 mm kt
Pot Cylinder
a) Outside diameter = 310 mm do
b) Depth of cylinder = 28 mm hc
c) Width = ( do - di ) / 2 = 30 mm bp
d) Thickness of Backing plate = 0 mm kb
e) Backing plate diameter = 0 mm Do
f ) Base diameter = 385 mm
g) Thickness of base plate = 25 mm kbb
Bolts Assembly
Top Anchor bolts:
a) Bolt Dia. = M 25 Property Class: 10.9
b) Length of Bolt = 100 mm L
c) No of Bolts = 4 nos n
Bottom Anchor bolts:
a) Bolt Dia. = M 25
b) Length of Bolt = 56 mm L Property Class: 6.8
c) No of Bolts = 8 nos n

RITES/RCED/JK/Brg Fixed 18 43
 Sleeve (Bottom Plate)
a) Sleeve Dia. = 62.5 mm D Safe
b) Length of Sleeve = 220 mm L Safe
c) No of Sleeves = 8 nos n

Piston
Diameter of piston = 248 mm
Free Ht. of Piston = 10 mm
Piston Ht. = 16 mm h1
Piston contact Ht. = 1 mm h2
Miscellaneous
a) Ht of appl: of horizontal force from base = 33.5 mm ha
b) Overall height of bearing = 113 mm h

Design Check
1) Compressive stress on concrete
As Per IRC:83(Part III)-2002
Permissible Flexural Stress on Concrete in Compression σc = 13.2 N/mm2
Permissible direct stress on conc. σco = 10 N/mm2
Permissible Direct Bearing stress σcc = σco√(A1/A2)
where, A1 = Total area of conc. under Bearing area
331830.72 mm2
A2 = Bearing area
96211.28 mm2
Here, √(A1/A2) ≤ 2
= 1.86
Hence, σcc = 18.57 N/mm2
Stresses in Bottom Concrete
Effective dia. ( bottom ) deb = min(385,(250+4* (0+25)))
= 350 mm
(N x 1000)
a) Bottom direct "f cb" =
0.7854 x ( deb )2
= 13.77 N/mm2 < 18.57 Safe
Bottom direct "f cb" occ. Load = 9.18 N/mm2 < 23.21 Safe

b) Bottom bending = H x 1000 x ha

= 18403560 N-mm
& H occx 1000 x ha
18403560 N-mm
Induced Moment of resistance due to rotation
Due to tilting Me,d = di3 x (k1. q p + k2. qv ) (IRC 83 Part III Clause 926.1.5.1)
di = 250.00 mm
di / he = 13.89
k1 = #VALUE!
Rotaion due to Permanent action , qp = 0.000
k2 = #VALUE!
Rotaion due to Variable action , qv = 0.000
Me,d = #VALUE! N-mm

Due to friction MR.d = 0.2 x C x H (IRC 83 Part III Clause 926.1.5.2)

C = 125.00 mm
C occ = 125 mm
H = 549360.00 N
H = 549360.00 N
MR.d = 13734000.00 N-mm
MR.d occ = 13734000 N-mm
H x ha+ Med+ Mrd
Bending stress"f cbc" f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2 < 13.20 #VALUE!
Bending stress"f cbc" occ #VALUE! N/mm2 < 16.50 #VALUE!

RITES/RCED/JK/Brg Fixed 18 44
 c) Sum of ratios of actual stresses to Perm. Stressses ''f ccb''
Bottom total "f ccb" = #VALUE!
### 1.00 #VALUE!
Bottom total with occ load = #VALUE!
### 1.00 #VALUE!
Stresses in Top Plate (Steel)
Effective dia. (top ) det = min(586,(248+4*(25+25)))
= 448 mm
N x 1000
a) Top direct "f ct" =
0.7854 x ( det )2
= 8.40 N/mm2 < 330.00 Safe
= 5.60 N/mm3 < 330.00 Safe for Occ
b) Bottom bending = H x 1000 x (h-ha)
= 43674120 N-mm
& 43674120 N-mm for Occ
Induced Moment of resistance due to rotation Me,d = #VALUE! N-mm
MR,d = 13734000 N-mm
& 13734000 N-mm for Occ
H x ha+ Med+ Mrd
Bending stress"f cbc =
3.14 x ( Do )3 / 32
= #VALUE! N/mm2 < 363.00 #VALUE!
Bending stress"f cbc" for occasional loads = #VALUE! N/mm3 < 363.00 #VALUE!
c) Sum of ratios of actual stresses to Perm. Stressses ''f cct''
Top total "f cct" = #VALUE! N/mm2
### 1.00 N/mm2 (Normal Case) #VALUE!
Top total "f cct" for occasional loads #VALUE! ### 1.00 (Occ) #VALUE!
2) Elastomeric Disc
a) N x 1000
Compressive stress "scc" = (IRC 83 Part III Clause 926.2.3.2)
Ae
= 26.98 N/mm2 (Normal Case)
= 17.99 N/mm3 for Occ
< 35 N/mm2 Safe
H x ha+ Med+ Mrd
Bending Stress =
3.14 x ( Di)3 / 32
= #VALUE! N/mm2 (Normal Case)
Bending Stress for occasional loads #VALUE! N/mm2 for Occ
Total stress = #VALUE! N/mm2 (Normal Case)
& #VALUE! N/mm2 for Occ
### 40 N/mm2 #VALUE!
b) 0.5 x di x u (IRC 83 Part III Clause 926.2.3.4)
Strain at perimeter due to rotation "ep" =
he
Effective dia below the internal seal = 250
Hence,Strain = 0.069
< 0.15 (Normal Case) Safe
c) Ratio of diameter to thickness = 250 (IRC 83 Part III Clause 926.2.3.6)
( Vide MOST standards) 18
= 13.89
< 15 Safe

3) Pot Cylinder
Hoop's stress (tensile) in the cross section due to ,
di x he x scc
a) Fluid pressure "sat1" =
2.bp.hc
= 88.33 N/mm2 (Normal Case)
= 58.88 N/mm3 for Occ
H x 1000
b) Horizontal Force "sat2" =
2.bp.hc
= 327.00 N/mm2 (Normal Case)
& 327.00 N/mm2 for Occ
c) Total stress "sat" = 415.33 N/mm2 (Normal Case)
& 385.88 N/mm2 for Occ
> 330 N/mm2 ( 0.6 fy ) Unsafe

RITES/RCED/JK/Brg Fixed 18 45
 4) Pot Interface
i) Shear stress at cylinder & base interface considering 1mm radial slice due to
a) Fluid pressure "t vm1" = he x scc
bp
= 19.78 N/mm2 (Normal Case)
= 13.19 N/mm3 for Occ
b) Horizontal Force "tvm2" = 1.5 x H x 1000
(1.5 is the parabolic distribution factor) di x bp
= 109.87 N/mm2 (Normal Case)
& 109.87 N/mm2 for Occ
c) Total stress "tvm" = 129.66 N/mm2 (Normal Case)
& 123.06 N/mm2 for Occ
< 247.5 N/mm2 ( 0.45 fy ) Safe

ii) Bending stress at interface considering 1mm radial slice due to

a) Fluid pressure "sbt1" = fce x he2 x 6
2 x bp2
= 43.53 N/mm2 (Normal Case)
= 29.02 N/mm2 for Occ
b) Horizontal Force "sbt2" = 1.5 x H x 1000 x (ha) x 6
di x bp2
= 494.424 N/mm2 (Normal Case)
& 494.42 N/mm2 for Occ
c) Total stress "sbt" = 537.95 N/mm2 (Normal Case)
& 523.44 N/mm2 for Occ
( 0.66 fy ) > 363 N/mm2

Unsafe
iii) Combined stress "fe" = sbt2+3 tvm2
= 582.94 N/mm2 (Normal Case)
& 565.18 N/mm2 for Occ
> 495 N/mm2 ( 0.9 fy ) Unsafe

5) Vertical Face of the piston required 1.3 H

=
sp x dp
= 6.9811 mm (Normal Case)
& 6.98 mm for Occ
> 1.00 Unsafe
6) Piston

Area of Piston = 48305.1 mm2

Section Modulus of piston = 1497459.0 mm3
Horizontal Force eccentricity = 15.5 mm
BM due to ecc. = 8515080 Nmm (Normal Case)
& 8515080 Nmm for Occ
Shear stress = 11.373 N/mm2 (Normal Case)
& 11.373 N/mm2 for Occ
Vertical stress = 27.416 N/mm2 (Normal Case)
& 18.278 N/mm2 for Occ
Bending Stress = 5.6864 N/mm2 (Normal Case)
& 5.686 N/mm2 for Occ
Max Actual Stress = 44.475 N/mm2 (Normal Case)
& 35.337 N/mm2 for Occ
H
Actual Bearing stress =
Dp x h2
= 2215.161 N/mm2 (Normal Case)
& 2215.161 N/mm2 for Occ
Permissible Bearing Stress > 412.500 N/mm2 (Normal Case) Unsafe

RITES/RCED/JK/Brg Fixed 18 46
 7) Check for the Thickness of the top plate in bending at PTFE face
Plan With Piston

248 586

586

Load Distribution

500
Bottom Chord
350

t
25 PISTON 41
16
248
586

Load Diagram (For Top Plate)

#VALUE!
#VALUE! #VALUE! ### #VALUE!

448
586

Moment at Critical section (IRC 83 Part III Clause 926.3.1.6)

#VALUE! = #VALUE! Nmm
Req.thickness at Critical section
#VALUE! = #VALUE! mm
Provided Plate Thickness = 25.00 mm #VALUE!

RITES/RCED/JK/Brg Fixed 18 47
 8) Check for the Thickness of the Bottom Plate
Plan of base Plate with Elastomer:

310 250 385

385

350
310

#VALUE!
#VALUE! #VALUE! ### #VALUE!

Moment at Critical section i.e. at the Outer Piston wall

#VALUE! = #VALUE! Nmm
Req. Thickness at Critical section i.e. at the Outer Piston wall
#VALUE! = #VALUE! mm
Provided Plate Thickness = 25.00 mm #VALUE!

9) Anchor Bolts
Top Plate
Factor For Net Area = 0.78 kn
Strength of Bolt In Shear = n.(πd2/4).τtf.kn = #VALUE! kN
Strength In Bearing = 1031.25 kN
Hence, Strength Of Bolt = #VALUE! kN
Total Horizontal Force = 549.36 kN #VALUE!

Bottom Plate
Factor For Net Area = 0.78 kn
Strength of Bolt In Shear = n.(πd2/4).τtf.kn = #VALUE! kN
Strength In Bearing = 2062.50 kN
Hence, Strength Of Bolt = #VALUE! kN
Total Horizontal Force = 549.36 kN #VALUE!

Anchor Sleeve (Bottom Plate)

Peak stress in Concrete Behind Anchor Sleeve σcpk = ( 3 x Ab,eff x τvf ) / (D x L)
Ab,eff = 382.88 mm2
τvf = #VALUE! N/mm2
D = 62.5 mm
L = 220 mm
Hence, σcpk = #VALUE! N/mm2
Permissible bearing strees In Concrete = 13.2 N/mm2 #VALUE!

RITES/RCED/JK/Brg Fixed 18 48