Instruction Manual Mechanical Part: Cut&Pick Mechatronic Insertion Head For Lz-Press-Fit Pin 0.63

INSTRUCTION MANUAL
MECHANICAL PART
CUT&PICK MECHATRONIC
INSERTION HEAD
FOR LZ-PRESS-FIT PIN 0.63
NPI-108171-1
NPI-108171-2
KAMSTRUP
JANUARY 2019
MECHATRONIC CUT&PICK INSERTION HEAD PIN 0.63 NPI-108171-1/-2
CONTENTS
1. INTRODUCTION ................................................................................................................... 2

1.1 GENERAL INTRODUCTION ....................................................................................... 3
1.2 FORESEEN HEAD USE .............................................................................................. 3
1.3 UNFORESEEN HEAD USE......................................................................................... 3
1.4 SAFETY ....................................................................................................................... 3
1.5 COPYRIGHT ................................................................................................................ 3
1.6 WARRANTY................................................................................................................. 4
1.7 SYMBOLS USED ......................................................................................................... 4
1.8 EC DECLARATION OF INCORPORATION ................................................................ 5
2. MACHINE DESCRIPTION .................................................................................................... 6
2.1 TECHNICAL CHARACTERISTICS.............................................................................. 7
2.2 GENERAL DESCRIPTION .......................................................................................... 7
2.2.1 Main components .............................................................................................. 9
2.3 ENVIRONMENTAL CONDITIONS OF USE .............................................................. 13
2.4 WORK FOR WHICH THE HEAD IS DESIGNED ...................................................... 14
3. HEAD INSTALLATION ....................................................................................................... 18
3.1 HANDLING AND TRANSPORT................................................................................. 19
3.1.1 Moving the head in the work plant................................................................... 19
3.1.2 Transport of the head over land ...................................................................... 19
3.2 HEAD INSTALLATION .............................................................................................. 19
3.2.1 Checks for the set-ups..................................................................................... 20
3.2.2 Head operating cycle ....................................................................................... 20
3.2.3 Head operating cycle ....................................................................................... 20
3.3 INSTRUCTIONS FOR THE ADJUSTMENT OF A CUT&PICK HEAD WITH
SCRAP AN CJ AND NJ OMRON CONTROLLER .............................................................. 22
3.4 INSTRUCTIONS FOR ADJUSTMENT OF THE SAFETY TIP BY MEANS OF A
DEPTH GAUGE................................................................................................................... 23
4. USE AND SETTING-UP ...................................................................................................... 24
4.1 HEAD CONTROLS .................................................................................................... 25
4.2 FREQUENT INTERRUPTIONS ................................................................................. 25
5. MAINTENANCE .................................................................................................................. 27
5.1 PREVENTIVE MAINTENANCE ................................................................................. 28
5.1.1 List of recommended spare parts. ................................................................... 28
5.2 LUBRICATION INSTRUCTIONS ............................................................................... 29
5.3 LIST OF COMMERCIAL ACCESSORIES ................................................................. 30
5.4 MECHANICAL PART INFORMATION....................................................................... 31
5.4.1 Numbered drawings of mechanical assemblies .............................................. 31
5.4.2 Bill of materials ................................................................................................ 32
5.4.3 Drawings of parts subjected to wear and/or tear ............................................. 33
5.4.4 List of parts subjected to wear and/or tear ...................................................... 34
5.5 PNEUMATIC PART INFORMATION ......................................................................... 35
5.5.1 Pneumatic diagram.......................................................................................... 35
Page 1 of 35
1. INTRODUCTION
Page 2 of 35
1.1 GENERAL INTRODUCTION
This manual provides operating staff with instructions for installing, fine tuning, operating and
maintaining the Mechatronic Head.
If this instruction manual is not sufficient to solve all problems, the client can contact the
Technical Support Service for all special advice required. In these cases, the type of pin to be
inserted has to be indicated.
Operating and service staff must read and follow the instructions in this manual before carrying
out any operation on the head.
1.2 FORESEEN HEAD USE
The head is specifically designed for working on LZ-PRESS FIT insertion machines.
The correct use of the head as part of the insertion machine involves the technician or operative
strictly complying with a series of basic standards or guidelines specified in the instructions
manual of the machine the head is assembled on.
1.3 UNFORESEEN HEAD USE
Any use not contemplated in the above section (1.2 INTENDED USE OF THE HEAD) will be
considered inappropriate use.
1.4 SAFETY
As the head is assembled on the insertion machine, as regards safety, all the indications included
in the insertion machine instructions manual should be observed.
1.5 COPYRIGHT
The pneumatic schematics and drawings in this manual have been prepared by and are the
exclusive property of CONSTRUCCIONES JOSÉ LAZPIUR, S.L.U. The information is included
for the use of the owner/user and must not be used for any other purpose. The disclosure of this
information to third parties is not authorised.
The documents may not be copied or made available to third parties, especially competing
companies, without specific authorisation.
Page 3 of 35
1.6 WARRANTY
The supply will be under a 24 month operation warranty.
First quality construction and manufacture is guaranteed together with the quality of the
commercial accessories installed on the heads.
Those parts subject to normal wear and tear during operation are excluded from the warranty.
No liability shall be accepted for any losses as a result of operator or third party negligence.
CONSTRUCCIONES JOSÉ LAZPIUR, S.L.U.accepts no responsibility for faults occurring due to

elements or devices installed by the client on the head and that have not been manufactured or
accepted by CONSTRUCCIONES JOSÉ LAZPIUR, S.L.U..
The warranty will be limited to the replacement without charge of defective or deteriorated parts
that have been supplied by CONSTRUCCIONES JOSÉ LAZPIUR, S.L.U., and does not cover
any claim for consequential damages shall not be attributable to the supplier of the head in any
case at all.
With regard to the commercial accessories and parts of the head not made by
CONSTRUCCIONES JOSÉ LAZPIUR, S.L.U., the warranty will be limited to that offered by the
supplying company of these accessories.
The warranty does not include the cost for labour, assembly, travel, etc.
1.7 SYMBOLS USED
Two symbols are used throughout the manual that require special attention. These indicate:
 Caution:
This symbol means that caution is required. The symbol is used in all work
steps in which special care must be taken to prevent damage to the head.
Other users must also be informed of these safety indications.
 Information
This symbol gives useful advice and calls attention to the right way to proceed
and act.
Follow these indications to save time and avoid problems.
Page 4 of 35
1.8 EC DECLARATION OF INCORPORATION
Page 5 of 35
C.M. JOSE LAZPIUR S.L.U.
Barrio Murinondo s/n, 20570 Bergara (Guipuzkoa)
EC DECLARATION OF INCORPORATION
Mrs JONE LAZPIUR, as authorized representative of the company LAZPIUR,
S.L.U., declares under his responsibility that the following construction:
Name……: CUT&PICK MECHATRONIC INSERTION HEAD FOR

LZ-PRESS-FIT PIN 0.63X0.6 E5584, E5585, E5586, E5587
Number…: 108171-1
Does not expire with the requirements of council Directives:

− Directive 2006/42/CE on the approximation of the laws of the European
Member States, in the next point: 1.4.2.1 and 1.4.2.2.
Expire with the requirements of council Directives:
Member States relating to electromagnetic compatibility.
The following Standards have been applied in its design and construction:
UNE-EN 574+A1 UNE-EN ISO 14118

UNE-EN 614-1+A1 UNE-EN ISO 14119
UNE-EN ISO 4414 UNE-EN ISO 14120
UNE-EN ISO 12100 UNE-EN 60204-1
UNE-EN ISO 13849-1 UNE-EN 61310-1
UNE-EN ISO 13850 ISO 7000
UNE-EN 14070+A1
The setting up of the quasi-machine is prohibited until it is assembled on a machine and it

expires with the provisions of Directive 2006/42/EC and the availability of the EC Declaration of
the whole machine.
Signed in Bergara on 23 november 2018
Technical construction file prepared by: C.M. JOSÉ LAZPIUR, S.L.U.
C.M. JOSE LAZPIUR S.L.U.
Barrio Murinondo s/n, 20570 Bergara (Guipuzkoa)
EC DECLARATION OF INCORPORATION
Mrs JONE LAZPIUR, as authorized representative of the company LAZPIUR,
S.L.U., declares under his responsibility that the following construction:
Name……: CUT&PICK MECHATRONIC INSERTION HEAD FOR

LZ-PRESS-FIT PIN 0.63X0.6 E5584, E5585, E5586, E5587
Number…: 108171-2
Does not expire with the requirements of council Directives:

Member States, in the next point: 1.4.2.1 and 1.4.2.2.
Expire with the requirements of council Directives:
Member States relating to electromagnetic compatibility.
The following Standards have been applied in its design and construction:
UNE-EN 574+A1 UNE-EN ISO 14118

UNE-EN 614-1+A1 UNE-EN ISO 14119
UNE-EN ISO 4414 UNE-EN ISO 14120
UNE-EN ISO 12100 UNE-EN 60204-1
UNE-EN ISO 13849-1 UNE-EN 61310-1
UNE-EN ISO 13850 ISO 7000
UNE-EN 14070+A1
The setting up of the quasi-machine is prohibited until it is assembled on a machine and it

expires with the provisions of Directive 2006/42/EC and the availability of the EC Declaration of
the whole machine.
Signed in Bergara on 23 november 2018
Technical construction file prepared by: C.M. JOSÉ LAZPIUR, S.L.U.
2. MACHINE DESCRIPTION
Page 6 of 35
2.1 TECHNICAL CHARACTERISTICS
Client:....……………….......................................………………….................................. KAMSTRUP.
Reference:……..................................... MECHATRONIC CUT&PICK INSERTION HEAD 0.63 PIN
Manufacture date:…………………………………….………………….....………........ JANUARY 2019
Head number:……………………………………..………………………….……………... 108171-1/-2
Total head weight:…………………………………………….…………………..…………………. 35 kg.
2.2 GENERAL DESCRIPTION
This head is specifically designed for working on LZ-PRESS-FIT machines.
It is a compact, mechatronic drive unit which has all of the necessary components coupled to
work, such as limit switches, servomotors, etc.
It is designed for working with the quick change principle, for which it has its own anchorage
system on the insertion machine and the corresponding snap connectors for the pneumatic and
electrical installation of these components on the insertion machine.
It carries out the infeed, cutting and insertion operations. It starts from reeled components or
stripes that are supplied reeled and are placed on a component called the de-reeler assembly,
which has a loop action system controlled by a detector.
All of the machine's components can be disassembled and replaced following the attached
assembly plans.
Page 7 of 35
Electrical and
Quick clamping
pneumatic connector
lever
Cutting
servomotor
Displacement
servomotor
Infeed servomotor
Insertion
servomotor
Figure 2-2. Compact Mechatronic Head
Page 8 of 35
2.2.1 Main components
It has an infeed assembly that pulls using a servomotor driven pawl. A brake acts on the belt
eliminating the inertias due to the high speed of the infeed. The servomotor runs are controlled by
a programme.
It has a servomotor driven cutting unit and back-up servomotor driven retainer to correctly
position the component during cutting. This system cuts and presents the component so that the
insertion tool collects it and transports it to the insertion point. The servomotors travels are
controlled by a programme.
It has a mechatronically driven insertion device, which has a guiding system that operates via a
combination of two slides. Once the clamp and insertion male are positioned in the cutting zone
and the component supported then the component is cut. Once the component has been cut, the
clamp and insertion male transport the component to the insertion zone by means of a
servomotor and then another servomotor lowers it until the component has been inserted in the
circuit.
All these elements should move sequentially, and they are therefore controlled by the electronic
control of the insertion machine. The head’s elements are easy to disassemble and replace, and
they all have fastening screws and their guiding and centring components.
Figure 2-3. Components to be inserted
Page 9 of 35
Each of the different shafts of the mechatronic head is driven by a different servomotor and
independence of movements is achieved in both runs and their synchronism (as shown in the
following figures).
Figure 2-6. Feed system
Page 10 of 35
Figure 2-7. Insertion system
Page 11 of 35
Figure 2-8. Cutting system
Page 12 of 35
The virtual cam can be modified and the different shafts can be actuated when required, and no
cams have to be manufactured for this. This is achieved changing the software parameters,
and”polyvalence" is created in this way.
The head initially designed for inserting a specific component can be changed to insert a different
component changing its software and tools in this way.
The useful life of the different tools is lengthened, such as the cutting blade and insertion pin. This
has been achieved thanks to the different movements, as they are progressive, the tools do not
suffer as much, as the force they apply on the component, when cutting or inserting, is
progressive and this helps the tool to suffer less compared to pneumatic force, as in this
technology compressed air actuates the different cylinders but without any speed control
whatsoever.
This head emits less noise into the work environment, as it does not need mechanical stops to be
able to regulate the different runs as these are regulated by servomotors.
2.3 ENVIRONMENTAL CONDITIONS OF USE
 The room temperature for operation must be between +5 and +45 ºC.
 Maximum relative humidity 90% without condensation at 45 ºC.
Page 13 of 35
2.4 WORK FOR WHICH THE HEAD IS DESIGNED
This head is designed to insert PIN 0.63 on LZ-PRESS-FIT at operating high speed and
precision.
Figure 2-3. PIN E5584
Page 14 of 35
Page 15 of 35
Page 16 of 35
Page 17 of 35
3. HEAD INSTALLATION
Page 18 of 35
3.1 HANDLING AND TRANSPORT
The head’s electrical and pneumatic connection of the head to the machine must be
disconnected before moving it.
Follow the instructions in this chapter during transport as well as the general safety provisions to
prevent accidents.
3.1.1 Moving the head in the work plant.
If the crane is used to move it, proceed as follows:
1. After fixing the head changing device, disassemble the head’s joint of the machine
turning the quick clamping lever.
2. Clamp the head with transport cables and slings and take it to the required place.
The head weighs 35 kg.

Use a head changing device to remove the head from the insertion machine.
3.1.2 Transport of the head over land
Transport on a designated lorry over land:
 To do so, carry out the same operations as for crane transportation, and put the head into
a wooden box and put it on the lorry.
The lorry must have an owning to protect the head from the weather.
3.2 HEAD INSTALLATION
The head weighs 35 kg.

Use a head changing device to assemble the head on the insertion machine.
Assemble the head on the mechatronic insertion machine using the head changing device and fix
its position on it using the quick anchorage system it is equipped with.
Connect the head’s electrical and pneumatic connection to the insertion machine.
Page 19 of 35
3.2.1 Checks for the set-ups.
1. Visually inspect the head first and the head reference.
2. Then move the head’s components. Use the keypad of the touch-screen on its
corresponding screen to do so.
3. The reel of components is fitted on the feed assembly, the brake is activated and
complete insertion cycles are performed until the components are removed leaving the
head prepared with a component that has been cut and ready for insertion.
4. After carrying out point 3, put the insertion machine into the automatic mode, place a
plate and check that the insertions are correct.
also check the insertion height, modifying the insertion path is required.
5. After carrying out all the previous steps, the head will be ready for its correct operation.
3.2.2 Head operating cycle
1. Visually inspect the head first and the head reference.
2. Then move the head’s components. Use the keypad of the touch-screen on its
corresponding screen to do so.
3. The reel of components is fitted on the feed assembly, the brake is activated and
complete insertion cycles are performed until the components are removed leaving the
head prepared with a component that has been cut and ready for insertion.
4. After carrying out point 3, put the insertion machine into the automatic mode, place a
plate and check that the insertions are correct.
Also check the insertion height, modifying the insertion path is required.
5. After carrying out all the previous steps, the head will be ready for its correct operation.
3.2.3 Head operating cycle
1. Standby Mode (Head loaded with fed and cut component)
- Insertion shaft: Intermediate Position:

- Infeed shaft: Position “0”
- Cutting shaft: Position “0”
- Displacement shaft: Position “0”
2. Insertion Mode:
- Insertion shaft: Lower position

Page 20 of 35
3. Upper Insertion Mode (removal).
- Insertion shaft: Upper position

- Infeed shaft: Operation position
4. Movement to pick up mode.

- Displacement shaft: Operation position.
5. Pick up mode
- Insertion shaft: Intermediate Position

- Displacement shaft: Operation position
6. Cutting mode.

- Cutting shaft: Operating and standby position
7. Switching to standby mode

Page 21 of 35
3.3 INSTRUCTIONS FOR THE ADJUSTMENT OF A CUT&PICK HEAD WITH SCRAP AN

CJ AND NJ OMRON CONTROLLER
Page 22 of 35
INSTRUCTIONS FOR THE
ADJUSTMENT OF A CUT&PICK
HEAD WITH SCRAP AN NJ
OMRON 2016 CONTROLLER
CUT&PICK HEAD ADJUSTMENT INSTRUCTIONS WITH SCRAP AN NJ OMRON FROM 2016 CONTROLLER
CONTENTS
1.HEAD OPERATING CYCLE........................................................................................................ 2

1.1 STANDBY MODE (HEAD LOADED WITH FED AND CUT COMPONENT) ................ 2
1.2 INSERTION MODE: ...................................................................................................... 2
1.3 UPPER INSERTION MODE (REMOVAL). ................................................................... 2
1.4 MOVEMENT TO PICK UP MODE. ............................................................................... 2
1.5 PICK UP MODE ............................................................................................................ 2
1.6 CUTTING MODE. .......................................................................................................... 2
1.7 SWITCHING TO STANDBY MODE .............................................................................. 2
2 INSERTION SHAT ADJUSTMENT ............................................................................................. 4
2.1 FIND THE MOTOR ENCODER "HOME". ..................................................................... 4
2.2 ADJUST THE OFFSET (REFERENCE OR 0 COORDINATE). .................................... 5
2.3 ADJUST THE UPPER OPERATION COORDINATE. .................................................. 5
2.4 ADJUST THE START OR INTERMEDIATE COORDINATE. ....................................... 6
2.5 ADJUST THE LOWER POSITION COORDINATE. ...................................................... 6
3 CUTTING SHAFT ADJUSTMENT ............................................................................................... 7
3.1 FIND THE MOTOR ENCODER "HOME". ..................................................................... 7
3.2 ADJUST THE OFFSET (STARTING POINT OR 0 COORDINATE). ............................ 8
3.3 ADJUST THE FINAL POSITION OR OPERATION COORDINATE. ............................ 9
4 INFEED SHAFT ADJUSTMENT .................................................................................................. 10
4.1 FIND THE MOTOR ENCODER "HOME". ................................................................... 10
4.2 ADJUST THE OFFSET (STARTING POINT OR 0 COORDINATE). .......................... 11
4.3 ADJUST THE FINAL POSITION OR OPERATION COORDINATE. .......................... 11
5 DISPLACEMENT SHAFT ADJUSTMENT. ................................................................................. 13
5.3 ADJUST THE FINAL POSITION OR OPERATION COORDINATE. .......................... 14
6 ANVIL SHAFT ADJUSTMENT. ................................................................................................... 16
6.3 ADJUST THE INTERMEDIATE OPERATION COORDINATE. .................................. 17
6.4 ADJUST THE UPPER OPERATION COORDINATE. ................................................ 17
7 STEPS TO FOLLOW TO REMOVE THE CUTTING SLIDE ....................................................... 19
8 STEPS TO BE FOLLOWED TO REMOVE THE INSERTION MALE AND EJECTOR PUNCHES:
.... .................... ......... ..................................................................................................................... 21
Page 1 of 22
1. HEAD OPERATING CYCLE

1.1 STANDBY MODE (HEAD LOADED WITH FED AND CUT COMPONENT)
- Insertion shaft: Intermediate Position:

1.2 INSERTION MODE:
- Insertion shaft: Lower position

1.3 UPPER INSERTION MODE (REMOVAL).

1.4 MOVEMENT TO PICK UP MODE.

- Displacement shaft: Operation position.
1.5 PICK UP MODE

1.6 CUTTING MODE.

- Cutting shaft: Operating and standby position
1.7 SWITCHING TO STANDBY MODE

Page 2 of 22
MOTOR 1: MOTOR 2:
INSERTION INFEED
MOTOR 3: MOTOR 4:
CUTTING DISPLACEMENT
Page 3 of 22
2 INSERTION SHAT ADJUSTMENTFIND THE MOTOR ENCODER "HOME".
• Switch off controller.

• Uncouple the motor/gear unit connection. Leave the spanner inserted so as to
maintain the position of the flange.
• Remove the play between the pinion and rack.

• Switch on controller.
• Set the offset to 0 on the "0 coordinates" screen.
• Perform a shaft 0 search taking into account that the rack is not “actuating” the
sensor.
o The motor will start to rotate to negative (although it will not be noticeable
as we have disconnected the gear unit-motor connection).
o Use a metal part to actuate the 0 sensor.
o By actuating the sensor, the motor will reverse the rotation to positive
(although it will not be noticed as we have disconnected the gear unit-motor
movement) and it will stop when the motor finds, in that turn, the encoder
“HOME”.
• Manually position the insertion slide slightly below the 0 search sensor.
• Tighten the gear unit flange to connect the motor movement.

• Perform another shaft 0 search to check that the sequence is correct.
o The motor will rotate to negative, raising the insertion slide until it touches
the sensor.
o The motor will reverse the rotation to positive and the insertion slide will
lower until it stops at the encoder 0.
* To perform the next steps, all the shafts must be referenced.
Page 4 of 22
2.2 ADJUST THE OFFSET (REFERENCE OR 0 COORDINATE).
• Move the insertion shaft to negative until get a simple reference point. For example
this one. This point will help us in the future to check easily that the insertion keep
its position.
• On the “head adjustment” screen press the “position 0” TEACH button (an offset
has been applied to the motor so that once the encoder finds the “HOME”position,
the slide is moved to an easy reference identification point).
2.3 ADJUST THE UPPER OPERATION COORDINATE.

• Move the insertion to negative slightly above the top position of the component on
the blade guide.
• Make sure that the ejectors have passed the component retention area in the
insertion male.
• Press the “upper operation position” TEACH on the "head adjustment" screen.
Page 5 of 22
2.4 ADJUST THE START OR INTERMEDIATE COORDINATE.
• Move the shaft to positive in the pick up zone, as low as possible without
impacting with the cutting die.
2 mm
• Press the "intermediate operation position" TEACH on the "head adjustment"

screen.
2.5 ADJUST THE LOWER POSITION COORDINATE.

• Once the displacement starting point has been adjusted, at the insertion point,
move the shaft to positive until the pin is inserted at the customer-required level.
• Press the “lower loperation position" TEACH on the "head adjustment" screen.
Page 6 of 22
3 CUTTING SHAFT ADJUSTMENT

3.1 FIND THE MOTOR ENCODER "HOME".

• Put in the slide with the motor pinion rotated until the screw butts up with the plate.

• Remove the cutting blade slide by moving the pinion until the screw makes a
mechanical stop on the plate.
• Perform a shaft 0 search.
o By actuating the sensor, the motor will reverse the rotation to positive
movement) and it will stop when the motor finds, in that turn, the encoder
“HOME”.
Page 7 of 22
• Mesh in the slide, with the pinion rotated until it buts up with the plate and inserted it
until it is slightly ahead of the sensor.
CUTTING
SLIDE

• Perform a 0 search to check that the sequence is correct.
o The motor will rotate to negative retracting the cutting slide until this
touches the sensor.
o The motor will reverse the rotation to positive and the cutting slide will move
forward until it stops at the encoder 0.
3.2 ADJUST THE OFFSET (STARTING POINT OR 0 COORDINATE).
• Move the cutting shaft to positive until the cutting blade is slightly behind the
component which is fed by the blade guide.
BLADE
GUIDE
• On the “head adjustment” screen press the “position 0” TEACH button. This means
applying an offset to the motor so that once the encoder “HOME” is located, the
slide is moved to the required starting position (cutting 0 coordinate).
Page 8 of 22
3.3 ADJUST THE FINAL POSITION OR OPERATION COORDINATE.
• Move the cut in positive until the blades have slightly passed the cutting zone of the
die.
• Press the "operation position" TEACH on the "head adjustment" screen.
Page 9 of 22
4 INFEED SHAFT ADJUSTMENT



• Perform a shaft 0 search, with the removal of the metal part that “actuates” the
sensor.
o The motor will start to rotate backwards to negative (although it will not be
noticeable as we have disconnected the gear unit-motor connection).
o On pressing the sensor, the motor will change the rotation forwards to
positive (although it will not be noticed as we have disconnected the gear
unit-motor movement) and it will stop when the motor finds the encoder
"HOME" in this turn.
• Apply a strip of components and centre the cutting zone in the die window.
• Manually set the infeed pawl between two components, just above the dust suction
funnel.
1st
COMPONENT
READY FOR
INFEED PAWL BEING CUT
CENTRE
BETWEEN TWO
TERMINALS
Page 10 of 22

• Position the metal can slightly ahead of the sensor.

o The motor will rotate to negative, moving the infeed pawl backwards until it
touches the sensor.
o The motor will reverse the rotation to positive and the pawl will move
forward until it stops on the encoder 0.
• If the previous step is performed correctly, there will be no need to apply an offset
as the encoder "HOME" coincides with the 0 position or the required starting point.
• Should correction be required then the positive or negative will be moved to the
required position.
• On the "head adjustment" screen press the "position 0" TEACH button (an offset
has been applied to the motor so that once the encoder "HOME" is found, the pawl
is moved to the required starting position (infeed 0 coordinate).
• The infeed is moved to positive until a new component is centred in the cutting die
window.
NEW
COMPONENT
READY FOR
BEING CUT
Page 11 of 22
Page 12 of 22
5 DISPLACEMENT SHAFT ADJUSTMENT.


• Perform a shaft 0 search, with the sensor rack removed.
o On pressing the sensor, the motor will change the rotation to positive
movement) and it will stop when the motor locates the encoder "HOME" in
this turn.
• Manually position the rack slightly ahead of the 0 sensor.
• Tighten the gear unit flange to couple the motor movement.

o The motor will rotate to negative, moving the rack backwards until it
touches the sensor.
o The motor will reverse the rotation to positive and the rack will move
Page 13 of 22

• Move to positive or negative until the insertion male slides completely centred by
the cutting die.
• On the “head adjustment” screen press the “position 0” TEACH button. An offset
has been applied to the motor so that once the encoder "HOME" is located, the
rack is moved to the starting position we require (displacement 0 coordinate).
POSITION “0”

• Move the displacement with the insertion in the uppper position to the pick up
position, just above the component which is to be cut.
Page 14 of 22
Page 15 of 22
6 ANVIL SHAFT ADJUSTMENT.


• Disconnect the rack from the pinion upwards.
• Perform shaft 0 search, with the removal of the rack which “actuates” the sensor.
o The motor will start to rotate to negative (although it does not drive anything
as we have disconnected the rack).
o On pressing the sensor, the motor will switch the rotation to positive
(although it will not drive anything because we have disconnected the rack)
and it will stop when the motor finds the encoder "HOME" in this turn.
• Move the shaft to positive as much as is required so that when the 0 search is
performed and it stops at HOME, the screw is slightly above the 0 sensor.

o The motor will rotate to negative, moving the rack backwards until it
touches the sensor.
o The motor will reverse the rotation to positive and the rack will move
Page 16 of 22

• Move the shaft to negative until the screw is in front of the 0 sensor
• On the "head adjustment" screen press the "position 0" TEACH button (an offset
has been applied to the motor so that once the encoder "HOME" is found, the pawl
is moved to the required starting position (infeed 0 coordinate).
6.3 ADJUST THE INTERMEDIATE OPERATION COORDINATE.

• Move the shaft to positive to a position close to the bottom part of the pcb but
making sure to clear the highest item which is inserted from underneath.
• Press the "intermediate position" TEACH on the "head adjustment" screen.
6.4 ADJUST THE UPPER OPERATION COORDINATE.

• Move the shaft to positive until the anvil touches the PCB and presses it from 0.05
to 0.1mm.
• Press the “up position" TEACH on the "head adjustment" screen.
Page 17 of 22
Page 18 of 22
7 STEPS TO FOLLOW TO REMOVE THE CUTTING SLIDE

- Remove the control
- Rotate the pin until the end of the run. This will unlock the slide.
- Remove the cutting slide.

- Release the blade cover
Page 19 of 22
- Remove the cutting blade.
- Remove the blade carrying slide
- Make sure all components, including the spring are cleaned and lubricated. Check its
proper operation and the movement of the holder.
- Insert the cutting slide into its housing again until it butts up against the pinion tooth.
- Turn the pin near the initial position.
DANGER OF COLLISION!
DURING THIS OPERATION THE CONTROLLER MUST BE
SWITCHED OFF AND IT IS NOT ALLOWED TO PERFORM A “0”
SEARCH
Page 20 of 22
8 STEPS TO BE FOLLOWED TO REMOVE THE INSERTION MALE AND

EJECTOR PUNCHES:
- Remove the control
- Remove the punch holder spring and remove the front cover.
- Remove the insertion male and support assembly.
- Remove the punch holder.
Page 21 of 22
- Remove the male as necessary.
- Remove the screw cover as necessary..
- Remove the ejector punches as necessary.
Page 22 of 22
3.4 INSTRUCTIONS FOR ADJUSTMENT OF THE SAFETY TIP BY MEANS OF A DEPTH

GAUGE
Page 23 of 35
INSTRUCTIONS FOR
ADJUSTMENT OF THE SAFETY
TIP BY MEANS OF A DEPTH
GAUGE (2017)
DEPTH GAUGE SETTING INSTRUCTIONS
CONTENTS
1.IDENTIFICATION OF ELEMENTS .............................................................................................. 2

2.POTENTIOMETER MOUNTING .................................................................................................. 3
3.0 VALUE SETTING...................................................................................................................... 4
4.CHECKING THE MEASUREMENT SCALE . ............................................................................. 6
5.REPLACEMENT OF PUNCHES. ................................................................................................ 7
6.SET POINT AND AJDUSTMENT. ............................................................................................... 8
Page 1 of 7
1. IDENTIFICATION OF ELEMENTS
Anvil pivot pint
Shell
Position Punch
Lever
Potentiometer axle
Plunger dowel pin
Page 2 of 7
2. POTENTIOMETER MOUNTING
1. The potentiometer is mounted and removed by accessing the screw which blocks its axle by
means of the aluminium casing hole.
2. The entire system must rotate freely and the spring must be capable of repositioning the
lever in its idle position.
Page 3 of 7
3. 0 VALUE SETTING.
1. The 0 position must be known after any potentiometer adjustments or removal.
2. To this end, some tooling is positioned on the top part, compressing the punches (which jut
out approx. 0.2mm) until they are at the same level as the top surface of the pivot pin.
3. Once the tool has been fixed, the TEACH button for both pins is pressed on the manual/X
head/X head adjustment/headl adjustment screen. From the operator's perspective, the left
hand pin is number 1 and the right hand pin number 2. This allows the user to reset the
value and adjust the 0 to the top surface of the anvil pivot pin. On releasing the tooling, the
value becomes negative - the distance the pivot pin punchers protrude.
Page 4 of 7
PIN 2
PIN 1
Page 5 of 7
4. CHECKING THE MEASUREMENT SCALE .

1. To ensure the potentiometer is taking measurements correctly, once the 0 position has
been adjusted, another tooling is position with a pin that is inserted 1mm in the pivot pin
whereby it is possible to check on the screen that the potentiometer measurement tallies.
2. Other way to do it, is sending down the insertion male with a component already taken, and
check that the distance is moved is the same as the distance the potentiometer is
measuring.
Page 6 of 7
5. REPLACEMENT OF PUNCHES.
1. To remove the pivot pin and in order to replace the punchers, release the cover screws and
access the system from where the punchers can be released.
Page 7 of 7
6. SET POINT ADJUSTMENT.

1. Check that the 0 of the thickness panel sensor (if it is implemented) and the pin measuring
system are done and correctly adjusted. Normally, the set point programmed use to be the
theoretical one.
2. Insert one pcb with both system activated. The thickness panel sensor has readjusted the
set point after the correction obtained in the measuring. In the samples programmed, when
the insertion coordinate correction is not done jet, adjust this coordinate until get the pin
heights required by the customer.
3. Once the height required is adjusted, we reset the pin measuring system (deactivate and
activate again “parameter/machine parameter/ pin measuring system”) in order to get new
examples.
4. In the samples, the height of the pin will be the correct one, so the correction for rest of pins
must be 0. It means that the value obtained in the measuring system must be the real set
point.
5. We programmed the new set point in “parameter/model” and check in production that the
corrections are near 0 and the heights of all components are correct.
Page 8 of 7
When during production is detected that the pin height is not correct, we can try to correct it by
different ways, but not all of them are right:
Correc height
Samples
Set Point
• The examples are ok and the rest of pins out upwards or downwards.
o Modify the insertion coordinate
 The measuring system will correct more than before.
• The examples have changed their height.
• The rest of pines will be at the same position.
o Modify the set point in order to get corrections near 0.
 The measuring system will correct less than before (near 0).
• The examples will be the same as before.
• The rest of pines will be corrected.
Page 9 of 7
• The examples are upwards or downwards and the rest of pines are ok.
Correc height
Samples
Set Point
o Modify the insertion coordinate
 The measuring system will correct less than before (near 0).
• The examples will be corrected.
• The rest of pines will be the same as before.
o Modify the set point
 The measuring system will correct a bit more or a bit less than before.
• The examples will be the same as before
• The rest of pines will change.
Page 10 of 7
4. USE AND SETTING-UP
Page 24 of 35
4.1 HEAD CONTROLS
Head preparation and setting up and in general control will be carried out from the touch-screen
of the insertion machine on which the head is assembled.
4.2 FREQUENT INTERRUPTIONS
The head has a series of its own fault messages, which are displayed on the LZ-PRESS-FIT’s
touch-screen, and which are listed below.
 BLOCKAGE
Depending on the type of blockage in the head, some of the head shafts may trip due to
excessive effort (usually the cutting shaft and the insertion shaft). When any of the shafts trip, the
following screen will be displayed on the machine interface, indicating that the shaft has tripped.
For a detailed view of the error code on the shaft control, pressing the “Display detailed error”
button provides access to the screen where the error codes for the various shafts are displayed.
 PIN NOT INSERTED
The component pin detection sensor does not detect a pin. If it is a 1 pin component, there will be
one presence detector on the anvil (S10). If it is a 2 pin component, there will be two pin presence
detectors on the anvil (S10 and S11). The “Undetected anvil pin (S10)" message is displayed on
the screen.
 PIN PRESENCE SENSOR FAULT ON ANVIL
Another inserted pin presence sensor error is that the sensor may break or, for some other
reason, always indicated pin presence even when this is not the case. In this case the interface
will display the "Anvil pin detection sensor to ON".
 INSERTION DOES NOT REACH THE END POINT
When the servodriven insertion shaft does not reach the insertion dimensions planned in the
insertion cycle as there is insufficient force to drive the component to the planned end point, the
following fault message is displayed:
‐ “X head blocked insertion shaft". This message indicates that the insertion shaft has
been blocked at the start of the route (normally with this type of blockage, the control
will trip and the aforementioned “Servodriven Shafts Errors" screen will be displayed).
‐ “X head down blocked insertion shaft” or “CX insertion not reached, insertion route”.
This message indicated that the head has performed the insertion cycle but that the
insertion shaft has been unable to reach the planned final insertion point as a result
of a significant resistance force (e.g. insertion hole smaller than the permitted
dimensions).
With the exception of the 1st fault described, the screen displayed on the interface with the
relevant fault message is as follows:
Page 25 of 35
Page 26 of 35
5. MAINTENANCE
Page 27 of 35
5.1 PREVENTIVE MAINTENANCE
Preventive maintenance consists of:
ITEM OPERATION FREQUENCY

D S M 3M 6M
Head
General head cleaning X
Guiding slide and gear greasing, X
see section 5.2.
Table 5-1. Maintenance Plan
Do not use compressed air for cleaning to prevent ingress of particles

in friction areas increasing wear.
Use for cleaning materials that do not fray. Areas exposed to friction
should be coated with a fine coat of oil.
5.1.1 List of recommended spare parts.
Table 5-2. List of recommended spare parts. Commercial accessories.
NAME QTY BRAND REFERENCE

CYLINDER 1 FESTO ADVULQ-12-5-P-A
BENT FITTING 1 FESTO QSML-M5-6
ACC. TO/DRAWING P-1032B-
FEEDING PAWL SPRING 1 SPRING
25151
SENSOR 1 SCHNEIDER XS7J1A1PAL01M8 Gurelan order
AE070 007 (FOR OMRON

GEAR UNIT 1 TECNOPOWER
MOTOR R88M-K40030H-S2)
PE 050 005 (FOR OMRON
MOTOR K20030H S2)
AE070 010 FOR OMRON MOTOR
R88M K20030H-S2
AE090 015 (FOR OMRON
MOTOR R88M-K40030H-S2)
CONTACT-FREE 0-5 VDC. PSC-360-F1A-180 curve
1 PIHER-NACESA
POTENTIOMETRIC SENSOR lazpiur-lin 0.5
Page 28 of 35
5.2 LUBRICATION INSTRUCTIONS
The guide slides are lubricated with KLUBER STABURAGS NBU 4.
This operation is performed with a planned interval provided that, because of maintenance
reasons, there is a need to dismount these parts. Impregnate the surface and perform the
assembly operation with great care to prevent ingress of dirt or foreign matter into the friction
area.
Page 29 of 35
5.3 LIST OF COMMERCIAL ACCESSORIES
Page 30 of 35
Formato.: F.20-01 Rev.: 0
LISTADO DE ACCESORIOS Fecha de actualización:
30/11/2005
COMERCIALES
Página 1 de 3
MAQUINA CABEZALES MAQUINA PRESS FIT
CONJUNTO C-001-108171 CABEZAL MECATRONICO TRIPLE INSERCION 0,64

kamstrup [CANTIDAD = 1]
SUBCONJUNTO
OF: BANDEJA:
ULTIMA ACTUALIZACION 13/05/2019 N.P.I: 108171
CÓDIGO DESIGNACION CAN. MARCA REFERENCIA

A-06-001-94658 CLAVIJA TIPO ACOPLAMIENTO 1 FESTO KS3-CK-4
A-16-008-85299 RESORTE DE TRACCION 1 AZOL-GAS E0240-022-1370M
A-21-001-85497 BOLSA DE ASPIRACION 1 BI-YAK NM-F03 SG100 CAPACIDAD 0,5L
A-04-012-78290 CONO DE BLOCAJE 3 DAVID BRONW CN31 Ø12xØ15x4.5
A-01-002-68554 CONO DE BLOCAJE 6 DAVID BROWN Ø16xØ20 SERIE CN31
A-02-012-78290 CONO DE BLOCAJE 3 DAVID BROWN Ø22xØ26x6.3 CN31
A-02-001-94156 TOPE 1 EPIDOR Ø2.5xØ10 ref.603.514
PASADOR C-1 Ø6x25 S/P P-1014-

P-1014-57390 EJE ACOPLAMIENTO 1 F. MUJIKA
57390
A-01-001-97044 PRISIONERO 1 F. MUJIKA M3x6 S/DIN 913
A-07-001-97711 CANCAMO 1 F. MUJIKA M12 HEMBRA
A-03-062-74028 CILINDRO 1 FESTO ADVULQ-12-5-P-A
A-13-019-45767 RACOR EN CODO 2 FESTO QSML-M5-6
A-01-001-88694 REGULADOR DE CAUDAL 1 FESTO GR-QS-6
A-07-001-94658 CLAVIJA TIPO ACOPLAMIENTO 1 FESTO KD2-CK-3
A-08-001-94658 ACOPLAMIENTO TIPO CLAVIJA 1 FESTO KS2-CK-3
P-1043-68554 CASQUILLO 1 GAZTELU S/P P-1043-68554
P-1032-68554 CASQUILLO 1 GAZTELU Øext 8xØint.5 S/P P-1032-68554
A-01-003-94516 MUELLE 4 GUTEKUNST FEDERN D-063H-04
A-02-001-68554 GUIA LINEAL 1 IKO MES 20 C1 R145 G=20
CHAVETA PARA REDUCTORA MECANIZADOS IÑAKI

A-02-001-85488 2 S/PLANO P-1020-85488
TECNOPOWER AE070 007-AE070 010 IBA

A-03-001-85488 1 S/PLANO P-1021-85488
TECNOPOWER AE090 IBA

A-04-001-85488 1 S/PLANO P-1022-85488
TECNOPOWER PE050 IBARRA
...
30/11/2005
COMERCIALES
Página 2 de 3

SUBCONJUNTO
OF: BANDEJA:

A-12-001-93544 SERVOMOTOR 2 OMRON R88M_K20030H_S2
A-01-001-94294 SERVOMOTOR 2 OMRON R88M-K40030H-S2
SENSOR POTENCIOMETRICO SIN 0-5 VDC. PSC-360-F1A-180 curva

A-07-001-68554 1 PIHER-NACESA
TACTO lazpiur-lin 0.5
CASQUILLO TEMPLADO S/DIN

P-1001-68909 CASQUILLO DE AJUSTE 4 REIBE
172A 16-26-16/30-4 S/P P-1001-68909
A-40-001-68554 MUELLE UÑA DE ALIMENTACION 1 RESORT S/P P-1032B-25151
A-41-001-68554 RODAMIENTO RECUBIERTO 1 RODIZAR 625-2Z S/PLANO P-1044-68554
GS9 92 Sh A-GS/1.1-Ø6/1.1-Ø6
P-1015-57390 ACOPLAMIENTO 1 ROTEX
S/PLANO 1015-57390
A-03-001-68554 SENSOR 4 SCHNEIDER XS7J1A1PAL01M8 pedido Gurelan
1 BOTE RESINA DESLIZANTE SKC

90 0.5Kg / 2 CARTUCHOS
A-04-008-100157 ARALDIT 1 SKC SK.50.350740 / 2 rollos de malla
forma B ref306350 / 2 rollos de malla
forma B ref 306380
A-07-023-45767 RODAMIENTO 2 SKF 618/5
A-17-019-45767 REGULADOR PRESION 1 SMC IR 1000/F01/BG
AE070 007 (PARA MOTOR OMRON

A-05-001-94294 REDUCTORA 1 TECNOPOWER
R88M-K40030H-S2)
AE090 015 (PARA MOTOR

OMRON R88M-K40030H-S2)
PE 050 005 (PARA MOTOR OMRON

K20030H S2)
AE070 010 PARA MOTOR OMRON

R88M K20030H-S2
30/11/2005
COMERCIALES
Página 3 de 3
CONJUNTO C-014-108171 PUNTERA SEGURIDAD MEDICION DE ALTURA (3

PATAS) [CANTIDAD = 1]
SUBCONJUNTO
OF: BANDEJA:

SENSOR POTENCIOMETRICO SIN PSC360-11544-F1A-C0037-ERA045-
A-02-014-105540 3 PIHER-NACESA
TACTO (a 180º) 05E
P-1052-25382 RESORTE PALANCA DETECTOR 3 RESORT S/PLANO P-1052-25382
P-1407-100157 CASQUILLO 3 SELFOIL Ø14-Ø20-15 s/p P-1407-100157
S/DIN 1530AH Ø1.5x100 S7P-1408-

P-1408-108171 PUNZON DE DETECCION 3 MAFASA
108171
5.4 MECHANICAL PART INFORMATION
5.4.1 Numbered drawings of mechanical assemblies
Page 31 of 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
P-3039-94294 P-3042-108171 2 SERVOMOTOR
OMRON R88M-K40030H-S2 2 SERVOMOTOR
P-1073-94294 2 RODAMIENTO OMRON R88M_K20030H_S2
2 RODAMIENTO P-3042-108171
P-1070-94294 SKF 618/5 1 REDUCTORA
SKF 618/5
TECNOPOWER AE070 007 (PARA MOTOR OMRON R88M-K40030H-S2) 1 REDUCTORA
A P-1072A-108171 P-3024-85299 TECNOPOWER PE 050 005 (PARA MOTOR OMRON K20030H S2) A
P-1073-94294
P-3026B-94294 2 CHAVETA PARA REDUCTORA TECNOPOWER AE070 007-AE070 010
MECANIZADOS IÑAKI IBARRA S/PLANO P-1020-85488
P-1071-94294
P-3039-94294 P-1070-94294
P-3041-94294
CORTE G-G P-3040-83897
P-3026B-94294
P-1072B-108171 P-1071-94294
6 CONO DE BLOCAJE
DAVID BROWN Ø16xØ20 SERIE CN31
CORTE H-H
B
A B A
B
P-3010-85299
3 CONO DE BLOCAJE
DAVID BRONW CN31 Ø12xØ15x4.5
P-1018-93382
C
P-3001-94294
P-1012A-93382 P-3029-94156
C C
P-1014-57390
I
D P-3065-108171
P-3013-83897
P-3012A-94156
P-3020-85299
P-3035B-78290
P-2067-108171 P-3021-85299
D D
P-3025-94156
P-3004-93382 CORTE A-A
P-3015C-94156
1 RESORTE DE TRACCION CORTE B-B
AZOL-GAS E0240-022-1370M 1 ACOPLAMIENTO
ROTEX GS9 92 Sh A-GS/1.1-Ø6/1.1-Ø6 S/PLANO 1015-57390
1 SENSOR POTENCIOMETRICO SIN TACTO

1 CHAVETA PARA REDUCTORA TECNOPOWER PE050
PIHER-NACESA PSC360-11425-F1A-C0012-ERA180-05E
MECANIZADOS IÑAKI IBARRA S/PLANO P-1022-85488
E P-3042-108171
E
P-1073-94294
P-3036-94156
E
E G
H P-3015A-93382
P-3015C-94156 P-3014B-108171
F P-3049-94156 G D P-3000-97065 F
P-1014M-25151 P-1070-94294 P-1071-94294 P-3026B-94294 C HP-3014B-108171 P-3018-105453 1 CHAVETA PARA REDUCTORA TECNOPOWER AE090
P-3023-85299 1 REDUCTORA
TECNOPOWER AE090 015 (PARA MOTOR OMRON R88M-K40030H-S2) P-1072B-108171 MECANIZADOS IÑAKI IBARRA S/PLANO P-1021-85488
P-3016-97065 P-3005-108529
P-3047-83897 3 CONO DE BLOCAJE

DAVID BROWN Ø22xØ26x6.3 CN31
4 CASQUILLO DE AJUSTE
REIBE CASQUILLO TEMPLADO S/DIN 172A 16-26-16/30-4 S/P P-1001-68909 0
P-3040-83897
G G
P-1001M-24740
P-3039-94294
P-3080-108679
CORTE E-E P-3035C-108171 p-3070-94294
P-3045-86165 P-3046-86165
P-3000-97065 P-3003B-94294
P-3039-94294
F F CORTE F-F
H H
P-3033-108171
P-3033-108171
P-3013A-78290
P-3035B-108171
P-1031-87322
P-3042A-83897 P-3031-108171 P-3041-94294
P-3034C-78290
1 MUELLE UÑA DE ALIMENTACION
I I
RESORT S/P P-1032B-25151
P-3019-78290
1 CILINDRO
FESTO ADVULQ-12-5-P-A
1 REDUCTORA
TECNOPOWER AE070 010 PARA MOTOR OMRON R88M K20030H-S2 4 SENSOR
P-3011-94156 SCHNEIDER XS7J1A1PAL01M8 pedido Gurelan P-3038-78290
P-3011A-85299
P-3034B-78290 P-3054-85299 P-3022-78290
J Error: Sin referencia P-3018-105453 J
P-3011-94156 Error: Sin referencia Error: Sin referencia P-3019-78290
P-3054-85299
Error: Sin referencia P-3000-97065
6 CONO DE BLOCAJE Error: Sin referencia Error: Sin referencia
P-3015A-93382
DAVID BROWN Ø16xØ20 SERIE CN31
P-3051-108171 P-3012A-94156
1 GUIA LINEAL
IKO MES 20 C1 R145 G=20 P-3051A-108171
P-3029-94156
P-3052-108171
P-3053B-94294
P-3022-78290 Error: Sin referencia
K P-3053A-94294
P-1018-68554 K
P-3042A-83897
P-1033-68554
P-3025-94156
P-3043-78290 1 EJE RODILLO FRENO ROSARIO 1 REGULADOR PRESION
P-1002A-78290 GAZTELU Expulsor con cabeza cilindrica Ø6.5 DIN 1530 forma A S/P P-1033-68554 SMC IR 1000/F01/BG
4 MUELLE
*** *** *** ***
1 CILINDRO 1 CASQUILLO GUTEKUNST FEDERN D-063H-04 *** *** *** ***
P-1043-68554
FESTO ADVULQ-12-5-P-A GAZTELU S/P P-1043-68554 *** *** *** ***
4 PUNZON EXTRACCION Nro. MODIF. FECHA DESCRIPCION FIRMA
N.P.I. Nº DE PLANO DESIGNACION ESCALA
UNCETA Ø 0.6 DIN 9861, FORMA "D" LARGO 71mm (S/Plano P-3090-108679)
2 RACOR EN CODO Error: Sin referencia
1:1
***
C-001-108171 CABEZAL MECATRONICO TRIPLE INSERCION 0,64 kamstrup
FESTO QSML-M5-6
MATERIAL TRATAMIENTO DUREZA
1 RODAMIENTO RECUBIERTO
P-3052-108171
RODIZAR 625-2Z S/PLANO P-1044-68554 CANTIDAD CONJ.
L CORTE D-D P-3090-108171

TOTAL:
CANT.
L
1 CASQUILLO RUGOSIDAD Ra/N: Fecha Firma
CORTE C-C GAZTELU Øext 8xØint.5 S/P P-1032-68554
P-1032-68554
0.8
ACABADO FINO N6
Realizado 18/02/2014 b.olaizola ,
Aprobado
P-3002-108171 VISTA I
6.3
1 REGULADOR DE CAUDAL P-3008-83897 N9

0.4
Error: Sin referencia

RECTIFICADO N5
Proyección TOLERANCIAS NO INDICADAS S/DIN 7168
FESTO GR-QS-6
3.2 - 0.2 + 0.5
P-1031-87322 P-3016-97065
N8
0.2
N4
- 0.5 Esquinas + 0.2
GRADO DE más de 0.5 más de 3 más de 6 más de 30 más de 120 más de 315
Error: Sin referencia Error: Sin referencia 1.6
N7
PRECISION hasta 3 mm hasta 6 mm hasta 30 mm hasta 120 mm hasta 315 mm hasta 1000 mm
P-3003U-108171 0.1
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
1 2 3 4 5 6 7 8 9 10 11 12 13 14Este plano es propiedad de C.M. JOSE LAZPIUR S.A. Esta prohibida

15 su reproduccion o utilizacion sin nuestro permiso 16
N-C-01-Edición 3
A CORTE A-A
1208-100157
P-1409-100157
3 RESORTE PALANCA DETECTOR P-1408-108171

RESORT S/PLANO P-1052-25382
P-1402-108171
P-1403-105540
B B
P-1404-100157
P-1401-100157
A
3 SENSOR POTENCIOMETRICO SIN TACTO (a 180º)
PIHER-NACESA PSC360-11544-F1A-C0037-ERA045-05E
*** *** *** ***

*** *** *** ***
*** *** *** ***
Nro. MODIF. FECHA DESCRIPCION FIRMA
P-1407-100157
N.P.I. Nº DE PLANO DESIGNACION PUNTERA SEGURIDAD MEDICION DE ALTURA (3 PATAS)
ESCALA
3 *** C-014-108171
1:1
P-1406-100157 P-1405A-105540
CONJ.
3 CANTIDAD
TOTAL:
P-1405-105540 CANT.
RUGOSIDAD Ra/N: Fecha Firma

0.8
ACABADO FINO N6
Realizado 23/03/2016 an.arrieta ,
P-1406-105540 CORTE B-B 6.3

N9 Aprobado
0.4
3.2
RECTIFICADO N5
Proyección - 0.2 + 0.5
TOLERANCIAS NO INDICADAS S/DIN 7168
N8
0.2
N4
- 0.5
Esquinas + 0.2
1.6 GRADO DE más de 0.5 más de 3 más de 6 más de 30 más de 120 más de 315
N7
0.1 PRECISION hasta 3 mm hasta 6 mm hasta 30 mm hasta 120 mm hasta 315 mm hasta 1000 mm
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
Este plano es propiedad de C.M. JOSE LAZPIUR S.A. Esta prohibida su reproduccion o utilizacion sin nuestro permiso
N-C-01-Edición 3
5.4.2 Bill of materials
Page 32 of 35
Fecha de actualización:
LISTADO DE MATERIALES 30/11/2005
Página 1 de 6

SUBCONJUNTO
OF: BANDEJA:
NºPLAN0 N.Mod DESIGNACIÓN CAN MATERIAL TRATAMIENTO

P-1001-68909 00 CASQUILLO DE AJUSTE 4 comercial .
P-1001M-24740 04 BRIDA AMARRE RAPIDO 1 F-114 Pavonado
P-1002A-78290 04 CREMALLERA SISTEMA DE ALIMENTACION 1 F-114 Teknifer
VARILLA CINCADA
P-1011-98438 00 ESPARRAGO PARA CANCAMO CAMBIO RAPIDO 1
M12
P-1012A-93382 03 BRIDA AMARRE ENGRANE A MOTOR 1 F-125 TRATADO Sur-Sulf
P-1014-57390 00 EJE ACOPLAMIENTO 1 COMERCIAL
P-1014M-25151 03 TORNILLO UÑA DE ALIMENTACION 1 F-114 SUR-SULF
P-1015-57390 00 ACOPLAMIENTO 1 COMERCIAL
P-1018-68554 05 ENGRANE 1 F-114 SUR-SULF
P-1018-93382 02 ENGRANE MOTOR DE INSERCION 1 F-114 SUR-SULF
P-1031-87322 02 PUNTERA CILINDRO FRENO ROSARIO 1 AL. Simagal 82 Anodizado gris
P-1032-68554 01 CASQUILLO 1 COMERCIAL
P-1033-68554 04 EJE RODILLO FRENO ROSARIO 1 F-125 (Tratado)
P-1043-68554 00 CASQUILLO 1 COMERCIAL
p-1070-94294 00 RUEDA AJUSTE ROSARIO 2 F-114 SUR-SULF
P-1071-94294 00 EJE RUEDA AJUSTE ROSARIO 2 F-114
P-1072A-108171 00 CASQUILLO EN RUEDA AJUSTE ROSARIO 1 F-114
P-1072B-108171 00 CASQUILLO EN RUEDA AJUSTE ROSARIO 1 F-114
P-1073-94294 00 ARANDELA RODAMIENTO 2 F-114 cromo Mate
S600 (Acero
P-2067-108171 03 LENGÜETA DE INSERCION COMP. 0.63 de 3 en 3 1 temple-revenido
rapido)(12x20x120)
S600 (Acero
P-2067B-108171 00 LENGÜETA DE INSERCION COMP. 0.63 de 1 en 1 1 temple-revenido
rapido)(12x20x120)
P-3000-97065 05 PLACA BASE 1 AL.FUNDIDO Templado
P-3000A-94294 02 SOPORTE DETECTOR 1 ALUMINIO Anodizado gris
...
Página 2 de 6

SUBCONJUNTO
OF: BANDEJA:

P-3001-94294 04 CARRO DE INSERCION 1 F-114 SUR-SULF
P-3001C-105453 02 PINZA DE LENGÜETA DE INSERCION 0.64 4 S600 (Acero rápido) Temple y revenido
P-3002-108171 02 MATRIZ DE CORTE 1 3343 Temple revenido.
P-3002e-108171 01 MATRIZ DE CORTE COMP. 0.64 1 3343 Temple y revenido
P-3003B-94294 01 POSTIZO EN GUIA CUCHILLAS 1 S600 Temple y revenido
P-3003U-108171 01 GUIA CUCHILLAS 1 F-522 Temple y revenido
P-3004-93382 01 GUIA PARA CARRO DE AVANCE DE LENGUETA 1 F-522 Temple y revenido
P-3004A-93382 01 GUIA PARA CARRO DE AVANCE DE LENGUETA 1 F-522 Temple y revenido
P-3005-108529 00 TAPA RETAL CORTADO 1 F-114 Teknifer + AB1
P-3008-83897 02 TAPA INF. GUIA CARRO DE CORTE 1 F-111 CALIBRADO SUR-SULF
GUIA HORIZONTAL DE LENGUETA DE
P-3009-94156 04 1 F-522 Temple y revenido
INSERCION
P-3010-85299 03 BRIDA DE AJUSTE REDUCTOR INSERCION 1 ALUMINIO ANODIZADO GRIS
TAPA GUIA LENGUETA EN CARRO
HORIZAONTAL
P-3011A-85299 06 SOPORTE MOTOR DE CORTE 1 ALPLAN Anodizado gris
SOPORTE DE MOTOR PARA AVANCE DE CARRO
P-3012A-94156 02 1 F-114 Zincado Blanco
LENGUETA
P-3013-83897 02 SOPORTE POTENCIOMETRO 1 AL. SIMAGAL 82 ANODIZADO GRIS
P-3013A-78290 04 DEFENSA CARRO DE CORTE 1 CHAPA F-111 2mm cromo Mate
P-3014b-108171 00 GUIA SUPERIOR LENGUETA EN GUIA CUCHILLAS 1 F-114 SUR-SULF
CARRO DE DESPLAZAMIENTO LENGUETA
P-3015A-93382 03 1 F-522 Temple y revenido
INSERCION
P-3015C-94156 04 CALZO SOPORTE CREMALLERA 1 F-114 SUR-SULF
P-3016-97065 02 GUIA CARRO DE CORTE 1 F-114 SUR-SULF
P-3018-105453 00 SOPLADOR RETAL 1 F-114 cromo Mate
...
Página 3 de 6

SUBCONJUNTO
OF: BANDEJA:

P-3019-78290 07 SOPORTE PORTA UÑA ALIMENTACION 1 F-114 cromo Mate
P-3020-85299 01 ENGRANE RETENEDOR TECNOPOWER 1 F-114 SUR-SULF
P-3021-85299 03 BRIDA ENGRANE INSERCION TECNOPOWER 1 F-114 SUR-SULF
P-3022-78290 01 PLACA BASE SISTEMA DE ALIMENTACION 1 AL PLAN TOP ANODIZADO GRIS
CHAPA F-111
P-3023-85299 03 TUBO SALIDA RETAL 1 cromo Mate
1.5mm
P-3024-85299 04 TAPA SUP. CARRO DE INSERCION 1 F-114 SUR-SULF
CREMALLERA DE CARRO DE AVANCE DE
P-3025-94156 01 1 F-114 SUR-SULF
LENGUETA
P-3026B-94294 01 GUIA INFERIOR ROSARIO 1 F-114 SUR-SULF
PLACA REGULACION CONJUNTO DE ENGRANE
P-3029-94156 02 1 ALPLAN Anodizado gris
PARA AVANCE LENGUETA
P-3031-108171 00 UÑA DE ALIMENTACION 1 F-521 Temple y revenido
P-3033-108171 00 PORTACUCHILLA DE CORTE 1 F-114 TEKNIFER +AB1
P-3033-94294 05 POSTIZO 1 F-114 SUR-SULF
P-3034B-78290 02 SOPORTE MOTOR SIST. ALIMENTACION 1 F-114 cromo Mate
P-3034C-78290 04 SOPORTE MOTOR ALIMENTACION 1 ALPLAN Anodizado gris
TRIUNFADOR K
P-3035-108171 00 CUCHILLA DE CORTE 1 TEMPLADO-REVENIDO
100
TRIUNFADOR K
P-3035B-108171 00 CUCHILLA DE CORTE 1 TEMPLADO-REVENIDO
100
P-3035B-78290 03 DEFENSA EN SISTEMA ALIMENTACION 1 ALUMINIO ANODIZADO AZUL
TRIUNFADOR K
P-3035C-108171 00 CUCHILLA DE CORTE 1 TEMPLADO-REVENIDO
100
P-3036-94156 04 DEFENSA EN SISTEMA DESPLAZAMIENTO 1 Aluminio Anodizado azul
P-3038-78290 05 SOPORTE BUSQUEDE 0 ALIMENTACION 1 F-114 cromo Mate
...
Página 4 de 6

SUBCONJUNTO
OF: BANDEJA:

P-3039-94294 01 GUIA ENTRADA ROSARIO 1 INOX. 18/8 Pulido
P-3042-108171 00 GUIA SUPERIOR ROSARIO COMP. 0.64 TYCO 1 F-114 sur-sulf
P-3042A-83897 01 SOPORTE CILINDRO FRENO ROSARIO 1 AL.SIMAGAL 82 ANOD.GRIS
P-3043-78290 02 BRIDA ENGRANE CORTE/ ALIMENTACION 1 F-114 Sur-Sulf
P-3045-86165 04 ENGRANE DE CORTE 1 F-114 SUR-SULF
P-3046-86165 04 BRIDA ENGRANE CORTE 1 F-114 Sur-sulf
P-3047-83897 06 CARRO DE CORTE 1 F-114 SUR-SULF
SOPORTE DETEC. BUSQ. CERO DE CARRO DE
P-3049-94156 01 1 AL. Simagal 82 Anodizado gris
AVANCE
PORTAPUNZON PARA EXTRAC. DE
COMPONENTE DOBLE
P-3051A-108171 00 TOPE DE PUNZONES DE EXTRACCIONES 2 COMERCIAL
P-3052-108171 01 TAPA PORTA LENGUETA DE INSERCION 1 F-114 sur-sulf
P-3053A-94294 00 EJE SOPORTE INFERIOR MUELLE EXTRACTOR 2 F-125 (Tratado) Pavonado
P-3053B-94294 01 SOPORTE INFERIOR MUELLE EXTRACTOR 1 F-114 SUR-SULF
P-3054-85299 02 SOPORTE SUPERIOR MUELLE EXTRACTOR 1 F-114 SUR-SULF
P-3065-108171 01 PORTA-LENGUETA DE INSERCION 2 F-522 Temple y revenido
P-3070-94294 00 tubo extraccion particulas 1 tubo inox
P-3080-108679 01 TAPA 1 F-111 ZINCADO BLANCO
P-3090-108171 01 PUNZON EXTRACCION 4 COMERCIAL
P-3098-100157 00 MACHO DE ARALDIT PARA PLACA DE CABEZAL 1 F-114
P-3099-85299 00 TAPA DE ARALDIT EN HUECO DE ENGRANE 1 F-111 CALIBRADO
Página 5 de 6
CONJUNTO C-014-108171 PUNTERA SEGURIDAD MEDICION DE ALTURA (3

PATAS) [CANTIDAD = 1]
SUBCONJUNTO
OF: BANDEJA:

P-1052-25382 01 RESORTE PALANCA DETECTOR 3 ACERO MUELLE
P-1208-100157 00 UTIL CALIBRACION PUNTERA DE SEGURIDAD 1 F-114 Pavonado
P-1401-100157 01 CUERPO PRINCIPAL 1 F-114 Sur-Sulf
P-1402-108171 00 PITON SUFRIDERA 1 F-522 TEMPL-REV
P-1403-105540 00 BASE PITON SUFRIDERA 1 F-114 SUR-SULF
P-1404-100157 04 SOPORTE POTENCIOMETRO 3 AL. Simagal 82 Anodizado gris
P-1405-105540 01 PALANCA 1 F-114 SUR-SULF
P-1405A-105540 01 PALANCA 1 F-114 SUR-SULF
P-1406-100157 01 EJE POTENCIOMETRO 3 F-114 Sur-Sulf
P-1406-105540 01 PALANCA 1 F-114 SUR-SULF
PARTIR DE
P-1407-100157 05 CASQUILLO 3
COMERCIAL
EXPULSOR ø1.5x100
P-1408-108171 00 PUNZON DE DETECCION 3
S/DIN 1530 AH
P-1409-100157 00 UTIL BUSQUEDA 0 MEDIDOR ALTURA TERMINAL 1 F-114 Cromo negro
P-3011A-100157 00 EJE RESORTE 3 VER NOTA
Página 6 de 6
CONJUNTO C-033-108171REPU CABEZAL MECATRONICO DOBLE INSERCION

0,64 (MARQUARDT ELECTRONICS) [CANTIDAD = 1]
SUBCONJUNTO
OF: BANDEJA:

P-1402-108171 00 PITON SUFRIDERA 1 F-522 TEMPL-REV
EXPULSOR ø1.5x100
P-1408-108171 00 PUNZON DE DETECCION 3
S/DIN 1530 AH
S600 (Acero
P-2067-108171 03 LENGÜETA DE INSERCION COMP. 0.63 de 3 en 3 1 temple-revenido
rapido)(12x20x120)
P-3001C-105453 02 PINZA DE LENGÜETA DE INSERCION 0.64 3 S600 (Acero rápido) Temple y revenido
P-3002-108171 01 MATRIZ DE CORTE 1 3343 Temple revenido.
P-3031-108171 00 UÑA DE ALIMENTACION 1 F-521 Temple y revenido
TRIUNFADOR K
P-3035-108171 00 CUCHILLA DE CORTE 1 TEMPLADO-REVENIDO
100
TRIUNFADOR K
P-3035B-108171 00 CUCHILLA DE CORTE 1 TEMPLADO-REVENIDO
100
TRIUNFADOR K
P-3035C-108171 00 CUCHILLA DE CORTE 1 TEMPLADO-REVENIDO
100
PORTAPUNZON PARA EXTRAC. DE
COMPONENTE DOBLE
P-3051A-108171 00 TOPE DE PUNZONES DE EXTRACCIONES 1 COMERCIAL
P-3090-108171 01 PUNZON EXTRACCION 3 COMERCIAL
5.4.3 Drawings of parts subjected to wear and/or tear
Page 33 of 35
2,5 4 2,5
i 0.02 A 0.8
A A
CORTE A-A
7,5
10
Dejar 0.2 mm demasia
para rectificar después
de templar. O 9
+0.1
Cota de64.5 (±0.02) 3 Orif. O 1,5 0
a 64.7 (±0.02)
±0.02
64,5
54,5
30
0,5 X 45° R 1,89
7
0.8
A
A 3 Orif. O 2
1,5
45°
45°
*** *** *** ***
±0.02
*** *** *** ***

=
*** *** *** ***

2,54

N.P.I. Nº DE PLANO DESIGNACION PITON SUFRIDERA ESCALA
***
2:1
=
P-1402-108171
±0.02
4
±0.1
MATERIAL F-522 TRATAMIENTO TEMPL-REV DUREZA Hrc 58-60

27
21
8
4
CANTIDAD CONJ.
±0.02
TOTAL:
CANT.
=

2,54
0.8
ACABADO FINO N6
Realizado 25/02/2013 k.galarraga ,
Aprobado
=
6.3
N9
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
O 25
±0.1
4 O 4,5 2 O 4
+0.04
+0.02
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
N-C-01-Edición 3
0
O 1,5 -0.01
±0.03
84,2
1:1
85,7
PARTIR DE PUNZON
DIN 1530 FORMA AH
L=100
0
O 2,3 -0.05
1,5
*** *** *** ***

*** *** *** ***
*** *** *** ***
N.P.I. Nº DE PLANO DESIGNACION PUNZON DE DETECCION ESCALA
*** P-1408-108171
2:1
MATERIAL EXPULSOR ø1.5x100 S/DIN 1530 AH TRATAMIENTO DUREZA
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
N-C-01-Edición 3
14
+0.02 R 0,3
0,1
0
i 0.02 A i 0.02 A
1,12 3,4 0,1 60°
A
+0.03
O6 4,52
±0.01 4,6 7,6 +0.01 4,6
7 7 DETALLE C -0.01
2,9 11 -0.03 2,9
±0.1
O 3,4
-0.01
-0.03
5
2,3
1,7 1,7
10
i 0.02 B
B
C
±0.01
1
2
0.4
±0.01
4,5 1 0.3
8
±0.01 ±0.01
+0.03
2,54 2,54
53
R 0,63 +0.01
0,5
i 0.02 B
±0.01
8,5
0.4
2,65
68
-0.1
0
1,6
78,58
63,75
0.3
0.4
±0.01
3,52
38,5
0.4
±0.1
47,75
R
±0.01
2,7 2,78 0.2
0 ,4
98
R
1.6
R
0 ,4
±0.01
7,23 1,77
11,5
10
±0.01 ±0.01
R
2,54 2,54
17,75
0 ,5
0
4,6 7,6 4,6
18
R1 30° -0.02
,5 HACER EN MAQUINA Y PULIR ESTA ZONA DONDE

SE ALOJA EL COMPONENTE
0,95
9,25
0.3
R 2
16,5
1,83
10,25
19° OJO, SACAR RADIO 0,4

DETALLE B
10
7,25
0.3
0.1 +0.02
0.1 O2 0
2 Cambiar cota y tolerancia antes 0.6, añadir radios 0.4,. k.galarraga
3,67
0.3 21/03/2019
24,25
42°
19,42
0.2 11/03/2019 Cambiar radio , antes 0.2. Jose I. an.arrieta

0.1 12/02/2019 Cambiar forma de puntera para poder mecanizar. Yoseba M. k.galarraga
1,47
17
17
17
±0.01 Nro. MODIF. FECHA DESCRIPCION FIRMA

2,03 N.P.I. Nº DE PLANO DESIGNACION LENGÜETA DE INSERCION COMP. 0.63 de 3 en 3 ESCALA
137°
A *** P-2067-108171
2:1
MATERIAL S600 (Acero rapido)(12x20x120) TRATAMIENTO temple-revenido DUREZA Hrc 60-62
CONJ.
0.3 R CANTIDAD
1,04
0,43
0, TOTAL:
CANT.
18° 4
B 0.2 RUGOSIDAD Ra/N: Fecha Firma
3,3 3,4 2,3 1,4 0.8 Realizado 18/12/2018 k.galarraga ,
A
ACABADO FINO N6
3,4
6.3
N9 Aprobado
0.4
±0.01
2,53
±0.01 3.2
RECTIFICADO N5
0 7,65 N8 - 0.5
Esquinas + 0.2
11
0.2
N4 GRADO DE más de 0.5 más de 3 más de 6 más de 30 más de 120 más de 315
-0.05 1.6
N7
±0.01 0.1 PRECISION hasta 3 mm hasta 6 mm hasta 30 mm hasta 120 mm hasta 315 mm hasta 1000 mm
16,8
0
9 SUPER ACABADO N3
S/DIN 6784 MEDIO ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8
CORTE A-A
-0.1
N-C-01-Edición 3
0
8 0.8 0.4
A
-0.1
6,25
±0.1
1,75 CORTE A-A
2,5
0
-0.05 5°
±0.02
±0.02
1,93 O 1,93
0,5 X 45°
4
0.2
3,33,5
8,7
0,5 X 45°
+0.05
O 2 +0.02
O 1,21
5
2,19
±0.1
0.4 0.1
0.4
34
0.4
25,5
20
+0.1
0.2
0
R 0,2
PULIR
3
20
° 0.2
A R 0,6 0.1
= = 4,32
2
0
0,5 -0.1
1,68
±0.1
±0.1
= =
4,32
1,5
+0.1
O 1,9 0
*** *** *** ***

0.2 02/04/2019 AÑADIR PULIDO, MODIF, MODIF ANGULO 1x15º A R0.6 Y TOL. ±0.01 A +0.05/+0.02 Jose m.arabaolaza
0.1 03/07/2018 AÑADIR TOLERANCIA RUGOSIDAD Y CAMBIAR COTA (ANTES 10º) ANDONI F. m.arabaolaza
N.P.I. Nº DE PLANO DESIGNACION PINZA DE LENGÜETA DE INSERCION 0.64 ESCALA
*** P-3001C-105453
2:1
MATERIAL S600 (Acero rápido) TRATAMIENTO Temple y revenido DUREZA Hrc 60/62
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
Realizado 21/10/2015 k.galarraga
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
N-C-01-Edición 3
8 11,5
±0.01
4,48
±0.01
±0.01
7,02
9,56
n 0.02 B n 0.02 B
0,87
B A B n 0.02 B
0.4
11
0.4
R
2
O2 1 n 0.02 B
19,25 +0.03
17,8 17,9 +0.01
60°
9,62
14,49
-0.01
12,1
19,25
-0.03
10,09 10,5
ROSCA
16
+0.02
+0.01
0.1 0
5,5 2
5 5 B
9,63
-0.02
0 O 5,5
0
+0.02
7
O4 -0.02
CORTE A-A
8
0
3
+0.02
2 4,2 5
0
i 0.02 A
A 9,2
±0.02
19,5
-0.02
-0.05
A
6 3,2
24°
2
+0.04
0,84 +0.02 DEJAR ARISTA VIVA
*** *** *** ***
0.2 22/04/2020 Modificar cota y angulo (antes 1mm y 6º) i.diez
0.1 02/04/2019 CAMBIAR COTA (ANTES 8.6) Jose m.arabaolaza
6 3,2

N.P.I. Nº DE PLANO DESIGNACION MATRIZ DE CORTE ESCALA
0,2
0.2 *** P-3002-108171

2:1
MATERIAL 3343 TRATAMIENTO Temple revenido. DUREZA Hrc: 60-62
12° 0.2
CANTIDAD CONJ.
TOTAL:
CANT.
9 9 1,5 RUGOSIDAD Ra/N: Fecha Firma
0.8
ACABADO FINO N6
Aprobado
CORTE B-B
6.3
N9
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8
N-C-01-Edición 3
O 6,25
+0.1
0
1.6
( ) 0.8
n 0.03 A
0.8
6
A
-0.05
-0.1
= =
±0.1
14
5
0.8
±0.1
±0,02
2,54
0.4
i 0.03 A O8
+0.05
3
0
0,87
56,7
22,82 33,88
15°
R 0,5 5 x45
2,26
DETALLE A
-0.1
0
22
15 °
34
26,76
19,82
22,5
= =
45°
12
10
±0.1 ±0.1
8 8
28
47,82
54,76
grabar nº de plano
*** *** *** ***
*** *** *** ***
*** *** *** ***
N.P.I. Nº DE PLANO DESIGNACION UÑA DE ALIMENTACION ESCALA
*** P-3031-108171
1:1
MATERIAL F-521 TRATAMIENTO Temple y revenido DUREZA Hrc 58-60
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
N-C-01-Edición 3
±0.01
40
±0.01
3
2,5
1,5
±0.01
O 3
±0.01
3,3
±0.01
9 31
5,8
±0.01
0,84
ARISTA VIVA
ARISTA VIVA
*** *** *** ***

*** *** *** ***
*** *** *** ***
N.P.I. Nº DE PLANO DESIGNACION CUCHILLA DE CORTE ESCALA
*** P-3035-108171
2:1
MATERIAL TRIUNFADOR K 100 TRATAMIENTO TEMPLADO-REVENIDO DUREZA 58-60
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8
N-C-01-Edición 3
±0.01
40
±0.01
3,3
2,5
1,5
±0.01
O 3
±0.01
3,3
±0.01
9 31
5,8
±0.01
0,84
ARISTA VIVA
ARISTA VIVA
*** *** *** ***

*** *** *** ***
*** *** *** ***
*** P-3035B-108171
2:1
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8
N-C-01-Edición 3
±0.01
40
±0.01
3,6
2,5
1,5
±0.01
O 3
R
±0.01
0,
3,3
±0.01
5
9 31
5,8
±0.01
0,84
ARISTA VIVA
ARISTA VIVA
*** *** *** ***

*** *** *** ***
*** *** *** ***
*** P-3035C-108171
2:1
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8
N-C-01-Edición 3
HACER ESTE AGUJERO
1 x45º
DESPUES DE LA
ROSCA FRONTAL
ASEGURAR 3 O 0,6
+0.03
+0.01
CARA PLANA
0.8 1 x 45º CORTE A-A
A 60°
0,2
3 ORIF. O 1
±0.1
7,05
±0.1
±0.1
6,5
±0.1
10
10
15
8,5
0,55
5
0.8 A 1 RM5 DETALLE C

+0.2
6,5 +0.1
0
= 8 = 1 RM4 = =
-0.1
-0.1
±0.01
0
±0.01 ±0.01
B 2,54 2,54
±0.01
6,84
0,
+0.2
+0.1
1,19
3
R1
3
0,19
3 R 0,2
=
O
1,92
0.4
±0.01
4,84
0,5 X 45°
=
-0.05
-0.08
3
3,84
A DETALLE B
MATADO
0.4
= = i 0.02 A
0 DE ARISTA
i 0.02 A 11 -0.02
GENERAL
*** *** *** ***
*** *** *** ***
*** *** *** ***
N.P.I. Nº DE PLANO DESIGNACION PORTAPUNZON PARA EXTRAC. DE COMPONENTE DOBLE
ESCALA
*** P-3051-108171
2:1
MATERIAL F-522 TRATAMIENTO Temple y revenido DUREZA Hrc 52-54
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
N-C-01-Edición 3
2
0,2 X 45°
0
6,5
-0.1
-0.1
0
2
PARTIR DE CHAVETA COMERCIAL
COGER EN MONTAJE
*** *** *** ***

*** *** *** ***
*** *** *** ***
N.P.I. Nº DE PLANO DESIGNACION TOPE DE PUNZONES DE EXTRACCIONES ESCALA
*** P-3051A-108171
2:1
MATERIAL COMERCIAL TRATAMIENTO DUREZA
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
N-C-01-Edición 3
±0.1
48
0.1
O 0,6
PARTIR DE PUNZON COMERCIAL
ø 0.6 DIN 9861, FORMA "D" LARGO 71 mm

S/P P-3090-108171
*** *** *** ***

*** *** *** ***
0.1 14/03/2019 cambiar cota ,antes 43.5. Jose I. k.galarraga
N.P.I. Nº DE PLANO DESIGNACION PUNZON EXTRACCION ESCALA
*** P-3090-108171
2:1
MATERIAL COMERCIAL TRATAMIENTO DUREZA
CANTIDAD CONJ.
TOTAL:
CANT.

0.8
ACABADO FINO N6
6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
N8
0.2
N4
- 0.5
Esquinas + 0.2
N7
SUPER ACABADO N3
S/DIN 6784 MEDIO ± 0.1 ± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8
N-C-01-Edición 3
5.4.4 List of parts subjected to wear and/or tear
INSERTION HEAD
DRWG. NO. DESCRIPTION QTY MATERIAL TREATMENT
S600 (Rapid steel)
P-2067-108171 3 IN 3 COMP. INSERTION MALE 0.63 1 Hardening and tempering
(12x20x120)
P-3001C-105453 COMP. HOLDING CLAMP 0.64 1 S600 (Rapid steel) Hardening and tempering
P-3002-108171 COMP. CUTTING DIE 1 3343 Hardening and tempering
P-3031-108171 FEEDING CLAW 1 F-521 Hardening and tempering
TRIUNFADOR K-
P-3035-108171 CUTTING BLADE 1 (hardened and tempered)
100
TRIUNFADOR K-
P-3035B-108171 CUTTING BLADE 1 (hardened and tempered)
100
TRIUNFADOR K-
P-3035C-108171 CUTTING BLADE 1 (hardened and tempered)
100
DOUBLE COMPONENT REMOVAL PUNCH
P-3051-108171 1 F-522 Hardening and tempering
HOLDER
P-3051A-108171 EXTRACTION PUNCHER STOP 1 Commercial SUR-SULPH
P-3090-108171 EXTRACTION PUNCHER 3 COMMERCIAL
SAFETY TIP
DRWG. NO. DESCRIPTION QTY MATERIAL TREATMENT
P-1402-108171 DIE PIN 1 F-522 HARDENING-TEMPERING
EJECTOR
P-1408-108171 DETECTION PUNCH 3 ø1.5x100 S/DIN
1530 AH
Page 34 of 35
5.5 PNEUMATIC PART INFORMATION
5.5.1 Pneumatic diagram
Page 35 of 35
MAQUINA
0-11
6-10
0-12
4-20
4-21
4-22
4-24
4-23
0-10
4-27
MANIPULADOR DE ENTRADA
VTUG-18-MSD-S1T-25V20-G38R-UR- +0-S7 PALANCA POSICION DE AMARRE PCB EN +4-S24
CONTROL DE ESFUERZO (ENTRADA)
4-25
0-13
G14S-JP4J
4-26
POSICION DE AMARRE (ENTRADA)
12A3.IN1 09A3.IN0
MANIPULADOR DE SALIDA
+0-S8 PALANCA POSICION DE AMARRE PCB EN +4-S26
CONTROL DE ESFUERZO (SALIDA)
POSICION DE AMARRE (SALIDA)
Valvula antirretorno
y extrangulación 09A3.IN3 09A3.IN1
GRLA-1/4-QS-6-RS-D Valvula antirretorno
y extrangulación
GRLA-1/4-QS-6-RS-D
ELEVADOR DEDO DE
MANIPULADOR.Reposo ANCLAJE PCB. Valvula de estrangulacion
ELEVADOR DEDO DE
EMPUJE y antiretorno
ANCLAJE cilindro lado izquierdo Reposo cilindro atrás. GRLA-M5-QS-6-RS-D EMPUJE
PUNTERA GIRO Reposo cilindro arriba
ELEVADOR DE ELEVADOR DE DGC-25-420-KF- YSRW-A ADN-16-25-I-P-A Reposo cilindro arriba
PLATO. Reposo PLATO. Reposo CINTA ENTRADA. CINTA SALIDA. DFM-16-120-B-PPV-A-KF
cilindro adelante TOPE PCB. Reposo DFM-16-120-B-PPV-A-KF
cilindro abajo Reposo cilindro arriba Reposo cilindro arriba
ADN-40-25-A-P- DFM-50-100 P-A-KF DFM-50-100 P-A-KF cilindro adelante
DSNU-40-120-PPV
AN-"M6"K51 ADVC-10-5-A-P-A Valvula de estrangulacion MANIPULADOR.Reposo
0-11S2 -A-MQ y antiretorno ANCLAJE PCB. Reposo
GRLA-M5-QS-6-RS-D cilindro lado izquierdo
12A3.IN3 cilindro atrás.
+0-12S1 +4-20S1 DGC-25-420-KF- YSRW-A
05A3.IN0
+4-21S1 +4-22S1
06A3.IN0 ADN-16-25-I-P-A
13A3.IN0
05A3.IN2 Valvula de estrangulacion
+4-26S1
Regulador de caudal y antiretorno
GR-QS-6
+4-22S2
+4-24S1 08A3.IN2 GRLA-M5-QS-6-RS-D
07A3.IN2
4-24Y1W
4-20Y1W
+0-12S2 +4-20S2 06A3.IN1 +4-25S2
4-21Y1W
+4-21S2 +0-13S1
+4-23S2
Regulador de caudal 08A3.IN1
4-20Y1R
13A3.IN1 +4-26S2
4-21Y1R
05A3.IN1
4-26Y1W
09A3.IN2
0-12Y1W
05A3.IN3
0-11Y1W
GR-QS-6
0-12Y1R
0-11Y1R
4-22Y1W
07A3.IN1 +4-24S2
4-24Y1 R
08A3.IN3
4-26Y1R
0-11S1
4-22Y1R
Valvula antirretorno 07A3.IN3
12A3.IN2 HGL-1/4-B Regulador de presión +0-10S1
4-23Y1W
+4-25S1
LRMA-QS-6
0-13Y1R
Regulador de caudal
0-10Y1R
+4-23S1
GR-QS-6 08A3.IN0
12A3.IN0
4-25Y1W
4-25Y1R
07A3.IN0
4-23Y1R
y extrangulación Valvula antirretorno
0-10Y1W
Valvula antirretorno HGL-M5-B
GRLA-1/4-QS-6-D HGL-M5-B
0-13Y1 W
Valvula de estrangulacion
Tubo de Ø6 HGL-1/4-B Valvula de estrangulacion y antiretorno
y antiretorno GRLA-M5-QS-6-RS-D
Valvula antirretorno GRLA-M5-QS-6-RS-D
y extrangulación
GRLA-1/4-QS-6-D
Regulador de presión
Tubo de Ø6 Tubo de Ø4 LRMA-QS-6
Tubo de Ø4
Tubo de Ø8 Tubo de Ø6
Tubo de Ø8 Tubo de Ø6 Tubo de Ø6
Tubo de Ø6 Tubo de Ø6 Tubo de Ø6
Tubo de Ø4
Tubo de Ø6 Tubo de Ø4
Tubo de Ø6
AVANZAR RETROCEDER SUBIR

BAJAR ANCLAR
SOLTAR AVANZAR RETROCEDER BAJAR SUBIR SOLTAR ANCLAR
SOLTAR AMARRAR SUBIR BAJAR SUBIR BAJAR SUBIR QUITAR PONER SUBIR BAJAR 4 2 4 2 4 2 4 4
2 2 4 2
4 2 4 2 4 2 4 2 4 2
4 2
P2
P2 P2
+4-23y1 +4-23y2 +0-10y1 +0-10y2 +4-25y1 +4-25y2 +4-26y2
+4-24y2 +4-26y1 +0-13y1 +0-13y2
25A3.0 25A3.1 +4-24y1 24A3.0 5 13 24A3.1 25A3.4 25A3.5 25A3.7
5 13 25A3.3 5 13 25A3.6 24A3.14 5 13 24A3.15
+0-12y1 +0-11y1 25A3.2
+0-12y2 +4-20y1 +4-20y2 +4-21y1 +4-21y2 +4-22y1 +4-22y2 +6-10y1 +6-10y2
24A3.3 24A3.4 24A3.2 5 13 24A3.8 24A3.9 24A3.10 24A3.11 24A3.12 24A3.13
5 13 5 13 5 13 5 13
CPE14-M1BH-5/3G-1/8 CPE14-M1BH-5J-1/8 CPE14-M1BH-5J-1/8 CPE14-M1BH-5/3G-1/8 CPE14-M1BH-5J-1/8 CPE14-M1BH-5J-1/8
573606_VTUG-14-MSDR-S1T-25V20-
Control de bucle
1-2
1-1
1-3
2-1
2-2
2-3
G14R-UR-G18S-6MLL_M1 rollera 1 Control de bucle

rollera 2
CABEZAL 1 +1-K1
CABEZAL 2
16A3.IN1
+2-K1
EJE X EJE Y SISTEMA ROLLERA C1 ANCLADO
18A3.IN1
MEDICIÓN FRENO ROSARIO. Busqueda de 0 Busqueda de 0 S20 S21 S22 +1-10S1 +2-10S1
MEDICIÓN ALTURA 16A3.IN2 18A3.IN2
ALTURA Reposo cilindro TERMINAL FRENO Micro fin de carrera Micro fin de carrera
SISTEMA ROLLERA C2 ANCLADO
TERMINAL 1-5S1 adelante Reposo arriba

2-5S1
ROSARIO.
Reposo arriba
14A3.IN2
14A3.IN3
Reposo cilindro Micros puerta
+0-S3
+0-S2
+0-S1
+0-S4
+0-S5
+0-S6
2-2Y1W
adelante tubo rojo

1-2Y1R
P1
2-2Y1R
1-2Y1W
Regulador de caudal
Regulador de caudal GR-QS-4
GR-QS-4 (193967)
(193967)
IR 1000-F01-BG Regulador de presión
IR 1000 QSM-B-M5-4-I-20
P2
IR 1000
KS2-M5-A (Ref.: 531658)
1-1Y1R
Vínculo?: P1
KD2-CK-3
ASPIRACION Control fin Control fin
2-1Y1R
2-1Y1W
Vínculo?: P
POLVO L Filtro
r
M
a
Arranque
progresivo
de rollo C1 de rollo C2
l Decantador
1 e
1-1Y1W
a Manometro n
RETAL. QS-1/8-6 (153002) v s d
1-S1
16A3.IN0 2-S1
ASPIRACION e o o 18A3.IN0
2-3Y1W
Reposo sin Regulador de presión

2 s
1-3Y1W
IR 1000-F01-BG
soplar Ø4 POLVO t
a
*** *** *** ***
Ø4 RETAL. P-1009-94658
t
o *** *** *** ***
3
Reposo sin Grupo de filtraje
***
Nro. MODIF. FECHA
***
DESCRIPCION
*** ***
FIRMA
Ø4 soplar KS3-CK-4 LFR-1/2-D-MIDI-KG 185787 N.P.I. Nº DE PLANO ESQUEMA NEUMATICO

DESIGNACION ESCALA
Ø4
Cable
*** esneuma 108170 KAMSTRUP :
Ø4 Ø4 Ø6 KD3-1/8-A (Ref.: 2142)
Ø4 Ø6 Regulador de caudal Regulador de caudal
GR-QS-6
KMEB-I-24-10
Ø4 GR-QS-6
Vínculo?: CANTIDAD CONJ.

Conector acodado TOTAL:
CANT.
QUITAR QUITAR 1: deactivar freno VIA COLOR ROJO.TUBO DE Ø4

PEV-1/4-WD-LED-24 RUGOSIDAD Ra/N: Fecha Firma
P2 4 2 4 2 4 2 4 2 4 2 4 2
2: activar freno VIA COLOR AZUL.TUBO DE Ø4 0.8
ACABADO FINO N6
Realizado 04/09/2018 i.diez
3: aspiracion viruta uña. VIA COLOR VERDE. TUBO DE Ø6

6.3
N9 Aprobado
0.4
3.2
RECTIFICADO N5
Proyección - 0.2 + 0.5 TOLERANCIAS NO INDICADAS S/DIN 7168
+1-5y1 5 13 +1-2y1 5 13 +1-3y1 5 13 +2-5y1 5 13 +2-2y1 5 13 +2-3y1 5 13
N8
0.2
N4
- 0.5 Esquinas + 0.2
N7
PRECISION hasta 3 mm hasta 6 mm hasta 30 mm hasta 120 mm hasta 315 mm hasta 1000 mm
25A3.8 21A3.9 25A3.10 25A3.12 21A3.10 25A3.14 0.1
SUPER ACABADO N3
S/DIN 6784 MEDIO + 0.1 + 0.1 + 0.2 + 0.3 + 0.5 + 0.8
N-C-01-Edición 3

Instruction Manual Mechanical Part: Cut&Pick Mechatronic Insertion Head For Lz-Press-Fit Pin 0.63

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Instruction Manual Mechanical Part: Cut&Pick Mechatronic Insertion Head For Lz-Press-Fit Pin 0.63

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INSTRUCTION MANUAL

1. INTRODUCTION ................................................................................................................... 2

1.1 GENERAL INTRODUCTION

1.2 FORESEEN HEAD USE

1.3 UNFORESEEN HEAD USE

The supply will be under a 24 month operation warranty.

CONSTRUCCIONES JOSÉ LAZPIUR, S.L.U.accepts no responsibility for faults occurring due to

1.7 SYMBOLS USED

1.8 EC DECLARATION OF INCORPORATION

Name……: CUT&PICK MECHATRONIC INSERTION HEAD FOR

Does not expire with the requirements of council Directives:

UNE-EN 574+A1 UNE-EN ISO 14118

The setting up of the quasi-machine is prohibited until it is assembled on a machine and it

Name……: CUT&PICK MECHATRONIC INSERTION HEAD FOR

Does not expire with the requirements of council Directives:

UNE-EN 574+A1 UNE-EN ISO 14118

The setting up of the quasi-machine is prohibited until it is assembled on a machine and it

2.1 TECHNICAL CHARACTERISTICS

2.2 GENERAL DESCRIPTION

This head is specifically designed for working on LZ-PRESS-FIT machines.

Figure 2-2. Compact Mechatronic Head

2.2.1 Main components

Figure 2-3. Components to be inserted

Figure 2-6. Feed system

Figure 2-7. Insertion system

Figure 2-8. Cutting system

2.3 ENVIRONMENTAL CONDITIONS OF USE

2.4 WORK FOR WHICH THE HEAD IS DESIGNED

Figure 2-3. PIN E5584

Figure 2-4. PIN E5585

Figure 2-5. PIN E55856

Figure 2-5. PIN E55857

3.1 HANDLING AND TRANSPORT

3.1.1 Moving the head in the work plant.

If the crane is used to move it, proceed as follows:

The head weighs 35 kg.

3.1.2 Transport of the head over land

Transport on a designated lorry over land:

3.2 HEAD INSTALLATION

The head weighs 35 kg.

3.2.1 Checks for the set-ups.

1. Visually inspect the head first and the head reference.

3.2.2 Head operating cycle

1. Visually inspect the head first and the head reference.

3.2.3 Head operating cycle

1. Standby Mode (Head loaded with fed and cut component)

- Insertion shaft: Intermediate Position:

- Insertion shaft: Lower position

3. Upper Insertion Mode (removal).

- Insertion shaft: Upper position

4. Movement to pick up mode.

- Insertion shaft: Upper position

- Insertion shaft: Intermediate Position

- Insertion shaft: Intermediate Position

7. Switching to standby mode

- Insertion shaft: Intermediate Position

3.3 INSTRUCTIONS FOR THE ADJUSTMENT OF A CUT&PICK HEAD WITH SCRAP AN

1.HEAD OPERATING CYCLE........................................................................................................ 2

1. HEAD OPERATING CYCLE

- Insertion shaft: Intermediate Position:

1.2 INSERTION MODE:

- Insertion shaft: Lower position

1.3 UPPER INSERTION MODE (REMOVAL).