Motor Controller

KYB Manual (3) Drawing

10 [Panel cut]

144 137 +1-0

1. Specification

Aux. power AC 90V ~ 260V

Input AC 5A, 60Hz 144 137 137 +1-0

Display update speed 0.5 sec

MOTOR RUN, STOP
Digital Input(DI)
FAULT 80
Unit:mm
Main Magnetic Contact(M-MC) 90
Digital Output(DO) Heater Magnetic Contact(H-MC)
(Contact capacity : AC 220V, 5A)

Current : 4 digit 3. Function

RUNNING HOUR METER [SEGMENT] : 4 digit
(1) Measure the current, integrate operation time and display with 4 rows FND.
TRIP LED, SECOND LED,
DISPLAY (2) Motor starting current : Measure and display up to 300%
. of rated current.
AMPERE METER LED
(3) Setting
POWER LED
C.T : 5/5A ~ 300/5A (Default : 5A)
HEATER ON & OFF LED, MOTOR RUN & STOP LED
Over Current : Set limit value according to motor output
Accuracy Current : ± (0.5% of F.S + 3digit) (Default : 4.000A)
Operating time : Response time when overcurrent occurs,
Others OVER CURRENT PROTECTION Setting range 1~9 sec ( Default : 5sec)
No sensing : No-response time for overcurrent at motor start,
Setting range 1~9 sec ( Default : 3sec)
MOTOR RUN delay time : Range 1~9 sec( Default : 3sec)
2. Configuration HEATER ON delay time : Range 1~60 sec( Default : 60sec)
Press the SET button to start setting, use UP/DOWN button to change
(1) Front (Bezel plate : PC material) the setting value, and press the SET button to finish
(4) Overcurrent protection
If the overcurrent limit value is exceeded, the motor MC is switched off.
In case of over current, an error message appears on the FND display,
and TRIP LED ON and MOTOR MC OFF. Press SET button at this time
to cancel.

(5) Digital output(DO) operation button

Motor run (HEATER ON) button makes MC ON.
Motor stop (HEATER OFF) button makes MC OFF.
The HEATER and MOTOR MC can not be turned ON at the same time.
The motor RUN button is operatable when the heater is ON, but the heater
N/OFF button can not be active
(6) Digital Input(DI)
The motor can be controlled by receiving Digital Input (Remote signal)
by DI Port at rear terminal
①Setting key TRIP operation is available by receiving FAULT signal input of external sensor.
-UP&DOWN : Set value *TRIP : Error message, TRIP ON, M-MC OFF
(7) The average value of two current inputs is indicated, and the overcurrent
-SET : Save set value protection activated by value.
②Display : FND 4x2
③Unit LED
-General LED (TRIP, SEC, A) : Ø 3 mm
-Operation LED (SOURCE, HEATER, MOTOR : Ø6mm) 4. TIME CHART - D.O.L(Direct On Line)
④Operation button : Motor and Heater, ON/OFF

S/W Heater ON RUN STOP Heater OFF Heater ON

(2) Terminal layout

1 12 H-MC
C.T1 Aux. power ① ⑤
2 13
④

3 14
C.T2 M-MC
4 15
② ③
5 16
RUN
6 REMOTE FAULT
17 ①④⑤ : Delay time to Heater ON
② : Delay time to Moter RUN
MOTOR SWITCH OUT
7 18
STOP
8
③ : OPERATING TIME, total motor working time
In OPERATING TIME, the HEATER ON doesn't work.
19
M-MC

RUN : H-MC OFF immediately and M-MC ON after delay time.

9 20

FAULT 10
HEATER
21
STOP : M-MC OFF immediately and H-MC ON after delay time
HEATER ON : H-MC ON after delay time.
IN 11 22

HEATER OFF : H-MC OFF after delay time.

 5. Setting Precedure (3) Overcurrent Delay time
① Press 'SET'button to see as below. Then the setting value
(1) CT ratio of Overcurrent Delay time starts flickering.
① Press 'SET' button for 3 sec.
② It is shown as below, and the CT ratio strarts flickering. Overcurrent
Delay time → i
CT ratio → 5 Setting item → 0 p -
Setting item → c ② Setting mode
Press UP,DOWN button to change flickering digit.
③ Setting mode
③ Save setting value
Press ▲/UP, ▼/DOWN button to change the CT ratio.
Press 'SET' button to save the setting and move on to the next step.

CT ratio (4) No sensing

5 10 15 20 25 30 40 50 60 70
① Press 'SET'button to see as below and the setting value of No sensing
→ 75 80 90 100 120 125 130 140 150
starts flickering.
→ 160 170 175 180 200 225 240 250 300
No sensing time → i
Setting item →
[table 1-1]
s -
No. CT ratio Display Setting
② Setting mode
1 5 / 5A 5.000 5
Press UP,DOWN button to change flickering digit.
2 10 / 5A 10.00 10
3 15 / 5A 15.00 15 ③ Save setting value
4 20 / 5A 20.00 20 Press 'SET' button to save the setting and move on to the next step.
5 25 / 5A 25.00 25
6 30 / 5A 30.00 30 (5) MOTOR RUN delay time
7 40 / 5A 40.00 40 ① Press 'SET'button to see as below and the setting value starts
8 50 / 5A 50.00 50 flickering.
9 60 / 5A 60.00 60 Running time →
10 70 / 5A 70.00 70 i
11 75 / 5A 75.00 75
Setting item →
12 80 / 5A 80.00 80
13 90 / 5A 90.00 90
14 100 / 5A 100.0 100 ② Setting mode
15 120 / 5A 120.0 120 Press UP,DOWN button to change flickering digit.
16 125 / 5A 125.0 125 ③ Save setting value
17 130 / 5A 130.0 130 Press 'SET' button to save the setting and move on to the next step.
18 140 / 5A 140.0 140
19 150 / 5A 150.0 150 (6) HEATER ON delay time
20 160 / 5A 160.0 160 ① Press 'SET'button to see as below and the setting value starts
21 170 / 5A 170.0 170 flickering.
22 175 / 5A 175.0 175
23 180 / 5A 180.0 180 ON delay time → i
24 200 / 5A 200.0 200
25 225 / 5A 225.0 225 Setting item → h -
26 240 / 5A 240.0 240
27 250 / 5A 250.0 250 ② Setting mode
28 300 / 5A 300.0 300 Press UP,DOWN button to change flickering digit.
③ Save setting value
④ Save setting value Press 'SET' button to save the setting and move on to the next step.
Press 'SET' button to save the setting and move on next step.

6. Others
(1) How to reset 'RUN HOUR'
When press DOWN(▼)button more than one sec, the data of running
time resets to '0'.
(2) Over Current Limit (2) Error message
① Press 'SET' button to see as below and a digit of overcurrent limit ① Overcurrent message
setting value starts flickering.
TRIP
Overcurrent value → 7 30
Over Current Limit → 5. 0 0 0 Error message → 0 U e
Setting item →
0 U e ② DI fault message

② Setting mode TRIP

Error → e
Press ▲/UP, ▼/DOWN button to change the number of flickering digit.
Press 'SET' button to move flickering position to a digit of 10.
Running time → 3 i i
Press ▲/UP, ▼/DOWN button to change the number of flickering digit.
Press 'SET' button to move flickering position to a digit of 100.
Press ▲/UP, ▼/DOWN button to change the number of flickering digit.
Press 'SET' button to move flickering position to a digit of 1000. ※ If the error is occured as shown above, Motor is stopped (M-MC OFF)
Press ▲/UP, ▼/DOWN button to change the number of flickering digit. and the message will be shown. For this case, press the SET button
to release the error message, then return to normal mode.
* Decimal point location : refer to [table 1-1]
③ Save setting value
Press 'SET' button to save the setting and move on to the next step.

Head Office
46034, 126, Jangansandan 8ro, Jangan-eup, Gijanggun, Busan, S.Korea Tel + 82-51-723-3000 Fax +82-505-115-3010