kai EVT1 : Alarm 1 output

2.2 External dimensions (Unit: mm) Common to KT4H/B

EVT2 : Alarm 2 output (option) or
Installation Instructions KT4H/B Temperature Controller Rubber gasket Mounting frame Terminal cover (sold separately) Heater burnout alarm output
(option)
No. KT4HE7 2013.05
To ensure safe and correct use, thoroughly read and understand these instructions before using M3 screw OUT1 : Control output or Heating
this instrument. For detailed usage and options, please refer to User’s Manual for the KT4H/B. output (option)
Please download User’s Manual from our website. OUT2 : Cooling output (option)
TC : Thermocouple input
SAFETY PRECAUTIONS RTD
DC
: RTD input
: DC current, voltage input
(Be sure to follow the precautions described below to prevent injury or accidents.) CT1 : Current transformer input
The safety precautions are classified into categories: “Warning” and “Caution”. (option: Single, 3-phase)
Warning: Procedures which may lead to dangerous conditions and cause death or CT2 : Current transformer input
serious injury, if not carried out properly. (option: 3-phase)
Caution: Procedures which may lead to dangerous conditions and cause superficial RS-485 : Serial communication (option)
to medium injury or physical damage or may degrade or damage the DI : Contact input (option)
product, if not carried out properly. (Fig. 2.2-1)
Warning 2.3 Panel cutout (Unit: mm)
(Fig. 3-3)
Wiring of Heater burnout alarm (single, 3-phase)
(13) CT1 input
• When using this controller on occasions which serious injury would be expected to (14) terminals

45 ＋0.5
occur or when damage is likely to expand or proliferate, make sure to take safety This alarm is not usable for detecting heater current under phase control.

0
Power
measures such as installing double safety structures. Use the current transformer (CT) provided, and pass one lead wire of the supply
• Do not use this controller in an environment with flammable gases, or it may cause heater circuit into the hole of the CT. (Fig.3-4) When wiring, keep the CT
CT

75
explosion. n×48-3＋0.5

45 ＋0.5
0 wire away fromAC sources or load wires to avoid the external interference.

0
Caution Lateral close mounting, n: Number of units mounted
In the case of 3-phase, pass any 2 lead wires of R, S, T into the CT,
• Fasten the electric wire with the terminal screws securely. Imperfect connection may and connect them with CT1 (13, 14) and CT2 (14, 15) terminals.
cause abnormal heating or fumes. Caution: If lateral close mounting is used
• Use this controller according to the rating and environmental conditions. Otherwise
abnormal heating or fumes may occur. (Fig. 2.3-1) 45 ＋0.5
0
for the controller, IP66 (Dust-proof/Drip-proof)
may be compromized, and all warranties will 4. Operation Heater
(Fig. 3-4)
be invalidated. After the unit is mounted to the control panel and wiring is completed, operate the unit
• Do not touch the terminals while the power is supplied to the controller, as this may 2.4 Mounting and removal to/from the control panel following the procedures below.
cause electric shock. How to mount the KT4H/B (Fig.2.4-1, Fig.2.4-2) (1) Turn the power supply to the KT4H/B ON.
• Do not disassemble or modify the controller, as this may cause electric shock or fumes. Mount the controller vertically to ensure it adheres to the Dust-proof/Drip-proof specification (IP66). (2) Initial settings
Caution Mountable panel thickness: Within 1 to 5mm
(1) Insert the controller from the front side of the panel.
Refer to “5. Operation flowchart”, “6. Basic operation” and “7. AT Perform/Cancel”.
Select an input type, alarm type, Direct/Reverse action, etc. during Setup mode.
• This instrument should be used in accordance with the specifications described in these (2) Insert the mounting frame until the frame tips come into contact with the panel, and fasten with screws. If initial settings are not required, skip this step, and proceed to step (3).
instructions. If it is not used according to the specifications, it may malfunction or cause fire. Tighten screws with one rotation upon the screw tips touching the panel. Torque: 0.05 to 0.06N•m. Input type selection (Default: K, -200 to 1370 )
• Be sure to follow the warnings, cautions and notices. Not doing so could cause serious How to remove the mounting frame (Fig.2.4-3)
injury or accidents. K -200 to 1370 K -320 to 2500
(1) Turn the power to the unit OFF, and disconnect all wires before removing the mounting frame. K -200.0 to 400.0 K -320.0 to 750.0
• The contents of this booklet are subject to change without notice. (2) Insert a flat blade screwdriver between the screw frame and unit 1 . J -200 to 1000 J -320 to 1800
• This instrument is designed to be installed in a control panel. If not, measures must be (3) Slowly push the frame upward using the screwdriver 2 while pushing the unit toward the panel 3 .
taken to ensure that the operator cannot touch power terminals or other high voltage (4) Repeat step (2) and slowly push the frame downward using the screwdriver for the other side. R 0 to 1760 R 0 to 3200
sections. The frame can be removed little by little by repeating these steps. S 0 to 1760 S 0 to 3200
• Be sure to turn the power supply to the instrument OFF before cleaning this instrument. B 0 to 1820 B 0 to 3300
• Use a soft, dry cloth when cleaning the instrument. E -200 to 800 E -320 to 1500
(Alcohol based substances may tarnish or deface the unit.) T -200.0 to 400.0 T -320.0 to 750.0
• As the display section is vulnerable, do not strike or scratch it with a hard object. Rubber gasket N -200 to 1300 N -320 to 2300
• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited. PL- 0 to 1390 PL- 0 to 2500
Mounting frame C(W/Re5-26) 0 to 2315 C(W/Re5-26) 0 to 4200
• Matsushita Electric Works, Ltd. is not liable for any damages or secondary damages
incurred as a result of using this product, including any indirect damages. Pt100 -200.0 to 850.0 Pt100 -320.0 to 1500.0
JPt100 -200.0 to 500.0 JPt100 -320.0 to 900.0
1. Name and functions of the sections Pt100
JPt100
-200 to 850
-200 to 500
Pt100
JPt100
-320 to 1500
-320 to 900
Model 4 to 20mA
KT4H or KT4B (Fig. 2.4-1) -2000 to 10000 [Connect 50 shunt resistor (AKT4810, sold separately).]
Action indicators (Fig. 2.4-2) (Fig. 2.4-3) 0 to 20mA
0 to 1V
PV display 3. Wiring 0 to 5V -2000 to 10000
1 to 5V
SV display Warning 0 to 10V
MEMO display Turn the power supply to the instrument off before wiring or checking it.
Tool connector Working on or touching the terminal with the power switched on may result Alarm type selection (Default: No alarm action “ ”)
MODE key Increase key in severe injury or death due to Electric Shock. High limit alarm Low limit alarm High/Low limitsalarm

OUT/OFF key
Caution A1 hysteresis A1 hysteresis A1 hysteresis

Decrease key • The terminal block of this instrument is designed to be wired from the left side. Alarm ON ON ON
(Fig.1-1) (Fig.1-2) Bottom view action
MODE key : Selects the setting mode, or registers the set value. The lead wire must be inserted from the left side of the terminal, and fastened by
OFF OFF OFF
OUT/OFF key : Switches control output ON/OFF or Auto/Manual control. the terminal screw. The torque is approximately 0.63N•m. A1 SV +A1 A1 SV +A1 A1 SV
• When using a terminal cover (AKT4H801), pass terminal wires numbered 7 to 12 set point setting set point set point setting set point set point setting setA1
point
Increase key : Increases the numeric value. High/Lowlimitrangealarm Process high alarm Process low alarm
Decrease key : Decreases the numeric value. into the holes of the terminal cover. See (Fig. 3-2).
A1 hysteresis A1 hysteresis A1 hysteresis
PV display : Indicates the PV (process variable). • To extend a thermocouple’s lead wire, be sure to use a compensating lead
SV display : Indicates the SV (main set value). wire in accordance with the sensor input specification. (If any other compen- Alarm ON ON ON
MEMO display : Indicates the set value memory number. sating lead wire is used, a temperature indication error may be caused.) action
Action indicators • Use the 3-wire RTD which corresponds to the input specification of this controller. OFF OFF OFF
: Temperature unit or lights when selected. • This controller does not have a built-in power switch, circuit breaker or fuse. A1 SV A1
set point setting set point
A1
set point
A1
set point
T/R : Lights when Serial communication (option) is performing (TX output). Therefore, it is necessary to install them in the circuit externally, near the controller. High limit alarm Low limit alarm High/Low limits alarm
AT : Flashes while AT(auto-tuning) or auto-reset is performing. with standby with standby with standby
(Recommended fuse: Time-lag fuse, rated voltage 250V AC, rated current 2A) A1 hysteresis A1 hysteresis A1 hysteresis
OUT1 : Lights when control output is ON or when Heating output (option) is ON. • For a 24V AC/DC power source, do not confuse polarity when using direct current (DC).
Flashes corresponding to the MV in 0.25 second cycles for DC current output type. Alarm ON ON ON
OUT2 : Lights when cooling output (option) is ON. • When using a relay contact output type, externally use a relay according to the
capacity of the load to protect the built-in relay contact. action
EVT1 : Lights when Alarm 1 output is ON. OFF OFF OFF
EVT2 : Lights when Alarm 2 output (option) is ON or Heater burnout alarm (option) is ON. • When wiring, keep input wires (thermocouple, RTD, etc.) away from AC sources or A1 +A1 +A1
setA1 setA1
SV SV SV
load wires to avoid external interference. set point setting set point point setting set point point setting setA1
point
LOCK: Lights when Lock 1, Lock 2 or Lock 3 is selected.
Tool connector: The following operations can be conducted from external computer by • If Alarm 2 and Heater burnout alarm are added together, they (EVT2) utilize Alarm Energized/Deenergized selection
connecting the tool cable (sold separately). (1) Reading and setting of SV, PID and common output terminals. [Default: EVT1 contact output ON (Energized) ]
various set values, (2) Reading of PV and action status, (3) Function change Lead wire solderless terminal When using a Terminal cover : EVT1 contact output ON (Energized) : EVT1 contact output OFF (Deenergized)
2. Mounting to the control panel Use a solderless terminal with an insulation sleeve in which an M3 screw
fits as shown below. The torque is approximately 0.63N•m.
Direct/Reverse action selection [Default: Reverse (Heating)
: Reverse action (Heating), : Direct action (Cooling)
]
2.1 Site selection Solderless Model Tightening
This instrument is intended to be used under the following environmental conditions terminal Manufacturer name torque OUT/OFF key function selection (Default: OUT/OFF function )
(IEC61010-1): Overvoltage category , Pollution degree 2 Nichifu Terminal Industries Co.,Ltd. TMEV1.25Y-3 : OUT/OFF function, : Auto/Manual control function
Ensure the mounting location corresponds to the following conditions: Y type (3) Input each set value. Refer to chapters “5. Operation flowchart” and “6. Basic operation”.
• A minimum of dust, and an absence of corrosive gases Japan solderless Terminal MFG Co.,Ltd. VD1.25-B3A
0.63N•m Set value lock selection (Default: Unlock )
• No flammable, explosive gases Round Nichifu Terminal Industries Co.,Ltd. TMEV1.25-3
0 • Few mechanical vibrations or shocks type : Lock 1 (All set values are locked)
Japan Solderless Terminal MFG Co.,Ltd. V1.25-3
• No exposure to direct sunlight, an ambient temperature of 0 to 50 (32 to 122 ) that : Lock 2 (All set values except SV are locked)
5.8mm or less

5.8mm or less

does not change rapidly ø 3.2mm 3.2mm : Lock 3 (Set values can be changed temporarily, however, after the power is
• An ambient non-condensing humidity of 35 to 85%RH turned off and on, they return to their previous values.)
• No large capacity electromagnetic switches or cables through which large current is flowing (4) Turn the load circuit power ON.
• No water, oil or chemicals or where the vapors of these substances can come into direct Control action starts so as to keep the control target at the SV (desired value).
contact with the controller (Fig. 3-1) (Fig. 3-2)

5. Operation flowchart 6. Basic operation (Main setting mode, When setting SV to 100 )

This means that if MODE key is pressed, Power ON For approx. 3 seconds after the power is turned on, the PV display indicates the
(1) Proceed to the (3) Register the SV.
the unit proceeds to the next setting mode. input type, and the SV display indicates input range high limit value (TC, RTD
Main setting mode. Register the SV by
input) or scaling high limit value (DC voltage, DC current input).
Press key in the pressing key.
PV/SV display mode. The unit reverts to the
Control output OFF For Control output OFF, PV/SV display mode Press key for approx. 3sec. Output MV indication The unit proceeds to the PV/SV display mode.
/Manual control press key for approx.1sec. (Automatic control) Main setting mode.
For Auto/Manual control,
Press key. (2) Set SV. (4) Control starts.
press key.
Set SV with or Control starts so as to
key. keep the measuring
Press key. Press key while Press key for approx. 3sec. Press key for approx. 3sec. or temperature at 100 .
pressing key. while pressing key. while pressing key.
Main setting mode Sub setting mode Auxiliary function setting mode Setup mode
SV AT/Auto-reset Set value Input type 7. AT Perform/Cancel (PID action)
In order to set each value of P, I, D and ARW automatically, the auto-tuning process should be made to
Perform/Cancel lock fluctuate to obtain an optimal value. Sometimes the auto-tuning process will not fluctuate if auto-tuning
[1] [5] [17] [25] is performed at or near room temperature. Therefore auto-tuning might not finish normally.
(1) Proceed to the Sub setting mode.
SV2 OUT1 Sensor Scaling OUT2 ON/OFF Direct/Reverse Press key while pressing key in the PV/SV display
(*) proportional correction high limit action hysteresis control mode. The unit proceeds to the Sub setting mode.
[2] band [6] [18] [26] (*) [37] [48] and

(2) Select AT Perform/Cancel.

SV3 OUT2 Communication Scaling Alarm 1 type AT bias Select AT Perform with key, or
(*) proportional protocol (*) low limit
[3] band(*) [7] [19] [27] [38] [49] select AT Cancel with key.
or
SV4 Integral time Instrument Decimal point Alarm 2 type Contact input (3) Confirm AT Perform/Cancel.
(*) number (*) place (*) function (*) Press key.
[4] [8] [20] [28] [39] [50] The unit reverts to the PV/SV display mode.

Derivative time Communication PV filter time Alarm 1 Energized Output status (4) AT Perform/Cancel
speed (*) constant /Deenergized selection when input While AT is performing, the AT indicator flashes, and it goes
[9] [21] [29] [40] abnormal [51] off when AT is cancelled.
Auto-reset can be performed during P or PD action. Auto-reset is cancelled in approximately
4 minutes. It cannot be released while performing this function.
ARW Data bit/Parity OUT1 high limit Alarm 2 Energized/ OUT/OFF key
(*) Deenergized (*) function 8. Specifications
[10] [22] [30] [41] [52] Power supply: 100 to 240V AC 50/60Hz, or 24V AC/DC 50/60Hz
Allowable fluctuation range: 100 to 240V AC: 85 to 264V AC,
0) 24V AC/DC : 20 to 28V AC/DC
OUT1 Stop bit (*) OUT1 low limit Alarm 1 Backlight Indication accuracy
proportional hysteresis Thermocouple: Within 0.2% of each input span 1digit, or within 2 (4 ), whichever is greater
cycle [11] [23] [31] [42] [53] However, for R, S inputs, 0 to 200 (0 to 400 ): Within 6 (12 )
B input, 0 to 300 (0 to 600 ): Accuracy is not guaranteed.
K, J, E, T, N inputs, less than 0 (32 ): Within 0.4% of input span 1digit
OUT2 Communication OUT1 ON/OFF Alarm 2 PV color RTD: Within 0.1% of each input span 1digit, or within 1 (2 ), whichever is greater
proportional response time action hysteresis hysteresis (*) DC current, voltage input: Within 0.2% of each input span 1digit
cycle (*)[12] (*) [24] [32] [43] [54] Control output 1
Relay contact: 1a, Control capacity, 3A 250V AC (resistive load) 1A 250V AC (inductive load cosø=0.4)
Electric life: 100,000 cycles
Non-contact voltage (for SSR drive): 12V DC 15% Max. 40mA (short circuit protected)
Alarm 1 value OUT2 action Alarm 1 action PV color range DC current: 4 to 20mA DC, Load resistance, Max. 550
mode selection(*) delayed timer Alarm 1 output, Alarm 2 output, Heater burnout alarm output
[13] [33] [44] [55] Relay contact 1a, Control capacity, 3A 250V AC (resistive load), Electric life, 100,000 cycles
Control output 2
Relay contact 1a, Control capacity, 3A 250V AC (resistive load), Electric life, 100,000 cycles
Alarm 2 value OUT2 high limit Alarm 2 action Backlight time Non-contact voltage (For SSR drive): 12V DC 15%, Max. 40mA DC (short circuit protected)
(*) (*) delayed timer (*) Contact input : Circuit current when closed: Approx. 6mA
[14] [34] [45] [56] Power consumption : Approx. 8VA
Ambient temperature, humidity: 0 to 50 (32 to 122 ), 35 to 85%RH (no condensation)
Weight : Approx. 120g
Heater burnout OUT2 low limit SV rise rate Accessories included: Mounting frame 1 piece, Rubber gasket (Mounted to the unit) 1 piece,
alarm value (*) (*) Installation instructions 1 copy
[15] [35] [46] Heater burnout alarm Single phase 20A: CT1 (AKT4815), 50A: CT2 (AKT4816): 1 piece each
Heater burnout alarm 3-phase 20A: CT1 (AKT4815), 50A: CT2 (AKT4816): 2 pieces each
Accessories sold separately: Terminal cover (AKT4H801), Shunt resistor [AKT4810 (50 )]
Heater burnout Overlap/Dead SV fall rate Tool cable (AKT4H820)
alarm 2 value(*) band (*) For the detailed usage and User’s Manual, please contact us at the address below.
[16] [36] [47] Panasonic Industrial Devices SUNX Co., Ltd.
http://panasonic.net/id/pidsx/global
Overseas Sales Division (Head Office)
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan
Phone: +81-568-33-7861 FAX: +81-568-33-8591
About our sale network, please visit our website.
PRINTED IN JAPAN © Panasonic Industrial Devices SUNX Co., Ltd. 2012
Pursuant to the directive 2004/108/EC, article 9(2)
(*): Setting items with (*) are optional, and they appear only when the options are added. Numbers such as [1], [2], etc. are setting item numbers in the User’s Manual. Panasonic Electric Works Europe AG
Rudolf-Diesel-Ring 2 83607 Holzkirchen, Germany
This product has been developed / produced for industrial use only.