SPECIALIST

FORCE RESOLUTION CALCULATION

SERVICES
Project : Doc No. : - Rev : F
Calculations by : NKA Date : 29/9/16
GAS METERING SKID SS Job No : PRJ009762
Checked by : RB Date : 29/9/16
Calculation Sheet
 SPECIALIST
FORCE RESOLUTION CALCULATION
SERVICES
Project : Doc No. : - Rev : F
Calculations by : NKA Date : 29/9/16
GAS METERING SKID SS Job No : PRJ009762
Checked by : RB Date : 29/9/16
Calculation Sheet
 SPREADER BAR CALCULATIONS Remark

1.0 Design Data and References

Steel design is performed in accordance with:
- AISC Steel Design Manual, ASD
- API RP2A 21st Edition WSD

Design Consequence Factor CF = 2.00 Gross Mass = 30.00 MT

Padeye Design Load Pswl = 34.64 Ton Max. Vertical Force = 15.00 MT
Sling angle from horizontal θ = 60.0° (Considering one half of the spreader bar)

2.0 Spreader Bar details

Size : Pipe Dia. 10" Schedule 80
Tubular, OD OD = 273.1 mm
Wall Thickness wt = 15.09 mm
Yield Strength Fy = 240 MPa
Young Modulus E = 205000 MPa
Pin Hole height epin = 340 mm

Cross Section Area Abar = 69297 mm2 (Refer section property calculation)
Moment of Inertia Ibar = 102127280 mm4 (Refer section property calculation)
Section Modulus Sbar = 747911 mm3 (Refer section property calculation)
Unit Weight wbar = 96 kg/m

2.1 Spreader Bar Design

Bar Length L = 3050 mm

Bending Moment (selfweight) M1 = 2.2 kN-m = wbar x L2 x CF/8

Bending Moment (@ pin hole) M2 = 57.8 kN-m = Pbar x epin
Design Moment MT=M1+M2 = 60.0 kN-m

Axial Compression Load Pbar = 169.91 kN = Pswl x cosθ

Bar Effective Length kbar = 1.0 "As the ends are considered simply API RP2A-
suppported" Section 3.3.1.d
Radius of Gyration rbar = 91.38 mm = √[(OD2+(OD-WT)2]/4

Bar Slender Ratio kL/r bar = 33.38

D / t ratio OD/wt = 18.098 < 60

Column slenderness Ratio cc = 129.85 > kL/r bar

Allowable Compressive Stress Fa = 131.63 MPa "As per Euler's formulae"

Allowable Bending Stress Fb = 144.00 MPa =0.6Fy

Bar Compressive Stress fa = 2.45 MPa = Pbar/Abar Ok!

Bar Bending Stress fb = 80.17 MPa = Mt/Fb Ok!

Unity Check Ratio fa fb

UC1 = Fa + UC1 = 0.577 < 1.0 Pass
(1 - fa/Fa)Fb

fa fb
UC2 = + Fb UC2 = 0.572 < 1.0 Pass
0.66 Fy

The bar size is adequate for the 3.05m configuration.

 SPECIALIST
SECTION PROPERTY CALCULATION
SERVICES
Project : Doc No. : - Rev : 3
Calculations by : NKA Date : 23/5/16
TA-TIP Substation SS Job No : PRJ009282
Checked by : RB Date : 23/5/16
Calculation Sheet Remark

Section Properties
S. No Description Area (mm2) Ixx(mm4) Zxx(mm3) Axi
1 Pipe 18' Sch 160 58548.27 1254767093.3 5488847.0868 26756559
2 Channel 300x90x41 5270 4040000 568000 1291150
3 Channel 300x90x41 5270 4040000 568000 -1291150

BUILTUP SECTION PROPERTIES

Ixx(total) = I11+ I22+ I33+ A3r2

1895510593.3 mm4
MI = ƩAxi/Centroid
7736777.931835 mm3

r 245

r 245

3
Cr

Cr- Centroid of PFC Sling direction

Pbar

epin

M2
 SPECIALIST
SECTION PROPERTY CALCULATION
SERVICES
Project : Doc No. : - Rev : 3
Calculations by : NKA Date : 23/5/16
TA-TIP Substation SS Job No : PRJ009282
Checked by : RB Date : 23/5/16
Calculation Sheet Remark