Professional Documents
Culture Documents
XRHS 366 - XRHS 800 CD6
XRHS 366 - XRHS 800 CD6
XRHS 366 - XRHS 800 CD6
Printed Matter N°
www.atlascopco.com
09/2007
XRHS 366 - XRHS 800 CD6
4
µ
PARTS LIST
PARTS INDEX
PART PAGE PART PAGE
A CLAMP RING ............................................................................................... 128
ADAPTER ............................................... 40, 106, 107, 108, 136, 204, 206, 208 CLAMPING............................................................................................... 60, 61
ADDITIONAL FUELFILTER .............................................................. 164, 165 CLASP ........................................................................................................... 221
AFTERCOOLER... 198, 199, 200, 201, 202, 203, 204, 205, 206, 207, 208, 209 CLAW COUPLING....................................................................................... 198
AIR DUCT ................................................................................................ 48, 68 CLIP................................................................104, 115, 118, 119, 122, 129, 130
AIR FILTER .................................................................................................... 48 COMBO SENSOR......................................................................................... 170
AIR FILTER ELEMENT ................................................................................ 48 COMPRESSOR AIR OUTLET....................................... 80, 135, 174, 175, 177
AIR FILTER SAFETY CARTRIDGE ............................................................ 48 COMPRESSOR DRIVE.................................................................................. 36
AIR INLET................................................................................................ 48, 49 COMPRESSOR OIL ................................................................................. 22, 23
AIR INLET VALVE ...................................................................................... 167 CONDUIT........................................................................................................ 44
AIR OUTLET.................................................................................................. 52 CONNECTION................................................ 38, 121, 138, 140, 142, 135, 167
ANCHOR PLATE ................... 60, 130, 132, 138, 140, 142, 166, 182, 184, 186 CONNECTION PIPE .................................................................................... 176
ANTENNA ............................................................................................ 150, 151 CONNECTION TUBE .................................................................................... 38
ANTI-LOCK BRAKING SYSTEM ..................................... 240, 241, 242, 243 CONNECTOR ............................................................................................... 184
ANTI-LOCK BRAKING SYSTEM ECU ............................................ 240, 242 CONNECTOR USA ROADSIGNALISATION............................................ 184
ANTI-LOCK BRAKING SYSTEM SENSOR CABLE ....................... 240, 242 CONTACT BLOCK ...................................................................................... 166
ANTI-LOCK BRAKING SYSTEM SENSOR MONTAGE SET ................ 240 CONTROLLER ............................................................................................. 211
AXLE.................................... 154, 156, 158, 160, 162, 220, 221, 227, 228, 229 CONTROL BOX ..................................................................................... 64, 126
CONTROL MODULE..................................................................................... 64
COOLER................................................................ 112, 113, 130, 131, 132, 133
B
COOLER AND FAN ASSEMBLY........................................... 76, 78, 112, 113
BAFFLE .....................................................................................74, 76, 110, 111
COOLER AND FANDRIVE ........................................................................... 47
BALL BEARING .......................................................................................... 128
CORE PLUG ................................................................................................. 121
BALL VALVE .................................. 44, 80, 173, 174, 175, 176, 177, 198, 200,
CORNER ASSEMBLY .................................. 55, 74, 75, 88, 99, 144, 145, 153
............................................................................................... 202, 204, 206, 208
................................................ 198, 200, 202, 204, 206, 208, 212, 215, 222, 234
BASE PLATE ................................................................................................ 120
CORNER PANEL.................................................................... 88, 215, 222, 234
BATTERY ....................................................................................................... 56
COSMOS ............................................................................................... 150, 151
BATTERY CABLE ......................................................................................... 56
COSMOS MODULE ............................................................................. 150, 151
BATTERY SWITCH ....................................................................................... 56
COUPLING ..................................................................................................... 37
BEAM.................................................................................32, 54, 118, 119, 130
COUPLING ASSY BRAKE SIGNAL.................................................. 230, 236
BEAMS AND SUPPORT ............................................................................... 54
COUPLING LINK................................................................................ 158, 160
BEARING .................................................................................... 220, 221, 228
COVER ................. 32, 38, 56, 78, 118, 119, 123, 124, 125, 126, 127, 130, 132,
BEARING BALL .......................................................................... 138, 140, 142
........................................................................ 211, 214, 222, 232, 233, 226, 238
BELT................................................................................................................ 34
COVER AIR FILTER ...................................................................................... 48
BELT GUARD ................................................................................................ 47
COVER ASSEMBLY ............................................................................ 118, 119
BODY............................................................................................................ 164
COWL.................................................................................................... 130, 132
BOW SHACKLE ........................ 69, 70, 71, 172, 198, 200, 202, 204, 206, 208
CROSS..................................................................................................... 40, 136
BOX................................................................................................................211
CUBICLE ........................................................................................................ 56
BRAKE.................................................................. 154, 162, 230, 231, 236, 237
CUBICLE ASSEMBLY......................................................................... 170, 211
BRAKE CABLE............................................................ 154, 156, 158, 160, 162
CYLINDER ................................................................................................... 127
BRAKE CAMSHAFT.................................................................................. 228
BRAKE CHAMBER ASSEMBLY....................................................... 230, 236
BRAKE SHOE .............................................................................. 221, 227, 228 D
BRAKE SYSTEM................................................................................. 230, 236 DECAL ........................................................................................ 58, 84, 85, 134
BUFFER .................................................................................. 33, 106, 107, 108 DECAL ASSEMBLY ............................................................................ 126, 134
BUMPER................................................................................. 86, 182, 184, 186 DISC ...................................................................................................... 228, 235
BUSH..................................................................................................... 220, 228 DISPLAY ....................................................................................................... 126
BUSHING .............. 36, 38, 40, 46, 69, 70, 71, 74, 76, 127, 136, 138, 140, 142, DISTANCE PIECE .......................................................................................... 56
............................................................... 166, 176, 204, 206, 208, 220, 221, 228 DISTANCE SLEEVE .................................................................... 106, 107, 108
DOOR .......................... 88, 89, 90, 91, 92, 93, 94, 102, 103, 122, 234, 232, 233
DOOR ASSEMBLY . 50, 74, 76, 78, 89, 90, 91, 92, 93, 94, 102, 103, 104, 115,
C
....................................................................... 122, 198, 200, 202, 204, 206, 208
CABLE ............................................................ 56, 126, 154, 162, 167, 180, 181
DOOR HOOK............. 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 101, 102, 103
CABLE CLAMP ....................................................................................... 44, 60
................................................................ 122, 212, 214, 222, 223, 232, 233, 234
CABLE GUIDE............................................................................................... 60
DRAINS..................................................................................................... 44, 45
CABLE MODULATOR ........................................................................ 240, 242
DRAIN PIPE.................................................................................................... 38
CABLE POWER SUPPLY.................................................................... 240, 242
DRIVE SHAFT................................................................................................ 36
CABLE STRIP ................................................................................ 50, 130, 132
DRIVER CARD............................................................................................. 211
CABLE SUPPLY................................................................................... 240, 242
DRUM............................................................................................................ 221
CABLE TIE ............. 60, 136, 138, 140, 142, 166, 167, 170, 180, 182, 184, 186
CAP ............................................................................... 130, 132, 220, 221, 228
CHAIN. 69, 70, 71, 158, 160, 198, 200, 202, 204, 206, 208, 214, 222, 232, 233 E
CIRCLIP.........................................................................................116, 127, 128 EARTHING STRAP.................................................................................. 52, 56
CIRCUIT BREAKER.......................................................56, 166, 180, 181, 211 ELBOW ........................... 70, 138, 140, 142, 166, 198, 200, 202, 204, 206, 208
CLAMP ....................... 33, 44, 46, 48, 56, 74, 75, 154, 162, 168, 174, 175, 177 ELBOW PIPE COUPLING..................... 40, 136, 198, 200, 202, 204, 206, 208
5
PARTS LIST
PARTS INDEX
PART PAGE PART PAGE
E HOSE CLIP.......................................................................................... 69, 70, 71
ELECTRICAL SYSTEM .......................................................................... 56, 57 HOUSE MARK ............................................................................................... 58
ELEMENT AND MOUNTS ........................................................................... 35 HOUSING.................................................................... 38, 42, 56, 116, 126, 128
ELEMENT MOUNTING KIT .................................................................. 27, 31 HUB ............................................................................................................... 220
EMERGENCY STOP.............................................................................. 88, 234 HUMP HOSE................................................................................................... 48
ENGINE .......................................................................................................... 34
ENGINE AIRLET PIPE .................................................................................. 66 I
ENGINE AND ACCESSORIES ..................................................................... 34 INFORMATION LABEL .......................... 58, 76, 154, 158, 160, 162, 180, 181
ENGINE COOLANT ...................................................................................... 24 INLET SHUT DOWN VALVE...................................................................... 167
ENGINE COOLING ....................................................................................... 46 INNER CANOPY ............................................................................................ 53
ENGINE OIL............................................................................................. 20, 21 INSTRUCTION LABEL ................................................................. 58, 154, 162
EXHAUST....................................................................................................... 33 INSULATING HOSE ........................................................................ 40, 52, 136
EXHAUST COVER .................................................................................. 33, 78 INSULATION.................................................................................. 33, 180, 181
EXHAUST PIPE ......................................................................... 33, 62, 63, 168 ISOLATOR ...................................................................................................... 56
EXTENSION......................................................................................... 130, 132
EXTENSION CABLE........................................................................... 182, 186
K
KEY ................................................................................................................. 50
F KEY HOLDER .............................................................................................. 214
FAN................................................................................................................ 128
FAN DRIVE ASSEMBLY .............................................................112, 113, 128
FAN SHAFT .................................................................................................. 128 L
FAN SHAFT ASSEMBLY ........................................................................... 128, LABEL....................................................... 58, 84, 198, 200, 202, 204, 206, 208
FILTER .......................................................................................... 138, 140, 142 LABEL NOISE ................................................................................................ 69
FILTER ELEMENT ...................................................... 138, 140, 142, 218, 219 LATCH............................................................. 88, 89, 90, 91, 92, 102, 103, 234
FLANGE.......................... 42, 198, 200, 202, 204, 206, 208, 216, 217, 244, 245 LEVEL DEVICE ................................................................................... 154, 179
FLASH LIGHT........................................................................................ 88, 234 LEVEL GAUGE ............................................................................ 106, 107, 108
FOOT............................................................................................................. 154 LEVEL SENSOR........................................................................... 138, 140, 142
FORKLIFT SLOTS ....................................................................................... 210 LEVEL SWITCH................................................................................... 130, 132
FRAME.................................. 127, 154, 156, 158, 160, 162, 192, 194, 196, 238 LEVER................................................................................................... 128, 198
FRAME AND MOUNTS ................................................................................ 32 LID OF POWER SUPPLY BOX ..................................................................... 87
FRAME AND SUPPORT .................................................... 194, 195, 196, 197 LIFTING EYE ..................................... 69, 71, 70, 198, 200, 202, 204, 206, 208
FRAME/LARGE FUELTANK ASSEMBLY........................ 189, 190, 238, 239 LIGHT............................................................................................ 182, 184, 186
FUEL COOLER ............................................................................ 138, 140, 142 LOCK............................... 88, 89, 90, 91, 92, 102, 103, 126, 215, 234, 232, 233
FUEL FILTER ....................................................................... 138, 140, 142, 164
FUEL GAUGE .............................................................................................. 126 M
FUEL HOSE.................................................................... 46, 138, 140, 142, 164 MANIFOLD.................... 80, 138, 140, 142, 173, 174, 175, 198, 200, 202, 204,
FUEL FILTER ELEMENT ........................................................................... 164 ................................................................................................................ 206, 208
FUEL SYSTEM.................................................................................... 138, 139 MARKINGS .................................................................................. 58, 59, 84, 85
FUEL TANK.......................................................................... 216, 217, 244, 245 MINIMUM PRESSURE VALVE ........................................................ 69, 70, 71
FUEL TANK ASSEMBLY .................. 138, 140, 142, 216, 217, 238, 244, 245 MODULATOR ASSEMBLY ................................................................ 230, 236
MUDGUARD ................................................................ 154, 156, 158, 160, 162
G
GEAR CASING......................................................................................... 28, 36 N
GEAR SET ...................................................................................................... 67 NARROW V-BELT ......................................................................................... 34
GEARS ............................................................................................................ 67 NEEDLE VALVE .................................................. 198, 200, 202, 204, 206, 208
GROMMET.............................. 76, 88, 130, 132, 154, 162, 182, 184, 186, 234 NIPPLE ASSY............................................................................... 138, 140, 142
GUARD .......................................................................................... 47, 130, 132 NON-RETURN VALVE .......................................................................... 40, 136
GUIDE..................................................................... 60, 154, 156, 162, 182, 186 NOZZLE .......................................................................................................... 38
NYLON BAND ..................................................... 198, 200, 202, 204, 206, 208
H
HAND BRAKE ............................................................................................. 154 O
HAND BRAKE LEVER ............................................................................... 162 OIL FILTER......................................................................................... 69, 71, 70
HANDLE................................................................................................... 93, 94 OIL NOZZLE .................................................................................................. 38
HINGE................................... 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 102 OIL SEPARATOR............................................................................................ 29
............................................... 103, 126, 212, 214, 215, 222, 223, 234, 232, 233 OIL SEPARATOR ASSEMBLY................................ 81, 82, 107, 107, 108, 181
HOLDER ........................................................... 47, 88, 222, 228, 232, 233, 234 OIL SEPARATOR ASSEMBLY AND REGULATING VALVE ...... 81, 82, 83,
HORN ...................................................................................................... 88, 234 ................................................................................................................ 180, 181
HOSE................... 33, 44, 46, 48, 56, 70, 71, 130, 132, 138, 140, 142, 154, 167 OIL SYSTEM ............................................................................................ 42, 43
............................................................................... 198, 200, 202, 204, 206, 208 OILCOOLER ......................................................................................... 130, 132
HOSE ASSEMBLY.................................. 40, 48, 52, 72, 73, 76, 138, 136, 204, OILFILTER......................................................................................... 69, 71, 70
...................................................................................................... 206, 208, 238 OUTER CANOPY..................................................................... 50, 51, 144, 145
HOSE CLAMP ............ 33, 46, 48, 130, 132, 138, 140, 142, 154, 162, 168, 167 OILTRONIX .......................................................................................... 170, 171
............................................................................................... 214, 222, 232, 233 OIL STOP VALVE........................................................................................... 30
6
PARTS LIST
PARTS INDEX
PART PAGE PART PAGE
P RUBBER CAP....................................................................................... 180, 181
PAD........................................................................................................ 130, 132 RUBBER PLUG .......................................................... 74, 75, 76, 80, 81, 82, 83
PANEL............. 50, 53, 74, 75, 95, 96, 97, 98, 99, 100, 101, 105, 110, 111, 109 RUBBER TUBE .................................................................................... 130, 132
........................................114, 117, 129, 212, 214, 213, 223, 224, 225, 232, 233
PANELS .................................................................................................... 74, 75 S
PANEL ASSEMBLY.................. 50, 74, 75, 76, 95, 96, 97, 100, 101, 109, 114, SAFETY VALVE................................................................... 36, 69, 70, 71, 176
............................................... 144, 145, 146, 147, 198, 200, 202, 204, 206, 208 SCREEN ........................................................................................................ 126
....................................................................... 214, 213, 223, 224, 225, 232, 233 SEALING PLUG ............................................................................................. 56
PANEL AND ROOFS ................................................................... 76, 77, 78, 79 SELECTOR SWITCH ................................................................................... 126
PARALLEL KEY ...................................................................................... 34, 36 SENSOR ........................................................................................................ 228
PARALLEL PIN.............................................................................................. 36 SENSOR CABLE .......................................................................................... 242
PARCOOL....................................................................................................... 24 SERVICE PAK................................................................................................. 19
PD FILTER ........................................................... 200, 202, 204, 206, 208, 218 SERVICE KIT.............................................................. 25, 26, 27, 28, 29, 30, 31
PIPE .................... 33, 46, 42, 52, 62, 66, 67, 130, 132, 168, 167, 174, 175, 177, SERVICE STAGE............................................................................................ 35
............................................................................... 198, 200, 202, 204, 206, 208 SHACKLE ..................................................................................................... 221
PIPE CLAMP .................. 46, 44, 60, 69, 70, 166, 158, 162, 164, 198, 200, 202 SHAFT....................................................................................................... 74, 76
..................................................................................................... , 204, 206, 208 SHIELD ................................................................................................. 154, 168
PIPE COUPLING... 52, 136, 173, 174, 175, 177, 198, 200, 202, 204, 206, 208 SHRINKING HOSE ........................................................................................ 44
PISTON ..........................................................................................................116 SILENCER ................................................ 33, 56, 198, 200, 202, 204, 206, 208
PIVOT ........................................................................................................... 127 SKID ...................................................................................... 190, 191, 192, 193
PLASTIC TUBE.............................. 40, 136, 166, 198, 200, 202, 204, 206, 208 SOLENOID VALVE.......................................................................... 40, 56, 136
PLATE ............................................................. 33, 34, 35, 56, 76, 126, 130, 132 SPACER................................................................................. 34, 74, 76, 95, 128
....................................................... 152, 156, 158, 162, 182, 184, 186, 194, 213 SPARK ARRESTOR ............................................................................. 168, 169
PLATE ASSEMBLY ............................................................................... 54, 152 SPHERICAL ROLLER BEARING ................................................................ 36
PLUG...... 32, 54, 56, 65, 76, 86, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 102, SPLIT PIN ..................................................................................... 172, 221, 228
.........................103, 115, 116, 121, 80, 182, 186, 212, 216, 214, 222, 223, 217, SPRING ......................................................................... 120, 220, 221, 228, 246
............................................................................................... 234, 238, 244, 245 SPRING COVER................................................................................... 120, 246
POINTER ...................................................................................................... 128 SPRING GUIDE................................................................................... 120, 246
POWER SUPPLY BOX ASSEMBLY ...................................................... 56, 87 SPRING PIN.................................................................................. 128, 148, 149
PREHEATER KIT................................................................................. 166, 226 SPRING SEAT....................................................................................... 120, 246
PRESSURE GAUGE .................................................................................... 126 STEEL DRUM........................................................................................... 22, 23
PRESSURE SENSOR ..................... 56, 174, 175, 198, 200, 202, 204, 206, 208 STRAIGHT PIPE COUPLING ................. 40, 52, 198, 200, 202, 204, 206, 208
PRESSURE VESSEL ASSEMBLY...................... 106, 107, 108, 123, 124, 125 STRAINER ...................................................... 52, 198, 200, 202, 204, 206, 208
PRINTED CIRCUIT BOARD ...................................................................... 126 STEPPER MOTOR........................................................................................ 235
PROTECTION .............................. 138, 136, 140, 154, 156, 158, 160, 162, 192 STRIP................................................................................................. 50, 56, 162
PROTECTION CAP................................................................................ 56, 166 SUB FRAME ......................................................................................... 154, 162
PROTECTION PLUG..................... 54, 65, 81, 82, 83, 200, 202, 204, 206, 208 SUPPORT ........ 32, 33, 34, 35, 46, 42, 48, 52, 54, 56, 60, 76, 78, 89, 90, 91, 92
PROTECTIVE COLLAR........................................................................ 88, 234 .................................................110, 111, 138, 136, 140, 154, 158, 160, 162, 210
PROXIMITY SWITCH................................................................................. 235 ........................................................................ 198, 200, 202, 204, 206, 208, 238
PULLEY.......................................................................................................... 34
T
Q TEE .......................................................................................................... 40, 136
QD FILTER ................................................................................... 202, 208, 219 TEMP SENSOR............... 56, 104, 115, 174, 175, 198, 200, 202, 204, 206, 208
QUICK CONNECTION................................................................................ 142 TENSION PULLEY ...................................................................................... 128
TENSION PULLEY ASSY........................................................................... 128
R TENSIONER ................................................................................................. 128
RADIATOR ........................................................................................... 130, 132 THERMOSTATIC VALVE.................................................................. 69, 70, 71
REDUCER......................................................................................................116 THERMOSTATIC VALVE AND AIR DUCT ................................................ 68
REDUCER FOR SCAVENGE PIPE....................................................... 40, 136 TIE DOWN LOOPS ...................................................................................... 172
REFLECTOR ........................................................................................ 184, 186 TIME RELAY................................................................................................ 226
REGULATING SYSTEM ......................................................................... 40, 41 TORSION BAR .................................................................... 220, 221, 227, 228
REGULATING VALVE ................................ 26, 81, 82, 83, 120, 180, 181, 246 TOWBAR ...................................................................... 154, 156, 158, 160, 162
REHEATER................................................................................... 204, 206, 208 TOWING EYE....................................................................................... 148, 149
RELAY .................................................................................................... 56, 167 TUBE ............................................. 106, 107, 108, 198, 200, 202, 204, 206, 208
RELAY EMERGENCY VALVE................................................................... 236 TYRE ............................................................................. 154, 156, 158, 160, 162
RELAY EMERGENCY VALVE ASSEMBLY ............................................ 230 TYRE ASSEMBLY....................................................... 154, 156, 158, 160, 162
RESISTOR .................................................................................................... 166
RESTRICTOR....................................................... 198, 200, 202, 204, 206, 208 U
RETAINER.............................................. 38, 106, 107, 108, 138, 140, 221, 238 UNDERCARRIAGE ............................. 154, 155, 158, 159, 160, 161, 162, 163
RING ............................................................... 38, 120, 220, 221, 227, 228, 246 UNLOADER ASSEMBLY...................................................................... 38, 121
ROAD LIGHT SYSTEM ...................................... 182, 183, 184, 185, 186, 187 UNLOADING VALVE.................................................................................... 25
ROOF......................................................................................104, 115, 118, 119 UNLOADING VALVE ASSEMBLY............................................................ 121
ROOF ASSEMBLY....................................76, 78, 104, 115, 118, 119, 127, 129
RUBBER BUFFER ......................................................................................... 34
7
PARTS LIST
PARTS INDEX
PART PAGE PART PAGE
V
VALVE................... 121, 154, 156, 158, 160, 162, 198, 200, 202, 204, 206, 208
VALVE OILSTOP ..........................................................................................116
VALVES ON ELEMENT .......................................................................... 38, 39
VALVES ON VESSEL ........................................................................ 69, 70, 71
VENTIL................................................................................................. 158, 162
VESSEL......................................................................................... 123, 124, 125
VESSEL ASSEMBLY .......................................................................... 230, 236
VIBRATION DAMPER.................................................................................. 35
W
WARNING MARK ......................................................................................... 87
WARNING SWITCH ...................................................................................... 48
WATERSEPARATOR............................................ 198, 200, 202, 204, 206, 208
WHEEL ................................................................. 154, 156, 158, 160, 162, 225
WHEEL CHOCKS ....................................................................................... 178
WIRE ............................................................................................... 56, 140, 181
WIRE HARNESS........................................... 56, 126, 140, 177, 182, 184, 186,
............................................................................... 198, 200, 202, 204, 206, 208
WIRING ........................................................................ 130, 132, 150, 151, 166
Y
YOKE .................................................................................................... 240, 242
8
INSTRUCTION MANUAL
Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, België. Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien.
Het is niet toegestaan om zonder toestemming de inhoud geheel of gedeeltelijk te Enhver uautoriseret brug eller kopiering af indholdet eller dele deraf er forbudt.
kopiëren of anderszins te gebruiken. Dette gælder især varemærker, modelbenævnelser, delnumre og tegninger.
Dit betreft vooral trademarks, modelbenamingen, onderdeelnummers en tekeningen.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgique. Copyright 2004, Atlas Copco Airpower n.v., Αµβέρσα, Βέλγιο.
Toute utilisation ou copie du contenu, ou d’une parte de celui-ci, non autorisée est Απαγορεύεται οποιαδήποτε χρήση ή αντιγραφή του περιεχόµενου ή
interdite. οποιουδήποτε τµήµατος του παρόντος χωρίς εξουσιοδότηση.
Cette interdiction s’applique en particulier aux marques de commerce, aux dénomi- Αυτό ισχύει συγκεκριµένα για εµπορικά σήµατα, ονοµασίες µοντέλων,
nations des modèles, aux numéros des pièces et aux schémas. κωδικούς εξαρτηµάτων και σχέδια.
Urheberrecht 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien. Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgia.
Jede nicht genehmigte Verwendung oder Kopie des Inhaltes oder von Teilen ist unter- All uautorisert bruk eller kopiering av innholdet eller en del av det er forbudt.
sagt. Dette gjelder særlig varemerker, modellbenevnelser, delenumre og tegninger.
Das bezieht sich im Einzelnen auf Warenzeichen, Modellbezeichnungen, Teilenum-
mern und Zeichnungen.
9
XRHS 366 - XRHS 800 CD6
Copyright 2004, Atlas Copco Airpower n.v., Antuérpia, Bélgica. Copyright 2004, Atlas Copco Airpower n.v., Антверпен, Бельгия.
Qualquer uso não autorizado ou cópia do conteúdo ou de qualquer parte dele é proib- Запрещается любое несанкционированное использование или
ida. копирование содержания этих материалов или их части.
Isto aplica-se em particular a marcas registadas, denominações de modelos, números В особенности это относится к торговым маркам, обозначениям
моделей, номерам деталей и чертежам.
de peças e desenhos.
Autorské práva 2004, Atlas Copco Airpower n.v., Antverpy, Belgicko. Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.
Akékoľvek neoprávnené použitie alebo kopírovanie obsahu, alebo jeho časti Brez pisnega dovoljenja ni dovoljeno uporabljati ali razmnoževati nobenega
je zakázané. dela dokumenta.
Toto sa vzt’ahuje najmä na obchodné značky, modelové označenia, čísla To velja še posebno za blagovne znamke, označbe modelov, številke izdelkov
súčiastok a nákresy. in risbe.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium. Autorystës teisë 2004, “Atlas Copco Airpower n.v.“, Antverpenas, Belgija.
Käesoleva juhendi mistahes loata kasutamine või kopeerimine on keelatud. Neteisëtas viso teksto ar kurios nors jo dalies panaudojimas ar kopijavimas yra
See kehtib nii kaubamärkide, mudeli nimetuste, varuosade numbrite kui ka jooniste draudþiamas.
kohta. Visø pirma ði sàlyga taikoma prekiniams þenklams, modeliø pavadinimams, daliø
numeriams ir brëþiniams.
10
1. SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor
1.1 INTRODUCTION
The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from
safe, reliable and efficient products. Factors taken into account are among the use of non-original parts and for modifications, additions or conversions
others: made without the manufacturer’s approval in writing.
- the intended and predictable future use of the products, and the
If any statement in this manual does not comply with local legislation, the
environments in which they are expected to operate,
stricter of the two shall be applied.
- applicable rules, codes and regulations,
- the expected useful product life, assuming proper service and Statements in these safety precautions should not be interpreted as
maintenance, suggestions, recommendations or inducements that it should be used in
- providing the manual with up-to-date information. violation of any applicable laws or regulations.
Before handling any product, take time to read the relevant instruction
manual. Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to the operating 1.2 GENERAL SAFETY PRECAUTIONS
personnel.
See also the safety precautions of the engine and possible other equipment, 1 The owner is responsible for maintaining the unit in a safe operating
which are separately sent along or are mentioned on the equipment or parts condition. Unit parts and accessories must be replaced if missing or
of the unit. unsuitable for safe operation.
These safety precautions are general and some statements will therefore not 2 The supervisor, or the responsible person, shall at all times make sure
always apply to a particular unit. that all instructions regarding machinery and equipment operation and
Only people that have the right skills should be allowed to operate, adjust, maintenance are strictly followed and that the machines with all
perform maintenance or repair on Atlas Copco equipment. It is the accessories and safety devices, as well as the consuming devices, are in
responsibility of management to appoint operators with the appropriate good repair, free of abnormal wear or abuse, and are not tampered with.
training and skill for each category of job. 3 Whenever there is an indication or any suspicion that an internal part of
Skill level 1: Operator a machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this to
An operator is trained in all aspects of operating the unit with the push- avoid the risk of spontaneous ignition of oil vapour when air is admitted.
buttons, and is trained to know the safety aspects.
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
Skill level 2: Mechanical technician marked.
A mechanical technician is trained to operate the unit the same as the
operator. In addition, the mechanical technician is also trained to perform 5 Operate the unit only for the intended purpose and within its rated limits
maintenance and repair, as described in the instruction manual, and is (pressure, temperature, speeds, etc.).
allowed to change settings of the control and safety system. A mechanical 6 The machinery and equipment shall be kept clean, i.e. as free as possible
technician does not work on live electrical components. from oil, dust or other deposits.
Skill level 3: Electrical technician 7 To prevent an increase in working temperature, inspect and clean heat
An electrical technician is trained and has the same qualifications as both the transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.
operator and the mechanical technician. In addition, the electrical technician See the maintenance schedule.
may carry out electrical repairs within the various enclosures of the unit. 8 All regulating and safety devices shall be maintained with due care to
This includes work on live electrical components. ensure that they function properly. They may not be put out of action.
Skill level 4: Specialist from the manufacturer 9 Care shall be taken to avoid damage to safety valves and other pressure-
This is a skilled specialist sent by the manufacturer or its agent to perform relief devices, especially to avoid plugging by paint, oil coke or dirt
complex repairs or modifications to the equipment. accumulation, which could interfere with the functioning of the device.
In general it is recommended that not more than two people operate the unit, 10 Pressure and temperature gauges shall be checked regularly with regard
more operators could lead to unsafe operating conditions. Take necessary to their accuracy. They shall be replaced whenever outside acceptable
steps to keep unauthorized persons away from the unit and eliminate all tolerances.
possible sources of danger at the unit.
11 Safety devices shall be tested as described in the maintenance schedule
When handling, operating, overhauling and/or performing maintenance or of the instruction manual to determine that they are in good operating
repair on Atlas Copco equipment, the mechanics are expected to use safe condition.
engineering practices and to observe all relevant local safety requirements
12 Mind the markings and information labels on the unit.
and ordinances. The following list is a reminder of special safety directives
and precautions mainly applicable to Atlas Copco equipment. 13 In the event the safety labels are damaged or destroyed, they must be
replaced to ensure operator safety.
These safety precautions apply to machinery processing or consuming air.
Processing of any other gas requires additional safety precautions typical to 14 Keep the work area neet. Lack of order will increase the risk of
the application and are not included herein. accidents.
Neglecting the safety precautions may endanger people as well as 15 When working on the unit, wear safety clothing. Depending on the kind
environment and machinery: of activities these are: safety glasses, ear protection, safety helmet
- endanger people due to electrical, mechanical or chemical influences, (including visor), safety gloves, protective clothing, safety shoes. Do not
- endanger the environment due to leakage of oil, solvents or other wear the hair long and loose (protect long hair with a hairnet), or wear
substances, loose clothing or jewelry.
- endanger the machinery due to function failures. 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
All responsibility for any damage or injury resulting from neglecting these because they are inflammable substances. Do not smoke or approach
precautions or by non-observance of ordinary caution and due care required with naked flame when handling such substances. Keep a fire-
in handling, operating, maintenance or repair, also if not expressly extinguisher in the vicinity.
mentioned in this instruction manual, is disclaimed by Atlas Copco.
11
1.3 SAFETY DURING TRANSPORT AND 1.4 SAFETY DURING USE AND OPERATION
INSTALLATION
1 When the unit has to operate in a fire-hazardous environment, each
engine exhaust has to be provided with a spark arrestor to trap
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be
incendiary sparks.
securely fastened.
2 The exhaust contains carbon monoxide which is a lethal gas. When the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane
unit is used in a confined space, conduct the engine exhaust to the
hook or lifting shackle meeting local safety regulations. Never allow sharp
outside atmosphere by a pipe of sufficient diameter; do this in such a
bends in lifting cables, chains or ropes.
way that no extra back pressure is created for the engine. If necessary,
Helicopter lifting is not allowed. install an extractor. Observe any existing local regulations. Make sure
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. that the unit has sufficient air intake for operation. If necessary, install
Never lift the unit over people or residential areas. Lifting acceleration and extra air intake ducts.
retardation shall be kept within safe limits.
3 When operating in a dust-laden atmosphere, place the unit so that dust is
1 Before towing the unit: not carried towards it by the wind. Operation in clean surroundings
- ascertain that the pressure vessel(s) is (are) depressurized, considerably extends the intervals for cleaning the air intake filters and
- check the towbar, the brake system and the towing eye. Also check the cores of the coolers.
the coupling of the towing vehicle,
4 Close the compressor air outlet valve before connecting or
- check the towing and brake capability of the towing vehicle,
disconnecting a hose. Ascertain that a hose is fully depressurized before
- check that the towbar, jockey wheel or stand leg is safely locked in
disconnecting it. Before blowing compressed air through a hose or air
the raised position,
line, ensure that the open end is held securely, so that it cannot whip and
- ascertain that the towing eye can swivel freely on the hook,
cause injury.
- check that the wheels are secure and that the tyres are in good
condition and inflated correctly, 5 The air line end connected to the outlet valve must be safeguarded with
- connect the signalisation cable, check all lights and connect the a safety cable, attached next to the valve.
pneumatic brake couplers, 6 No external force may be exerted on the air outlet valves, e.g. by pulling
- attach the safety break-away cable or safety chain to the towing on hoses or by installing auxiliary equipment directly to a valve, e.g. a
vehicle, water separator, a lubricator, etc. Do not step on the air outlet valves.
- remove wheel chocks, if applied, and disengage the parking brake.
7 Never move a unit when external lines or hoses are connected to the
2 To tow a unit use a towing vehicle of ample capacity. Refer to the outlet valves, to avoid damage to valves, manifold and hoses.
documentation of the towing vehicle.
8 Do not use compressed air from any type of compressor, without taking
3 If the unit is to be backed up by the towing vehicle, disengage the extra measures, for breathing purposes as this may result in injury or
overrun brake mechanism (if it is not an automatic mechanism). death. For breathing air quality, the compressed air must be adequately
4 Never exceed the maximum towing speed of the unit (mind the local purified according to local legislation and standards. Breathing air must
regulations). always be supplied at stable, suitable pressure.
5 Place the unit on level ground and apply the parking brake before 9 Distribution pipework and air hoses must be of correct diameter and
disconnecting the unit from the towing vehicle. Unclip the safety break- suitable for the working pressure. Never use frayed, damaged or
away cable or safety chain. If the unit has no parking brake or jockey deteriorated hoses. Replace hoses and flexibles before the lifetime
wheel, immobilize the unit by placing chocks in front of and/or behind expires. Use only the correct type and size of hose end fittings and
the wheels. When the towbar can be positioned vertically, the locking connections.
device must be applied and kept in good order. 10 If the compressor is to be used for sand-blasting or will be connected to
6 To lift heavy parts, a hoist of ample capacity, tested and approved a common compressed-air system, fit an appropriate non-return valve
according to local safety regulations, shall be used. (check valve) between compressor outlet and the connected sand-
blasting or compressed-air system. Observe the right mounting position/
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only
direction.
have stress in line with their design load axis. The capacity of a lifting
device diminishes when the lifting force is applied at an angle to its load 11 Before removing the oil filler plug, ensure that the pressure is released
axis. by opening an air outlet valve.
8 For maximum safety and efficiency of the lifting apparatus all lifting 12 Never remove a filler cap of the cooling water system of a hot engine.
members shall be applied as near to perpendicular as possible. If Wait until the engine has sufficiently cooled down.
required, a lifting beam shall be applied between hoist and load. 13 Never refill fuel while the unit is running, unless otherwise stated in the
9 Never leave a load hanging on a hoist. Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts
such as air outlet pipes or the engine exhaust. Do not smoke when
10 A hoist has to be installed in such a way that the object will be lifted
fuelling. When fuelling from an automatic pump, an earthing cable
perpendicular. If that is not possible, the necessary precautions must be
should be connected to the unit to discharge static electricity. Never spill
taken to prevent load-swinging, e.g. by using two hoists, each at
nor leave oil, fuel, coolant or cleansing agent in or around the unit.
approximately the same angle not exceeding 30° from the vertical.
11 Locate the unit away from walls. Take all precautions to ensure that hot
air exhausted from the engine and driven machine cooling systems
cannot be recirculated. If such hot air is taken in by the engine or driven
machine cooling fan, this may cause overheating of the unit; if taken in
for combustion, the engine power will be reduced.
12
14 All doors shall be shut during operation so as not to disturb the cooling 1.5 SAFETY DURING MAINTENANCE AND REPAIR
air flow inside the bodywork and/or render the silencing less effective.
A door should be kept open for a short period only e.g. for inspection or
adjustment. Maintenance, overhaul and repair work shall only be carried out by
adequately trained personnel; if required, under supervision of someone
15 Periodically carry out maintenance works according to the maintenance qualified for the job.
schedule.
1 Use only the correct tools for maintenance and repair work, and only
16 Stationary housing guards are provided on all rotating or reciprocating tools which are in good condition.
parts not otherwise protected and which may be hazardous to personnel.
Machinery shall never be put into operation, when such guards have 2 Parts shall only be replaced by genuine Atlas Copco replacement parts.
been removed, before the guards are securely reinstalled. 3 All maintenance work, other than routine attention, shall only be
17 Noise, even at reasonable levels, can cause irritation and disturbance undertaken when the unit is stopped. Steps shall be taken to prevent
which, over a long period of time, may cause severe injuries to the inadvertent starting. In addition, a warning sign bearing a legend such as
nervous system of human beings. ”work in progress; do not start” shall be attached to the starting
When the sound pressure level, at any point where personnel normally equipment.
has to attend, is: On engine-driven units the battery shall be disconnected and removed or
below 70 dB(A): no action needs to be taken, the terminals covered by insulating caps.
above 70 dB(A): noise-protective devices should be provided for On electrically driven units the main switch shall be locked in open
people continuously being present in the room, position and the fuses shall be taken out. A warning sign bearing a
below 85 dB(A): no action needs to be taken for occasional visitors legend such as ”work in progress; do not supply voltage” shall be
staying a limited time only, attached to the fuse box or main switch.
above 85 dB(A): room to be classified as a noise-hazardous area and 4 Before dismantling any pressurized component, the compressor or
an obvious warning shall be placed permanently at equipment shall be effectively isolated from all sources of pressure and
each entrance to alert people entering the room, for the entire system shall be relieved of pressure. Do not rely on non-return
even relatively short times, about the need to wear valves (check valves) to isolate pressure systems. In addition, a warning
ear protectors, sign bearing a legend such as ”work in progress; do not open” shall be
above 95 dB(A): the warning(s) at the entrance(s) shall be completed attached to each of the outlet valves.
with the recommendation that also occasional
visitors shall wear ear protectors, 5 Prior to stripping an engine or other machine or undertaking major
above 105 dB(A): special ear protectors that are adequate for this noise overhaul on it, prevent all movable parts from rolling over or moving.
level and the spectral composition of the noise shall 6 Make sure that no tools, loose parts or rags are left in or on the machine.
be provided and a special warning to that effect shall Never leave rags or loose clothing near the engine air intake.
be placed at each entrance.
7 Never use flammable solvents for cleaning (fire-risk).
18 Insulation or safety guards of parts the temperature of which can be in
8 Take safety precautions against toxic vapours of cleaning liquids.
excess of 80 °C (175 °F) and which may be accidentally touched by
personnel shall not be removed before the parts have cooled to room 9 Never use machine parts as a climbing aid.
temperature. 10 Observe scrupulous cleanliness during maintenance and repair. Keep
19 Never operate the unit in surroundings where there is a possibility of away dirt, cover the parts and exposed openings with a clean cloth,
taking in flammable or toxic fumes. paper or tape.
20 If the working process produces fumes, dust or vibration hazards, etc., 11 Never weld on or perform any operation involving heat near the fuel or
take the necessary steps to eliminate the risk of personnel injury. oil systems. Fuel and oil tanks must be completely purged, e.g. by
steam-cleaning, before carrying out such operations. Never weld on, or
21 When using compressed air or inert gas to clean down equipment, do so
in any way modify, pressure vessels. Disconnect the alternator cables
with caution and use the appropriate protection, at least safety glasses,
during arc welding on the unit.
for the operator as well as for any bystander. Do not apply compressed
air or inert gas to your skin or direct an air or gas stream at people. 12 Support the towbar and the axle(s) securely if working underneath the
Never use it to clean dirt from your clothes. unit or when removing a wheel. Do not rely on jacks.
22 When washing parts in or with a cleaning solvent, provide the required 13 Do not remove any of, or tamper with, the sound-damping material.
ventilation and use appropriate protection such as a breathing filter, Keep the material free of dirt and liquids such as fuel, oil and cleansing
safety glasses, rubber apron and gloves, etc. agents. If any sound-damping material is damaged, replace it to prevent
the sound pressure level from increasing.
23 Safety shoes should be compulsory in any workshop and if there is a
risk, however small, of falling objects, wearing of a safety helmet should 14 Use only lubricating oils and greases recommended or approved by
be included. Atlas Copco or the machine manufacturer. Ascertain that the selected
lubricants comply with all applicable safety regulations, especially with
24 If there is a risk of inhaling hazardous gases, fumes or dust, the
regard to explosion or fire-risk and the possibility of decomposition or
respiratory organs must be protected and depending on the nature of the
generation of hazardous gases. Never mix synthetic with mineral oil.
hazard, so must the eyes and skin.
15 Protect the engine, alternator, air intake filter, electrical and regulating
25 Remember that where there is visible dust, the finer, invisible particles
components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
will almost certainly be present too; but the fact that no dust can be seen
is not a reliable indication that dangerous, invisible dust is not present in 16 When performing any operation involving heat, flames or sparks on a
the air. machine, the surrounding components shall first be screened with non-
flammable material.
26 Never operate the unit at pressures or speeds below or in excess of its
limits as indicated in the technical specifications. 17 Never use a light source with open flame for inspecting the interior of a
machine.
13
18 When repair has been completed, the machine shall be barred over at 1.7 SPECIFIC SAFETY PRECAUTIONS
least one revolution for reciprocating machines, several revolutions for
rotary ones to ensure that there is no mechanical interference within the
machine or driver. Check the direction of rotation of electric motors Batteries
when starting up the machine initially and after any alteration to the When servicing batteries, always wear protecting clothing and glasses.
electrical connection(s) or switch gear, to check that the oil pump and
the fan function properly. 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it
hits your eyes, and which can cause burns if it contacts your skin.
19 Maintenance and repair work should be recorded in an operator’s Therefore, be careful when handling batteries, e.g. when checking the
logbook for all machinery. Frequency and nature of repairs can reveal charge condition.
unsafe conditions.
2 Install a sign prohibiting fire, open flame and smoking at the post where
20 When hot parts have to be handled, e.g. shrink fitting, special heat- batteries are being charged.
resistant gloves shall be used and, if required, other body protection
shall be applied. 3 When batteries are being charged, an explosive gas mixture forms in the
cells and might escape through the vent holes in the plugs.
21 When using cartridge type breathing filter equipment, ascertain that the Thus an explosive atmosphere may form around the battery if
correct type of cartridge is used and that its useful service life is not ventilation is poor, and can remain in and around the battery for several
surpassed. hours after it has been charged. Therefore:
22 Make sure that oil, solvents and other substances likely to pollute the - never smoke near batteries being, or having recently been, charged,
environment are properly disposed of. - never break live circuits at battery terminals, because a spark usually
occurs.
23 Before clearing the unit for use after maintenance or overhaul, check
that operating pressures, temperatures and speeds are correct and that 4 When connecting an auxiliary battery (AB) in parallel to the unit battery
the control and shutdown devices function correctly. (CB) with booster cables: connect the + pole of AB to the + pole of CB,
then connect the - pole of CB to the mass of the unit. Disconnect in the
reverse order.
Safety valves
All adjustments or repairs are to be done by an authorized representative of
the valve supplier (see maintenance schedule).
14
ORDERING SPARE PARTS
15
ORDERING SPARE PARTS
16
ORDERING SPARE PARTS
17
ORDERING SPARE PARTS
18
SERVICE PAK
50 H
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- WITH UNIT SERVICE PAK 50H - 2912 4430 06 SERVICE PAK 1000H
(Not available separately) •A - OIL FILTER 1
•E - FILTER ELEMENT 3 •B - FUEL WATER SEPARATOR 1
(For details see page 247) •C - FUEL FILTER 1
•D - ROCKER COVER GASKET 1
•E - COMPRESSOR OIL FILTER 3
•F - VESSEL FILL UP WASHER 1
•G - ENGINE COMPRESSOR SEALING RING 6
(For details see page 247)
- 2912 4430 05 SERVICE PAK 500H
•H - AIR FILTER ELEMENT 4
•A - OIL FILTER 1 •J - AIR FILTER SAFETY CARTRIDGE 4
•B - FUEL WATER SEPARATOR 1 •K - REGULATING VALVE FILTER 1
•C - FUEL FILTER 1 •L - BLEED OFF VALVE 1
•D - ROCKER COVER GASKET 1
•M - SEALING RING 1
(For details see page 247)
19
ENGINE OIL
PAROIL 5W30
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
20
ENGINE OIL
PAROIL 15W40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
21
COMPRESSOR OIL
PAROIL M
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
PAROIL M
A 1615 5947 00 OIL CAN 5 L 1
B 1615 5948 00 OIL CAN 20 L 1
C 1615 5949 00 STEEL DRUM 210 L 1
22
COMPRESSOR OIL
PAROIL S
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
PAROIL S
A 1615 5950 01 OIL CAN 5 L 1
B 1615 5951 01 OIL CAN 20 L 1
C 1615 5952 01 STEEL DRUM 210 L 1
D 1604 7422 00 CONTAINER 1000 L 1
23
ENGINE COOLANT
PARCOOL EG
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
24
SERVICE KIT
UNLOADING VALVE
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 62
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 67
See Page 67
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 52
See Page 56
See Page 81 or 82 or 83
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 69 or 70 or 71
See Page 38
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
PART OF FRAME
PART OF FRAME
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 66
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 68
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 81 or 82
or 83
See Page 69 or 70 or 71
See Page 80
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 60
See Page 64
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 32
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 50
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 50
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 56
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 56
See Page 46
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 36
1611 8131 68_01
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
10 WITH UNIT PAK 50H HP SIZE II 1 290 0346 1005 19 PIPE CLAMP 1
(Not available separately) 300 0147 1375 03 HEX. HEAD SCREW 1
20 0372 4100 08 BOW SHACKLE 2 310 0301 2344 00 PLAIN WASHER 2
25 3163 1853 00 CHAIN 1 320 0291 1111 00 LOCKNUT 1
26 0371 1100 21 LIFTING EYE 1
27 0266 2111 00 HEXAGON NUT 1
28 0333 3232 00 LOCK WASHER 1
30 3163 1852 00 WIRE MESH HOSE 1
32 0661 1038 00 SEALING WASHER 1
33 1604 3757 00 BUSHING 1
35 0832 1001 95 SAFETY VALVE 1
100 - MIN. PRESSURE VALVE 1
•A10 2914 8345 00 MPV 1
115 2254 7257 00 NIPPLE 3
120 1202 8040 02 OILFILTER 3
250 0560 1309 03 ELBOW 1
255 0603 4150 56 BUSHING 1
259 1615 6942 00 NIPPLE 1
270 1079 3471 11 HOSE CLIP 1
280 1604 5835 00 HOSE 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
10 WITH UNIT PAK 50H HP SIZE II 1 300 0147 1375 03 HEX. HEAD SCREW 1
(Not available separately) 310 0301 2344 00 PLAIN WASHER 2
20 0372 4100 08 BOW SHACKLE 2 320 0291 1111 00 LOCKNUT 1
25 3163 1853 00 CHAIN 1
26 0371 1100 21 LIFTING EYE 1
27 0266 2111 00 HEXAGON NUT 1
28 0333 3232 00 LOCK WASHER 1
30 3163 1852 00 WIRE MESH HOSE 1
32 0661 1038 00 SEALING WASHER 1
33 0605 8700 12 BUSHING 1
35 0832 1000 58 SAFETY VALVE 1
100 - MIN. PRESSURE VALVE 1
•A10 2914 8345 00 MPV 1
115 2254 7257 00 NIPPLE 3
120 1202 8040 02 OILFILTER 3
250 0562 4509 03 BEND 1
260 1615 6942 00 NIPPLE 1
270 1079 3471 11 HOSE CLIP 1
280 1604 5835 00 HOSE 1
290 0346 1005 19 PIPE CLAMP 1
See Page 69 or 70 or 71
See Page 38
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 47
See Page 34
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 47
See Page 34
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2452 88 CORNER ASSY (From page 55) •110 1604 0996 00 SEAL 1
•20 1604 2452 07 CORNER PANEL 1 •115 0162 4174 00 SLOTTED SCREW 2
•25 - SILENCING FOAM (50 mm) 1 •120 0333 3214 00 LOCK WASHER 2
•30 - SILENCING FOAM (50 mm) 2 •125 0266 2106 00 HEXAGON NUT 2
•35 - SILENCING FOAM (50 mm) 1 •130 1088 0801 22 GROMMET 1
•40 1619 2665 00 SEAL AR •140 1089 9429 10 FLASH LIGHT 1
•45 1604 2470 02 DOOR 1 •145 0301 2321 00 PLAIN WASHER 2
•50 1604 7601 00 HINGE 2
•55 0160 0996 91 CROSS REC SCREW 8
•60 0301 2318 00 PLAIN WASHER 8
•65 0266 2107 00 HEXAGON NUT 8
•70 1604 2519 01 LOCK 2
•72 1604 3743 00 LATCH 2
•75 1089 0362 99 HOLDER 1 - 1079 0003 33 SILENCING FOAM
•76 0697 9810 25 PLUG 1 2000 mm x 1500 mm x 50 mm
•77 0697 9809 20 LOCK NUT 1
•80 1089 9422 07 EMERGENCY STOP 1
•81 0663 6127 00 O-RING 1
•82 0129 3108 00 BLIND RIVET 3
•85 1089 0362 28 PROTECTIVE COLLAR 1
•90 0246 1956 35 STUD 4
•95 1604 2800 01 BRACKET 1
•100 1615 5664 00 HEX. HEAD SCREW 2
•105 1089 9430 01 HORN 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2493 87 ROOF ASSY REAR (From page 76) •140 1615 5664 00 HEX. HEAD SCREW 4
•20 1604 2493 06 ROOF REAR 1 •150 1089 0574 70 TEMP.SENSOR 1
•25 - INSULATION SILENCING FOAM (50 mm) 1
•35 - SILENCING FOAM (50 mm) 1
•40 - SILENCING FOAM (30 mm) 2
•45 - SILENCING FOAM (30 mm) 4
- 1079 0003 32 SILENCING FOAM
•50 - SILENCING FOAM (50 mm) 1
•55 - SILENCING FOAM (50 mm) 2 2000 mm x 1500 mm x 30 mm
•60 - SILENCING FOAM (50 mm) 2 - 1079 0003 33 SILENCING FOAM
•65 - SILENCING FOAM (30 mm) 2 2000 mm x 1500 mm x 50 mm
•70 - SILENCING FOAM (30 mm) 2
•75 - SILENCING FOAM (30 mm) 2
•80 - SILENCING FOAM (50 mm) 1
•85 - SILENCING FOAM (30 mm) 2
•90 1615 7884 00 CLIP 128
•115 1604 7736 81 ROOF ASSY INNER 1
(For details see page 129)
•120 1604 3423 00 SCRAPER BOLT 8
•125 1604 2515 84 DOOR ASSY 1
(For details see page 122)
•130 1615 5664 00 HEX. HEAD SCREW 3
•135 1604 2513 84 DOOR ASSY 1
(For details see page 122)
105
STANDARD
OIL SEPARATOR ASSEMBLY
FOR EC
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2532 92 OILSEP. ASSY EC (From page 81) •75 0324 1000 27 DISTANCE SLEEVE 4
•20 1604 2594 04 ADAPTER 1 •80 1604 2725 00 BUFFER 8
•21 0147 1336 03 HEX. HEAD SCREW 4 •85 1604 2726 00 WASHER 4
•22 0301 2335 00 PLAIN WASHER 4 •90 1604 2727 00 WASHER 4
•25 0663 3134 00 O-RING 1
•30 1604 2531 90 PRESS. VESSEL ASSY EC 1
(For details see page 123)
•31 0246 1956 29 STUD 2
•35 - SEAL (OIL SEPARATOR) 1
(Part of service kit, see page 29)
•40 - OILSEP.ELEMENT 1
(Part of service kit, see page 29)
•45 1604 2535 03 TUBE 1
•50 - SEAL (OILSEPARATOR) 1
(Part of service kit, see page 29)
•55 1604 1330 01 RETAINER 1
•60 1616 5108 00 LEVEL GAUGE 1
•63 1604 5746 00 GASKET 1
•64 0147 1322 03 HEX. HEAD SCREW 4
•65 1604 5757 00 ADAPTER 1
•66 1604 5745 00 RETAINER 1
•67 0147 1320 03 HEX. HEAD SCREW 1
•70 0147 1371 12 HEX. HEAD SCREW 4
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2532 93 OILSEP. ASSY ASME (From page 82, 181) •75 0324 1000 27 DISTANCE SLEEVE 4
•20 1604 2594 04 ADAPTER 1 •80 1604 2725 00 BUFFER 8
•21 0147 1336 03 HEX. HEAD SCREW 4 •85 1604 2726 00 WASHER 4
•22 0301 2335 00 PLAIN WASHER 4 •90 1604 2727 00 WASHER 4
•25 0663 3134 00 O-RING 1
•30 1604 2755 82 PRESS. VESSEL ASSY ASME 1
(For details see page 124)
•31 0246 1956 29 STUD 2
•35 1604 0383 00 SEAL (OIL SEPARATOR) 1
(Part of service kit, see page 29)
•40 1604 1328 02 OILSEP.ELEMENT 1
(Part of service kit, see page 29)
•45 1604 2535 03 TUBE 1
•50 1604 1329 01 SEAL (OILSEPARATOR) 1
(Part of service kit, see page 29)
•55 1604 1330 01 RETAINER 1
•60 1616 5108 00 LEVEL GAUGE 1
•63 1604 5746 00 GASKET 1
•64 0147 1322 03 HEX. HEAD SCREW 4
•65 1604 5757 00 ADAPTER 1
•66 1604 5745 00 RETAINER 1
•67 0147 1320 03 HEX. HEAD SCREW 1
•70 0147 1371 12 HEX. HEAD SCREW 4
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2532 94 OILSEP. ASSY SQL (From page 83, 180) •75 0324 1000 27 DISTANCE SLEEVE 4
•20 1604 2594 04 ADAPTER 1 •80 1604 2725 00 BUFFER 8
•21 0147 1336 03 HEX. HEAD SCREW 4 •85 1604 2726 00 WASHER 4
•22 0301 2335 00 PLAIN WASHER 4 •90 1604 2727 00 WASHER 4
•25 0663 3134 00 O-RING 1
•30 1604 5265 80 PRESS. VESSEL ASSY SQL 1
(For details see page 125)
•31 0246 1956 29 STUD 2
•35 1604 0383 00 SEAL (OIL SEPARATOR) 1
(Part of service kit, see page 29)
•40 1604 1328 02 OILSEP.ELEMENT 1
(Part of service kit, see page 29)
•45 1604 2535 03 TUBE 1
•50 1604 1329 01 SEAL (OILSEPARATOR) 1
(Part of service kit, see page 29)
•55 1604 1330 01 RETAINER 1
•60 1616 5108 00 LEVEL GAUGE 1
•63 1604 5746 00 GASKET 1
•64 0147 1322 03 HEX. HEAD SCREW 4
•65 1604 5757 00 ADAPTER 1
•66 1604 5745 00 RETAINER 1
•67 0147 1320 03 HEX. HEAD SCREW 1
•70 0147 1371 12 HEX. HEAD SCREW 4
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 34
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 34
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
1604 2515 84_00 − 1604 2515 84 DOOR ASSY (From page 104, 115)
•20 1604 2515 04 DOOR 1
•25 - SILENCING FOAM (50 mm) 1
•30 1619 1663 00 DOOR HOOK 2
•35 0129 3270 17 BLIND RIVET 8
•50 1615 7884 00 CLIP 2
122
STANDARD
PRESSURE VESSEL ASSEMBLY
EC
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 4249 82 CONTROL BOX (From page 64) •190 1604 7275 00 PCB 1
•10 - HOUSING 1 •200 0333 3114 01 LOCK WASHER 23
(Not available separately) •210 0211 1170 03 HEX SOCK. SCREW 9
•20 1604 4247 00 DISPLAY 1 •220 1604 4271 00 SEAL 1
•30 0226 0300 48 TAPPING SCREW 12 •230 1604 1347 00 PLATE 1
•40 1604 4263 80 PCB 1 •240 1604 2194 00 COVER 1
•43 1604 1758 00 WIRE HARNESS 1 •250 1604 2199 00 COVER 1
•45 1604 5825 00 CABLE 1 •260 0301 2309 00 PLAIN WASHER 8
•47 1604 5827 00 CABLE 1 •270 0211 1107 03 HEX SOCK. SCREW 8
•50 1604 4270 00 SEAL 1 •280 1604 4262 80 PCB 1
•60 1604 1795 00 PLATE 1 •290 1604 4300 00 SEAL 1
•70 0333 3210 00 LOCK WASHER 14 •300 1604 1757 00 HOUSING 1
•80 0211 1106 03 HEX SOCK. SCREW 6 •310 1604 2169 00 PLATE 1
•90 1089 0263 27 SELECTOR SWITCH 1 •320 0211 1173 03 HEX SOCK. SCREW 14
•100 1089 0565 41 PRESSURE GAUGE 1 •330 1604 4274 00 SEAL 1
•110 1089 0631 02 FUEL GAUGE 1 •340 1604 2160 00 PLATE 1
•120 1604 1785 00 PLATE 1 •350 0301 2315 00 PLAIN WASHER 10
•130 1604 2193 01 BRACKET 1 •360 1604 1780 00 SCREEN, DE1091 1
•140 1604 7601 00 HINGE 2 •370 1604 4247 80 DECAL ASSEMBLY 1
•150 1604 1784 01 PLATE 1 (For details see page 134)
•160 0160 0996 91 CROSS REC SCREW 8 •380 1604 4246 00 SEAL 1
•170 1604 1336 01 SPACER 1
•180 1604 7602 00 LOCK 1
••A900 2914 8299 00 KEY 2
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 34
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
− 1604 7535 81 FAN DRIVE ASSY (From page 112, 113) ••B40 0502 1100 12 BALL BEARING 2
•25 1604 2455 81 FAN SHAFT ASSY 1 ••B45 0147 1410 03 HEX. HEAD SCREW 1
••A10 1604 2455 01 FAN SHAFT 1 ••B50 1615 5446 01 SPACER 1
••A20 0335 2160 00 CIRCLIP 1 ••B55 1615 6034 00 TENSION PULLEY 1
••A30 0335 1140 00 CIRCLIP 1 ••B60 1615 5443 00 TENSIONER 1
••A40 0502 2240 00 BALL BEARING 1 •145 0147 1412 03 HEX. HEAD SCREW 1
••A50 0502 2235 00 BALL BEARING 1 •150 0147 1377 03 HEX. HEAD SCREW 1
••A60 0335 2157 00 CIRCLIP 1 •155 1604 2665 00 SPACER 1
••A70 1615 5436 01 HOUSING 1 •160 1615 6048 00 POINTER 1
•70 0147 1403 03 HEX. HEAD SCREW 4 •165 0147 1244 03 HEX. HEAD SCREW 2
•73 0301 2358 00 PLAIN WASHER 4 •167 0333 3220 00 LOCK WASHER 2
•75 0291 1112 00 LOCKNUT 4 •168 1615 5540 00 LEVER 1
•80 1604 2490 01 SUPPORT 1 •170 0147 1379 12 HEX. HEAD SCREW 1
•85 0147 1477 03 HEX. HEAD SCREW 2 •175 0266 2111 00 HEXAGON NUT 1
•90 0301 2378 00 PLAIN WASHER 2 •180 0147 1326 03 HEX. HEAD SCREW 2
•110 1626 0668 00 FAN 1 •185 0301 2335 00 PLAIN WASHER 2
•115 0108 1320 00 SPRING PIN 1
•120 1615 5439 00 CLAMP RING 1
•125 0147 1363 15 HEX. HEAD SCREW 6
•140 1615 6034 80 TENSION PULLEY ASSY 1
••B20 0335 2146 00 CIRCLIP 1
••B25 0291 1112 00 LOCKNUT 1
••B30 1615 5447 00 WASHER 1
••B35 1615 6036 00 SPACER 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
− 1604 2676 85 COOLER (From page 112) •380 1604 2706 02 PLATE 1
•20 1604 7687 01 SUPPORT 1 •382 1604 2666 01 PLATE 1
•25 - SILENCING FOAM (50 mm) 1 •384 1604 2668 04 PLATE 1
•27 1615 7884 00 CLIP 4 •385 1088 0803 25 GROMMET 1
•30 1604 7689 00 PAD 1 •386 1088 0801 33 GROMMET 1
•40 1604 2679 02 OILCOOLER 1 •390 1615 5664 00 HEX. HEAD SCREW 11
•50 0196 1362 00 SET SCREW 2 •440 1604 7548 00 PIPE 2
•60 1604 2676 02 RADIATOR 1 •445 1615 5664 00 HEX. HEAD SCREW 4
••A20 1604 2662 01 CAP 1 •450 2252 6291 01 HOSE 4
•65 0196 1362 00 SET SCREW 2 •455 0347 6100 21 HOSE CLAMP 8
•70 0075 4005 70 RUBBER TUBE AR •460 1604 2786 02 HOSE 2
•75 0347 6110 00 HOSE CLAMP 2 •461 1604 2785 00 HOSE 2
•80 0661 1033 00 SEALING WASHER 1 •465 0347 6100 23 HOSE CLAMP 12
•81 1604 2772 00 NIPPLE 1 •470 1604 2769 01 PIPE 2
•82 0661 1026 00 SEALING WASHER 1 •480 1604 7568 00 PIPE 1
•83 1604 7688 00 EXTENSION 1 •485 1604 7553 00 PIPE 1
•85 1089 0659 53 LEVEL SWITCH 2 •490 0663 3131 00 O-RING 2
•86 0661 1023 00 SEALING WASHER 2 •495 0246 1956 42 STUD 4
•87 1615 9329 00 NIPPLE 2 •500 0333 3232 00 LOCK WASHER 4
•90 1604 2812 02 WIRING 1 •505 0266 2111 00 HEXAGON NUT 4
•91 1088 0801 28 GROMMET 1 •520 1604 2771 01 PLATE 2
•92 0129 3115 00 BLIND RIVET 4 •530 1615 5664 00 HEX. HEAD SCREW 4
•94 1088 1301 02 CABLE STRIP 5 •535 1604 2496 00 GROMMET 2
•96 0348 0110 13 ANCHOR PLATE 4 •560 1604 7685 00 PLATE 1
•98 1088 1301 02 CABLE STRIP 4 •565 1615 5664 00 HEX. HEAD SCREW 3
•100 1604 2499 01 INTERCOOLER 1 •600 1619 5562 00 SEAL AR
•105 0196 1362 00 SET SCREW 2
•113 1604 2496 00 GROMMET 1
•114 1088 0801 40 GROMMET 1
•115 1604 2672 03 BEAM 1
- 1079 0003 33 SILENCING FOAM
•116 - SILENCING FOAM (50 mm) 1
•117 - SILENCING FOAM (50 mm) 1 2000 mm x 1500 mm x 50 mm
•118 - SILENCING FOAM (50 mm) 1
•120 1604 7686 00 BEAM 1
•121 - SILENCING FOAM (50 mm) 1
•122 - SILENCING FOAM (50 mm) 1
•125 - SILENCING FOAM (50 mm) 1
•127 1615 7884 00 CLIP 3
•130 0147 1362 03 HEX. HEAD SCREW 6
•140 0301 2344 00 PLAIN WASHER 6
•145 1615 5664 00 HEX. HEAD SCREW 3
•150 1604 2504 01 PLATE 1
•151 - SILENCING FOAM (50 mm) 1
•153 1615 7884 00 CLIP 1
•155 1615 5664 00 HEX. HEAD SCREW 9
•170 1604 2503 01 PLATE 1
•171 - SILENCING FOAM (50 mm) 1
•173 1615 7884 00 CLIP 1
•175 1615 5664 00 HEX. HEAD SCREW 9
•190 1604 9892 00 COWL 1
•191 - SILENCING FOAM (50 mm) 1
•192 - SILENCING FOAM (50 mm) 1
•193 - SILENCING FOAM (50 mm) 1
•194 - SILENCING FOAM (50 mm) 1
•195 1615 5664 00 HEX. HEAD SCREW 8
•197 1615 7884 00 CLIP 8
•210 1604 2797 02 PLATE 1
•215 - SILENCING FOAM (50 mm) 1
•220 1604 2670 02 PLATE 1
•221 - SILENCING FOAM (50 mm) 1
•223 1615 7884 00 CLIP 6
•225 1615 5664 00 HEX. HEAD SCREW 12
•260 1604 2707 01 COVER 2
•261 - SILENCING FOAM (50 mm) 2
•263 1615 7884 00 CLIP 6
•265 0147 1326 03 HEX. HEAD SCREW 6
•267 0301 2335 00 PLAIN WASHER 6
•270 0291 1110 00 LOCKNUT 6
•275 1615 5664 00 HEX. HEAD SCREW 6
•300 1604 2643 01 GUARD 2
•310 1615 5664 00 HEX. HEAD SCREW 8
•350 0147 1323 03 HEX. HEAD SCREW 2
•355 0301 2335 00 PLAIN WASHER 2
•360 0291 1110 00 LOCKNUT 2
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
− 1604 9676 80 COOLER (From page 113) •560 1604 7685 00 PLATE 1
•20 1604 7687 00 SUPPORT 1 •565 1615 5664 00 HEX. HEAD SCREW 3
•30 1604 7689 00 PAD 1 •600 1619 5562 00 SEAL AR
•40 1604 2679 02 OILCOOLER 1
•50 0196 1362 00 SET SCREW 2
•60 1604 2676 02 RADIATOR 1
••A20 1604 2662 01 CAP 1
•65 0196 1362 00 SET SCREW 2
•70 0075 4005 70 RUBBER TUBE AR
•75 0347 6110 00 HOSE CLAMP 2
•80 0661 1033 00 SEALING WASHER 1
•81 1604 2772 00 NIPPLE 1
•82 0661 1026 00 SEALING WASHER 1
•83 1604 7688 00 EXTENSION 1
•85 1089 0659 53 LEVEL SWITCH 2
•86 0661 1023 00 SEALING WASHER 2
•87 1615 9329 00 NIPPLE 2
•90 1604 2812 02 WIRING 1
•91 1088 0801 28 GROMMET 1
•92 0129 3115 00 BLIND RIVET 4
•94 1088 1301 02 CABLE STRIP 5
•96 0348 0110 13 ANCHOR PLATE 4
•98 1088 1301 02 CABLE STRIP 4
•100 1604 2499 01 INTERCOOLER 1
•105 0196 1362 00 SET SCREW 2
•113 1604 2496 00 GROMMET 1
•114 1088 0801 40 GROMMET 1
•115 1604 9702 00 BEAM 1
•120 1604 7686 00 BEAM 1
•130 0147 1362 03 HEX. HEAD SCREW 6
•140 0301 2344 00 PLAIN WASHER 6
•145 1615 5664 00 HEX. HEAD SCREW 3
•150 1604 9674 00 PLATE 1
•155 1615 5664 00 HEX. HEAD SCREW 9
•170 1604 9676 00 PLATE 1
•175 1615 5664 00 HEX. HEAD SCREW 9
•190 1604 9892 00 COWL 1
•195 1615 5664 00 HEX. HEAD SCREW 8
•210 1604 9703 00 PLATE 1
•220 1604 9704 00 PLATE 1
•225 1615 5664 00 HEX. HEAD SCREW 12
•260 1604 2707 01 COVER 2
•265 0147 1326 03 HEX. HEAD SCREW 6
•267 0301 2335 00 PLAIN WASHER 6
•270 0291 1110 00 LOCKNUT 6
•275 1615 5664 00 HEX. HEAD SCREW 6
•300 1604 2643 01 GUARD 2
•310 1615 5664 00 HEX. HEAD SCREW 8
•350 0147 1323 03 HEX. HEAD SCREW 2
•355 0301 2335 00 PLAIN WASHER 2
•360 0291 1110 00 LOCKNUT 2
•380 1604 2706 02 PLATE 1
•382 1604 2666 01 PLATE 1
•384 1604 2668 04 PLATE 1
•385 1088 0803 25 GROMMET 1
•386 1088 0801 33 GROMMET 1
•390 1615 5664 00 HEX. HEAD SCREW 11
•440 1604 7548 00 PIPE 2
•445 1615 5664 00 HEX. HEAD SCREW 4
•450 2252 6291 01 HOSE 4
•455 0347 6100 21 HOSE CLAMP 8
•460 1604 2786 02 HOSE 2
•461 1604 2785 00 HOSE 2
•465 0347 6100 23 HOSE CLAMP 12
•470 1604 2769 01 PIPE 2
•480 1604 7568 00 PIPE 1
•485 1604 7553 00 PIPE 1
•490 0663 3131 00 O-RING 2
•495 0246 1956 42 STUD 4
•500 0333 3232 00 LOCK WASHER 4
•505 0266 2111 00 HEXAGON NUT 4
•520 1604 2771 01 PLATE 2
•530 1615 5664 00 HEX. HEAD SCREW 4
•535 1604 2496 00 GROMMET 2
20
10
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 52
See Page 56
See Page 81 or 82 or 83
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
10
148
OPTION
TOWING EYES
NATO EYE, SWE EYE, ITA EYE
149
OPTIONS
COSMOS
GLOBAL COVERAGE WITH GRPS NETWORK
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 46
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 50
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 50
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 69
See Page 38
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 56
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 56
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 69 or 70 or 71
See Page 38
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 69 or 70 or 71
See Page 38
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 69 or 70 or 71
See Page 38
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2682 03 AXLE FRONT (From page 158, 160) •130 - HOUSING 1
•20 2914 0007 00 BUSH 8 (Not available separately)
•25 2914 0327 00 GREASE NIPPLE 4 •135 0544 2108 00 LUBRICATING NIPPLE 1
•30 2914 0008 00 O-RING 2 •140 2914 0099 00 STEERING ROD 2
•35 2914 0321 00 TORSION BAR 1 •145 2914 0100 00 STUD 1
•40 1619 2444 00 BOLT 2 •150 2914 0101 00 WASHER 1
•45 1619 3809 00 NUT 2 •155 2914 0102 00 NUT 1
•50 2914 0092 00 BUSHING 4 •160 0544 2108 00 LUBRICATING NIPPLE 1
•55 2914 0093 00 STUD 2 •165 2914 0103 00 STUD 1
•60 2914 0094 00 RING 4 •170 2914 0104 00 RING 1
•65 2914 0095 00 CAP 4 •175 2914 0105 00 GASKET 2
•70 2914 0327 00 GREASE NIPPLE 4 •180 2914 0106 00 O-RING 1
•75 1619 0164 00 CASTLED NUT 2 •185 2914 0107 00 BUSH 1
•80 1619 2801 00 RING 2 •190 2914 0102 00 NUT 1
•85 1619 2802 00 SEAL RING 2 •195 2914 0101 00 WASHER 1
•90 2914 0096 00 HUB 2
•95 2914 0325 00 WHEEL BOLT WITH NUT 12
•100 1619 2804 00 WHEEL BOLT 12
•105 1619 0319 00 SPRING WASHER 12
•110 1619 0296 00 NUT 12
•115 2914 0322 00 BEARING 2
•120 2914 0323 00 BEARING 2
•125 2900 0684 00 CAP 2
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2685 01 AXLE REAR (From page 158, 160) •135 2914 0351 00 BEARING 2
•20 2914 0326 00 BUSHING 8 •140 1619 3815 00 BEARING 2
•25 2914 0327 00 GREASE NIPPLE 4 •145 1619 2468 00 CAP 2
•30 1619 2445 00 O-RING 2
•35 2914 0330 00 TORSION BAR 1
•40 1619 2444 00 BOLT 2
•45 1619 3809 00 NUT 2
•50 1619 3822 00 CASTLED NUT 2
•55 2914 0086 00 SPLIT PIN 2
•60 2914 0331 00 RING 2
•65 2914 0332 00 SEAL RING 2
•70 2914 0312 00 SHACKLE 4
•75 2914 0313 00 SHACKLE 2
•80 2914 0314 00 CLASP 2
•85 2914 0315 00 SHACKLE 2
•90 2914 0316 00 RETAINER 2
•95 2914 0317 00 ADJUSTING NUT 2
•100 2914 0318 00 ADJUSTING BOLT 2
•105 2914 0319 00 SPRING 2
•110 2914 2235 00 BRAKE SHOE 4
•115 2914 0349 00 DRUM 2
•120 2914 0350 00 WHEEL BOLT 12
•125 1619 0319 00 SPRING WASHER 12
•130 1619 0296 00 NUT 12
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 4527 03 AXLE FRONT (From page 154) •145 2914 0334 00 RING 2
•20 2914 0381 00 BUSHING 4 •150 2914 0385 00 O- RING 2
•25 2914 0327 00 GREASE NIPPLE 4 •155 2914 0386 00 DISC 2
•30 2914 0008 00 O-RING 2 •160 2914 0387 00 SAFETY RING 2
•35 2914 0329 00 BUSHING 2 •165 2914 0388 00 RING 2
•40 2914 0343 00 GREASE NIPPLE 2 •170 2914 0389 00 DISC 2
•45 2914 0356 00 TORSION BAR 1 •175 2914 0390 00 SAFETY RING 2
•50 2914 0112 00 BUSHING 2 •180 2914 0391 00 SPRING 2
•65 1619 2444 00 BOLT 2 •185 2914 0392 00 BRACKET 1
•70 1619 3809 00 NUT 2 •190 2914 0393 00 BRACKET 1
•75 2914 0382 00 BRACKET 1 •195 2914 0394 00 ADJUSTING ROD 2
•80 2914 0383 00 BRACKET 1 •200 2914 0395 00 ADJUSTING ROD 2
•85 2914 0092 00 BUSHING 4 •205 2914 0396 00 GREASE NIPPLE 2
•90 2914 0093 00 STUD 2 •210 2914 0397 00 BOLT 4
•95 2914 0094 00 RING 4 •215 2914 0398 00 NUT 4
•100 2914 0095 00 CAP 4 •220 2914 0399 00 BRAKE SHOE 4
•105 0544 2108 00 LUBRICATING NIPPLE 4 •225 2914 0400 00 BUSH 2
•110 2914 0085 00 CASTLED NUT 2 •230 2914 0401 00 SPRING 4
•115 2914 0086 00 SPLIT PIN 2 •235 2914 0402 00 WHEEL 2
•120 2914 0083 00 RING 2 •240 2914 0403 00 WHEEL BOLT 2
•125 2914 0084 00 SEAL NILOS 2 •245 1619 2804 00 WHEEL BOLT 2
•130 2914 0102 00 NUT 2 •250 1619 0319 00 SPRING WASHER 2
•135 2914 0384 00 DISC 2 •255 1619 0296 00 NUT 2
•140 2914 0333 00 BRAKE CAMSHAFT 2 •260 2914 0091 00 BEARING 2
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 5160 83 CORNER ASSY (From page 153) •95 1604 2800 01 BRACKET 1
•20 1604 5160 02 CORNER 1 •100 1615 5664 00 HEX. HEAD SCREW 2
•25 - SILENCING FOAM (50 mm) 1 •105 1089 9430 01 HORN 1
•30 - SILENCING FOAM (50 mm) 2 •110 1604 0996 00 SEAL 1
•32 - SILENCING FOAM (50 mm) 1 •115 0162 4174 00 SLOTTED SCREW 2
•33 - SILENCING FOAM (50 mm) 1 •120 0333 3214 00 LOCK WASHER 2
•35 - SILENCING FOAM (50 mm) 1 •125 0266 2106 00 HEXAGON NUT 2
•40 1619 2665 00 SEAL AR •130 1088 0801 22 GROMMET 1
•45 1604 4797 00 DOOR 1 •140 1089 9429 10 FLASH LIGHT 1
•46 - SILENCING FOAM (40 mm) 1 •145 0301 2321 00 PLAIN WASHER 2
•50 1604 7601 00 HINGE 2 •160 1619 1663 00 DOOR HOOK 1
•55 0160 0996 91 CROSS REC SCREW 8 •165 0129 3270 17 BLIND RIVET 2
•60 0301 2318 00 PLAIN WASHER 8
•65 0266 2107 00 HEXAGON NUT 8
•70 1604 2519 01 LOCK 2
•72 1604 3743 00 LATCH 2
- 1079 0001 91 SILENCING FOAM
•75 1089 0362 99 HOLDER 1
•76 0697 9810 25 PLUG 1 2000 mm x 1500 mm x 40 mm
•77 0697 9809 20 LOCK NUT 1 - 1079 0003 33 SILENCING FOAM
•80 1089 9422 07 EMERGENCY STOP 1 2000 mm x 1500 mm x 50 mm
•81 0663 6127 00 O-RING 1
•82 0129 3108 00 BLIND RIVET 3
•85 1089 0362 28 PROTECTIVE COLLAR 1
•90 0246 1956 35 STUD 4
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 2252 0495 98 REGUL. VALVE (From page 180, 181) •85 2252 4056 81 SPRING COVER 1
•20 2252 0495 89 BASE PLATE 1 (Not available separately)
(Not available separately) •90 0147 1247 03 HEX. HEAD SCREW 4
•25 1604 6101 00 GASKET 1 •95 1604 4289 00 SCREW 1
(Part of service kit, see page 26) •100 0268 4138 22 HEXAGON NUT 1
•30 2252 4055 80 SEAT ASS’Y 1 •105 2250 5842 00 GASKET 1
(Not available separately) (Part of service kit, see page 26)
•35 0147 1250 03 HEX. HEAD SCREW 4 •115 2250 5841 00 FILTER HOUSING 1
•40 2252 4197 00 SPRING 1 •120 2254 3391 00 RING 1
(Part of service kit, see page 26) •125 0147 1248 03 HEX. HEAD SCREW 4
•45 0517 1420 00 BEARING BALL 1 •130 1604 4735 00 WASHER 1
(Part of service kit, see page 26)
•50 2252 4060 00 MEMBRANE 1
(Part of service kit, see page 26)
•55 0663 6112 00 O-RING 1
(Part of service kit, see page 26)
•60 2252 4058 00 SPRING GUIDE 1
•65 0663 3132 00 O-RING 1
(Part of service kit, see page 26)
•70 2255 0284 00 COMPR.SPRING 1
•75 2252 4059 00 SPRING SEAT 1
•80 0663 3131 00 O-RING 1
(Part of service kit, see page 26)
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
247
248
www.atlascopco.com
Printed in Belgium 09/2007 - 2955 0440 01