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Manual Thermal Shoc
Manual Thermal Shoc
TECfINICAL DATA 3
INSTALLATION 4
PRELIMINARY OPERATIONS FOR THE CHAMBER START-UP .5
STARTING-UP 6
MAINTENANCE 10
SAFETY EQUIPMENTS INSTALLED IN THE SYSTEM 11
GRAPHIC RECORDER 12
GASEOUS NITROGEN PURGING (optional) 12
COOLING WITH LN2 (optional) 12
ENCLOSED HANDBOOKS:
- UNOP controller
- SIEMENS P.L.C.
ENCLOSED DRAWINGS:
- LAY-OUT C 21.486
- REFRIGERATION SYSTEM DIAGRAM C 21.486 - SI
- ELECTRICAL WIRING DIAGRAM:
POWER CIRCUIT C 21.486 - SE from page 1 to 16
POWER CIRCUIT C 21.486 - SE from page 18 to 21
CONTROL PANEL C 21.486 - SE from page 22 to 23
ENCLOSED DOCUMENTS:
- ACS test certificate
- ACS quality assurance certificate
Type : CST157 2T
For a proper running of the chamber the ambient temperature must not exceed
+30oe.
Electric connection
The customer must provide to the installation of a shunt box with a main switch
for the connection of the chamber mains supply.
Inside the remote control switches board (in the machines unit) there is a
terminal board: the "R", "5" and "T" terminals must be connected to the
threephase mains.
The "N" terminals must be connected to the neutral of the mains.
The "YELLOW/GREEN" terminal must be connected to an efficient earth socket.
Hydraulic connection
Before the installation of the equipment to the hydraulic network for getting the
condensation water, the chamber must be placed in its final location, otherwise
flexible piping is necessary.
The maximum pressure of the condensation water must not exceed 1 MPa (10 bar).
For well water the outlet must be available for inspection. Foreseen water
temperature is + 15°C ± 3°C.
In this last case, it is recommended to install an overflow switch that stops the
equipment running if the water does not regularly flow in the condenser.
Azote connection
Verify the correct rotation way of the fans in both cabinets, proceeding as follows :
If the fans do not turn according to the arrow on the motor, it is necessary to
reverse the "R" and "S" terminal connections at the feeding input.
At the doors side of the chambers, there are applicated two micros witches which
avoid the running of the chamber when the doors are opened.
Remind that to start fans working with opened chambers, it is necessary to switch
on both the microswitches contacts placed beside the door.
Check that specimens discharge correctly into the basket, that is:
1. PROGRAMMING
a. Select the running mode; with the Fl key select the manual running, with the F2 key
select the automatic running.
b. If you press the F3 key you enter in the programming MENU. To insert data press the Ins
key, a lighting cursor appears on the exact point you have to programme the value; if you
press the ENTER key you confirm the programmed value.
Remember that when the 4 lines of the display with the down arrow key are finished it is
necessary to do the SCROOL in order to see the other lines.
It is important to perform the above-mentioned operation in order to insert the data on all
lines of the MENU.
When you have finish the programming of the temperature sets and times sets, press one
more time the F3 key and then you return to the control MENU.
It is very important to select the running (manual or automatic) before doing the
programming.
To insert data press the Ins Key and confirm them with ENTER key. The stabilization times
are activated when the basket takes place in the respective chamber.
The times values are in hours and minutes.
The set cold shrinking time is the time when the cold request is forced when the basket
takes place in the cold chamber.
This time can vary from 0 to 5 minutes according to the internal load.
The set hot shrinking time is the time when the hot request is forced when the basket takes
place in the hot chamber.
This time can vary from 0 to 5 minutes according to the internal load. The minimum time
of stabilization on all chambers is of 1 minute.
To insert data press the Ins key and confirm them with ENTER key.
c. If you press the F4 key you can check the programmed set, with the down and up arrow
key you may do the SCROOL of pages in order to check the correct set of data.
The checking function can be done in any moment. Leaving out of consideration the type
of visualized data if you press the F4 key the control MENU appears.
d. ATTENTION
When you set an overtemperature or undertemperature lower or higher to the running
temperature including the increment or the decrement at the starting, the chamber will go
in alarm indicating on display these messages :
................................ W ARNING .
OVERTEMPERA TURE SWITCH SET POINT LOWER
THAN HOT CHAMBER SET POINT
................... PRES. F3 : TO PROGRAMMING .
................................ W ARNING .
UNDERTEMPERATURE SWITCH SET POINT HIGHER
THAN COLD CHAMBER SET POINT
................... PRES. F3 : TO PROGRAMMING .
Select the chambers in which you want to perform the test, F5 (cold) and F6 (hot).
Press the F16 key (AUTOMATIC CYCLERUN) for the cycle starting.
The basket cycle will start only when the cold chamber will be in the ±2°C temperature
range.
If you open the chamber door during the running, the cycle stops. If you close the chamber
door the basket cycle will start again only when the temperature of the cold chamber will be
in the ±2°C range.
When you open the door of the ambient chamber, the basket will take place in the central
chamber and then will stop the running of the chamber.
The 2 other chambers will continue to thermoregulate the set temperature.
2.3 Defrosting
When the chamber reaches the number of set cycles, for the defrosting, the hot and ambient
chambers stop and in the cold chamber the thermoresistances heat in order to set free of ice
the evaporator.
The set temperature for the defrosting is of 40°C and the time is of 30 minutes.
The time start will begin only when the cold chamber will reach 30°e.
If you press the F15 key, you activate the solenoid valve for the cleaning with nitrogen.
When the chamber reaches the set total cycles, it will stop and the basket will remain in the
hot chamber.
The Fll key: general reset (cycles reset and timer for the chambers stabilization duration).
When the above-mentioned alarms are activated they can be controlled according to the
intervention sequence.
The intervention of these alarms stops the chamber and place the basket in the rest position.
You can find the anomaly on video and on lighting red led ALARM placed on the control
panel.
On the chamber front panel you can find an emergency push button.
If you press it the chamber goes in OFF opening the main switch.
In order to reset the power supply release the push button turning counterclockwise sense
and switching the main switch off.
On the back side of the control panel you will find 2 lithium batteries type CR2430.
These batteries have a life of about 2 years. For the substitution remove one battery after the
other because you may loose all the data memorized in RAM.
The panel programme is memorized in EPROM.
If you press the arrow at right key for about 5 seconds, you can enter in the MENU to set the
hour and the date.
When you have set the hour and the date press again for about 5 seconds the above key and
the programme returns in the normal modality.
Note:
Inside the remote control switches panel, there are 2 push buttons and 1 commutator.
The commutator turns the basket movement on and off from automatic to manual and the
contrary.
The 2 push buttons control the manual movement of the basket.
Refrigeration units
- Air condenser
Clean every 3 months the refrigerating unit and specially the condenser from dust to
allow good air circulation;
- Substitute unfreezable oil of the compressors every 4000 hours running, using the
FUCHS SP32 oil for HP80 compressor and CASTROLoil for R23 compressor; the oil
must not contain any sign of humidity;
- Take the opportunity to substitute the dewaterer filter. On the R 23 circuit the filter
must have molecular sieves.
- Thermic protections set on the two compressors frame. They stop the motor
compressor running in case of overtemperature.
- Overpressure switches.
At HP80 stage, the intervention of the pressure switch can be caused by the lack of
water or insufficient quantity.
- MOTORS PROTECTIONS
The above-mentioned alarm is indicated by writting "FAILURE: MOTORS
PROTECTION" and stops the running of the system. The alarm intervention is due
to the extra-absorption of the motors or to the motors overheating making opening
the relative magneto thermic switch.
To reset the running of the system, turn on again the switch intervened. This
component is placed in the switch box. and push "F12" key situated on the control
panel.
- UNDERTEMPERATURE SWITCH
This alarm is indicated by writting "FAILURE: UNDERTEMPERATURE SWITCH
TEMPER. TOO LOW IN THE COLD CHAMBER"and stops the running of the system.
The alarm intevention is due to the wrong running temperature regulation. To reset
the running of the system rectify the temperature and press "F12" key placed on the
control panel.
A three steps (hot chamber, cold chamber and specimens) temperature graphic recorder
provides for the continuous recording of occurred events.
It is equipped with an index of the temperature real value.
The electronic type recorder is equipped with two 100 Ohms at a °C platinum probes
(thermoresistances), strenghtened by a thin stainless steel coat.
The silver conductors are teflon sheathed.
The recorder is 100 mm wide, and the paper speed is from 5 mm to 12.000 mm/hour
and with continuous writing. The temperature scale is programmable.
Original standard equipment includes 2 parcels of paper which has the "2" form
folding.
The third probe, '" 4mm about, is connected to the recorder, in order to measure the
specimens temperature.
This probe is inserted through two special holes made on the top of the "hot" chamber
and on the upper steel plug.
When the probe is not used, it is placed in a circular seat under the above-mentioned
steel plug.
See the enclosed instruction manual for the use of the graphic recorder.
By the purging system with gaseous nitrogen are avoided hoarfrost and/or ice
formation in the cold cabinet that could make more difficult the movement of
the basket.
On the left side of the chamber is installed a coupling for the connection of a
cylinder with a pressure reducing valve. The working pressure must be between
0,5 and 1 bar (50 and 100 kPa).
1- Increasing with nitrogen, press F13 key (LN2). Increasing with nitrogen helps the
refrigerating unit until the cold chamber temperature set point is reached.
2- Cooling with nitrogen, press F14 key (LN2 cooling). Cooling with liquid nitrogen
substitutes the refrigerating unit, cooling of the cold chamber is achieved by LN2
only.
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78 HEATINGREDUCERWATERSOLENOIDVALVE 1 CASTEL 1132/04 24V/SOHz
77
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74 BASKET MOVEMENT MOTOR 1 BONFIGLIOLI MVf.62/ A O.37KW4o.i=80 380V /50Hz/3 2M3
73 CONTROL PANEL 1 SIEMENS UNlOP 4x40 6ZA983-2
72 PLC 1 SIEMENS
71 REGULATION PROBES 2 HERAEUS IT. PT100 double IEC-751 cl:' 8 OIOA1B3WAIlO1387 20R4/20R6
70 FAN 2 MA.TI.KA. li'>200x83
69 THERMOSTAT 2 FAN-COS C04B S0/300'C 5817/5818
68 COLD CHAM8ER DEFROSTING HEATERS 3 HEATING ITALIANA 1toOW- 220V dis. C21.CST-R1 ~ 2E18
67 HOT CHAMBER HEATERS 9 HEATING ITALIANA 1fOOW-220V dis. C21.CST-R1 ~ 2E12
66 HOT CHAMBER VENTILATION MOTOR 2 LAFERT O.55KW.4D.B5 380V /50Hz/3 1Ml0/1M17
65 COLD CHAMBER VENTILATION MOTOR 2 LAFERT O.55KW.4D.B5.380V/50Hz/3 1MS/1M7
64 GASEOUS NITROGEN SOLENOID VALVE 1 DAN FOSS EVR 3 24V/SOHz 32F20S3 8Y12
63 VALVE 1 1/2" idraulico
62
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60 VALVE 2 CASTEL 6410/4
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Sigla EleHrica
Pos. Den om i n azion e jDe no m i nati on Quant. Marca/t.fanlfacturer TipojModel CodicejCodeElectrlcol Posllion
AC§; WIRING DIAGRAM LEGEND C 21.486-SE
Rev.
25/10/95
Pag. n. l/vg
page 1 - Rev. A
page 2 - Rev. A
page 3 - Rev. A
page 6 - Rev. A
page 7 - Rev. A
page 8 - Rev. A
page 9 - Rev. A
page 10 - Rev. A
page 11 - Rev. A
page 12 - Rev. A
AC§ WIRING DIAGRAM LEGEND C 21.486-5E
Rev.
25/10/95
Pag. n. 4/vg
page 13 - Rev. A
page 14 - Rev. A
page 15 - Rev. A
AC§; WIRING DIAGRAM LEGEND C 21.486-SE
Rev.
25/10/95
Pag. n. 5/vg
page 16 - Rev. A
16P3 = Positive
logic 8 outputs module
L+ = Positive
pole power supply terminal
16K5 = Cold chamber ventilation start output relay
16K6 = Hot chamber ventilation start output relay
A2.3 = Low stage compressor start output
16K7 = Low stage hot gas solenoid valve output relay
16K8 = Low stage line solenoid valve output relay
A2.4 = High stage compressor start output
16K10 = High stage hot gas solenoid valve output relay
16K11 = High stage line solenoid valve output relay
M- = Negative pole power supply terminal
18P3 = Positive logic 8 outputs module
L+ = Positive pole power supply terminal
A33.0 = Hot chamber heaters output
A33.1 = Cold chamber basket position warning lamp output
16K14= Defrosting heaters remote control switch output relay
16K15= Purge with nitrogen solenoid valve output relay
16K16= High position basket movement output relay
16K17= Low position basket movement output relay
16K18= Alarms summation output relay
A33.7 = Hot chamber basket position warning lamp output
M- = Negative pole power supply terminal
page 17 - Rev. A
page 18 - Rev. A
page 19 - Rev. A
page 20 - Rev. A
page 21 - Rev. A
AC§ WIRING DIAGRAM LEGEND C 21.486-5E
Rev.
25/10/95
Pag. n. 6/vg
page 22 - Rev. A
page 23 - Rev. A
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