2019

TC-PC RUNNING MANUAL

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The contents of this field operation manual are regarding Threaded and Coupled Buttress Connectors – High
Torque. Included are the necessary gear, pre-make up, make up, and inspection procedures and techniques to
ensure safe and proper operation of the string while maximizing longevity of the product. This manual is to be
used in conjunction with the specific guidelines provided with the product.

Necessary Tools for Running

Elevators
 Slip-type elevators are a preferred way to run H.I.S. products.

Thread Compound
 TC-PC requires Best-O-Life PTC or Best-O-Life 72733 thread compound for optimal performance.
 Using a new bucket of thread compound is recommended to avoid contamination. Also stir the
compound to ensure it is mixed evenly.
 Under no circumstances is a bottle type brush is approved.
 Do not mix different thread compounds as incompatibility may exist between thread
compounds.

Slips or Backup Tongs

 Hand slips, spider type and air slips are all approved types of slips.
 Having appropriately sized slips will lock the descending pipe into place so makeup can proceed
smoothly with no damage to the pipe body.
 Appropriate backup tongs or integral tongs are recommended as long as the proper inserts are
used to the given diameter.

Stabbing Guides
 Stabbing guide is necessary for running TC-PC strings as it protects the pin nose and seal
damage.

Casing Running Tool (C.R.T)

 H.I.S. does not recommend making up or breaking out tubulars with C.R.T. Although the C.R.T
can be used to manipulate the tube downhole either externally or internally.

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Necessary Tools for Running (continued)

Strap Wrench
 A properly-sized strap wrench may prove useful when installing accessories to the string.

Power Tongs
 TC-PC connector must be tightened to the correct torque values in order achieve optimum
results. The torque equipment must have a capacity of at least 40% more than the
recommended make-up torque. The reason for this is that if a connection has to be backed out
the torque may be higher than make-up torque. The tong must have a variable speed control
and be capable of operating at <1 RPM for final make-up.

Torque Analysis Equipment

 TC-PC connector is recommended to have the make-up plotted on a graph and that a record of
this plot is kept for the lifetime of the well. Records shall remain legible, identifiable, and readily
retrievable.
 The load cell must be electronic and connected to a computer to display the make-up graph. A
hydraulic load cell and dial gauge display can be useful to verify the electronic reading.
 To measure turns an “Encoder” is required. The encoder must be capable of recording a
minimum of 500 data points per turn. This too must be subject to calibration with an accuracy
or ± 2%.
 Often turns are substituted by time on the horizontal axis but this does not give such a true
signature and is not acceptable.

Handling Plug
 It is highly recommended that a handling plug be used when inserting any tool into the box end
to ensure no damage to the connection.

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Pre-Job Procedures:

Verifying Tubulars and Accessories

 Confirm size, weight, grade, and connector type.
 Verify coupling O.D.
 Verify what torques are to be used.
 Verify thread compound to be utilized.
 Verify all accessories that are intended to be run in the well.

Cleaning:
 Clean the entire Pin and Box and make sure that all the storage compound, dirt, dust has been
removed.
 Also a varsol type solution with a soft brush is acceptable. DO NOT USE A WIRE BRUSH!
 Timing is everything! In the event that the threads are cleaned but the run is delayed it is
recommended to apply a WD-40 type solution or thread compound to the pin or box end to
help fight corrosion.
Always protect your connectors!

Visual Inspection
 Prior to running, glance over the tubes to ensure no physical damage has occurred during
transport and off-loading.
 Also check the pin and box end to ensure no corrosion or surface imperfections and /or damage
has occurred.

Field Repair
 Only a qualified H.I.S. Representative shall perform field repairs.
 Field repairing with a metal file and fine sandpaper is highly recommended.
 Any damaged connectors should be separated and labeled as “REJECT” and not utilized.
 Thread root and crest can be repaired as long as a single thread doesn’t extend more than 50%
of the circumference.
 Spot repairing the circumference of the thread is accepted.
 Any damages to the face of the coupling or the pin are repairable.
 Surface rust is acceptable and use of a Scotch-Brite type pad to remove.

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Makeup Procedures:
Thread Compound Application
 Apply Best-O-Life PTC or Best-O-Life 72733 to the BOX END ONLY so the profile of the threads is
still mildly seen through.
 Applying too much thread compound or too little thread compound to the connector can cause
the connection to underperform or make up incorrectly.

GOOD DOPING PRACTICE IS 90% OF YOUR BATTLE!

Verifying Torques
 Verify all torques by using the appropriate Connection Data Sheet and that all torque monitoring
equipment values are entered correctly.

Dump Valve Test

 It is important to test the torque turn dump valve to ensure the value is true and correct. Best
recommendation is to perform a dead test against the tube multiple times prior to assembling
any connections.

Thread Locking Compound

 Thoroughly clean box and pin threads so all dope, oil and grease is absolutely removed.
 When applying the thread lock compound, it should only be done to the pin threads.
 It may be necessary to adjust the target torque to the maximum torque value (see Connection
Data Sheet) to achieve a definitive shoulder.

Stabbing Guide
 Affix a stabbing guide onto the box and subsequently guide the pin along the box’s axis until the
threads interact.
 Be sure to keep the two components vertically aligned and to carefully fit them together.

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Makeup Procedures (Continued):

Makeup RPM
 Initial stab: Low gear, to confirm that no threads have been crossed.
 Running threads in: High gear, no more than 30 RPM.
 Final make-up: Low gear, no more than 5 RPM.

Shoulder Information
 The TC-PC connection will achieve a shoulder in the final makeup.
 If the TC-PC connection does not achieve a shoulder when using thread compound but has
thread interference during makeup; break the connection out three (3) revolutions and then
proceed to remake connection up again with torques adjusted to near maximum torque.
 If no thread interference is present in the torque graph prior to shoulder engagement then the
connection shall be broke out and cleaned and further inspected.

Accepted makeup criteria:

 Primary confirmation will be thread interference along with a definitive shoulder.

Slips or Back-up Tongs, Wedding Band

 Backups or integral backups are recommended on startup as long as the correct dies are used.
Avoid any slippage during makeup.
 Make sure proper slip dies are used to avoid dropping pipe down hole.
 A wedding band shall be used until enough weight is established to ensure the slips are snugging
the pipe in the rotary table.

Interchangeability
 TC-PC Interchanges within certain weights. Refer to the contacts section if you have a question.

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Field Repair
 Only a qualified H.I.S. Technician shall perform field repairs.
 Damaged connectors that are not repairable and should be separated immediately and labeled
as “REJECT” and not utilized.
 Thread root and crest can be repaired as long as the single thread doesn’t extend more than
50% of the circumference. Use of a file is the safest way to repair threads.
 Spot repairing the circumference of the threads is accepted.
 Any damages to the face of the coupling are repairable with a file.

Rotating Down-hole
 Please contact H.I.S. for more information on rotating
 It is recommended by H.I.S to have a certified thread representative on location at all times.

When running the casing and tubing, seeing problems as they develop will ensure proper operation of the product
as well as save you from larger troubles during. Use the following guidelines during makeup to curtail any serious
and costly problems from developing during operation.

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Accepted Makeup Curves
 Shown in Figure 1 is a typical example of an ideal makeup curve that would be observed with
TC-PC. The torque value gradually increases until an abrupt spike is reached, indicating the
shoulder interaction.
 Slight oscillations are acceptable (as shown in Figure 2) in the increasing torque value, but the
general scope of the curve in Figure 1 should be maintained.

Figure 1: Ideal example of TC-PC makeup curve.

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 Figure 2: Acceptable alternate graph

 Figure 2 shows an example of a makeup curve which deviates slightly from that of Figure 1.
 Figure 2 show a hump in the upward slope of the curve and a less defined spike from the
shoulder.
 Which is probably the most commonly seen of them all, shows an ascending curve lacking much
of a hump, but a torque shoulder “spike” is still very noticeable.
 All such curves are still within the acceptable range of makeup behaviors, so the makeup
procedure can continue without interruption in these cases.

Non-conforming Curves
 While running a string, seeing a makeup curve that deviates greatly from Figures 1 and 2
generally means the connection should be further inspected.
 The connection should be broken out, cleaned, and checked for apparent abnormalities.
 If no abnormalities are observed, it is possible too much dope was originally applied, so a re-
application of dope as specified in “Proper Doping” might be all that is necessary to fix the issue.
 Otherwise, contact a representative listed in the “Contacts” section for further instruction.

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 The user has superior knowledge about all aspects of the wellbore and well site operations
and therefore assumes all risk associated with casing and connection related issues that
occur during and after rotating operations. In addition, dynamic operations, such as rotating
casing, need to be monitored by a qualified and experienced professional who understands
all potential issues and can make informed decisions to reduce the associated potential risks.

Contacts
If any questions arise regarding the running procedure or any problems encountered, please notify any
of the following contacts:

Houston International Specialty, Inc. Office 281.602.7550 sales@histcpc.com

Jason Wells Field Service 832.381.7015 jason@histcpc.com

Darren Stevens Quality 832-702-4888 quality@histcpc.com

Approved 3rd party service companies:

Cole Enterprises Scott Sutton 713.203.5628

G.B. Premium OCTG Services John Shriver 281.478.6223 or 800.622.9548

Tubular Solutions Inc. Daniel DeCelle 832.312.8555 or 877.799.6143

REL Enterprises Inc. Neal Taylor 832.701.8755 or 432.803.9623

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