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Pressure Relief Valve: Definition, Types, Working, Location, Sizing, Codes and Standards
Pressure Relief Valve: Definition, Types, Working, Location, Sizing, Codes and Standards
External fire
Flow from a high-pressure source
Heat input from associated equipment/ external source
Pumps and compressors or other equipment failures.
Failure of Cooling Medium
Ambient heat transfer
Failure of Control system
Liquid expansion in pipes and surge
Blocked discharge, Gas blowby
Failure of Condenser system
Chemical reactions
Operating error
Closed Outlets
The entrance of Volatile Fluid
All vessels
Blocked in sections of cool liquid lines that are exposed to heat
Discharge sides of positive displacement pumps, compressors, and turbines
Vessel steam jackets
Low-pressure storage tanks
Piping systems where overpressure can arise due to process control failure.
Relief Valve
Adjustable
Electronic
Safety Valve
Low Lift
High Lift
Full Lift
Safety Relief Valve
Conventional spring-loaded safety relief valve
Pilot operated relief valve
Balanced-bellows type relief valve
Power actuated
Temperature and Pressure actuated relief valve
The above mentioned pressure relief valve types are produced in graphical form in Fig.
1 below
Fig. 1: Types of Pressure Relief Valves
Relief valves are spring-loaded and characterized by gradual opening and closing.
They are actuated by the upstream pressure and suitable for incompressible fluids.
Adjustable relief valves allow the pressure setting adjustment through the outlet port.
Electronic relief valves offer zero leakage with electric controls to monitor and regulate
the system pressure.
On the other hand, safety valves are used for compressible fluids (gas and vapors) and
characterized by the rapid action of opening and closing. Safety valves are widely used
in steam plants for boiler overpressure protection. They are classified into three groups
based on the amount of travel or lift during the pop-up. Low-lift safety valves have a
small capacity and the valve lifts 1/24th of the bore diameter. High-lift safety valves travel
1/12th of the bore diameter. Whereas Full-lift safety valves travel at least 1/4 th of the bore
diameter and best suited for steam services.
The safety relief valve can be used for gas or liquid service depending on the
application. They have the characteristic of both rapid or gradual opening.
Advantages
Most reliable type if properly sized and operated
Versatile — can be used in many services
Disadvantages
Typically when back pressure is variable and exceeds 10% of the set pressure, a
balanced-bellows type pressure relief valve is used.
Fig. 3: Bonnet
Bellow type PRV
Advantages
Relieving pressure not affected by back pressure
Can handle higher built-up backpressure
Protects spring from corrosion
Possess good temperature and chemical properties
Disadvantages
Balanced bellows
Balanced bellows with auxiliary balancing piston
F
ig. 5: Power and Temperature Actuated Safety Relief Valve
Vacuum Relief Valve
A Vacuum Relief Valve is designed to prevent an excessive internal vacuum by
admitting fluid. Once the normal condition is restored, they reclose and prevent further
fluid flow.
Test gags hold the safety valve closed during the hydrostatic test.
Lifting mechanisms to lift the valve disk. Available in three types
plain lever,
packaged lever, and
air-operated lifting devices.
Bolted caps are available for standard pressure relief valves in addition to the
screwed caps.
Valve position indicators for remote indication of the PRV opening
Valve Issues
Oversized valve
Valve handling widely differing rates
Relief System Issues
Excessive inlet pressure drop
Excessive built-up backpressure