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Materials Devices and Circuits of Transparent Amorphous-Oxide Semiconductor-RUp
Materials Devices and Circuits of Transparent Amorphous-Oxide Semiconductor-RUp
Abstract—This paper presents the following recent investiga- of carriers through large overlap of -orbitals of cations; 2) ca-
tions of transparent amorphous-oxide semiconductors (TAOS) pability of low-temperature deposition; 3) amorphous nature in
from materials to devices and circuits. 1) Composition of metals atomic bond structure; and 4) wide band-gap ( eV) of
in TAOS are widely explored with the aim of seeking semicon-
TAOS, as in the followings.
ductors suitable for the channel layers of thin-film transistors
(TFTs) composing backplanes for flat-panel displays. It is found 1) Free carriers in n-type TAOS are electrons in the -or-
in combinatorial approaches to the materials exploration that bitals of cations which spreads largely and spherically so as
indium-based ternary TAOS (In- -O) and their TFTs show the to overlap with the neighbors [2], [3]. Because of the isotropic
properties and the performance as good as those of the most orbitals, their overlap is little influenced by any change in the
popular material of amorphous In-Ga-Zn-O ( -IGZO) when
= Zn or Ge. 2) Defects and impurities in TAOS are investi-
bonding structure from single crystal to amorphous. Further-
more, the density of carrier traps is estimated to be fairly low
gated by theoretical approaches. The first-principle calculation of
the electron states reveals that charge-neutral oxygen vacancy or compared with the other amorphous semiconductors [4]–[10].
interstitial forms the density of states around mid-gap level and Due to the low trap density beneath the conduction band min-
does not generate carriers directly, while hydrogen impurity raises imum (CBM), the Fermi level can be raised beyond the CBM
the Fermi level beyond the conduction-band minimum and acts easily at a small electric field so that band conduction of elec-
as a donor in TAOS. 3) Device structures of TAOS-TFTs are also trons can be induced by a practical gate-bias voltage in oper-
investigated extensively for better performance and stability. It is ating TFTs. Therefore, the TAOS-TFTs show high field-effect
found in channel-etch type TFTs with bottom-gate inverse-stagger
structures that the TFT characteristics and stability are signifi- mobility ( cm V s ) which is close to Hall mobility of
cantly improved by chemically removing the back-channel layer TAOS. The low trap density could also cause the other TFT char-
in a wet-etching process. Coplanar homojunction (CH) structure acteristics, such as a small hysteresis in the transfer character-
is proposed as a novel device structure where conductive -IGZO istics, fast switching behaviors showing a small subthreshold
regions work as the source and drain electrodes to the channel swing down to mV dec [11], and high stability of the
region of semiconductor -IGZO. The CH TFTs show excellent TFT characteristics under electrical stress [12].
characteristics and stability, with low series resistance without any
difficulty in making good electrical contact between metals and
2) TAOS films can be deposited by sputter methods over large
TAOS. 4) Circuits using TAOS-TFTs are demonstrated. A ring area at a temperature as low as room temperature for fabrica-
oscillator composed of fifteen-stage inverters with a buffer circuit tion of the TFTs [13], [14]. The low temperature fabrication en-
operates as designed by circuit simulation with a TFT model ables the use of low-thermostable substrates, such as soda-lime
for hydrogenated amorphous Si TFTs. Pixel circuits composed glasses [15] for low-cost display panels; plastic films [1], [16],
of three TFTs and one transparent capacitor successfully drive cellulose fiber papers [17], [18], stainless steel foils [19] for flex-
organic light-emission diode cells without a planarization layer on
ible electronics; and the fabrication of the TFT arrays directly
a 2-in diagonal panel having 176 144 3 pixels.
on color filters made of organic materials [20]–[22] for elimi-
Index Terms—Oxide semiconductor, thin film transistor (TFT), nating alignment between them.
first-principle calculation.
3) TAOS is a homogeneous condensed matter and free from
inhomogeneity associated with grain boundaries (GBs) as in
I. INTRODUCTION polycrystals. TAOS can escape from the instability to the atmos-
phere by the gas absorption/desorption into/from the GBs, and
INCE the first demonstration [1] of thin-film transistors
S (TFTs) using amorphous In-Ga-Zn-O ( -IGZO) for their
channel material, transparent amorphous-oxide semiconductors
the difficulty in patterning the films with smooth edges [23],
which are frequently problematic in polycrystalline oxide semi-
conductor like ZnO. It is also found that -IGZO TFTs show
(TAOS) have attracted keen attention which rapidly grows in re- excellent uniformity in short distance [23], [24] as well as hy-
cent years. This is because the TAOS-TFTs have the advantages drogenated amorphous Si ( -Si:H) TFTs.
over conventional TFTs, which result from: 1) band conduction 4) Wide band-gap of TAOS brings about various characteris-
tics to the TFTs. TAOS is transparent to the visible light, which
Manuscript received March 21, 2009; revised May 31, 2009. Current version opens up transparent electronics such as translucent displays,
published November 18, 2009. and TFT arrays over color filters on the front-plane of reflec-
The authors are with Canon Inc., Ohita-ku, Tokyo 146-8501, Japan (e-mail:
kumomi.hideya@canon.co.jp). tive displays [20]–[22]. Since the wide band-gap reduces the
Color versions of one or more figures are available online at http://ieeexplore. intrinsic carrier density to, e.g., cm at room tem-
ieee.org. perature for eV and effective electron mass of
Digital Object Identifier 10.1109/JDT.2009.2025521
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532 JOURNAL OF DISPLAY TECHNOLOGY, VOL. 5, NO. 12, DECEMBER 2009
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KUMOMI et al.: MATERIALS, DEVICES, AND CIRCUITS OF TAOS 533
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534 JOURNAL OF DISPLAY TECHNOLOGY, VOL. 5, NO. 12, DECEMBER 2009
A. Channel-Etch Structure
Practical device structures of TAOS-TFTs should be as sim-
ilar as possible to the conventional ones developed for silicon
TFTs, if we intend to divert their accumulated assets for design
and production. A channel-etch (CE) structure has been the most
popular structure in inverted-stagger bottom-gate -Si:H TFTs
for LCD applications. The CE -IGZO TFTs has been already
demonstrated, but the performance has not been so high as those
of the other structures [32]. This is due to serious damages that
the back surface of the channel layer suffers through the dry
etching of the top-contact metals for source and drain electrodes
or the deposition of the top films for passivation layers [65].
To overcome such a difficulty, it is necessary to passivate the
back channel surface with N O plasma treatment [65] or to re-
move the damaged layer by wet etching [66]. Here we show the
wet-etching treatment improves not only the performance but
the driving stability of the CE -IGZO TFTs. Fig. 4. Transfer characteristics observed at top (green) and bottom (blue) gate
For direct comparison, three types of device structures were drive in channel-etch a-IGZO TFTs of: (a) type I fabricated only with dry
etching of Mo source and drain electrodes, and (b) type II with 10 nm-thick
prepared, which were (I) CE TFTs fabricated only with dry layer of the back-channel was removed by wet etching after dry etching.
etching of Mo top-contact source and drain electrodes, (II) CE The channel dimension was W=L = 60 m/10 m and V = 12 V. (c)
TFTs with the back-channel layer being removed by wet etching Cross-sectional TEM image around drain edge of a type I TFT.
using HCl solution after dry etching, and (III) etch-stop (ES)
type TFTs [24]. 200-nm-thick SiO gate insulator and passiva- around a drain edge of a type I TFT. The back-channel in-
tion layer, Mo gate, source, and drain electrodes, and the thick- terface looks roughed and granular, which has never been ob-
ness of the -IGZO channel regions (30 nm) are common to served in the type II and III TFTs. Energy dispersive X-ray
all types of the TFTs. The -IGZO active layer of the type II spectroscopy in the TEM observation revealed that Ga and Zn
TFTs was first deposited to be 40 nm thick, and then wet-etched compositions were reduced in this 5-nm-thick granular layer,
down to 30 nm at the channel regions. The ES layer of the type which was confirmed also by XPS analysis. Secondary-electron
III TFTs was made of the same SiO as the passivation layer. microscope observation of the back-channel surface at every
All the TFTs were equipped with the Mo back-gate electrodes fabrication step revealed that the roughening occurred just after
on top of the passivation layer for the purpose of observing the dry etching of the Mo top-contact electrode. The TEM observa-
back-channel characteristics. tion also confirms that the wet etching after the dry etching re-
Fig. 4(a) and (b) shows transfer characteristics of the type I moved such a roughened and damaged layer at the back channel
and type II TFTs, respectively, observed in both up and down without introducing further serious damages. Thus the thin layer
sweep of gate bias voltage. The transfer curves by the bottom- damaged by dry etching could deteriorate the overall TFT char-
gate drive look quite similar to each other, though the type I TFT acteristics. It is actually found that the back-channel character-
shows a slight hysteresis. On the other hand, there is significant istics strongly influences the electrical stability of TFTs even in
difference in the top-gate drive characteristics. In the top-gate the bottom-gate drive. Under a bias stress of 10 V to the bottom
drive, the type I TFT presents deteriorated characteristics with gate for 10 s at room temperature, the type I TFT showed a
a large hysteresis and a hump, while the type II TFT exhibits shift in threshold voltage of 1.19 V, while the type II TFT ex-
excellent transfer curves close to the bottom-gate-driven ones. hibited only a shift of 0.11 V which was even better than 0.54 V
The deterioration of the type I TFT in the top-gate drive could observed in the type III TFT. The back-channel control is thus
be attributed to the back-channel structure. Fig. 4(c) shows a essential not only for better performance but for higher stability
cross-sectional transmission electron microscope (TEM) image of TAOS-TFTs.
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KUMOMI et al.: MATERIALS, DEVICES, AND CIRCUITS OF TAOS 535
Fig. 5. Dependence of TFT characteristics on back-gate bias voltage, V , Fig. 6. SIMS depth profile of hydrogen concentration in a-IGZO layers on
in a double-gated a-IGZO TFT. The threshold and the turn-on voltages (V top of which: (a) 300-nm-thick SiN :H/300 nm-thick SiO stacked film or (b)
and V ) linearly change with V over a wide range, while the saturation 300-nm-thick SiN :H single film is formed, where the origin of the depth, z , is
field-effect mobility ( ) and the subthreshold swing (S ) little change. determined at the interface between the a-IGZO layer and the insulators.
B. Double-Gate Structure
from that of -IGZO films as-deposited at room temperature.
The double-gated TAOS-TFTs [67] can show an excellent On the other hand, additional hydrogen atoms of 10 cm
control of the threshold voltage with the back-gate bias, unless penetrate into the -IGZO layer as deeply as 150 nm in the
the back-channel is damaged. Fig. 5 show the dependence of sample (b). The exposure to hydrogen-rich NH plasma [62]
TFT characteristics on the back-gate bias, . The TFT has a and/or the hydrogen diffusion from the deposited SiN :H film
30-nm-thick -IGZO channel layer, bottom-contact source and during the PE-CVD could introduce the hydrogen atoms into
drain electrodes made of indium–tin–oxide (ITO), Mo top and the -IGZO film.
bottom gate electrodes, 200-nm-thick SiO gate insulators for The carrier density (and thus the conductivity) of the -IGZO
both channel, and the channel dimension of m/10 film is enhanced by more than three orders of magnitude after
m. It is seen that the threshold voltage, , and the turn-on the direct deposition of SiN H films and the post annealing
voltage, , linearly changes with for a range over 40 V, [63]. The dependence of the conductivity on the thickness has
while and hardly changes, which are rarely observed in revealed that the highly conductive -IGZO layer is formed at
Si-based field-effect transistors. This is characteristic to TAOS- least to the depth of 150 nm [63], which is consistent with the
TFTs in which the inversion scarcely occurs. depth profile of hydrogen shown in Fig. 6. It is also observed that
effective channel length of the CH -IGZO TFTs shrinks with
C. Coplanar Homojunction Structure the post-annealing time and temperature. Analyses using the
Another concern about TAOS-TFTs is the difficulty in ob- gated transmission-line method show the shrinkage of 1.5–1.6
taining good ohmic contact with low contact resistance between m for 1 hour annealing at 523–543 K [63], [71]. Since the
metal electrodes and the TAOS active layers [68]. Since TAOS shrinkage is comparable to double the diffusion length of hy-
is oxide, the metals could be oxidized to form a potential bar- drogen in -IGZO [74], the shrinkage (i.e., expansion of the ef-
rier at the contact interface. Ar plasma treatment onto the con- fective source and drain regions having high conductivity) can
tact surface of TAOS is required to reduce the contact resistance be attributed to the horizontal diffusion of hydrogen from the
[69]. To avoid such difficulties, we have proposed a novel de- source and drain regions into the channel region. These obser-
vice structure having coplanar homojunction (CH) between the vations suggest that the enhancement of the carrier density is
channel region and source/drain regions [63], [70], [71], which due to the inclusion of the hydrogen which can act as a donor in
has been followed by the similar approaches [60]–[62], [72], -IGZO as theoretically predicted in the last section, and could
[73]. not be accounted for merely by a simple reduction process with
The CH -IGZO TFTs use hydrogenated -IGZO hydrogen to form oxygen vacancies.
( -IGZO:H) regions for the source and drain electrodes The homojunction gives an ideal contact between the
which form homojunction to the channel -IGZO region in the channel region and source/drain regions. The highly conductive
same -IGZO film [70]. The -IGZO:H regions are selectively -IGZO:H films can contact to various kind of metals for
formed by depositing SiN :H films onto the source and drain wiring without any difficulty [73]. The CH -IGZO TFTs
regions of the -IGZO film for the top protection layer by having m/10 m channels thus exhibit a overall
PE-CVD at 523 K, while the channel region is covered with series resistance as low as 33.8 cm [63]. These advantages
a SiO island and protected from the hydrogenation. This is also lead to the excellent characteristics of the TFTs. Fig. 7
confirmed by SIMS analyses shown in Fig. 6 which presents show the transfer characteristics of the CH -IGZO TFT. In
depth profiles of hydrogen in two kinds of -IGZO films. The both linear and saturation regions, the transfer curves can
samples (a) and (b) correspond to the channel region with a 300 be accurately reproduced by the device simulation in which
nm-thick SiN :H/300 nm-thick SiO stacked film deposited on the power index of bias-dependent mobility is 0.13. This is
the -IGZO film, and to the source or drain region only with considerably small for an amorphous semiconductor TFT, and
a 300 nm-thick SiN :H film, respectively. The hydrogen con- suggests that the CH -IGZO TFT operates almost ideally as a
centration of the sample (a) ( 2 10 cm ) does not differ field-effect transistor. Furthermore, the CH -IGZO TFT shows
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KUMOMI et al.: MATERIALS, DEVICES, AND CIRCUITS OF TAOS 537
directly, while hydrogen impurity raises the Fermi level beyond [8] J.-H. Park, K. Jeon, S. Lee, S. Kim, S. Kim, I. Song, C. J. Kim, J.
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states in amorphous GaInZnO thin-film transistors by combining an
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ACKNOWLEDGMENT M. Kim, “4 inch QVGA AMOLED display driven by GaInZnO TFT,”
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The authors are grateful to K. Konakahara, T. Suga, M. Ko- [16] M. Ito, M. Kon, M. Ishizaki, and N. Sekine, “A flexible active-matrix
TFT array with amorphous oxide semiconductors for electronic paper,”
matsu, K. Fukuda, T. Mukaide, M. Watanabe, K. Takada, E. in Proc. IDW/AD 2005, Tokyo, 2005, vol. EP2-4L, pp. 845–846.
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naga, Y. Shimada, M. Shibata, T. Den, K. Sakai, R. Ebinuma, S. [18] W. Lim, E. A. Douglas, S.-H. Kim, D. P. Norton, S. J. Pearton, F.
Nagao, Y. Nakamura, T. Yagi, T. Komatsu, N. Tanaka, T. Ikoma Ren, H. Shen, and W. H. Chang, “High mobility InGaZnO thin-film
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[19] H.-N. Lee, J. Kyung, M.-C. Sung, D. Y. Kim, S. K. Kang, S.-J. Kim, C.
T. Kamiya, M. Hirano, H. Hosono, T. Aoi, D. Watanabe, N. N. Kim, H.-G. Kim, and S.-T. Kim, “Oxide TFT with multilayer gate
Oka, Y. Sato, Y. Shigesato, T.-C. Fung, C. Chen, and J. Kan- insulator for backplane of AMOLED device,” J. Soc. Inf. Display, vol.
icki for valuable discussion and collaborations. 16, no. 2, pp. 265–272, 2008.
[20] M. Ito, M. Kon, C. Miyazaki, N. Ikeda, M. Iishizaki, Y. Ugajin, and N.
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KUMOMI et al.: MATERIALS, DEVICES, AND CIRCUITS OF TAOS 539
[70] R. Hayashi, A. Sato, M. Ofuji, K. Abe, H. Yabuta, M. Sano, H. Ku- Amita Goyal received the M.S. degree in physics in
momi, K. Nomura, T. Kamiya, M. Hirano, and H. Hosono, “Improved 2006 from University of Delaware.
amorphous In-Ga-Zn-O TFTs,” in Dig. Tech. Papers, SID Int. Symp., Since she joined Canon Inc., Tokyo, Japan, in
2008, vol. 39, no. 42.1, pp. 621–624. 2007, she has extensively explored In-X -O and
[71] A. Sato, K. Abe, R. Hayashi, H. Kumomi, K. Nomura, T. Kamiya, M. In-X -Zn-O materials for TFTs by combinatorial
Hirano, and H. Hosono, “Amorphous In-Ga-Zn-O coplanar homojunc- approaches and has found promising new materials,
tion thin-film transistor,” Appl. Phys. Lett., vol. 94, no. 13, p. 133502, presenting papers at international technical meetings.
2009. Her current interests include materials growth and
[72] J. Park, I. Song, S. Kim, S. Kim, C. Kim, J. Lee, H. Lee, E. Lee, H. Yin, characterization with focus on TAOS materials for
K.-K. Kim, K.-W. Kwon, and Y. Park, “Self-aligned top-gate amor- optoelectronic applications.
phous gallium indium zinc oxide thin film transistors,” Appl. Phys.
Lett., vol. 93, no. 5, p. 053501, 2008.
[73] J. H. Na, M. Kitamura, and Y. Arakawa, “High field-effect mobility
amorphous InGaZnO transistors with aluminum electrodes,” Appl. Ayumu Sato received the B.Eng. and M.Eng. in
Phys. Lett., vol. 93, no. 6, p. 063501, 2008. imaging engineering from Tokyo Institute of Tech-
[74] Names of Authors???, “Diffusion coefficient of hydrogen was prelim- nology in 2001 and 2003, respectively.
inarily estimated by observing the diffusion of deuterium in a-IGZO;
for Instance, 5:0 10 –2:6 10 cm s for a Temperature 2 2 Since he joined Canon, Inc., Japan in 2007,
he has concentrated his research activity upon
range of 393–673 K, which is about one thousandth smaller than in the development of novel fabrication process in
crystalline ZnO,” , unpublished. TAOS-TFTs, and demonstrated the coplanar ho-
[75] M. Ofuji, K. Abe, H. Shimizu, N. Kaji, R. Hayashi, M. Sano, H. Ku- mojunction a-IGZO TFT for the first time, giving
momi, K. Nomura, T. Kamiya, and H. Hosono, “Fast thin-film tran- some publications at international meetings and in
sistor circuits based on amorphous oxide semiconductor,” IEEE Elec- scientific journals.
tron Device Lett., vol. 28, no. 4, pp. 273–275, Apr. 2007.
[76] C. Chen, K. Abe, T.-C. Fung, H. Kumomi, and J. Kanicki, “Amorphous
In-Ga-Zn-O thin film transistor current-scaling pixel electrode circuit
for active-matrix organic light-emitting displays,” Jpn. J. Appl. Phys.,
Masaya Watanabe received the B.S. and M.S. de-
vol. 48, no. 3, p. 03B025, 2009.
grees in developmental biology from The University
[77] D. P. Gosain and T. Tanaka, “Instability of amorphous indium gallium
of Tokyo in 2005 and 2007, respectively.
zinc oxide thin film transistors under light illumination,” Jpn. J. Appl.
He joined Canon, Inc., Tokyo, Japan in 2007, and
Phys., vol. 48, no. 3, p. 03B018, 2009.
has been working on materials analyses of TAOS
since 2008. He has successfully revealed the mor-
phology and compositional changes in back-channel
surfaces of channel-etch type a-IGZO TFTs by
electron microscopy and X-ray spectroscopy.
Hideya Kumomi received the B.S., M.S., and Dr.
Sci. degrees in physics from Waseda University,
Tokyo, Japan.
He has been with Canon Inc., Tokyo, Japan, for
nearly 20 years, and has been working on studies of
nonlinear phenomenon in phase transition, particu- Mikio Shimada received the M.Eng. and Ph.D. de-
larly of nucleation problems, and of electron devices grees in material science from Kyushu University in
based on single-crystalline or polycrystalline silicon, 2002 and 2005, respectively.
and amorphous oxide semiconductors. He joined Canon Inc., in 2005, and has involved
Dr. Kumomi has received some awards and has a himself in materials analyses of TAOS since 2006.
number of publications about these topics in scientific He has obtained a number of important findings in
journals, books, giving invited talks at international technical conferences. He TAOS materials and devices mainly by means of
has managed a research project for oxide semiconductors in Canon Inc. while he transmission or scanning electron microscopy and
serves as a committee member of public technical conferences and an associate electron spectroscopy, presenting some papers at
editor of scientific journals. scientific meetings.
Seiichiro Yaginuma received the B.Sci. degree in Nobuyuki Kaji received the B.S. and M.S. degrees
physics from Tokyo University of Science, Japan, in in solid state physics from Nagoya University in 2002
2003, and the M.Eng. and Ph.D. degrees in organic and 2004, respectively.
devices from Tokyo Institute of Technology in 2005 Since he joined Canon Inc., Tokyo, Japan, in
and 2008, respectively. 2004, he has been engaged in development of TAOS
Since 2008, he has been with Canon Inc., Tokyo, materials and device fabrication processes. He
Japan in 2008, where he is involved in the studies initiated combinatorial studies on compositional
on fabrication process of TAOS-TFTs and developed dependence of TAOS materials, and demonstrated
wet-etching methods to improve the performance and high-performance channel-etch-type a-IGZO TFTs
stability of channel-etch type a-IGZO TFTs. with some publications.
Hideyuki Omura received the B.Sci. and M.Sci. de- Kenji Takahashi received the B.Eng. degree in
grees in physical chemistry from Chiba University, surface science from Tokyo University of Science,
Chiba, Japan, in 2002 and 2004, respectively. and M.Eng. and Ph.D. degrees in inorganic materials
After joining Canon Inc., Tokyo, Japan, in 2004, from Tokyo Institute of Technology in 2001, 2003,
he has pursued theoretical studies on TAOS materials and 2006, respectively.
since 2005. He has revealed the influences of impuri- Since he joined Canon Inc., Tokyo, Japan in 2006,
ties and defects on electronic structures of TAOS by he has involved himself in the studies on fabrication
the first-principle calculation, and has theoretically processes of TAOS-TFTs, and demonstrated the
predicted absorption spectra of TAOS thin films. back-gate-bias and light-shield effect in double-gated
a-IGZO TFTs with some publications.
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540 JOURNAL OF DISPLAY TECHNOLOGY, VOL. 5, NO. 12, DECEMBER 2009
Masato Ofuji received the B.Eng., M.Eng., and Hisato Yabuta received the B.S., M.S., and Dr. Sci.
Ph.D. degrees in organic and polymeric materials degrees in solid state physics from Hiroshima Uni-
from Tokyo Institute of Technology, Tokyo, Japan, versity.
in 2000, 2002, and 2005, respectively. After having studied dielectric or ferroelectric
Since he joined Canon Inc., Japan in 2005, he has thin films for memory devices, he joined Canon Inc.,
worked on electrical characterization and circuit de- Tokyo, Japan in 2000. He demonstrated a-IGZO
sign of TAOS-TFTs. He has demonstrated the oper- TFTs fabricated by sputter for the first time, has
ation of ring oscillators based on a-IGZO TFTs for revealed conduction mechanisms of TAOS materials,
the first time giving some publications. and recently succeeded in demonstrating p-channel
oxide TFTs fabricated by sputter for the first time
again.
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