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Compressed Air Management System
Compressed Air Management System
www.kaeser.com
SIGMA AIR MANAGER 4.0 SIGMA AIR MANAGER 4.0 4 Automatic 10.04 bar
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Energy & costs
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Maintenance
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Control
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SAM 4.0 Logic
Industrie 4.0 – that’s the key phrase to describe the 4th industrial revolution. In addition to the focus on “individualised
Filter
Time control
C4 CT1
Air receiver
Initial start-up
production processes” and “product-related information exchange”, a further factor is becoming increasingly important:
Condensate
treatment Configuration
Based on advanced digital information technology, Industrie 4.0 interconnects man and machine, equipment and compo-
nents. This technological revolution is also about real-time information exchange – about data that can be transferred and
analysed in real-time. It is this capability that provides the decisive competitive advantage! This technology also opens up
new value added-potential by ensuring permanent utility and availability, for example, of important industrial equipment.
Innovative:
The Adaptive 3-Dadvanced Control
The algorithms in the Adaptive 3-Dadvanced Control orches-
trate interplay between all components and equipment in
ibility
flex your KAESER compressed air systems. As a result, just
re the right amount of compressed air power is provided to
Sw
u
3D
tch
Pre
cy
2 3
SIGMA AIR MANAGER 4.0
Everything at a glance.
Your entire compressed air station represented
as a P&I diagram on a 12-inch display.
Upgrade your compressed air station Industrie 4.0
Further details on page 9
Future-dynamic: Communication & data exchange in
SIGMA AIR MANAGER 4.0 grows real-time.
KAESER SIGMA NETWORK with you.
KAESER takes full advantage of the very lat-
A simple software upgrade is all that’s required est digital information technology and networks
All components securely networked.
to expand your compressed air supply system all components with the core of the system,
All of the compressor station’s components to meet future demand. There’s no need to the SIGMA AIR MANAGER 4.0 controller.
can be seamlessly integrated into the KAESER change your master controller hardware. The advantages: real-time data exchange
SIGMA NETWORK. for continuous energy and cost optimisation,
Further details on page 8
combined with seamless production flow.
Further details from page 6
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Energy management as per DIN EN ISO 50001
Energy & costs
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The SIGMA AIR MANAGER 4.0 is your perfect partner
Optimum efficiency. SAM 4.0 Logic
4 5
SIGMA AIR MANAGER 4.0 4 Automatic 10.04 bar
Compressors
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C1
Power
Volumetric flow rate
165.51
27.60
kW
m³/min
Messages
Monitoring
C3 D2 F2
Dryer
SAM 4.0 Logic
Filter
Time control
C4 CT1
Air receiver
Initial start-up
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treatment Configuration
Contact i
Industrie 4.0 places high demands on a data network – Basis for Predictive Maintenance
KAESER CONNECT
it needs to be fast, secure and future-dynamic. The pow-
Together, the SIGMA AIR MANAGER 4.0 and the SIGMA
erful Ethernet-based SIGMA NETWORK developed by
NETWORK create a perfectly matched infrastructure and
KAESER provides optimal monitoring and efficient control
provide the basis for future services such as Predictive
of the compressed air station and enables operation within
Maintenance or energy management, for example. This
the context of Industrie 4.0.
not only reduces costs, but also increases operational
reliability and availability.
SIGMA AIR MANAGER 4.0 4 Automatic 10.04 bar
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Energy & costs
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R1
DHS1
Maintenance
Communications module e.g. Modbus TCP machine to machine communication, which is the basis compressed air station can be securely transmitted to the
KAESER DATA CENTER via a broadband connection.
Control
Dryer
Filter
C3 D2 F2
SAM 4.0 Logic of Industrie 4.0. Not only must the technology be durable
and easily manageable on-site, but should also be globally This is the prerequisite for KAESER SIGMA SMART AIR.
Time control
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Air receiver
Initial start-up
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Secure data
6 7
SIGMA AIR MANAGER 4.0
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Energy & costs
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Maintenance
ade
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gr
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U p C3 D2 F2
16 Dryer
SAM 4.0 Logic
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Time control
SIGMA AIR MANAGER 4.0 4
16 Automatic 10.04 bar
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Air receiver
Station Station Status Initial start-up
i
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Energy & costs
Contact
e
gr a d
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Maintenance
Up
Control up to 16 compressors in your
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R1
DHS1
Control
8
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Air receiver
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Energy & costs
e
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d
Maintenance
Control up to 8 compressors in your R1
gra
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Time control
can also be displayed for subsequently installed equip-
C4 CT1 - Alarm and maintenance messages for individual
Air receiver
Initial start-up ment and is available in the SIGMA AIR MANAGER 4.0.
components
All of the connected components are visible at a glance
Condensate
SIGMA AIR MANAGER 4.0 4 Automatic 10.04 bar
treatment Configuration
- Flow rate
i
and can be quickly identified via clear, individual designa-
Station Station Status Contact
- Power
tion.
Compressors Power
Volumetric flow rate
165.51 kW
27.60 m³/min
Messages - Pressure
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C1
Monitoring Operational statuses are colour-coded for visualisation. - Additional measurement signals, such as pressure
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Energy & costs Everything you see is live! dewpoint and ambient temperature, for example, can
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Maintenance
also be processed
Control up to 4 compressors in your
C4 - CSD 105 SFC
R1
DHS1
Control
compressed air station
Dryer
C3 D2 F2
SAM 4.0 Logic
8 Filter
Time control 9
C4 CT1
Air receiver
Initial start-up
SIGMA AIR MANAGER 4.0 4 Automatic 7.19 bar
9%
Monitoring
35%
Energy & costs
Maintenance
programmable functions
99,1% 56%
Control
1.1 On load € 9,415.20 1 Energy costs € 9,499.94
1.2 Idle € 84.74
2 Amortisation € 6,000.00
SIGMA AIR MANAGER 4.0. Logic allows customised the usual combination of a conventional controller with an
SAM 4.0 Logic
Energy costs € 9,499.94 functions to be individually programmed via the KAESER additional programmable logic controller (PLC).
3 Maintenance costs € 1,600.00
Time control “Engineering Base” planning tool.
4 If you would you like to find out more about SIGMA AIR
Volume: 612,371 m³
Specific power: 6.20 kW/(m³/min)
5 Initial Start-up Therefore, using logic functions, it is possible to make MANAGER 4.0. Logic simply contact your KAESER rep-
Compressed air index: 15.51 €/1000m³ 6 inlet, circulating and exhaust air louvres operate according resentative regarding this optional service.
7
Configuration to temperature, for example. This powerful feature essen-
Total costs € 17,099.94
tially makes any additional PLC or logic control redundant.
Contact i
This integration not only makes operation simpler, but
also provides a significant cost advantage compared to
Interval Months ( M)
Messages
kW
10000 Monitoring
6000 Control
0 Configuration
M 1/2015 M 2/2015 M 3/2015 M 4/2015 M 5/2015 M 6/2015
10 11
Easy-read 12-inch colour display
5) Maintenance
11) Contact
Graphical representation of compressed air station (com-
pressors, blowers, dryers, filters etc.). The maintenance KAESER contact information.
statuses of the individual components are visible at a
glance.
12) i-Button
Online operating instructions can be called up via the
6) Control
i-button.
• Nominal and actual pressure values
• Pressure monitoring
12 13
SIGMA AIR MANAGER 4.0 4 Automatikbetrieb 10.04 bar
C3 D2 F2 Behälter
Filter
Time control Trockner C3 D2 F2 Inbetriebnahme
C4 SAM 4.0 Logic Trockner
SAM 4.0 Logic
CT1
Air receiver
Initial start-up
Condensate
Filter Kondensataufbereitung
treatment Configuration
Zeitsteuerung Konfiguration
i
Filter
Contact
C4 CT1 Zeitsteuerung
Behälter
Inbetriebnahme
Behälter
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Inbetriebnahme
Kontakt i
Kondensataufbereitung
Konfiguration
Kondensataufbereitung
Konfiguration
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Kontakt i
KAESER CONNECT
KAESER CONNECT
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Energy & costs
Always in view –
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Time control
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treatment Configuration
Contact i The SIGMA AIR MANAGER 4.0’s integrated web server provides visual display of all compressed air
system data in the form of HTML pages.
The information is available anytime, anywhere, and can be visualised in real-time on all network-
capable devices.
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KAESER SIGMA SMART AIR
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Energy & costs
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Maintenance
R1
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Control
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Dryer
SAM 4.0 Logic
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Time control
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Air receiver
Initial start-up
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treatment Configuration
Contact i
Station Status
kW Start: 01.01.2013 01:13 End: 01.01.2014 04:51 bar m³/min
8.0
Compressors Messages
12.5
80 7.5
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7.0 10.0
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6.5
7.5
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Maintenance
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5.5 5.0
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Control
5.0
20
Dryer 2.5
4.5 SAM 4.0 Logic
Mobile user
Compressed air station with SIGMA AIR MANAGER 4.0 KAESER AIR SERVICE, KAESER ENGINEERING
16 17
Technical specifications Equipment
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Energy & costs
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DHS1
Maintenance
Control
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Dryer
SAM 4.0 Logic
Filter
Time control
C4 CT1
Air receiver
Initial start-up
SIGMA NETWORK
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treatment Configuration
Digital 24V DC (e.g. ECO-DRAIN, compressors without SIGMA CONTROL, remote ON-OFF) 6
Compressed air station with SIGMA AIR MANAGER 4.0 – Possible connections
Analogue 4-20 mA (e.g. pressure dewpoint measuring device, pressure transducer) 4
18 19
The world is our home
As one of the world’s largest compressed air systems
providers and compressor manufacturers, KAESER
KOMPRESSOREN is represented throughout the world
by a comprehensive network of branches, subsidiary
companies and authorised partners.
KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640-130
e-mail: productinfo@kaeser.com – www.kaeser.com