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Federation of Piling Specialists (the “FPS”)

Rig Loadings Spreadsheet (the “Spreadsheet”)


Disclaimer

The Spreadsheet has been designed without liability with the intention of
assisting in the calculation of track bearing pressures for use in the BRE
Design Method[1]. The Spreadsheet contains sample data, which are
intended only to illustrate how the Spreadsheet may be operated, and do not
represent any specific rig .

The Spreadsheet is intended for use only by a competent person. It is


intended to assist in calculating the track loadings that occur with the rig
working on a flat horizontal surface with a vertical mast it makes no
allowance for the effects on track loadings caused by raking the mast in any
direction, or non-vertical suspended loads.
Whilst we have taken steps to check the accuracy of the Spreadsheet, the
FPS and the authors of the Spreadsheet do not give any warranty, guarantee,
representation or other assurance as to: the operation, quality or functionality
of the Spreadsheet; the accuracy or completeness of the Spreadsheet; or its
fitness for any particular purpose.

To the fullest extent permissible by law, the FPS and the authors of the
Spreadsheet each disclaim all responsibility for any damages or losses
(including, without limitation, financial loss, damages for loss in business
projects, loss of profits or other consequential losses) arising in contract, tort
or otherwise from the use of or inability to use the Spreadsheet, or from any
action or decision taken as a result of using the Spreadsheet.

[1] BRE Report 470, Working Platforms for Tracked Plant, 2004
The user of this spreadsheet shall input data into the relevant yellow boxes on this worksheet and on all of the other relevant
worksheets

Rig Manufacturer : ROGER BULLIVANT Rig Type / Serial No. 5.5t HAMMER 5000 & 5500 RIGS
Operation mode: DRIVEN PILING Date: 01/08/2019
Completed by: NEIL HARRIS Checked by: CHRIS HIBBERT

Main Components - Slewing

Weight X - Coordinate Y - Coordinate Moment Mx Moment My


Item Mass (kg)
(kN) (m) (m) (kNm) (kNm)
Revolving Frame, inc. Engine 7,400 73 0.00 -0.86 62 0
Boom Assembly 2,000 20 0.00 1.21 -24 0
Mast Assembly 4,300 42 0.00 3.05 -129 0
UPPER WORKS (Slewing)
Rake Erect Cylinders (x2) 900 9 0.00 1.88 -17 0
Hosing Allowance 1,000 10 0.00 1.20 -12 0
T-tray 170 2 0.00 3.28 -5 0
0 0 0
0 0 0
LOWER WORKS (Slewing) 0 0 0
0 0 0
0 0 0
Hammer Assembly 9,620 94 0.00 3.85 -363 0
SUSPENDED EQUIPMENT 0 0 0
CONNECTED TO CROWD 0 0 0
SYSTEM (Slewing) 0 0 0
0 0 0
Counterweight 8,500 83 0.00 -3.04 253 0
COUNTER-WEIGHT (Slewing) 0 0 0
0 0 0
Other 0 0 0.00 0.00 0 0
OTHER/OTHER SUSPENDED
0 0 0
EQUIPMENT (Slewing)
0 0 0
UPPER WORKS 15,770 155 0.00 0.80 -124 0
LOWER WORKS 0 0 0.00 0.00 0 0
SUSPENDED EQUIPMENT CONNECTED TO CROWD SYSTEM 9,620 94 0.00 3.85 -363 0
COUNTERWEIGHT 8,500 83 0.00 -3.04 253 0
OTHER 0 0 0.00 0.00 0 0
SLEWING TOTAL/RESULTANT (with q=0) 33,890 332 0.00 0.70 -234 0
Foot Pads - Slewing
Max. Pad
Bearing X - Coordinate Y - Coordinate Actual
Description Loading Actual Shape
Area (m2) (m) (m) Dimension
(kN)
Front Pad 1 0.61 -200 0.00 3.50 H-Shape See 5501-12F
Front Pad 2 None None
Rear Pad 1 None None
Rear Pad 2 None None
Forces - Slewing

X - Coordinate Y - Coordinate
Force (kN)
(m) (m)
Crowd System - Maximum Extraction Force (kN) 0 0.00 3.85 Must be inline with suspended equip't.
Crowd System - Maximum Penetration Force (kN) 0 0.00 3.85 -ve Must be inline with suspended equip't.
Maximum Auxillary Force (kN) 20 0.00 3.80

Main Components - Non-Slewing

Weight X - Coordinate Y - Coordinate Moment Mx Moment My


Item Mass (kg)
(kN) (m) (m) (kNm) (kNm)
Tracks & Undercarriage 11,860 116 0.00 -0.07 8 0
Lower Works Non-Slewing
0 0.00 0.00 0 0
(undercarriage/tracks etc)
0 0.00 0.00 0 0
NON-SLEWING TOTAL/RESULTANT (with q=0) 11,860 116 0.00 -0.07 8 0
TOTAL RIG MASS 45,750
Foot Pads - Non-Slewing
Max. Pad
Bearing X - Coordinate Y - Coordinate Actual
Description Loading Actual Shape
Area (m2) (m) (m) Dimension
(kN)
Front Pad 1 None None
Front Pad 2 None None
Rear Pad 1 None None
Rear Pad 2 None None

Tracks Slewing
Track bearing length (m) 3.91
Can the rig slew? YES
Track pad width (m) 0.70
Distance between centrelines of tracks (m) 2.60

Note: Notes
The disclaimer on the first worksheet applies to all tables This spreadsheet presents an "idealised" situation where the
in this workbook leader remains vertical at all times and left-to-right assymmetry is
ignored. If in doubt contact Plant Design Department.
Transformation from
ROGER Weight / triangular or trapizoidal
Force
X- Y-
Moment Mx Moment My Mode : Standing to an equivalent
BULLIVANT Applied
Coordinate Coordinate
(kNm) (kNm)
rectangular pressure
(m) (m) distribution under track
(kN) maintaining the load
Max Track loading
5.5t HAMMER Relative Max
Min
Max Min dimensions centriod
Angle - Upper bearing bearing bearing
SLEWING ACTIONS pressure ecc Bearing Equivalent Bearing
Body and pressure pressure pressure
L.H. track
Upper Works (slewing) 155 0.00 0.80 -124 0 Tracks L.H. track R.H. track R.H. track (m) Len. (m) L (m) Q (KPa)
(kN/m^2)
(degrees) (kN/m^2) (kN/m^2) (kN/m^2)
Suspended Eqpt. on Crowd 94 0.00 3.85 -363 0
Counterweight (slewing) 83 0.00 -3.04 253 0 Max. 0 86 59 86 59 0.121 3.910 3.669 78
Applied
Other (slewing) 0 0.00 0.00 0 0 Allowable 15 83 58 88 61 0.116 3.910 3.678 79
Force (kN)
(kN)
Lower Works (Slewing) 0 0.00 0.00 0 0 30 80 58 89 65 0.102 3.910 3.706 81
Net Extraction Force 0 0.00 3.85 0 0 0 0 45 75 59 88 69 0.079 3.910 3.751 82
Net Penetration Force 0 0.00 3.85 0 0 0 0 Applied 60 71 61 86 73 0.050 3.910 3.810 82
Foot Pad
Pressure
Applied Auxillary Force 0 0.00 3.80 0 0 0 20 Area (m2) 75 67 63 82 78 0.016 3.910 3.878 81
(kPa)
Front Pad 1 -51 0.00 3.50 177 0 -51 -200 83 0.61 90 67 63 83 78 -0.020 3.910 3.869 81
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 105 71 59 87 73 -0.057 3.910 3.796 83
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 120 75 57 91 68 -0.091 3.910 3.728 83
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 135 80 55 93 64 -0.120 3.910 3.669 83
Summary of Slewing Max. Pad Pressure 83 150 84 54 93 60 -0.143 3.910 3.625 83
282 0.00 0.20 -56 0
Actions 165 88 54 93 57 -0.157 3.910 3.596 81
NON-SLEWING ACTIONS Max. Applied 180 91 55 91 55 -0.162 3.910 3.587 79
Applied Foot Pad
Allowable Pressure
Lower Works Non-Slewing 116 0.00 -0.07 8 0 Force (kN) Area (m2) 195 93 57 88 54 -0.157 3.910 3.596 81
(kN) (kPa)
Front Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 210 93 60 84 54 -0.143 3.910 3.625 83
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 225 93 64 80 55 -0.120 3.910 3.669 83
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 240 91 68 75 57 -0.091 3.910 3.728 83
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 255 87 73 71 59 -0.057 3.910 3.796 83
Summary of Non-slewing Max. Pad Pressure 0 270 83 78 67 63 -0.020 3.910 3.869 81
116 0.00 -0.07 8 0
Actions 285 82 78 67 63 0.016 3.910 3.878 81
Total Rig Weight 449 Track Bearing Length (m) 3.91 300 86 73 71 61 0.050 3.910 3.810 82
Track pad width (m) 0.70 315 88 69 75 59 0.079 3.910 3.751 82
Resultant of all Actions 398 0.00 0.12 -48 0
Track Centerline Dist. (m) 2.60 330 89 65 80 58 0.102 3.910 3.706 81
345 88 61 83 58 0.116 3.910 3.678 79
Maximum Track Values 3.728 83
2
Pad Area (m )
Input Data Warning Messages Notes Max. Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length (m)0.610 0.871 83
AuxiIiary Line Force OK Max. Non-Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length
0.000
(m) 0.000 0
Extraction Force OK Maximum Equivalent Design Values 3.728 83
Penetration Force OK
Slewing Footpad Forces OK Eccentricity index - X direction (sideways) 0.11
Non-Slewing Footpad Forces OK Eccentricity index - Y direction (forwards/backwards) 0.08
Track pressure distribution warning None
Slewing foot pad message Slewing Foot Pad Pressure OK
Non-Slewing foot pad message Non-Slewing Foot Pad Pressure OK
Notes on Using this Table BRE LOAD CASE ( 1 or 2 ) 1
Auxilliary Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G11). Note the maximum design force in the adjacent box (H11).
Extraction Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G9). Note the maximum design force in the adjacent box (FH9).
Penetration Force -ve Z direction. Enter applied force (kN) in appropriate yellow box (G10) - must be negavtive as it imposes an upwards resultant force. Note the maximum design force in the adjacent box (H10).
Slewing Foot Pad Forces +ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G12 to G15). Note the maximum the machine can develop is given in the adjacent boxes.
Non-Slewing Foot Pad Forces -ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G20 to G23). Note the maximum the machine can develop is given in the adjacent boxes.

Fill in values in all yellow boxes appropriate for this mode -


Net extraction or penetration force is the applied value minus the weight of any rope / kelly / chain suspended equipment.
By trial and error, adjust Foot Pad Forces to eliminate "error" messages and equalise bearing pressures on both tracks and foot pads (highlighted in red boxes).
When applying Auxilliary or Extraction Line Pull, ensure that Penetration Force is zero.

ONLY A COMPETENT PERSON MAY USE THIS TABLE ! Note: The disclaimer on the first worksheet applies to all tables in this workbook
Transformation from
ROGER Weight / triangular or trapizoidal
Force
X- Y-
Moment Mx Moment My Mode : Travelling to an equivalent
BULLIVANT Applied
Coordinate Coordinate
(kNm) (kNm)
rectangular pressure
(m) (m) distribution under track
(kN) maintaining the load
Max Track loading
5.5t HAMMER Relative Max
Min
Max Min dimensions centriod
Angle - Upper bearing bearing bearing
SLEWING ACTIONS pressure ecc Bearing Equivalent Bearing
Body and pressure pressure pressure
L.H. track
Upper Works (slewing) 155 0.00 0.80 -124 0 Tracks L.H. track R.H. track R.H. track (m) Len. (m) L (m) Q (KPa)
(kN/m^2)
(degrees) (kN/m^2) (kN/m^2) (kN/m^2)
Suspended Eqpt. on Crowd 94 0.00 3.85 -363 0
Counterweight (slewing) 83 0.00 -3.04 253 0 Max. 0 145 19 145 19 0.502 3.910 2.905 110
Applied
Other (slewing) 0 0.00 0.00 0 0 Allowable 15 128 19 158 23 0.485 3.910 2.941 120
Force (kN)
(kN)
Lower Works (Slewing) 0 0.00 0.00 0 0 30 109 22 164 33 0.433 3.910 3.045 126
Net Extraction Force 0 0.00 3.85 0 0 0 0 45 90 27 162 49 0.350 3.910 3.210 128
Net Penetration Force 0 0.00 3.85 0 0 0 0 Applied 60 73 34 151 69 0.242 3.910 3.426 126
Foot Pad
Pressure
Applied Auxillary Force 0 0.00 3.80 0 0 0 20 Area (m2) 75 59 41 134 93 0.117 3.910 3.677 121
(kPa)
Front Pad 1 0 0.00 3.50 0 0 0 -200 0 0.61 90 51 48 118 112 -0.018 3.910 3.874 116
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 105 62 38 140 87 -0.153 3.910 3.604 123
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 120 76 31 158 63 -0.278 3.910 3.353 129
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 135 94 24 168 43 -0.386 3.910 3.137 131
Summary of Slewing Max. Pad Pressure 0 150 113 18 169 28 -0.469 3.910 2.972 129
332 0.00 0.70 -234 0
Actions 165 132 15 163 18 -0.521 3.910 2.868 123
NON-SLEWING ACTIONS Max. Applied 180 150 14 150 14 -0.539 3.910 2.833 113
Applied Foot Pad
Allowable Pressure
Lower Works Non-Slewing 116 0.00 -0.07 8 0 Force (kN) Area (m2) 195 163 18 132 15 -0.521 3.910 2.868 123
(kN) (kPa)
Front Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 210 169 28 113 18 -0.469 3.910 2.972 129
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 225 168 43 94 24 -0.386 3.910 3.137 131
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 240 158 63 76 31 -0.278 3.910 3.353 129
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 255 140 87 62 38 -0.153 3.910 3.604 123
Summary of Non-slewing Max. Pad Pressure 0 270 118 112 51 48 -0.018 3.910 3.874 116
116 0.00 -0.07 8 0
Actions 285 134 93 59 41 0.117 3.910 3.677 121
Total Rig Weight 449 Track Bearing Length (m) 3.91 300 151 69 73 34 0.242 3.910 3.426 126
Track pad width (m) 0.70 315 162 49 90 27 0.350 3.910 3.210 128
Resultant of all Actions 449 0.00 0.50 -226 0
Track Centerline Dist. (m) 2.60 330 164 33 109 22 0.433 3.910 3.045 126
345 158 23 128 19 0.485 3.910 2.941 120
Maximum Track Values 3.137 131
2
Pad Area (m )
Input Data Warning Messages Notes Max. Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length (m)0.610 0.871 0
AuxiIiary Line Force OK Max. Non-Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length
0.000
(m) 0.000 0
Extraction Force OK Maximum Equivalent Design Values 3.137 131
Penetration Force OK
Slewing Footpad Forces OK Eccentricity index - X direction (sideways) 0.40
Non-Slewing Footpad Forces OK Eccentricity index - Y direction (forwards/backwards) 0.28
Track pressure distribution warning None
Slewing foot pad message Slewing Foot Pad Pressure OK
Non-Slewing foot pad message Non-Slewing Foot Pad Pressure OK
Notes on Using this Table BRE LOAD CASE ( 1 or 2 ) 1
Auxilliary Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G11). Note the maximum design force in the adjacent box (H11).
Extraction Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G9). Note the maximum design force in the adjacent box (FH9).
Penetration Force -ve Z direction. Enter applied force (kN) in appropriate yellow box (G10) - must be negavtive as it imposes an upwards resultant force. Note the maximum design force in the adjacent box (H10).
Slewing Foot Pad Forces +ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G12 to G15). Note the maximum the machine can develop is given in the adjacent boxes.
Non-Slewing Foot Pad Forces -ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G20 to G23). Note the maximum the machine can develop is given in the adjacent boxes.

Fill in values in all yellow boxes appropriate for this mode -


Net extraction or penetration force is the applied value minus the weight of any rope / kelly / chain suspended equipment.
By trial and error, adjust Foot Pad Forces to eliminate "error" messages and equalise bearing pressures on both tracks and foot pads (highlighted in red boxes).
When applying Auxilliary or Extraction Line Pull, ensure that Penetration Force is zero.

ONLY A COMPETENT PERSON MAY USE THIS TABLE ! Note: The disclaimer on the first worksheet applies to all tables in this workbook
Transformation from
ROGER Weight / triangular or trapizoidal
Force
X- Y-
Moment Mx Moment My Mode : Handling to an equivalent
BULLIVANT Applied
Coordinate Coordinate
(kNm) (kNm)
rectangular pressure
(m) (m) distribution under track
(kN) maintaining the load
Max Track loading
5.5t HAMMER Relative Max
Min
Max Min dimensions centriod
Angle - Upper bearing bearing bearing
SLEWING ACTIONS pressure ecc Bearing Equivalent Bearing
Body and pressure pressure pressure
L.H. track
Upper Works (slewing) 155 0.00 0.80 -124 0 Tracks L.H. track R.H. track R.H. track (m) Len. (m) L (m) Q (KPa)
(kN/m^2)
(degrees) (kN/m^2) (kN/m^2) (kN/m^2)
Suspended Eqpt. on Crowd 94 0.00 3.85 -363 0
Counterweight (slewing) 83 0.00 -3.04 253 0 Max. 0 102 48 102 48 0.238 3.910 3.434 85
Applied
Other (slewing) 0 0.00 0.00 0 0 Allowable 15 96 46 107 51 0.229 3.910 3.451 89
Force (kN)
(kN)
Lower Works (Slewing) 0 0.00 0.00 0 0 30 89 46 108 57 0.204 3.910 3.503 92
Net Extraction Force 0 0.00 3.85 0 0 0 0 45 81 48 107 64 0.163 3.910 3.585 93
Net Penetration Force 0 0.00 3.85 0 0 0 0 Applied 60 73 52 103 73 0.109 3.910 3.692 93
Foot Pad
Pressure
Applied Auxillary Force 20 0.00 3.80 -76 0 20 20 Area (m2) 75 65 56 96 83 0.047 3.910 3.816 92
(kPa)
Front Pad 1 -58 0.00 3.50 204 0 -58 -200 95 0.61 90 62 58 93 87 -0.020 3.910 3.870 91
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 105 69 53 101 78 -0.087 3.910 3.737 94
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 120 76 48 108 68 -0.149 3.910 3.612 95
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 135 84 44 112 59 -0.202 3.910 3.505 95
Summary of Slewing Max. Pad Pressure 95 150 93 42 113 52 -0.243 3.910 3.423 94
294 0.00 0.36 -106 0
Actions 165 101 42 111 46 -0.269 3.910 3.372 91
NON-SLEWING ACTIONS Max. Applied 180 107 43 107 43 -0.278 3.910 3.354 87
Applied Foot Pad
Allowable Pressure
Lower Works Non-Slewing 116 0.00 -0.07 8 0 Force (kN) Area (m2) 195 111 46 101 42 -0.269 3.910 3.372 91
(kN) (kPa)
Front Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 210 113 52 93 42 -0.243 3.910 3.423 94
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 225 112 59 84 44 -0.202 3.910 3.505 95
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 240 108 68 76 48 -0.149 3.910 3.612 95
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 255 101 78 69 53 -0.087 3.910 3.737 94
Summary of Non-slewing Max. Pad Pressure 0 270 93 87 62 58 -0.020 3.910 3.870 91
116 0.00 -0.07 8 0
Actions 285 96 83 65 56 0.047 3.910 3.816 92
Total Rig Weight 449 Track Bearing Length (m) 3.91 300 103 73 73 52 0.109 3.910 3.692 93
Track pad width (m) 0.70 315 107 64 81 48 0.163 3.910 3.585 93
Resultant of all Actions 411 0.00 0.24 -98 0
Track Centerline Dist. (m) 2.60 330 108 57 89 46 0.204 3.910 3.503 92
345 107 51 96 46 0.229 3.910 3.451 89
Maximum Track Values 3.505 95
2
Pad Area (m )
Input Data Warning Messages Notes Max. Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length (m)0.610 0.871 95
AuxiIiary Line Force OK Max. Non-Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length
0.000
(m) 0.000 0
Extraction Force OK Maximum Equivalent Design Values 3.505 95
Penetration Force OK
Slewing Footpad Forces OK Eccentricity index - X direction (sideways) 0.20
Non-Slewing Footpad Forces OK Eccentricity index - Y direction (forwards/backwards) 0.14
Track pressure distribution warning None
Slewing foot pad message Slewing Foot Pad Pressure OK
Non-Slewing foot pad message Non-Slewing Foot Pad Pressure OK
Notes on Using this Table BRE LOAD CASE ( 1 or 2 ) 1
Auxilliary Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G11). Note the maximum design force in the adjacent box (H11).
Extraction Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G9). Note the maximum design force in the adjacent box (FH9).
Penetration Force -ve Z direction. Enter applied force (kN) in appropriate yellow box (G10) - must be negavtive as it imposes an upwards resultant force. Note the maximum design force in the adjacent box (H10).
Slewing Foot Pad Forces +ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G12 to G15). Note the maximum the machine can develop is given in the adjacent boxes.
Non-Slewing Foot Pad Forces -ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G20 to G23). Note the maximum the machine can develop is given in the adjacent boxes.

Fill in values in all yellow boxes appropriate for this mode -


Net extraction or penetration force is the applied value minus the weight of any rope / kelly / chain suspended equipment.
By trial and error, adjust Foot Pad Forces to eliminate "error" messages and equalise bearing pressures on both tracks and foot pads (highlighted in red boxes).
When applying Auxilliary or Extraction Line Pull, ensure that Penetration Force is zero.

ONLY A COMPETENT PERSON MAY USE THIS TABLE ! Note: The disclaimer on the first worksheet applies to all tables in this workbook
Transformation from
ROGER Weight / triangular or trapizoidal
Force
X- Y-
Moment Mx Moment My Mode : Penetrating to an equivalent
BULLIVANT Applied
Coordinate Coordinate
(kNm) (kNm)
rectangular pressure
(m) (m) distribution under track
(kN) maintaining the load
Max Track loading
5.5t HAMMER Relative Max
Min
Max Min dimensions centriod
Angle - Upper bearing bearing bearing
SLEWING ACTIONS pressure ecc Bearing Equivalent Bearing
Body and pressure pressure pressure
L.H. track
Upper Works (slewing) 155 0.00 0.80 -124 0 Tracks L.H. track R.H. track R.H. track (m) Len. (m) L (m) Q (KPa)
(kN/m^2)
(degrees) (kN/m^2) (kN/m^2) (kN/m^2)
Suspended Eqpt. on Crowd 94 0.00 3.85 -363 0
Counterweight (slewing) 83 0.00 -3.04 253 0 Max. 0 99 31 99 31 0.343 3.910 3.224 79
Applied
Other (slewing) 0 0.00 0.00 0 0 Allowable 15 90 30 105 34 0.330 3.910 3.249 84
Force (kN)
(kN)
Lower Works (Slewing) 0 0.00 0.00 0 0 30 81 31 107 41 0.294 3.910 3.322 87
Net Extraction Force 0 0.00 3.85 0 0 0.00 0 45 71 33 106 50 0.236 3.910 3.439 88
Net Penetration Force -94 0.00 3.85 363 0 0.00 0 Applied 60 61 37 100 61 0.160 3.910 3.590 88
Foot Pad
Pressure
Applied Auxillary Force 0 0.00 3.80 0 0 0.00 20 Area (m2) 75 52 42 91 73 0.072 3.910 3.767 85
(kPa)
Front Pad 1 0 0.00 3.50 0 0 0 -200 0 0.61 90 48 45 86 80 -0.023 3.910 3.864 84
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 105 56 39 97 67 -0.118 3.910 3.675 88
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 120 64 33 106 55 -0.206 3.910 3.498 90
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 135 74 29 111 44 -0.282 3.910 3.347 91
Summary of Slewing Max. Pad Pressure 0 150 85 27 112 35 -0.340 3.910 3.230 89
238 0.00 -0.54 130 -0
Actions 165 95 25 110 29 -0.376 3.910 3.157 86
NON-SLEWING ACTIONS Max. Applied 180 103 26 103 26 -0.389 3.910 3.132 81
Applied Foot Pad
Allowable Pressure
Lower Works Non-Slewing 116 0.00 -0.07 8 0 Force (kN) Area (m2) 195 110 29 95 25 -0.376 3.910 3.157 86
(kN) (kPa)
Front Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 210 112 35 85 27 -0.340 3.910 3.230 89
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 225 111 44 74 29 -0.282 3.910 3.347 91
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 240 106 55 64 33 -0.206 3.910 3.498 90
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 255 97 67 56 39 -0.118 3.910 3.675 88
Summary of Non-slewing Max. Pad Pressure 0 270 86 80 48 45 -0.023 3.910 3.864 84
116 0.00 -0.07 8 0
Actions 285 91 73 52 42 0.072 3.910 3.767 85
Total Rig Weight 449 Track Bearing Length (m) 3.91 300 100 61 61 37 0.160 3.910 3.590 88
Track pad width (m) 0.70 315 106 50 71 33 0.236 3.910 3.439 88
Resultant of all Actions 354 0.00 -0.39 138 0
Track Centerline Dist. (m) 2.60 330 107 41 81 31 0.294 3.910 3.322 87
345 105 34 90 30 0.330 3.910 3.249 84
Maximum Track Values 3.347 91
2
Pad Area (m )
Input Data Warning Messages Notes Max. Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length (m)0.610 0.871 0
AuxiIiary Line Force OK Max. Non-Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length
0.000
(m) 0.000 0
Extraction Force OK Maximum Equivalent Design Values 3.347 91
Penetration Force OK
Slewing Footpad Forces OK Eccentricity index - X direction (sideways) 0.28
Non-Slewing Footpad Forces OK Eccentricity index - Y direction (forwards/backwards) 0.20
Track pressure distribution warning None
Slewing foot pad message Slewing Foot Pad Pressure OK
Non-Slewing foot pad message Non-Slewing Foot Pad Pressure OK
Notes on Using this Table BRE LOAD CASE ( 1 or 2 ) 2
Auxilliary Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G11). Note the maximum design force in the adjacent box (H11).
Extraction Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G9). Note the maximum design force in the adjacent box (FH9).
Penetration Force -ve Z direction. Enter applied force (kN) in appropriate yellow box (G10) - must be negavtive as it imposes an upwards resultant force. Note the maximum design force in the adjacent box (H10).
Slewing Foot Pad Forces +ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G12 to G15). Note the maximum the machine can develop is given in the adjacent boxes.
Non-Slewing Foot Pad Forces -ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G20 to G23). Note the maximum the machine can develop is given in the adjacent boxes.

Fill in values in all yellow boxes appropriate for this mode -


Net extraction or penetration force is the applied value minus the weight of any rope / kelly / chain suspended equipment.
By trial and error, adjust Foot Pad Forces to eliminate "error" messages and equalise bearing pressures on both tracks and foot pads (highlighted in red boxes).
When applying Auxilliary or Extraction Line Pull, ensure that Penetration Force is zero.

ONLY A COMPETENT PERSON MAY USE THIS TABLE ! Note: The disclaimer on the first worksheet applies to all tables in this workbook
Transformation from
ROGER Weight / triangular or trapizoidal
Force
X- Y-
Moment Mx Moment My Mode : Extracting to an equivalent
BULLIVANT Applied
Coordinate Coordinate
(kNm) (kNm)
rectangular pressure
(m) (m) distribution under track
(kN) maintaining the load
Max Track loading
5.5t HAMMER Relative Max
Min
Max Min dimensions centriod
Angle - Upper bearing bearing bearing
SLEWING ACTIONS pressure ecc Bearing Equivalent Bearing
Body and pressure pressure pressure
L.H. track
Upper Works (slewing) 155 0.00 0.80 -124 0 Tracks L.H. track R.H. track R.H. track (m) Len. (m) L (m) Q (KPa)
(kN/m^2)
(degrees) (kN/m^2) (kN/m^2) (kN/m^2)
Suspended Eqpt. on Crowd 94 0.00 3.85 -363 0
Counterweight (slewing) 83 0.00 -3.04 253 0 Max. 0 86 59 86 59 0.121 3.910 3.669 78
Applied
Other (slewing) 0 0.00 0.00 0 0 Allowable 15 83 58 88 61 0.116 3.910 3.678 79
Force (kN)
(kN)
Lower Works (Slewing) 0 0.00 0.00 0 0 30 80 58 89 65 0.102 3.910 3.706 81
Net Extraction Force 0 0.00 3.85 0 0 0.00 0 45 75 59 88 69 0.079 3.910 3.751 82
Net Penetration Force 0 0.00 3.85 0 0 0.00 0 Applied 60 71 61 86 73 0.050 3.910 3.810 82
Foot Pad
Pressure
Applied Auxillary Force 0 0.00 3.80 0 0 0.00 20 Area (m2) 75 67 63 82 78 0.016 3.910 3.878 81
(kPa)
Front Pad 1 -51 0.00 3.50 177 0 -51 -200 83 0.61 90 67 63 83 78 -0.020 3.910 3.869 81
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 105 71 59 87 73 -0.057 3.910 3.796 83
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 120 75 57 91 68 -0.091 3.910 3.728 83
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 135 80 55 93 64 -0.120 3.910 3.669 83
Summary of Slewing Max. Pad Pressure 83 150 84 54 93 60 -0.143 3.910 3.625 83
282 0.00 0.20 -56 0
Actions 165 88 54 93 57 -0.157 3.910 3.596 81
NON-SLEWING ACTIONS Max. Applied 180 91 55 91 55 -0.162 3.910 3.587 79
Applied Foot Pad
Allowable Pressure
Lower Works Non-Slewing 116 0.00 -0.07 8 0 Force (kN) Area (m2) 195 93 57 88 54 -0.157 3.910 3.596 81
(kN) (kPa)
Front Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 210 93 60 84 54 -0.143 3.910 3.625 83
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 225 93 64 80 55 -0.120 3.910 3.669 83
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 240 91 68 75 57 -0.091 3.910 3.728 83
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 255 87 73 71 59 -0.057 3.910 3.796 83
Summary of Non-slewing Max. Pad Pressure 0 270 83 78 67 63 -0.020 3.910 3.869 81
116 0.00 -0.07 8 0
Actions 285 82 78 67 63 0.016 3.910 3.878 81
Total Rig Weight 449 Track Bearing Length (m) 3.91 300 86 73 71 61 0.050 3.910 3.810 82
Track pad width (m) 0.70 315 88 69 75 59 0.079 3.910 3.751 82
Resultant of all Actions 398 0.00 0.12 -48 0
Track Centerline Dist. (m) 2.60 330 89 65 80 58 0.102 3.910 3.706 81
345 88 61 83 58 0.116 3.910 3.678 79
Maximum Track Values 3.728 83
2
Pad Area (m )
Input Data Warning Messages Notes Max. Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length (m)0.610 0.871 83
AuxiIiary Line Force OK Max. Non-Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length
0.000
(m) 0.000 0
Extraction Force OK Maximum Equivalent Design Values 3.728 83
Penetration Force OK
Slewing Footpad Forces OK Eccentricity index - X direction (sideways) 0.11
Non-Slewing Footpad Forces OK Eccentricity index - Y direction (forwards/backwards) 0.08
Track pressure distribution warning None
Slewing foot pad message Slewing Foot Pad Pressure OK
Non-Slewing foot pad message Non-Slewing Foot Pad Pressure OK
Notes on Using this Table BRE LOAD CASE ( 1 or 2 ) 2
Auxilliary Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G11). Note the maximum design force in the adjacent box (H11).
Extraction Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G9). Note the maximum design force in the adjacent box (FH9).
Penetration Force -ve Z direction. Enter applied force (kN) in appropriate yellow box (G10) - must be negavtive as it imposes an upwards resultant force. Note the maximum design force in the adjacent box (H10).
Slewing Foot Pad Forces +ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G12 to G15). Note the maximum the machine can develop is given in the adjacent boxes.
Non-Slewing Foot Pad Forces -ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G20 to G23). Note the maximum the machine can develop is given in the adjacent boxes.

Fill in values in all yellow boxes appropriate for this mode -


Net extraction or penetration force is the applied value minus the weight of any rope / kelly / chain suspended equipment.
By trial and error, adjust Foot Pad Forces to eliminate "error" messages and equalise bearing pressures on both tracks and foot pads (highlighted in red boxes).
When applying Auxilliary or Extraction Line Pull, ensure that Penetration Force is zero.

ONLY A COMPETENT PERSON MAY USE THIS TABLE ! Note: The disclaimer on the first worksheet applies to all tables in this workbook
Transformation from
ROGER Weight / triangular or trapizoidal
Force
X- Y-
Moment Mx Moment My Mode : Other to an equivalent
BULLIVANT Applied
Coordinate Coordinate
(kNm) (kNm)
rectangular pressure
(m) (m) distribution under track
(kN) maintaining the load
Max Track loading
5.5t HAMMER Relative Max
Min
Max Min dimensions centriod
Angle - Upper bearing bearing bearing
SLEWING ACTIONS pressure ecc Bearing Equivalent Bearing
Body and pressure pressure pressure
L.H. track
Upper Works (slewing) 155 0.00 0.80 -124 0 Tracks L.H. track R.H. track R.H. track (m) Len. (m) L (m) Q (KPa)
(kN/m^2)
(degrees) (kN/m^2) (kN/m^2) (kN/m^2)
Suspended Eqpt. on Crowd 94 0.00 3.85 -363 0
Counterweight (slewing) 83 0.00 -3.04 253 0 Max. 0 145 19 145 19 0.502 3.910 2.905 110
Applied
Other (slewing) 0 0.00 0.00 0 0 Allowable 15 128 19 158 23 0.485 3.910 2.941 120
Force (kN)
(kN)
Lower Works (Slewing) 0 0.00 0.00 0 0 30 109 22 164 33 0.433 3.910 3.045 126
Net Extraction Force 0 0.00 3.85 0 0 0 0 45 90 27 162 49 0.350 3.910 3.210 128
Net Penetration Force 0 0.00 3.85 0 0 0 0 Applied 60 73 34 151 69 0.242 3.910 3.426 126
Foot Pad
Pressure
Applied Auxillary Force 0 0.00 3.80 0 0 0 20 Area (m2) 75 59 41 134 93 0.117 3.910 3.677 121
(kPa)
Front Pad 1 0 0.00 3.50 0 0 0 -200 0 0.61 90 51 48 118 112 -0.018 3.910 3.874 116
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 105 62 38 140 87 -0.153 3.910 3.604 123
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 120 76 31 158 63 -0.278 3.910 3.353 129
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 135 94 24 168 43 -0.386 3.910 3.137 131
Summary of Slewing Max. Pad Pressure 0 150 113 18 169 28 -0.469 3.910 2.972 129
332 0.00 0.70 -234 0
Actions 165 132 15 163 18 -0.521 3.910 2.868 123
NON-SLEWING ACTIONS Max. Applied 180 150 14 150 14 -0.539 3.910 2.833 113
Applied Foot Pad
Allowable Pressure
Lower Works Non-Slewing 116 0.00 -0.07 8 0 Force (kN) Area (m2) 195 163 18 132 15 -0.521 3.910 2.868 123
(kN) (kPa)
Front Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 210 169 28 113 18 -0.469 3.910 2.972 129
Front Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 225 168 43 94 24 -0.386 3.910 3.137 131
Rear Pad 1 0 0.00 0.00 0 0 0 0 0 0.00 240 158 63 76 31 -0.278 3.910 3.353 129
Rear Pad 2 0 0.00 0.00 0 0 0 0 0 0.00 255 140 87 62 38 -0.153 3.910 3.604 123
Summary of Non-slewing Max. Pad Pressure 0 270 118 112 51 48 -0.018 3.910 3.874 116
116 0.00 -0.07 8 0
Actions 285 134 93 59 41 0.117 3.910 3.677 121
Total Rig Weight 449 Track Bearing Length (m) 3.91 300 151 69 73 34 0.242 3.910 3.426 126
Track pad width (m) 0.70 315 162 49 90 27 0.350 3.910 3.210 128
Resultant of all Actions 449 0.00 0.50 -226 0 Track Centerline Dist.
2.60 330 164 33 109 22 0.433 3.910 3.045 126
(m)
345 158 23 128 19 0.485 3.910 2.941 120
Maximum Track Values 3.137 131
2
Pad Area (m )
Input Data Warning Messages Notes Max. Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length (m)0.610 0.871 0
AuxiIiary Line Force OK Max. Non-Slewing Foot Pads Bearing Pressure (kPa) & Equivalent Bearing Length
0.000
(m) 0.000 0
Extraction Force OK Maximum Equivalent Design Values 3.137 131
Penetration Force OK
Slewing Footpad Forces OK Eccentricity index - X direction (sideways) 0.40
Non-Slewing Footpad Forces OK Eccentricity index - Y direction (forwards/backwards) 0.28
Track pressure distribution warning None
Slewing foot pad message Slewing Foot Pad Pressure OK
Non-Slewing foot pad message Non-Slewing Foot Pad Pressure OK
Notes on Using this Table BRE LOAD CASE ( 1 or 2 ) 0
Auxilliary Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G11). Note the maximum design force in the adjacent box (H11).
Extraction Line Pull +ve Z direction. Enter applied force (kN) in appropriate yellow box (G9). Note the maximum design force in the adjacent box (FH9).
Penetration Force -ve Z direction. Enter applied force (kN) in appropriate yellow box (G10) - must be negavtive as it imposes an upwards resultant force. Note the maximum design force in the adjacent box (H10).
Slewing Foot Pad Forces +ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G12 to G15). Note the maximum the machine can develop is given in the adjacent boxes.
Non-Slewing Foot Pad Forces -ve Z direction. Enter applied total force (kN) in appropriate yellow boxes (G20 to G23). Note the maximum the machine can develop is given in the adjacent boxes.

Fill in values in all yellow boxes appropriate for this mode -


Net extraction or penetration force is the applied value minus the weight of any rope / kelly / chain suspended equipment.
By trial and error, adjust Foot Pad Forces to eliminate "error" messages and equalise bearing pressures on both tracks and foot pads (highlighted in red boxes).
When applying Auxilliary or Extraction Line Pull, ensure that Penetration Force is zero.

ONLY A COMPETENT PERSON MAY USE THIS TABLE ! Note: The disclaimer on the first worksheet applies to all tables in this workbook
Schedule of Piling Rig Component Weights, Dimensions, Forces and Pressures

Rig Manufacturer : ROGER BULLIVANT Rig Type / Serial No. 5.5t HAMMER 5000 & 5500 RIGS
Operation mode: DRIVEN PILING Date: 01/08/2019
Completed by: NEIL HARRIS Checked by: CHRIS HIBBERT

Main Components - Slewing


X - Coordinate Y - Coordinate
Item Mass (kg) Weight (kN) Moment Mx (kNm) Moment My (kNm)
(m) (m)
Slewing Components Totals/Resultant (with q=0)
UPPER WORKS 15,770 155 0.00 0.80 -124 0
LOWER WORKS 0 0 0.00 0.00 0 0
SUSPENDED EQUIPMENT CONNECTED TO CROWD SYSTEM 9,620 94 0.00 3.85 -363 0
COUNTERWEIGHT 8,500 83 0.00 -3.04 253 0
OTHER 0 0 0.00 0.00 0 0
TOTAL/RESULTANT (with q=0) 33,890 332 0.00 0.70 -234 0
Foot Pads - Slewing
Max. Pad
Bearing X - Coordinate Y - Coordinate
Description (Forces must be -ve) Loading Actual Shape Actual Dimension
Area (m2) (m) (m)
(kN)
Front Pad 1 0.61 -200 3.50 H-Shape See 5501-12F
Front Pad 2 None None
Rear Pad 1 None None
Rear Pad 2 None None
Forces - Slewing
X - Coordinate Y - Coordinate
Force (kN)
(m) (m)
Maximum Extraction Force (kN) 0 0.00 3.85 Must be inline with suspended equip't.
Maximum Penetration Force (kN) 0 0.00 3.85 -ve Must be inline with suspended equip't.
Maximum Auxillary Force (kN) 20 0.00 3.80

Main Components - Non-Slewing


X - Coordinate Y - Coordinate
Item Mass (kg) Weight (kN) Moment Mx (kNm) Moment My (kNm)
(m) (m)
Tracks & Undercarriage 11,860 116 0.00 -0.07 8 0
Lower Works Non-Slewing
(undercarriage/tracks etc)

TOTAL/RESULTANT (with q=0) 11,860 116 0.00 -0.07 8 0


TOTAL RIG MASS 45,750
Front Foot Pads - Non-Slewing
Max. Pad
Bearing X - Coordinate Y - Coordinate Actual
Description 2 Loading Actual Shape
Area (m ) (m) (m) Dimension
(kNm)
Front Pad 1 None None
Front Pad 2 None None
Rear Pad 1 None None
Rear Pad 2 None None

Tracks Slewing
Track bearing length (m) 3.91
Track pad width (m) 0.70 Can the Rig Slew? YES
Distance between centrelines of tracks (m) 2.60

Pressure Summary for Platform Design


Eccentricity Index Winch Forces
(unfactored)
Equiv. BRE LOAD Eccentricity Eccentricity index
Equiv. Uniform CASE (1 or 2) index - X - Y direction Algebraic sum of
MODE Equiv. Track Length (m) Track Bearing
direction (forwards/backwa forces (kN)
Width (m) Pressure,
(sideways) rds)
qeq (kPa)
Standing 3.73 0.70 83 1 0.11 0.08 0
Travelling 3.14 0.70 131 1 0.40 0.28 0
Handling 3.51 0.70 95 1 0.20 0.14 20
Penetrating 3.35 0.70 91 2 0.28 0.20 0
Extracting 3.73 0.70 83 2 0.11 0.08 0
Other Not Used - - 0 - - 0

MODE ERROR FOR TRACK ERROR MESSAGES FOR LINE FORCES


Zero Pressure Auxillary Line Extraction Force Penetration Force
Standing None AuxiIiary Line Force OK Extraction Force OK Penetration Force OK

Travelling None AuxiIiary Line Force OK Extraction Force OK Penetration Force OK

Handling None AuxiIiary Line Force OK Extraction Force OK Penetration Force OK

Penetrating None AuxiIiary Line Force OK Extraction Force OK Penetration Force OK

Extracting None AuxiIiary Line Force OK Extraction Force OK Penetration Force OK

Other None AuxiIiary Line Force OK Extraction Force OK Penetration Force OK

MODE ERROR MESSAGES FOR FOOT PAD FORCES ERROR MESSAGES FOR FOOT PAD PRESSURES
INPUT DATA OUTPUT DATA
Standing Slewing Footpad Forces OK Non-Slewing Footpad Forces OK Slewing Foot Pad Pressure OK Non-Slewing Foot Pad Pressure OK
Travelling Slewing Footpad Forces OK Non-Slewing Footpad Forces OK Slewing Foot Pad Pressure OK Non-Slewing Foot Pad Pressure OK
Handling Slewing Footpad Forces OK Non-Slewing Footpad Forces OK Slewing Foot Pad Pressure OK Non-Slewing Foot Pad Pressure OK
Penetrating Slewing Footpad Forces OK Non-Slewing Footpad Forces OK Slewing Foot Pad Pressure OK Non-Slewing Foot Pad Pressure OK
Extracting Slewing Footpad Forces OK Non-Slewing Footpad Forces OK Slewing Foot Pad Pressure OK Non-Slewing Foot Pad Pressure OK
Other Slewing Footpad Forces OK Non-Slewing Footpad Forces OK Slewing Foot Pad Pressure OK Non-Slewing Foot Pad Pressure OK
Notes
Note: This spreadsheet presents an "idealised" situation where the leader
The disclaimer on the first worksheet applies to remains vertical at all times and left-to-right assymmetry is ignored. If in
all tables in this workbook doubt contact Plant Design Department.

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