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Advantys FTB and IcIA compact drives

at Premium on CANopen
System User Guide
[source code]
33003567.02

Mar 2006
Contents
Abbreviations........................................................................................................................... 3
Application example – Source code.......................................................................................... 3
Typical applications.................................................................................................................. 4
Architecture ....................................................................................................................... 5
Installation ......................................................................................................................... 7
Hardware................................................................................................................................................ 8
Software................................................................................................................................................13
Communication ......................................................................................................................................14
Implementation ................................................................................................................ 16
Setting the device parameters on the CANopen bus .................................................................................18
Implementing CANopen bus....................................................................................................................20
PLC implementation ...............................................................................................................................27
Operating behaviour ...............................................................................................................................33
Appendix ............................................................................................................................... 34
Detailed components list .........................................................................................................................34
Contact.................................................................................................................................. 35

Introduction This document is intended to provide a quick introduction to the described System.
It is not intended to replace any specific product documentation. On the contrary, it offers
additional information to the product documentation, for installing, configuring and starting up the
system.

A detailed functional description or the specification for a specific user application is not part of
this document. Nevertheless, the document outlines some typical applications where the system
might be implemented.

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Abbreviations

Word/Expression Explanation
PLC Programmable Logic Controller
HMI Human Machine Interface
PC Personal Computer
V AC Alternating Current
V DC Direct Current
PS Power Supply
I/O Input/Output
Premium Name of a Schneider Electric PLC
Unity (Pro) Name of Schneider Electric PLC programming software
Sycon Name of Schneider Electric fieldbus programming software
Phaseo Name of a Schneider Electric range of power supply units
Advantys FTB Name of Schneider Electric I/O modules
IclA IFA, IFS, IFE Names of Berger Lahr compact drives

Application example – Source code

Introduction Examples of the source code used to attain the system function as described in this
document can be downloaded from our „Village“ website under this link.

General The example software includes a Sycon project for configuring the CANopen bus and a
Unity Pro project for the PLC.

Please note:

 The Sycon project is set up for immediate use with V2.8 of the Sycon software.

 The Unity project is an import file, which can be opened by selecting "Open" from
the “File" menu and the file type *.xef.

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Typical applications

Introduction The following chapter describes some typical applications or partial applications for
this system.

Application Description Example


IclA IFA compact The drives are used in core processes
drive servo of production machines such as
motor handling machines, packaging
machines, printers or in medical
engineering.
Properties:
 High dynamic response,
 High peak torque,
 High-resolution encoder

Example: Automated process between


extracting a CD/DVD from the injection
molding machine and the finished
coated CD/DVD.
IclA IFE - The compact drives are used for format
compact drive adjustment in production machines, e.g.
EC-Motor in packaging, printing, woodworking or
metal processing.
Properties:
 High current-free latching torque
 Quasi-absolute encoder

Example: Here the settings are


automated, starting with the pressure
rollers, then the baffle and lastly the
folding mechanism, when the IclA is set
up.
IclA IFS compact The positioning drives are used in
drive stepping equipment engineering, for example
motor circuit board production or medical
engineering. They can also be used as
auxiliary drives in packaging machines,
printing machines and woodworking or
metalworking machines.
Properties:
 Accurate positioning,
 Very low synchronization variations,
 High continuous static torque

Example: When used together with a


camera, IclA IFS is responsible for the
fully automatic precise positioning of
PCBs.

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Architecture

Overview The system consists of a PLC that controls various compact drives depending on the
I/O signals. For example the compact drives (IFE, IFA and IFS) can be controlled.
The I/O modules used are Advantys FTB modules, the number of which can be
selected according to requirements. The example project has provision for one I/O
module for each drive, with twelve inputs and four outputs. Since the compact drives
have protection class IP54 and the Advantys FTB has protection class IP67, the
devices can be installed directly on site.
The total application, except for the PLC, is supplied with 24 V DC provided by
power supply units connected to the AC mains. When using power supply units,
make sure that the supply for the compact drives is separate from the supply to the
other devices as the compact drives provide energy recovery during deceleration
and the voltage in the DC circuit may increase. It may also be necessary to use a
power supply unit, which is able to cope with the generated energy.
The PLC, compact drives and I/O modules communicate via the CANopen bus.

Layout

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Components Hardware:
 TSX Premium (PLC)

 Phaseo (2x 24 V power supply)

 IclA (type depends on the application)

 Advantys FTB (I/O module IP 67)


Software:
 Unity Pro 2.0.2 (PLC)

 Sycon System Configurator 2.8

Note The Phaseo power supply unit is not able to cope with the generated energy. You
must therefore check every application thoroughly to see whether regenerative
feedback can occur and, if so, that there is a sufficient number of consumers on the
DC side.

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Installation

Introduction This chapter describes how to install the hardware and set up the software for the
task associated with the following applications:

Layout

Note Each of the compact motors is controlled separately by the PLC. Control depends on
the input signals from the IP67 protected I/O modules (Advantys FTB). The outputs
from these modules are used to indicate various operating states of the motors
and/or to control additional equipment.

Note: If the motor control signals do not come directly from the process, the inputs
can consist of switches and buttons. The motor state output can be in the form of
signal lamps. If remote control is not needed the PLC can also be connected to a
HMI device that controls the drive.

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Hardware

General  The power supply unit needs to be mounted on a top-hat rail.

 The compact drives and FTB modules can be secured to the machine, in the
immediate vicinity of the process.

 The PLC and main switch can be fastened directly to a mounting plate.

 A 230 V AC cable is used between the master switch, power supply and the PLC.

 The 24 V DC cable is used between the power supply, compact motors and
Advantys FTB. Because of the regenerative feedback from the compact drives they
must have their own power supply which may also have to be regenerative.

 A CANopen cable must be used between the PLC, the compact motors and the FTB
modules.

Components VCF-02GE main


switch

ABL7RE2403 /
ABL7RE2410
power supply
unit

Continued on next page

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Components, TLX Premium
continued PLC TLX P57
5634M

1 Display LEDs
1 Eject button for PCMCIA card
2 Terminal port
(TER)
5 Slot for a memory expansion card
(PCMCIA)
6 Slot for a communication card
(PCMCIA)
8 RJ45 connector for Ethernet
connection
9 USB port
10 RESET button
Premium power
supply
TSX PSY 5500

Premium
CANopen
TSX CPP 110

Continued on next page

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Components, IclA compact
continued drive

IclA compact
drive

1 Motor
2 Brake (optional)
3 Encoder
4 Electronic housing
5 Cable glands with strain relief
6 Signal connector module
7 DIP switches for settings
8 Electronic housing cover, not to be removed
9 Connector housing cover, to be removed for installation
10 Cover with industrial socket connection for DC supply and
field bus IN/OUT connection
11 Electrical interfaces

Continued on next page

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Components, Compact drive
continued connections

1 Power supply
2 Profibus DP field bus interface
3 CAN or RS485 field bus interface
4 24 V signal interface

Power supply
unit connections

Pin Signal Meaning


1 V DC 24/35 V DC supply voltage
2 GND GND for supply voltage, connected internally to GND of CAN,
RS485 and 24 V signal interface

Continued on next page

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Components, CANopen bus
continued connection

Pin Signal Meaning Signal type


3 CANH CAN interface I/O
6 CANL CAN interface I/O
4 GND Connected internally to the power supply GND

Advantys FTB

Power supply
and bus
connection

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Software

General You will need to install the Unity Pro programming software for the Premium PLC
and the Sycon software for configuring the CANopen bus.
The following installation requirements apply in respect of all the software packages:

Operating system: Windows 2000 (SP1 minimum) or Windows XP


Free hard disk memory: At least 2.4 GB, 4.4 GB recommended
User memory: At least 512 MB, 1024 MB recommended
Processor: Pentium III with 800 MHz minimum,
1.2 GHz recommended
Interfaces: Serial interfaces as a minimum,
USB recommended in addition
Additional software: Internet Explorer 5.5 or higher

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Communication

General CANopen is used for communication between the individual devices, namely the PLC,
compact drives and Advantys FTB I/O modules. For that CANopen cabling is used
between the PLC, compact drives and Advantys FTB. Preassembled connecting cables
containing wires for the power supply and for the CANopen bus are available for the
compact drives.

Premium PLC The UNY XCA USB 033


TSX P57 connection cable is used for
5634M the connection between the
PC’s USB interfaces (Unity
Pro) and the PLC.
Alternatively, a serial
connection (PC <-> TER or
AUX) can be established
using cable TSX PCX 1031
(switch position "0").

The TSX CPP 110 CANopen


interface card (1) is inserted
into the second slot for
PCMCIA cards on the
Premium CPU. The bus that
comes out of this card ends
in a connector (2) for the
outgoing CANopen bus. The
connector is mounted on a
top-hat rail and has a 9-pin
SubD socket.

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Compact drive The compact drives are
connected using
preassembled cables
(separate IclA IFX cables for
the power supply and the
bus), which are plugged into
the terminals provided in the
drive. The other side has
provision for the lines for the
CANopen bus with 9-pin sub
D connectors, which can
accordingly be plugged into
the bus line together. The
lines for the power supply
must be connected to the 24
V supply.
Advantys FTB The FTXCN3210 cable is
used for the connection.

Note: Provided that two


FTBs are directly connected
to one another, the cables
can be used as they are. If,
however, the connection is to
the PLC or the compact
drive, one of the connectors
must be removed and
replaced with a 9-pin sub D
connector.

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Implementation

Introduction This chapter describes how to initialize, parameterize, program, and start up the
system.

Function Functional description

1. The PLC controls the compact drives. In addition, input and output values from
the Advantys FTB and the state values of the drives are transferred via the
CANopen bus. The PLC has a state machine for each drive, used to control the
drive. The state machine converts motion commands, e.g. “Move to position xy
at 1400 rpm” or “Acknowledge error”, into a control signal for the drive.

2. The motion commands in the example project are in the form of input signals to
the FTB modules. Each drive has an FTB module with twelve inputs and four
outputs. The speed and target position settings are entered as fixed values in the
PLC program but different values are selected, depending on the input signals.
Certain drive states are also forwarded to the FTB module outputs.

3. The input signals for the FTB modules can come directly from the machine to be
controlled but this can also be done using switches and buttons. The output
signals are intended to be state indications from the individual drives and can be
displayed using signal lamps.

Layout

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Order of tasks Proceed as follows to optimize the setup time of the individual products:

1. Parameterize the CANopen bus nodes (addresses, baud rate)

2. Use Sycon software to parameterize the CANopen bus (nodes, parameters etc.)

3. Create the PLC project and hardware and bus configurations (import the Sycon
data)

4. Configure the state machine for the compact drives and assignment of I/O
signals

Proceeding in the sequence described above will ensure that the relevant
information can either be imported directly or entered manually from the previous
action.

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Setting the device parameters on the CANopen bus

Introduction The address and transfer rate must be specified for all the devices on the CANopen bus.

IcIA 1 The CANopen address and


transfer rate are set manually
Specifying the using the DIP switches and the
address and rotary switch in the cable
connector of the drive.
transfer rate The address can be varied
(manually) between 1 and 127 using
switches S1 and S2. S3 can be
used in addition to define the
drive as the last device on the
bus by activating the CAN
terminating resistor.
The transfer rate is set with the
rotary switch and the value for
operating with the Premium PLC
is 500 kbaud.
2 The table summarizes the
switch settings for the desired
CANopen address.

3 This table shows the switch


position assigned to each
transfer rate. Set the switch to
position 5 for the required rate of
500 kbaud.

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Advantys FTB The CANopen address and transfer rate are set manually on the modules via rotary
switches. There are two rotary switches for the address and one for the transfer rate. In
Specifying the the example software, the 4 FTB modules are configured with the addresses 25 to 28
address and and the transfer rate is set to 500.0 kbit/s.
transfer rate

Element Function
1 Transfer rate

2 Address 10x

3 Address 1x

Rotary switch position Transfer rate


0 Autom. recognition
1 10 kbps
2 20 kbps
3 50 kbps
4 100 kbps
5 125 kbps
6 250 kbps
7 500 kbps
8 800 kbps
9 1 Mbps

Overview of In the example software, the individual devices on the extension have the following
addresses addresses:

Device Address Comment


TSX CPP 110 1 Set with Sycon software
FTB 1CN12E04SPO 25 Set via rotary switches
FTB 1CN12E04SPO 26 Set via rotary switches
FTB 1CN12E04SPO 27 Set via rotary switches
FTB 1CN12E04SPO 28 Set via rotary switches
IcIA 1 29 Set via DIP switches
IcIA 2 30 Set via DIP switches
IcIA 3 31 Set via DIP switches
IcIA 4 32 Set via DIP switches

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Implementing CANopen bus

Introduction The CANopen bus is configured using the Sycon software. The individual devices are
identified as nodes on the bus, then addresses are assigned and the master function is
assigned to the Premium PLC. Subsequent steps configure the data for the individual
devices to be transferred during operation (PDO) and if necessary specify their
configuration (SDO). In the last step the general bus settings are entered, e.g. specifying
the transfer rate.

Create a new 1 Start the software, then start a


project new project from “File -> New”.
Select “CANopen” as the bus in
the window that opens.

Import the 1 In order for the compact drives and FTB modules to be integrated in the CANopen
compact drive bus via the Sycon software, every type of compact drive used and/or the FTB
into Sycon module used must first be integrated in the software. Do this by using the *eds
description files (and the three additional image files).
2 After creating the project, select
the “Copy EDS” menu item from
the “File” menu.
Note: Integration is not possible,
and this menu is not available,
until a new project has been
created.

Continued on next page

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Import the 3 In the window, select the file for
compact drive the IclA type and start the
into Sycon, process.
continued Note: You must repeat the
process if more than one type is
involved.

4 Confirm the import of the


corresponding images.

5 A message appears informing


you that integration is complete.

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Enter nodes 1 Add the PLC’s PCMCIA card for
the CANopen bus to the project
as the master via the “Master”
menu item in the "Insert" menu,
or by using the equivalent
button.
Select the "TSX CPP 110" card
in the next window. A CANopen
address and a name must also
be entered.

2 Add each drive to the project as


a node via the “Node” menu
item in the "Insert" menu, or by
using the equivalent button.
Select the drive concerned as
the type in the next window. A
CANopen address and a name
must also be entered.
This process must be repeated
for each drive.
Note: You can preselect the
manufacturer and profile in the
node filter to speed up the
search for the devices in the
selection list.

3 The Advantys FTB I/O modules


are also added to the bus as
nodes. The selection window
now looks as follows. A
CANopen address and a name
must also be entered.

4 After all devices have been


entered there are eight nodes
altogether in the example
project. Select “ID Table” in the
“View” menu to call up the
identification table, which
summarizes all the nodes and
their addresses.

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Configure 1 Double-click on the device to
compact open the “Node configuration”
drives as window that is used for all bus
CANopen node settings including
configuration of the node at the
nodes
start of the bus and the transfer
of data during operation.
The window is divided into three
parts: the top part shows the
general configuration, the center
part shows the predefined PDO
and the bottom part shows the
PDOs configured for these
nodes and can also be used for
configuration or making
changes.
2 Double-click on the two
predefined PDOs to activate
them for data transfer between
PLC and compact drive.

Note: Configuration of the


compact drives is done via the
PLC; consequently at this point
only the data transfer is
described. If configuration is
required before the start of the
bus, proceed exactly as for the
FTB modules.

3 After double-clicking on the


PDOs to be activated, the
window for setting the
transmission type appears.
For the receive PDO, select
“Triggering Mode only” with the
mode “when data has changed”.
For the transmit PDO, select
“manufacturer specific” and “no
remote request”.

Continued on next page

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Configure 4 After the transmission mode has
compact been selected the PDO is
drives as automatically entered as a
CANopen configured PDO. There is no
need for additional
nodes,
configuration.
continued
You must configure a Type 4
PDO to send and receive for
each compact drive.
Note: Click the “Contents
Mapping” button to see the data
to be transmitted in the selected
PDO. The “Characteristics”
button returns you to the
transmission mode screen for
the PDO.

Configure 1 Double-click on the device to


Advantys open the “Node configuration”
FTBs as window that is used for all bus
CANopen node settings including
configuration of the node at the
nodes start of the bus and the transfer
of data during operation.
Unlike the drives, four PDOs are
predefined for the FTB modules
and only two of these have to be
selected for the application. In
addition, details of configuration
before the start of the bus are
given here.

2 To call node configuration, click


the “Object Configuration”
button A separate window
appears, listing all the objects in
the CANopen object library for
the device.
Note: The objects only appear
in the list if they are also
available in the eds-file.

Continued on next page

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Configure 3 Pin 2 of an FTB module can be
Advantys used as either diagnostic or I/O
FTBs as channel. To use the pin as an
CANopen I/O channel, object 2000:01
must be selected in the object
nodes,
configuration by double-clicking
continued
it. After selecting, enter the
value 0.
Note: Other objects may need
to be configured, e.g. the
behavior of the outputs in the
event of a fault.
Note: Configuring PDOs
automatically configures other
objects.
4 For data transmission a receive
PDO and a send PDO must be
activated in each case. The
actual I/O data transfer is in
PDO1 each time (objects 1400
and 1800). Double-click to open
the PDO concerned.
Note: The PDO5 that are also
available transmit state
information as well and the
function of Pin 2 can be
switched over (see above).

5 After double-clicking on the


PDOs to be activated, the
window for setting the
transmission type appears.
For the receive PDO, select “is
defined in the device profile”
with the event “when data has
changed”.
For the transmit PDO, also
select “is defined in the device
profile” and “when data has
changed”.

Continued on next page

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Configure 6 After the transmission mode has
Advantys been selected the PDO is
FTBs as automatically entered as a
CANopen configured PDO. There is no
need for additional
nodes,
configuration.
continued
You must configure a type 1
PDO to send and receive for
each FTB.
Note: Click the “Contents
Mapping” button to see the data
to be transmitted in the selected
PDO. The “Characteristics”
button returns you to the
transmission mode screen for
the PDO.

Parameterize 1 The bus parameter window is


the CANopen called up by selecting “Bus
bus Parameter” from the “Settings”
menu. The master has to be
selected in the bus view.
2 The transmission rate is the only
parameter to be changed, to
500 kBit/s.
Then save the Sycon project.

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PLC implementation

Introduction This chapter describes how to create a PLC program, including the logic for the
drives, using the Unity Pro software.
Proceed as follows to integrate the PLC:

1. Create new project and select hardware


2. Configure CANopen communication
3. Create application program (logic)
4. Connect PLC and download program

Create a new 1 After starting Unity, the first


project thing you need to do is create
a new project. When doing so,
you must select the correct
PLC.

2 Next, you should modify the


position of the CPU by
dragging and dropping and
insert the correct power
supply. Now save the project.

3 Double-click on PCMCIA slot


B to bring up a window that
lists the permitted PCMCIA
cards. The CANopen card
TSX CPP 110 can be selected
under Communication. Now
save the project.

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Configure 1 Double-click on slot B again to
CANopen open the configuration of the
communication CANopen bus.

2 The configuration window is


divided into a number of
areas.
On the left you can select the
association with the task being
executed, in this case the
master task.
The upper part of the window
is for selecting the restart
characteristics of the bus and
the assignment of addresses
for the input and output areas.
An automatic bus restart is
configured in the example
project. The inputs start at
address %MW0 and the
outputs at %MW100. 32 words
are provided for each area.
3 The most important
configuration task is
transferring the file from the
Sycon software. This can be
selected by clicking the “Select
Database” button.
After the transfer the most
important data is shown
underneath the file details.
You can also choose here
whether to use Unity or Sycon
for bus configuration. In the
example we use Unity.

Continued on next page

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Configure 4 Clicking the “Bus
CANopen configuration” button brings up
communication a new window where the
continued individual nodes are listed. If
you click on one of the nodes
in the list, information such as
the I/O addresses assigned is
displayed on the right.
Note: The addresses are
shown from top to bottom in
order of their position on the
bus in the Sycon software.
The CANopen addresses are
disregarded.
5 The configuration must then
be confirmed or validated. You
can do this by either closing
the configuration window or
using the “Process-Validate”
menu.
Note: You can only save,
close and generate the project
after you have validated the
bus configuration.

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Overview of
addresses
Overview Description
The tables provide an overview of
the example application I/O data;
the PLC addresses are assigned to
the individual nodes of the
CANopen bus.

Note: In the example project the


data for each compact drive is read
in as a range of 4 words but access
to the digital I/O data is via
mirroring in the flag range (%M) so
that these values can be forced.

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Creating the 1 First, you need to declare
application variables and assign them to
program input and output data of the
drive or I/O data, assuming
that you do not intend to make
use of direct addresses.
In the example program the
I/O data from an FTB module
is used to control a drive. For
the sake of clarity, all the FTB
module data starts with ftb*
and all the motor data starts
with icla*.

2 Next, you need to program a


state machine for the purpose
of controlling the drives. You
must also ensure that the
drives are parameterized
before they run, unless the
Sycon software is responsible
for it.
In the example program a
dereived function block (DFB)
takes over both functions.
Configuration is executed
when the PLC starts, and the
state machine controls the
drive.
3 Note: In the example program, Configured objects:
the DFB writes its
configuration values into the  301C:0D Enable monitoring inputs
following objects of the  301E:0A Mask transfer bit
compact drive. Values can be
added or removed as required.  300B:06 Store data in EPROM
4 The last step consists in
creating the logic for the link
between the module and the
I/O points. Signals have to be
created for the various
operating modes and the
target positions and speed
have to be assigned. Output
signals also have to be
activated.

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Downloading 1 Upon completion of
a program programming, the entire
project must be built. To do
this, select the relevant menu
item or button.

2 You must define the PLC


address before establishing a
connection with the PLC.
Depending on the connection
used, you can select
UNTLW01 for a Uni-Telway
connection or USB for a USB
connection. In both cases, the
PLC SYS address (standard
system address) should be
used.

3 The connection is made using


the "Connect" menu item from
the "PLC" menu, or the
equivalent button. The
programming cable (serial or
USB) must be connected to
the PLC.
4 Transfer the application
program to the PLC and then
start the PLC.

Note: If you want the PLC to


start as soon as the download
is complete, you must check
the relevant box before
starting the transfer.

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Functional Depending on the application, the drives may be operated from a visual display unit
expansion connected to the PLC, such as a Magelis XBT-N 401, instead of the interface with
buttons, switches and signal lamps that is described above. This would make particular
sense where the drives can be controlled from a central point and a relatively large
number of operator interventions are needed. It does away with the need for a large
number of I/O signals and reduces the number of FTB modules, provided that this is
practical in terms of the physical layout of the drives.

Operating behaviour

Starting The starting characteristics of the devices are determined exclusively either by the PLC
characteristic or by starting the CANopen bus. When the bus starts the parameters that were specified
using the Sycon software are transmitted to the devices via SDO. In addition,
parameters can be sent from the PLC to the devices during operation via SDO.
The example project provides for both options. The Advantys I/O modules are
configured when the bus starts as they were defined in the Sycon software. For the
compact drives, the parameters are transferred by the PLC from the drive block. Where
both options can be used in parallel, the PLC parameters are valid as the PLC can only
send the parameters to the devices after the bus has started.

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Appendix

Detailed components list

Type/software Description Revision/


version
ABL7RE2403 POWER SUPPLY 240 V AC 1PH 24 V DC 3 A
ABL7RE2410 POWER SUPPLY 240 V AC 1PH 24 V DC 9 A
VCF02GE EMERGENCY OFF MASTER SWITCH
TSXP575634M Premium CPU; 640 KB INTEGR.ETH
TSXPSY5500M 115/230 V AC/55 W power supply
TSXRKY8EX Expandable backplane 8
TSXTLYEX Terminating resistors A and B
TSXCPP110 CANopen PCMCIA interface module
TSXPCX1031 Communication cable multifunctional
UNYXCAUSB033 Communication cable USB
FTB1CN12E04SP0 DIGITAL I/O 24 V DC 12 IN 04 OUT IP 67
CANopen bus
FTXDP2130 Connecting cable for 24 V power supply
FTXCN3210 Connection cable for connecting FTB to CANopen
bus
IFA61-2CAN-DS3DC Compact drive with AC servo motor
IFS61-2CAN-DS Compact drive with stepping motor
ICLA IFX CABLE Set of connecting cables for compact motor
UNYSPUEFUCD20 Unity Pro XL single-user license V2.0.2
SYCSPULFUCD28M Sycon field bus configuration software V2.8

Ad vantys FTB and Icla compact drives at Premium on CANopen_EN.doc Schneider Electric 34
Contact

Author Phone E-mail


Schneider Electric GmbH +49 6182 81 2555 cm.systems@de.schneider-electric.com
Customer & Market
System & Architecture
Architecture Definition Support

Schneider Electric GmbH As standards, specifications and designs


Steinheimer Strasse 117 change from time to time, please ask for
D - 63500 Seligenstadt confirmation of the information given in this
Germany publication.

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CANopen_EN.doc 35

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