Terex Aerials: Index

Index
TEREX AERIALS
Table of Contents
SELF-PROPELLED BOOM
MODEL TB100/110
TEREX
TE R
EX
FOR PARTS OR SERVICE TB110
CONTACT:
PARTS MANUAL
Terex Aerials: Terex Parts Sales Center
106 12th Street SE 880 Rostin Road
Waverly, IA 50677 P.O. Box 923
U.S.A Southaven, MS 38671
U.S.A.
P/N 17164
Telephone: (319) 352-3920 Telephone: (662) 393-1351
Facsimile: (319) 352-5727 Facsimile: (662) 393-1751 Revised: February 2001
Index TEREX AERIALS Model TB100/110 1
Table of Contents INTRODUCTION Issued 4-2000
1.0
Page
SECTION 1 CONTAINS:
PAGE TITLE
1.1 NOTICE TO USERS
1.2 TABLE OF CONTENTS
1.6 HOW TO USE THE PARTS MANUAL
1.8 HOW TO ORDER PARTS
1.10 ABBREVIATIONS AND SYMBOLS
Table of Contents
NOTICE TO USERS Issued 4-2000
1.0
1.1
Page
DISCLAIMER
Terex Aerials strives to include in the Parts Manual, information and illustrations that are
accurate, complete, and current. Due to on-going changes and revisions by our many suppli-
ers, it is often impossible to show all variations of a given assembly. Therefore, this informa-
tion is subject to change without notice.
NOTICE
The Parts Manual, though sometimes helpful in the process of assembly / disassembly, is NOT
intended to be assembly / disassembly instructions.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER, AND DESCRIPTION OF PART REQUIRED
1 Model TB100/110 TEREX AERIALS Index
1.2
1.0
Page Revised 11-2000
TABLE OF CONTENTS Table of Contents
SECTION 1 “INTRODUCTION” CONTAINS:
PAGE TITLE
1.1 NOTICE TO USERS
1.2 TABLE OF CONTENTS
1.6 HOW TO USE THE PARTS MANUAL
1.8 HOW TO ORDER PARTS
1.10 ABBREVIATIONS AND SYMBOLS
SECTION 2 “FINAL ASSEMBLY” CONTAINS:
PAGE TITLE
2.2 FINAL ASSEMBLY
2.3 MANUAL BOX
2.6 DECALS
2.8 SHEET METAL
SECTION 3 “BASE” CONTAINS:
PAGE TITLE
3.1 BASE ASSEMBLY (4WD FIXED AXLE)
3.6 LOWER HYDRAULICS
3.8 TORQUE HUB (FAIRFIELD)
3.10 TORQUE HUB (AUBURN)
3.14 TORQUE HUB (BRADEN)
3.16 HYDRAULIC DRIVE MOTOR (HI-TORQUE)
3.18 HYDRAULIC DRIVE MOTOR
3.20 PARKING BRAKE
3.21 HYDRAULIC MOTOR BRAKE
3.22 STEERING CYLINDER
3.23 WHEEL & TIRE ASSEMBLY
3.24 4WD VALVE ASSEMBLY
3.26 TIE ROD ASSEMBLY
Table of Contents TABLE OF CONTENTS Revised 1-2001
1.3
Page
SECTION 4 “TURRET ASSEMBLY” CONTAINS:
PAGE TITLE
4.1 TURRET ASSEMBLY
4.4 TURRET ROTATION GEARBOX
4.6 SWING DRIVE
FORD ENGINE
PAGE TITLE
4.8 ENGINE (FORD GAS & LP)
4.10 RADIATOR
4.11 AIR CLEANER
4.12 FUEL TANK
4.13 LP FUEL SYSTEM
4.14 BATTERY ASSEMBLY (FORD & CUMMINS)
4.15 ENGINE CONTROL PANEL
CUMMINS ENGINE
PAGE TITLE
4.16 CUMMINS ENGINE
DEUTZ DIESEL ENGINE

PAGE TITLE
4.20 ENGINE (DEUTZ)
4.22 AIR CLEANER
4.23 FUEL TANK (DEUTZ & CUMMINS)
4.24 BATTERY ASSEMBLY
PAGE TITLE
4.26 TURRET WIRING
4.28 GROUND CONTROL BOX
4.30 UPPER HYDRAULICS
4.34 MAIN PUMP (HI-TORQUE)
4.36 MAIN PUMP (VICKERS)
4.38 MAIN PUMP CONTROL
4.39 EMERGENCY PUMP/MOTOR
4.40 MAIN VALVE
4.42 HYDRAULIC RESERVIOR & FILTER
4.43 ROTARY MANIFOLD
1.4
1.0
Page Revised 1-2001 TABLE OF CONTENTS Table of Contents
SECTION 5 “BOOM ASSEMBLY - 110’ / 4 BAR JIB” CONTAINS:
PAGE TITLE
5.1 BOOM INSTALLATION - 110’ / 4 BAR JIB
5.2 BOOM ASSEMBLY - 110’ / 4 BAR JIB
5.10 BOOM LIFT CYLINDER
5.12 BOOM EXTEND CYLINDER
5.16 SLAVE LEVELING CYLINDER
5.18 CABLE SHEAVE ASSEMBLY
5.19 JIB ASSEMBLY
5.20 JIB LEVELING CYLINDER
5.21 JIB HYDRAULICS
5.22 MASTER LEVELING CYLINDER
SECTION 5A “BOOM ASSEMBLY - 100’ ” CONTAINS:
PAGE TITLE
5A.1 BOOM INSTALLATION - 100’
5A.2 BOOM ASSEMBLY - 100’
5A.10 BOOM LIFT CYLINDER
5A.12 BOOM EXTEND CYLINDER
5A.16 SLAVE LEVELING CYLINDER
5A.18 CABLE SHEAVE ASSEMBLY
SECTION 5B “BOOM ASSEMBLY - 110’ 7 x 9 TUBE JIB ” CONTAINS:
PAGE TITLE
5B.1 BOOM INSTALLATION - 110’ 7 x 9 TUBE JIB
5B.2 BOOM ASSEMBLY - 110’ 7 x 9 TUBE JIB
5B.10 BOOM LIFT CYLINDER
5B.12 BOOM EXTEND CYLINDER
5B.16 SLAVE LEVELING CYLINDER
5B.18 CABLE SHEAVE ASSEMBLY
Table of Contents TABLE OF CONTENTS Revised 3-2001
1.0
1.5
Page
SECTION 5B “BOOM ASSEMBLY - 110’ 7 x 9 TUBE JIB ” CONTINUED:
PAGE TITLE
5B.19 JIB ASSEMBLY
5B.20 JIB LEVELING CYLINDER
SECTION 6 “PLATFORM” CONTAINS:
PAGE TITLE
6.2 PLATFORM ASSEMBLY
6.6 AERIAL CONTROL BOX
6.8 PLATFORM ROTATOR
6.9 FOOT SWITCH
6.10 PLATFORM WIRING
SECTION 7 “OPTIONS” CONTAINS:
PAGE TITLE
7.1 WARNING HORN
7.2 AMBER BEACON
7.3 ALL MOTION ALARM & TRAVEL WARNING ALARM
7.4 GENERATOR
7.5 MANIFOLD (GENERATOR)
7.6 WORKLIGHT ASSEMBLY
7.7 GLASS HANDLER
7.8 TOWING PACKAGE ASSEMBLY
7.10 AIRLINE TO PLATFORM
SECTION 8 “ALPHABETICAL LIST” CONTAINS:
PAGE TITLE
8.1 ALPHABETICAL LIST
1.0
1.6
HOW TO USE THE
Page Issued 4-2000
PARTS MANUAL Table of Contents
5 6
9
3
HOW TO USE THE 1.7
1.0
Table of Contents
PARTS MANUAL Issued 4-2000 Page
PART MANUAL FORMAT
1. SECTION refers to the major divisions of the Parts Manual.
2. PAGE indicates the page number of the illustration or parts list.
3. The REF. number shown in the first column of the parts list corresponds to the callout
in the illustration on the same page or facing page.
4. The Terex Aerials PART NUMBER is shown in the second column for items that
are serviceable.
5. DESCRIPTION of the part or assembly is shown in the third column.
6. QUANTITY indicates the quantity of items used in the assembly or sub-assembly

directly above.
A. Ref. indicates the item is not servicable or is part of another assembly.
B. AR indicates the item is used as required. Some quantities may be specified

“For Machine”.
7. Indented items are items that are included in the subassembly directly above. See the
example below for the indenture system used in this manual.
EXAMPLE:
Ref. Part No. Description Qty
123456 Assembly Ref.
1 234567 Part of Assembly 1

2 345678 Subassembly 1
456789 Part of Subassembly 2
8. Common abbreviations and symbols that are used throughout this manual are shown on
page 1.12 for reference.
9 REMARKS are shown in the fifth or far right column. The Remark column will include page
number references for more detailed breakdowns, keyed items included in Kits indicated by
symbols * ^ , sizes & special information.
1 Model TB100/110
TEREX AERIALS Index
1.0
1.8
Page Issued 4-2000
HOW TO ORDER PARTS Table of Contents
1B 1A
TB85
11-99
1D
1C
Table of Contents HOW TO ORDER PARTS Issued 4-2000
1.0
1.9
Page
1. Find the TEREX AERIALS Part Number.
A. Using the Table of Contents, find the Section and Page Number.
B. Match the required part to the illustration and note the item number.
C. Find the corresponding Reference number in the parts list below the
illustration or on the facing page.
D. Use the Terex Aerials Part Number listed next to the Ref. number
when ordering.
E. Always include the complete part number, as shown in the Parts Manual, along with
the description of the part and specify the quantity of the part you wish to order.
F. Anticipate your spare parts requirements.
G. Place orders early in the day.
H. Keep a supply of normal maintenance and recommended spare parts in stock.
I. Obtain recommended parts stocking requirements from Terex Aerials or your

Terex Aerials Distributor.
2. Customer Ordering:
Genuine Terex Aerials parts are available worldwide and must be ordered through your
local Terex Aerials Distributor. For your nearest Terex Aerials Distributor contact the
Parts Sales Center at the numbers listed below.
3. Distributor Ordering: Listed below in the respective order of preference, are the
methods of ordering parts.
A. ON LINE (Preferred)
B. FAX: (601) 393-1751
C. PHONE: (601) 393-1351
D. MAIL: Terex - Southaven

8800 Rostin Road
P.O. Box 923
Southaven, MS 38671-0923
NOTE: If your Parts Department is not ON-LINE, contact the

PARTS SALES CENTER for information on using this
system.
4. Any errors, comments, or suggestions should be fowarded to the Service Support Manager
at the following address:
Terex Aerials
106 12th Street S.E.
Waverly, IA 50677
Facsimile: (319) 352-9395
1 Model TB100/110
TEREX AERIALS Index
1.0
1.10 ABBREVIATIONS &
Page Issued 4-2000 SYMBOLS Table of Contents
2WD 2-WHEEL DRIVE ‘ FEET

4WD 4-WHEEL DRIVE “ INCHES
4WS 4-WHEEL STEER INT INTERNAL
AC ALTERNATING CURRENT INV INVERTED
ADPTR ADAPTER LG LENGTH
AMP AMPERE LH LEFT HAND
APPROX APPROXIMATELY MAX MAXIMUM
AR AS REQUIRED MIN MINIMUM
AVAIL AVAILABLE MM MILLIMETER
BRG BEARING MTG MOUNTING
BRKT BRACKET P/N PART NUMBER
CCW COUNTER CLOCKWISE NO NUMBER
CFM CUBIC FEET PER MINUTE NSS NOT SOLD SEPARATELY
CHRG CHARGING OD OUTSIDE DIAMETER
CTSK COUNTERSUNK OSC OSCILLATING AXLE
CVR COVER PTO POWER TAKE-OFF
CW CLOCKWISE # POUND
CYL CYLINDER RD ROUND
° DEGREE REF REFERENCE
DC DIRECT CURRENT RH RIGHT HAND
DIA DIAMETER ROT ROTATION
DRV DRIVE RPM REVOLUTIONS PER MINUTE
ENG ENGINE SL SLOTTED
EXH EXHAUST SM SMALL
EXT EXTERNAL SPD SPEED
GR GRADE SS STAINLESS STEEL
GSK GASKET STD STANDARD
HD HEAD T TOOTH
HEX HEXAGON THK THICK
HP HORSEPOWER THRU THROUGH
HSG HOUSING V VOLT
HT HEAT TREATED VAC VOLTS ALTERNATING CURRENT
HYD HYDRAULIC VARI VARIABLE
HZ HERTZ VS VARIABLE SPEED
ID INSIDE DIAMETER W/ WITH
INCL INCLUDES W/O WITHOUT
Table of Contents FINAL ASSEMBLY Issued 4-2000
1.0
2.0
Page
SECTION 2 “FINAL ASSEMBLY” CONTAINS:
PAGE TITLE
2.2 FINAL ASSEMBLY
2.3 MANUAL BOX ASSEMBLY
2.5 DECALS
2.7 SHEET METAL
Table of Contents NOTES Issued 4-2000
2.1
Page
This Page Intentionally Left Blank
2 Model TB100/110
TEREX AERIALS Index
1.0
2.2
Page Revised
FINAL ASSEMBLY Table of Contents
2-2001
3
5
7
8
Ref. Part No. Description Qty Remarks
212901 Final Assembly - TB100 Ref. Includes Items 1 thru 9

214026 Final Assembly - TB110 Ref.
212826 Final Assembly - TB100 4x4 Ref.
214076 Final Assembly - TB110 4x4 Ref.
213442 Final Assembly - TB100CE Ref.
214028 Final Assembly - TB110CE Ref.
213477 Final Assembly - TB100 4x4CE Ref.
214001 Final Assembly - TB110 4x4CE Ref.
Index TEREX AERIALS 2
Model TB100/110
Table of Contents
FINAL ASSEMBLY Revised 2-2001
1.0
2.3
Page
1 212898 Turret Assembly (Cummins) - TB100 & TB100CE 1 See Page 4.2 for Details
213915 Turret Assembly (Cummins) - TB110 & TB110CE 1
212459 Turret Assembly (Cummins) - TB100 4x4 1
213928 Turret Assembly (Cummins) - TB110 4x4 1
213932 Turret Assembly (Ford LP/Gas) - TB110 4x4 1
213933 Turret Assembly (Ford LP/Gas H.A.) - TB110 4x4 1
212458 Turret Assembly (Ford Gas) - TB100 4x4 1
213931 Turret Assembly (Ford Gas H.A.) - TB110 4x4 1
213491 Turret Assembly (Deutz Diesel) - TB100 4x4 1
213929 Turret Assembly (Deutz Diesel) - TB110 4x4 1
2 212043 Upper Hydraulic Assembly - TB100/110 1 See Page 4.30 for Details
3 212038-1 Sheet Metal Assembly - TB100/110 1 See Page 2.7 for Details
4 213580 Ground Control Box - TB100/110 1 See Page 4.28 for Details
213996 Ground Control Box - TB100/110CE 1
5 213579 Aerial Control Box Assembly - TB100/110 1 See Page 6.6 for Details
213795 Aerial Control Box Assembly - TB100/110CE 1
6 213808 Turret Wiring Assembly - TB100/110 1 See Page 4.26 for Details
213443 Turret Wiring Assembly - TB100/110CE 1
7 213976 Carriage Assembly - TB100 1 See Page 3.1 for Details
214027 Carriage Assembly - TB110 1
212828 Carriage Assembly - TB100 4x4 & TB100 4x4CE 1
214002 Carriage Assembly - TB110 4x4 1
212902 Carriage Assembly - TB100CE 1
214029 Carriage Assembly - TB110CE 1
8 213906 Boom Assembly, w/ 10’ Jib 1 See Page 5.2 for Details
24310-1 Boom Assembly 1 See Page 5A.2 for Details
213603 Boom Assembly, w/ 7 x 9 Jib 1 See Page 5B.2 for Details
9 213686 Platform Assembly, 6’ - TB110 1 See Page 6.2 for Details
213687 Platform Assembly, 8’ - TB100 -
213815 Platform Assembly, Glass Handler - See Page 7.7 for Details
2 Model TB100/110
TEREX AERIALS Index
1.0
2.4
Page Issued 4-2000
MANUAL BOX ASSEMBLY Table of Contents
3
4 1
1 135322 Manual Box 1

2 1200-1 Capscrew 4
3 1209-2 Washer 8
4 1205-13 Nut 4
2.5
Page
2.6
1.0
DECALS Table of Contents
TEREX
40
36
Index TEREX AERIALS Model TB100/110
2
Table of Contents DECALS Revised 11-2000
1.0
2.7
Page
213530 TB100 Decal Assembly Ref. Incl. Items 1 thru 41

213918 TB110 Decal Assembly Ref. Incl. Items 1 thru 41
1 12400-766 Decal, Terex 3

2 183507 Decal, Crown 1
3 182871 Decal, Terex 2
4 213784 Decal, Caution Lanyard Attach Only 2
5 181113 Decal, Operation & Safety 1
6 182307 Decal, Safety Belt First 1
7 181322 Decal, Capacity 2
8 181997 Decal, Range TB100 2
182934 Decal, Range TB110 2
9 12400-3 Decal, Booster Cable 1
10 182122 Decal, Death or Injury 2
11 12260-701 Decal, Fan Warning 1
12 12400-223 Decal, Danger 2
13 20508 Decal,Transportation 2
14 183101 Decal, Tire Replacement 4
15 182863 Decal, ID Nameplate (Opt.) 1
16 181829 Decal, Gasoline 1
17 181830 Decal, Diesel 1
18 185707 Decal, Power to Platform 1
19 2020 Decal, Gasoline or Petrol 1
20 2033 Decal, Diesel Fuel Only 1
21 181321 Decal, No Smoking 1
22 183502 Decal, Hydraulic Fluid 2
23 185702 Decal, Circuit Breaker 1
24 182121 Decal, Danger Crushing 1
25 182821 Decal, Liquid Tank 2
26 12400-243 Decal, Caution No Step 2
27 182710 Decal, Directional Arrow 2
28 182709 Decal, Directional Arrow 2
29 20462 Decal, Forward Arrow AFT 1
30 20461 Decal, Forward Arrow Hold 1
31 183503 Decal, Cheveron Stripe RH 1
32 184504 Decal, Cheveron Stripe LH 2
33 12400-811 Decal, Stripe-Red (31-3/4” Lg.) 2
34 12400-927 Decal, Stripe-Red (49” Lg.) 3
35 183405 Decal, General Checkout & Operation 1
36 183404 Decal, Aux.Control 1
37 7140493-4 2” Wide Red Stripe 1
38 181330 Decal, Capacity 6 Ft., TB100 1
39 12400-851 Decal, Flag 1
40 183520 Decal, Model ID TB100 1
183521 Decal, Model ID TB110 1
41 182839 Decal, Aerial Control Box (Inside Box -Not Shown) 1 Part of PN 69449
42 182840-1 Decal, Aerial Control Box (Inside Box -Not Shown) 1 “ “
2 Model TB100/110
TEREX AERIALS Index
1.2.8
Page Issued 4-2000
SHEET METAL Table of Contents
13
9,11
2
3 (Opposite)
8,10
4
6 (Opposite)
12 5
7 (Opposite)
212038-1 Sheet Metal Assembly
1 213005 Sheet Metal 1 Incl. Items 2 thru 8
2 211970 Cover, Top Right 1

3 213542 Cover, Top Left 1
4 211972 Door, Right Front 1
5 211973 Door, Right Rear 1
6 211974 Door, Left Front 1
7 211975 Door, Left Rear 1
8 211993 Bracket 4
9 1203-261 Bolt, Step 3/8 x 1 1/4 18

1222-343 Nut, Pal .38 Zinc 18
10 1200-29 Capscrew, 5/16-18 x 3/4 Gr 5 8
1209-46 Flatwasher, 5/16 8
1210-17 Lockwasher, 5/16 8
11 1209-89 Washer, 3/8 18
1205-45 Locknut 18
12 1211-12 Screw, Thd 5/16-18 x 3/4 28
1209-24 Washer, .31 ID x 1.25 OD x 16 Ga 28
13 213568 Plug, White 4 (Ford, Deutz)
(Inserted far side top for Cummins Air Cleaner Bracket - Not Used)
Table of Contents BASE ASSEMBLY Issued 4-2000
3.0
3.0
Page
SECTION 3 “BASE ASSEMBLY” CONTAINS:
PAGE TITLE
3.1 BASE ASSEMBLY(4WD FIXED AXLE)
3.6 LOWER HYDRAULIC ASSEMBLY
3.8 TORQUE HUB (FAIRFIELD)
3.14 TORQUE HUB (BRADEN)
3.16 DRIVE MOTOR (HI-TORQUE)
3.18 HYDRAULIC DRIVE MOTOR
3.20 PARKING BRAKE
3.21 HYDRAULIC MOTOR BRAKE
3.22 STEERING CYLINDER
3.23 WHEEL & TIRE ASSEMBLY
3.24 4WD VALVE ASSEMBLY
3.26 TIE ROD ASSEMBLY
Index
TEREX AERIALS Model TB100/110 3
BASE ASSEMBLY 3.1
Table of Contents
4WD FIXED AXLE Revised 2-2001 Page
3
A
1,2 C
213976 Carriage Assembly - TB100 Ref.

214027 Carriage Assembly - TB110 Ref.
212828 Carriage Assembly - TB100 4x4 & TB100 4x4CE Ref.
214002 Carriage Assembly - TB110 4x4 Ref
212902 Carriage Assembly - TB100CE Ref.
214029 Carriage Assembly - TB110CE Ref.
“A” “Detail A” Steering Assembly Ref. See Page 3.2 for Details
“B” “Detail B” Rear Drive Motor & Hubs Ref. See Page 3.3 for Details
“C” “Detail C” Front/Rear Hubs Ref. See Page 3.4 for Details
“D” “Detail D” Front Drive Motors Ref. See Page 3.5 for Details
1 212829-1 Base Weldment 1

2 212483 Base Hydraulics 1 See Page 3.7 for Details
3 213538 Cover 1
3 Model TB100/110
TEREX AERIALS Index
3.2 BASE ASSEMBLY
Page Revised 1-2001
4WD FIXED AXLE Table of Contents
6 2
8 7 5 4 3
11 12 10
1 212829 Base Weldment Ref. See Page 3.1 for Details

2 1222-344 Rod Pin 1
3 22212 Steering Cylinder Assembly 1 See Page 3.22 for Details
4 213787 Steering Arm 1
5 211912 Pin, Steering Cylinder 1
6 1242-134 Capscrew 1
7 1208-36 Machinery Bushing 2
1209-37 Machinery Bushing 2
8 64910 Bushing, Steering Arm Pin 2
9 64310 Pin, Cotter 1/8 x 2 4
10 24157 Tie Rod Assembly Ref. See Page 3.26 for Details
11 22045 Pin, Main Steering 1
12 65949 Screw Cap Hex Head 2
Index
TEREX AERIALS 3
BASE ASSEMBLY Model TB100/110
3.3
Table of Contents
13
14
15
16
17
18
19
20
21
19
22
15
13 1203-220 Capscrew 8
14 60622 Capscrew 8
15 213881 Tire & Rim Assembly 4 See Page 3.23 for Details
16 23982 Steering Yoke, LH 1
17 24973 Spacer 2
18 80004-03 Connector Straight Thread 4
19 80004-21 Connector Straight Thread 2
20 23984 Pin, King 4
21 65103 Fitting, Grease Straight 4
22 23981 Steering Yoke, RH 1
3 TEREX AERIALS Index
BASE ASSEMBLY
Model TB100/110
3.4
Page Issued 4-2000 4WD FIXED AXLE Table of Contents
23
24
25
23 160718 Lug Nut 4

24 65106 Gear Oil 4 pints
25 1242-45 Capscrew 5/8-11 x 1 1/2 36
1209-48 Flatwasher 36
Index
TEREX AERIALS 3
BASE ASSEMBLY Model TB100/110
3.5
Table of Contents
26
27
28
27
29
26 60705 Nut, Hex 1/2-13 UNC 8

63305 Lockwasher, 3/8 2 Not Shown
63501 Flatwasher, 1/2 Heavy Duty 2
27 80012-21 Elbow, Straight Thread 6
28 80001-04 Connector, Male Parker 1
29 80031-05 Tee, Union Parker 3
3 Model
TEREX AERIALS Index
TB100/110
3.6 LOWER HYDRAULICS Table of Contents
Page Revised 9-2000
To M7 Port To M8 Port 9 7 6 Across to-4 Port On
On Valve On Valve 15 Opposite Hydraulic
18 Motor
Use As Req’d
Where Needed
14 8 13 To M3 Port
on Valve
17,8
16
Across to -6 Port On
To -6 Union Tee Opposite Hydraulic
Motor
This Port This Port
Towrard Toward To Tank Port to M4 Port
Front Of Rear Of On Valve On Valve
Machine Machine
11 12 To Brake Port on
Valve
31
1 2 2 4
5
3
To M2 Port
On Valve
15 Across To -6 Tee
On Opposite
Hydraulic Motor
T0-6 Union Tee
14
Use As Req’d
Where Needed
13 8
To M1 Port
On Valve
To M5 Port To M6 Port
On Valve On Valve 6 12 This Port This Port 11 10 9 8 7 6 Across To -4Tee
On Opposite
Toward Towrard
Rear Of Front Of Hydraulic Motor
Machine Machine
LOWER HYDRAULICS 3.7
Table of Contents Revised 10-2000 Page
212483 Lower Hydraulic Assembly

213975 Lower Hydraulic Assembly
1 81446 Valve, Hydraulic 1

2 12182-15 Trim-Lok 2
3 212382-111 Hose 4
4 212110-52 Hose 1
5 212378-57 Hose 1
6 1219-802 Adapter, 90° 2
7 12019-548 Adapter, 90° 4
8 1219-776 Adapter, 90° 4
9 1219-389 Adapter, Str 4
10 212381-114 Hose 1
11 1219-663 Adapter, 45° 2
12 212382-125 Hose 2
13 212383-84 Hose 2
14 1222-184 Tie, Plastic 10
15 12193-90 Sleeve, Cordura 2
16 212381-120 Hose 1
17 12019-112 Tee 1
18 12019-453 Hose 1
19 212378-124 Hose 1
20 212110-109 Hose 1
21 1200-59 Capscrew,.38C x 1.00 4
22 1210-20 Washer, Lock,.38 4
23 1209-4 Washer, Flat. 38 4
24 212378-78 Hose 2
25 212110-61 Hose 1
26 80031-05 Tee 1
27 212378-36 Hose 1
28 212382-24 Hose 1
29 212110-24 Hose 1
30 212382-22 Hose 1
31 212381-111 Hose (213975 only) 2
3.8
Model TB100/110
TORQUE HUB
Page Issued 4-2000 (FAIRFIELD) Table of Contents
2
5
4
5
6
7
8
9
10
12
13
14
15
17
11
16
18
19
18
26
27
28
30
29
28
27
26
24 20
21
25 22
23
31
18
34
35 19
36 18
37
32
38
39 33
40
32
3
41
42
TORQUE HUB Model TB100/110
3.9
Table of Contents
(FAIRFIELD) Revised 9-2000 Page
212509 Torque Hub (Fairfield P/N W3B210354ZB) 1 Incl. Items 1 thru 43

67870 Kit, Seal 1 Incl. Items w/Asterisk *
1 67881 Coupling 1
2 600600 Spindle 1
3 68287 Plug, Pipe, 1/8 NPTF 1
4 68293 Spring 1
5 67892 Washer, Thrust 2
6 66524 Ring, Retaining 1
7 66399 Seal 1 *
8 67920 Cone, Bearing 1
9 67912 Cup, Bearing 1
10 67884 Stud 10
11 68286 Plug, Pipe, 3/8 NPTF 2
12 68302 Hub 1
16 66516 Ring, Retaining 1 *
17 68290 Gear, Internal 1
19 66437 Bearing, Thrust 2
20 68292 Shaft, Input 1
22 67905 Spacer, Input 1
23 66429 Carrier 1
24 66433 Pin, Roll 3
25 66431 Shaft, Planet 3
28 66423 Roller, Needle 84
29 66432 Gear, Cluster 3
30 67904 Spacer 3
31 68289 Sun Gear, Input 1
32 66397 O-Ring 2 *
33 68291 Gear, Ring 1
34 66724 Cover 1
35 66439 O-Ring 5 *
36 66341 Cap, Cover 1
37 66438 O-Ring 5 *
38 66230 Rod, disconnect 1
39 66115 Cap, Disconnect 1
40 67928 Bolt, 1/4C x 3/4 4
41 67929 Bolt 8
42 67930 Bolt, Shoulder 4
43 67905 Spacer, Thrust 1
3 Model TB100/110
TEREX AERIALS Index
3.10 TORQUE HUB
Page Issued 4-2000 (AUBURN) Table of Contents
3.11
Table of Contents
(AUBURN) Revised 4-2000 Page
212900 Torque Hub (Auburn P/N 60001011) Ref. Incl. Items 1 thru 31
1 600620 Coupling 1
2 600607 Input Shaft 1
3 600609 Spindle 1
4 600619 Seal 1
5 600618 Seal 1
8 600629 Wheel Bolt 10
9 600611 Hub 1
13 600631 Lockwasher 1
14 600630 Nut 1
17 600606 Disengage Spring 1
18 600612 Ring Gear 1
19 600624 Magnetic Plug 1
20 600628 Carrier Assembly (Secondary) 1
21 600627 Carrier Assembly (Primary) 1
22 600608 Sun Gear 1
24 600601 Disengage Plunger 1
25 600604 O-Ring 1
26 600610 Large Cover 1
27 600623 Hex Head Bolt 10
28 600613 Flatwasher 10
29 600625 Pipe Plug 1
30 600621 Disengage Cover 1
31 600602 Hex Head Bolt 2
3.12
Model TB100/110
TORQUE HUB
Page Issued 4-2000 (AUBURN) Table of Contents
3.13
Table of Contents (AUBURN) Revised 4-2000 Page
212509 Torque Hub (Auburn P/N 8W2B513499R) Ref. Incl. Items 1 thru 31
1 600620 Coupling 1
2 600607 Input Shaft 1
3 600609 Spindle 1
4 600619 Seal 1
5 600618 Seal 1
8 600629 Bolt, Wheel 10
9 600611 Hub 1
14 600630 Nut 1
15 600605 Retaining Ring 2
17 600606 Spring 1
18 600612 Ring Gear 1
19 600628 Carrier Assembly (Secondary) 1
20 600627 Carrier Assembly (Primary) 1
21 600608 Sun Gear 1
23 600601 Plunger 1
24 600604 O-Ring 1
25 600610 Cover 1
26 600623 Bolt, Hex Head 12
27 600613 Flatwasher 12
28 600624 Magnetic Plug 1
29 600625 Plug 1
30 600621 Cover, Disengage 1
31 600602 Bolt, Hex Head 2
3 Model TB100/110
TEREX AERIALS Index
3.14 TORQUE HUB
Page Issued 4-2000 (BRADEN) Table of Contents
1 2 3 4 5 6 7 8 9 10 11 12 13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 31
TORQUE HUB 3.15
Table of Contents (BRADEN) Revised 4-2000 Page
212900 Torque Hub (Braden P/N 04622) Ref.

601597 W-12 Bearing Kit
3 Dirt Excluder Seal 1
4 Oil Seal 1
5 Outer Bearing Cone 1
6 Outer Bearing Cup 1
9 Inner Bearing Cup 1
10 Inner Bearing Cone 1
11 Tongued Washer 1
12 Bearing Lock Washer 1
13 Lock Nut 1
14 O-Ring 1
16 O-Ring 1
601598 W-12 Seal Kit
3 Dirt Excluder Seal 1
4 Oil Seal 1
14 O-Ring 1
16 O-Ring 1
31 O-Ring 1
601599 Ring Gear 1
601600 Spindle 1
601601 Hub, H3 w/o Brakeholes 1
601602 W-12 End Cap Kit
21 Thrust Washer, Sun Gear 1
22 End Cover 1
23 Plug, 1/4 NPT 1
25 Plug; Magnetic 1/2 NPF 1
27 Cap, Disconnect 1
28 Lockwasher, M8 2
29 Capscrew, M8 X 1-1/4 2
30 Plunger, Disconnect 1
31 O-Ring 1
601603 W-12 Disconect Kit
21 Thrust Washer, Sun Gear 1
23 Plug, 1/4 NPT 1
25 Plug; Magentic 1/2 NPT 1
27 Cap, Disconnect 1
28 Lockwasher, M8 2
29 Capscrew, M8 X 1-1/4 2
30 Plunger, Disconnect 1
31 O-Ring 1
601604 Output Planet Carrier Assembly 1
601605 Primary Planet Carrier Assembly 1
601606 Primary Sun Gear 1
601607 W-12 Driveshaft Kit
1 Motor Coupling 118 Driveshaft Assembly1
601608 W-12 Fastener Kit
25 Plug; Magnetic 1/2 NPT 1
23 Plug, 1/4 NPT 1
28 Lockwasher, M8 2
29 Capscrew, M8 x 1-1/4 2
24 Lockwasher; M10 12
26 Capscrew, M10 x 1.5 12
3 Model TB100/110
TEREX AERIALS Index 3
3.16 HI-TORQUE DRIVE MOTOR Table of Contents
Page Issued 4-2000
3 4 5 6 7 3 9 11 12 13 14 15 1 16 22 30
2
17
18
1 21
19
20
26
27
26
28
32 33 25 17 18 19 20 24 9 23 29
Index
Table of Contents
HI-TORQUE DRIVE MOTOR 3.17
Issued 4-2000 Page
81506 Hydarulic Motor w/Brake 2 Incl. Items 1 thru 31

81507 Hydraulic Motor wo/Brake 2 Incl. Items 1 thru 31
68132 Seal Kit 1 Incl. Items w/Asterisk*
69694 Oil Seal 3 *
1 69685 Woodruff Key 3
2 69686 Drive Pin 1
4 69688 Drive Gear 1
5 69689 Spacer Washer 1
7 69691 Bearing Race 2
8 69692 Bearing, Thrust 1
9 69693 Bearing, Needle 2
11 69695 Rear End Cap 1
12 60063 Roller, Tip Seal (.65) 3
600650 Roller, Tip Seal (.98) 3
13 600639 Roller, Body Seal (.65) 18
600651 Roller, Body Seal (.98) 18
14 60040 Rotor (.65) 1
600652 Rotor (.98) 1
15 600641 Plate, Seal (.65) 3
600653 Plate, Seal (.98) 3
16 600642 Abutment Valve 2
17 69701 Bearing, Needle 4
18 69702 Bearing, Step 4
19 69703 O-Ring 4 *
20 69704 Back-up Ring 4 *
21 69705 Dowel Pin 2
22 69706 Capscrew 9
23 69707 Seal, Shaft 1 *
24 69708 Front End Cap 1
25 600643 Displacement Housing 1
27 69711 Pinion Gear 2
28 600644 Shaft, Splined (13T) (W/81507) 1
600645 Shaft, Splined (13T) (W/81506) 1
29 69713 Retaining Ring 1 *
30 69714 O-Ring 1
31 69715 Front Sealing Cap 1 Not Shown
32 600646 Gear Cover (W/81507 only) 1
33 600647 Screw (W/81507 only) 7
3 Model TB100/110
TEREX AERIALS Index
3.18
Page Issued 4-2000
HYDRAULIC MOTOR Table of Contents
3 4 5 6 7 8 7 3 10 9 11 10 12 12A 13 14 1 15 21 32
2 16
17
1 18
19
20
10
26
27
26
28
29
30
25 16 17 18 19 24 9 23 31
81549 Motor w/Brake (RSCO8S-27-50-228) 2

81550 Motor w/o Brake (RSCO8S-27-50) 2
601013 Seal Kit 1 Incl. Items w/Asterisk*
1 69685 Woodruff Key 3

2 601522 Drive Pin 1
4 601524 Drive Gear 1
5 601525 Spacer Washer 1
7 601527 Bearing Race 2
HYDRAULIC MOTOR
3.19
Table of Contents Issued 4-2000 Page
8 601528 Thrust Bearing 1

9 601529 Roller Bearing 2
10 * Oil Seal 3 *
11 601548 Rear End Cap 1
12 601530 Tip Seal Roller 3
12A 601531 Body Seal Roller 18
13 601532 Rotor 1
14 601533 Seal Plate 3
15 601534 Abutment Valve 2
16 601535 Needle Bearing 4
17 601536 Step Bearing 4
18 * O-Ring 4 *
19 * Back-up Ring 4 *
20 601537 Dowel Pin 2
21 601538 Cap Screws 9
23 * Shaft Seal 1 *
24 601549 -27 Front End Cap 1
25 601539 Displacement Housing 1
27 601540 Pinion Gear 2
28 601550 S-14 Tooth Splined Shaft 1 For P/N 81550 Only
601551 S-Shaft for Brake 1 For P/N 81549 Only
29 601541 Gear Cover 1 Not Used on Motor w/Brake
30 600647 Cap Screw (Self Tapping) 7 Not Used on Motor w/Brake
31 * Retaining Ring 1 *
32 601542 O-Ring 1
33 601543 SAE C Front Sealing Cap 1 Not Shown
3.20
Page Issued 4-2000 PARKING BRAKE Table of Contents
8 6 5 10 3
2
1
7
9
13
11 12 14 15
69731 Parking Brake 2 Incl. Items 1 thru 15

68134 Seal Kit 1 Incl. Items w/Asterisk *
1 69716 Housing 1
2 69717 Spacer Ring 1
3 69718 Friction Disc. 5
4 69719 Plate Driver 4
5 69720 O-Ring 1 *
6 69721 Brass Washer 7 *
7 69722 Socket Head Capscrew 7
8 69723 Adapter Plate 1
9 69724 Die Spring 8
10 69725 Pressure Plate 1
11 69726 Back-Up Ring 1 *
12 69727 O-Ring 1 *
13 69728 Socket Head Capscrew 8
14 69729 O-Ring 1 *
15 69730 Back-Up Ring 1 *
3
3.21
Table of Contents HYDRAULIC MOTOR BRAKE Issued 4-2000 Page
8 6 5 10 3 4 3
2
1
16
11 12 14 15 13
601552 Brake Only Attached to P/N 81549

601546 Housing & Adapter Plate Ass’y 1 Incl. Items 1,8,13
1 Housing 1
2 69717 Spacer Ring 1
3 69718 Friction Disc 9
4 601544 Driver Plate 8
5 69720 O-Ring 1
6 69721 Brass Washers 6
7 600647 Cap Screw (Self Tapping) 6
8 Adapter Plate 1
9 69724 Die Spring 8
10 69725 Pressure Plate 1
601014 Seal Kit 1 Incl. Items w/Asterisk *
12 * O-Ring 3 *
13 Socket Head Cap Screws 8
14 * O-Ring 1 *
16 * O-Ring 2 *
3 Model TB100/110
TEREX AERIALS Index 3
3.22
Page Issued 4-2000
STEERING CYLINDER Table of Contents
2 1 2
1 22212 Steering Cylinder Ass’y Ref
2 800012-03 Straight Thread Elbow 2

3 22119 Steering Cylinder (COLUMBUS MAR-0290-03) 1
4 600325 Seal Kit 1
5 601553 Clevis Pin 1
6 601554 Clip, Clevis Pin 1
7 601059 Lock Rear 1
Table of Contents WHEEL & TIRE ASSEMBLY Issued 4/2000
3.23
Page
213881 Wheel & Tire Ass’y, Mono-filled - RH 2

Shown
213881 Wheel & Tire Ass’y, Mono-filled - LH 2
Tread Opposite
213884 Tire (NSS) 2
212505 Rim (NSS) 2
160728 Valve Stem (NSS) 1
160729 Valve Cap (NSS) 1
Tire & Wheel can only be purchased as

an Assembly. Mono-Fill is necessary for
machine stability and to prevent tire from
deflating.
3 Model TB100/110
TEREX AERIALS Index
3.24
Page Issued 4-2000
4WD VALVE ASSEMBLY Table of Contents
TOP VIEW
RIGHT SIDE VIEW
BOTTOM VIEW
LEFT SIDE VIEW
3
3.25
Table of Contents 4WD VALVE ASSEMBLY Issued 4-2000 Page
81446 Propel Valve, Complete 1 Incl. Items 1 thru 26
1 NSS Manifold 1
2 600633 Flow Divider/Combiner Valve 2
69446 Seal Kit
3 69580 Differential Pressure Sensing Valve 4
69444 Seal Kit 1
4 69581 Differential Pressure Sensing Valve 7
69445 Seal Kit 1
5 69587 Pilot Operated Directional Valve 1
69446 Seal Kit 1
6 69582 Relief Valve 2
69447 Seal Kit 1
7 NA
8 NA
9 600636 Pilot Piston 1
10 69561 Check Valve 2
69447 Seal Kit 1
11 69588 Ball 1
12 69589 Seat 1
13 69590 O-Ring 1
14 69591 Orifice Disk 1
15 69592 Spring 1
16 69593 Setscrew 1
17 NA
18 NA
19 NA
20 NA
21 NA
22 NA
23 NA
24 NA
25 600634 Flow Divider/Combiner Valve 1
69448 Seal Kit
69483 Seal Kit
3 Model TB100/110 TEREX AERIALS Index 3
3.26
Page Issued 4/2000
TIE ROD ASSEMBLY Table of Contents
6 4 3 2 5
1
24157 Tie Rod Assembly 1 Incl. Items 1 thru 6
1 213706 Tie Rod End - RH 2

2 20567 LH Jam Nut 4
3 27410 Tie Rod 2
4 20566 RH Jam Nut 4
5 65103 Zerk, Grease 4
6 213705 Tie Rod End - LH 2
Table of Contents TURRET ASSEMBLY Revised 1-2001
4.0
Page

PAGE TITLE
4.2 TURRET ASSEMBLY
4.4 TURRET ROTATION GEARBOX
4.6 SWING DRIVE
FORD ENGINE
PAGE TITLE
4.8 ENGINE (FORD GAS & LP)
4.10 RADIATOR
4.11 AIR CLEANER
4.12 FUEL TANK
4.13 LP FUEL SYSTEM
4.14 BATTERY ASSEMBLY (FORD & CUMMINS)
CUMMINS ENGINE
PAGE TITLE
4.16 CUMMINS ENGINE
DEUTZ DIESEL ENGINE

PAGE TITLE
4.20 ENGINE (DEUTZ)
4.22 AIR CLEANER
4.23 FUEL TANK (DEUTZ & CUMMINS)
4.24 BATTERY ASSEMBLY
4 Model TB100/110
TEREX AERIALS Index
4.0b
Page Revised 1-2001
TURRET ASSEMBLY Table of Contents

PAGE TITLE
4.26 TURRET WIRING
4.30 UPPER HYDRAULICS
4.34 MAIN PUMP (HI-TORQUE)
4.36 MAIN PUMP (VICKERS)
4.38 MAIN PUMP CONTROL
4.39 EMERGENCY PUMP/MOTOR
4.40 MAIN VALVE
4.42 HYDRAULIC RESERVIOR & FILTER
4.43 ROTARY MANIFOLD
4.1
Page
4 Model TB100/110
TEREX AERIALS Index
4.2
Page Revised 1-2001
TURRET ASSEMBLY Table of Contents
2 10
10
7 6
1
5
4 9
Table of Contents TURRET ASSEMBLY Revised 1-2001
4.3
Page
212898 Turret Assembly (Cummins) - TB100 & TB100CE Ref

213915 Turret Assembly (Cummins) - TB110 & TB110CE Ref
212459 Turret Assembly (Cummins) - TB100 4x4 Ref
213928 Turret Assembly (Cummins) - TB110 4x4 Ref
213932 Turret Assembly (Ford LP/Gas) - TB110 4x4 Ref
213933 Turret Assembly (Ford LP/Gas H.A.) - TB110 4x4 Ref
212458 Turret Assembly (Ford Gas) - TB100 4x4 Ref
213931 Turret Assembly (Ford Gas H.A.) - TB110 4x4 Ref
213491 Turret Assembly (Deutz Diesel) - TB100 4x4 Ref
213929 Turret Assembly (Deutz Diesel) - TB110 4x4 Ref
1 213004 Turret Weldment 1

2 214025 Gearbox, Rotation 1 See Page 4.4 for Details
3 24056 Lift Cylinder Assembly 1 See Page 5.10 for Details
4 22021 Gear, Ring 1
5 212043 Hydraulic Assembly 1 See Page 4.30 for Details
6 212657 Air Cleaner Assembly (Ford LP/Gas) 1 See Page 4.11 for Details
212496 Air Cleaner Assembly (Diesel) 1 See Page 4.22 for Details
7 212452 Engine Assembly (Cummins (Standard)) 1 See Page 4.16 for Details
212924 Engine Assembly (Cummins (Hi-Torque)) 1 See Page 4.16 for Details
212081 Engine Assembly (Ford LP/Gas) 1 See Page 4.8 for Details
212963 Engine Assembly (Ford LP/Gas (Hi-Alt. Optional)) 1 See Page 4.8 for Details
212082 Engine Assembly (Ford Gas) 1 See Page 4.8 for Details
212965 Engine Assembly (Ford Gas (Hi-Alt. Optional)) 1 See Page 4.8 for Details
212436 Engine Assembly (Deutz Diesel) 1 See Page 4.20 for Details
8 213350 Battery Assembly (Ford & Cummins) 1 See Page 4.14 for Details
214044 Battery Assembly (Deutz Diesel) 1 See Page 4.24 for Details
9 213972 Fuel Tank Assembly (Cummins & Deutz) 1 See Page 4.23 for Details
212645 Fuel Tank Assembly (Ford) 1 See Page 4.12 for Details
212599 LP Fuel Tank Assembly (Ford) 1 See Page 4.13 for Details
10 21084 Master Leveling Cylinder Assembly 2 See Page 4.44 for Details
TEREX AERIALS
4 Model TB100/110
TURRET ROTATION Index
4.4
Page Issued 4-2000 GEARBOX Table of Contents
TEREX AERIALS
Index
TURRET ROTATION
Model TB100/110 4
4.5
Table of Contents
GEARBOX Issued 4-2000 Page
214025 Rotation Gearbox Assembly Ref
1 213944 Swing Drive Assembly 1 See Page 4.6 for Details

2 60602 Capscrew 9
3 22998 Mounting Plate 1
4.6
SWING DRIVE Table of Contents
20 17 28,
3 11 7 8 9 14 20 15 16 18 29 22 26 34
35
19 21 2 27 23 30 24, 25 36 37 38 39
6 13 12 5 4
5
33
30
Table of Contents SWING DRIVE Revised 11-2000
4.7
Page
213944 Swing Drive Ref.
1 600220 Seal Kit 1 Incl. Items w/Asterisk*

2 66428 O-Ring 2 *
3 67877 Shaft Output 1
4 66510 Ret, Ring-Ext 1 *
5 68286 Pipe Plug 3
6 68329 Housing 1
7 67917 Brg, Tapered-Cup (NSS) 1
8 67924 Brg, Tapered-Cone (NSS) 1
9 600410 Tapered-Cup & Tapered-Cone Set 1 Includes 67917 & 67924
10 67915 Brg, Tapered-Cup (NSS) 1
11 67923 Brg, Tapered-Cone (NSS) 1
12 600444 Tapered-Cup & Tapered-Cone Set 1 Includes 67915 & 67923
13 68315 Seal, Lip 1 *
15 68287 Pipe Plug 1
16 67898 Washer, Thrust-Tanged 6
17 67918 Brg, Needle 96
18 67907 Spacer, Thrust 3
19 68331 Pin, Roll 3
20 68332 Shaft, Planet 3
21 68333 Carrier 1
22 68334 Gear, Planet 3
23 68328 Gear, Ring 1
24 67882 Gear, Sun 1
26 68335 Plate, ID 1
27 68295 Screw, Drive 4
29 68330 Cover, Input 1
30 66426 Bolt, Shdr. 4
31 66427 Bolt, Hex-Unc. 8
32 68303 Pipe Plug 1
33 Flare Tube End CAp 3
34 Elbow 1
35 O-Ring 1
36 Brake 1
37 Bolt 2
38 Bolt 2
39 Hydraulic Motor 1
4.8
Model TB100/110
ENGINE
Page Issued 4-2000 (FORD GAS & LP) Table of Contents
Outside View 36 24 25 3
7, 8
20 32,33 22 37 9,10,11,12
Inside View 15 13
39
38
17 16 18
Index
TEREX AERIALS 4
ENGINE Model TB100/110 4.9
Table of Contents (FORD GAS & LP) Issued 4/2000 Page

212081 Ford LP/Gas Engine Ass’y Ref. Incl. Items 1 thru 36
212963 Ford LP/Gas Engine Ass’y Ref. Incl. Items 1 thru 36
212082 Ford Gas Engine Ass’y Ref. Incl. Items 1 thru 36-Less 25
212965 Ford Gas Engine Ass’y Ref. Incl. Items 1 thru 36-Less 25
1 213439 Dual Fuel Engine (Ford LRG425) Ref. See Ford For Parts & Service
213441 Dual Fuel Engine (Ford LRG425) (Hi-Alt.Optiona) Ref. See Ford For Parts & Service
213438 Gas Engine (Ford LRG425) Ref. See Ford For Parts & Service
213440 Gas Engine (Ford LRG425) (Hi-Alt.Optional) Ref. See Ford For Parts & Service
2 212657 Air Cleaner Ref. See Page 4.11 for Details
3 212538 Harness, Engine 1
4 600648 Pump Drive 1
5 600755 Gasket, Exhaust Flange 1
6 601196 Drain Cock 1
7 81526 Pump 1 See Page 4.36 for Details
8 1200-98 Capscrew, 1/2C x 1-1/4 4
1210-6 Lockwasher 4
1209-6 Flatwasher 4
9 160672 Bushing, Motor Mount 4
10 160673 Washer 8
11 160674 Washer 4
12 1200-156 Capscrew, 5/8C x 3 4
1200-160 Flatwasher 2
1205-90 Locknut, 5/8C 4
13 600753 Pipe, Exhaust Stack 1
14 600754 Clamp, 2” 2
15 601191 Muffler 1
16 160669 Tube, Exhaust 1
17 601202 Starter 1
18 601204 Alternator 1
19 12148-20 Gasket, Foam 4 1”x1”
20 212551 Baffle Plate Ass’y 1
21 212550 Baffle Spacer 2
22 601216 Starter Relay 1
23 1200-380 Capscrew, 3/8C x 5 4
1200-45 Locknut, 3/8C 4
24 600769 Carburetor 1
25 69353 Beam Kit (Dual Fuel only) 1
32 212631 Control Panel 1 See Page 4.15 for Details
33 1205-45 Locknut, 3/8C 2
1209-4 Flatwasher 2
213427 Mount 2
213552 Rubber Elbow 1
36 601158 Actuator, Rotary (In Carburetor) 1
601200 Pump, Fuel 1
37 69782 Oil Filter 1
38 600887 Fan Guard Kit 1
39 601214 Radiator 1
TEREX AERIALS
4 Model TB100/110 RADIATOR & ENGINE Index
4.10
Page Issued 4-2000 FORD GASOLINE Table of Contents
1 69776 Radiator 1
2 69777 Radiator Cap 1
3 212083 Radiator Support Bracket 1
4 69778 Upper Hose 1
5 69779 Lower Hose 1
6 69780 Recovery Tank 1
7 69783 Fan Belt 1
8 212039 Alternator Cover 1
9 212072 Governor Mounting Bracket 1
10 212052 Grovernor Bracket Support 1
11 69781 Fuel Filter 1
12 69782 Oil Filter 1
13 160676 Temperature Switch 1
1219-214 Bushing 1
14 U441 6822 Oil Pressure Switch 1
15 212076 Wire Harness 1
Index
TEREX AERIALS 4
FORD ENGINE Model TB100/110
4.11
Table of Contents
AIR CLEANER Issued 4/2000 Page
1 212657 Air Cleaner Assembly 1

2 P822768 Primary Element 1
3 P822769 Safety Element 1
4 P539422 Cover 1
P538928 Latches Included with Item #4
5 P522958 Vacuator Valve 1
4 Model TB100/110
TEREX AERIALS Index
4.12
Page Revised 11-2000 FUEL TANK Table of Contents
212645 Fuel Tank Assembly (Ford Engine) 1 Incl. Items 1 thru 11

1 213079 Tank, Fuel (Plastic) 1 39 Gal.
2 600992 Cap 1
3 601485 Sender, Fuel 1
4 81536 Tube 1
5 1205-45 Capscrew, 3/8C x 1-1/4 4
6 1209-89 Flatwasher 4
7 161-A Clamp 2
8 212863 Tube 1
9 160091-.63 Hose 1
10 80008-06 Adapter 1
11 213528 Strap 2
12 80021-01 Elbow 1
Table of Contents LP FUEL SYSTEM Issued 4-2000
4.13
Page
20 3 19 5 13 9 8
10
15
12 7
14
212599 LP Fuel System 1 Incl. Items 1 thru 18
1 65937 Liquid Propane Tank 2

2 70970 Toggle Switch 1
3 1219-351 Elbow 1
4 212417-72 Hose 1
5 16506 Elbow Female 1
7 65142 Socket, Quick Disconnect 2
8 486-B Bracket, Tank W/Hardware 2
9 1200-57 Capscrew 16
10 21896 Swivel Bracket 1
11 212418-44 Hose 5/16 ID 2
12 20815 Swivel Joint 1
13 65391 Nipple Pipe 1
14 80029-07 Tee Female Branch 1
15 1209-4 Flat Washer 2
16 1210-20 Lock Washer 2
17 1200-335 Capscrew 2
18 182821 Decal, Liquid Tank 2
19 67779 Sol. Vave, Fuel Shut-Off w/Filter 1
20 68579 Regulator, Propane 1
69155 Repair Kit
600921 Adapter, Carb. Ref.
600922 Venturi, LP Ref.
TEREX AERIALS
4 Model TB100/110
BATTERY ASSEMBLY
Index
4.14
Page Issued 4-2000 (FORD & CUMMINS) Table of Contents
15 12 16
11
10
14 8 6 1 13 2
213350 Battery Assembly 1 Incl. Items 1 thru 15
1 1223-824 Battery 1
2 706 8846 Masonite Battery Isolation Plate 1
3 212541 Battery Hold-Down 1
4 213317 Battery Hold-Down Rod 2
5 1205-34 Locknut 4
1209-3 Flatwasher 4
7 70797 Battery Cable (-) 1
8 70799 Engine Ground Cable 1
9 70800 Starter Cable 1
10 70851 Emergency Pump Cable 1
11 23808 Bar, Buss 1
12 1200-309 Capsecrew 1
13 212210 Masonite Plate 1
14 1205-170 Brass Nut 1
1210-77 Ext. Tooth Washer 1
1210-20 Lockwasher 1
15 1200-57 Capscrew 1
Index
FORD ENGINE 4.15
Table of Contents CONTROL PANEL Issued 4-2000 Page
2,3,4
15
18
10,11
7,8,9
17 20
21
5
22 2,3,4
12
19
2,3,4
2,3,4
16 13,14
6 1
212631 Control Panel Ass’y Ref. Incls. Items 1 thru 22

1 212632 Harness, Control Panel 1
2 1202-6 Screw, Machine 13
3 1210-7 Washer, Lock 13
4 1205-5 Nut 13
5 70919 Governor Cont. 1
6 1221-13 Grommet 1
7 1200-1 Capscrew 2
8 1205-13 Nut 2
9 1210-14 Washer 2
10 441 4026 Breaker, Circuit, 20A 1
11 442 2399 Boot 1
12 441 6828 Relay 4
14 1230-11 Keps. #5-40 4
15 212028 Plate 1
16 7099 Block, Terminal 1
17 1209-2 Washer, Flat 3
18 70923 Starter, Lockout 1
19 200B2007-4 Clamp 1
20 117C Eyelet #10 2
21 1205-6 Nut #10-32 1
22 1205-3 Nut #8-32 1
23 69488 Relay Base 1
4 Model TB100/110
TEREX AERIALS Index
4.16
Issued 4-2000
CUMMINS ENGINE Table of Contents
Page
42 53 50 31,32,33 51 22 29 37 35 23 25 47 48 46
68
66
17,9,11,70
27,28,44
54,70 67
Outside View
3 43 69 34 40 16
57
Inside View
52
Index
Table of Contents CUMMINS ENGINE Revised 9-2000
4.17
Page
212452 Engine Assembly (Cummins 4B3.9) (Standard) Ref.

212924 Engine Assembly (Cummins 4B3.9) (Hi-Torque) Ref.
1 213803 Engine (Standard) 1

213804 Engine (Hi-Torque) 1
2 213845 Engine Control Panel Ass’y 1 See Page 4.21 for Details
4 1205-45 Locknut 2
6 6422 Spring Per B/P 1
7 085 310 18 Washer 8
8 1200-116 HHCS 1/2 NC x 3 1/2 4
9 1200-98 HHCS 1/2 NC x 1 1/4 2
10 1209-6 Washer 2
11 1210-27 Lockwasher 2
12 1210-7 Washer 5
13 1205-34 Locknut Hex 6
14 70912 Connector Receptacle (Not Shown) 1
15 70913 Wedge, Locking (Not Shown) 1
16 81535 Tube, Suction 1
17 81526 Pump, Vickers 1 See Page 4.39 for Details
18 213315 Exhaust Ass’y 1
19 212926 Elbow 1
20 213316 Flange 1
21 212096-22 Hose 1
22 69301 Rod End, ADDCO 1
23 69303 Clamp Kit, ADDCO 1
24 600966 ADDCO Boot Kit 1
25 70829 Throttle Actuator 1
26 70830 Adden- Controller 1
27 600967 5/8-11 x 3.75” 2
28 69313 Washer 2
29 70920 Oil Pressure Switch 1
30 70921 Coolant Temperature Switch 1
31 69312 Bolt, Fan 4
32 600968 Fan 1
33 600969 Spacer Fan 2.5” 1
34 69297 Rear Mounting Bracket 1
35 69309 Bracket, ADDCO Throttle 1
36 600970 Throttle Return Spring Bracket 1
37 600971 1/4 x 3/8 Shoulder Bolt 1
38 600972 Kit, Hardware 1
39 600973 Kit, Pump Drives 1
40 600649 Pump Drive Housing Hayes 1
41 69780 Coolant Recovery Tank 1
42 600890 Overflow Hose (Feet) 4.5
43 600974 Kit, Remote Oil 1
44 69308 Vibration Mounts, Lord 2
45 600975 Kit, Exhaust Assembly 1
46 600938 Muffler, 7” Rear Mount 1
47 600986 Exhaust Pipe and Flange 1
48 600987 3” Exhaust Clamp 1
49 600988 Exhaust Gasket (Not Shown) 1
50 69299 Fan Guard 1
51 600977 Radiator Hose, Upper 1
4 Model TB100/110
TEREX AERIALS Index
4.18
Page
Issued 4-2000 CUMMINS ENGINE Table of Contents
52 600978 Radiator Hose, Lower 1

53 69290 Radiator 1
54 600979 Front Mount/Radiator Mount 1
55 600980 Radiator Bracket 1
56 600981 Radiator Bracket 1
57 600982 Radiator Brace 2
58 600983 Isolator 2
59 600984 Washer for J-4624 Series Isolator 2
60 600985 Isolator (Max 35 lbs @ 0.125” 2
61 70806 Pin, Contact (Not Shown) 8
62 70807 Socket, Contact (Not Shown) 8
63 709 1310 Tube (Not Shown) 1 For Air Cleaner
64 1243-67 Elbow, Air InTake (Not Shown) 2 For Air Cleaner
65 1240-216 Clamp (Not Shown) 4 For Air Cleaner
66 1219-282 Adapter, Str. 1
67 375 1406 Adapter, 90° 1
68 1219-442 Adapter, Str. 1
69 69295 Bracket, Remote Oil Filter 1
70 1209-6 Flat Washer 1/2 Std 2
71 600976 Kit, Front/Mount B-Series 1
72 69305 Exhaust Bracket 1
73 601444 Exhaust Pipe & Flange (For 600938) 1
74 69289 Alternator 1
75 69288 Starter 1
76 69099 Pump Drive 2
77 69304 Spark Arrestor Assembly 1 Optional
Index
CUMMINS ENGINE 4.19
12
1
6
2 11
3
10 13
4 8
5
7
5 14
15
6 16
5
18
17
213845 Control Panel Assembly Ref. Includes Items 1 thru 18

1 1202-4 Machine Screw 1
1210-7 Lockwasher 1
1205-5 Nut 1
1200-1 Machine Screw 2
1205-13 Nut 2
4 70209 Relay 1
5 1221-61 Grommet 1
1210-7 Lockwasher 6
1205-5 Nut 6
7 70843 Diode/Resistor Assembly 1
8 7099 Block, Terminal 2
9 70842 Diode Assembly 1
10 1221-78 Grommet 1
11 212161 Plate 1
12 70830 Governor 1
1210-7 Lockwasher 6
1205-5 Nut 6
441 6828 Relay 1
14 70916 Wedge, Locking 1
15 70915 Connector, Plug 1
16 70807 Contact Socket 1
18 1222-184 Tywrap 1
4 Model TB100/110
TEREX AERIALS Index
4.20
DEUTZ DIESEL ENGINE Table of Contents
28 18 52 7, 12 11
OUTSIDE VIEW
27
23
3,4
10
37
16
17
20 22 21, 25, 47 49 45
26, 24
INSIDE VIEW 18 27
28
19
38
31
36
29 35
34
45 44 45
4.21
Table of Contents DEUTZ DIESEL ENGINE Revised 10-2000 Page
Ref.. Part No. Description Qty Remarks
212436 Deutz Engine Assembly Ref. Incl. Items 1 thu 66

1 212847 Deutz Engine (F4L1011) 1 See Deutz for Parts & Service
Includes Items 33-54
2 212806 Engine Control Panel Ass’y 1 See Page 4.27 for Details
3 70912 Connector, Receptacle 1
4 70913 Wedge, Locking 1
5 81526 Vickers Pump 1 See Page 4.39 for Details
6 81535 Tube 1
7 160682 Clamp Hose 2
8 213305 Baffle Assembly 1 Not Shown
9 212171 Strip, Black Poly. 1 Not Shown
10 70806 Contact Pin 8
11 160543 Duct, Air Comp. Flex 52”
12 210792 Duct, Engine 2
13 1200-67 HHCS 3/8-16 x 2 4 Not Shown
14 212853 Air Inlet 1 Not Shown
15 1200-59 HHCS 3/8NC x 1 2 Not Shown
16 1209-4 Washer Flat 3/8 STD 2
17 1205-45 Locknut Hex 3/8-16 2
18 16230 Muffler Clamp 2” 1
19 213498 Muffler Bracket 1
20 212096-78 Hose 1
21 1200-139 Screw, Cap 3
22 12368-51 Hose 1
23 81548-75 Hose, Ass’y 1
24 1200-134 HHCS 1/2 NC x 7 1
25 1209-64 Washer 3
26 1205-67 Locknut Hex 1/2-13 3
27 212117 Pipe Lower 1
28 212116 Pipe Upper 1
29 16318 Clamp 4” 2
30 160255-1.3 Hose 1
31 709 1304 Air Cleaner 1
32 1200-96 Capscrew, 1/5-13 x 1-1/4 1
1209-6 Flatwasher 1/2 STD 2
33 212107 Flywheel Coupling 1 Not Shown
34 1219-282 Adapter Park 1
35 375 1406 Elbow 90° 1
36 1219-442 Adapter Park 8-10 1
38 600675 Starter, 12 volt 1
39 600676 Flywheel 1 Not Shown
40 68787 Solenoid, Shutdown 1 Not Shown
41 600668 Ring, Air Guide 1 Not Shown
42 68789 Service Indicator 1 Not Shown
43 68724 Element, Replacement 1 Not Shown
44 600670 Harness, Wiring 1
45 68792 Mount, Engine 1
46 68793 Muffler, Manifold 1 Gasket P/N 601221
47 550388 Filter, Oil 1
48 600672 Switch, Oil Temp 1
49 600673 Switch, Oil Pressure 1
50 160588 Guard, Fan Belt 1
51 212103 Plate, Pump Mounting 1 Not Shown
52 70829 Actuator Throttle 1
53 70830 Controller Throttle 1 Not Shown
54 70831 Hardware Mounting 1
4 TB100/110
TEREX AERIALS
Model Index
4.22
Page Revised 11-2000 AIR CLEANER Table of Contents
709 1304 Air Cleaner Assembly 1 Includes Items 1 thru 8
1 207536 Body Assembly 1

2 207537 Element Assembly 1
3 207538 Nut Assembly 1
4 207539 Cup Assembly 1
5 29350 Clamp Assembly 1
6 207540 Baffle 1
7 207541 Valve 1
8 207542 Marking 1 Not Shown
Index
TEREX AERIALS 4
FUEL TANK Model TB100/110
4.23
Table of Contents
(DEUTZ & CUMMINS) Revised 9-2000 Page
213972 Fuel Tank Assembly (Deutz & Cummins Engine) 1 Incl. Items 1 thru 14
1 213079 Tank, Fuel (Plastic) 1 39 Gal.

2 600992 Cap 1
3 601485 Sender, Fuel 1
4 69231 Tube 1
5 1200-61 Capscrew, 3/8C x 1-1/4 4
7 1240-100 Clamp 4
8 212164 Tube, .31 OD (Return Line) 1
200B2007-2 Clamp 4
1205-45 Locknut 3/8 2
1209-4 Flatwasher, 3/8 2
9 1219-904 Adapter, 90° 1
10 160091-63 Hose, .31 ID x 24” (Return) 1
11 212163 Tube, .375 OD (Supply Line) 1
1219-559 Adapter 1
200B2007-2 Clamp 4
1205-45 Locknut, 3/8 2
1209-4 Flatwasher, 3/8 2
12 160091-.85 Hose, .38 ID x 20” (Supply) 1
13 181830 Decal, Diesel Fuel 1
14 213971 Strap 2
TEREX AERIALS
4 Model TB100/110 BATTERY ASSEMBLY Index
4.24
Page Revised 9-2000 (DEUTZ) Table of Contents
214044 Battery Installation (Deutz Engine) 1 Incl. Items 1 thru 12

1 1223-824 Battery 1
2 706 8846 Masonite Battery Isolation Plate 1
3 212541 Battery Hold Down 1
4 23808 Battery Hold Down Rod 2
5 1205-32 5/16C Locknut 4
1209-3 Flatwasher 4
6 70835 Battery Emergency Pump Cable 1
7 70797 Battery (+) Cable 1
8 70833 Engine Ground Cable 1
9 70834 Starter Cable 1
10 1200-366 Capscrew 1
08531018 Lockwasher 1
11 1205-225 Brass Nut 1
12 212210 Masonite Plate 1
TEREX AERIALS
Index
DEUTZ ENGINE Model TB100/110 4
4.25
20 10
6,8,9
7,8,9,17
7,8,9
11
4,12 16
13,14
21
2
5
7,8,9
16
23
22
24
19
18 1
212806 Engine Control Panel Ass’y 1 Incl. Items 1 thru 27
1 212804 Harness, Control Panel 1

2 70209 Relay 1
5 70843 Diode/Resistor Ass’y 1
9 1205-5 Nut 14
10 70830 Grovernor Ref.
11 1221-78 Grommet 1
14 1205-13 Nut 2
15 1223-428 Eyelet, #10 1
16 70843 Diode/Resistor Ass’y 2
17 441 6828 Relay 4
18 1222-184 Tie Plastic Cable 1
19 1221-61 Grommet 1
20 212161 Plate 3
21 7099 Terminal Block 3
22 70915 Connector Plug 1
23 70916 Locking Wedge 1
25 1223-428 Eyelet, #10 1
26 1209-44 Flatwasher, 1/4 1
27 1200-1 Clamp, 1/2” 1
4 Model TB100/110
TEREX AERIALS Index
TURRET WIRING
4.26
Page Issued 4-2000 Table of Contents
3 4
7
6
7
VIEW A-A
Index
4.27
Table of Contents TURRET WIRING Revised 2-2001 Page
214075 Chassis/Valve Wiring Ass’y - TB100, TB110, TB100 4x4, TB110 4x4
213443 Chassis/Valve Wiring Ass’y - TB100CE, TB100 4x4CE, TB110CE
213808 Chassis/Valve Wiring Ass’y - TB110 4x4CE
1 1209-2 Flatwasher, ø .25 4

2 12177-1 Trim, Flexible 38”
3 213580 Ground Control Box Assembly w/214075 1 See Page 4.28 for Details
213996 Ground Control Box Assembly w/213443 & 213808 1
4 200B2007-7 Clamp 1
1205-36 Nut, .38-16 9
1210-20 Lockwasher, .38 9
1209-4 Flatwasher, .38 9
5 212539 Wire Harness, Chassis 1
6 213548 Bracket, Prox. 2
1209-2 Flatwasher, ø .25 4
1200-1 Capscrew, .25C x .75 2
60711 Locknut, .25 2
7 441 6834 Prox. Switch 4
70955 Cable 4
331 1000 Washer, #10 4
340 1504 Locknut, #10-24 4
310 1507 Capscrew, #10-24 x 2.00 4
4 Model TB100/110
TEREX AERIALS Index
3 3
4 3
3
3
7
1
9
11 10
16
12
13
14 15
GROUND CONTROL BOX
4.29
213580 Ground Control Box Ass’y - TB100/110 Ref. Includes Items 1 thru 18
213996 Ground Control Box Ass’y - TB110/110CE Ref.
1 69163 Toggle Switch SPDT With Guard

601277 Guard, Switch
2 69258 Meter, Volt
3 69232 Toggle Switch, SPDT With Guard
4 69164 Toggle Switch, DPDT With Guard
5 601276 Decal
6 601240 Meter, Dual Fuel and Hour 12V
7 69255 Toggle Switch, DPDT With Guard
601277 Guard, Switch
8 2717 Switch, Ignition
9 69166 Switch, Mushroom Pushbutton
10 601225 Receiver, Digital
11 601238 Enclosure
12 601684 Card, Relay
13 70929 Controller, Superflex 4
14 03752906 Pin, Male Deutsch
70815 Connector, 24 Pin Flange Mount
15 69376 Plug, Nylon
601665 Vent, Plug
16 601686 Quick Disconnect
17 70930 Optimizer Not Shown
18 69462 Cable, Optimizer Not Shown
4 Model TB100/110
TEREX AERIALS Index
4.30
Page Issued 4-2000
UPPER HYDRAULICS Table of Contents
TOP VIEW
To Emergency 65,66 5
Retract Pump To Main Valve Note: Location of
7,8 10
To Main Valve Pump May Vary Per
45 To Hyd. Tank
44 46 Engine Variant
13
14
47
12 To Rotary Manifold
43
11 To Main Valve
42
10 Hose Ref
To Drain Port On
DETAIL OF SOLENOID PLUMBING Main Pump
15
41
40
3
16
DETAIL OF HYD TANK
1,2
Hose Ref.
To Inlet On Main Pump (Behind Eng.)
DETAIL OF MASTER LEVELING CYLINDERS

Index
Table of Contents
UPPER HYDRAULICS 4.31
Revised 2-2001 Page
212043 Turret Upper Hydraulic Ass’y 1 Incl. Items 1 thru 67
1 12368-51 Hose 1 Used in Deutz & Ford Engine

2 12368-54 Hose 1 Used in Cummins Engine
3 378 0301 Clamp 2
5 212380-95 Hose 1
7 81548-75 Hose 1 Used in Deutz & Ford Engine
8 212094-75 Hose 1 Used in Cummins Engine
10 212095-69 Hose 1
11 212097-15 Hose 1
12 212096-42 Hose 1
13 214038 Tank, Hydraulic 1 See Page 4.42 for Details
14 1219-693 Tee 1
15 12019-447 Adapter 1
16 363 0411 Insert, Beaded 1
17 709 5097-39 Hose 1
18 12019-153 Adapter 1
19 430 3022 Cock, Drain 1
20 81448 Filter 1 See Page 4.42 for Details
21 362 4006 Adapter 1
22 316 2346 Capscrew 4
24 1205-194 Locknut 4
25 1200-100 Capscrew 4
27 12169-17 Trimlock 1
28 12182-20 Trimlock 2
29 12169-25 Trimlock 1
30 1200-33 Capscrew 4
32 212112-66 Hose 2
33 213521-59 Hose 1
34 213521-112 Hose 1
35 212112-50 Hose 2
36 212112-44 Hose 1
37 212382-22 Hose 2
38 707 4525 Tube 1
39 213521-135 Hose 1
40 212113-13 Hose 2
41 212113-12 Hose 2
42 213521-18 Hose 1
43 213521-90 Hose 1
44 213521-135 Hose 1
45 213521-75 Hose 1
46 213521-130 Hose 2
47 213522-26 Hose 1
4 Model TB100/110
TEREX AERIALS Index
4.32
Page Issued 4/2000 UPPER HYDRAULICS Table of Contents
74 53
52
75 51
50
75
49
76
48
77
85
78
78
79
80
84
81
82 82 83
55,87
82 58 59 56 60 61 54
56
51
72,73
55,62
60,75
60,75 57
60,52
56,86 63 60 60 61
Index
4.33
Table of Contents UPPER HYDRAULICS Revised 1-20001 Page
48 213521-76 Hose 1
49 212113-136 Hose 1
50 212113-140 Hose 1
51 212380-92 Hose 1
52 212378-87 Hose 1
53 81600 Valve, Main Hyd 1 See Page 4.40 for Details
54 1219-620 Reducer 1
55 1200-59 Capscrew 5
56 1219-605 Adapter 3
57 81505 Pump, Emergency Ret. 1 See Page 4.39 for Details
58 1219-663 Adapter 2
59 1219-763 Plug 1
60 1219-959 Adapter 6
61 1219-389 Adapter 2
63 81583 Rotary Manifold 1 See Page 4.43 for Details
64 375 0701 Reducer 2
65 12019-205 Adapter 2
66 80018-03 Adapter, 45° 1
67 212113-38 Hose 1
68 212113-21 Hose 1
69 1240-91 Clamp 1
71 1222-202 Tie, Plastic 10 Not Shown
72 212096-78 Hose 1 Used in Deutz Engine
73 212096-22 Hose 1 Used in Cummins & Ford
Engine
74 212380-95 Hose 1
75 212112-66 Hose 3
76 213521-59 Hose 1
77 213521-12 Hose 1
78 212120-50 Hose 2
79 212112-44 Hose 1
80 212097-15 Hose 1
81 81548-75 Hose 1 Used in Deutz Engine
212094-75 Hose 1 Used in Cummins Engine
82 212382-22 Hose 3
83 707 4525 Tube 1
84 709 5097-39 Hose 1
4 Model TB100/110
TEREX AERIALS Index
4.34
Page Issued 4-2000 MAIN PUMP Table of Contents
6 10 11
9 3
12 13
2 5
Index
Table of Contents
MAIN PUMP Issued 4-2000
4.35
Page
81551 Pump Assembly (High Torque) Ref

(Saver Sunstrand P/N 4577086)
1 601584 Rear Bearing Kit 1

2 601585 Swashplate Bearing 2
3 601586 Swashplate Assembly 1
4 601587 Front Bearing Kit 1
5 601588 Priston Guide Assembly 1
6 601589 Valve Plate, RH 1
7 601590 PC Valve Kit 1
8 601591 Wedge 1
9 601592 Shaft, 14 Tooth 1
10 601593 Cylinder Block 1
11 601594 Piston Assembly 9
12 601595 Seal Nut 1
13 601596 Set Screw 1
14 601464 Overhaul Seal Kit 1
Model TB100/110
4.36
Page
MAIN PUMP Table of Contents
Issued 4-2000
Table of Contents MAIN PUMP Issued 4-2000
4.37
Page
81526 Pump, Complete (Vickers #PVE19R-9-30-CVP-12-357) 1 Incl. Items 1 thru 36

600772 Kit, Seal 1 Incl. Items marked*
1 N.S.S. Housing 1
2 600773 Kit, Rotating Group 1
3 600774 Spacer 1
4 600775 Waffer Plate 1
5 600776 Bearing 1
6 600777 Pin 2
7 600778 Pin 1
8 600779 Seat 1
9 600780 Valve 1
10 600781 Spring 1
11 N.S.S. Cover 1
12 * O-Ring 1 *
13 600782 Plug 1
14 600655 Compensator 1 See Page 4.40 for Details
15 600783 Plug 1
16 * O-Ring 1 *
17 600784 Rod 1
19 600786 Piston 1
20 600787 Screw 8
21 600788 Cover 2
22 600789 Shim Kit 2
23 * O-Ring 2 *
24 600790 Spacer 2
25 600791 Bearing 2
27 * Seal 1 *
28 600793 Screw 6 See Kit Above
29 * Gasket 1 *
30 600794 Spring 1
31 600795 Seat 1
32 600796 Seat 1
33 600797 Roll Pin 1
34 600798 Bearing 1
35 600799 Yoke 1
36 600800 Shaft 1
4 TB100/110
TEREX AERIALS Index
Model
4.38
Page
MAIN PUMP CONTROL Table of Contents
Issued 4-2000
600655 Load Sense & Pressure Compensator Control 1 Incl. Items 1 thru 24
Items w/Asterisk * Included
1 N.S.S. Body 1 in Seal Kit on Page 4.39
2 600801 Plug 1
3 * O-Ring 1 *
4 600802 Screw 4
5 600803 Spool 1
6 600804 Seat 1
7 600805 Spring 1
8 * O-Ring 1 *
9 600818 Plug 1
10 600806 Seal 1
11 600807 Lockwire 1
12 600808 Plug 1
13 * O-Ring 1 *
14 600809 Set Screw 1
15 600810 Seat 2
16 600822 Spring 2
17 600812 Seat 1
18 600813 Spool 1
19 600814 Plug 1
20 600815 Plug 1
22 * Gasket 1 *
23 * O-Ring 1 *
24 600817 Plug 2
EMERGENCY Model TB100/110
4.39
Table of Contents
PUMP/MOTOR Issued 4-2000 Page
1&5
3&6
81505 Emergency Pump/Motor (J.S. Barnes #1210 599) 1 Incl. Items 1 thru 5
1 69045 Pump 1
2 68129 Plate, Adapter 1
3 66780 Motor 1
4 68510 Relay 1
5 601060 Seal Kit 1
81505 Emergency Pump/Motor (Fenner #DB-1300) Inc. Items 1 thru 6

1 601052 Pump 1
2 601054 Coupling, Pump 1
3 601053 Motor 1
4 601055 Solenoid 1
5 601056 Seal, Pump 1
6 601057 Set, Brush For P/N 601053 1
4 TB100/110
TEREX AERIALS Index
Model
4.40
Page
MAIN VALVE Table of Contents
Issued 4-2000
Table of Contents MAIN VALVE Revised 1-2001
4.41
Page
81600 Main Valve Assembly 1 Includes Items 1 thru 37

81601 Main Valve, Complete (Vickers MCD7128) 1 Includes Items 1 thru 35
1 69556 Valve, Differential Pressure Sensing 2

2 600823 Valve, Counterbalance 2
3 600824 Valve, Relief 1
4 69559 Valve, Solenoid 2 (Coil P/N 69497)
5 69560 Plug, Orifice,.020 1
6 69561 Valve, Check 1
7 600835 Valve, Solenoid 1 (Spool P/N 601420)
9 600827 Valve, Solenoid 2
69565 Coil only-For Items 7, 8, 9 AR
10 NSS Manifold 1
11 69567 Plug, Orifice, .031 3
12 69568 Check, Sensing 15
13 69569 Plug, Expander (Under Valves # 9 & 32) 3
14 69570 Plug, Expander 52
15 69571 Plug, Expander (Bottom Side) 1
16 NSS Plug 11 SAE - 6
18 600828 Orifice Disc 1
19 NSS Rivet 2
20 NSS Nameplae 1
21 601745 Kit, Bolt 6
23 69574 Cover 1
24 600830 Capscrew 3
25 69576 O-Ring 2
26 69577 O-Ring 5
29 600833 Shuttle Valve 1
31 69001 Diff. Pressure Sensing Valve 1
32 601744 O-Ring 1
33 601742 Orifice Plug 1
34 67717 Plug 4
35 601743 Orifice Plug 1
36 212539 Wire Harness 1 Not Shown
37 707 4525 Tube 1 Not Shown
4.42
Model TB100/110
HYDRAULIC
Page Revised 2-2001 RESERVIOR & FILTER Table of Contents
2
4
5 1
10
214038 Hydraulic Tank Assembly 1
1 213945 Hydraulic Tank 1 Includes Items w/Asterick*

2 69766 Fill/Breather Cup 1 *
3 69767 Suction Strainer 1 *
4 69768 Sight Gauge 1 *
5 69769 Magnetic Plug w/O-Ring 1 *
69770 O-Ring 1 *
6 81448 Filter 1 Includes Items 7& 8
7 69620 Head 1 (Use P/N P550388)
8 69621 Spin-On Cartridge 1
9 241030 Plate 2
10 213946 Strap 2
Index
Table of Contents ROTARY MANIFOLD Issued 4-2000
4.43
Page
81583 Rotary Manifold, Complete(ALA Officine P/N A-775) 1 Incl. Items 1 thru 9
601489 Seal Kit 1 Inc. Items w/Asterisk*

2 601491 Capscrew 4
3 601492 Retainer, Spool 4
4 601493 Spool 1
5 601494 Housing 1
6 * Seal 2 *
7 * V Seal 1 *
8 * Seal 8 *
9 * O-Ring 2 *
4.44
Page Issued 4-2000
NOTES Table of Contents
Index
TEREX AERIALS 5
BOOM ASSEMBLY Model TB100/110
5.0
5.0
Table of Contents
110’ / 4 BAR JIB Revised 1-2001 Page
SECTION 5 “BOOM ASSEMBLY 110’ / 4 BAR JIB” CONTAINS:
PAGE TITLE
5.1 BOOM INSTALLATION - 110’ / 4 BAR JIB
5.2 BOOM ASSEMBLY - 110’ / 4 BAR JIB
5.10 BOOM LIFT CYLINDER
5.12 BOOM EXTEND CYLINDER
5.16 SLAVE LEVELING CYLINDER
5.18 CABLE SHEAVE ASSEMBLY
5.19 JIB ASSEMBLY
5.20 JIB LEVELING CYLINDER
5.21 JIB HYDRAULICS
TEREX AERIALS
Index
BOOM INSTALLATION Model TB100/110 5
5.1
Table of Contents 110’ / 4 BAR JIB Revised 1-2001 Page
6 5 7
4, 8, 9
1 24056 Lift Cylinder Assembly 1

24094 Lift Cylinder 1 See Page 5.10 for Details
2 213251 Base Pin, Lift Cylinder 1
1242-45 Capscrew 3
1222-345 Rod End 3
3 24364 Rod Pin, Lift Cylinder 1
1242-134 Capscrew 2
4 23456 Pin, Boom Pivot 1
1242-134 Capscrew 2
5 21084 Master Leveling Cylinder Assembly 2
21111 Master Leveling Cylinder 1 See Page 5.22 for Details
6 211912 Base Pin 2
1222-344 Rod Eye 2
60607 Capscrew 2
7 213255 Rod Pin 2
1222-344 Rod Eye 2
60607 Capscrew 2
8 214057 Tube, Rnd. 1
9 Bushing 1
TEREX AERIALS
5 Model TB100/110
BOOM ASSEMBLY Index
5.2
Page Issued 4-2000 110’ / 4 BAR JIB Table of Contents
1 2
3 4 5
15 16 17 18 19 20 21
~
14
13
6 7 8 9 10 11 12
24 25 26 27 28 29
22
23 30 31
DETAIL C
DETAIL D
TEREX AERIALS
Index
BOOM ASSEMBLY Model TB100/110 5
5.3
213906 Assembly, Final Boom
1 80011-03 Union Bulkhead Elbow 1

2 61245 Locknut, 3/8-16 4
61944 Capscrew, Socket Button 4
3 22121 Plate, Cover 1
60403 Capscrew, 3/8-24 4
63303 Lockwasher, Split 3/8 4
4 61245 Locknut, 3/8-16 4
5 212136 Plate 1
6 24228 Pin, Trunnion 2
62221 Setscrew, 1/2-13C x 1 1
7 60416 Capscrew, 3/8-24 4
8 24225 Wear Pad 2
61805 Capscrew, Flathead 4
9 24328 Assembly, Outside Extend Cylinder 1 See Page 5.14 for Details
10 213785 Shim 4
11 24226 Bracket, Wear Pad 1
12 24227 Pin, Anchor 1
62204 Setscrew, Hex Socket Head 2
13 24454 Bushing, Eccentric 2
62229 Setscrew, 3/8 Nylon Lock 2
14 213411 Bracket, Sensor 1
15 24242 Wear Pad 2
16 62204 Setscrew, Hex Socket Head 2
61101 Jam Nut, 1/2-13 2
18 60325 Capscrew, 3/8-16 3
19 20453 Plate, Pad Pressure 2
20 213692 Wear Pad 4
211962 Shim 4
211963 Shim 2
316 2338 Capscrew, 3/8 x 7/8 Gr 5 4
1210-20 Lockwasher, 3/8 4
21 213907 Assembly, Outer/Inter Boom 1 See Page 5.4 for Details
22 22125 Wear Pad 1
61821 Capscrew 2
23 24402 Clamp 1
60705 HexNut, 1/2-13 2
63327 Lockwasher, 1/2 Split 2
24 24072-1 Outer Boom 1
25 60534 Capscrew, 1/4-20 1
60701 Nut, 1/4-20 1
63301 Lockwasher, 1/4 1
63401 Flatwasher, 1/4 1
26 2912 Cable 45 ft
27 16268 Clamp, Hose 1
28 212093-304 Hose Assembly 2
29 22207 Bracket, Bulkhead 1
60603 Capscrew, Locking 5/16 4
80045-06 Union Bulkead Parker 2
TEREX AERIALS
5 Model TB100/110
BOOM ASSEMBLY Index
5.4
3 4 7
2
1
6 5
15 16 17
18
19
20
8 9 10 11 12 13 14
22 21
25 26 27
24
28
23
23
32
33
30
29
VIEW A-A 31
VIEW B-B
TEREX AERIALS
Index
5.5
213907 Sub-Assembly, Outer-Intermediate Boom
1 24401 Plastitrak Assembly 1

2 60625 Capscrew, 5/16 4
3 24241 Wearpad 2
61801 Capscrew, 3/8 4
4 62229 Setscrew, 3/8 2
5 61805 Capscrew, 3/8 2
6 22031 Bracket 1
7 24239 Wear Pad 1
61827 Capscrew, 3/8 4
8 213712 Pin 2
213713 E-Clip 2
9 23894 Bracket 1
10 60701 Nut, 1/4C 4
60644 Capscrew, 1/4 4
11 24230 Cover Plate 1
60367 Capscrew, 5/16 4
12 22703 Pin 2
24238 Retraction Cable Lever 1
65082 Snap Ring 4
13 22708 Pin 1
65076 Snap Ring 2
14 22710 Clevis 1
64301 Cotter Pin 1
15 24074 Outer/Inter. Mill 1
16 213692 Wear Pad 1
211962 Shim 1
211963 Shim 1
316 2338 Capscrew, 3/8C x 7/8 2
17 213908 Int/In Boom Assembly 1 See Page 5.6 for Details
18 213310 Plate 1
70953 Proximity Switch 1
1200-58 Capscrew, .38C x .75 2
19 213810 Cover 1
20 60910 Nut, Jam 3/4-10C 2
21 2912 Cable 200
22 60607 Capscrew, 3/8 10
23 21353 Bushing 2
24 22703 Pin 4
65082 Snap Ring 8
25 24239 Wear Pad 2
26 61827 Capscrew, 3/8 4
27 24229 Ext. Cable Lever 1
28 23213 Ext. Cyl, Pin 1
29 24240 Wear Pad 2
30 61806 Capscrew, 3/8 4
31 60607 Capscrew, 3/8 4
32 24392 Wear Pad 2
33 213770 Bracket, Boom End 1
TEREX AERIALS
5 Model TB100/110 BOOM ASSEMBLY Index
5.6
1 2 31 3 4 5 31
6 32 7
8 9 7 10 11 12 14
15
13 11 12
16
17
30
33
33
18 18
26 26
19 19
20 20
21 21
22 22
23 23
24 25 25 24 27 29 28
VIEW A-A VIEW B-B
TEREX AERIALS
Index
5.7
213908 Subassembly, Int/In Boom
1 24329 Assembly, Boom Extend Cylinder 1 See Page 5.12 for Details
2 22567 Wear Pad 2
4 62229 Screw, Set Nylon Lock 3/8 2
5 24474 Weldment, Cable Keeper 2
6 24509 Bracket, Roller 1
7 60527 Capscrew, Hexhead Locking 5/16 2
8 68105 Caspcrew, Flat SocketHead 3/8 2
9 24400 Wear Pad 2
10 213577 Keeper, Cable 2
11 316 2338 3/8NC x 7/8 Gr5 Zinc 2
1210-20 Lockwasher, 3/8 Med Zinc 2
12 213692 Wear Pad 2
211962 Shim 16Ga 102 1.63 x 6.25 2
211963 Shim 20Ga 101 1.63 x 6.25 2
13 24076-1 Mach. Inner/Inter. Boom 1
14 1242-85 HHCS 3/4UNC x 1 Gr 8 4
1210-39 Lockwasher, 3/4 Heavy Duty 4
15 213909 Assembly, Inner Boom 1 See Page 5.8 for Details
16 61822 Capscrew, Flat Socket Head 5/16 8
18 61801 Capscrew,, Flat Socket Head 3/8 8
213846 Shim, .06 x 2.0 x 4.0 2
19 65534 Thrust Washer 2
21 65103 Fitting, Grease 2
22 60553 Capscrew, 5/16 2
23 24221 Pin, Cable Sheave 2
24223 Wear Pad 1
25 213989 Assembly, Sheave Ret. 2 See Page 5.18 for Details
26 65076 Ring, Snap 3/4 4
65103 Fitting, Grease 2
27 23620 Shim 1
28 23206 Wear Pad 1
61801 Capscrew, Flat Socket Head 3/8 4
29 213779 Pad, Support 1
30 213987 Assembly, Sheave Ext. 2 See Page 5.18 for Details
31 23204 Wear Pad 2
33 213861 Bracket, Sheave 2
TEREX AERIALS
5 Model TB100/110
BOOM ASSEMBLY Index
5.8
Page Revised 9-2000 110’ / 4 BAR JIB Table of Contents
5 6 8 16
10 11 10
12 13 13 12
14 14
14 15 17 15 14
18
19 19
20 21 20
14 22
VIEW A-A
TEREX AERIALS
Index
5.9
213909 Sub-Assembly, Inner Boom
1 24398 Cable, Retraction 2

2 22703 Pin, Cable 2
65082 Ring, Snap 2
3 213586 Cable, Extension 2
5 213717 Power Track 1
2562 Fitting, Str. Parker 2
81593 Fitting, Str. -4 2
8 213910 Weldment, Inner Boom 1
81593 Fitting, Str. -4 2
70972 Cable, 18 /12 320’
81591 Hose, .25ID x 140’ 2
2568 Hose, .19ID x 136’ 2
2768 .38-18/2 Electrical 160’
10 61803 Capscrew, .31C x 1.25 Flat Socket Head 2
1205-34 Locknut, .31 2
11 23203 Wearpad 1
12 22569 Wearpad 1
13 213846 Shim, .06 x 4 x 2 2
14 1203-144 Capscrew, .38C x .75 Flat Socket Head 1
15 1200-315 Capscrew, .31C x .75 2
16 1242-1 Trimflex 15”
17 1242-98 Capscrew, .25NC x .75 Hex Head Gr 8 2
18 22730 Plate, Mounting Plastitrak 1
19 1209-7 Flatwasher, .56 AR
160613 Pin, Clevis 0.56 1
1207-12 Cotter Pin, 1/8 x 1.00 Lg 1
20 213712 Pin 1
213713 E-Clip 1
21 23895 Bracket, Moveable (Plastitrak) 1
22 23083 Wearpad 1
213847 Shim, .06 x 4 x 4 2
5.10
Model TB100/110
BOOM LIFT
Page Issued 4-2000 CYLINDER Table of Contents
Index
TEREX AERIALS 5
BOOM LIFT Model TB100/110
5.11
Table of Contents CYLINDER Issued 4-2000 Page
1 24056 Assembly, Lift Cylinder Ref

2 80015-06 Elbow, Swivel Nut 1
3 80004-11 Connector, Straight Thread 1
4 20348 Orifice, Bleed Down 1
5 80060-05 Nut 1
6 50900 Elbow, Straight Thread 1
8 24094 Sub-Assembly, Lift Cylinder 1
10 80060-08 Nut 2
11 80062-08 Sleeve 2
12 26379 Tubing, Hydraulic 1
15 61943 Screw, Round Socket Head 4
16 81006 Cartridge, Overcenter 2
17 21445 Block, Boom Cylinder Valve 1
18 24043 Cylinder, Lift 1
19 Bushing 4
20 Barrel 1
21 Rod 1
22 Nut, Gland 1
23 Tube, Stop 1
24 Piston 1
25 Nut, Rod 1
26 67776 Kit, Seal 1
27 Wiper, Rod 1
28 Seal, Rod 1
29 O-Ring, Head 1
30 B/U Ring, Head 1
31 O-Ring, Static 1
32 Ring, Wear 2
33 O-Ring, Piston 1
34 Ring, Glyd 1
5.12
Model TB100/110
BOOM EXTEND
Index
TEREX AERIALS 5
BOOM EXTEND Model TB100/110
5.13
1 24329 Assembly, Boom Extend Cylinder Ref.

3 24326 Sub-Assembly, Boom Extend Cylinder 1
5 24325 Cylinder, Boom Extend 1
6 67948 Bushing, D.U. 2
7 Rod 1
8 Barrel 1
9 Head 1
10 Tube, Stop 1
11 Piston 1
12 67131 Kit, Seal 1 Inspect Cyl. for Vendor
13 Wiper, Rod 1
14 O-Ring 1
15 Seal, Step 1
16 Back-Up Ring, Head 1
17 O-Ring, Head 1
18 O-Ring, Static 1
19 Ring, Wear 2
20 Seal, Piston 1
21 Ring, Glyd 1
5.14
Model TB100/110
OUTSIDE BOOM
Page Issued 4-2000 EXTEND CYLINDER Table of Contents
1 24328 Assembly, Outside Boom Extension Cylinder Ref.

2 80050-03 Plug, Hex Head Straight Thread 1
4 24327 Sub-Assembly, Outside Extension Cylinder 1
5 80062-08 Sleeve 2
9 80060-06 Nut 2
10 61820 Capscrew 4
13 21445 Valve Block, Boom Cylinder 1
14 24323 Cylinder, Outside Extension 1 Includes Items 15 thru 30
15 Bushing 2 See Detail A on Page 5.15
16 Rod 1
17 Barrel 1
18 Tube, Stop 1
19 Piston 1
20 Head 1
21 67131 Kit, Seal 1
22 Wiper, Rod 1
Index
TEREX AERIALS 5
5.15
Table of Contents
CYLINDER Issued 4-2000 Page
23 Seal, Step 1
24 O-Ring 1
26 O-Ring, Head 1
27 O-Ring, Static 1
28 Ring, Wear 2
29 Seal, Piston 1
30 Ring, Glyd 1
5.16
Model TB100/110
SLAVE LEVELING
Index
TEREX AERIALS 5
SLAVE LEVELING Model TB100/110
5.17
1 21094 Assembly, Slave Leveling Cylinder Ref.

2 21388 Tubing, Convoluted 1
3 16318 Clamp 2
4 16206 Strap 1
5 80042-03 Connector, Union 2
7 21094-8 Assembly, Tube 1
10 80004-03 Connector, Straight Thread (V1, V2, C1) 3
11 21263 Sub-Assembly, Slave Leveling Cylinder 1
12 21447 Block, Manifold 1
13 61903 Capscrew 3
15 21197 Cylinder, Slave Leveling 1
16 Bushing 4
17 Rod 1
18 Nut, Gland 1
19 Barrel 1
20 Piston 1
21 Nut 1
22 67040 Kit, Seal (SE) (S Piston Ring) Ref.
23 Ring, SLYD 2
24 O-Ring, B/U 1
25 Ring, GLYD 1
26 O-Ring, Static 1
27 O-Ring, Gland Nut 1
28 B/U Ring, Gland Nut 1
29 Seal, Rod (Polypak) 1
30 Wiper, Rod 1
5.18
Model TB100/110
CABLE SHEAVE
Page Issued 4-2000 ASSEMBLY Table of Contents
213989 Assembly, Sheave Retract
1 213990 Sheave 1
2 65064 Assembly, Outer Ring & Roller 1
3 65063 Ring, Inner 1
213987 Assembly, Sheave Extend
1 213988 Sheave 1
Index
Table of Contents
JIB ASSEMBLY 5.19
Revised 2-2002 Page
5, 11
5, 10
1
8
3,4
5, 12
2
5, 6, 12
213919 Jib Assembly, 10’ Ref. Includes Items 1 thru 10
1 213978 Weldment, Link 2

2 213855 Weldment, Lower Arm 1
3 21094 Slave Leveling Cylinder Assembly 1 See Page 5.16 for Details
4 213731 Pin 1
61828 Capscrew, .31C 2
5 213895 Pin 1
1222-348 Rod End 2
1209-59 Washer, .44 1
1242-21 Capscrew, .44 x 1.25 Gr 8 1
6 200B2007-59 Clamp 1
1209-5 Washer 1
7 200B2007-59 Clamp 1
1209-4 Washer 1
1200-57 Capscrew, .38c x .75 1
8 213828 Cylinder, Jib Leveling 1 See Page 5.20 for Details
9 214010 Jib Hydraulics 1 (Not Shown) See Page 5.21
10 1214-147 Bushing, 1.75 ID x 1.50 ID x .50 LG 2
11 1214-148 Bushing, 1.88 ID x 1.50 ID x 1.50 LG 2
12 1214-149 Bushing, 1.81 ID x 1.50 ID x 1.00 LG 4
5.20
Model TB100/110
JIB LEVELING
7 9 2 10 8 19 15 11 3 4 12 14 18 20
213828 Cylinder, Jib Leveling
601646 Seal Kit (Includes items with *)
1 601653 Tube, Hydraulic Line 1

2 601652 Weldment, Tube 1
3 601651 Piston 1
4 601650 Head Gland 1
5 601649 Spacer, Rod 1
6 601648 Weldment, Rod 1
7 69052 Bearing, Bronze Super Oilite 4
8 69058 Locknut, 1.375-12 UNF 1
9 601647 Fitting, Lube - Straight 1/4-28 2
10 600691 Counterbalance Valve, CBBC-LHN (3000) 1
11 O-Ring 1 *
12 O-Ring 1 *
13 O-Ring 1 *
14 Ring, Backup 1 *
15 T-Seal 1 *
16 Deep Z-Seal 1 *
17 HD Rod Wiper, Sealed OD 1 *
18 Wearband 1 *
19 Wearband 2 *
20 Locking Insert 1 *
Index
Table of Contents
JIB HYDRAULICS 5.21
Issued 4-2000 Page
POWER TRACK LINE

NUMBER DESIGNATION:
TO PORT “1” ON
ROTATOR
LINE 1: TEE LOCATED BY SOLENOID VALVE
LINE 2: SOLENOID VALVE
LINE 3: PORT “EXT” ON SLAVE LEVELING CYL REF HOSE:
LINE 4: PORT “RET” ON SLAVE LEVELING CYL TO POWERTRACK, LINE 1
REF HOSE:
TO POWERTRACK, LINE 2
TO PORT “RET” ON 1
JIB LEVELING CYL.
NOTE:
PUT FITTING OF HOSE IN
2
CLAMP TO HOLD TEE/HOSE
ASSEMBLYY IN PLACE
3 1-REF ADP
TO PORT “EXT” ON
WHITE WIRE: CONNECTOR 1 JIB LEVELING CYL.
BLACK WIRE: CONNECTOR 2
4
WIRE RUNS THROUGH SLEEVE TO 5

END OF POWER TRACK CABLE
LOCATED NEAR ROTATOR TO PORT “2” ON
ROTATOR
214010 Jib Hydraulics Assembly 1
1 80031-03 Tee, -4 1
2 1200-9 Capscrew, .25C x 1.75 1
200B2007-4 Clamp, .50 1
3 213533-42 Hose, -4 1
12019-264 Adapter, 90°, -4 1
4 1200-7 Capscrew, .25C x 1.50 1
6 12019-264 Adapter, 90°, -4 1
TEREX AERIALS
5 Model TB100/110
MASTER LEVELING
Index
5.22
2 3 4 5 6 7
21111 Master Leveling Cylinder (Rosenboom 100FN0045) 1
1 69433 Seal Kit 1

2 601555 Barrel 1
3 69653 Locknut 1
4 601556 Piston 1
5 601557 Rod 1
6 601558 Gland, Head 1
7 601559 Bushing 4
Index TEREX AERIALS Model TB100/110 5A
5A.0
5.0
Table of Contents BOOM ASSEMBLY - 100’ Issued 4-2000 Page
SECTION 5A “BOOM ASSEMBLY - 100’ ” CONTAINS:
PAGE TITLE
5A.1 BOOM INSTALLATION - 100’
5A.2 BOOM ASSEMBLY - 100’
5A.10 BOOM LIFT CYLINDER
5A.12 BOOM EXTEND CYLINDER
5A.16 SLAVE LEVELING CYLINDER
5A.18 CABLE SHEAVE ASSEMBLY
Index
TEREX AERIALS Model TB100/110 5A
Table of Contents BOOM INSTALLATION - 100’ Revised 2-2001
5A.1
Page
6 5 7
4, 8, 9
3
1

24094 Lift Cylinder 1 See Page 5A.10 for Details
1242-45 Capscrew 3
1222-345 Rod End 3
1242-134 Capscrew 2
1242-134 Capscrew 2
6 211912 Base Pin 2
1222-344 Rod Eye 2
60607 Capscrew 2
7 213255 Rod Pin 2
1222-344 Rod Eye 2
60607 Capscrew 2
8 214057 Tub, Rnd. 1
9 Bushing 1
5A Model TB100/110 TEREX AERIALS Index
5A.2
Issued 4-2000 BOOM ASSEMBLY - 100’ Table of Contents
Page
1 2
3 4 5
15 16 17 18 19 20 21
~
14
13
6 7 8 9 10 11 12
24 25 26 27 28 29
22
23 30 31
DETAIL C
DETAIL D
Index
Table of Contents
BOOM ASSEMBLY - 100’ 5A.3
Issued 4-2000 Page
24310-1 Assembly, Final Boom

2 61245 Locknut, 3/8-16 4
60403 Capscrew, 3/8-24 4
4 61245 Locknut, 3/8-16 4
5 212136 Plate 1
62221 Setscrew, 1/2-13C x 1 1
7 60416 Capscrew, 3/8-24 4
8 24225 Wear Pad 2
9 24328 Assembly, Outside Boom Extend Cylinder 1 See Page 5A.14 for Details
10 213785 Shim 4
15 24242 Wear Pad 2
61101 Jam Nut, 1/2-13 2
18 60325 Capscrew, 3/8-16 3
20 213692 Wear Pad 4
211962 Shim 4
211963 Shim 2
316 2338 Capscrew, 3/8 x 7/8 Gr 5 4
21 24311-1 Assembly, Outer/Inner Boom 1 See Page 5A.4 for Details
22 22125 Wear Pad 1
61821 Capscrew 2
23 24402 Clamp 1
60705 HexNut, 1/2-13 2
24 24072-1 Outer Boom 1
25 60534 Capscrew, 1/4-20 1
60701 Nut, 1/4-20 1
26 2912 Cable 45 ft
5A Model TB100/110
TEREX AERIALS Index
5A.4
Revised 2-2001
BOOM ASSEMBLY - 100’ Table of Contents
Page
3 4 7
2
1
6 5
15 16 17
18
19
20
8 9 10 11 12 13 14
22 21
25 26 27
24
28
23
23
32
33
30
29
VIEW A-A 31
VIEW B-B
Index
BOOM ASSEMBLY - 100’
5A.5
24311-1 Sub-Assembly, Outer-Intermediate Boom

2 60625 Capscrew, 5/16 4
3 24241 Wearpad 2
61801 Capscrew, 3/8 4
4 62229 Setscrew, 3/8 2
5 61805 Capscrew, 3/8 2
6 22031 Bracket 1
7 24239 Wear Pad 1
61827 Capscrew, 3/8 4
8 213712 Pin 2
213713 E-Clip 2
9 23894 Bracket 1
10 60701 Nut, 1/4C 4
60644 Capscrew, 1/4 4
60367 Capscrew, 5/16 4
12 22703 Pin 2
65082 Snap Ring 4
13 22708 Pin 1
65076 Snap Ring 2
14 22710 Clevis 1
64301 Cotter Pin 1
16 213692 Wear Pad 1
211962 Shim 1
211963 Shim 1
316 2338 Capscrew, 3/8C x 7/8 2
17 24312-1 Int/In Boom Assembly 1 See Page 5A.6 for Details
18 Not Used
19 213810 Cover 1
20 60910 Nut, Jam 3/4-10C 2
21 2912 Cable 200
22 60607 Capscrew, 3/8 10
23 21353 Bushing 2
24 22703 Pin 4
65082 Snap Ring 8
25 24239 Wear Pad 2
26 61827 Capscrew, 3/8 4
28 23213 Ext. Cyl, Pin 1
29 24240 Wear Pad 2
30 61806 Capscrew, 3/8 4
31 60607 Capscrew, 3/8 4
32 24392 Wear Pad 2
5A Model TB100/110
TEREX AERIALS Index
5A.6
Revised 2-2001
BOOM ASSEMBLY - 100’ Table of Contents
Page
1 2 31 3 4 5 31
6 32 7
8 9 7 10 11 12 14
15
13 11 12
16
17
30
18 18
26 26
19 19
20 20
21 21
22 22
23 23
24 25 25 24 27 29 28
VIEW A-A VIEW B-B
Index
5A.7
24312-1 Subassembly, Int/In Boom
1 24329 Assembly, Boom Extend Cylinder 1 See Page 5.12A for Details
2 22567 Wear Pad 2
9 24400 Wear Pad 2
10 Not Used
11 316 2338 3/8NC x 7/8 Gr5 Zinc 2
12 213692 Wear Pad 2
211962 Shim 16Ga 102 1.63 x 6.25 2
211963 Shim 20Ga 101 1.63 x 6.25 2
14 1242-85 HHCS 3/4UNC x 1 Gr 8 4
15 24313 Assembly, Inner Boom 1 See Page 5A.8 for Details
213846 Shim, .06 x 2.0 x 4.0 2
22 60553 Capscrew, 5/16 2
25 213989 Assembly, Sheave Ret. 4 See Page 5A.18 for Details
26 65076 Ring, Snap 3/4 4
24217 Pin, Ext. Sheave 2
27 23620 Shim 1
28 23206 Wear Pad 1
30 Not Used
31 23204 Wear Pad 2
5A Model TB100/110 TEREX AERIALS Index
5A.8
Issued 4-2000 BOOM ASSEMBLY - 100’ Table of Contents
Page
3 9
24
5 6 7 23 8
10 11 10
12 13 13 12
14 14
14 15 17 15 14
18
19 19
20 21 20
14 22
VIEW A-A
Index
5A.9

65082 Ring, Snap 2
4 1200-315 Capscrew, .31C x .75 2
1205-34 Locknut, .31 2
7 23214 Plate, Bulkhead 1
70972 Cable, 18 /12 294’
2568 Hose, .19ID x 137.5’ 4
1205-34 Locknut, .31 2
11 23203 Wearpad 1
12 22569 Wearpad 1
13 213846 Shim, .06 x 4 x 2 2
15 1200-315 Capscrew, .31C x .75 2
16 Not Used
160613 Pin, Clevis 0.56 1
1207-12 Cotter Pin, 1/8 x 1.00 Lg 1
20 213712 Pin 1
213713 E-Clip 1
22 23083 Wearpad 1
213847 Shim, .06 x 4 x 4 2
211703 Pin 1
211639 Plate 2
61825 Capscrew, .31C x .50 4
24 401 2405 Bushing, 1.50 ID x 1.25 ID x 1.50 Long) 2
5A TEREX AERIALS Index
5A.10
Model TB100/110
BOOM LIFT
Index
TEREX AERIALS 5A
BOOM LIFT Model TB100/110
5A.11

5 80060-05 Nut 1
10 80060-08 Nut 2
11 80062-08 Sleeve 2
19 Bushing 4
20 Barrel 1
21 Rod 1
22 Nut, Gland 1
23 Tube, Stop 1
24 Piston 1
25 Nut, Rod 1
26 67776 Kit, Seal 1
27 Wiper, Rod 1
28 Seal, Rod 1
29 O-Ring, Head 1
30 B/U Ring, Head 1
31 O-Ring, Static 1
32 Ring, Wear 2
33 O-Ring, Piston 1
34 Ring, Glyd 1
5A.12
Model TB100/110
BOOM EXTEND
Index
TEREX AERIALS 5A
5A.13

5 24325 Cylinder, Boom Extend 1
6 67948 Bushing, D.U. 2
7 Rod 1
8 Barrel 1
9 Head 1
10 Tube, Stop 1
11 Piston 1
13 Wiper, Rod 1
14 O-Ring 1
15 Seal, Step 1
17 O-Ring, Head 1
18 O-Ring, Static 1
19 Ring, Wear 2
20 Seal, Piston 1
21 Ring, Glyd 1
5A.14
Model TB100/110
OUTSIDE BOOM

5 80062-08 Sleeve 2
9 80060-06 Nut 2
10 61820 Capscrew 4
14 24323 Cylinder, Outside Extension 1 Includes Items 15 thru 30
15 Bushing 2 See Detail A on Page 5A.15
16 Rod 1
17 Barrel 1
18 Tube, Stop 1
19 Piston 1
20 Head 1
21 67131 Kit, Seal 1
22 Wiper, Rod 1
Index
TEREX AERIALS 5A
5A.15
Table of Contents
23 Seal, Step 1
24 O-Ring 1
26 O-Ring, Head 1
27 O-Ring, Static 1
28 Ring, Wear 2
29 Seal, Piston 1
30 Ring, Glyd 1
5A.16
Model TB100/110
SLAVE LEVELING
Index
TEREX AERIALS 5A
SLAVE LEVELING Model TB100/110
5A.17

3 16318 Clamp 2
4 16206 Strap 1
13 61903 Capscrew 3
16 Bushing 4
17 Rod 1
18 Nut, Gland 1
19 Barrel 1
20 Piston 1
21 Nut 1
23 Ring, SLYD 2
24 O-Ring, B/U 1
25 Ring, GLYD 1
26 O-Ring, Static 1
30 Wiper, Rod 1
5A.18
Model TB100/110
CABLE SHEAVE
1 213990 Sheave 1
Index
TEREX AERIALS Model TB110 5B
BOOM ASSEMBLY 5.0
5B.0
Table of Contents
110’ / 7 x 9 TUBE JIB Issued 4-2000 Page
SECTION 5 “BOOM ASSEMBLY 110’ / JIB” CONTAINS:
PAGE TITLE
5B.1 BOOM INSTALLATION - 110’ / 7 x 9 TUBE JIB
5B.2 BOOM ASSEMBLY - 110’ / 7 x 9 TUBE JIB
5B.10 BOOM LIFT CYLINDER
5B.12 BOOM EXTEND CYLINDER
5B.16 SLAVE LEVELING CYLINDER
5B.18 CABLE SHEAVE ASSEMBLY
5B.19 JIB ASSEMBLY
5B.20 JIB LEVELING CYLINDER
TEREX AERIALS
Index
BOOM INSTALLATION Model TB110 5B
5B.1
Table of Contents 110’ / 7 x 9 TUBE JIB Revised 2-2001 Page
6 5 7
4, 8, 9
3
1

24094 Lift Cylinder 1 See Page 5B.10 for Details
1242-45 Capscrew 3
1222-345 Rod End 3
1242-134 Capscrew 2
1242-134 Capscrew 2
6 211912 Base Pin 2
1222-344 Rod Eye 2
60607 Capscrew 2
7 213255 Rod Pin 2
1222-344 Rod Eye 2
60607 Capscrew 2
8 214057 Tube, Rnd. 1
9 Bushing 1
TEREX AERIALS
5B Model TB110 BOOM ASSEMBLY Index
5B.2
Page Issued 4-2000 110’ / 7 x 9 TUBE JIB Table of Contents
1 2
3 4 5
15 16 17 18 19 20 21
~
14
13
6 7 8 9 10 11 12
24 25 26 27 28 29
22
23 30 31
DETAIL C
DETAIL D
TEREX AERIALS
Index
BOOM ASSEMBLY Model TB110 5B
5B.3
Table of Contents 110’ / 7 x 9 TUBE JIB Issued 4-2000 Page
213603 Assembly, Final Boom

2 61245 Locknut, 3/8-16 4
60403 Capscrew, 3/8-24 4
4 61245 Locknut, 3/8-16 4
5 212136 Plate 1
62221 Setscrew, 1/2-13C x 1 1
7 60416 Capscrew, 3/8-24 4
8 24225 Wear Pad 2
9 24328 Assembly, Outside Boom Extend Cylinder 1 See Page 5B.14 for Details
10 213785 Shim 4
15 24242 Wear Pad 2
61101 Jam Nut, 1/2-13 2
18 60325 Capscrew, 3/8-16 3
20 213692 Wear Pad 4
211962 Shim 4
211963 Shim 2
316 2338 Capscrew, 3/8 x 7/8 Gr 5 4
21 213602 Assembly, Outer/Inner Boom 1 See Page 5B.9 for Details
22 22125 Wear Pad 1
61821 Capscrew 2
23 24402 Clamp 1
60705 HexNut, 1/2-13 2
24 24072-1 Outer Boom 1
25 60534 Capscrew, 1/4-20 1
60701 Nut, 1/4-20 1
26 2912 Cable 45 ft
TEREX AERIALS
5B.4
3 4 7
2
1
6 5
15 16 17
20
8 9 10 11 12 13 14
22 21
25 26 27
24
28
23
23
32
33
30
29
VIEW A-A 31
VIEW B-B
TEREX AERIALS
Index
5B.5
213602 Sub-Assembly, Outer-Intermediate Boom

2 60625 Capscrew, 5/16 4
3 24241 Wearpad 2
61801 Capscrew, 3/8 4
4 62229 Setscrew, 3/8 2
5 61805 Capscrew, 3/8 2
6 22031 Bracket 1
7 24239 Wear Pad 1
61827 Capscrew, 3/8 4
8 213712 Pin 2
213713 E-Clip 2
9 23894 Bracket 1
10 60701 Nut, 1/4C 4
60644 Capscrew, 1/4 4
60367 Capscrew, 5/16 4
12 22703 Pin 2
65082 Snap Ring 4
13 22708 Pin 1
65076 Snap Ring 2
14 22710 Clevis 1
64301 Cotter Pin 1
16 213692 Wear Pad 1
211962 Shim 1
211963 Shim 1
316 2338 Capscrew, 3/8C x 7/8 2
17 213601 Int/In Boom Assembly 1 See Page 5B.7 for Details
18 Not Used
19 Not Used
20 60910 Nut, Jam 3/4-10C 2
21 2912 Cable 200
22 60607 Capscrew, 3/8 10
23 21353 Bushing 2
24 22703 Pin 4
65082 Snap Ring 8
25 24239 Wear Pad 2
26 61827 Capscrew, 3/8 4
28 23213 Ext. Cyl, Pin 1
29 24240 Wear Pad 2
30 61806 Capscrew, 3/8 4
31 60607 Capscrew, 3/8 4
32 24392 Wear Pad 2
TEREX AERIALS
5B.6
1 2 31 3 4 5 31
6 32 7
8 9 7 10 11 12 14
15
13 11 12
16
17
30
18 18
26 26
19 19
20 20
21 21
22 22
23 23
24 25 25 24 27 29 28
VIEW A-A VIEW B-B
TEREX AERIALS
Index
5B.7
213601 Subassembly, Inter-Inner Boom
1 24329 Assembly, Boom Extend Cylinder 1 See Page 5B.12 for Details
2 22567 Wear Pad 2
9 24400 Wear Pad 2
10 213577 Keeper, Cable 2
11 316 2338 3/8NC x 7/8 Gr5 Zinc 2
12 213692 Wear Pad 2
211962 Shim 16Ga 102 1.63 x 6.25 2
211963 Shim 20Ga 101 1.63 x 6.25 2
14 1242-85 HHCS 3/4UNC x 1 Gr 8 4
15 213600 Assembly, Inner Boom 1 See Page 5B.5 for Details
213846 Shim, .06 x 2.0 x 4.0 2
22 60553 Capscrew, 5/16 2
25 213989 Assembly, Sheave Ret. 2 See Page 5B.18 for Details
26 65076 Ring, Snap 3/4 4
24217 Pin, Ext. Sheave 2
27 23620 Shim 1
28 23206 Wear Pad 1
30 213987 Assembly, Sheave Ext. 2 See Page 5B.18 for Details
31 23204 Wear Pad 2
TEREX AERIALS
5B.8
3
24
4
5 6 7 23 8 16
10 11 10
12 13 13 12
14 14
14 15 17 15 14
18
19 19
20 21 20
25 14 22
VIEW A-A
TEREX AERIALS
Index
5B.9

65082 Ring, Snap 2
4 1200-319 Capscrew, .31C x .75 4
7 23214 Plate, Bulkhead 1
70972 Cable, 18 /12 320’
2568 Hose, .19ID x 157’ 2
2568 Hose, .19ID x 136’ 2
2912 .38-18/4 Electrical 160’
70769 .44-12/3 Electrical 160’
1205-34 Locknut, .31 2
11 23203 Wearpad 1
12 22569 Wearpad 1
13 213846 Shim, .06 x 4 x 2 2
15 1200-315 Capscrew, .31C x .75 2
16 212175 Cylinder, Jib Leveling 1 See Page 5B.20 for Details
160613 Pin, Clevis 0.56 1
1207-12 Cotter Pin, 1/8 x 1.00 Lg 1
20 61931 Capscrew, .31C x .62 BUtton Head 2
1205-34 Locknut, .31 2
22 23083 Wearpad 1
23 211639 Plate 2
212182 Pin 1
61825 Capscrew, Flathead .31C x .50 4
24 12182-15 Trimlok 4
25 213847 Shim, .06 x 4 x 4 2
5B TEREX AERIALS Index
5B.10
Model TB110
BOOM LIFT
Index
TEREX AERIALS 5B
BOOM LIFT Model TB110
5B.11

5 80060-05 Nut 1
10 80060-08 Nut 2
11 80062-08 Sleeve 2
19 Bushing 4
20 Barrel 1
21 Rod 1
22 Nut, Gland 1
23 Tube, Stop 1
24 Piston 1
25 Nut, Rod 1
26 67776 Kit, Seal 1
27 Wiper, Rod 1
28 Seal, Rod 1
29 O-Ring, Head 1
30 B/U Ring, Head 1
31 O-Ring, Static 1
32 Ring, Wear 2
33 O-Ring, Piston 1
34 Ring, Glyd 1
5B.12
Model TB110
BOOM EXTEND
Index
TEREX AERIALS 5B
BOOM EXTEND Model TB110
5B.13
Table of Contents

5 24325 Cylinder, Boom Extend 1 Includes Items 6 thru 21
6 67948 Bushing, D.U. 2 See Detail A on Page 5B.12
7 Rod 1
8 Barrel 1
9 Head 1
10 Tube, Stop 1
11 Piston 1
13 Wiper, Rod 1
14 O-Ring 1
15 Seal, Step 1
17 O-Ring, Head 1
18 O-Ring, Static 1
19 Ring, Wear 2
20 Seal, Piston 1
21 Ring, Glyd 1
5B.14
Model TB110
OUTSIDE BOOM

5 80062-08 Sleeve 2
9 80060-06 Nut 2
10 61820 Capscrew 4
14 24323 Cylinder, Outside Extension 1
15 Bushing 2
16 Rod 1
17 Barrel 1
18 Tube, Stop 1
19 Piston 1
20 Head 1
21 67131 Kit, Seal 1
22 Wiper, Rod 1
Index
TEREX AERIALS 5B
BOOM EXTEND Model TB110
5B.15
23 Seal, Step 1
24 O-Ring 1
26 O-Ring, Head 1
27 O-Ring, Static 1
28 Ring, Wear 2
29 Seal, Piston 1
30 Ring, Glyd 1
5B.16
Model TB110
SLAVE LEVELING
TEREX AERIALS 5B
Index
SLAVE LEVELING Model TB110
5B.17

3 16318 Clamp 2
4 16206 Strap 1
13 61903 Capscrew 3
16 Bushing 4
17 Rod 1
18 Nut, Gland 1
19 Barrel 1
20 Piston 1
21 Nut 1
23 Ring, SLYD 2
24 O-Ring, B/U 1
25 Ring, GLYD 1
26 O-Ring, Static 1
30 Wiper, Rod 1
5B.18
Model TB110
CABLE SHEAVE
1 213990 Sheave 1
213987 Assembly, Sheave Extend
1 213988 Sheave 1
Index
TEREX AERIALS Model TB110 5B
Table of Contents
JIB ASSEMBLY 5B.19
Revised 9-2000 Page
1,6 2,3,4 5 1,6 2,6,8 7
2,12 11 10 1 9
213693 Jib Assembly, 10’
1 213731 Pin 3
61828 Capscrew, FH .31C x .75 6
2 1222-348 Rod End 2
1209-59 Washer, Plain .44 HT 2
1242-21 Capscrew, .44C x 1.25 Gr 8 2
3 212177 Pin 1
4 1208-46 Machinery Bushing (10 Ga 2
1208-48 Machinery Bushing (18 Ga) 6
5 213573 Weldment, Link 1
6 1208-30 Machinery Bushing (18 Ga) 18
7 214032 Weldment, Lower Leveling Arm 1
8 213730 Pin 1
9 21094 Assembly, Slave Leveling Cylinder 1 See Page 5B.16 for Details
10 213553 Weldment, 10’ Jib 1
11 1208-36 Machinery Bushing (10 Ga) 2
1208-38 Machinery Bushing (18 Ga) 2
12 212176 Pin 1
13 213010 Jib Hydraulic Assembly 1 (Not Shown) See Page 5.21
5B.20
Model TB110
JIB LEVELING
212175 Cylinder, Jib Leveling (Rosenboom #100GP0011)) Ref. Incl. Items 1 thru 16
69348 Kit, Seal Ref. Incl. Items With Asterisk
1 600684 Tube Weldment 1
2 600685 Valve, Counterbalance 1
3 68956 Nut, Lock 1
4 * Wear Band 2 *
5 * O-Ring 1 *
6 * T-Seal 1 *
7 68957 Piston 1
8 600686 Rod Assembly 1
9 * O-Ring 1 *
10 * Back Up Ring 1 *
11 * Wearband 2 *
12 * Polypak 1 *
13 68959 Locking Insert 1
14 * Rod Wiper 1 *
15 68960 Head Gland 1
16 69052 Bearing 4
6
PLATFORM
6.0
SECTION 6 “PLATFORM” CONTAINS:
PAGE TITLE
6.2 PLATFORM
6.6 AERIAL CONTROL BOX
6.8 PLATFORM ROTATOR
6.9 FOOT SWITCH
6.10 PLATFORM WIRING
NOTES 6.1

6 Model TB100/110
TEREX AERIALS Index
6.2
Page Issued 4-2000
PLATFORM ASSEMBLY Table of Contents
3,4,10,11,12,13
15,22,20
2
1
14,15
25,27,28
27,28
6,11,13,16
8
7,22,23
24,29,30
17,18,19 9 5,15,21,22
6.3
Table of Contents PLATFORM ASSEMBLY Issued 4-2000 Page
213686 6’ Platform Ass’y 1

Incl. Items 1 thru 30
213687 8’ Platform Ass’y 1
1 213675 6’ Platform Weldment 1

213676 8’ Platform Weldment 1
2 213677 Platform Interface Weld 1
3 22742 Deadman SW Backing Plate 1
4 212858 Foot Switch 1 See Page 6.9 for Details
5 1221-131 Bumper 1
6 135322 Manual Holder 8-1/2 x 11 1
7 211710 Pin 2
8 81534 Helac Rotator 1 See Page 6.8 for Details
9 362 3889 Adapter Elbow 90° Long 2
10 1200-7 HHCS .25NC x 1.50 3
11 1209-44 Washer 7
12 1209-60 Washer 3
13 1205-23 Locknut 7
15 1205-43 Locknut 8
16 1200-309 HHCS .025NC x 0.50 4
18 1205-124 Locknut 1
19 1242-165 HHCS 1.00NC x 11.50 1
20 1242-18 HHCS .38NC x 2.25 2
21 1242-50 HHCS .38NC x 1.75 2
23 1208-30 Bushing 4
24 1208-17 Bushing 2
25 200B2007-59 Clamp 1
26 1222-202 Plastic Tie 9 Use Ties Where Needed
27 1200-95 HHCS 0.50NC x 1.00 6
29 1242-8 HHCS 0.38NC x 0.75 2
6.4
Page
Issued 4-2000 PLATFORM ASSEMBLY Table of Contents
6.5
Table of Contents PLATFORM ASSEMBLY Issued 4-2000 Page
211811-3 Platform Assembly, 6’ w/o Mesh 1 Incl. 1 thru 43

211811-4 Platform Assembly, 8’ w/o Mesh (Optional) 1 Incl. 1 thru 43
1 212325 Platform, 6’ 1
212326 Platform, 8’ 1
2 212324 Door 1
3 1200-130 Capscrew 2
4 085 113 24 Flatwasher 4
5 211816 Spring 2
6 384 2200 Washer, Thrust 2
7 1205-67 Locknut 2
8 1200-61 Capscrew 4
10 1205-45 Locknut 4
11 212209 Washer, Special 1
13 1242-29 Capscrew 1
14 211710 Pin, Boom 2
15 1242-100 Capscrew 2
17 200B2007-52 Clamp 2
18 81534 Rotator 1 See Page 6.8 for Details
19 1200-61 Capscrew 1
1209-4 Flatwasher 1
1205-45 Locknut 1
20 1242-127 Capscrew 2 Top
21 1242-118 Capscrew 2 Bottom
23 1205-67 Locknut 4
24 1221-100 Grommet 1
25 212064 Bumper 1
26 1200-65 Capscrew 2
28 1205-45 Locknut 2
29 212858 Footswitch 1 See Page 6.9 for Details
32 1205-23 Locknut 2
33 22742 Plate 1
34 2531 Strain Relief 1
35 2912 Cable, 18/4 4
36 70149 Terminal, Pink Ring 4
37 70807 Socket 4
69835 Tool, Crimp Opt. For Socket Installation
38 1222-202 Tie, Plastic 3
39 12019-264 Elbow, 90° 2
40 2594 Fitting, 90° 2
41 2562 Fitting, Straight 2
42 511 2057 Loctite AR
43 70862 Phoenix Connector 1
6 Model TB100/110
TEREX AERIALS Index
6.6
Page Issued 4-2000 AERIAL CONTROL BOX Table of Contents
3 4 4
2
5
6
1
13 12 11 10 9 8 7
14 34 33 32 31 30 29 28
15
27
26
25
16 17 18 19 20 21 22 23 24
AERIAL CONTROL BOX 6.7
213579 Control Box, Aerial - TB100/110 Ref.

213795 Control Box, Aerial - TB100/110CE Ref.
1 70825 Controller 1
2 69449 Decal, Nameplate 1
3 69144 Base, Lamp 1
69254 Bulb, 14V 1
601244 Lens, Yellow 1
4 69144 Base, Lamp 1
69254 Bulb, 14V 1
69143 Lens, Red 1
6 601242 Enclosure, Cover 1
7 69232 Toggle Switch, SPDT 1
8 601656 Rheostat Assembly 1
69452 Knob, Rheostat 1
9 69164 Toggle Switch, DPDT 1
10 69232 Toggle Switch, SPDT 1
12 69166 E-Stop, Mushroom Switch 1
13 69453 Switch, Ignition 1
601657 Screw, M3.5 x 12MM 1
14 601279 Enclosure, Base 1
15 601280 Transmitter, Multiplex 1
16 601658 Bumper 1
601659 Washer, Fender 1
601660 Screw, 10-32 1
601661 Nut, 10-32 1
17 601670 Screw, 8-32 x 3/8” 1
18 601664 Screw, 8-32 x 3/4 Phil Pan SS 1
601675 Nut, 8-32 1
19 601187 Connector, 24 Pin Flange 1
20 601671 Screw, 6-32 x 1/2 Phil 1
601672 Lockwasher, #6 1
601673 Nut, 6-32 1
21 601666 Connector, Solderless 1
601667 Cap, Sealing 1
22 601665 Plug, Vent 1” 1
69375 Plug, Nylon 1
23 70815 Connector, 24 Pin Flange 1
601675 Nut, 8-32 1
25 601654 Breaker, 10A 1
601655 Boot, Circuit Breaker 1
601679 Washer, External Tooth 1
26 69380 Card, Relay 1
27 601662 Nut, 1/4-20 Stainless Steel 1
601663 Lockwasher, Split SS 1
28 601241 Relay, 12V SPDT 30A 1
601675 Nut, 8-32 1
30 69450 Diode, 6A 1
31 601662 Nut, 1/4-20 Stainless Steel 1
601663 Lockwasher, Split SS 1
32 441 6838 Alarm, DT500 1
33 601669 Screw, 8-32 x 3/8” 1
34 441 6837 Alarm
6 Model TB100/110
TEREX AERIALS Index
6.8
Page Revised 1-2001
PLATFORM ROTATOR Table of Contents
9
8 7 10
5 10
6 1, 2
81534 Platform Rotator Ass’y (Helac # HP-9KS-L180/172) 1 Includes Items 1 thru 6
1 600819 Kit, Seal 1

2 600820 Kit, Bearing 1
3 600821 Valve, Check 1
4 362 3889 Elbow, Swivel 2
5 601468 End Cap 1
6 601469 Shaft Weldment 1
1205-127 Locknut 1
1242-165 Capscrew 1
9 200B2007-59 Clamp 1
10 2568-1120 Hose 93 ft.
FOOT SWITCH 6.9
212858 Footswitch Ass’y 1 Incl. Items 1 thru 5

1 70212 Footswitch 1 Incl. Item 2
2 66336 Microswitch 2
3 2531 Relief, Strain 1
4 2912 Cable, SJO 18/4 6 Feet
5 70807 Terminal 4
6 Model TB100/110
TEREX AERIALS Index
6.10
Page Issued 4-2000 PLATFORM WIRING Table of Contents
200143 Platform Wiring - 110 Volt Opt. Incl. Items 1 thru 11,15,16,17
32951-4 Platform Wiring - 220 Volt Opt. Inc. Items 12 thru 13
1 70391 Receptacle 1
2 70392 Cover, Receptacle 1
3 70262 Universal Box Moisture 1
4 70119 Inlet w/Gasket 1
5 2806 Strain Relief 2
6 61720 Screw, #10-24 x 5/8 Self-Tapping 4
7 441 4026 Circuit Breaker, 20A 1
8 442 2399 Boot 1
9 212133 Outlet Box 1
10 70769 Cable, 12/3 Ref.
11 117-C Terminal, Ring 7
12 902 Cover, Door 2
13 1222-202 Tie, Plastic 2
16 185702 Decal, C.V. 110 Vac 1
17 70406 Terminal, Fork 6
18 12337-7 Screw Mach 4 Not Shown
19 1210-7 Washer Lock 4 Not Shown
20 331 1000 Washer 4 Not Shown
Model TB100/110 7.0
Table of Contents OPTIONS Revised 3-2001 Page
SECTION 7 “OPTIONS” CONTAINS:
PAGE TITLE
7.1 WARNING HORN
7.2 AMBER BEACON
7.3 ALL MOTION ALARM & TRAVEL WARNING ALARM
7.4 GENERATOR
7.5 MANIFOLD (GENERATOR)
7.6 WORKLIGHT ASSEMBLY
7.7 GLASS HANDLER
7.8 TOWING PACKAGE ASSEMBLY
Index
TEREX AERIALS 7
Model TB100/110
Table of Contents
WARNING HORN Issued 4-2000
7.0
7.1
Page
212297-1 Warning Horn Assembly Ref.
1 1223-387 Horn 1
2 1205-34 Nut, Lock .31 1
3 1209-3 Washer, Plain .31 2
4 4011 Push Button Switch 1
5 70373 Push Button Boot 1
6 441 6828 Relay 1
7 Model TB100/110
TEREX AERIALS Index
7.2
Page Issued 4-2000
AMBER BEACON Table of Contents
212297-2 Amber Beacon Assembly Ref.
1 1210-7 Washer, Lock #10 3

2 1202-4 Capscrew 3
3 441 6844 Amber Beacon 1
4 212293 Plate 1
5 70767 Cable (10 feet) 10 Feet
6 70500 Female Spade 2
7 70501 Male Spade 2
8 1222-202 Plastic Tie 10
Index
TEREX AERIALS 7
ALL MOTION & Model TB100/110
7.0
7.3
Table of Contents
TRAVEL WARNING ALARMS Revised 1-2001 Page
All Motion Alarm

Red to 28AA
Black to 301V
2, 3
Travel Warning Alarm
1 Red to 206
Black to 301V
212297-3 All Motion Alarm Ref.

212297-4 Travel Warning Alarm Ref.
1 70895 Back-Up Alarm 1

2 1205-34 Nut, Lock .31 2
3 1209-3 Washer, Plain .31 4
7 Model TB100/110
TEREX AERIALS Index
GENERATOR
7.4
8 7
3, 4
(Inside)
6
2 5
212620 Generator-Hyd.-Drive Ref. Incl. Items 1 thru 22
212498 Generator Assembly 1

1 600841 Motor 1
2 600842 Flange 1
3 600843 Jaw 2
4 600844 Spider 1
5 600845 Adapter 1
6 600846 Generator 1
7 600847 Voltmeter 1
8 600848 Receptical 1
9 600998 Seal Kit, For P/N 600841 1
10 212639 Kit, Hose (Not Shown) 1
11 1219-441 Adapter 6
12 1219-959 Adapter 1
13 1219-801 Adapter 1
14 1219-313 Tee 1
15 1200-33 Capscrew 2
16 1200-31 Capscrew 1
17 1209-3 Washer 5
18 1205-34 Locknut 3
20 81529 Manifold (Berendsen PN 950407DH-001) 1 See Page 7.5
(Not Shown)
21 212597 Plate (Not Shown) 1
22 310 2194 Capscrew 2
Index
TEREX AERIALS 7
MANIFOLD Model TB100/110
7.0
7.5
Table of Contents (GENERATOR) Issued 4-2000 Page
1 3
2 4
81529 Manifold (Berendsen PN 950407DH-001) 1 Incl. Items w/Asterisk*
1 601062 Valve 1 *
2 601063 Valve 1 *
3 601064 Valve 1 *
4 601065 Valve 1 *
7 Model TB100/110
TEREX AERIALS Index
7.6
Page Issued 4-2000 WORKLIGHT ASSEMBLY Table of Contents
213487 Work Light Ass’y 1

1 70963 Work Light 1
2 160736 Bolt w/Nuts 2
3 1200-319 HHCS 5/16NC x 1/2 4
4 1210-17 Lock Washer 8
5 213481 Plate 1
Index
TEREX AERIALS 7
Model TB100/110
Table of Contents
GLASS HANDLER Issued 4-2000
7.0
7.7
Page
4 3 6 1
7, 8
5
11
10
9
7, 8
213815 Glass Handler Platform Ass’y
1 213818 Weldt., Platform Glass Handler 1

2 213816 Sheet, Rubber 2
3 213817 Bracket 4
4 1221-132 Bumper, Rubber 3 x 1.75 x 1 12
5 1221-133 Bumper, Rubber 4 x 0.75 x 1 4
6 1222-353 5/16-18 UNC Insert 24
7 1200-31 HHCS, 0.31 UNC x 1.00 Zinc 24
8 511 2057 Loctite #242 AR
9 1200-309 1/4 x 0.50 HHCS 8
10 1205-23 Nut, Lock 0-25 8
11 1209-44 Washer 8
12 183511 Decal, Capacity 2 Not Shown
13 183513 Decal, Range 2 Not Shown
7 Model TB100/110
TEREX AERIALS Index
TOWING PACKAGE
7.8
Page Revised 1-2001 Table of Contents
12
11
6, 7, 8
1 2
3, 4, 5 12
17
6, 7, 8
18
19
15
16
20
13,14 21
TOW BAR SHOWN DETACHED
Index
TEREX AERIALS 7
Model TB100/110
Table of Contents TOWING PACKAGE Revised 1-2001
7.0
7.9
Page
214062 Towing Package Assembly Ref.
1 214060 Arm, Steering 1

2 22920 Bar, Towing 1
3 22924 Pin, Towing Bar 1
4 60603 Capscrew, 3/8” 2
5 63302 Lockwasher, 3/8” 2
6 22922 Bracket, Towing Bar 2
7 60613 Capscrew, 3/8 6
8 63303 Lockwasher, 3/8” 8
9 20799 Valve, 3-way 1
10 60317 Capscrew 2
11 20492 Decal, Steer Overide Valve 1
12 20491 Decal, Towing Instructions 1
13 80057-08 Reducer, Pipe Thread 1
14 80008-04 Elbow, Male 1
15 80008-11 Elbow, Male 1
17 80033-03 Tee, Straight Thread Run 1
18 80034-10 Tee, Male Branch 1
19 13213-04-0210 Hose 1
20 13213-04-0290 Hose 1
21 13210-06-0780 Hose 1
7 Model TB100/110 Index
2
TB110 Shown 8 4
1, 5
12, 9, 10 3
14 6
214079 Airline to Platform Assembly 1
1 20983 Guide Hose 3

2 210560 Hose Reel 1
3 1240-53 Clamp 9
4 214071 Plate 2
5 214073 Bracket 3
6 81586 Male Barb 6
7 81584 Female Coupler 1
8 81587 Air Hose - TB100 1 1418 in.
81587 Air Hose - TB110 1 1532 in.
9 1219-354 Black Nipple 1
10 1219-121 Nipple 1
11 81585 Female Plug 1
12 214070 Hose End Bracket 1
214072 Plate 1
1219-32 Coupler 1
13 12196-97 Bushing 1
1240-259 Clamp 6
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
8.0
Table of Contents ALPHABETICAL LIST Issued 4-2000 Page
SECTION 8 “ALPHABETICAL LIST” CONTAINS:
PAGE TITLE
8.1 ALPHABETICAL LIST
8
Table of Contents ALPHABETICAL LIST Revised 3-2001
8.1
Page
-A- -E-
Abbreviations and Symbols .........................................1.10 Engine (Cummins) ....................................................4.16
Aerial Control Box......................................................... 6.6 Engine (Deutz) ..........................................................4.20
Air Cleaner-Ford .......................................................... 4.11 Engine (Ford) ..............................................................4.8
Air Cleaner-Deutz ........................................................4.22 Engine Control Panel (Cummins) .............................4.19
Airline to Platform .......................................................7.10 Engine Control Panel (Deutz) ...................................4.20
Alarm.............................................................................. 7.3 Engine Control Panel (Ford) .....................................4.15
Amber Beacon................................................................ 7.2 Engine, LP/Gas (Ford) ................................................4.8
Emergency Pump/Motor ...........................................4.39
Extend Cylinder, Boom ..................... 5.12. 5A.12, 5B.12
-B- Filter, Hydraulic ........................................................4.42
Base Assembly ............................................................... 3.1 Final Assembly............................................................2.1
Base Hydraulics ............................................................. 3.6 Foot Switch .................................................................6.9
Battery Assembly(Deutz Diesel)..................................4.24 Fuel System, LP ........................................................4.13
Battery Assembly(Cummins).......................................4.14 Fuel Tank, Gas & LP .................................................4.12
Battery Assembly(Ford)...............................................4.14 Fuel Tank, Diesel (Cummins) ...................................4.23
Beacon, Amber............................................................... 7.2 Fuel Tank, Diesel (Deutz) .........................................4.23
Boom Assembly ......................................... 5.2, 5A.2, 5B.2
Boom Extend Cylinder......................... 5.12, 5A.12, 5B.12 -G-
Boom Installation....................................... 5.1, 5A.1, 5B.1 Gear Box, Rotation .....................................................4.4
Boom Lift Cylinder .............................. 5.10, 5A.10, 5B.10 Generator .....................................................................7.4
Brake, Parking ..............................................................3.20 Glass Handler ..............................................................7.7
Ground Control Box..................................................4.28
-C-
Control Box, Aerial ........................................................ 6.6 -H-
Control Box, Ground....................................................4.28
Horn, Warning .............................................................7.1
Control Panel, Engine (Cummins) ...............................4.19
Hydraulics, Base .........................................................3.6
Control Panel, Engine (Deutz) .....................................4.20
Hydraulics, Lower.......................................................3.6
Control Panel, Engine (Ford).......................................4.15
Hydraulics, Reservior & Filter ..................................4.42
Control, Pump ..............................................................4.38
Hydraulic, Upper .......................................................4.30
Cylinder, Boom Extend ........................ 5.12, 5A.12, 5B.12
Cylinder, Boom Lift ............................. 5.10, 5A.10, 5B.10
Cylinder, Jib Leveling ...................................... 5.20, 5B.20 -I,J,K-
Cylinder, Master Leveling............................................5.22 Jib Assembly ................................................. 5.19, 5B.19
Cylinder, Slave Leveling...................... 5.16, 5A.16, 5B.16 Jib Cylinder ................................................... 5.20, 5B.20
Cylinder, Steering.........................................................3.22
-D-
Drive Motor..................................................................3.16
Decals............................................................................. 2.5
Model TB100/110
8.2
8.2
Page Revised 2-2001 ALPHABETICAL LIST Table of Contents
-L- -S-
Sheet Metal.....................................................................2.7
Leveling Cylinder, Master...........................................5.22
Leveling Cylinder, Slave ..................... 5.16, 5A.16, 5B.16 Slave Leveling Cylinder....................... 5.16, 5A.16, 5B.16
Swing Drive.................................................................... 4.6
Lift Cylinder Assembly ....................... 5.10, 5A.10, 5B.10
Switch, Foot ................................................................... 6.9
-M- -T-
Main Pump ..................................................................4.34 Tank, Fuel (Deutz & Cummins)................................... 4.23
Main Pump Control.....................................................4.38 Tank, Fuel (Ford)......................................................... 4.12
Main Valve ..................................................................4.40 Tie Rod ......................................................................... 3.26
Manifold (Generator) ....................................................7.5 Tire ............................................................................... 3.23
Manifold, Rotary .........................................................4.43 Torque Hub.....................................................................3.8
Master Leveling Cylinder............................................5.22 Towing Package Assembly ............................................ 7.8
Manual Box ...................................................................2.3 Turret Assembly ............................................................. 4.2
Motor, Drive................................................................3.16 Turret Rotation Gear Box............................................... 4.4
Turret Wiring................................................................4.26
-N,O-
-U-
-P- -V-
Parking Brake ..............................................................3.20 Valve, 4 Wheel Drive ................................................... 3.24
Platform .........................................................................6.2 Valve, Main .................................................................. 4.40
Platform Rotator............................................................6.8
Platform Wiring...........................................................6.10 -W-
Pump, Main (Hi-Torque) .............................................4.34 Warning Horn................................................................. 7.1
Pump Main (Vickers) ..................................................4.36 Wheels.......................................................................... 3.23
Pump, Main Control....................................................4.38 Wiring, Platform........................................................... 6.10
Pump/Motor, Emergency.............................................4.39 Wiring, Turret............................................................... 4.26
Worklight........................................................................7.6
-Q-
-X,Y,Z
-R-
Radiator .......................................................................4.10
Rotary Manifold ..........................................................4.43
Rotation Gear Box.........................................................4.4

Terex Aerials: Index

Uploaded by

Copyright:

Available Formats

You might also like

Terex Aerials: Index

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Terex Aerials: Index

Uploaded by

Copyright:

Available Formats

Index

FOR PARTS OR SERVICE TB110

SECTION 1 “INTRODUCTION” CONTAINS:

SECTION 2 “FINAL ASSEMBLY” CONTAINS:

SECTION 3 “BASE” CONTAINS:

SECTION 4 “TURRET ASSEMBLY” CONTAINS:

DEUTZ DIESEL ENGINE

SECTION 5 “BOOM ASSEMBLY - 110’ / 4 BAR JIB” CONTAINS:

SECTION 5A “BOOM ASSEMBLY - 100’ ” CONTAINS:

SECTION 5B “BOOM ASSEMBLY - 110’ 7 x 9 TUBE JIB ” CONTAINS:

SECTION 5B “BOOM ASSEMBLY - 110’ 7 x 9 TUBE JIB ” CONTINUED:

SECTION 6 “PLATFORM” CONTAINS:

SECTION 7 “OPTIONS” CONTAINS:

SECTION 8 “ALPHABETICAL LIST” CONTAINS:

PART MANUAL FORMAT

1. SECTION refers to the major divisions of the Parts Manual.

2. PAGE indicates the page number of the illustration or parts list.

5. DESCRIPTION of the part or assembly is shown in the third column.

6. QUANTITY indicates the quantity of items used in the assembly or sub-assembly

A. Ref. indicates the item is not servicable or is part of another assembly.

B. AR indicates the item is used as required. Some quantities may be specified

Ref. Part No. Description Qty

123456 Assembly Ref.

1 234567 Part of Assembly 1

456789 Part of Subassembly 2

1. Find the TEREX AERIALS Part Number.

F. Anticipate your spare parts requirements.

G. Place orders early in the day.

H. Keep a supply of normal maintenance and recommended spare parts in stock.

I. Obtain recommended parts stocking requirements from Terex Aerials or your

B. FAX: (601) 393-1751

C. PHONE: (601) 393-1351

D. MAIL: Terex - Southaven

NOTE: If your Parts Department is not ON-LINE, contact the

2WD 2-WHEEL DRIVE ‘ FEET

SECTION 2 “FINAL ASSEMBLY” CONTAINS:

This Page Intentionally Left Blank

Ref. Part No. Description Qty Remarks

212901 Final Assembly - TB100 Ref. Includes Items 1 thru 9

Ref. Part No. Description Qty Remarks

1 135322 Manual Box 1

This Page Intentionally Left Blank

Ref. Part No. Description Qty Remarks

213530 TB100 Decal Assembly Ref. Incl. Items 1 thru 41

1 12400-766 Decal, Terex 3

Ref. Part No. Description Qty Remarks

212038-1 Sheet Metal Assembly

1 213005 Sheet Metal 1 Incl. Items 2 thru 8

2 211970 Cover, Top Right 1

9 1203-261 Bolt, Step 3/8 x 1 1/4 18

SECTION 3 “BASE ASSEMBLY” CONTAINS:

Ref. Part No. Description Qty Remarks

213976 Carriage Assembly - TB100 Ref.

1 212829-1 Base Weldment 1

Ref. Part No. Description Qty Remarks

1 212829 Base Weldment Ref. See Page 3.1 for Details

Ref. Part No. Description Qty Remarks