Professional Documents
Culture Documents
Chapter 012
Chapter 012
SERVICING
MAINTENANCE MANUAL
CHAPTER 12
SERVICING
LIST OF EFFECTIVE PAGES
CHAPTER 12
SERVICING
RECORD OF REVISIONS
10 012-List of 1 to 2 - -
Effective Pages
012-List of 1 - -
Revisions L410UVP-E/145d May 31/12
012.00.02 21 - -
012.00.03 3 to 6 - -
CHAPTER 12
SERVICING
RECORD OF TEMPORARY REVISIONS
CHAPTER 12
SERVICING
CONTENTS
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AIRFIELD SERVICING
DESCRIPTION AND OPERATION
1. General
This section includes following instructions and information concerning the aircraft servicing on the airfield:
• review of materials for operation
• review of holes for servicing and inspection
• scheme of areas, prohibited to be stepped or pressed on
• scheme of places which cannot be pressed
• scheme of the access to the tanks
• dangerous area around the aircraft, when the engines are running
• review of airfield servicing means of general purpose application
• scheme of the location of the airfield servicing means
• taking over the aircraft from the crew
• taking over the report about the aircraft technical conditions from the crew
• aircraft inspection
• aircraft final inspection
• engines start-up observation
• connection of electric ground source
• main door opening and boarding steps placing
• removal and fitting of safety pins
• boarding steps removing and closing of main doors
• checking of control elements
• tools (see subject 012.00.01)
• text fixtures (see subject 012.00.03)
• free parts (see subject 012.00.04)
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Hydraulic liquid and the liquid for the shock - MIL - H - 5606:
absorber of main nose landing gear AERO SHELL FLUID 4
AERO SHELL FLUID 41
- AMG - 10 (GOST 6794 - 75)
CAUTION THE FOLLOWING MEASURES MUST BE TAKEN FOR THESE AIRCRAFTS USING THE
AMG-10 HYDRAULIC FLUID WHEN THIS FLUID IS MIXED WITH OR REPLACE BY A
DIFFERENT HYDRAULIC FLUID:
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Greases:
• bearing of landing gear wheels
• all lubricated joints of the aircraft CIATIM 201 (GOST 6267 - 59)
CIATIM 221
MOLYKA (PND 33 - 053 - 62) or VNIINP 212
OKB 122 - 16
Oils for lubrication of airframe parts OKB 132 - 08 (GOST 1875 - 73)
Individual hole covers are divided according to the way of opening as follows:
I - A cover with a compression closure (can be opened without using any tool)
II - A tilting cover for opening of which a screwdriver is needed
III - Screw fixed covers
IV - A cover fixed with the help of rotary closing locks; releasing of these locks is carried out by turning
of the lock trunnion with the help of a screwdriver with the rounded edge by 1.5-2 revolutions to the
left.
When assembled, tightening is made as that on the normal screws.
NOTE: In case that during the tightening the trunnion falls out after releasing the pressure of the
screwdriver, it is necessary to turn the trunnion backward, to the left till the noticeable stop
and then carry out new tightening by turning the trunnion to the right.
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1. Access to the fuel meter and assembly of the fuel tank III. 1
2. Access to the fuel meter and assembly of the fuel tank III. 1
3. Access to the engine control, control of the wing flaps and ailerons III. 1
4. Access to the mud collector for interconnection of fuel tanks and to the electric installation III. 1
5. Assembly of the fuel tank and air bleeding outlet III. 1
6. Access to the control of the wing flaps, to the fuel system and electric installation III. 1
7. Access to the fuel meter and assembly of the fuel tank III. 1
8. Assembly of the fuel tank III. 1
9. Access to the engine control, the control and the electric installation III. 1
10. Access to the neck for checking the level of the hydraulic liquid (small lid) II. 1
24. The assembly of electric installation and fuel system behind the wing rear spar III. 1
to 26. (ports are in the wing shroud)
27. Access to the electro-mechanical strut of the aileron trim tab. II. 2
28. Access to the searchlights III. 1, 2
29. Access to the front baggage compartment I. 1, 3
30. Access to the front baggage compartment I. 1, 4
31. Access to the wing connection with the fuselage to the work cylinder of the wing flaps III. 1, 4
32. Access to the wing connection with the fuselage III. 1, 3
33. Access to the hydraulic system, aileron control, socket connection of the electric installation III. 1
and to the connection for connecting the air pressure to the system of the pneumatic deicing
34. Access to the suspensions of the elevator III. 1, 2
35. Socket of the outer source for the electric installation I. 3
36. Access to the cockpit battery IV. 3
37. Access to the fuselage rear section and the wing tip position lamp III. 3, 4
38. Inspection of the left engine, fuel cleaner II. 2, 3
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40. Access to the instruments behind the front fire wall, discharge of the hydraulic liquid, to IV. 2, 3
the connection of the external source of the hydraulic system, hydraulic cleaner, battery
filling, replenishing of hydraulic liquid
41. Access to the propeller controller of the left hand engine III. 1, 3
42. Access to the engine, to the suspensions of the left-hand engine bed III. 1, 3
43. Access to the engine control, starter-generator of the left-hand engine III. 3
44. Access to the unions for blowing of engine fire extinguishers III. 2, 3
45. Access to the radio equipment and condensate sump of the pitot-system. The cover is IV. 4
divided into two halves. For routine maintenance only the upper half is to be removed.
46. Access to the radio-electro equipment and the condensate sump of the pitot-system IV. 4
48. Access to the engine and the suspension of the engine mount of the right-hand engine III. 1, 4
49. Access to the engine control, starter-generator of the right-hand engine III. 4
50. Access to the instruments behind the front fire wall IV. 2, 4
51. Access to the unions for blowing of engine fire extinguishers III. 2, 4
52. Inspection of the right-hand engine, fuel cleaner II. 2, 4
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73. Access to the right-hand supporting dish for aircraft lifting III. 2
74. - - -
75. - - -
76. Access to the mud removing and fuel discharging valve I. 3
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115. Access to the discharge valve of water injection system in the engine I. 2
116. Access to the mud removal of piping of the stall speed probe I. 5
117. Access to the mud removing and discharge valve I. 2
129. Access to the filling neck single - point fuelling (if installed) III. 4
NOTE: Beside the above covers, there are removable upholstered panels in the
passenger compartment, which are fixed by means of screws.
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4. Scheme of the areas, not allowed to be stepped on. Scheme of the places which
cannot be pressed.
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6. Dangerous area around the aircraft when the engines are running
FIG. 8 SCHEME OF DANGEROUS AREA AROUND THE AIRCRAFT WHEN ENGINES ARE RUNNING
(IDLING RUN)
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FIG. 9 SCHEME OF DANGEROUS AREA AROUND THE AIRCRAFT WHEN ENGINES ARE
RUNNING ON MAX: TAKE-OFF REGIME
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AIRFIELD SERVICING
SERVICING
E. Procedures
(3) Check the flight compartment and passenger's area including the toilet room and luggage
compartments that no foreign objects have been left in the aircraft. Check at the same time,
that no objects of the outfit are missing (as safety belts, box with spare fuses, portable lamp,
earphones with microphone, axe, extinguishers, seat covers, rescue waistcoat, first aid boxes
and portable oxygen apparatuses).
(4) Check in the crew cabin that the window is closed and the aircraft has been parked by the
parking brake.
(5) When leaving the aircraft, remove the embarkation steps and close and lock the entrance door.
2. Taking over the report about aircraft technical conditions from the crew
A. Fixture, Test and Support Equipment Not applicable
E. Procedures
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(2) Find out the aircraft technical condition from the direct information of the crew and according to
the records in the log book.
3. Aircraft inspection
A. Fixture, Test and Support Equipment Not applicable
E. Procedures
(2) Check the aircraft and make sure that no mechanical damages are apparent on the aircraft; when taking
over the aircraft; when taking over the aircraft from the crew, this check is advantageous.
E. Procedures
(1) Check (according the diagram of the aircraft inspection route) the left wing, left-hand engine
nacelle. Fuselage rear section, tail planes, right wing, right-hand engine nacelle, fuselage front
section, undercarriage nacelles, main and nose landing gear.
Make sure, that:
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(2) Check (from the ground) the function of aircraft control surface (rudders, ailerons) when the
crew is doing the inspection. Rudders and ailerons during the movement must not squeal and
touch the aircraft construction elements.
(3) Check the anti-collision beacons and position lights (in the night or at limited visibility).
Anti-collision beacons must product regular light signals and the position lights must be on.
(4) Make sure that within aircraft expected movement no foreign objects are present.
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E. Procedures
(1) Either transparent gas stream of greyish shade of transparent fume must be discharged from
engine exhaust pipes.
(2) Make sure that no fuel or oil is leaking in the engine nacelles zone.
(3) No backfiring of the engine is allowed during the engine start-up or heating operation.
(4) If procedures 1, 2 and 3 are not met, immediate signal has to be given to the crew to stop
engine start-up operation.
D. Referenced information -
E. Procedures
(2) Connect the electric ground source to the aircraft via the socket of external source type
SHRAP 500 located on the left-hand side of fuselage front section under the lid and provided
with the marking: 28V, 500A
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E. Procedures
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E. Procedures
CAUTION: THE SAFETY PINS ARE TO BE REMOVED BEFORE EACH FLIGHT AND PUT
BACK AFTER THE FLIGHT HAS BEEN FINISHED.
(1) Remove the cap 1 covering the pushbutton 3 – see Fig.303
(2) Remove the safety pin 2 provide with a flag from the hole in the pushbutton 3. Put the safety
pin into a pocket on the RH side of the cockpit.
(3) Proceed in the opposite sequence to put the safety pin back.
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E. Procedures
(2) Take out the steps from the holes in main door treshold and fasten it on the passangers
compartment (tighten and secure the belt on passengers compartment floor and turning the
pawl on steps upper beam).
Or take out the steps from the holes in the main door threshold and fasten it into the case in front
of the toilet on left - hand side.
E. Procedures
(2) Check if all switches and circuit breakers installed in overhead panel are in OFF position
(3) Check:
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E. Procedures
(2) After concluding the works on the aircraft remove the embarkation steps and put it inside the
aircraft. Close the door of emergency exit and secure it inside by turning the bar. Check the
seal of the emergency exit.
E. Procedures
(1) Check /according to the diagram of the aircraft inspection route/ the left wing, left-hand engine
nacelle, fuselage rear section, tail planes, right wing, right-hand engine nacelle, fuselage front
section, undercarriage nacelles, main and nose landing gear.
Make sure, that:
• the fuel is not spilled, nor the oil and hydraulic liquid in the places of tanks sealing, piping
and aircrafts assemblies;
• there are not fuel leakage from drain piping or from drain holes on the lower side of the left-
hand and right-hand wings at fuel tanks locations
• all assembly lids are closed; blocking struts from control areas have been removed
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(2) Check /from the ground/ the function of aircraft control surfaces /rudder, ailerons/ when the
crew is doing the inspection. Rudder and ailerons during the movement must not squeal and
touch the aircraft construction elements.
(3) If installed, check /from the ground/ the surfaces of the glued deicing sections on leading edges
of the wing, stabilizer and fin. The following defects are not permitted:
• surface contamination of deicers with oil from the engine or by the exhaust gases
(4) Inspect the aircraft from a distance of 10 – 15 m and determine, if the aircraft is not banked (the
aim of this evaluation is the rough estimation of equal compression of main landing gear shock
absorbers). Check visually, if the shock absorber piston rods of the main and nose landing gear
are not compressed fully.
(5) Clean the surface of shock absorber piston rods of main and nose landing gear and be sure
that no leakage and un-tightness of sealing for the hydraulic liquid either in form streams or
drops of hydraulic liquid are on shock absorber piston rods. A film of hydraulic liquid on shock
absorber piston rods is allowed. In case of defects see pages 401 – 410 of the section
032.10.00 or 032.20.00.
(6) Inspect the cylinder of the nose landing gear wheel servo control. Dripping of the hydraulic
liquid max. 5 drops / hour is allowed. In case of defects the servo control cylinder must be
replaced.
(7) Inspect the laminate cover carefully and make sure whether there are not soiling, ruptures,
occurrence of pulverizing, un-sticking, ruptured part of laminate layer and laminate broken
through or else very damaged laminate cover.
(8) Inspect if there are not foreign objects or dust in the air intake channels of the left-hand and
right-hand engine nacelle lower cowls. During the inspection propellers must be blocked.
(9) Check the function of the anti-collision beacons and position lights /in the night or at limited
visibility/. Anti-collision beacons must product regular light signals and the position lights must
be on.
(10) Make sure, that within aircraft expected movement no foreign objects are present.
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E. Procedures
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• Remove the cap (1) covering the pushbutton (3) – see Fig. 305.
• Remove the safety pin (2) provided with a flag from the hole in the pushbutton (3).
Put the safety pin into a pocket on the RH side of the cockpit.
• Remove the safety pin (2) provided with a flag from the pocket on the RH side of the
cockpit. Push in the safety pin into the hole in the pushbutton (3) - see Fig. 305.
• Set the cap (1) covering the pushbutton (3) on the place.
• Take out the steps from the holes in the main door threshold and fasten it on the
passenger compartment (tighten and secure the belt on passengers compartment floor
and turning the pawl on steps upper beam). Or take out the steps from the holes in the
main door threshold and fasten it into the case in front of the toilet on left - hand side
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E. Procedures
• Check if BATTERY I and II switches on the overhead panel are switched OFF
(3) Check of switches and circuit breakers on the overhead panel and control elements in pilot’s
cabin. Technical requirements are specified in articles 4, 5
(4) Check if all switches and circuit breakers installed on the overhead panel are in the OFF
position. If not, switch off the switches and circuit breakers.
• the control levers of the fuel closing cocks are in the FUEL-CLOSED position
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TOOLS
DESCRIPTION AND OPERATION
1. General
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87. Screwdriver -
88. No.710 2.3x105 • •
89. -
90. No.710 3.5x105 • •
91. No.710 4.5x105 • •
92. -
93. L410.9141-03 •
94. L410.9141-05 • • •
L410.9141-06
95. •
L410.9146-04
96. •
97. B 096 480 N •
98. Modified screwdriver Z 37.9110-10 • •
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GROUND EQUIPMENT
DESCRIPTION AND OPERATION
1. General
Following section includes the review of ground equipment, which is supplied with the aircrafts in set of
1:1 and in special set (if supplied).
2. Ground equipment
Set 1:1
Ser.
Name and figure Type (Dwg.No.) Note
No.
2. Elevator and ailerons blocking B 922 150 N Locking of elevator and ailerons in
(L 410.9220) strong wind
3. Rudder blocking element -FAR 23 (1 pc) B 596 790 N Locking of rudder in strong wind
or
Rudder blocking element (1 pc) B 096 107 N Locking of rudder in strong wind
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Ser.
Name and figure Type (Dwg.No.) Note
No.
6. Wheel chock extension (2 pcs) B 928 265 N Securing aircraft against motion
(XL 410.9280)
9. LH exhaust cover - non metallic (2 pcs) B 598 732 L For exhaust covering
RH exhaust cover - non metallic (2 pcs) B 598 732 P
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Ser.
Name and figure Type (Dwg.No.) Note
No.
10. Air inlet cover of the engine and starter B 598 733 N Blinding of air inlet to the engine
generator - non metallic (2 pcs) and starter generator
11. Bag for non-metallic covers (1 pc) B 598 759 N Bag for non-metallic covers
(item No. 9, 10)
Not illustrated
12. Aircraft canvas complete B 596 687 N For aircraft covering (if supplied)
13. Extension for cabin heating B 935 760 N For passengers cabin heating
(L410.9351)
14. Map for certificates B 004 035 N For storing instruments certificates
(L410.9380 b.v.) (if supplied)
15. Assembly platform B 596 331 N Used for work in fuselage rear
section
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Ser.
Name and figure Type (Dwg.No.) Note
No.
16. Map for cockpit documentation B 004 036 N For storing of cockpit
documentation
(L410.9390 b.v.)
(if supplied)
17. Hand operated towing device B 952 053 N Used for aircraft towing on a solid
and flat surface
(XL410.9521)
18. Towing device to a tractor B 952 200 N (∅ 90mm) Used for aircraft towing by means
a tractor on solid and flat surface
B 097 581 N (∅ 40mm)
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Ser.
Name and figure Type (Dwg.No.) Note
No.
25. Rear support strut B 962 104 N For supporting the fuselage rear
section
(XL410.9620)
28. Rear support strut B 596 340 N For supporting the fuselage rear
section
29. Canvas on the cockpit windshield B 951 461 N Glass protection against damage
(B 596 798 N)
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Ser.
Name and figure Type (Dwg.No.) Note
No.
30. Toilet venting cover B 596 420 N Sealing the opening during
parking
31. Blind flange of static pressure sensors B 953 322 N Blinding of static pressure sensors
(L410M.9537)
35. Breaking piece (4 pcs) B 067 345 N Intended for securing the closing
valve of fire extinguisher bottle
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Ser.
Name and figure Type (Dwg.No.) Note
No.
39. Portable hydraulic jack 9527 3996 Used for aircraft lifting deviation of
(Hz 4 - 3 execution 2) rudder tab
or HRZ 4/550/S
40. Material for cockpit jack fixing: B 934 751 N For carpet protection inside the
(L410.9340) cabin
• Screw (2 pcs) B 598 707 N
(L410.9515-01)
• Packing (1 pcs) B 951 451 N
(L410.9515-02)
• Belt with claps (2 pcs) 83971181
(18x250x50 ONL 3401.1)
• Screw (4 pcs) 3185 0418
(M4x18, ONL 3147)
• Washer (4 pcs) 3555 1004
4.3 CSN 021702.14)
• Washer (2 pcs) 3570 1008
(8.2 CSN 021740.14)
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Ser.
Name and figure Type (Dwg.No.) Note
No.
42. Pitot tube cover B 096 360 N Used for covering of Pitot tube
45. Ladder for fuel filling B 097 343 N When working on wing surface
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Ser.
Name and figure Type (Dwg.No.) Note
No.
47. Extending ladder to be transported in B 098 430 N Gravity fuelling and access to the
airplane (1 pc) or wing
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Ser.
Name and figure Type (Dwg.No.) Note
No.
53. Vessel for venting of hydraulic pumps B 097 480 N For checking of hydraulic filters
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Ser.
Name and figure Type (Dwg.No.) Note
No.
56. Nose cover strut B 596 546 N For nose cover fixing
57. Calibrated vessel for distilled water B 097 500 N For water filling
58. Front curtains L.H. and R.H. B 092 041 P/ L For IFR training
(if supplied)
60. Mooring device for the wing (2 pcs) B 596 670 N Aircraft mooring
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Ser.
Name and figure Type (Dwg.No.) Note
No.
61. Mooring device of the nose wheel B 596 671 N Aircraft mooring
62. Additional front mooring device (2 pcs) B 596 672 N Aircraft mooring
63. Additional rear mooring device (2 pcs) B 596 673 N Aircraft mooring
65. Winter cover of the oil cooler, front part B 596 570 N Covering of the oil cooler
66. Winter cover of the oil cooler, rear part B 596 571 N Covering of oil cooler
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Ser.
Name and figure Type (Dwg.No.) Note
No.
68. Air inlet cover of the starter generator B 596 580 N Closing the air inlet to starter
generator
70. Interconnecting piping B 596 568 N P/L Interconnection of fuel flow heater
with the engine
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Ser.
Name and figure Type (Dwg.No.) Note
No.
1. Propeller lifting device B 596 430 N Used for propeller assembly and
dismantling
2. Stand for the propeller B 996 119 N For putting aside the propeller
(XL 410.9660)
4. Truck for the engine B 968 101 N Used for engine dismantling and
(L 410M.9681) transport
5. Fixture for the rudder angle B 096 022 N For measurement of max.
measurement or deviation of rudder and rudder tab
B 098 571 N trim
or
B 598 887 N
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Ser.
Name and figure Type (Dwg.No.) Note
No.
7. Angle meter for the measurement of B 596 301 N Used for max. angle
ailerons and elevator deviation measurement
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Ser.
Name and figure Type (Dwg.No.) Note
No.
10. Filter checking device B 954 251 N For checking of hydraulic filters
(L410.9549)
12. Connection of fuel mud removal B 596 560 N Used for engine dismantling and
transport
13. Hydraulic jack (hangar type) B 097 700 P, L For aircraft lifting
14. Assembly carpet B 934 751 N For carpet protection inside the
cabin.
(L410.9340)
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Ser.
Name and figure Type (Dwg.No.) Note
No.
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Ser.
Name and figure Type (Dwg.No.) Note
No.
22. Service truck B 968 051 N Used for putting aside tools and
(L 410.9682) components
25. Checking fixture B 097 322 N Used to find out the defects in the
circuit
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Ser.
Name and figure Type (Dwg.No.) Note
No.
27. Rubber wheel B 963 125N For the repair of rubber deicers
(L410.9631)
28. Knurled wheel B 963 135 N For the repair of rubber deicers
(L410.9632)
30. Assembly boogie B 961 765 N When working under the aircraft.
(L410.9615)
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Ser.
Name and figure Type (Dwg.No.) Note
No.
33. Blocking fixture B 096 267 N For locking the interceptors and
ABC tabs.
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Ser.
Name and figure Type (Dwg.No.) Note
No.
40. Connection set of Air Data Tester B 598 984 N For connection of the BARFIELD
1811D A0A Air Data Tester to the
Pitot-static system of aircraft
41. Stall speed hole plug B 097 490 N Serves for sealing of stall speed
hole
42. Wing tip tank venting hole plug B 098 600 N serves for sealing venting of the
wing tip tanks on the bottom of the
wing tip tank
43. Blocking fixture for the control cable B 598 975 N (2 pc) For blocking elevator trim tab
control cables - see 022.10.00
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Hydraulic fluids
For all hydraulic components used, Aeroshell Fluid 41 mineral oil is suitable to DIN 51525 standard,
section 2 - oils with additives for corrosion, oxidation and wear prevention. When choosing oil, the
users are recommended to find out, whether the oil supplier offers an opportunity to check condition
of used oil as to the contamination, aging and additives reserves and whether conclusions on
further oil serviceability can be drawn from the check results.
Oil Filtration
To ensure high service life, it is possible to recommend cleanness class 8 to NAS 1638.
This class can be attained by filtration with coefficient of β20 ≥100.
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Filter elements A06NP01 must be changed after 1000 working hours, max. after 1 year and always
when indicator signalizes change.
Servicing of Accumulators
In case of any manipulation with the accumulator AMM0,35P330CM0, it is necessary to
depressurise the hydraulic accumulator and make sure that no liquid from the hydraulic circuit can
get into the accumulator. It is always necessary to proceed according to the accumulator service
manual. Hydraulic accumulators are only filled with nitrogen and only by means of a specified filling
device.
Setting Pressure
It is necessary to continuously check the pressure setting of pressure valves
DWPD-U-2-10-SM-15-2. At no cost can the pressure valves be set to a higher pressure than the
unit was designed for and than is stated in the hydraulic diagram.
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C. Device for checking and filling landing gear dampers B 955 091 N (XL 410.9551)
This device is used for filling and pressure checking in landing gear shock absorbers and hydro
accumulators. When checking the pressure, unscrew the hose (3) and replace it by closing nut (6).
FIG. 3 DEVICE FOR CHECKING AND FILLING LANDING GEAR DAMPERS B 955 091 N
(XL 410.9551)
(1) Pressure gauge; (2) Filling pipe union; (3) Filling hose; (4) Wing nut for connection to
the airfield bottle; (5) Handle for opening of filling valve in the undercarriage shock absorber;
(6) Closing nut; (7) Filling valve
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Hose (4) through which the washing agent is fed together with water (i.e. the hose closer to the
device center) has to be screwed by its pipe union to the ring on the engine for compressor
washing. Reset the control levers of three-way cocks 8 LUN 7377.02-8 to the extreme position
WASHING on the left-hand side of both engine nacelles.
CAUTION: COCK CONTROL LEVER MUST NOT BE IN ANY CASE IN CENTRAL POSITION.
AT TEMPERATURES BELOW 0°C THE COCK HAS TO BE RESET AFTER
DEFROSTING BY THE HEAT FROM RUNNING ENGINE TO PREVENT THE
COCK SHAFT BRAKING IN CASE THE COCK WOULD HAVE BEEN FROZEN.
Reduction valve (7) with connected hose, (6) has to be screwed onto the valve of airfield bottle
(12). Check, if the closing cocks 13 and 14 are in position CLOSED and the valve (10) is closed.
Control valve handle (11) has to be screwed to the left, thus setting the lowest pressure.
Open the closing cock of airfield bottle (12). Air pressure in the bottle is indicated on pressure
gauge (8).
With the handle of control valve (11) set-up the pressure to 0.12 ± 0.01 MPa (1.2 ± 0.1 kp/cu.cm)
by turning the handle to the right. This pressure will be indicated on pressure gauge (9).
Open the valve (10) hence feeding the air pressure to the cocks (13). Compressor washing has
to be carried out according to WORK PROCEDURE specified in MAINTENANCE MANUAL of
the engine M 601, section 072.03.00.
After compressor washing close the cock of airfield bottle. Disconnect the control valve (7) from the
airfield bottle (12). Place the reduction valve with the hose in the storing space of the installation,
this being under the cover situated on the upper plate of the installation.
Disconnect the hose from the engine and store it such a way, that the hose is wound round of
any pressure vessel. Blind the end of the hose to prevent impurities penetration into the hose.
Reset the control levers of three-way cocks 8 LUN 7377.02-8 to the extreme position WATER
INJECTION and lock the lever with a piece of binding wire.
WARNING: THE COCK CONTROL LEVER MUST NOT BE IN ANY CASE IN CENTRAL
POSITION.
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TEST FIXTURES
1. General
Test fixtures are designed for periodical maintenance
Ser.
Name and figure Type (Dwg. No.) Designed for checking
No.
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Ser.
Name and figure Type (Dwg. No.) Designed for checking
No.
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Ser.
Name and figure Type (Dwg. No.) Designed for checking
No.
12. VOR /ILS /MKR /AP + Beacon Tester 95216986 For checking of
IFR 4000 VOR/ILS/MKR/AP + Beacon
13A. Calibrating аnd testing device 04421713 Testing and calibration of:
(Z8001) LUN 1476-8 Torque limiter
pressure switch,
LUN 1539.XX-8 Torque
indicator,
LUN 1540.XX-8 Torque
sensor,
LUN 3280 Pressure switch of
automat. feathering,
0.012K LUN 1492.01-8
Pressure switch,
0.02K LUN 1492.01-8
Pressure switch,
1.25K LUN 1469.32-8
Pressure switch,
LUN 1558-8 Inductive pressure
switch,
LUN 1559-8 Inductive pressure
switch,
LUN 1371-8 and LUN 1377-8
Temperature transmitters
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Ser.
Name and figure Type (Dwg. No.) Designed for checking
No.
EFFECTIVITY
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Name and figure Type (Dwg. No.) Designed for checking
No.
EFFECTIVITY
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Ser.
Name and figure Type (Dwg. No.) Designed for checking
No.
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FREE PARTS
1. General
Following section includes the review of free parts, which are supplied with the aircraft (if supplied).
Ser.
Name and figure Type (Dwg. No.) Note
No.
1. Wing tip LH B 524 590 L -
2. Wing tip RH B 524 590 P -
3. Extending belt B 590 730 N Fixing of safety belts to passengers double seats
4. Cabin seat cover B 091 315 N Cover for cabin seats
5. Cabin seat cover B 591 301 N Cover for cabin seats
6. Cabin seat sheath 112-610-1735 Protection of cabin seats during maintenance work
in the passenger cabin
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REPLENISHING
DESCRIPTION AND OPERATION
1. General
This section includes following instructions and information concerning the aircraft servicing on the
airfield:
• fuel system filling and discharging
• hydraulic liquid filling (refilling) and discharging
• tire pressure check
• toilette wastes disposal
• oil filling (refilling) and discharging
• water filling and draining of water injection system
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REPLENISHING
SERVICING
1. Fuel filling
A. Fixture, Test and Support Equipment B 596 558 N Ladder
Extinguisher
B 097 365 N Steps
E. Procedures
(1) General
(a) Fuel filling has to be carried out from the tanker which is provided with the fuel filters and
corresponds to the requirements of aircraft service. When filling the fuel be careful that no
impurities from filling gun surface penetrate into the fuel tank. Max. permissible mechanical
impurities in fuel = 20 microns.
CAUTION: BEFORE STARTING THE FUEL FILLING FROM THE ROAD TANKER,
MAKE SURE THAT THE TANKER HAS BEEN CHECKED AND CONTAINS
NO WATER AND OTHER IMPURITIES.
(b) Fuel density v = 0.775 kg/cu.dm at the temperature 20°C. In the winter time, carry out refueling
of the aircraft having the fuel with crystallization initial temperature max. - 50°C (T50) at latest
1 hour after landing with the fuel of crystallization initial temperature max. - 60°C. If the air
ambient temperature on the airfield is below - 45°C , then the fuel T - 50 must be
discharged from the fuel tanks and the fuel system and the fuel of crystallization initial
temperature minus 60°C must be filled into the fuel system.
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KATHON™ FP 1.5 Fuel Biocide is a broad spectrum preservative and disinfectant for the
treatment of fuels, kerosenes and is high performance antimicrobial agent, developed
specially to combat problems of microbial contamination.
For more information please see: http://www.fuelcare.com
For aircraft with 8 fuel tanks and wing tip fuel tanks Liters Kg LB
Total capacity of all 8 fuel tanks and 2 wing tip fuel tanks 1694.8 1313.7 2895,4
(after deducting expansion spaces)
Expansion space 91 - -
Fuel remainder that cannot be pumped out 16.8 12.7 28,-
Total usable amount 1678 1301 2867,4
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NOTE: In case, the failure in the system of central pressure fuelling occurs, carry out the
gravity fuelling.
(b) Let the road fuel tanker drive to the right side of the fuselage rear section.
(c) Open the cover of the central pressure fuelling system (pos. 1, Fig. 301).
(d) Unscrew the cap of the pressure fuelling filler neck (pos. 2, Fig. 301) and connect
the fuel delivery hose of the fuelling equipment (pos. 5, Fig. 301).
(e) Earth the fuelling equipment – earthing hole (pos. 3, Fig. 301) of the filler neck
(pos. 4, Fig. 301).
(f) Switch on the digital protractor by pressing ON/OFF push-button. Check if the
“ABS” icon is visible on the LCD display. If not then change the measurement
mode by pressing ZERO push-button.
(g) Read the current value of the aircraft lateral level angle. When the readout is “0”
the aircraft is in the optimum lateral level for maximum fuel filling.
All fuel tanks shall be filled at the same time.
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When the readout is different from “0” identify which fuel tanks (LH or RH) are higher situated
than opposite side of fuel tanks by means of the arrows (▲ or ▼) shown on the display of the
digital protractor. Wing tip tank on the higher side and both main fuel tanks shall be filled first.
By unsymmetrical fuel loading the lateral pitch will be balanced and after that fuel opposite side
allowing the filling of main tank on lower side up to maximum quantity.
(h) Switch on the BATTERY I, II, PRESSURE FUELLING and CWD-ELECTRO circuit
breakers on the overhead panel.
(i) Press the SIGNALIZATION push-button on the LH control panel. Check whether all the
lights cells illuminate. After the check release the SIGNALIZATION push-button.
(j) Depress the POWER SUPPLY push-button on the central pressure fuelling control panel
(Fig. 302 ). It will be illuminated.
(k) Let switch on fuelling on the tanker. When fuel pressure builds up in the filling line the
FUELLING light cell on the central pressure fuelling control panel will be illuminated.
(l) Check the automatic shut-off means for the fuel overflow prevention in main tanks:
• Open the valves by depressing the VALVE OPEN push-buttons of the LH, RH main
tanks
• Depress the TEST push-button on the central pressure fuelling control panel until the
LH, RH VALVE CLOSED (main tank only) signal cells illuminate indicating the closed
position of valves and the VALVE OPEN signal cells go out (in about 8 seconds).
Release the TEST push-button.
(m) Open the valves by depressing the VALVE OPEN push-buttons of the required main and
wing tip tanks.
(n) Watch the fuel gauge indicators an switch manually off the fuel supply to particular tanks
by depressing the appropriate VALVE CLOSED push-buttons when the required fuel
quantity or the maximum fuel quantity 1065 lb / 485 kg is filled to the LH or RH main tanks
and/or 348 lb / 158 kg is filled to the LH or RH wing tip tanks. At fuelling of maximum fuel
quantity into wing tip tanks the automatic switching off by fuel level switches (instead of
manual one) can be used.
The difference between fuel quantities in LH and RH main fuel tanks should not be higher
than 132 Ib (60 kg). LH, RH wing tip fuel tanks can be filled practically till full stage
regardless the lateral pitch.
NOTE: In case of the failure of the fuel level switch in the wing tip tanks the fuelling of
these tanks is stopped by means of the float-controlled valve. This valve switches
off by hydraulic means and the switching off is not signalized. The VALVE OPEN
push-buttons (for wing tip tanks fuelling on the fuelling control panel) remains in
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ON position, even the pressure fuelling into wing tip tank is switched off. The
VALVE CLOSED push-buttons (for wing tip tanks) must be switched off manually
in this case.
(o) When the fuel delivery is stopped and the filling pressure of fuel tanker is decreased the
FUELLING light cell on the central pressure fuelling control panel goes off.
NOTE: It is recommended to switch on the reverse run on the tanker in order to suck off
fuel from the filling line (for about 20 seconds).
(p) Switch off the digital protractor by short pressing ON/OFF push-button.
(q) Switch off the PRESSURE FUELLING circuit breaker on the overhead panel.
(r) Disconnect the screw joint of the fuelling equipment and the earthing pin screw in the filler
cap and close the cover of the central pressure fuelling system.
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VALVE OPEN push-button - by depressing this push-button the fuelling of respective tank
is initiated
VALVE CLOSED push-button - by depressing this push-button the fuelling of respective tank
is stopped
(a) Bring the ladder B 596 558 N to the aircraft wing as well as the ladder (steps) B 097 365 N
to the wing tip fuel tank, if it is installed. Bring the fire extinguisher.
(b) Let the road fuel tanker drive in front of fuselage front section.
(c) Open the lids of two filling necks on the ribs No. 6 and 11.
(d) Unscrew the plug of the filling neck and remove the plugs.
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(e) Connect the frame of filling gun to the earthing pin of the filling neck on the rib No. 11.
(f) Slip the filling gun into the tank hole on the rib No. 11, start the filling until the required
amount of fuel is reached. Stop the filling. Remove and disconnect the filling gun from the
earthing pin. Screw-in the plugs and close the lid.
NOTE: • Close the lid of the fuel tank immediately after filling to prevent impurities
penetration into the tank
• Fuel amount is given by the crew according to the flight duration and the load
• On aircrafts with rubber fuel tanks older than 5 years (from the date of
production) carry out the check for no fuel leakage from drain piping or from
drain holes on the lower side of the left-hand and right-hand wings at fuel
tanks locations.
(g) Close the lids of two filling necks on ribs No. 6 and 11. Open the lid of filling neck of the
wing tip fuel tank.
(h) Unscrew the plug of the filling neck and remove the plug see fig. 304
(i) Connect the frame of the filling gun to the earthing pin of the filling neck.
(j) Slip the filling gun into the tank hole of wing tip fuel tank and fill the required amount of fuel.
NOTE: Fuel amount is given by the crew according to the flight duration and the load. In
case that the crew will ask to fill the full amount of wing tip fuel tanks, then fill the fuel
continuously with recommended speed up to max. 180 l of fuel.
Refuelling up to 200 l is to be carried out intermittently so that the fuel will not flow out
of the wing tip fuel tank.
(k) Stop the fuel filling. Remove and disconnect the filling gun from the earthing pin. Screw-in
the plug and close the lid.
NOTE: The lid of the fuel wing tip tank has to be closed immediately after filling to prevent
penetration of air impurities (dust) into the tank. Close the lid of the filling neck of
the wing tip fuel tank.
(l) Repeat the steps according to (c) ÷ (e) on the right wing.
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E. Procedures
(1) Bring the steps B 097 300 N between the engine nacelle and the fuselage and the steps B 097 365 N
to the wing tip fuel tank, if installed on the aircraft.
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(2) Prepare the vessel under the fuel discharge tube under the fuselage.
(3) Mud discharge from fuel tanks by means of discharge valves below the leading edge of left and
right wing and below the wing tip fuel tank.
NOTE: To be carried out before filling and min. 15 minutes after aircraft filling with fuel.
(5) Open the lid to discharge the valve on the left wing.
(6) Unscrew the cap on the discharge valve B 066 095 N (LUN 7350-8) and slip onto the discharge
valve the hose neck for fuel discharge B 096 591 N.
(7) Discharge 0.5 - 1 l of fuel into the vessel to secure the fuel purity
Shift out the hose neck for the fuel discharge for about 1 cm. In this way the discharge valve is
closed. After emptying the fuel from the hose for fuel discharging, remove the hose.
NOTE: This must always be carried out before the filling and min. 15 minutes after the aircraft
has been filled with the fuel (in accordance with regulations for handling the aircraft
fuels.
(8) Screw the cap on the discharge valve B 066 095 N (LUN 7350-8).
(9) Close the lid to the discharge valve on the left wing.
(10) Slip the hose neck B 096 597 N for fuel discharge on the discharge valve B 560 430 N on the left
wing tip fuel tank and continue the operation according to item (7).
(11) Repeat the operations as per (5) - (10) on the right wing.
(12) Take away the steps and vessel with discharged fuel.
E. Procedures
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4. Fuel discharging
A. Fixture, Test and Support Equipment B 097 300 N Steps
B 097 365 N Steps
B 096 116 N Fuel discharge hose
B 096 591 N Fuel discharge hose
B 596 560 N Connection for removing mud
D. Referenced information -
E. Procedures
(1) Prepare the steps B 097 300 N between the engine nacelle and the fuselage and steps B 097 365 N
to the wing tip fuel tank, if installed on the aircraft.
(5) Screw the discharge hoses B 096 116 N to the discharge valves 1703 A.
(6) Unscrew the cap of the discharge valve B 066 095 N (LUN 7350-8) and slip the hose on the fuel
discharge valve B 096 591 N.
(7) Discharge the fuel - this operation can be speeded up when the STOP-COCKS are closed, fire
cocks are open and switch of BATTERY I, II and circuit breaker of FUEL PUMP LH, RH located
on the overhead panel are switched on. Continue in pumping, until each of fuel tank section
contains 50 kg of fuel. Switch-off the switches and circuit breaker placed on the overhead panel
and let the fuel remainder discharge from the fuel tanks due to the gravity.
NOTE: Fuel discharge can be done simultaneously from all discharging valves or only
when using some of them.
(8) Discharging of left and right wing tip fuel tanks is to be carried out in such a way that the connection
for fuel discharging B 096 560 N will be slipped on the discharge valve B 560 430 N of the left and
right fuel wing tip tank.
(9) Take away the steps B 097 300 N and B 097 365 N.
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D. Referenced information -
E. Procedures
(1) Prepare the steps B 097 300 N between engine nacelle and fuselage.
(2) Dismantle the side cover of aerodynamic transition between wing and fuselage.
(3) Close the fuel inlet by means of the cock 25 LUN 7376-8, which is installed in the space of
aerodynamic transition between the wing and fuselage. The cock lever has to be released and
turned into the position CLOSED.
CAUTION: AFTER COMPLETING THE WORK, OPEN AGAIN THE CLOSING COCK AND
SECURE IT IN OPEN POSITION WITH THE HELP OF A BINDING WIRE.
(5) Fix and fasten the side cover of transition cover with a screw
D. Referenced information -
E. Procedures
(1) Prepare the steps B 097 300 N to the left engine nacelle.
(2) Prepare the hydraulic truck 6999 AF to the left engine nacelle.
(3) Relieve the pressure in the hydraulic truck by opening the valve (Check on the pressure gauge).
(4) Open the rear cover behind the fire wall of left engine nacelle with the screwdriver
No. 697 - 6x120.
(5) Relieve the pressure in the brake and hydraulic system by actuating the brake pedals.
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(7) Hydraulic liquid tank is filled with max. 9 l of hydraulic liquid AMG 10 as per GOST 6794-75 or
with hydraulic liquid corresponding to the standard MIL-H 5606.
(8) When the tank is pressurized, the level of the hydraulic liquid inside the hydraulic liquid tank
(volume of 9 l) reaches the lower mark - see FIG. No. 306, or when the tank is not pressurised
then the level of the hydraulic liquid reaches the upper mark.
Above-mentioned liquids are mutually mixable.
(9 Before opening the cap of filling valve, make sure, that the hydraulic liquid tank is not under
pressure.
(10) Unscrew the cover on left engine nacelle bearing the reading CONNECTION OF EXTERNAL
SOURCE AMG-10, 14.7 MPa (150 kp/cu.cm).
(11) Unscrew the closing nut on suction line LUN 7741-8 and screw-in the union of the filling
equipment hose, which is filled with hydraulic liquid. Open the assembly cover AMG-10 in the
wing canvas and dismantle the hydraulic tank lid.
Hydraulic tank is to be filled with hydraulic liquid in accordance with article 6.
(10) Slip the cover and close the lid in the wing canvas. Disconnect filling equipment from the
suction connection. Screw the closing nut on the suction connection. Take away the steps
B 097 300 N.
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B. Materials Vessel 10 l
D. Referenced information -
E. Procedures
(2) Open the cover at the lower side of engine nacelle behind the fire wall.
(3) Unscrew the closing nut on discharge valve of the hydraulic liquid tank.
(4) The pipe union of the discharge hose is to be lightly screwed on the pipe union of the discharge
valve, the loose end of the hose XL 410.9543 is in a suitable vessel.
(5) Tighten the discharge hose union to the discharge valve, the discharge valve will open automatically
and hydraulic liquid will flow into the hose.
(7) Close the cover on the lower side of the engine nacelle behind the fire wall.
8. Tyre inflation
A. Fixture, Test and Support Equipment Not applicable
D. Referenced information -
E. Procedures
The check of pressure in tyres and tyres inflation is mentioned in Chapter 032 (section 032.40.00).
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E. Procedures
(1) WASTE DISPOSAL FROM TOILET WITH COLLECTING VESSEL - VERSION A (if installed)
(b) Extend the bellows (5) (see section 038.30.00, fig. 1) for toilet venting. Release the seating
plate (3) by relieving two springs - put the seating plate away. Release the locking clip (6)
securing the toilet body to the floor. Take the toilet handle (1) and bring the bucket with waste
out from the aircraft.
(c) Take the bag out from the bucket and dispose the waste. Rinse the toilet with warm water with
deodorant and remove the remaining waste from inside of the toilet with help of the brush.
When the bucket leaks, replace it.
(e) The bag has to be secured with a locking clip and then filled with 1 l of water with deodorant
liquid in the ration 50 : 1.
(2) WASTE DISPOSAL FROM TOILET WITH COLLECTING BAG - VERSION B (if installed)
(a) At the temperature of 0°C discharge water from the tank by pushing on the outlet valve leading
into the wash basin.
(b) Push the springs (1), see fig. 307, on either side of the toilet and raise the seat desk (2).
(c) Close the bucket (4) with the cover (3) and remove the bucket from the toilet.
(d) Bring the bucket out of the aircraft, remove the bag (5) from the bucket.
(e) Put a new bag (5) into the bucket and lap its upper edge over the bucket rim (4).
(f) Put the bucket (4) into the toilet, connect the hose for water inlet and put the cover (3) next
to the bucket. Fix the seat desk (2).
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(b) Connect the hoses of the car for fecal solids. Push the lever into the upper position - the throttle
of the collection vessel will open and dish will take the disposal position.
2
(c) Rinse the toilet with water with pressure up to 0,2 MPa (2 kp/cm ) for several minutes.
(d) Close the throttle with the lever, disconnect the hoses and install the closures.
(e) Clean the area around the necks and close the technological lid.
(f) Discharge the water from the toilet sprinkling. Pull the hose out of the tank and catch
discharging water in the prepared vessel.
(g) Discharge water from the tank by turning the control valve handle over the wash basin - water
will flow out of the aircraft.
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• Turn the closure in the upper part of the case by tilting. Then remove it by slight lifting
and store in the prescribed place.
• Open the door with the mirror. Release the belts fastening the water tank. Loosen the cap
nut of the tank control valve and remove the tank. Clear the access behind the bulkhead
No. 21. Loosen six M4 screws on supports and remove them. Release the coupling of
the outlet hose from the wash basin. Move the wash basin box into the toilet compartment
and store it in the prescribed place.
(4) WASTE DISPOSAL FROM CHEMICAL TOILET- PORTA POTTI 335 / 465 (if installed)
- refer to the section 038.30.00
10. Wash-basin box installation and re-filling water into wash basin tank and toilet tank
A. Fixture, Test and Support Equipment Suitable vessels
E. Procedures
(1) WASTE DISPOSAL FROM THE DISCHARGING TOILET WITH COLLECTING BAG -
VERSION B (if installed)
NOTE: Carry out the work in case the tank with panel is removed (in winter).
(a) Prepare 2 l or 5 l of clean water according to the kind of water tank and/or water with admixture
of deodorant. Under temperatures below 0°C, use war m water up to temperature 50°C.
(b) Unscrew the tank closure, fill the tank to about 2 l or 5 l of water prepared as per item (a).
(c) After closing the tank slip the wash basin panel into the hole in the case located in the wall
of the toilet so that the outlet pipe in the lower part of the wash basin will lead into the sump
in the case. Lock the panel with closure in the upper part of the case.
(d) Check by pressing or turning (according to the kind of water tank) on the outlet valve if water
flows.
(e) Wash the wash basin panel with warm water with admixture of deodorant.
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NOTE: Carry out the work in case the tank with panel is removed (in winter).
(b) Clear access behind the bulkhead No. 21. Put the wash basin box in the toilet compartment
through the hole in the frame. Fasten the box from behind of the bulkhead No. 21 by means
of 6 M4 screws with washers. Attach the outlet hose to the wash basin. Fill the tank with water
(5 liters). Pass the hose through the wall of the wash basin box and attach it to the control
valve. Screw the other end of the hose with a closure to the water tank. Locate the tank in
the upper part of the box and fasten the attachment belts. Check for leak-tightness of all
connecting parts. Close the door with the mirror.
(c) Open the door with the mirror. Unfasten the attachment belt and remove the water tank.
Unscrew the closure and fill the tank with 5 liters of water. Screw in the closure and hose
and fasten the tank. Check for leak-tightness.
(d) Unscrew the closure of the flush tank located behind the closet and refill the tank with water
to about 6 liters. Screw on the closure.
(f) Clean the wash basin panel with warm water with admixture of deodorant.
(3) WASTE DISPOSAL FROM CHEMICAL TOILET- PORTA POTTI 335 / 465 (if installed)
- refer to the section 038.30.00
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D. Referenced information -
E. Procedures
CAUTION: WHEN HANDLING THE OIL B 3V, ADHERE TO GENERAL RULES MENTIONED
IN THE MAINTENANCE MANUAL FOR AIRCRAFT L 410 UVP-E.
(1) Bring the steps B 097 300 N to the left side of the engine nacelles.
(2) On the engine nacelles, open the lids to enable the access to the filling necks of the oil tanks.
(3) Open and dismantle the lids with the check gauge of the oil tank. Filling is to be carried out by
means of funnel B 096 242 N to the amount corresponding to the indication between the marks
"max". and "min". on the oil level gauge.
Capacity of oil tanks. Oil quantity in the oil tank of one engine min - 5.5 l, max - 7 l, oil tank
capacity - 11 l. Checking and replenishing of oil is carried out with the propeller feathered
(with the propeller not feathered, the oil level in the tank is higher by 10-15 mm). Check the oil
level about 10-15 minutes after engine stopping which was in the “PRAPOR” mode min. 50 s
before breaking. The oil level must be in the range of max. and. min. marks. In case that the
time period exceeding 12 hours has elapsed from the moment of engine stopping and the oil
level has changed compared to the state ascertained during the check carried out 10-15 minutes
after engine stopping, start the engine and let it run for 2 min. at the idle run. Check the oil level
after 10-15 minutes again.
Oil amount replenishing and check is specified in the Work Procedure 79.50.00-B. Filling the
engine with oil and venting of oil system is specified in Work Procedure 79.50.00-A of
Maintenance Manual of the engine M 601E operation.
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D. Referenced information -
E. Procedures
(3) Fix the oil discharge hose L410M.9544 to the discharge valve
(4) After discharging the oil remove the discharge hose and close the discharge valve.
(5) Unscrew the plug on the oil cooler and discharge the oil from the oil cooler.
(6) Oil from the speed reducer is discharged by unscrewing the plug on the lower section of the
speed reducer.
(8) Secure the propeller with the locking fixture B 596 276 N.
D. Referenced information -
E. Procedures
Requirements on the used water, tank capacity of the water injection system, water filling and
discharging are mentioned in chapter 82, work procedure 082.00.00.
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SCHEDULED SERVICING
DESCRIPTION AND OPERATION
1. General
This section the review of aircraft modification according to dropping temperatures, review of aircraft
modifications according to raising temperatures and limitations of operation.
The scheduled servicing (routine and periodic maintenance, lubrication chart etc.) are given in
Maintenance Schedule.
1) Reset the pull rods of the flaps control behind the oil coolers (on tiltable covers of
+ 30°C
engine nacelle) to the front opening (see fig. 1, detail A:).
1) Close the blankets on the side cover of the radio station space L 410M.1592
(see fig. 1, detail B).
+ 20°C 2) Adjust the ON and OFF position of automatic feathering switch on the engine
control lever to nG = 88 + / - 1% according to MAINTENANCE MANUAL for engine
operation and WORK PROCEDURE specified in chapter 076.
1) Add ethyl alcohol (denatured alcohol) into the washing mixture for compressors
washing.
+ 5°C
2) Discharge the water from water injection system and preserve the water injection
system.
1) Aircraft compartment has to be heated with hot air prior the departure.
2) Pay utmost care to the freezing of venting ports of the fuel tanks.
0°C
3) Adjust stretching of the ropes for rudder control and ropes for the control of elevator
trim tabs to the values given for winter operation according to Work Procedure of
control ropes check, specified in chapter 027.
1) Do not adjust the turbine generator max. speed with the help of the technological
- 10°C
stop, see MAINTENANCE MANUAL for engine operation, chapter 072.
1) Heat-up the engine with hot air before starting. Rotate the engine and manually
(see MAINTENANCE MANUAL for engine operation, chapter 072).
- 20°C
2) When checking the ignition equipment, adjust the amount of initial starting fuel
(see MAINTENANCE MANUAL for engine operation, chapter 073).
1) Close the movable screens on lower engine cowls (see fig. 1, detail C).
2) When shutting down the aircraft for a time period more as 12 hours, remove the
- 25°C batteries out of the aircraft and store them in heated room.
3) Install the insulating cover onto the oil cooler and winter front and rear cover as
well (see fig. 1, detail D).
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1) Before take-off, heat-up the rooms of the main and nose wheels.
2) When shutting down the aircraft for a time period more as 12 hours, remove the
fire extinguishers V 0.5 A and store them in heated room.
- 30°C
3) To accelerate the oil heating after engine starting (before reaching of operational
regime) it is allowed to heat up the oil to the temperature of + 10°C on initial regime
for acceleration (nG = 70%), then heat up the engine at the regime nG = 74 - 79%.
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D • Engine nacelle
(7) Oil cooler winter cover, front side B 596 570 N; (8) Oil cooler insulation B 596 572 N;
(9) Oil cooler winter cover, rear side B 596 571 N
1) Adjust the ON and OFF position of automatic feathering switch on engine control
lever to nG = 92 +/- 1% according to MAINTENANCE MANUAL for engine
- 20°C operation and WORK PROCEDURE, specified in chapter 076.
2) Remove the insulation cover from oil cooler, as well as winter front and rear cover
(see fig. 1, detail D).
- 15°C 1) Open the movable screens on lower engine cowls (see fig. 1, detail C).
1) Adjust stretching of the ropes for rudder control and ropes for the control of elevator
trim tabs to the values given for summer operation according to Work Procedure
of control rope check, specified in chapter 027.
0°C
2) Cancel the adjustment of initial amount of starting fuel if performed according to
review of modifications as per dropping temperatures at the temperature below -
20°C (see the MAINTENANCE MANUAL for engine operation, c hapter 073).
+ 5°C 1) When washing the compressors, use the wash ing mixture without alcohol
1) Open the screens on the side cover of radio station space (see fig. 1, detail B).
+ 20°C
2) Remove the preservation of water injection system to the engine
1) Pull rods of flap control behind the oil coolers (on lower engine cowl should be
+ 30°C
reset to the rear port see fig. 1, detail A).
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UNSCHEDULED SERVICING
DESCRIPTION AND OPERATION
1. General
This section comprises the description of unscheduled service at emergency situations after an emergency
landing when the crew and passengers must be rescued by means of emergency means and the aircraft
must be removed from the runway.
The following technological procedures are to be taken up:
• penetration into the aircraft and passengers rescue on the board
• extinguishing the on-fire aircraft on the ground
• aircraft removal after landing with the landing gear up
• aircraft lifting with one-side retracted main landing gear
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UNSCHEDULED
SERVICING
D. Referenced Information -
E. Procedures
(1) In case of door blocking (i.e. neither main entrance door nor emergency exit - see fig. 301 can be
opened - pos. 1 and 2), penetrate into the aircraft from outside by cutting a square opening into
the fuselage rear section from the left-hand side in the place which is marked by yellow marks (3).
NOTE: Emergency square opening can be made by means of manual operated power saw.
There are no installations in the indicated area, damage of which may endanger health of either
persons on the aircraft or of rescuing personnel. It must be taken into consideration, however,
that on the inside wall the passengers clothes may be hanged.
(2) Due to the fact that the opening for the forced penetration into the aircraft is near ground, when
the aircraft is in normal position, there are no ladders, steps or slipways required for rescuing
the passengers.
(3) With regard to the width of the emergency exit (970 mm) only two workers of the rescuing squad
may work together with axes. When using powered circular saw, it is advantageous if the rescue
worker works alone. The safe access way to the place for the forced penetration into the aircraft
is from the left rear side.
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D. Referenced Information -
E. Procedures
(1) For extinguishing the on-fire aircraft, the location of the inflammable materials containing tanks
inside the aircraft is decisive. This location is apparent from the fig. 302. The decisive amount
of inflammables is represented by the fuel (aviation petrol), stored in the wings. It is also very
important for fire extinguishing, that the fuel (wing tip fuel tanks excluded) is stored in bag tanks,
which are also inflammable. Hence the main stream of fire extinguishing agent must be directed
towards the wing and due the location of forced penetration into the aircraft it must be first of all
directed to the left-hand wing.
(2) In case of fire in engine nacelle, the fire is to be extinguished with ground extinguishing equipment
in such a way that the hose of the ground extinguishing equipment will be driven-in into special
lid on the engine nacelle, which will fall out by hose strike.
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D. Referenced Information -
E. Procedures
(1) In the retracted position (see fig. 303) the landing gear wheels are not completely retracted in the
landing gear nacelle. On the extending section of the landing gear wheels there are still more brake
rollers, these being in case of landing with retracted landing gear the source of increased friction
and will be together with the adjacent wheel structure destroyed or heavily damaged during the
landing.
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(2) Remove the aircraft with the retracted landing gear in the following manner:
• place the ropes according to fig. 304 around both landing gear nacelles - min. length of 20 m.
The contact points of ropes with front edge of the landing gear nacelles have to be protected
with the rubber belt of dimension 0.5 x 1 m and the thickness 5 - 8 mm, or other suitable material.
When using the steel ropes, add more wooden bars of dimensions 25 x 50 mm, length 0.5 m.
• connect the ropes behind the fuselage and attach them to the towing vehicle
NOTE: • There is no difference between the ways of aircraft towing from the grass or concrete
surface.
• Due to relatively low weight of the aircraft and small specific pressure, the aircraft
can be towed for a shorter distance without loading it on a special transport bogie.
• Even when following all precautions concerning the protection of the landing gear
nacelles, fracture of their skin on front edges can occur during the towing.
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FIG. 304 TOWING THE AIRCRAFT WITH RETRACTED LANDING GEAR BY THE TOWING VEHICLE
D. Referenced Information -
E. Procedures
(1) Lift the aircraft with one-side main landing gear retracted as mentioned below:
• put the chocks under the retracted wheel of the main undercarriage from both sides
• adjust the propeller manually in order not to obstruct the movement in the vicinity of engine
nacelle
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• drive in with high lift truck of capacity min. 1500 kg and the lift min. 2600 mm on the outer side
of the engine nacelle (in the distance at least 0.5 m from the engine nacelle) to the area in
front of the wing leading edge on the side of retracted landing gear - see fig. 305
• extend the high lift truck fork to the elevation of about 0.4 - 0.5 m under the wing lower edge
• position the wooden prisms of size 10x10x150 mm in such a way that after their pressing
to the wing they lay in the centerline of the front and rear beam (centerline to be recognized
according to rivets row - the front one approx. 0.5 m from the leading edge, the rear one
approx. 1.3 m from the leading edge). In case the truck fork is not long enough, the support
in place of front beam would be sufficient but attention must be paid so that the fork free
ends do not damage the skin
• lift the fork of the truck in such a way so that the prism is be slightly forced to the wing lower
side. Check the prism position and repair possible defects
• check the reliability of blocking of the retraced landing gear wheel against movement
• lift the aircraft into position sufficient for landing gear extension in small steps and continuously
check the proper wing position on the high lift truck
• by the means of assembly lever remove the landing gear from the landing gear nacelle and
take it out manually to the position when the operating cylinder lock is locked. Work has to
be performed by skilled aircraft maintenance engineer
• lower the truck to let the aircraft seat completely on the landing gear (in case that the aircraft
landing gear cannot be lowered or it is heavily damaged and unmovable, place the special
bogie, used for crashed aircraft transportation under the landing gear nacelle). Take away
the wooden prisms and drive the truck away
• Remove the wooden chock from under the landing gear wheel
NOTE: • The aircraft prepared in this way is ready for towing in accordance with
procedures with para 3.
• In case that the high lift truck is not available, carry out lifting with suitable
jack, supported in the same points. Mobile crane may be used, too. In such
case the fork of high lift truck has to be replaced by the wooden beam placed
under the prism and sufficiently overhanging the leading and trailing edge
(for the safe attachment into the suspension rope).
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E. Procedures
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(1) Prepare the steps B 097 365 N and the ladder B 097 343 N to the tail planes and aircraft wing.
(2) Make sure that there is no snow, ice or hoarfrost on the aircraft surface in the antennas. Snow,
ice or hoarfrost have to be removed with deicing liquid OK-69 or “Arktika”. The deicing liquid may
be used as prevention against accretion arise as well.
NOTE: • The most efficient method of deicing liquid application is a form of a light spray
applied on the aircraft forming a dense mist, generated with the help of a pressure
vessel and a jet
• when removing a larger layer of snow, remove the snow first mechanically (sweep
down), as the liquid is diluted by snow dissolving and its efficiency is reduced.
(3) Check the inlets opening of Pitot tubes, static pressure sensors and forced pressure sensors whether
they are not frozen. Any accretion has to be removed with hot air stream.
(4) Check the door locks if not frozen. If the locks are frozen, apply the deicing agent, used for
automobiles (e.g. GLYKOSOL).
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E. Procedures
(1) Bring the heating aggregate from airfield outfit to the aircraft
The heating aggregate must conform to the following requirements:
• diameter of the heated air outlet piping (hose) for the connection with extensions must be
in the range from 190 mm to 210 mm
(2) Prepare the extensions for cabin heating L410.9351 N, canvases for engine preheating
L410.9644 N.
(b) Put the hot air inlet piping (hose) into the cabin through the main entrance door. Fix the
extension L410.9351 N to the piping (hose) and lay it on the floor between the passengers
seats (into the aisle) in such a way that the hot air will not blow on the parts made of rubber
or plastics (side and ceiling upholstery and lighting panels in the passengers cabin).
CAUTION: HOT AIR TEMPERATURE FOR CABIN HEATING MUST NOT EXCEED 70°C.
(d) After heating has been accomplished, switch off the heating aggregate, take out the inlet piping
(hose) including the extension L410.9351 and close the windows in the pilots compartment.
Close the main entrance door.
(a) Place the hot air inlet piping (hose) to the nose and main left and right-hand landing gear as
follows:
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• nose landing gear: towards the leg shock absorber and operation cylinder of the servo
control of the nose landing gear
• main landing gear: towards the leg shock absorber of left and right-hand main landing
gear
(c) Switch on the heating aggregate. Adjust the temperature of the air so that the temperature
of the flowing at the aggregates (shock absorbers and the operation cylinder of servo control)
will be 80 - 100°C.
(d) Heating time should be set in accordance with ambient temperature - see fig. 306.
CAUTION: AIM THE AIR FLOW IN SUCH A WAY THAT THE TIRES, HOSES AND
OTHER RUBBER PARTS ARE NOT AFFECTED.
(a) Provide the left and right-hand engine nacelles with canvases for engine preheating
L410.9644 N.
(b) Put the hot air inlet piping (hose) into the canvas sleeve for the left and right-hand engine
preheating.
(c) Switch on the heating aggregate. Adjust the heating air temperature to 80 - 100°C.
(d) When the heating is over, switch off the heating aggregate and remove the canvases for engine
heating from both left and right hand engine nacelle.
(6) Bring away the heating aggregate, extension for cabin heating L 410.9351 and canvases for engine
preheating L410.9644.
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