05 ELECTRIC SYSTEM - 1

Engine Start and Stop Circuit EC460B-05-01

Master Switch EC460B-05-02
Key Switch EC460B-05-03
Battery Relay EC460B-05-04
Safety Start Relay EC460B-05-05
Safety Start Relay Operation EC460B-05-06
Safety Limit Switch EC460B-05-07
Alternator EC460B-05-08
Slow Blow Fuse EC460B-05-09
Fuse Box EC460B-05-10
Instrument Panel EC460B-05-11
Instrument Panel Operation EC460B-05-12
Instrument Panel Circuit EC460B-05-13
Engine Oil Pressure Switch EC460B-05-14
Coolant Level Sensor EC460B-05-15
Coolant Temperature Sensor EC460B-05-16
Fuel Level Sender EC460B-05-17

CLICK THE VOLVO-LOGO IN

MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Engine Start and Stop Circuit
To Auto Grease
Controller
To Room Lamp,
Diesel Heater,
Fuel Filler Pump,
DC-DC Converter
Slow Blow
Fuse Main Power Supply
40A 40A F30 F16 F1 to Fuse Box
10A 15A 10A
To Auto Grease
Controller
To DC-DC
Converter

INSTRUMENT PANEL

B+ Cluster
B+ BR R1 R2 C ACC Control
PRE
OFF
ON
START
80A
80A 100A

Slow Blow AH
Fuse
To Air Heater
Relay

B+

D+

W R2 ACC AS4 ES

To VECU

To VECU

EMS Power Relay

Air Con. SW
C SS
From VECU From Safety
IC Regulator (Safety Stop) Limit SW

B-

Volvo Construction Equipment EC460B-05-01

Korea Ltd.
Master Switch

- + - +

BATTERY BATTERY

Volvo Construction Equipment EC460B-05-02

Korea Ltd.
Key Switch
B+
C
R1

ACC
BR R2
START

ON

ACC OFF

pin pin
C R1 R2 B+

SWITCH CIRCUIT
Terminal B+ BR R1 R2 C ACC
Preheat(PRE)
Stop(OFF)
Run(ON)
Start(START)

Volvo Construction Equipment EC460B-05-03

Korea Ltd.
Battery Relay

Volvo Construction Equipment EC460B-05-04

Korea Ltd.
Safety Start Relay

Alternator "D+" Key "C"

GND Safety limit switch

Volvo Construction Equipment EC460B-05-05

Korea Ltd.
Safety Start Relay Operation
(1)

Key "C" = 24V

Safety Start Relay

Alternator "D+" = 0V Relay Turn On

Safety Limit Switch = Off

(2)

Safety Start Relay

Change Key "C" = 24V to "C" = 0V Relay Stay Off 2 - 4 sec.

Volvo Construction Equipment EC460B-05-06

Korea Ltd.
Safety Limit Switch

N.O Com N.C

Switch Off Switch On Com N.O N.C

(not use)
(lever lowered) (lever raised)
Circuit

Volvo Construction Equipment EC460B-05-07

Korea Ltd.
Alternator
B+

D+
B- B+
W

W D+

IC Regulator

B-

Volvo Construction Equipment EC460B-05-08

Korea Ltd.
Slow Blow Fuse
60A

Amperage
rating Color
20A Light blue
% Current
of Spec. 30A Pink
400% 40A Green

300% 50A Red

60A Yellow
200%
70A Brown

100% 80A Black

100A Blue
within 0.5 ~ 5~ more than 120A Chestnut
1 sec. 15 sec. 100 sec. 4 hrs. colored

Volvo Construction Equipment EC460B-05-09

Korea Ltd.
Fuse Box

10 150%

0.25 ~
15 sec.
Color Codes

Amperage rating Color Amperage rating Color

1A Black 10 A Red Fuse
Box
3A Violet 15 A Light blue
4A Pink 20 A Yellow
5A Tan 25 A Natural(White)
7.5 A Brown 30 A Light green

Volvo Construction Equipment EC460B-05-10

Korea Ltd.
Instrument Panel

Volvo Construction Equipment EC460B-05-11

Korea Ltd.
Instrument Panel Operation
Indicator C/Warning Buzzer (1) All Indicators

Instrument Panel
Coolant temp. Turn On 3 sec.
Engine oil press. Key "ACC" = 0V to "ACC" = 24V
Over load Yes Yes Buzzer work
Brake failure On, Off, On
Quick fit
Charging (2)
Air cleaner Yes No
Centeral warning condition or/and Centeral
Coolant level

Instrument Panel
buzzer working condition warning Off
Pre heating (exclude quick fit operation)
Fuel heater
Parking Alternator "W" signal < 4 sec.
Hi beam Buzzer Off
Turning Sig.
E/steering ready
E/steering oper.
Auto grease No No (3)
(4)
Hammer
Quick fit On Instrument Panel Centeral
Shear Quick fit Off Centeral

Instrument Panel
warning
Power boost warning
stay On
Axle lock Buzzer stop Off
Hyd. oil temp. Confirm
switch On
Buzzer Off switch On
Water separator Buzzer Off
Boom float

Volvo Construction Equipment EC460B-05-12

Korea Ltd.
 ILL
D20 C3
ILL B+
D9

Korea Ltd.
C18 Axle lock B+
Powr boost C2 B+
Shear D7 B+
Alternator "W" C16 D18
Hammer B+
D19

Volvo Construction Equipment

Buzzer C11 RH turn B+
B+
LH turn D17 B+

10
20
High beam D10 B+
Em'cy D13
operation B+
Buzzer stop C9 D12
Confirm Em'cy ready B+
Instrument Panel Circuit

C19 D5 B+
Parking

Connector C
D11 Spare
D1 Boom float

1
11
D3 Coolant level
VECU
D14
VECU Hyd. oil temp.
D6 Water seperator
B+ C20 Quick fit
C15

EC460B-05-13
1
VECU Fuel warmer

11
C13 Preheating
VECU
C17 Overload
C14 Auto grease
Grease Cont.
D2 Brake failure
C12
Connector D
VECU Air cleaner
C8 Coolant temp.
VECU
10
20

C10 Engine oil

Alternator "D+" C7 Charge

Centeral warning

Centeral warning
Hour meter
C5
Fuel level D4
C4 ACC
ACC
Coolant temp. C1
Engine Oil Pressure Switch

Item Specification

Rated load 24V, 5W

Working pressure 0.7+0.2kgf/cm2 (10+3psi)

Normally closed thpe(NC)

Contact point type (Below the working pressure : ON,
Above the working pressure : OFF)

Volvo Construction Equipment EC460B-05-14

Korea Ltd.
Coolant Level Sensor

Magnet

Liquid
level
a

ON
OFF

Liquid Density a(mm) b(mm)

Water 1.00 60.9 3 61.9 3
Oil 0.88 58.9 3 59.5 3

Volvo Construction Equipment EC460B-05-15

Korea Ltd.
Coolant Temperature Sensor

Temp. Resistant
(50oC) 153.9
80oC 51.9
100oC 27.4
(120oC) 16.1

Volvo Construction Equipment EC460B-05-16

Korea Ltd.
Fuel Level Sender

A B C
Not use Distance(mm) 87 360 680
GND
Signal Resistance( ) 3 32.5 110

Full(F) B

C
1/2

Empty(E)

Volvo Construction Equipment EC460B-05-17

Korea Ltd.