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Microondas Ms-0744a
Microondas Ms-0744a
Microondas Ms-0744a
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MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-0744A
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
November, 2004
P/NO : 3828W5S4255 Printed in Korea
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Nameplate Location
Back side
Accessories
Owner's manual
Glass turntable
Roller Rest
1-1
CAUTIONS
Unlike other appliances, the microwave oven is
high-voltage and high-current equipment.
MICROWAVE RADIATION
Though it is free from danger in ordinary use, Personnel should not be exposed to the
extreme care should be taken during repair. microwave energy which may radiate from the
magnetron or other microwave generating
device if it is improperly used or connection.
• DO NOT operate on a 2-wire extension cord during All input and output microwave connections,
repair and use. waveguide, flange and gasket must be secure
• NEVER TOUCH any oven components or wiring during never operate the device without a microwave
operation. energy absorbing load attached.
• BEFORE TOUCHING any parts of the oven, always Never look into an open waveguide or antenna
remove the power plug from the outlet. while the device is energized.
• For about 30 seconds after the oven stop, an electric
charge remains in the high voltage capacitor. When
replacing or checking, you must discharge the high • Proper operation of the microwave oven requires that
voltage capacitor by shorting across the two terminals the magnetron be assembled to the waveguide and
with an insulated screwdriver. cavity. Never operate the magnetron unless it is
properly installed.
• Be sure that the magnetron gasket is properly
installed around the dome of the tube whenever
installing the magnetron.
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
4. The oven should not be installed in any area where PREFERRED METHOD
heat and steam are generated, because they may
damage the electronic or mechanical parts of the
unit.
Do not install the oven next to a conventional
surface unit or above a conventional wall oven. INSURE PROPER GROUND
EXISTS BEFORE USE
5. Use microwave oven in an ambient temperature
less than 104°F(40°C).
TEMPORARY METHOD
6. Place the microwave oven on a sturdy and flat
(ADAPTER PLUGS ARE NOT
surface at least 10 cm(4 inches) from the wall. PERMITTED IN CANADA) ALIGN
LARGE PRONGS/SLOTS
7. Place the microwave oven as far away as possible
from TV, RADIO, COMPUTER, etc., to prevent
interference.
3-1
OPERATING INSTRUCTIONS
FEATURES
Display Window
Control Panel
Roller rest
CONTROL PANEL
1. INDICATORS
2. ONE TOUCH CONTROL: Used to cook the foods
listed by one touch.
3. AUTO DEFROST: Used to select the desired auto
weight defrost programmed with weight pad.
4. NUMBER: Used to set for time of day, cooking time,
power level or defrost weight.
5. STOP/CLEAR: Used to stop oven and clear all
entries except time of day.
6. CLOCK: Used to set the time of day.
7. TIME: Used to cook food for a desired time.
8. POWER: Used to select the desired power level for
cooking.
9. Ez On: Allows you to cook for 30 seconds at 100%
power by simply touching this pad.
10. START: One tap allows over to begin functioning.
11. TIMER
12. QUICK
4-1
OPERATING SEQUENCE
The following is a description of component functions 6.MULTI-STAGE COOKING
during oven operation.
1ST STAGE
1. SETTING THE CLOCK
STOP/CLEAR TIME NUMBER POWER
STOP/CLEAR CLOCK NUMBER CLOCK
NUMBER
2. CANCEL FUNCTION
Touch the STOP/CLEAR pad whenever you need to NUMBER START
cancel an entry or a function currently in use.
The display will return either to the last item entered
or to the clock.
7.AUTO DEFROST COOKING
3. Ez On
STOP/CLEAR Ez On AUTO NUMBER OF
STOP/CLEAR START
DEFROST WEIGHT
4-2
SCHEMATIC DIAGRAM
4-3
CIRCUIT DESCRIPTION
GENERAL DETAILS • A high voltage of approximately 2100 volts AC is
generated in the secondary of the high voltage
• The low voltage transformer supplies the necessary
transformer which is increased by the action of the high
voltage to the micom controller when power cord is
voltage diode and charging of the high voltage
plugged in.
capacitor.
• When the door is closed, the primary switch is ON, the
• The negative 4,000 Volts DC is applied to the filament
secondary switch is ON, and the monitor switch opens
of the magnetron.
(contact COM and NO).
WHEN SELECTING COOKING POWER WHEN THE OVEN IS SET AT ANY LEVEL
LEVEL AND TIME EXCEPT MAXIMUM.
• The micom controller memorizes the function you set. • The micom controller controls the ON-OFF time of
• The time you set appears in the display window. relay 2 by the applied signal to vary the average output
• Each indicator light turns on to indicate that the stage power of microwave oven as POWER LEVEL.
has been set. (refer to page 1-1)
• One complete cycle of relay 2 is 22 seconds.
WHEN TOUCHING THE START PAD WHEN THE DOOR IS OPENED DURING
• The coil of the relay is energized by the micom
controller.
COOKING
• Power input is supplied to the high voltage transformer • Both the primary switch and relay 2 are cut off primary
through the fuse to the primary switch and relay 2. winding voltage of the high voltage transformer.
• Turntable rotates. • ON-OFF of relay 2 is coupled electrically with opening
and closing of the secondary switch.
• When the door is opened, the secondary switch is
opened and when the door is closed, the secondary
N switch is closed.
• The cooking time stops counting down.
MONITOR H.V.
TRANS- • Relay stops functioning.
SWITCH
L FORMER • As the door is opened, if the contact of primary switch
and relay 2 and/or secondary switch fails to open, the
FUSE fuse opens due to the large current surge caused by
the monitor switch activation, which in turn stops
magnetron oscillation.
PRIMARY SECONDARY
SWITCH RELAY 2 SWITCH
N
MICOM CONTROLLER
MONITOR H.V.
• The fan motor rotates and cools the magnetron by SWITCH TRANS-
blowing the air (coming from the intake on the L FORMER
baseplate).
• The air is also directed into the oven to exhaust the FUSE
vapor in the oven through the upper plate.
• Cooking time starts counting down. PRIMARY SECONDARY
• 3.2 volts AC is generated from the filament winding of SWITCH RELAY 2 SWITCH
the high voltage transformer. This 3.2 volts is applied to
the magnetron to heat the magnetron filament through
two noise-preventing choke coils. MICOM CONTROLLER
4-4
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS
Tools normally used for TV servicing are sufficient. • TESTER (VOLTS-DC, AC, Ohmmeter)
Standard tools are listed below. • Microwave survey meter
- Holaday HI-1500
• Diagonal pliers
HI-1501
• Long nose pliers
- Narda 8100
• Phillips screwdriver
8200
• Flat blade screwdriver
• Inch scale
• Wrench (size 5mm)
• 600 cc non conductive material beaker (glass or plastic),
• Nutdriver (size 5mm)
• Adjustable wrench inside diameter: approx. 8.5 cm (31/2 in.)
• Soldering iron • Cylindrical and made of borosilicate glass vessel.
• Solder max. thickness: 3 mm
• Vinyl insulation tape outside diameter: approx. 190mm
• Polishing cloth height: approx. 90mm
• Glass thermometer: 100°C or 212°F (1 deg scale)
SPECIAL TIP
• This oven used the button head screws.
NOTE : Leakage with the outer case removedless than • When you remove the screws, using the
5 mW/cm.sq. Leakage for a fully assembled tamper-resistant Torx driver have a
oven (Before the latch switch (primary) is pin-in-head.
interrupted) with the door in a slightly opened
position-less than 2 mW/cm.sq.
5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with • The microwave power output P in watts is calculated
the microwave oven supplied at its rated voltage and from the following formula :
operated at its maximum microwave power setting with
a load of (1000±5) g of potable water. 4187 x (∆T)
• The water is contained in a cylindrical borosilicate glass P=
vessel having a maximum material thickness of 3 mm
T
and an outside diameter of approximately 190mm. is measured while the microwave generator is
• The oven and the empty vessel are at ambient operating at full power. Magnetron filament heat-up
temperature prior to the start of the test. time is not included. (about 3 sec)
• The initial temperature (T1) of the water is (10±2)°C It • The water is stirred to equalize temperature throughout
is measured immediately before the water is added to the vessel, prior to measuring the final water
the vessel. After addition of the water to the vessel, temperature.
the load is immediately placed on the center of the • Stirring devices and measuring instruments are
turntable which is in thd lowest position and the selected in order to minimize addition or removal of
microwave power switched on. heat.
• The time T for the temperature of the water to rise by a
WATER LOAD
value ∆ T of (10±2)°K is measured, where T is the time
in seconds and ∆T is the temperature rise. The initial
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°K.
TURNTABLE
5-3
D. DOOR GROSS ASSEMBLY REMOVAL E. HIGH VOLTAGE TRANSFORMER
1) Open the door. REMOVAL
2) Remove the choke cover very carefully with a 1) Discharge the high voltage capacitor.
flat-blade screwdriver. 2) Disconnect the leadwire from magnetron, high voltage
CAUTION : Be careful not to damage door seal plate transformer, and capacitor.
by screwdriver. 3) Remove the screw holding the high voltage
3) Lift up and push the door. transformer to the baseplate.
NOTE:
1. After replacing the door, be sure to check that the F. FAN MOTOR ASSEMBLY REMOVAL
primary switch, monitor switch, and secondary switch 1) Discharge the high voltage capacitor.
operate normally. 2) Disconnect the leadwire from fan motor, and high
2. After replacing the door, check for microwave energy voltage capacitor.
leakage with a survey meter. Microwave energy must 3) Remove the two screws holding the the suction guide
be below the limit of 5 mW/cm. (with a 275 ml water ASS’Y to the oven cavity and remove the high voltage
load) diode earth screw.
3. When mounting the door assembly to the oven 4) Remove the two screws holding the fan motor ASS’Y
assembly, be sure to adjust the door assembly parallel to the suction guide ASS’Y.
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame G. HIGH VOLTAGE CAPACITOR AND
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
DIODE REMOVAL
between the door and the oven. 1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, and high
Remove choke cover voltage capacitor.
3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
Suction
Guide
H.V.
Capacitor
5-4
H. AIR DUCT ASSEMBLY REMOVAL J. REMOVING THE TURNTABLE MOTOR
1) Disconnect the leadwire from lamp. 1) Remove the turntable.
2) Remove the mounting screw to Latch Board. 2) Remove the turntable shaft VERY CAREFULLY
with a slotted screwdriver.
3) Lay the unit down on its back.
I. MAGNETRON REMOVAL 4) Remove the turntable motor cover.
1) Disconnect the leadwire from the high voltage The turntable base cover is easily removed by
transformer. pinching the six parts with a wire cutting.
2) Carefully remove the mounting screws holding the 5) Disconnect the leadwire from the turntable motor
magnetron to the waveguide. terminals.
3) Remove the magnetron ASS’Y until the tube is 6) Remove the screw securing the turntable motor to
clear from the waveguide. the oven cavity ASS’Y
7) After repairing the motor, rotate the removed
NOTE: turntable motor cover.
1. When removing the magnetron, make sure its 8) Fit the turntable motor cover’s projecting part to the
dome does not hit any adjacent parts, or it may be base plate slit.
damaged.
2. When replacing the magnetron, be sure to install NOTE:
the magnetron gasket in the correct position and 1. Remove the wire lead from the turntable motor
be sure that the gasket is in good condition. VERY CAREFULLY.
3. After replacing the magnetron, check for microwave 2. Be sure to grasp the connector, not the wires, when
leakage with a survey meter around the removing.
magnetron. Microwave energy must be below the
limit of 5 mW/cm2. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
Magnetron
Waveguide
Dome
Waveguide
Bracket
Magnetron Wire Leads
Gasket
Magnetron
Turntable Motor
5-5
K. PCB ASSEMBLY REMOVAL L. INTERLOCK SYSTEM
1) Remove the control panel assembly from the 1) INTERLOCK MECHANISM
cavity. (Refer to control panel assembly removal The door lock mechanism is a device which has
on previous page.) been specially designed to eliminate completely
2) Remove screws which hold the PCB SUB ASS’Y to microwave activity when the door is opened during
the control panel. cooking and thus to prevent the danger resulting
3) Disconnect the flat cable from the PCB SUB from the microwave leakage.
ASS’Y and take off the PCB SUB ASS’Y.
2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH
BOARD
PCB Sub Asm
ADJUSTMENT
Control Panel DIRECTION
MONITOR
SWITCH
SECONDARY
SWITCH
5-6
INTERLOCK CONTINUITY TEST
Primary
NO
Switch COM
Monitor NC
Switch COM
Secondary
Switch COM
NO
NOTE : After checking for the continuity of switches, make sure that are
connected correctly.
5-7
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.
SECONDARY
TERMINAL
PRIMARY
TERMINAL
5-8
COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Measure the continuity (Reverse). Normal: Infinite.
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-9
COMPONENTS TEST PROCEDURE RESULTS
RELAY 2 Check for continuity of relay 2 with an POWER
ohm-meter. LEVEL
(Remove wire leads from relay 2 and
operate the unit.) 1 4 sec 18 sec
2 6 sec 16 sec
3 8 sec 14 sec
Relay 1 4 10 sec 12 sec
5 12 sec 10 sec
6 14 sec 8 sec
7 16 sec 6 sec
8 18 sec 4 sec
9 20 sec 2 sec
10 22 sec 0 sec
Relay 2
NOTE : • A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-10
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control
panel.
Always touch yourself to ground while working on this panel to discharge any static charge built up in your
body. (Micom model only)
Microwave oven Inserting many plugs into one Avoid using other electrical
does not work. outlet and using appliances when you use the
them at the same time microwave oven.
(blown fuse or breaker)
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occurring. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.
5-11
(TROUBLE 1) The following visual conditions indicate a probable defective control circuit.
1. Incomplete segments.
• Segment missing.
• Partial segment missing.
• Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display does not count down with time blinking or up with clock operation.
6.Display obviously jumps in time while counting down.
7.Display counts down too fast while cooking.
8.Each indicator light does not turn on after setting cooking cycle.
9.Display time of day does not reappear when cooking is finished.
10.Beep sound is not heard when correct key is touched.
2. Some inputs Replace key Everything works Defective key Replace key
cannot be membrane as specified. membrane membrane
programmed. assembly and assembly. assembly.
check operation.
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-12
(TROUBLE 2) Oven does not operate at all, Display window does not display any figures,
and no input is accepted.
NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8
Continuity.
5-13
(TROUBLE 3) Display shows all figures set, but oven does not start cooking while desired
program times are set and START pad is touched.
2. Fan motor or Check fan motor. Abnormal Defective fan motor. Replace fan motor.
oven lamp do
not turn on. Check oven lamp. Abnormal Defective oven lamp. Defective oven lamp.
Normal
(TROUBLE 4) Oven seems to be operation but little heat is produced in oven load.
NOTE: Simple test of power output-conducted by heating one liter water for one min. if available.
Minimum 8.5oC temperature rise is normal condition.
5-14
(TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run.
(Display operates properly)
normal
normal
5-15
EXPLODED VIEW
INTRODUCTION
INTERIOR PARTS
6-1
DOOR PARTS
13581A
13552A 13536A
13213A
13352A
13720D
14026A
14970A
6-2
CONTROLLER PARTS
24781M
268711
23572A
WTT028
23506A
6-3
OVEN CAVITY PARTS
33112U
WTT021
33052A
WTT010
33390G
35889A
36549S
WTP013
6-4
LATCH BOARD PARTS
56912B
43500A
55262A
466001
466003
466001
WSZ085
6-5
INTERIOR PARTS
WSZ002
568771
56411A
50FZZA
56930V
55006F
WTT028
56549F
55900A
WTT037
54974S
55238A 56851D
WSZ002
50CZZH WSZ002
56324A
WTT028
WSZ002 54810C
6-6
BASE PLATE PARTS
56170D
63302A
63303A
WTT021
65006B
WSZ002
65006B
6-7