4.11.-Eaton CCM Freedom - Nema Contactor and Starters

NEMA Contactors & Starters 33-1
January 2001
Vol. 2, Ref. No. [0017]
Starters
Contents
NEMA Contactors & Description
Freedom Line
Page
Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2 33

Contactors — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . . 33-4
Starters — 3-Phase Non-reversing and Reversing, Full Voltage . . . . . . . . . 33-7
Starters — 3-Phase Multispeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-10
Starters — Single-Phase Non-reversing, Full Voltage . . . . . . . . . . . . . . . . . . 33-11
Thermal Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-32
Current Sensing Protective Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-38
3-Phase Magnetic Starters — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-40
Advantage Line
Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-73
Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-75
Starters — Non-reversing Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-77
Advantage Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-87
PowerNet Communication Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-97
3-Phase Magnetic Starters — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-100
A200 Line
Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-121
Starters — Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-128
Thermal and Fast Trip Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-141
Citation Line Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-150
Type N Line (11-200) Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-154
AC Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-156
AC and DC Magnetic Shoe Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-158
Motor Control Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-162
NEMA Size 1 Starter
CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

33-2 NEMA Contactors & Starters
Product Family Overview January 2001
Vol. 2, Ref. No. [0018]
Freedom Line
Application Description ■ Encapsulated dual voltage/

frequency magnet coils —
permanently marked with voltage,
The Freedom to Choose the Right frequency and part number. NEMA
Product for the Application Sizes 00 – 0 have non-encapsulated
33 Cutler-Hammer has been supplying coils as standard.
quality industrial control products for ■ Designed to meet or exceed NEMA,
more than 100 years — the Freedom UL, CSA, IEC, VDE, BS and other
Series of Contactors and Starters con- international standards and listings.
tinue in this tradition. They offer some- ■ American engineering — built by
thing no other electrical control line in Eaton Corp./Cutler-Hammer, using
the world can — the Freedom to the latest in statistical process
choose contactors and starters control methods to produce high
designed to either NEMA or IEC stan- quality, reliable products.
NEMA AN16DN0AB dards from one family. There are many
NEMA Size 1
difficult choices to be made today in Freedom NEMA
matching electrical control to a specific
application, but the Cutler-Hammer Freedom NEMA contactors and starters
Product Description Freedom Series makes it easy. are designed to NEMA standards and
are extremely rugged products and
The “Freedom Series” starters and built for any application. Their long
contactors listed in this catalog feature Features electrical/mechanical life is extended
a compact, space-saving design, using through easy maintainability.
state-of-the-art technology and the
latest in high strength, impact and
Freedom Family ■ Meets and exceeds all NEMA, UL
temperature resistant insulating ■ A single family of contactors and and CSA standards.
materials. Starters and contactors are starters suitable for application in ■ Sized based on standard NEMA
available in two rating/configuration both the IEC and NEMA markets. classifications.
styles — NEMA (National Electrical “Two lines, One family” — the best
■ Designed and built for a variety of
Manufacturers Association) and IEC of both worlds.
demanding applications.
(International Electrotechnical ■ Adjustable Bimetallic Ambient
Commission). See Category 34 for IEC ■ Easy coil change and inspectable/
Compensated Overload relays with
Rated Contactors & Starters. replaceable contacts.
interchangeable heater packs —
available in three basic sizes, ■ Adjustable/interchangeable heater
The NEMA devices are sized based on packs for flexibility.
covering applications up to 900 hp
traditional NEMA classifications and Available in Open and NEMA 1, 3R,
— reducing the number of different ■
the IEC devices on international 4/4X and 12 enclosures.
contactor/overload relay combina-
ratings. Internationally rated starters
tions that have to be stocked. Fixed
and contactors, as compared to NEMA The Best Keeps Getting Better
heater overloads are optional.
devices, generally are physically
down-sized to provide higher ratings ■ A full line of snap-on accessories Within this catalog you will discover
in a smaller package. However, common to both IEC and NEMA many enhancements to the Cutler-
electrical load/life ratings are devices — top and side mounted Hammer contactor and starter product
correspondingly reduced. Careful auxiliary contacts, solid-state and line. These enhancements demonstrate
consideration should be given to the pneumatic timers, etc. Cutler-Hammer’s commitment to contin-
selection of the proper device for a ■ Straight-through wiring — line lugs uous product improvement and total
specific application. Parameters, such at top, load lugs at bottom. quality. A few of the Freedom Series
as type of load, severity of duty, ■ Horizontal or vertical mounting product improvements are listed below.
electrical load/life cycles required, etc., on upright panel for application
must be evaluated before choosing freedom. What’s Changing
either the IEC or NEMA designs. Since ■ Screw type power terminals have In addition, all side and top auxiliary
the IEC devices are typically smaller captive, backed-out self-lifting pres- contacts have been revised with CEN-
than the equivalent NEMA device, sure plates with ± screws — reduced ELEC markings; IEC contactors to
there is a cost advantage over the wiring time. 900 hp/460V are now available; and
NEMA starters and contactors. a new line of IEC fixed heater starters
■ Accessible terminals for easy wir-
ing. Optional fingerproof shields is being introduced: AE17/57.
available to prevent electrical shock.
■ Top located coil terminals conve-
nient and readily accessible. 45 mm
contactor magnet coils have three
terminals, permitting either top or
diagonal wiring — easy to replace
European or U.S. style starters
or contactors without changing
wiring layout.
For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

January 2001 Product Family Overview
Vol. 2, Ref. No. [0019]
Freedom Line
33
New 65 mm Contactor New Series B1 32A Overload New Series B1 75A Overload
Freedom Enhancements New Class 10 and 20 Heater Packs ISO 9000 Certification
Because of improvements in the over- When you turn to Cutler-Hammer
Accessible Power Terminations to load relays, the Class 10 and 20 inter- Products, you turn to quality. The
Facilitate Installation changeable heater packs have been International Standards Organization
The 65 mm contactor housing has modified. They can be used with the (ISO) has established a series of stan-
been completely redesigned to open new overload relays (Series B1) directly dards acknowledged by 91 industrial-
up the line/load terminal access area, or with the existing relays (Series A1) ized nations to bring harmony to the
allowing better visibility when wiring. when using an adapter lug kit. international quest for quality. The ISO
This also aids in maintenance. IP20 fin- certification process covers 20 quality
gerproofing is available through add- Easy Magnet Coil Change
system elements in design, production
on shields. This change affects NEMA The 65 mm contactor and the connec- and installation that must conform to
Sizes 1 and 2. tions on the 45 and 65 mm starters have achieve registration. This commit-
been modified to allow easy coil ment to quality will result in increased
Load Lugs on Overload Relay Base changes at the distributor or in the field. product reliability and total customer
The load lugs have been moved from satisfaction.
the heater pack housing to the sensor
base of the 32A and 75A overload
Standards and Certifications
Short Circuit Protection
relays. This permits wiring of the ■ Standard: Designed to meet or
starter prior to heater pack installation. Fuses and Inverse-Time Circuit Break-
exceed UL, NEMA, IEC, CSA, VDE
These overload relays are used on ers may be selected per Article 430,
and BS.
NEMA Sizes 00 – 2 and 5 – 8. Part D of the National Electrical Code to
■ UL listed: UL File #E1491, Guide protect motor branch circuits from fault
New Auxiliary Contact Markings #NLDX — Open and NEMA 1, 4, 12 conditions. If higher ratings or settings
CENELEC EN50012 — All auxiliary con- Enclosed are required to start the motor, do not
tact blocks are identified by a two-digit ■ CSA Certified: CSA File #LR353, exceed the maximum as listed in
contact configuration code. Auxiliary Class #321104 Open and NEMA 1 Exception No. 2, Article 430-52.
contact terminals are also identified by Enclosed
a two-digit number in accordance with ■ IEC: IEC 947-4-1, Sizes 6 – 8;
International Standards approved by IEC 158; IEC 947 Pending
CENELEC.
Certified Type 2 Coordination
New Auxiliary Contact Ratings
All side and top auxiliary contact Cutler-Hammer Freedom Series IEC
blocks are now rated NEMA/UL P300 starters and NEMA starters are now
DC ratings and IEC 947 AC-15/DC-13 UL Certified to achieve IEC 947 Type 2
ratings. coordination against 100,000A short
circuit fault currents. Any brand of
properly selected fuse can be used.
Type 2 coordination means that the
starter will be suitable for further use
following a short circuit fault.

Contactors — Non-reversing and Reversing January 2001
Vol. 2, Ref. No. [0020]
Freedom Line
Contents Technical Data

Description Page
Table 33-1. Wire (75°C) Sizes — AWG or
Product Family Overview kcmil — Open and Enclosed
Product Description . . . . . . . 33-2 NEMA Power Terminals Control
33 Application Description. . . . 33-2
Size Line or Load Terminals
Cu Only
Features . . . . . . . . . . . . . . . . 33-2 00 12 – 16 stranded; 12 – 16
Standards and 12 – 14 solid Cu stranded
Certifications . . . . . . . . . . . 33-3 0 8 – 16 stranded; 12 – 14
10 – 14 solid Cu solid
Contactors — Non-reversing NEMA Size 1
and Reversing Cat. No. CN55DN3AB 1 8 – 14 stranded or
solid Cu
Product Description . . . . . . . 33-4
Reversing 2 3 – 14 (upper) and/or
Features . . . . . . . . . . . . . . . . 33-4 6 – 14 (lower) stranded
Reversing contactors are used prima- or solid 1 Cu
Technical Data . . . . . . . . . . . 33-4 rily for reversing single- or three-phase 3 1/0 – 14 Cu/Al
Kits and Accessories . . . . . . 33-4 motors in applications where running 4 250 mcm – 6
Product Selection — overcurrent protection is either not
5 750 kcmil – 2, or
3-Pole Contactors . . . . . . . 33-5 required or is provided separately. (2) 250 kcmil – 3/0 Cu/Al
They consist of two contactors
Product Selection — 6 (2) 750 kcmil – 3/0 Cu/Al
mechanically and electrically inter-
2-, 4- and 5-Pole 7 (3) 750 kcmil – 3/0 Cu/Al
locked to prevent line shorts and
Contactors . . . . . . . . . . . . . 33-6
energization of both contactors 8 (4) 750 kcmil – 4/0 Cu/Al
Technical Data. . . . . . . . . . . . . . 33-12 simultaneously. 1 Two compartment box lug.
Accessories . . . . . . . . . . . . . . . . 33-15
Table 33-2. Plugging and Jogging Service
Auxiliary Contacts . . . . . . . . 33-19 Features Horsepower Ratings 2
DC Magnet Coils . . . . . . . . . 33-21 NEMA 200V 230V 460V 575V
■ Designed specifically for use in Size
Mounting Plates. . . . . . . . . . 33-22 applications requiring NEMA rat-
Special Modifications. . . . . . . . 33-23 ings. Contactors meet or exceed 00 — 1/2 1/2 1/2
NEMA standards ICS 2-1993. 0 1-1/2 1-1/2 2 2
Renewal Parts . . . . . . . . . . . . . 33-24 1 3 3 5 5
■ Long life twin break, silver cadmium 2 7-1/2 10 15 15
Dimensions . . . . . . . . . . . . . . . . 33-26
oxide contacts — provide excellent 3 15 20 30 30
conductivity and superior resistance 4 25 30 60 60
to welding and arc erosion. 5 60 75 150 150
6 125 150 300 300
■ Designed to 3,000,000 electrical
2 Maximum horsepower where operation is
operations at maximum hp ratings
interrupted more than 5 times per minute or
up through 25 hp at 600V. more than 10 times in a 10 minute period.
■ Steel mounting plate standard on all NEMA standard ICS 2-1993 table 2-4-3.
open type contactors.
Non-reversing Kits and Accessories

■ Holding circuit contact(s) supplied ■ Auxiliary Contacts, contactor
as standard: mounted — Pages 33-19 – 33-20.
❑ Sizes 00 – 3 have NO auxiliary ■ Transient Suppressor, for magnet
contact block mounted on right coil — Pages 33-17.
hand side (on Size 00, contact ■ Timers — Solid-State and
NEMA Size 1 — Cat. No. CN15DN3AB occupies 4th power pole position Pneumatic, mount on contactor —
— no increase in width). Page 33-16.
Product Description ❑ Sizes 4 – 5 have a NO contact
block mounted on left side.
Non-reversing ❑ Sizes 6 – 7 have a 2NO/2NC
Contactors are most commonly used contact block on top left.
to switch motor loads in applications ❑ Size 8 has a NO/NC contact block
where running overcurrent protection on top left back and a NO contact
is either not required or is provided block on top right back.
separately. Contactors consist of a
magnetically actuated switch which Reversing
can be remotely operated by a push-
button station or pilot device such as ■ One NO-NC side mounted interlock
a proximity switch, limit switch, float supplied as standard on each con-
switch, auxiliary contacts, etc. tactor for Sizes 00 – 8.

January 2001 Contactors — Non-reversing and Reversing
Vol. 2, Ref. No. [0021]
Freedom Line
33
NEMA Size 00 NEMA Size 0 NEMA Size 3

3-Pole Contactor 3-Pole Contactor 3-Pole Contactor
Cat. No. CN55AN3AB Cat. No. CN15BN3AB Cat. No. CN15KN3A
Product Selection — 3-Pole Contactors

Table 33-3. Type CN15/CN55 NEMA Contactors — 3-Pole Non-reversing and Reversing
NEMA Continuous Maximum UL Horsepower 1
Size Ampere 1-Phase 3-Phase 3-Pole 3-Pole
Rating
115V 230V 208V 240V 480V 600V Non-reversing Price Reversing Price
U.S. $ U.S. $
00 9 1/3 1 1-1/2 1-1/2 2 2 CN15AN3_B 155. CN55AN3_B 402.

0 18 1 2 3 3 5 5 CN15BN3_B 195. CN55BN3_B 482.
1 27 2 3 7-1/2 7-1/2 10 10 CN15DN3_B 228. CN55DN3_B 555.
2 45 3 7-1/2 10 15 25 25 CN15GN3_B 414. CN55GN3_B 1,050.
3 90 25 30 50 50 CN15KN3_ 675. CN55KN3_ 1,735.
4 135 40 50 100 100 CN15NN3_ 1,610. CN55NN3_ 4,320.
5 270 75 100 200 200 CN15SN3_ 3,495. CN55SN3_ 7,780.
6 540 150 200 400 400 CN15TN3_B 9,540. CN55TN3_B 19,590.
7 810 200 300 600 600 CN15UN3_ 13,600. CN55UN3_ 27,660.
82 1215 400 450 900 900 CN15VN3_ 21,410. CN55VN3_ 39,790.
1 Maximum horsepower rating of starters for 380V 50 Hz applications:
NEMA Size 00 0 1 2 3 4 5 6 7 8
Horsepower 1-1/2 5 10 25 50 75 150 300 600 900

2 Common control. For separate 120V control, insert letter D in 7th position of listed Catalog Number.
EXAMPLE: CN15VND3C.
Magnet Coils — AC and DC Table 33-4. AC Suffix Code

Contactor coils listed in this section Coil Volts and Hertz Code Suffix
also have a 50 Hz rating as shown in 120/60 or 110/50 A
the adjacent table. Select required con- 240/60 or 220/50 B
tactor by Catalog Number and replace 480/60 or 440/50 C
the magnet coil alpha designation in 600/60 or 550/50 D
the Catalog Number (_) with the 208/60 E
proper Code Suffix from the adjacent 277/60 H
208 – 240/60 3 J
table.
240/50 K
For Sizes 00 – 2, the magnet coil alpha 380 – 415/50 L
designation will be the next to the last 550/50 N
digit of the listed Catalog Number. 24/60, 24/50 4 T
24/50 U
EXAMPLE: For a 380V, 50 Hz coil,
change CN15AN3_B to CN15AN3LB. 32/50 V
48/60 W
For all other sizes, the magnet coil 48/50 Y
alpha designation will be the last digit 3 NEMA Sizes 00 and 0 only.
of the listed Catalog Number. 4 NEMA Sizes 00 and 0 only. Sizes 1 – 8 are
For DC Magnet Coils, see Accessories, 24/60 only.
Technical Data. . . . . . . . . . . . . Pages 33-12 – 33-14
Pages 33-21 – 33-22. Dimensions . . . . . . . . . . . . . . . Pages 33-26 – 33-27
Special Modifications . . . . . . Page 33-23
Accessories . . . . . . . . . . . . . . . Pages 33-15 – 33-23
Discount Symbol . . . . . . . . . . . 1CD1

Contactors — Non-reversing and Reversing January 2001
Vol. 2, Ref. No. [0022]
Freedom Line
Product Selection — 2-, 4- and 5-Pole Contactors

Table 33-5. Type CN15 NEMA Contactors — 2-, 4- and 5-Pole Non-reversing
NEMA Continuous Maximum UL Horsepower Non-reversing
Size Ampere 1-Phase (2-Pole) 3-Phase
33 Rating
115V 230V 208V 240V 480V 600V 2-Pole Price 4-Pole Price 5-Pole Price
U.S. $ U.S. $ U.S. $
00 9 1/3 1 1-1/2 1-1/2 2 2 CN15AN2_B 135. CN15AN4_B 174. — —

0 18 1 2 2 3 5 5 CN15BN2_B 174. — — — —
1 27 2 3 7-1/2 7-1/2 10 10 CN15DN2_B 207. CN15DN4_B 281. CN15DN5_B 354.
2 45 3 7-1/2 10 15 25 25 CN15GN2_B 388. CN15GN4_B 545. CN15GN5_B 810.
3 90 25 30 50 50 CN15KN2_ 625. — — — —
4 135 40 50 100 100 CN15NN2_ 1,490. — — — —
5 270 75 100 200 200 CN15SN2_ 3,215. — — — —
6 540 150 200 400 400 CN15TN2_B 8,170. — — — —
Magnet Coils — AC or DC Table 33-6. AC Suffix Code

Select required starter by Catalog Coil Volts and Hertz Code Suffix
Number and replace the magnet coil 120/60 or 110/50 A
alpha designation in the Catalog Num- 240/60 or 220/50 B
ber (_) with the proper Code Suffix 480/60 or 440/50 C
from the adjacent table. 600/60 or 550/50 D
208/60 E
For Sizes 00 – 2, the magnet coil alpha 277/60 H
designation will be the next to the last 208 – 240/60 1 J
digit of the listed Catalog Number. 240/50 K
EXAMPLE: For a 380V, 50 Hz coil, 380 – 415/50 L
change CN15BN3_B to CN15BN3LB. 550/50 N
For all other sizes, the magnet coil 24/60, 24/50 2 T
24/50 U
NEMA Size 2 alpha designation will be the last digit
of the listed Catalog Number. 32/50 V
5-Pole Contactor 48/60 W
Cat. No. CN15GN5AB 48/50 Y
For DC Magnet Coils, see Accessories,
Pages 33-21 – 33-22. 1 NEMA Sizes 00 and 0 only.
2 NEMA Sizes 00 and 0 only. Sizes 1 – 8 are
24/60 only.
Technical Data . . . . . . . . . . . . Pages 33-12 – 33-14

Dimensions . . . . . . . . . . . . . . Pages 33-26 – 33-27
Special Modifications. . . . . . Page 33-23
Accessories . . . . . . . . . . . . . . Pages 33-15 – 33-23
Discount Symbol . . . . . . . . . . 1CD1

January 2001 Starters — 3-Phase, Full Voltage
Vol. 2, Ref. No. [0023]
Freedom Line — Non-reversing and Reversing
Contents ■ Long life twin break, silver cadmium

oxide contacts — provide excellent
Description Page conductivity and superior resistance
Product Family Overview to welding and arc erosion. Gener-
ously sized for low resistance and
Product Description . . . . . . 33-2
cool operation. 33
Application Description . . . 33-2 ■ Designed to 3,000,000 electrical
Features . . . . . . . . . . . . . . . 33-2 operations at maximum hp ratings
Standards and up through 25 hp at 600V.
Certifications . . . . . . . . . . 33-3 ■ Steel mounting plate standard on all
Starters — 3-Phase Non-reversing open type starters.
and Reversing, Full Voltage ■ Wired for separate or common
NEMA Size 1 — Cat. No. AN56DN0AB control.
Product Description . . . . . . 33-7
Features . . . . . . . . . . . . . . . 33-7 Reversing Non-reversing
Technical Data . . . . . . . . . . 33-8 Three-phase, full voltage magnetic ■ Holding circuit contact(s) supplied
Wiring Diagrams . . . . . . . . 33-8 starters are used primarily for revers- as standard:
Product Selection . . . . . . . . 33-9 ing of 3-phase squirrel cage motors. ❑ Sizes 00 – 3 have a NO auxiliary
They consist of two contactors and a contact block mounted on right-
Starters — 3-Phase Multispeed single overload relay assembled hand side (on Size 00, contact
Product Selection . . . . . . . . 33-10 together. The contactors are mechani- occupies 4th power pole position
Starters — Single-Phase cally and electrically interlocked to — no increase in width).
Non-reversing, Full Voltage prevent line shorts and energization
❑ Sizes 4 – 5 have a NO contact
of both contactors simultaneously.
Product Description . . . . . . 33-11 block mounted on left side.
Wiring Diagrams . . . . . . . . 33-11 ❑ Sizes 6 – 7 have a 2NO/2NC
Features contact block on top left.
Product Selection . . . . . . . . 33-11
■ Bimetallic Ambient Compensated ❑ Size 8 has a NO/NC contact block
Technical Data . . . . . . . . . . . . . 33-12
Overload relays — available in three on top left back and a NO on top
Accessories . . . . . . . . . . . . . . . 33-15 right back.
basic sizes covering applications up
Auxiliary Contacts . . . . . . . 33-19 to 900 hp — reducing number of
DC Magnet Coils . . . . . . . . 33-21 different contactor/overload relay Reversing
combinations that have to be ■ Each contactor (Size 00 – 8)
Mounting Plates . . . . . . . . . 33-22
stocked. supplied with one NO-NC side
Special Modifications . . . . . . . 33-23 These overload relays feature: mounted contact block as standard.
Renewal Parts . . . . . . . . . . . . 33-24 ❑ Selectable Manual or Automatic NC contacts are wired as electrical
Dimensions . . . . . . . . . . . . . . . 33-26 Reset operation. interlocks.
❑ Interchangeable heater packs
adjustable ±24% to match motor
FLA and calibrated for 1.0 and
1.15 service factors. Heater packs
for smaller overload relay will
mount in larger overload relay —
useful in derating applications
such as jogging.
❑ Load lugs built into relay base.
❑ Single-phase protection, Class 20
or Class 10 trip time.
❑ Overload trip indication.
❑ Electrically isolated NO-NC con-
NEMA Size 1 — Cat. No. AN16BN0AB tacts (pull RESET button to test).
Product Description
Non-reversing
Three-phase, full voltage magnetic
starters are most commonly used to
switch AC motor loads. Starters con-
sist of a magnetically actuated switch
(contactor) and an overload relay
assembled together.

Starters — 3-Phase, Full Voltage January 2001
Vol. 2, Ref. No. [0024]
Technical Data
Table 33-7. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 00 – 2 — Open and Enclosed Table 33-9. Plugging and Jogging Service
NEMA Size Wire Size 2 Cu Only Horsepower Ratings 4
Power Terminals — Line NEMA 200V 230V 460V 575V
33 00 12 – 16 AWG stranded, 12 – 14 AWG solid
Size
0 8 – 16 AWG stranded, 10 – 14 AWG solid 00 — 1/2 1/2 1/2
1 8 – 14 AWG stranded or solid 0 1-1/2 1-1/2 2 2
2 3 – 14 AWG (upper) and/or 6 – 14 AWG (lower) stranded or solid 1 1 3 3 5 5
Power Terminals — Load — Cu Only (stranded or solid) 2 7-1/2 10 15 15
3 15 20 30 30
00 – 0 14 – 6 AWG stranded or solid
1–2 14 – 2 AWG stranded or solid 4 25 30 60 60
5 60 75 150 150
Control Terminals — Cu Only 6 125 150 300 300
12 – 16 AWG stranded, 12 – 14 AWG solid 4 Maximum horsepower where operation is
1 Two compartment box lug. interrupted more than 5 times per minute, or
2 Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1 – 2 to 2 AWG. more than 10 times in a 10 minute period.
NEMA Standard ICS2-1993 table 2-4-3.
Table 33-8. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 3 – 8 — Open and Enclosed
NEMA Size Wire Size 3
Power Terminals — Line and Load
3 1/0 – 14 AWG Cu/Al
4 Open — 3/0 – 8 AWG Cu; Enclosed — 250 kcmil — 6 AWG Cu/Al
5 750 kcmil — 2 AWG; or (2) 250 kcmil — 3/0 AWG Cu/Al
6 (2) 750 kcmil — 3/0 AWG Cu/Al
7 (3) 750 kcmil — 3/0 AWG Cu/Al
8 (4) 750 kcmil — 1/0 AWG Cu/Al
Control Terminals — Cu Only
12 – 16 AWG stranded, 12 – 14 AWG solid
3 Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1 – 2 to 2 AWG.
Wiring Diagrams
L1 L2 L3 Remote Pilot Devices L1 L2
1 2 2 Wire
A1 A2 Control 1 3
Not for Use with
A2 Auto Reset OL Relays
Separate Control 3
98 3 Wire Start
Remove Wire “c” Control
when it is supplied. 97 3
“c” 2
Connect separate 96 Stop
control lines to the 95 1 T1 T2
No. 1 Terminal on T1 T2 T3
the remote pilot T1 T2 T3 When more than Field Conversion
one pushbutton Start Start
device and Terminal to 1-Phase, Add
96 on the overload station is used, 3 Dotted Connections
relay. omit Connector 2
“A” and connect Stop Stop T1 T2
Motor 1
per sketch.
“A”
NEMA Size 00 Motor
L1 L2 L3 Remote Pilot Devices L1 L2

“c”
1 2 Wire
A1 A2 Control 1 3
2 Not for Use with
3 Auto Reset OL Relays
Separate Control
3 Wire Start
Remove Wire “c” 98 Control
when it is supplied. 97 3
Connect separate 2
96 Stop
control lines to the 1 T1 T2
95
No. 1 Terminal on T1 T2 T3
the remote pilot T1 T2 T3 When more than Field Conversion
one pushbutton Start Start
device and Terminal to 1-Phase, Add
96 on the overload station is used, 3 Dotted Connections
relay. omit Connector 2
“A” and connect Stop Stop T1 T2
Motor 1
per sketch.
“A”
NEMA Sizes 0, 1 and 2 Motor
Figure 33-1. Typical Wiring Diagrams — Three-Phase and Single-Phase Applications

January 2001 Starters — 3-Phase, Full Voltage
Vol. 2, Ref. No. [0025]
Product Selection
When Ordering Supply
■ Catalog Number
■ Heater pack number (see selection
table, Pages 33-36 – 33-37 or full load 33
current.
Size 0 Size 1 Size 3 Vertical

Non-reversing Starter Reversing Starter Reversing Starter
Table 33-10. Type AN16/AN56 NEMA — Manual or Automatic Reset Overload Relay — Non-reversing and Reversing
NEMA Continuous Service-Limit Maximum UL Horsepower 1
Size Ampere Current Rating 2 1-Phase 3-Phase 3-Pole Price 3-Pole Vertical Price
Rating (Amperes)
115V 230V 208V 240V 480V 600V Non-reversing U.S. $ Reversing Reversing U.S. $
00 9 11 1/3 1 1-1/2 1-1/2 2 2 AN16AN0_C 182. AN56AN0_C — 435.

0 18 21 1 2 3 3 5 5 AN16BN0_C 228. AN56BN0_C AN56BNV0_ 515.
1 27 32 2 3 7-1/2 7-1/2 10 10 AN16DN0_B 262. AN56DN0_B AN56DNV0_ 585.
2 45 52 3 7-1/2 10 15 25 25 AN16GN0_B 476. AN56GN0_B AN56GNV0_ 1,110.
3 90 104 — — 25 30 50 50 AN16KN0_ 775. AN56KN0_ AN56KNV0_ 1,835.
4 135 156 — — 40 50 100 100 AN16NN0_ 1,760. AN56NN0_ AN56NNV0_ 4,475.
5 270 311 — — 75 100 200 200 AN16SN0_B 4,300. AN56SN0_B — 8,590.
6 540 621 — — 150 200 400 400 AN16TN0_C 9,930. AN56TN0_C — 19,990.
7 810 932 — — 200 300 600 600 AN16UN0_B 14,160. AN56UN0_B — 28,995.
83 1215 1400 — — 400 450 900 900 AN16VN0_B 22,010. AN56VN0_B — 42,614.
Note: Starter Catalog Numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages 33-36 – 33-37.
1 Maximum horsepower rating of starters for 380V 50 Hz applications:
NEMA Size 00 0 1 2 3 4 5 6 7 8
Horsepower 1-1/2 5 10 25 50 75 150 300 600 900

2 The service-limit current ratings represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods
in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its
continuous current rating. The current rating of overload relays or trip current of other motor protective devices used shall not exceed the service-limit
current rating of the controller.
3 Common control. For separate 120V control, insert letter D in 7th position of listed Catalog Number. EXAMPLE: AN56VND0CB.
Magnet Coils — AC or DC Table 33-11. AC Suffix Code

Starter coils listed in this section also Coil Volts and Hertz Code Suffix
have a 50 Hz rating as shown in the 120/60 or 110/50 A
adjacent table. Select required starter 240/60 or 220/50 B
by Catalog Number and replace the 480/60 or 440/50 C
magnet coil alpha designation in the 600/60 or 550/50 D
Catalog Number (_) with the proper 208/60 E
Code Suffix from the adjacent table. 277/60 H
208 – 240/60 4 J
For Sizes 00 – 2 and 5 – 8, the magnet 240/50 K
coil alpha designation will be the next 380 – 415/50 L
NEMA Size 0 to last digit of the listed Catalog Num- 550/50 N
Cat. No. AN56BN0AC ber. EXAMPLE: For a 380V, 50 Hz coil, 24/60, 24/50 5 T
24/50 U
change AN16BN0_C to AN16BN0LC.
For all other sizes, the magnet coil 32/50 V
48/60 W
alpha designation will be the last digit 48/50 Y
of the listed Catalog Number. 4 NEMA Sizes 00 and 0 only.
5
For DC Magnet Coils, see Accessories, NEMA Sizes 00 and 0 only. Sizes 1 – 8 are
Pages 33-21 – 33-22. 24/60 only.
Technical Data. . . . . . . . . . . . . Pages 33-12 – 33-14

Dimensions . . . . . . . . . . . . . . . Pages 33-28 – 33-30
Special Modifications . . . . . . Page 33-23
Heater Packs . . . . . . . . . . . . . . Pages 33-36 – 33-37

Starters — 3-Phase Multispeed January 2001
Vol. 2, Ref. No. [0026]
Freedom Line
33
Catalog Number AN700BN0218 Catalog Number AN700DN0218 Catalog Number AN700DN022

NEMA Size 0, Open Type NEMA Size 1, Open Type NEMA Size 1, Open Type
Two-Speed, Reconnectable Two-Speed, Reconnectable Winding Two-Speed, Two-Winding
(One-Winding) (One-Winding) Separate Winding) Wye-Wye Motor
Product Selection For 2-Speed other than Selective Note: 2-speed starters are designed for
starting and controlling both separate
Control:
(2-winding) and reconnectable (1-winding)
When Ordering Specify
■ Catalog Number plus magnet coil motors. Separate winding, WYE-WYE
For 2-Speed Selective Control: Code Suffix and option required. motors have a separate winding for each
Example: AN700BN022B except speed. Reconnectable, consequent pole
■ Catalog Number plus magnet coil motors use the same winding for both
Code Suffix. Example: Size 0 — Compelling.
speeds. All standard starters are wired for
AN700BN022B. ■ Heater pack number or full load selective control.
■ Heater pack number or full load current for each speed.
current for each speed.
Table 33-12. Product Selection — 2-Speed — Selective Control — Separate Winding 1
Maximum Horsepower — 60/50 Hertz NEMA Open Type
Constant or Variable Torque Constant Horsepower Size Catalog Price
115V 200V 230V 460V/575V 115V 200V 230V 460/575V Number U.S. $
1-1/2 3 3 5 1 2 2 3 0 AN700BN022 710.

3 7-1/2 7-1/2 10 2 5 5 7-1/2 1 AN700DN022 795.
— 10 15 25 — 7-1/2 10 20 2 AN700GN022 1,380.
— 25 30 50 — 20 25 40 3 AN700KN022 2,145.
— 40 50 100 — 30 40 75 4 AN700NN022 5,370.
— 75 100 200 — 60 75 150 5 AN700SN022 12,730.
Prices of starters do not include heater packs. Select 2 packs (2 overload relays, one for each speed). Heater pack selection, Pages 33-36 – 33-37.
1 If branch circuit protective device is 45A or greater, C320FBR1 fuse kit(s) may be required for circuit protection per NEC 530-072.
Table 33-13. Product Selection — 2-Speed — Selective Control — Reconnectable Winding 2
Maximum Horsepower — 60/50 Hertz NEMA Open Type

Constant or Variable Torque Constant Horsepower Size Constant or Constant Price
Variable Torque Horsepower U.S. $
115V 200V 230V 460V/575V 115V 200V 230V 460/575V Catalog Catalog
Number Number
1-1/2 3 3 5 1 2 2 3 0 AN700BN0218 AN700BN0219 1,005.

3 7-1/2 7-1/2 10 2 5 5 7-1/2 1 AN700DN0218 AN700DN0219 1,080.
— 10 15 25 — 7-1/2 10 20 2 AN700GN0218 AN700GN0219 1,910.
— 25 30 50 — 20 25 40 3 AN700KN0218 AN700KN0219 2,865.
— 40 50 100 — 30 40 75 4 AN700NN0218 AN700NN0219 7.790.
Prices of starters do not include heater packs. Select 2 packs (2 overload relays, one for each speed). Heater pack selection, Pages 33-36 – 33-37.
2 If branch circuit protective device is 45A or greater, C320FBR1 fuse kit(s) may be required for circuit protection per NEC 530-072.
Table 33-14. Magnetic Coils — AC or DC

Coil Voltage and Hz Code Suffix Coil Voltage and Hz Code Suffix Coil Voltage and Hz Code Suffix
120/60 or 110/50 A 277/60 H 24/60, 24/50 3 T

240/60 or 220/50 B 208 – 240/60 J 24/50 U
480/60 or 440/50 C 240/50 K 32/50 V
600/60 or 550/50 D 380 – 415/50 L 48/60 W
208/60 E 550/50 N 48/50 Y
3 NEMA Sizes 00 and 0 only. Sizes 1 – 5 are 24/60 only.
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . Page 33-31

Discount Symbol . . . . . . . . . . . . . . . . . . . 1CD1

January 2001 Starters — Single-Phase, Full Voltage
Vol. 2, Ref. No. [0027]
Freedom Line — Non-reversing
Wiring Diagrams
AC Lines
1 3 “C”
L1 L2
1
A1 A2
33
2/13
M
3/14
98
97
OL 96
Reset
2/T1 4/T2 6/T3 95
T1 T2
2 4
Separate Control
Remove Wire “C” if supplied and connect separate control
NEMA Size 1 — Cat. No. BN16DN0AB lines to the Number 1 Terminal on the remote pilot device
and to the Number 96 Terminal on the overload relay.
Front View of Panel
T1 T2
Product Description
Single-phase, full voltage magnetic starters connect the 1 Phase Motor
motor directly across the line, allowing it to draw full inrush
current during start-up. These starters are most commonly 3/14 START
1 3/14
used for control of self-starting single-phase motors up to 2/13
Not for Use with STOP
15 horsepower at 230V. They consist of a 2-pole electromag- Auto Reset OL Relays 1
netic contactor to make and break the motor power circuit 2 Wire Control 3 Wire Control
and an overload relay to provide running overload protec-
When more than
tion. Starters listed in the table include: one pushbutton START “A” START
station is used, 3/14
■ Two-pole Freedom Series contactor with long life twin omit Connector “A” 2/13
and connect per STOP STOP
break, silver cadmium oxide contacts. Generously sized sketch at right. 1
for low resistance and cool operation. Designed to 3 mil-
lion electrical operations at maximum hp and 30 million Figure 33-2. Typical Wiring Diagrams — Single-Phase Applications
mechanical operations to Size 0, 10 million operations to
Size 2 and 6 million operations to Size 3.
Product Selection
■ Three-pole Freedom Series overload with poles 2 and 3
wired in series for motor overload protection. This over- When Ordering Specify
load is ambient compensated, selectable Manual or Auto- ■ Catalog Number
matic reset, interchangeable Class 10 or 20 heater packs,
1.0 or 1.15 service factor selectability, overload trip indica- ■ Heater Pack Number (see selection table, Pages 33-36 –
tion and electrically isolated NO-NC contacts (pull RESET 33-37) or full load current.
button to test). Table 33-15. Type BN16 NEMA — Manual or Automatic Reset
■ Holding circuit NO auxiliary contact supplied as standard. Overload Relay
On Size 00, the contact occupies the 4th power pole position. NEMA Maximum Horsepower Magnet Open Type 2-Pole
Sizes 0 – 3 have the NO auxiliary mounted on the right Size Motor 1-Phase Coil Voltage Catalog Price
side of the contactor. Voltage (60 Hz) Number U.S. $
■ Steel mounting plate as standard on all open type starters.
00 115 1/3 120 1 BN16AN0AC 182.
Wired for separate or common control. 230 1 240 BN16AN0BC 182.
0 115 1 120 1 BN16BN0AC 204.
230 2 240 BN16BN0BC 204.
1 115 2 120 1 BN16DN0AB 239.
230 3 240 BN16DN0BB 239.
1P 115 3 120 1 BN16PN0AB 311.
230 5 240 BN16PN0BB 311.
2 115 3 120 1 BN16GN0AB 432.
230 7-1/2 240 BN16GN0BB 432.
3 115 7-1/2 120 1 BN16KN0A 675.
230 15 240 BN16KN0B 675.
Note: Starter Catalog Numbers do not include heater packs. Select 1
carton of 3 heater packs. Heater pack selection, Pages 33-36 – 33-37.
1 For separate 120V control circuit. For maximum hp at listed motor volt-
ages, use the rating of other starters of same size.


Technical Data January 2001
Vol. 2, Ref. No. [0028]
Freedom Line
Table 33-16. Coil Data Notes All data is based on a standard contac-
P.U. Pick-up time is the average time taken tor with no auxiliary devices and a
from closing of the coil circuit to main 120V AC or 24V DC magnet coil. Coil
contact touch. data has a ±5% range depending on
D.O. Drop-out time is the average time taken the application, therefore specific data
33 from opening of the coil circuit to main
contact separation.
may vary.
Cold Coil data with a cold coil.

Hot Coil data with a hot coil.
Table 33-17. Specifications — Sizes 00 – 3

Description Contactor Catalog Number/Size
CN15A CN15B CN15D CN15G CN15K
NEMA Size 00 NEMA Size 0 NEMA Size 1 NEMA Size 2 NEMA Size 3
Configuration
Number of Poles 2, 3, 4 2, 3 2, 3, 4, 5 2, 3, 4, 5 2, 3
Auxiliary Contacts, Standard 4th Pole NO (1) Side NO (1) Side NO (1) Side NO (1) Side NO (1)
Add-On Auxiliary Contacts Top (4) or Side (4) Top (4) or Side (3) Top (4) or Side (3) Top (4) or Side (3) Left Side (4) or Right Side (3)
Frame Size 45 mm 45 mm 65 mm 65 mm 90 mm
Maximum Voltage Rating 600V AC 600V AC 600V AC 600V AC 600V AC
Continuous Ampere Ratings (I) 9A 18A 27A 45A 90A
Maximum Horsepower (hp)
1-Phase 115V 1/3 1 2 3 7-1/2
230V 1 2 3 7-1/2 15
3-Phase 200V 1-1/2 3 7-1/2 10 25
230V 1-1/2 3 7-1/2 15 30
460V 2 5 10 25 50
575V 2 5 10 25 50
AC Magnet Coil Data
Pick-Up Volts — Cold 74% 74% 74% 74% 72%
Pick-Up Volts — Hot 78% 78% 78% 78% 76%
Pick-Up Voltamperes 80 100 230 230 390
Pick-Up Watts 49 65 95 95 112
Sealed Voltamperes 7.5 10 28 28 49.8
Sealed Watts 2.4 3.1 7.8 7.8 13
Drop-Out Volts — Cold 45% 45% 49% 49% 50%
Drop-Out Volts — Hot 46% 46% 50% 50% 52%
Maximum Operation Rate — Ops/Hour 12,000 12,000 12,000 12,000 7,200
Pick-Up Time (mS) 12 12 20 20 14
Drop-Out Time (mS) 12 12 14 14 11
Coil Operating Range -15% to +10% -15% to +10% -15% to +10% -15% to +10% -15% to +10%
% of Rated Voltage
DC Magnet Coil Data For DC Magnet Coils (and coil data), see Accessories, Pages 33-21 – 33-22.
Operating Temperature -20° to 65°C -20° to 65°C -20° to 65°C -20° to 65°C -20° to 65°C
Maximum Operating Altitude (ft.) 6,000 6,000 6,000 6,000 6,000
Mechanical Life 20,000,000 20,000,000 10,000,000 10,000,000 6,000,000
Electrical Life (480V/60 Hz)
AC-3 4,000,000 3,000,000 5,000,000 3,500,000 1,700,000
AC-4 90,000 85,000 200,000 62,000 80,000
Wire Range
Power Terminals 12 – 16 stranded, 8 – 16 stranded, 8 – 14 stranded 2 – 14 (upper) and/or 1/0 – 14 Cu
12 – 14 solid Cu 10 – 14 solid Cu or solid Cu 6 – 14 (lower)
stranded or solid Cu
Control Terminals 12 – 16 stranded, 12 – 16 stranded, 12 – 16 stranded, 12 – 16 stranded, 12 – 16 stranded
12 – 14 solid Cu 12 – 14 solid Cu 12 – 14 solid Cu 12 – 14 solid Cu 12 – 14 solid Cu
Power Terminal Torque 7 15 20 40 (14 – 8 AWG) 35 (14 – 10 AWG)
Line and Load — lb-in 45 (6 – 4 AWG) 40 (8 AWG)
50 (3 AWG) 45 (6 – 4 AWG)
50 (3 – 1/0 AWG)
Contact Kit Part Number None None 6-65-2 6-65-8 6-43-2
Auxiliary Contact Rating A600, P300

January 2001 Technical Data
Vol. 2, Ref. No. [0029]
Freedom Line
Table 33-18. Specifications — Sizes 4 – 8

Description Contactor Catalog Number/Size
CN15N CN15S CN15T CN15U CN15V
NEMA Size 4 NEMA Size 5 NEMA Size 6 NEMA Size 7 NEMA Size 8
Configuration
Number of Poles 2, 3 2, 3 3 3 3 33
Auxiliary Contacts, Standard Side NO (1) Side NO (1) Top left 2NO/2NC (1) Top left 2NO/2NC (1) Side 2NO/NC (1)
Add-On Auxiliary Contacts Left side (3) or Left side (3) or Top right 2NO/2NC (1) Top right 2NO/2NC (1) NO/NC (2)
Right side (4) Right side (4)
Frame Size 180 mm 180 mm 280 mm 280 mm 334 mm
Maximum Voltage Rating 600V AC 600V AC 600V AC 600V AC 600V AC
Continuous Ampere Ratings (I) 135A 270A 540A 810A 1215A
Maximum Horsepower (hp)
1-Phase 115V — — — — —
230V — — — — —
3-Phase 200V 40 75 150 200 400
230V 50 100 200 300 450
460V 100 200 400 600 900
575V 100 200 400 600 900
AC Magnet Coil Data
Pick-Up Volts — Cold 72.5% 75% 75% 75% 75%
Pick-Up Volts — Hot 76% 77% 75% 75% 75%
Pick-Up Voltamperes 1158 1158 1600 1600 2450
Pick-Up Watts 240 240 1345 1345 2060
Sealed Voltamperes 100 100 25 25 75
Sealed Watts 27.2 27.2 22 22 60
Drop-Out Volts — Cold 54% 63% 1 1 1
Drop-Out Volts — Hot 56% 64% 1 1 1
Maximum Operation Rate — Ops/Hour 2,400 2,400 N/A N/A N/A
Pick-Up Time (mS) 28 25 105 105 70
Drop-Out Time (mS) 14 13 200 200 50
Coil Operating Range -15% to +10% -15% to +10% -15% to +10% -15% to +10% -15% to +10%
% of Rated Voltage
DC Magnet Coil Data For DC Magnet Coils (and coil data), see Accessories, Pages 33-21 – 33-22.
Operating Temperature -20° to 65°C -20° to 65°C -20° to 65°C -20° to 65°C -20° to 65°C
Maximum Operating Altitude (ft.) 6,000 6,000 6,000 6,000 6,000
Mechanical Life 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000
Electrical Life (480V/60 Hz)
AC-3 800,000 500,000 590,000 450,000 420,000
AC-4 70,000 34,000 7,400 5,000 4,200
Wire Range Open — 3/0 – 8 Cu; 750 kcmil — 2 or (2) 750 kcmil – (3) 750 kcmil – (4) 750 kcmil –
Power Terminals Enclosed — (2) 250 kcmil – 3/0 Cu/Al 3/0 Cu/Al 1/0 Cu/Al
250 kcmil – 6 Cu/Al 3/0 Cu/Al
Control Terminals 12 – 16 stranded, 12 – 16 stranded, 12 – 16 stranded, 12 – 16 stranded, 12 – 16 stranded,
12 – 14 solid Cu 12 – 14 solid Cu 12 – 14 solid Cu 12 – 14 solid Cu 12 – 14 solid Cu
Power Terminal Torque 200 550 550 550 500
Line and Load — lb-in
Contact Kit Part Number 6-44-2 6-45-2 6-601 6-613 6-571
Auxiliary Contact Rating A600, P300
1 20 – 30% of rated coil voltage.

Technical Data January 2001
Vol. 2, Ref. No. [0030]
Freedom Line
Electrical Life — AC-3 and AC-4

100,000,000
Utilization Categories
Life Load Curves
Cutler-Hammer’s Freedom Series
33 NEMA contactors have been designed 10,000,000
and manufactured for superior life
Operations
performance in any worldwide appli-
cation. All testing has been based on
requirements as found in NEMA and
UL standards and conducted by Cutler- 1,000,000
Hammer. Actual application life may
vary depending on environmental
Size 00
Size 2
Size 3
Size 0
Size 1
Size 4
Size 5
conditions and application duty cycle.
Utilization Categories 100,000
9 1827 45 90 135 270
AC-1 — Non-inductive or slightly 1 10 100 1000
inductive loads, such as resistance Break Amperes
furnaces and heating. NEMA AC-3 Load Life, Sizes 00 – 5, 480V 60 Hz
100,000,000
AC-2 — Starting of slip-ring motors.
AC-3 — Squirrel cage motors; starting,
switching off motors during running. 10,000,000
AC-4 — Squirrel cage motors; starting,
plugging, inching or jogging.
Operations
Note: AC-3 tests are conducted at rated 1,000,000

device currents and AC-4 tests are con-
ducted at six times rated device currents.
All tests have been run at 460V, 60 Hz.
100,000
Contactor Choice
Size 00
Size 0
Size 1
Size 2
Size 3
Size 4
Size 5
■ Decide what utilization category
your application is and choose the
10,000
appropriate curve. 54 108 153 270 540 822 1620
1 10 100 1000 10,000
■ Locate the intersection of the Break Amperes
life-load curve of the appropriate NEMA AC-4 Load Life, Sizes 00 – 5, 480V 60 Hz
contactor with the applications
operational current (Ie), as found on Figure 33-3. AC-3 and AC-4 Utilization Categories
the horizontal axis.
■ Read the estimated contact life
along the vertical axis in number of
operational cycles.

January 2001 Accessories
Vol. 2, Ref. No. [0031]
Freedom Line
3-Pole Top Mounted Fuse Block Kit Mechanical Interlock and Reversing Kits
Mechanical interlocks and reversing kits are designed for
IEC Sizes A – K, NEMA Sizes 00 – 2
field assembly of reversing contactors or starters from
Field mount to Freedom Series starters and Freedom Series components. The Reversing Kits include a
contactors. Designed to save space and Mechanical Interlock, stabilizer bar and a pre-cut, trimmed
reduce installation costs. They provide and formed wire set. Auxiliary contacts, if required, must be 33
short circuit protection for branch circuits. ordered separately. See Page 33-19.
Mounted Fuse
Block Kit
Table 33-19. Fuse Block Kits Cat. No. Part No. Wire Set
C321KM60B 23-7165
Fuse Type Catalog Number Price
U.S. $
Table 33-21. Mechanical Interlock Only 23
Class H — 30A 250V C350KH21 64.00 Application Catalog Price

Class R — 30A 250V C350KR21 74.50 Number U.S. $
NEMA Size IEC Size Contactor
Class G — 15A 300V C350KG37 81.00 Mounting
Class G — 20A 300V C350KG38 81.00
Class G — 30A 300V C350KG31 81.00 00 – 2 A–K Horizontal C321KM60B 15.70
Class G — 60A 300V C350KG32 121.00
3 L–N Horizontal C321KM30 50.50
Class T — 30A 300V C350KT31 81.00
3 to 4 N to P Horizontal C321KM43 55.00
Class T — 60A 300V C350KT32 93.50
4 P–S Horizontal C321KM40 50.50
Class J — 30A 600V C350KJ61 104.00
Class J — 60A 600V C350KJ62 121.00 4 to 5 — Horizontal C321KM45 50.50
Type M — 30A 600V 1 C350KM61 64.00 4 to 6 S to T/U Horizontal C321KM80 67.50
Class CC — 30A 600V C350KC63 64.00
5 — Horizontal C321KM50 50.50
Class T — 30A 600V C350KT61 93.50
Class T — 60A 600V C350KT62 104.00 5 to 6 — Horizontal C321KM56 67.50
1 6 T and U Horizontal C321KM70 67.50
Type M fuse block not approved for branch circuit protection.
6 to 7 T/U to V – X Horizontal C321KM90 67.50
Table 33-20. Approximate Dimensions 7 V, W and X Horizontal C321KM34 260.00
Fuse Block Dimensions in Inches (mm) 4 or 5 to 5 P – S to 5 Vertical C321KM55 50.50
Class Amperes Volts Wide A High B Deep C D 5 to 6 — Vertical C321KM65 55.00
G 15, 20, 30 300 2.40 (61.0) 3.00 (76.2) 2.04 (51.8) — 6 T and U Vertical C321KM66 65.00
60 300 2.62 (66.5) 4.25 (108.0) 2.08 (52.8) — 6 to 7 T/U to V – X Vertical C321KM67 260.00
H 30 250 3.00 (76.2) 3.10 (78.7) 2.23 (56.6) 3.62 (91.9) 2 Without cross-wiring.
J 30, 60 600 4.81 (122.2) 4.12 (104.6) 2.82 (71.6) — 3 For use with latest series product.
M, CC 30 600 2.40 (61.0) 3.00 (76.2) 2.04 (51.8) —
Table 33-22. Reversing Kits (Horizontal Contactor Mounting Only)
R 30 250 3.00 (76.2) 3.10 (78.7) 2.23 (56.6) 3.62 (91.9)
Application Catalog Price
T 30, 60 300 3.44 (87.4) 3.00 (76.2) 2.33 (59.2) — Number U.S. $
30 600 3.75 (95.3) 3.31 (84.1) 2.26 (57.4) — NEMA Size IEC Size
60 600 4.87 (123.7) 3.00 (76.2) 2.58 (65.5) —
00 A–C C321KM60K14B 33.50
0 D–F C321KM60K13B 33.50
1 — C321KM60K15B 50.50
D 2 G–K C321KM60K16B 50.50
A C 3 — C321KM60K17 4 67.50
— L and M C321KM60K21 4 67.50
— N C321KM60K18 4 67.50
4 — C321KM60K19 4 67.50
5 — C321KM60K20 4 67.50
B
— P–S C321KM60K44 4 67.50
4 Kit includes (2) NC auxiliary contacts.
Mounting
Plate
Figure 33-4. Approximate Dimensions in Inches (mm)
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C

Accessories January 2001
Vol. 2, Ref. No. [0032]
Freedom Line
Solid-State Timers Pneumatic Timers — Top Mounted Identification Markers

Attachment mounts on
IEC Sizes A – K, NEMA Sizes 00 – 2
top of any NEMA Size
00 – 2 or IEC Size A – K Designed to snap on the face of con-
Freedom Series starter or tactor for easy, personalized identifica-
33 contactor (top mounted tion of individual devices. Includes
auxiliary contacts can not holder and labels.
be installed on device when timer is Table 33-28. Product Selection
used). Timer unit has 1NO-1NC iso-
Description Catalog Price
lated timed contacts — circuits in each Number U.S. $
pole must be the same polarity. Units
are convertible from OFF to ON DELAY Identification C320DL2 12.00
or vice-versa. Marker
Table 33-25. Product Selection Control Circuit Fuse Block

Solid-State Timer
Timing Range Catalog Price
Number U.S. $ These panel mounted fuse
Solid-State ON DELAY Timer — Side holders, designed for
Mounted on Freedom Series NEMA 00 – 2, .1 to 30 Seconds C320TP1 162.00 control circuit protection
IEC A – K and C25D, C25E and C25F Frame 10 to 180 Seconds C320TP2 162.00 or other similar low current
This timer is designed to be wired in requirements, have extractor
series with the load (typically a coil). Table 33-26. Maximum Ampere Ratings type fuse caps. The Class CC
When the START button is pushed Description Volts AC rejection type fuses (KTK-R) used in
(power applied to timer), the ON 120 240 480 600 these holders are intended for use
DELAY timing function starts. At the with equipment designated as being
completion of the set timing period, Make 30 15 7.5 6 suitable for use on systems having high
timer and series wired load will both Break 3 1.5 .75 .6
available fault currents. If branch circuit
be energized. protective device is 45A or greater,
Locking Cover for Overload Relay C320FBR fuse kit may be required for
Table 33-23. Mounted Timer Product
Selection — C306 Only control circuit protection per NEC 430-72.
Timing Range Catalog Price Snap-on transparent or Table 33-29. Product Selection
Number 123 U.S. $ opaque plastic panel for Type Max. Catalog Price
covering access port to the Amperes Number U.S. $
.1 – 1.0 Seconds C320TDN1_ 84.00 overload relay trip setting dial
1 – 30 Seconds C320TDN30_ 84.00 Fuse Holder 15 C320FB 1 16.80
30 – 300 Seconds C320TDN300_ 84.00
— helps prevent accidental or
unauthorized changes to trip Only 30 C320FBR 2 33.50
5 – 30 Minutes C320TDN3000_ 84.00
1
1 Add operating voltage Suffix to Catalog
and reset setting. A fuse is not supplied, but holder will accept
a Bussman Type KTK or KTK-R (13/32" x 1-1/2")
Number. A = 120V, B = 240V, E = 208V fuse, 600V maximum.
2 Rated .5 ampere pilot duty — not to be used Table 33-27. Product Selection 2 Includes a 5A, 600V KTK-R fuse.
on larger contactors.
3
Description Min. Catalog Price
Terminal connections are quick connects Ordering Number U.S. $
only. Two per side. 1.88 (47.8)
Quantity
1.25 (31.8)
(Std. Pkg.)
Shorting Bar Kits .97
(24.6)
Clear cover, no 50 C320PC3 .86
These kits provide phase-to-phase accessibility
power connections of contactors for Gray cover, no 50 C320PC4 .86 .88 1.19
field assembly. The kits include bus accessibility, (22.4) (30.2)
connections and mounting hardware. with Auto
The shorting bars connect all three only nib Fuse
phases of a single contactor. Gray cover, no 50 C320PC5 .86
accessibility,
Table 33-24. Product Selection with Manual
Description Catalog Price only nib
Number U.S. $ Gray cover 50 C320PC6 .86 2.06
with FLA dial (52.3)
NEMA Size 3, C321SB18 16.80 accessibility,
IEC Sizes L – N A, B, C, D
NEMA Size 4, C321SB19 20.10 positions and
IEC Sizes A – S Auto only nib
NEMA Size 5 C321SB21 21.30
Gray cover 50 C320PC7 .86
NEMA Size 6, C321SB22 22.40 Figure 33-5. Approximate Dimensions
with FLA dial
IEC Sizes T and U in Inches (mm)
accessibility,
A, B, C, D
positions and
Manual only nib

Vol. 2, Ref. No. [0033]
Freedom Line
DIN Rail Mounting Channel — Adapter to DIN Rail Mount These devices mount directly to the
coil terminals of Freedom Series con-
35 mm NEMA 1 – 2 and IEC G – K Contactors tactors or starters NEMA Sizes 00 – 2,
Designed for DIN rail mounting of IEC Designed to allow DIN rail mounting of IEC Sizes A – K and lighting contactors
style contactors and starters. NEMA 1 – 2 and IEC G – K contactors. 10 – 60A. Reversing devices will
Includes all hardware required to con- require two. 33
vert contactors from panel mounting Table 33-33. Product Selection
to 35 mm DIN rail mounting.
Description Coil 1 Catalog Price
Table 33-32. Product Selection Voltage Number U.S. $
Catalog Number Price Transient 24/120V C320TS1 40.25
U.S. $ Suppressor 208/240V C320TS2 40.25
277/480V C320TS3 40.25
C320DN65 18.80
1 Suppressor is compatible with coil voltages/
DIN Rail
ranges as shown, both 50 and 60 Hz.
Table 33-30. Product Selection Transient Suppressor Kits
NEMA Sizes 3 – 5, IEC Sizes L – S
Description Catalog Price NEMA Sizes 00 – 2, IEC Sizes A – K
Number U.S. $ This device mounts
These kits limit high on top of any side
1 Meter Length MC382MA1 8.05 voltage transients mounted auxiliary
produced in the contact on Freedom
Finger Protection Shields control circuit when Series NEMA Sizes
power is removed 3 – 5, IEC Sizes L – S
Snap-on shields for both contactors
from the contactor and lighting contac-
and starters provide IEC Type IP20 Fin-
or starter coil. There tors 100 – 300A. It
ger Protection. Prevents accidental
are three separate Cat. No. C320TS2 connects across coil terminals on any
contact with line/load terminals.
suppressors for use 120V contactor or starter magnet coil
Table 33-31. Product Selection on 24 – 120V, 208 – 240V or 277 – 480V (reversing starters or contactors
Application Catalog Price coils respectively. require 2).
Number U.S. $
Limits high voltage transients pro-
NEMA Size 00, IEC Sizes C320LS1 3.45 duced in the circuit when power is
A–C removed from the coil.
NEMA Size 0, IEC Sizes C320LS2 3.45
D–F Table 33-34. Product Selection
NEMA Sizes 1 – 2, IEC Description Coil Catalog Price
Sizes G – K Voltage Number U.S. $
Contactors C320LS3 4.55
Reversing Contactors C320LS4 6.75 Transient 120V C320AS1 46.50
NEMA Size 1 Suppressor
Starters C320LS5 4.55
Reversing Starters C320LS6 6.75
NEMA Size 2, IEC Sizes
G–K
Starters C320LS7 4.55
Reversing Starters C320LS8 6.75

Vol. 2, Ref. No. [0034]
Freedom Line
DC/AC Interface Module Adhesive Dust Cover ing where auxiliaries are not installed
and provide extra protection from
The Catalog Number metal filings and other debris.
NEMA Sizes 00 – 2, IEC Sizes A – K
C320DC Interface
Module is an optically These adhesive stickers come 25 Table 33-37. Product Selection
isolated solid-state to a package and provide extra protec-
33 switch which pro- tion from contaminants when applied Catalog Number Price
U.S. $
vides a means of to the sides of Freedom NEMA Sizes
operating AC coils 00 – 2 and IEC Sizes A – K. Adhesive C320DSTCVR (25 to a package) 8.10
with 5 – 48V DC con- Cat. No. C320DC covers are easily applied to side open-
trol signal. It acts as a
space saving interposing relay which Add-On Power Pole Kit
can switch a specified 50/60 Hz AC
source to the contactor or starter coil. NEMA Sizes 00 – 2, IEC A – K
This device mounts on the side of cUL and IEC ratings. The device is
The module may be directly attached Freedom NEMA Size 00 – 2 and IEC rated for resistive, inductive and
to the coil terminals of any Freedom Size A – K contactors. One unit can be lighting applications.
Series contactor or starter — NEMA mounted on each side and carries UL,
Sizes 00 – 3, IEC Sizes A – N and light-
ing contactors 10 – 100A. It also has Table 33-38. Product Selection
provisions for DIN rail mounting. UL Ampere Rating IEC 947 Ampere Rating
The module will operate coils Inductive Resistive Horsepower Locked Lighting AC-1 AC-3 AC-5a 1NO Price
600V 600V 1-Phase Rotor Ballast 600V 600V AC-5b Power U.S. $
within the voltage ranges shown 240V Tungsten 480V Pole
in Table 33-35. 115V 230V
480V Catalog
Number
Design Characteristics
■ DC Input: 5 – 48V DC at mA nominal 15 20 1/2 2 96 20 20 12 18 C320PPD10 28.00
■ AC Operating Voltage:
240V AC (360 VA) ±10% 50/60 Hz;
■ DC Operating Voltage:
30V DC max. (.5A)
■ AC Current Rating
❑ 10A make (inrush)
❑ 1A break (sealed)
Table 33-35. Controller Coil Voltage Ranges

Controller Catalog Controller Coil
Number Prefix Size or Range
Rating Volts AC
AE16, AE17, AE56, A–F 24 – 240

AE57, CE15, CE55 G–K 48 – 240
L–N 110 – 240
AN16, AN56, CN15, 00 – 0 24 _ 240
CN55 1–2 48 – 240
3 110 – 240
CN35 10 – 30A 24 – 240
60A 48 – 240
100A 110 – 240
Contactor Coil
24V DC Input
Observe 24 – 240V AC
Polarity 50/60 Hz
on Module
Solid-State Switch
Figure 33-6. Typical Application
Table 33-36. Product Selection

Catalog Number Coil Price
Voltage U.S. $
C320DC2V5 5V DC 87.00
C320DC2V6 6V DC 87.00
C320DC2V9 9V DC 87.00
C320DC2V12 12V DC 87.00
C320DC2V24 24V DC 87.00
C320DC2V48 48V DC 87.00

Vol. 2, Ref. No. [0035]
Freedom Line
Auxiliary Contacts NEMA Sizes 3 – 8 — IEC Sizes L – Z

NEMA Sizes 00 – 2 — IEC Sizes A – K
Circuit Catalog Number Contact Price
The auxiliary contacts listed below are designed for installa- Configuration U.S. $
tion on Freedom Series starters and contactors. Snap-on Code 2
design facilitates quick, easy installation. Base Auxiliary Contacts — NEMA Sizes 3 – 5, IEC Sizes L – S 33
These bifurcated design contact blocks, featuring silver NEMA Size 3 NEMA Sizes 4 – 5
IEC Sizes L – N IEC Sizes P – S
cadmium alloy contacts, are well suited for use in very low
energy (logic level) circuits. NO C320KGS31 C320KGS41 10 40.25
NO-NC C320KGS32 C320KGS42 11 54.50
Auxiliary Contacts — NEMA Sizes 3 – 5, IEC Sizes L – S
Catalog Number
NO C320KGS20 10 40.25
NC C320KGS21 01 40.25
NO-NC 3 C320KGS22 11 54.50
Auxiliary Contacts — NEMA Sizes 6 – 8, IEC Sizes T – Z
Size Catalog Number
NO-NC NEMA 8, IEC Z C320KA5 11 149.00
Side Mounted Top Mounted 2NO-2NC NEMA 6 – 7 C320KA6 22 149.00
2NO-2NC IEC T – X C320KA8 22 149.00
Table 33-39. Product Selection 2 For reference only — not part of Catalog Number. See below left.
Description Catalog Contact Price 3 NO-NC occupies two positions — L2 and L3, or R2 and R3.
Number Configuration U.S. $ See Figure 33-7 on Page 33-20.
Code 1
Side Mounted
1NO C320KGS1 10 20.10
1NC C320KGS2 01 20.10
1NO-1NC C320KGS3 11 27.00
2NO C320KGS4 20 27.00
2NC C320KGS5 02 27.00
1NO-1NCI C320KGS6 N/A 27.00
1NO (EC)-1NC (LO) C320KGS7 N/A 27.00
1NCI C320KGS8 N/A 27.00
Base Auxiliary Contact Auxiliary Contact
Top Mounted Cat. No. C320KGS42 Cat. No. C320KGS22
1NO C320KGT1 10 20.10
1NC C320KGT2 01 20.10
Auxiliary Contact Ratings (Amperes)
1NO-1NC C320KGT3 11 27.00
2NO C320KGT4 20 27.00
Table 33-41. Ratings — NEMA A600
2NC C320KGT5 02 27.00 Current AC Volts
1NO-1NCI C320KGT6 N/A 27.00 120V 240V 480V 600V
1NO (EC)-1NC (LO) C320KGT7 N/A 27.00
1NCI C320KGT8 N/A 27.00 Make and Interrupting 60 30 15 12
3NO C320KGT9 30 54.50 Break 6 3 1.5 1
2NO-1NC C320KGT10 21 54.50 Continuous 10 10 10 10
1NO-2NC C320KGT11 12 54.50
3NC C320KGT12 03 54.50 Table 33-42. Ratings — NEMA P300
4NO C320KGT13 40 54.50
Continuous Thermal Rating: 5A
3NO-1NC C320KGT14 31 54.50
2NO-2NC C320KGT15 22 54.50 DC Volts Make/Break Amperes
1NO-3NC C320KGT16 13 54.50
4NC C320KGT17 04 54.50 125 1.10
3NO-1NCI C320KGT18 N/A 54.50 250 .55
2NO-1NCI-1NC C320KGT19 N/A 54.50

2NO-1NO (EC)-1NC (LO) C320KGT20 N/A 54.50
Table 33-43. Ratings — Logic Level
1NO-1NC-1NO (EC)-1NC (LO) C320KGT21 N/A 54.50 Minimum Ratings for Logic Level and Hostile Atmosphere Application
Note: NCI = Normally Closed early opening designed for use in Minimum Amperes 20 mA
reversing applications. EC = Early Closing. LO = Late Opening. Minimum Volts 24V AC/DC
1 For reference only — not part of Catalog Number. See below.
Contact Configuration Code

This two-digit code is found on the auxiliary contact to assist
in identifying the specific contact configuration. The first
digit indicates the quantity of NO contacts and the second
indicates the quantity of NC contacts.

Vol. 2, Ref. No. [0036]
Freedom Line
Auxiliary Contact Location

NEMA Sizes 00 – 2, IEC Sizes A – K NEMA Sizes 3 – 8, IEC Sizes L – Z
The sketches below illustrate the maximum number of auxil- The sketches below illustrate the maximum number of auxil-
iary contacts that can be assembled to a contactor or starter iary contacts that can be assembled to a contactor and their
33 and their locations. locations.
Table 33-44. Auxiliary Contacts Note: A Base Auxiliary Contact must be added in position R1 before
additional auxiliary contacts can be mounted on NEMA Size 3 and
Catalog Size Poles Available Mounting Positions 12
Number
IEC Sizes L – N, or in L1 on NEMA Sizes 4 – 5 and IEC Sizes P – S.
Open Type Enclosed
AE16 A–K 3 T1, L1 L1

Table 33-45. Mounting Positions
AN16 00 3 T1, L1, R1 L1 Size Available Mounting Positions 3
0–2 3 T1, L1 L1
NEMA Size 3, IEC Sizes L – N R2, R3, L1, L2, L3
AE56 A–K 3 L1, R1 L1, R1
NEMA Sizes 4 – 5, IEC Sizes P – S L2, L3, R1, R2, R3
AN56 00 – 2 3 T1, T2 —
NEMA Sizes 6 – 7, IEC Sizes T – X R1
CE15 A–C 2–4 T1, L1, R1 L1, R1
D–K 3 T1, L1 L1 NEMA Size 8, IEC Size Z L2, R2
G–J 4 T1, R1 — 3 Available positions on contactors or starters other than what is factory
G–J 5 T1 — installed.
CN15 00 2–4 T1, L1, R1 L1
0–2 2–3 T1, L1 L1
1, 2 4 T1, L1 —
1, 2 5 T1, L1 — L1 L2 L3 R3 R2 R1
Rear
CN35 10A 2–4 T1, L1, R1 L1 Rear Base Aux. Aux. Aux. Aux. Base
20 – 60A 2–3 T1, L1 L1 Aux. Cont. Cont. Cont. Cont. Aux.
60A 4 T1, L1 — Cont. Cont.
60A 5 T1, L1 —
CE55 A–K 3 L1, R1 L1, R1 Left Side Front Right Side
CN55 00 – 2 3 T1, T2 — of Contactor of Contactor of Contactor
1 Available positions on contactors or starters other than what is factory NEMA Sizes 3 – 5
installed. IEC Sizes L – S
2 When a pneumatic timer is mounted on contactor, only side mounted
auxiliary contact positions are available. The solid-state timer, when
added, takes up side mounted auxiliary contact position.
L1 R1
L1 R1 L1 R1
NEMA Sizes 6 – 7
IEC Sizes T, U, V, W and X
T1 T1 T2
Top View Top View
L1 R1
L2 R2
L1 T1 R1 L1 T1 T2 R1
NEMA Size 8
IEC Size Z
Front View Front View
Figure 33-8. Auxiliary Contact Location
Non-reversing Reversing
Contactors and Starters Contactors and Starters
Figure 33-7. Auxiliary Contact Location

Vol. 2, Ref. No. [0037]
Freedom Line
DC Magnet Coils EXAMPLE: For Size 0 AC contactor Non-reversing Kit Consists of:
with a 24V DC coil, change ■ 1 Encapsulated DC magnet coil
When Ordering Specify AN16BN0AC to AN16BN0T1C.
■ 1 NCI or NO/NCI side mounted
Conversion Kit for Field Assembly Application auxiliary contact
Catalog Number Connect for separate control Note: These kits are supplied with a
■ ■
■ Not for use with cover control
NO/NCI side mounted auxiliary contact 33
Factory Installed DC Coil in place of the NCI contact.
switch operators
■ For factory installed DC magnet ■ Use twin break, heavy-duty pilot ■ 2 Blue colored connection wires
coil on AC contactors or non- devices. ■ 1 Instruction publication
combination starters (open type ■ Designed for +10%, -20% rated volt-
only), substitute the Code Suffix Operation
age, continuous duty operation.
from table below for the magnet coil See next page for operation details.
identifier in the device Catalog
Number.

Contactor or Conversion Data Complete Conversion Kit Factory
Starter Size Volts Magnet Coil NCI Installed
NEMA IEC Coil Amps Watts Interlock Catalog Price Ship Wt. Code Adder
Number P.U./Seal P.U./Seal Number U.S. $ Lbs. (kg) Suffix U.S. $
Non-reversing — Kit includes NCI Side Mounted Auxiliary contact
00 and 0 A–F 12 9-2988-11 6.4/.28 76.8/3.36 C320KGD1 C335KD3R1 30.50 1.0 (.5) R1 34.00
CN35 – A, B, D 24 9-2988-12 3.2/.14 76.8/3.36 C320KGD1 C335KD3T1 30.50 T1 34.00
D15 Relays 48 9-2988-13 1.6/.07 76.8/3.36 C320KGD1 C335KD3W1 30.50 W1 34.00
120 9-2988-14 .64/.028 76.8/3.36 C320KGD1 C335KD3A1 30.50 A1 34.00
1 A–F 12 9-2988-11 6.4/.28 76.8/3.36 C320KGD2 1 C335KD3R4 50.50 1.0 (.5) R4 54.00
00 and 0 24 9-2988-12 3.2/.14 76.8/3.36 C320KGD2 1 C335KD3T4 50.50 T4 54.00
CN35 – A, B, D 48 9-2988-13 1.6/.07 76.8/3.36 C320KGD2 1 C335KD3W4 50.50 W4 54.00
D15 Relays 120 9-2988-14 .64/.028 76.8/3.36 C320KGD2 1 C335KD3A4 50.50 A4 54.00
1 and 2 G–K 12 9-2990-1 15.4/.42 185/4.98 C320KGD5 C335KD4R4 50.50 1.0 (.5) R4 58.00
CN35 – G 24 9-2990-2 7.7/.21 185/4.96 C320KGD5 C335KD4T4 50.50 T4 58.00
48 9-2990-3 3.9/.11 185/5.04 C320KGD5 C335KD4W4 50.50 W4 58.00
120 9-2990-4 1.5/.041 185/4.87 C320KGD5 C335KD4A4 50.50 A4 58.00
3 L–N 12 9-3002-1 24/.40 293/4.84 C320KGD3 C335KD5R1 75.50 2.0 (.9) R1 92.00
CN35 – K 24 9-3002-2 12/.20 288/4.75 C320KGD3 C335KD5T1 75.50 T1 92.00
48 9-3002-3 6.1/.097 295/4.67 C320KGD3 C335KD5W1 75.50 W1 92.00
120 9-3002-4 2.5/.038 298/4.57 C320KGD3 C335KD5A1 75.50 A1 92.00
4 and 5 P–S 24 9-2026-4 18/.22 400/5.3 C320KGD3 C335KA3T1 258.00 2.5 (1.1) T1B 325.00
CN35 – N, S 48 9-2026-3 9/.11 400/5.2 C320KGD3 C335KA3W1 258.00 W1B 325.00
120 9-2026-2 3.3/.05 450/5.4 C320KGD3 C335KA3A1 258.00 A1B 325.00
240 9-2026-1 1.7/.02 440/4.9 C320KGD3 C335KA3B1 258.00 B1B 325.00
Reversing
00 and 0 A–F 12 (2) 9-2988-1 6.4/.28 76.8/3.36 (2) C320KGD1 C335RD3R1 2 115.00 1.0 (.5) R1 3 125.00
CN35 – A, B, D 24 (2) 9-2988-2 3.2/.14 76.8/3.36 (2) C320KGD1 C335RD3T1 2 115.00 T1 3 125.00
D15 Relays 48 (2) 9-2988-3 1.6/.07 76.8/3.36 (2) C320KGD1 C335RD3W1 2 115.00 W1 3 125.00
120 (2) 9-2988-4 .64/.028 76.8/3.36 (2) C320KGD1 C335RD3A1 2 115.00 A1 3 125.00
1 and 2 G–K 12 (2) 9-2990-1 15.4/.42 185/4.98 (2) C320KGD3 4 R1 3 220.00
CN35 – G 24 (2) 9-2990-2 7.7/.21 185/4.96 (2) C320KGD3 T1 3 220.00
48 (2) 9-2990-3 3.9/.11 185/5.04 (2) C320KGD3 W1 3 220.00
120 (2) 9-2990-4 1.5/.041 185/4.87 (2) C320KGD3 A1 3 220.00
1 These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact.
2 Kit does not include mechanical interlock or crossover wiring. Two NO/NCI top mounted auxiliary contacts are supplied for electrical interlocking.
3 Factory installed DC coils on NEMA contactors and starters include a NO/NC top mounted auxiliary contact on each contactor for electrical interlocking.
On IEC contactors and starters, a NC top mounted auxiliary contact is supplied on each contactor for electrical interlocking.
4 Available factory assembled only.

Vol. 2, Ref. No. [0038]
Freedom Line
Operation Metal Mounting Plates Competitive Mounting Plates

These DC coil kits have separate pick-
up and seal windings. A special (side
mounted) early-break NCI auxiliary
contact is used to either disconnect the
33 pick-up winding or insert the seal
winding in series with the pick-up
winding, depending on the frame size
of the contactor. DC coil kits come in
two styles, a suffix 1 and a suffix 4. The
1 suffix contains only the special (side
mounted) early break NCI auxiliary
contact. The 4 suffix contains a NO
contact in the same package as the C321CMP1
Metal Mounting Plates
special (side mounted) early-break NCI The C321 adapter plates permit direct
auxiliary contact. Table 33-47. Metal Mounting Plates —
For Use on IEC Style Contactors, Starters replacement of competitive starters with
Note: For NEMA Sizes 00 and 0 and IEC and Overload Relays Freedom Series starters without drilling
Sizes A – F, contactors may utilize either suf- and tapping new mounting holes.
Application Catalog Price
fix 1 or 4 DC coil kits; starters may utilize suf- Number U.S. $
fix 4 DC coil kits only. For NEMA Sizes 1 and Table 33-48. Product Selection
2 and IEC Sizes G – K, both contactors and Contactors Description Index Number 3
starters may utilize a suffix 4 DC coil kit only. IEC Sizes A – F C321MP1 10.10
IEC Sizes G – K C321MP2 16.80 Catalog Price
Number U.S. $
On the above sizes only, when the Non-reversing Starters
special auxiliary package is mounted IEC Sizes A – F C321MP3 16.80 Freedom C321CMP0 10.10
IEC Sizes G – K C321MP4 27.00 Sizes 00 and 0
on the side of a contactor or starter,
Overload Relays 2 Freedom Size 1 C321CMP1 10.10
no standard auxiliary contact may be 32A C321MP5 10.10
mounted on the same side. 75A C321MP6 16.80 Freedom Size 2 C321CMP2 10.10
Reversing Starters Freedom Size 3 C321CMP3 16.80
Note: For NEMA Sizes 3 – 5 and IEC Sizes
L – S, special coil NCI clearing contact is an IEC Sizes A – F C321MP7 27.00 Freedom Size 4 C321CMP4 22.40
IEC Sizes G – K C321MP12 40.25
add-on auxiliary (must mount on a base Freedom Size 5 C321CMP5 28.00
IEC Sizes L – N C321MP11 62.00
mount auxiliary contact; normally a 1NO). 3
Reversing Contactors Handling Number Only — Does not appear
This arrangement will normally account for on product. The handling number is
two of the three contact positions on the IEC Sizes A – F C321MP8 20.10
IEC Sizes G – K C321MP9 27.00 stamped on the carton label only.
side of each contactor or starter.
IEC Sizes L – N C321MP13 33.50
2 For use with DIN rail and base mounting
A1 A2 adapters listed on Page 33-34.
Hold Pick-Up
3
Table 33-49. Competitive Starter Replacement
NCI
Starter to Be Replaced NEMA Adapter Kit
Size Catalog Price
Number U.S. $
2 3
a
NO Allen-Bradley 509, Cutler-Hammer A10 4, Furnas 14, 0 C321CMP0 10.10
ESP100, General Electric CR206, CR306, Siemens SXL, 1 C321CMP1 10.10
DC Coil Elementary Diagram Square D 8536, Westinghouse A200, B200 2 C321CMP2 10.10
for NEMA Sizes 1 – 3 and IEC Sizes G – N 3 C321CMP3 16.80
Contactors and Starters 4 C321CMP4 22.40
5 C321CMP5 28.00
Important 4 Adapter not required for replacing Sizes 1, 4 and 5 A10 starters.
Incoming DC must be connected
between A1 and Top A2 Terminal.
Table 33-50. Metal Mounting Plates — Approximate Dimensions and Shipping Weights
A1 A2 Top
Catalog Dimensions in Inches (mm) Ship Wt.
Number Wide High Mounting Lbs. (kg)
Hold
C321MP1 2.00 (50.8) 3.88 (98.6) 1.50 x 3.38 (38.1 x 85.9) .2 (.1)
C321MP2 2.56 (65.0) 5.05 (128.3) 2.00 x 4.50 (50.8 x 114.3) .4 (.2)
2 NCI C321MP3 1.80 (45.7) 6.60 (167.6) 6.07 (154.2) 5 .7 (.3)
a
C321MP4 2.56 (65.0) 8.08 (205.2) 2.00 x 7.63 (50.8 x 193.8) .6 (.3)
NO C321MP5 1.77 (45.0) 4.63 (117.6) 4.27 (108.5) 5 .3 (.1)
Pick-Up 3 Auxiliary C321MP6 2.52 (64.0) 5.14 (130.6) 2.00 x 4.59 (50.8 x 116.6) .4 (.2)
Contact
C321MP7 4.20 (106.7) 7.38 (187.5) 3.50 x 6.87 (88.9 x 174.5) .8 (.4)
A2 Bottom
C321MP8 4.20 (106.7) 4.35 (110.5) 3.50 x 3.86 (88.9 x 98.0) .5 (.2)
DC Coil Elementary Diagram C321MP9 5.66 (143.8) 5.05 (128.3) 5.25 x 3.63 (133.4 x 92.2) .8 (.4)
for NEMA Sizes 00, 0, 4 & 5
and IEC Sizes A – F & P – S C321MP11 8.70 (221.0) 11.35 (288.3) 7.00 x 10.81 (177.8 x 274.6) 6 1.2 (.5)
Contactors and Starters C321MP12 5.71 (145.0) 8.08 (205.2) 5.25 x 6.75 (133.4 x 171.5) 6 .9 (.4)
C321MP13 8.70 (221.0) 7.17 (182.1) 7.00 x 6.63 (177.8 x 168.4) 6 .9 (.4)
Figure 33-9. Elementary Diagrams 5 2-hole mounting.
1 1NO available in Suffix 4 kits only. 6 3-hole mounting.

January 2001 Accessories / Special Modifications
Vol. 2, Ref. No. [0039]
Freedom Line
Table 33-51. Competitive Mounting Plates — Approximate Dimensions and Shipping Weights
NEMA Catalog Dimensions in Inches (mm) Ship Wt.
Size Number Wide A Deep B Lbs. (kg)
0 – 00 C321CMP0 3.25 (82.6) 8.50 (215.9) .63 (.29)

1 C321CMP1 3.75 (95.3) 9.50 (241.3) .90 (.41)
2 C321CMP2 3.75 (95.3) 10.25 (260.4) 1.20 (.54) 33
3 C321CMP3 6.00 (152.4) 12.75 (323.9) 2.40 (1.09)
4 C321CMP4 7.50 (190.5) 13.50 (342.9) 3.00 (1.36)
5 C321CMP5 11.00 (279.4) 19.00 (482.6) 6.63 (3.01)
A A
B B
A
Sizes 0 – 00 Size 1
A
A
B
B
Size 2 Size 3 Size 4 Size 5
Figure 33-10. Approximate Dimensions
Special Modifications
Table 33-52. For Catalog Numbers AE16, AE17, AN16, AE56, AE57, AN56, CE15, CN15, CN35, CE55, CN55
Addition or Special Feature Starter Size and Price Adder (U.S. $) — NEMA/IEC
00/ 0/ 1 2/ 3/ 4/ 5/ 6/ 7/ 8/
A–C D–F — G–K L–N P–S T–U V W–X Z
Control Circuit
Extra Auxiliary Circuit, Factory Installed NO or NC — 2
each contact 1
Transient Suppressor 1 2
Power Circuit
Contactor/Starter for Ring Lug Capability — 2
Add Mod Code T16 to Catalog Number
(Power Terminals Only, Control Terminals as Standard)
Standalone Overload Relays Can Not Accept Ring Lugs on Line Side
Factory Installed Dust Covers
Factory Installed C320DSTCVR — 2 NA NA NA NA NA NA
Add Mod Code -53 to Catalog Number 1
1 These modifications are generally available in Kit form at lower cost. See specific product sections for Kit listings.
2 Consult factory for prices.

Renewal Parts January 2001
Vol. 2, Ref. No. [0040]
Freedom Line
Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below.
Table 33-53. For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 2 and CN55 Contactors and Starters
Description NEMA Price NEMA Price NEMA Price
Size 00-0 U.S. $ Size 00 U.S. $ Size 0 U.S. $
33 Series A1
Part No.
Series B1
Part No.
Series C1
Part No.
Series B1
Part No.
Series C1
Part No.
Renewal Parts Publication Number None None None None None
Contact Kits
2-Pole ........................ 1 1 1 1 1
3-Pole ........................ 1 1 1 1 1
4-Pole ........................ 1 1 1 1 1
5-Pole ........................ 1 1 1 1 1
Magnet Coils Coil Suffix

120V 60 Hz or 110V 50 Hz. . A 9-2650-1 61.00 9-2875-1 9-2875-1 61.00 9-2876-1 9-2876-1 61.00
240V 60 Hz or 220V 50 Hz. . B 9-2650-2 61.00 9-2875-2 9-2875-2 61.00 9-2876-2 9-2876-2 61.00
480V 60 Hz or 440V 50 Hz. . C 9-2650-3 61.00 9-2875-3 9-2875-3 61.00 9-2876-3 9-2876-3 61.00
600V 60 Hz or 550V 50 Hz. . D 9-2650-4 61.00 9-2875-4 9-2875-4 61.00 9-2876-4 9-2876-4 61.00
208V 60 Hz . . . . . . . . . . . . . . E 9-2650-5 61.00 9-2875-5 9-2875-5 61.00 9-2826-5 9-2826-5 61.00
277V 60 Hz . . . . . . . . . . . . . . H 9-2650-13 61.00 9-2875-12 9-2875-12 61.00 9-2826-12 9-2826-12 61.00
208/240V 60Hz . . . . . . . . . . J — — 9-2875-37 9-2875-37 61.00 9-2826-17 9-2826-17 61.00
240V 50Hz . . . . . . . . . . . . . . K 9-2650-12 61.00 9-2875-11 9-2875-11 61.00 9-2826-11 9-2826-11 61.00
380 – 415V 50 Hz . . . . . . . . . L 9-2650-6 61.00 9-2875-6 9-2875-6 61.00 9-2826-6 9-2826-6 61.00
380V 50 Hz . . . . . . . . . . . . . . L — — — — — — — —
415V 50 Hz . . . . . . . . . . . . . . M — — — — — — — —
550V 50 Hz . . . . . . . . . . . . . . N — — — — — — — —
24V 60 Hz – 24V 50 Hz. . . . . T — — 9-2875-36 9-2875-36 61.00 9-2876-36 9-2876-36 61.00
24V 60 Hz . . . . . . . . . . . . . . T 9-2650-7 61.00 — — — — — —
24V 50 Hz . . . . . . . . . . . . . . . U 9-2650-14 61.00 9-2875-36 9-2875-36 61.00 9-2876-36 9-2876-36 61.00
32V 50 Hz . . . . . . . . . . . . . . V 9-2650-9 61.00 9-2875-16 9-2875-16 61.00 9-2876-16 9-2876-16 61.00
48V 60 Hz . . . . . . . . . . . . . . W 9-2650-8 61.00 9-2875-8 9-2875-8 61.00 9-2876-8 9-2876-8 61.00
48V 50 Hz . . . . . . . . . . . . . . Y 9-2650-10 61.00 9-2875-9 9-2875-9 61.00 9-2876-9 9-2876-9 61.00
Magnet Frame Armature
Lower Magnet Frame . . . . . . . . . . . . . . 1 1 1 1 1
Upper Magnet Frame . . . . . . . . . . . . . . 1 1 1 1 1
Description NEMA Size 1 Price NEMA Size 2 Price NEMA Size 3 Price
Series A1 Series B1 U.S. $ Series A1 Series B1 U.S. $ U.S. $
Part No. Part No. Part No. Part No. Part No.
Renewal Parts Publication Number 20861 22177 20861 22177 20426
Contact Kits
2-Pole ........................ 6-65 6-65 64.00 6-65-7 6-65-7 122.00 6-43 199.00
3-Pole ........................ 6-65-2 6-65-2 102.00 6-65-8 6-65-8 182.00 6-43-2 299.00
4-Pole ........................ 6-65-9 6-65-9 135.00 6-65-15 6-65-15 242.00 — —
5-Pole ........................ 6-65-10 6-65-10 170.00 6-65-16 6-65-16 303.00 — —
120V 60 Hz or 110V 50 Hz. . A 9-2703-1 9-2703-1 72.50 9-2703-1 9-2703-1 72.50 9-2756-1 117.00
240V 60 Hz or 220V 50 Hz. . B 9-2703-2 9-2703-2 72.50 9-2703-2 9-2703-2 72.50 9-2756-2 117.00
480V 60 Hz or 440V 50 Hz. . C 9-2703-3 9-2703-3 72.50 9-2703-3 9-2703-3 72.50 9-2756-3 117.00
600V 60 Hz or 550V 50 Hz. . D 9-2703-4 9-2703-4 72.50 9-2703-4 9-2703-4 72.50 9-2756-4 117.00
208V 60 Hz . . . . . . . . . . . . . . E 9-2703-9 9-2703-9 72.50 9-2703-9 9-2703-9 72.50 9-2756-5 117.00
277V 60 Hz . . . . . . . . . . . . . . H 9-2703-7 9-2703-7 72.50 9-2703-7 9-2703-7 72.50 9-2756-9 117.00
208/240V 60Hz . . . . . . . . . . J — — — — — — —
240V 50Hz . . . . . . . . . . . . . . K 9-2703-14 9-2703-14 72.50 9-2703-14 9-2703-14 72.50 9-2756-13 117.00
380 – 415V 50 Hz . . . . . . . . . L 9-2703-8 9-2703-8 72.50 9-2703-8 9-2703-8 72.50 —
380V 50 Hz . . . . . . . . . . . . . . L — — — — — — 9-2756-12 117.00
415V 50 Hz . . . . . . . . . . . . . . M — — — — — — 9-2756-8 117.00
550V 50 Hz . . . . . . . . . . . . . . N — — — — — — 9-2756-14 117.00
24V 60 Hz – 24V 50 Hz. . . . . T — — — — —
24V 60 Hz . . . . . . . . . . . . . . T 9-2703-6 9-2703-6 72.50 9-2703-6 9-2703-6 72.50 9-2756-6 117.00
24V 50 Hz . . . . . . . . . . . . . . . U 9-2703-12 9-2703-12 72.50 9-2703-12 9-2703-12 72.50 9-2756-11 117.00
32V 50 Hz . . . . . . . . . . . . . . V 9-2703-10 9-2703-10 72.50 9-2703-10 9-2703-10 72.50 9-2756-10 117.00
48V 60 Hz . . . . . . . . . . . . . . W 9-2703-11 9-2703-11 72.50 9-2703-11 9-2703-11 72.50 9-2756-15 117.00
48V 50 Hz . . . . . . . . . . . . . . Y 9-2703-13 9-2703-13 72.50 9-2703-13 9-2703-13 72.50 9-2756-7 117.00
Lower Magnet Frame . . . . . . . . . . . . . . 17-18200 17-18200 18.40 17-18200 17-18200 18.40 17-8955-2 43.75
Upper Magnet Frame . . . . . . . . . . . . . . 48-1936 48-1936 17.00 48-1936 48-1936 17.00 48-1902 18.10
1 Replace with complete contactor.
2 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.

January 2001 Renewal Parts
Vol. 2, Ref. No. [0041]
Freedom Line
Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below.
Table 33-53. For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 1 and CN55 Contactors and Starters (Continued)
Description NEMA Size 4 Price NEMA Size 5 Price NEMA Size 6 Price
Series A1 Series B1 U.S. $ Series A1 Series B1 U.S. $ Series A1 Series B1 U.S. $
Part No. Part No. Part No. Part No. Part No. Part No. 33
Renewal Parts Publication Number 20428 20428 20429 20429 20146 20146
Contact Kits
2-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44 6-26 417.00 6-45 6-45 760.00 6-601-2 6-601-2 1,910.00
3-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44-2 6-26-2 630.00 6-45-2 6-45-2 1,135.00 6-601 6-601 2,865.00
120V 60 Hz or 110V 50 Hz . . . . . . A 9-1891-1 9-1891-1 120.00 9-1891-1 9-1891-1 120.00 9-2698 9-2698 805.00
240V 60 Hz or 220V 50 Hz . . . . . . B 9-1891-2 9-1891-2 120.00 9-1891-2 9-1891-2 120.00 9-2698-2 9-2698-2 805.00
480V 60 Hz or 440V 50 Hz . . . . . . C 9-1891-3 9-1891-3 120.00 9-1891-3 9-1891-3 120.00 9-2698-3 9-2698-3 805.00
600V 60 Hz or 550V 50 Hz . . . . . . D 9-1891-4 9-1891-4 120.00 9-1891-4 9-1891-4 120.00 9-2698-4 9-2698-4 805.00
208V 60 Hz . . . . . . . . . . . . . . . . . . E 9-1891-13 9-1891-13 120.00 9-1891-13 9-1891-13 120.00 9-2698-5 9-2698-5 805.00
277V 60 Hz . . . . . . . . . . . . . . . . . . H 9-1891-26 9-1891-26 120.00 9-1891-26 9-1891-26 120.00 — — —
208/240V 60Hz . . . . . . . . . . . . . . J — — — — — — — — —
240V 50Hz. . . . . . . . . . . . . . . . . . . K 9-1891-20 9-1891-20 120.00 9-1891-20 9-1891-20 120.00 — — —
380 – 415V 50 Hz . . . . . . . . . . . . . L — — — — — — 9-2698-6 9-2698-6 805.00
380V 50 Hz . . . . . . . . . . . . . . . . . . L 9-1891-14 9-1891-14 120.00 9-1891-14 9-1891-14 120.00 — — —
415V 50 Hz . . . . . . . . . . . . . . . . . . M 9-1891-21 9-1891-21 120.00 9-1891-21 9-1891-21 120.00 — — —
550V 50 Hz . . . . . . . . . . . . . . . . . . N 9-1891-8 9-1891-8 120.00 9-1891-8 9-1891-8 120.00 — — —
24V 60 Hz – 24V 50 Hz . . . . . . . . . T — — — — — — — — —
24V 60 Hz . . . . . . . . . . . . . . . . . . . T 9-1891-15 9-1891-15 120.00 9-1891-15 9-1891-15 120.00 — — —
24V 50 Hz . . . . . . . . . . . . . . . . . . . U 9-1891-16 9-1891-16 120.00 9-1891-16 9-1891-16 120.00 — — —
32V 50 Hz . . . . . . . . . . . . . . . . . . . V 9-1891-27 9-1891-27 120.00 9-1891-27 9-1891-27 120.00 — — —
48V 60 Hz . . . . . . . . . . . . . . . . . . . W — — — — — — 9-2698-8 9-2698-8 805.00
48V 50 Hz . . . . . . . . . . . . . . . . . . . Y 9-1891-18 9-1891-18 120.00 9-1891-18 9-1891-18 120.00 — — —
Overload Relays
For replacement on existing starters
3-Pole — Ambient Compensated Bimetallic 10-6530-4 10-6530-4 289.00 C306DN3B C306DN3B 70.50 C306DN3B C306DN3B 70.50
Current Transformer
— — — 42-3564 42-3564 445.00 42-3598 42-3598 328.00
Lower Magnet Frame . . . . . . . . . . . . . . . . . 48-1030 48-1030 91.50 48-1030 48-1030 91.50 — — —
Upper Magnet Frame . . . . . . . . . . . . . . . . . 48-1029-3 48-1029-3 71.00 48-1029-3 48-1029-3 71.00 — — —
Description NEMA Size 7 Price NEMA Size 8 Price
Series A1 Series B1 U.S. $ Series A1 Series B1 U.S. $
Part No. Part No. Part No. Part No.
Renewal Parts Publication Number 20848 20848 20849 20849
Contact Kits
2-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . — — — —
3-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-613 6-613 4,270.00 6-571 6-571 4,720.00
120V 60 Hz or 110V 50 Hz . . . . . . A 9-2698 9-2698 805.00 9-2654 9-2654 1,325.00
240V 60 Hz or 220V 50 Hz . . . . . . B 9-2698-2 9-2698-2 805.00 9-2654-2 9-2654-2 1,325.00
480V 60 Hz or 440V 50 Hz . . . . . . C 9-2698-3 9-2698-3 805.00 9-2654-3 9-2654-3 1,325.00
600V 60 Hz or 550V 50 Hz . . . . . . D 9-2698-4 9-2698-4 805.00 9-2654-4 9-2654-4 1,325.00
208V 60 Hz . . . . . . . . . . . . . . . . . . E 9-2698-5 9-2698-5 805.00 9-2654-6 9-2654-6 1,325.00
277V 60 Hz . . . . . . . . . . . . . . . . . . H — — — — — —
208/240V 60Hz . . . . . . . . . . . . . . J — — — — — —
240V 50Hz. . . . . . . . . . . . . . . . . . . K — — — — — —
380 – 415V 50 Hz . . . . . . . . . . . . . L — — — — — —
380V 50 Hz . . . . . . . . . . . . . . . . . . L 9-2698-6 9-2698-6 805.00 9-2654-5 9-2654-5 1,325.00
415V 50 Hz . . . . . . . . . . . . . . . . . . M — — — — — —
550V 50 Hz . . . . . . . . . . . . . . . . . . N — — — — — —
24V 60 Hz – 24V 50 Hz . . . . . . . . . T — — — — — —
24V 60 Hz . . . . . . . . . . . . . . . . . . . T — — — — — —
24V 50 Hz . . . . . . . . . . . . . . . . . . . U — — — — — —
32V 50 Hz . . . . . . . . . . . . . . . . . . . V — — — — — —
48V 60 Hz . . . . . . . . . . . . . . . . . . . W — — — — — —
48V 50 Hz . . . . . . . . . . . . . . . . . . . Y — — — — — —
Overload Relays
For replacement on existing starters
3-Pole — Ambient Compensated Bimetallic C306DN3B C306DN3B 70.50 C306DN3B C306DN3B 70.50
Magnet Frame Armature 2
Lower Magnet Frame . . . . . . . . . . . . . . . . . — — — — — —
Upper Magnet Frame . . . . . . . . . . . . . . . . . — — — — — —
1 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.
2 Consult factory.
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . 1CD1C

Dimensions January 2001
Vol. 2, Ref. No. [0042]
Freedom Line
Non-reversing Contactors
Table 33-54. Approximate Dimensions and Shipping Weights — Open Type
NEMA Number Dimensions in Inches (mm) Ship Wt.
Size of Poles Wide High Deep Mounting F G Lbs. (kg)
A B C
33 D E
00 2–4 1.75 (44.5) 3.88 (98.6) 3.49 (88.6) 1.50 (38.1) 1 3.38 (85.9) 4.62 (117.3) .54 (13.7) 1.7 (.8)
0 2–3 1.75 (44.5) 3.88 (98.6) 3.49 (88.6) 1.50 (38.1) 1 3.38 (85.9) 4.62 (117.3) .54 (13.7) 1.8 (.8)
1–2 2–3 2.56 (65.0) 5.05 (128.3) 4.44 (112.8) 2.00 (50.8) 1 4.50 (114.3) 5.80 (147.3) .54 (13.7) 3.1 (1.4)
1–2 4 3.44 (87.4) 5.05 (128.3) 4.44 (112.8) 2.00 (50.8) 1 4.50 (114.3) 5.80 (147.3) .54 (13.7) 3.6 (1.6)
1–2 5 4.32 (109.7) 5.05 (128.3) 4.44 (112.8) 2.00 (50.8) 1 4.50 (114.3) 5.80 (147.3) .54 (13.7) 4.0 (1.8)
3 2–3 4.08 (103.6) 7.17 (182.1) 5.94 (150.9) 3.00 (76.2) 6.63 (168.4) — — 8.5 (3.9)
4 2–3 7.05 (179.1) 9.11 (231.4) 7.25 (184.2) 6.00 (152.4) 8.50 (215.9) — — 20.0 (9.1)
5 2–3 7.05 (179.1) 13.12 (333.2) 7.78 (197.6) 6.00 (152.4) 12.50 (317.5) — — 23.0 (10.4)
6 3 8.63 (219.2) 13.54 (343.9) 8.88 (225.6) 4.33 (110.0) 8.63 (219.2) — — 35.0 (15.9)
7 3 11.02 (279.9) 19.30 (490.2) 11.46 (291.1) 6.89 (175.0) 11.02 (279.9) — — 100.0 (45.4)
8 3 13.00 (330.2) 24.50 (622.3) 13.63 (346.2) 4.22 (107.2) 14.86 (377.4) — — 160.0 (72.6)
1 Center mounting slot at bottom supplied only on Size 00 and 0 contactors.
G A G F G A G F G A G F
C C C
A Top A Top Side A Top A Top Side A Top A Top Side

U Mtd. U E Mtd. Mtd. U Mtd. U E Mtd. Mtd. U Mtd. U E Mtd. Mtd.
Aux. Aux. Aux. B B Aux. Aux. Aux. B
X X X Aux. X Aux. Aux. X X
Auxiliary Auxiliary Auxiliary

D Contacts D Contacts D Contacts
Mtg. Holes for Mtg. Holes for Mtg. Holes for
#10-32 Screws #10-32 Screws #10-32 Screws
Sizes 00, 2- to 4-Pole Sizes 0 – 2, 2- and 3-Pole Sizes 0 – 2, 2- and 3-Pole
G A G F A C A C
C
A Top A Top Side

Mtd. Mtd. Mtd. Side
U U E B E Mtd. B E B
X Aux. X Aux. Aux.
Aux.
Auxiliary
D Contacts
D D
Mtg. Holes for Mtg. Holes for (3) Mtg. Holes for
#10-32 Screws 1/4-20 Screws (3) Screws
Sizes 1 – 2, 5-Pole Size 3 Sizes 4 – 5
A C
Mtg. Holes for (2)

5/16-18 Screws
E
B
D
Mtg. Slots for (2)
5/16-18 Screws
Size 6

January 2001 Dimensions
Vol. 2, Ref. No. [0043]
Freedom Line
Reversing Contactors
NEMA Dimensions in Inches (mm) Ship Wt.
Size Wide High Deep Mounting F G Lbs. (kg)
A B C D E 33
00 – 0 4.20 (106.7) 4.35 (110.5) 3.52 (89.4) 3.50 (88.9) 3.86 (98.0) 4.90 (124.5) .54 (13.7) 3.3 (1.5)
1–2 5.71 (145.0) 5.05 (128.3) 4.44 (112.8) 5.25 (133.4) 3.63 (92.2) 5.80 (147.3) .54 (13.7) 7.8 (3.5)
3 8.70 (221.0) 7.17 (182.1) 5.94 (150.9) 7.00 (177.8) 6.63 (168.4) — — 17.0 (7.7)
4 14.68 (372.9) 9.11 (231.4) 7.25 (184.2) 13.50 (342.9) 8.50 (215.9) — — 47.0 (21.3)
5 14.50 (368.3) 12.25 (311.2) 7.78 (197.6) 13.50 (342.9) 11.50 (292.1) — — 63.0 (28.6)
6 19.77 (502.2) 16.61 (421.9) 9.90 (251.5) 18.00 (457.2) 12.00 (304.8) — — 80.0 (36.3)
7 28.00 (711.2) 26.75 (679.5) 1 12.75 (323.9) 12.75 (323.9) 11.00 (279.4) — — 260.0 (118.0)
8 30.13 (765.3) 39.00 (990.6) 1 14.69 (373.1) 14.13 (358.9) 15.00 (381.0) — — 350.0 (158.9)
1 Includes cross wiring.
G A G F A C
C
A Top Top A Top Side

U Mtd. Mtd. U Mtd. Mtd. E
B B
X Aux. Aux. X E Aux. Aux.
Auxiliary
D Contacts D
Mtg. Holes for (3) Mtg. for (4)
#10-32 Screws 1/4-20 Screws
Sizes 00 – 2 Size 3
A C
A C
E B B
E
D D
D Mtg. Holes for (3) Mtg. Holes for (6)
1/4-20 Screws 1/2-13 Screws
Sizes 4 – 5 Open Type — Sizes 7 – 8 Horizontal
A C
B
E
D Mtg. Holes for (4)

3/8-16 Screws
Size 6

Vol. 2, Ref. No. [0044]
Freedom Line
Non-reversing Starters
NEMA Dimensions in Inches (mm) Ship. Wt.
Size Wide High Deep Mounting F G Lbs. (kg)
A B C
33 D E
00 – 0 1.80 (45.7) 6.60 (167.6) 3.52 (89.4) — 6.07 (154.2) 4.90 (124.5) .54 (13.7) 2.2 (1.0)
1 – 1P 2.56 (65.0) 7.08 (179.8) 4.44 (112.8) 2.00 (50.8) 6.63 (168.4) 5.80 (147.3) .54 (13.7) 4.5 (2.0)
2 2.56 (65.0) 8.08 (205.2) 4.44 (112.8) 2.00 (50.8) 7.63 (193.8) 5.80 (147.3) .54 (13.7) 4.7 (2.1)
3 4.08 (103.6) 11.35 (288.3) 5.94 (150.9) 3.00 (76.2) 10.81 (274.6) — — 11.0 (5.0)
4 7.05 (179.1) 12.06 (306.3) 7.25 (184.2) 6.00 (152.4) 8.50 (215.9) — — 23.0 (10.4)
5 7.00 (177.8) 17.77 (451.4) 7.76 (197.1) 6.00 (152.4) 16.00 (406.4) — — 36.0 (16.3)
6 9.47 (240.5) 21.69 (550.9) 9.90 (251.5) 3.10 (78.7) 18.00 (457.2) — — 75.0 (34.1)
7 15.13 (384.3) 29.13 (739.9) 12.64 (321.1) 13.25 (336.6) 21.25 (539.8) — — 120.0 (54.5)
8 15.13 (384.3) 34.50 (876.3) 15.00 (381.0) 13.25 (336.6) 16.75 (425.5) — — 210.0 (95.3)
G A G Top F G A G Top F
Mtd. C Mtd. C
Aux. Aux.
A Top A Side A Top A Side

U Mtd. U Mtd. U Mtd. U Mtd.
X Aux. X Aux.
B
X Aux. X Aux.
B
E E
CL Auxiliary .13 CL Auxiliary

Contacts (3.3) Contacts
Mtg. Holes for #10-32 Screws

Mtg. Holes for
D #10-32 Screws
Sizes 00 – 0 a
Sizes 1 – 2
A C
G C A C
Aux.
Aux.
Cont. E
E B B E B
D D
A Mtg. Holes for (3) Mtg. Holes for
1/4-20 Screws 1/4-20 Screws D Mtg. Holes for
1/4-20 Screws
Size 3 Size 4 Size 5
A C
A C
E B
E B
D Mtg. Holes for

1/2-13 Screws
3/8-16 Screws Sizes 7 – 8
Size 6

1 Holding circuit contact for Size 00 occupies 4th power pole position — no increase in width.

Vol. 2, Ref. No. [0045]
Freedom Line
Reversing Starters
NEMA Dimensions in Inches (mm) Ship.Wt.
Size Wide High Deep Mounting D1 E1 F G Lbs. (kg)
A B C D E 33
00 – 0 4.20 (106.7) 7.38 (187.5) 3.52 (89.4) 3.50 (88.9) 6.87 (174.5) — — 4.90 (124.5) .54 (13.7) 3.6 (1.6)
1 5.71 (145.0) 7.08 (179.8) 4.44 (112.8) 5.25 (133.4) 5.75 (146.1) — — 5.80 (147.3) .54 (13.7) 8.3 (3.8)
2 5.71 (145.0) 8.08 (205.2) 4.44 (112.8) 5.25 (133.4) 6.75 (171.5) — — 5.80 (147.3) .54 (13.7) 8.5 (3.9)
3 8.70 (221.0) 11.35 (288.3) 5.94 (150.9) 7.00 (177.8) 10.81 (274.6) — — — — 20.0 (9.1)
4 14.68 (372.9) 12.06 (306.3) 7.25 (184.2) 13.50 (342.9) 8.50 (215.9) — — — — 49.0 (22.2)
5 14.50 (368.3) 17.77 (451.4) 7.76 (197.1) 13.50 (342.9) 16.00 (406.4) — — — — 68.0 (30.9)
6 19.77 (502.2) 22.63 (574.8) 9.90 (251.5) 18.00 (457.2) 12.00 (304.8) 3.10 (78.7) 18.00 (457.2) — — 90.0 (40.9)
7 28.06 (712.7) 32.13 (816.1) 1 12.70 (322.6) 12.75 (323.9) 21.25 (539.8) — — — — 175.0 (79.5)
8 30.38 (771.7) 41.50 (1054.1) 1 14.70 (373.4) 14.13 (358.9) 16.75 (425.5) — — — — 430.0 (195.2)
1 Includes cross wiring overhang.
A C
CL
G A G F
C
E B
A Top Top A Top Side

CL Mtd.
U Mtd. Mtd. U Mtd.
X Aux. Aux. X Aux. Aux.
B
E
Auxiliary D Mtg. Holes for (3)

Contacts 1/4-20 Screws
b Size 3
.13 D Mtg. Holes for (3)

(3.3) #10-32 Screws
A C
Sizes 00 – 2
E B
A C
D

1/4-20 Screws
Sizes 4 – 5
E
E1 B
A C
E B
D1 Mtg. Holes for (6)

3/8-16 Screws D D Mtg. Holes for (6)
1/2-13 Screws
Size 6
Open Type — Sizes 7 – 8 Horizontal

2 See catalog listings for type and location of auxiliary contacts supplied with a particular starter.

Vol. 2, Ref. No. [0046]
Freedom Line
Reversing Starters — Vertical Construction

Table 33-58. Approximate Dimensions and Shipping Weights — AN56V Open Vertical Starter
NEMA Dimensions in Inches (mm) Ship. Wt.
Size Wide High Deep Mounting Wire Zone Lbs. (kg)
A B C
33 Wide
D
High
E
0 4.25 (108.0) 12.05 (306.1) 3.84 (97.5) 2.00 (50.8) 11.50 (292.1) — 4.0 (1.8)
1 4.25 (108.0) 12.05 (306.1) 3.86 (98.0) 2.00 (50.8) 11.50 (292.1) 1.00 (25.4) 9.0 (4.1)
2 4.25 (108.0) 12.05 (306.1) 3.86 (98.0) 2.00 (50.8) 11.50 (292.1) 1.00 (25.4) 9.5 (4.3)
3 9.25 (235.0) 16.75 (425.5) 5.18 (131.6) 7.15 (181.6) 16.07 (408.2) 1 21.0 (9.5)
4 9.08 (230.6) 19.84 (503.9) 5.18 (131.6) 8.00 (203.2) 18.51 (470.2) 1.50 (38.1) 50.0 (22.7)
1 Wire overhang 1.00 mm left, 50 mm right.
A C
F A F C
E B E B

#10-32 Screws
D Mtg. Holes for (3) NEMA Sizes 1 – 2
#10-32 Screws
NEMA Size 0
F A F C F A F C
E B E B
D Mtg. Holes for (3) D Mtg. Holes for (4)

1/4-20 Screws 1/4-20 Screws
NEMA Size 3 NEMA Size 4

Vol. 2, Ref. No. [0047]
Freedom Line
Multispeed Starters
Table 33-59. Approximate Dimensions and Shipping Weights — AN700 Open Vertical Starter
NEMA Dimensions in Inches (mm) Ship Wt.
Size Wide High Deep Mounting Wire Lbs. (kg)
A B C Zone F
Wide
D
High
E
33
2-Speed — Selective Control — Separate Winding
0 5.19 (132) 7.38 (188) 3.52 (89) 3.50 (89) 6.87 (175) .89 (23) 4.5 (2.0)
1 5.66 (144) 7.08 (180) 4.42 (112) 5.25 (133) 5.75 (146) 1.23 (31) 9.0 (4.1)
2 5.66 (144) 8.08 (205) 4.42 (112) 5.25 (133) 6.75 (165) 1.63 (41) 10.0 (4.5)
3 8.72 (221) 11.35 (288) 5.89 (150) 7.00 (178) 10.81 (275) 1.77 (45) 24.0 (10.9)
4 14.68 (373) 12.06 (306) 7.25 (184) 13.50 (343) 8.50 (216) 1.95 (50) 53.0 (24.1)
5 14.50 (368) 17.82 (453) 7.76 (197) 13.50 (343) 16.00 (406) 4.56 (116) 73.0 (33.1)
2-Speed — Selective Control — Reconnectable Winding
0 8.62 (219) 7.06 (179) 3.82 (81) 6.62 (168) 6.50 (165) .50 (13) 6.0 (2.7)
1 8.97 (228) 7.12 (181) 4.72 (120) 6.62 (168) 6.50 (165) 1.04 (26) 10.0 (4.5)
2 8.90 (226) 8.62 (219) 4.75 (121) 8.40 (213) 8.12 (206) 1.03 (26) 11.0 (5.0)
3 16.00 (406) 13.46 (342) 6.38 (162) 15.00 (381) 12.25 (311) 1.24 (31) 31.0 (14.1)
4 15.46 (393) 31.00 (787) 7.74 (197) 13.50 (343) 30.00 (762) 1.84 (47) 72.0 (32.7)
A
F A C F A C
F
E B B E B
E
a D C
a D
b D
Size“0” Multispeed Starter Size“1 – 2” Multispeed Starter Size“3” Multispeed Starter
2-Speed, 2-Winding 2-Speed, 2-Winding 2-Speed, 2-Winding
A
F A C F
D C
E
B
E B
D
c
Size“4” Multispeed Starter Size“5” Multispeed Starter
2-Speed, 2-Winding 2-Speed, 2-Winding
A
F A C F A C
F
E B E B
E B
a
D C a
D
a D
Size“0” Multispeed Starter Size“1” Multispeed Starter Size“2” Multispeed Starter
2-Speed, 1-Winding 2-Speed, 1-Winding 2-Speed, 1-Winding
A C
F A C
E B
E B
F D e
d
D
Size“3” Multispeed Starter Size“4” Multispeed Starter
2-Speed, 1-Winding 2-Speed, 1-Winding

1 Mounting holes for (3) #10 screws. 3 Mounting holes for (4) 1/4-20 screws. 5 Mounting holes for (4) 3/8 screws.
2 Mounting holes for (3) 1/4-20 screws. 4 Mounting holes for (4) 5/16 screws.

Thermal Overload Relays January 2001
Vol. 2, Ref. No. [0048]
Freedom Line
Contents ■ Shrouded or fingerproof terminals Test for Trip Indication

to reduce possibility of electrical
Description Page shock. To test overload relay for trip indica-
tion when in manual reset, pull out the
Thermal Overload Relays ■ Meets UL 508 single-phasing
blue reset button. An orange flag will
Product Description . . . . . . . 33-32 requirements. appear indicating that the device has
33 Features . . . . . . . . . . . . . . . . 33-32 ■ UL listed, CSA certified, NEMA tripped. Push reset button in to reset.
compliance and CE mark.
Operation . . . . . . . . . . . . . . . 33-32 Warning — To provide continued pro-
Technical Information . . . . . 33-32 tection against fire or shock hazard,
Operation the complete overload relay must be
Technical Data . . . . . . . . . . . 33-33 replaced if burnout of the heater
Factory Modifications . . . . . 33-34 C306 Overload Relay Setting element occurs.
Accessories . . . . . . . . . . . . . 33-34
Replacement Parts. . . . . . . . 33-34 1.0 1.15
Technical Information
Service Service
Dimensions . . . . . . . . . . . . . 33-35 Factor Factor General
Product Selection . . . . . . . . 33-36 B C “Overload relays are provided to pro-
Heater Pack Selection . . . . . 33-36 tect motors, motor control apparatus
and motor-branch circuit conductors
A D against excessive heating due to
motor overloads and failure to start.
This definition does not include:
Example of 12.0 FLA setting for 1) motor circuits over 600V, 2) short
heater pack number H2011B showing
position for 1.0 or 1.15 circuits, 3) ground faults and 4) fire
service factor motors. pump control.” (NEC Art. 430-31)
Figure 33-17. FLA Dial Adjustment Time Current Characteristics

For motors having a 1.15 service fac- The time-current characteristics of an
tor, rotate the FLA adjustment dial to overload relay is an expression of per-
correspond to the motor’s FLA rating. formance which defines its operating
time at various multiples of its current
Estimate the dial position when the setting. Tests are run at Underwriters
32A Overload motor FLA falls between two letter Laboratories (UL) in accordance with
Cat. No. C306DN3B values as shown in the example. NEMA Standards and the NEC. UL
For motors having a 1.0 service factor, requires:
Product Description rotate the FLA dial one-half position ■ When tested at 100 percent of its
counterclockwise (CCW). current rating, the overload relay
C306 Overload Relays are designed for shall trip ultimately.
use with CE or CN non-reversing and
A ■ When tested at 200 percent of its
reversing contactors. Four sizes are
current rating, the overload relay
available for overload protection up
shall trip in not more than 8
to 144A. M
minutes.
■ When tested at 600 percent of the
Features Example of setting for current rating, the overload relay
manual reset. shall trip in not more than 10 or 20
■ Selectable Manual or Automatic seconds, depending on the Class
Reset operation. of the relay.
Figure 33-18. Manual/Automatic Reset
■ Interchangeable Heater Packs
adjustable ±24% to match motor “Current Rating” is defined as the
The overload relay is factory set at M minimum current at which the relay
FLA and calibrated for use with 1.0 for manual reset operation. For auto-
and 1.15 service factor motors. will trip. Per NEC, an overload must
matic reset operation, turn the reset ultimately trip at 125% of FLA current
Heater packs for 32A overload relay adjustment dial to the A position as
will mount in 75A overload relay — (heater) setting for a 1.15 service factor
shown in the illustration. motor and 115% FLA for a 1.0 service
useful in derating applications such
as jogging. Automatic reset is not intended for factor motor.
■ Class 10 or 20 heater packs. two-wire control devices. “Current Setting” is defined as the FLA
■ Load lugs built into relay base. (Full Load Amperes) of the motor and
■ Bimetallic, ambient compensated thus the overload heater pack setting.
operated. Trip free mechanism. Example: 600% of current rating is
■ Electrically isolated NO-NC contacts defined as 750% (600 x 1.25) of FLA
(pull RESET button to test). current (heater) setting for a 1.15 ser-
■ Overload trip indication. vice factor motor. A 10A heater setting
must trip in 20 seconds or less at 75A
motor current for a Class 20 relay.

January 2001 Thermal Overload Relays
Vol. 2, Ref. No. [0049]
Freedom Line
10,000 10,000
5000 5000
4000 4000
3000 3000
2000 2000
1000 1000 33
500 500
400 From 400 From
300 Cold Start 300 Cold Start
200 200
Trip Time Trip Time
(Seconds) 100 From (Seconds) 100 From
50 Hot Start 50 Hot Start
40 40
30 30
20 20
10 10
5 5
4 4
3 3
2 2
1 1
0 2 4 6 8 10 0 2 4 6 8 10
Multiples of Current Setting Multiples of Current Setting
Class 10 Overload Relay 25°C Open Rating Class 20 Overload Relay 25°C Open Rating
Figure 33-19. Class 10 and Class 20 Trip Curves
Technical Data
Table 33-60. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 00 – 2, Table 33-62. Power Terminal Torque Line and Load Terminals
IEC A – K — Open Terminal Catalog Number Torque in lb-in
IEC NEMA Cu Only
Size Size 32A C306DT3B 20
Power Terminals — Line 75A C306GT3B 35 (14 – 10 AWG)
40 (8 AWG)
A, B, C 00 12 – 16 Stranded, 12 – 14 Solid 45 (6 – 4 AWG)
D, E, F 0 8 – 16 Stranded, 10 – 14 Solid 50 (3 – 2 AWG)
1 8 – 14 Stranded or Solid
G, H, J, K 2 3 – 14 (Upper) and/or 6 – 14 105A C306KN3 (Socket Head Screw)
(Lower) Stranded or Solid 1 120 (3/16)
200 (1/4)
Power Terminals — Load — Cu Only (Stranded or Solid) 250 (5/16)
Catalog Terminal Wire Size 144A C306NN3 (Socket Head Screw)
Number 120 (3/16)
C306DN3B 32A 14 – 6 AWG 200 (1/4)
250 (5/16)
C306GN3B 75A 14 – 2 AWG
(Slotted Head Screw)
Control Terminals — Cu Only 35 (14 – 10 AWG)
12 – 16 AWG Stranded, 12 – 14 AWG Solid 40 (8 AWG)
45 (6 – 4 AWG)
1 Two compartment box lug. 50 (3 – 1/0 AWG)
Table 33-61. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 3 – 8,
IEC L – N — Open Table 33-63. Plugging and Jogging Service Horsepower Ratings 2
IEC Size NEMA Size Wire Size NEMA Size 200V 230V 460V 575V
Power Terminals — Line and Load 00 — 1/2 1/2 1/2

L 3 1/0 – 14 Cu/Al 0 1-1/2 1-1/2 2 2
M — 1/0 – 8 Cu/Al 1 3 3 5 5
N — 3/0 – 8 Cu/Al 2 7-1/2 10 15 15
3 15 20 30 30
— 4 Open — 3/0 – 8 Cu 4 25 30 60 60
Enclosed — 250 kcmil — 6 Cu/Al 5 60 75 150 150
— 5 750 kcmil — 2 or 6 125 150 300 300
(2) 250 kcmil — 3/0 Cu/Al 2 Maximum horsepower where operation is interrupted more than 5
6–7 (2) 750 kcmil — 3/0 Cu/Al times per minute or more than 10 times in a 10 minute period. NEMA
8 (2) 750 kcmil — 1/0 Cu/Al standard ICS 2-1993 table 2-4-3.
Control Terminals — Cu Only
12 – 16 AWG Stranded, 12 – 14 AWG Solid

Vol. 2, Ref. No. [0050]
Freedom Line
Technical Data (Continued) Locking Cover for Overload Relay — C306 Only
Snap-on transparent or opaque plastic panel
Table 33-64. Overload Relay UL/CSA Contact Ratings Control Circuit 1
for covering access port to the overload relay
AC Volts 120V 240V 480V 600V trip setting dial — helps prevent accidental or
NC Contact B600 unauthorized changes to trip and reset setting.
33 Make and Break Amps 30 15 7.5 6
Break Amps 3 1.5 .75 .6
Continuous Amps 5 5 5 5
NO Contact C600 Table 33-67. Product Selection
Make and Break Amps 15 7.5 3.375 3 Description Min. Catalog Price
Break Amps 1.5 .75 .375 .3 Order Qty. Number U.S. $
(Std. Pkg.)
Continuous Amps 2.5 2.5 2.5 2.5
1 DC ratings cover Freedom Series coils only. Clear cover, no accessibility 50 C320PC3 .86
Gray cover, no accessibility 50 C320PC4 .86
w/Auto only nib
Factory Modifications Gray cover, no accessibility, 50 C320PC5 .86
w/Manual only nib
C306 Thermal Overload Relays with Mounting Adapter Gray cover with FLA dial 50 C320PC6 .86
Consists of a thermal overload relay mounted to a terminal accessibility, A, B, C, D positions
base adapter — permits fast and easy installation. and Auto only nib
Gray cover with FLA dial 50 C320PC7 .86
Table 33-65. Product Selection accessibility, A, B, C, D positions
and Manual only nib
Number U.S. $
C306DN3B + C306TB1 C306DT3B 81.00 Replacement Parts

C306GN3B + C306TB2B C306GT3B 141.00
Heater Pack Replacement
Accessories For replacement of heater
packs with built-in load lugs.
DIN Rail and Panel Mounting Adapter Series A or prior heater packs
have load lugs built in.
These adapters are required when
component overload relays are to be
separately mounted. The terminal base Superseded
adapter includes line terminals and Series A
connects with the overload relays on Heater Pack
Page 33-36.
Table 33-68. Heater Pack Requirements

Cat. No. C306TB1
Existing Heater Pack Catalog Product Required
Table 33-66. Product Selection Numbers
Description Catalog Price H2001A-3 – H2014A-3 Order identical Heater Pack Catalog
Number U.S. $ H2001-3 – H2014-3 Number — see note below
H2101-3 – H2113-3
For 32A Overload Relay C306TB1 10.10
For 75A Overload Relay C306TB2B 2 20.10 H2015A-3 – H2017A-3 Order identical Heater Pack Catalog
H2018-3 – H2024-3 Number
2 This Series B adapter will accept Series A or B overload relays H2114-3 – H2117-3
(C306GN3 or C306GN3B), C306TB2 can only be used with C306GN3.
H2015-3 – H2017-3 Choose Heater Pack from table below
Note: When inventory of the previous series heater packs is
exhausted, a Series B replacement kit will be provided under the
same catalog number. This kit will include the equivalent Series B
heater pack, Catalog Number C306KAL1-3 lug adapters and installa-
tion instructions. This kit can be used in Series Al overload relays
that do not have load lugs built in.
Table 33-69. Heater Pack Ratings

Motor Full Load Ampere Rating Order Price
Dial Position Heater Pack U.S. $
Catalog Number
A B C D
29.0 32.5 36.0 39.5 H2015A-3 30.50

39.6 44.3 49.1 53.8 H2016A-3 30.50
53.9 60.4 66.8 74.9 H2017A-3 30.50

Vol. 2, Ref. No. [0051]
Freedom Line
Overload Relay Lug Adapter Kit Overload Relay Replacement —

Series A Only
When replacing a Catalog Number
C306DN3 (Part No. 10-6044) or
C306GN3 (10-6319) Series A overload
relay on a starter, order a Series B
33
overload relay and Series B heater
packs.
Cat. No. C306KAL1-3
Overload Relay Superseded 32A Series A
Lug Adapter Kit Overload Relay
Cat. No. C306DN3
These kits are used in conjunction with
Catalog Numbers H2001B – H2014B or
H2101B – H2114B heater packs as a
means of utilizing these Series B
heater packs in Catalog Numbers
C306DN3 and C306GN3 Series Al over-
load relays. The kit consists of 3 lug
adapters and installation instructions.
When installing Series B heater packs
plus lug adapters in Series A overload
relays, refer to heater pack FLA adjust-
ment tables originally supplied with Superseded 75A Series A
equipment (also supplied with kit). Overload Relay
Cat. No. C306GN3
Table 33-70. Product Selection — Overload
Relay Lug
Number U.S. $
Series Al Overload C306KAL1-3B 6.75

Relay Lug Adapter Kit
Dimensions
Table 33-71. Stand-Alone Overload Relays — Approximate Dimensions and Shipping Weight
Ampere Dimensions in Inches (mm) Ship. Wt.
Size Wide High Deep Mounting Lbs. (kg)
A B C D E F (Slot) G (Hole)
32A 1.77 (45.0) 4.13 (104.9) 3.69 (93.7) 1.36 (34.5) 3.74 (95.0) .18 x .30 (4.6 x 7.6) .18 (4.6) Dia. .8 (.4)
75A 2.54 (64.5) 4.69 (119.1) 3.74 (95.0) 2.00 (50.8) 3.45 (87.6) .22 x .26 (5.6 x 6.6) .21 (5.3) Dia. 1.4 (.6)
105 & 144A 4.00 (101.6) 7.17 (182.1) 4.91 (124.7) 3.00 (76.2) 6.62 (168.1) — — 4.0 (1.8)
Stand-Alone Overload Relays

A C
D G C
E
B
B E
A Mtg. Holes for (3)

F D 1/4-20 Screws
32A and 75A Sizes 105A and 144A Sizes
C306DT3B and C306GT3B C306KN3 and C306NN3
Figure 33-20. Approximate Dimensions — Stand-Alone Overload Relays

Vol. 2, Ref. No. [0052]
Freedom Line
Product Selection
33
75A Overload
Cat. No. C306GN3B
Table 33-72. C306 Thermal Overload Relays

For Use with Freedom Maximum Number Open Type NEMA 1 Enclosed
Series Contactors Ampere of Poles
NEMA IEC Rating Catalog Price Catalog Price
Number U.S. $ Number U.S. $
00, 0 A–F 32 2 3 C306DN3B 70.50 C306DG3B 97.50

1, 2 G–K 75 2 3 C306GN3B 122.00 C306GG3B 174.00
3 L–M 105 3 3 C306KN3 174.00 — —
4 N 144 3 3 C306NN3 242.00
5–81 — — — — —
1 NEMA Sizes 5 – 8 use the 32A overload in conjunction with CTs.
2 Series B overload relays have load lugs built into relay base and will only accept Series B heater packs. These relays can be directly attached to
contactor or they can be DIN rail mounted using adapter on Page 33-34.
3 These relays can be panel mounted only.
Table 33-73. Starters with Series B Overload Relays

NEMA — AN Type IEC — AE Type
Size Series Size Series
00 – 0 C A–F C
1–2 B G–K B
5 B
6 C
7–8 B
Heater Pack Heater Pack Heater Pack Note: The series of a starter is the last digit of the listed Catalog
H2001B – H2017B H2101B – H2117B H2018 – H2024 Number. EXAMPLE: AN16DN0AB.
Heater Pack Selection

Heater packs H2001B to H2017B and H2101B to H2117B are
to be used only with Series B overload relays Catalog
Numbers C306DN3B (Part No. 10-7016) and C306GN3B
(Part No. 10-7020). The load lugs are built into the overload
relay base to allow load wiring prior to heater pack installa-
tion. The previous heater design had integral load lugs.
The Series B heater packs are electrically equivalent to the
previous heater design. Heaters H2018-3 to H2024-3 have
not changed.
Technical Data . . . . . . . . . . . . . Pages 33-33 – 33-34

Dimensions . . . . . . . . . . . . . . . . Page 33-35
Replacement Parts . . . . . . . . . Pages 33-34 – 33-35
Discount Symbol . . . . . . . . . . . 1CD1C

Vol. 2, Ref. No. [0053]
Freedom Line
Table 33-74. Standard Trip — Class 20 Heater Selection Table 33-75. Fast Trip — Class 10 Heater Selection
Overload Motor Full Load Ampere Rating Catalog Price Overload Motor Full Load Ampere Rating Catalog Price
Relay Size Dial Position Number U.S. $ Relay Size Dial Position Number U.S. $
(Includes (Includes
A B C D 3 Heater A B C D 3 Heater
Packs) 1 Packs) 3
For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B; For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B;
33
IEC Sizes A – F Series C, IEC Sizes G – K Series B IEC Sizes A – F Series C, IEC Sizes G – K Series B
32A or .254 .306 .359 .411 H2001B-3 30.50 32A or .260 .313 .367 .420 H2101B-3 30.50
75A .375 .452 .530 .607 H2002B-3 30.50 75A .384 .464 .543 .623 H2102B-3 30.50
.560 .676 .791 .907 H2003B-3 30.50 .570 .688 .806 .924 H2103B-3 30.50
.814 .983 1.15 1.32 H2004B-3 30.50 .846 1.02 1.20 1.37 H2104B-3 30.50
1.20 1.45 1.71 1.96 H2005B-3 30.50 1.28 1.55 1.83 2.10 H2105B-3 30.50
1.79 2.16 2.53 2.90 H2006B-3 30.50 1.92 2.33 2.74 3.15 H2106B-3 30.50
2.15 2.60 3.04 3.49 H2007B-3 30.50 2.30 2.79 3.28 3.77 H2107B-3 30.50
3.23 3.90 4.56 5.23 H2008B-3 30.50 3.38 4.10 4.82 5.54 H2108B-3 30.50
4.55 5.50 6.45 7.40 H2009B-3 30.50 4.96 6.03 7.09 8.16 H2109B-3 30.50
6.75 8.17 9.58 11.0 H2010B-3 30.50 7.07 8.58 10.1 11.6 H2110B-3 30.50
9.14 10.8 12.4 14.0 H2011B-3 30.50 9.60 11.2 12.8 14.4 H2111B-3 30.50
14.0 16.9 19.9 22.8 H2012B-3 30.50 14.4 17.5 20.7 23.8 H2112B-3 30.50
18.7 22.7 26.7 30.7 H2013B-3 30.50 18.7 21.8 25.0 28.1 H2113B-3 30.50
23.5 28.5 33.5 38.5 H2014B-3 30.50 23.5 27.3 31.0 34.8 H2114B-3 30.50
For Use with NEMA Size 2, IEC Sizes G – K Only — Series B For Use with NEMA Size 2, IEC Sizes G – K Only — Series B
75A 29.0 34.0 39.1 44.1 H2015B-3 30.50 75A 28.3 32.6 37.0 41.3 H2115B-3 30.50
39.6 45.5 51.5 57.4 H2016B-3 30.50 36.6 42.3 48.1 53.8 H2116B-3 30.50
53.9 60.9 67.9 74.9 H2017B-3 30.50 53.8 60.8 67.9 74.9 H2117B-3 30.50
For Use with NEMA Sizes 3 – 4, IEC Sizes L – N Only — Series A For Use with Size 5 Starters Only — Series B and IEC P, R and S with 300/5 CT
105A or 8.0 9.2 10.3 11.5 H2025-3 30.50 32A 4 51 61 72 82 H2104B-3 30.50
144A 11.4 12.8 14.3 15.7 H2026-3 30.50 77 93 110 126 H2105B-3 30.50
14.3 15.7 17.4 19.0 H2027-3 30.50 115 140 164 189 H2106B-3 30.50
18.0 20.2 22.3 24.5 H2018-3 30.50 138 167 197 226 H2107B-3 30.50
24.6 27.6 30.5 33.4 H2019-3 30.50 203 246 289 — H2108B-3 30.50
33.5 37.5 41.5 45.6 H2020-3 30.50 For Use with Size 6 Starters Only — Series B and IEC T – V with 600/5 CT
45.7 51.2 56.7 62.1 H2021-3 30.50
32A 4 154 186 220 252 H2105B-3 30.50
62.2 69.7 77.1 84.6 H2022-3 30.50
230 280 329 378 H2106B-3 30.50
84.7 95.0 105.0 115.0 H2023-3 30.50
276 335 394 452 H2107B-3 30.50
106.0 118.0 131.0 144.0 H2024-3 30.50
406 492 578 — H2108B-3 30.50
For Use with Size 5 Starters — Series B and IEC P, R and S with 300/5 CT For Use with Size 7 Starters Only — Series B and IEC W – X with 1000/5 CT
32A 2 49 59 69 79 H2004B-3 30.50 32A 4 169 204 240 274 H2104B-3 30.50
72 87 103 118 H2005B-3 30.50
256 310 366 420 H2105B-3 30.50
107 130 152 174 H2006B-3 30.50
384 466 543 630 H2106B-3 30.50
129 156 182 209 H2007B-3 30.50
460 558 656 754 H2107B-3 30.50
194 234 274 — H2008B-3 30.50
676 820 — — H2108B-3 30.50
For Use with Size 6 Starters Only — Series B and IEC T – V with 600/5 CT For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT
32A 2 144 174 205 235 H2005B-3 30.50 32A 4 254 306 360 411 H2104B-3 30.50
215 259 304 348 H2006B-3 30.50
384 465 549 630 H2105B-3 30.50
258 312 365 419 H2007B-3 30.50
576 699 822 945 H2106B-3 30.50
388 468 547 627 H2008B-3 30.50
690 837 984 1131 H2107B-3 30.50
For Use with Size 7 Starters Only — Series B and IEC W – X with 1000/5 CT 1014 1230 — — H2108B-3 30.50
32A 2 163 197 230 264 H2004B-3 30.50 3 Heater packs are shipped 3 to a carton. Catalog Numbers and prices
240 290 342 392 H2005B-3 30.50 are for 3 heater packs.
358 432 506 580 H2006B-3 30.50 4 Sizes 5 – 8 and IEC P – Z use the 32A overload relay with current
430 520 608 698 H2007B-3 30.50 transformers.
646 780 912 — H2008B-3 30.50
For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT
32A 2 244 295 345 396 H2004B-3 30.50
360 435 513 588 H2005B-3 30.50
537 648 759 870 H2006B-3 30.50
645 780 912 1047 H2007B-3 30.50
969 1170 1368 — H2008B-3 30.50
1 Heater packs are shipped 3 to a carton. Catalog Numbers and prices
are for 3 heater packs.
2 Sizes 5 – 8 and IEC P – Z use the 32A overload relay with current
transformers.

4.11.-Eaton CCM Freedom - Nema Contactor and Starters

Uploaded by

Copyright:

Available Formats

You might also like

4.11.-Eaton CCM Freedom - Nema Contactor and Starters

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

4.11.-Eaton CCM Freedom - Nema Contactor and Starters

Uploaded by

Copyright:

Available Formats

NEMA Contactors & Starters 33-1

Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2 33

NEMA Size 1 Starter

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Application Description ■ Encapsulated dual voltage/

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Contents Technical Data

Non-reversing Kits and Accessories

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

NEMA Size 00 NEMA Size 0 NEMA Size 3

Product Selection — 3-Pole Contactors

00 9 1/3 1 1-1/2 1-1/2 2 2 CN15AN3_B 155. CN55AN3_B 402.

Horsepower 1-1/2 5 10 25 50 75 150 300 600 900

Magnet Coils — AC and DC Table 33-4. AC Suffix Code

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Product Selection — 2-, 4- and 5-Pole Contactors

00 9 1/3 1 1-1/2 1-1/2 2 2 CN15AN2_B 135. CN15AN4_B 174. — —

Magnet Coils — AC or DC Table 33-6. AC Suffix Code

Technical Data . . . . . . . . . . . . Pages 33-12 – 33-14

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

Contents ■ Long life twin break, silver cadmium

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

L1 L2 L3 Remote Pilot Devices L1 L2

Figure 33-1. Typical Wiring Diagrams — Three-Phase and Single-Phase Applications

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

Size 0 Size 1 Size 3 Vertical

00 9 11 1/3 1 1-1/2 1-1/2 2 2 AN16AN0_C 182. AN56AN0_C — 435.

Horsepower 1-1/2 5 10 25 50 75 150 300 600 900

Magnet Coils — AC or DC Table 33-11. AC Suffix Code

Technical Data. . . . . . . . . . . . . Pages 33-12 – 33-14

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Catalog Number AN700BN0218 Catalog Number AN700DN0218 Catalog Number AN700DN022

1-1/2 3 3 5 1 2 2 3 0 AN700BN022 710.

Table 33-13. Product Selection — 2-Speed — Selective Control — Reconnectable Winding 2

Maximum Horsepower — 60/50 Hertz NEMA Open Type

1-1/2 3 3 5 1 2 2 3 0 AN700BN0218 AN700BN0219 1,005.

Table 33-14. Magnetic Coils — AC or DC

120/60 or 110/50 A 277/60 H 24/60, 24/50 3 T

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . Page 33-31

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

Accessories . . . . . . . . . . . . . . . Pages 33-15 – 33-23

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Cold Coil data with a cold coil.

Table 33-17. Specifications — Sizes 00 – 3

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

Table 33-18. Specifications — Sizes 4 – 8

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Electrical Life — AC-3 and AC-4

Note: AC-3 tests are conducted at rated 1,000,000

For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

Class H — 30A 250V C350KH21 64.00 Application Catalog Price

Figure 33-4. Approximate Dimensions in Inches (mm)

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog

Solid-State Timers Pneumatic Timers — Top Mounted Identification Markers

Table 33-25. Product Selection Control Circuit Fuse Block

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C