Section K

Engine
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Transmissions
Section G - Brakes
Section H - Steering
Section K - Engine

Publication No.
9803/3640U-5



Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.

Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
 Section K - Engine

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K-0 9803/3640U-5 K-0

 Section K - Engine

Contents Page No.

Technical Data
A Series Engines .................................................................................... K - 1
R Series Engines .................................................................................... K - 3
JCB 444 Series Engines ......................................................................... K - 4

K-i K-i
 Section K - Engine

Contents Page No.

K - ii K - ii
 Section K - Engine

Technical Data
A Series Engines

Type JCB Diesel Engine, 4 cylinder, water cooled

Engine Variants
- AA naturally aspirated (76 HP)
- AB turbo charged (96 hp)
- AK turbo charged (low emission) 100 hp
- AR naturally aspirated (low emission) 80 hp
Nominal Bore Size
- AA, AK 3.937 in (100mm)
- AR 4.055 in (103mm)
Stroke 5.000 in (127mm)
Swept Volume
- AA, AK 243 in3 (4 litres)
- AR 258 in3 (4.23 litres)
Compression Ratio
- AA 16.5:1
- AK 18.5:1
- AR 17.25:1
Compression Pressure 300-500 lbf/in2 (20 to 35 bar) typical
Variance between cylinders 3.5 bar (50 lbf/in 2) maximum
Injection Sequence 1,3,4,2
Valve Clearance - Cold or Hot
- Inlet 0.008 in (0.20mm)
- Exhaust 0.018 in (0.45mm)
Idle Speed
- AA, AB 750 rev/min (±2)
- AR, AK 800 rev/min (±25)
Maximum Governed Speed 2200 rev/min
High Idle Speed
- AA, AB 2420 rev/min
- AK, AR 2350 rev/min
Induction System
Air Cleaner Type 2 stage, dry element
Maximum Air Cleaner Restriction 635mm (25 in H2O)
Lubrication System

K-1 9803/3640U-5 K-1

 Section K - Engine
Technical Data
A Series Engines

Oil Pump Type Eccentric rotor

Oil Pressure (Hot) at Maximum Speed:
- AA 2.1 bar (30 lbf/in 2)
- AB, AK 2.6 bar (40 lbf/in 2)
- AR 2.0 bar (30 lbf/in 2)
Cooling System
Coolant Pressure 0.48 bar (7 lbf/in2)
Coolant Temperature (Normal) 80-85°C (176-185°F)
Temperature Warning Light operates at: 98°C (208°F)
Fan Speed:
- 506 2400 rev/min
- 506HL, 508 2600 rev/min

Note: For further engine details see Engine Manual

Publication No. 9806/0100 (AA builds), 9806/2140 (AR
and AK builds)

K-2 9803/3640U-5 K-2

 Section K - Engine
Technical Data
R Series Engines

R Series Engines

Type JCB Diesel Engine, 4 cylinder, water cooled

Engine Variants
- RE naturally aspirated (82hp)
- RG turbo charged (100 hp)
Nominal Bore Size 4.134 in (105 mm)
Stroke 5.000 in (127mm)
Swept Volume 268 in3 (4.4 litres)
Compression Ratio
- RE 19.3:1
- RG 18.2:1
Compression Pressure 300-500 lbf/in2 (20 to 35 bar) typical
Variance between cylinders 3.5 bar (50 lbf/in 2) maximum
Injection Sequence 1,3,4,2
Valve Clearance - Cold or Hot
- Inlet 0.008 in (0.20mm)
- Exhaust 0.018 in (0.45mm)
Idle Speed 850 rev/min (±25)
Maximum Governed Speed 2200 rev/min
High Idle Speed 2350 rev/min
Induction System
Air Cleaner Type 2 stage, dry element
Maximum Air Cleaner Restriction 635mm (25 in H2O)
Lubrication System
Oil Pump Type Eccentric rotor
Oil Pressure (Hot) at Maximum Speed:
- RE, RG 3.0 bar (43 Ibf/in 2)
Cooling System
Coolant Pressure 0.48 bar (7 lbf/in2)
Coolant Temperature (Normal) 80-85°C (176-185°F)
Temperature Warning Light operates at: 110°C (230°F)
Fan Speed:
- 506 2400 rev/min
- 506HL, 508 2600 rev/min

For further engine details see Engine Manual Publication

No. 9806/2240 (RE and RG builds).

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 Section K - Engine
Technical Data
JCB 444 Series Engines

JCB 444 Series Engines

Note: Full technical data for all engine variants is given in

publication 9806/3000.

Type JCB 444 Series Diesel Engine

Emission compliance Tier 2
Engine variants
- SA Naturally aspirated - 61.5 kW (82 bhp)
- SB Turbocharged - 74 kW (100 bhp)
Weight (dry)
- SA 350 kg (771 lb)
- SB 354 kg (781 lb)
Number of cylinders 4
Nominal Bore Size 103 mm (4.05 in)
Stroke 132 mm (5.196 in)
Cylinder Arrangement In line
Cycle 4 stroke
Firing Order 1, 3, 4, 2 - Number 1 cylinder at crankshaft pulley end
Displacement 4.4 litres (268.5 in3)
Compression Ratio
- SA 18.6 : 1
- SB 18.3 : 1
Direction of Rotation (viewed from crankshaft pulley end) Clockwise
Valves 4 per cylinder
Valve Tip Clearances (measured cold)
- Inlet 0.19 to 0.27 mm (0.0075 in to 0.0106 in)
- Exhaust 0.56 mm to 0.64 mm (0.022 in to 0.252 in)
Lubricating oil pressure 4.6 bar (67 lbf/in 2)
Combustion System Direct injection
Fuel Injection Pump Rotary mechanical
Idle speed 850 r.p.m.

K-4 9803/3640U-5 K-4