®
DIESEL GENERATOR SET
Image shown may not
reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY
• Low Emissions
DESIGN CRITERIA
•The generator set accepts rated load in one step
FULL RANGE OF ATTACHMENTS
• Wide range of bolt-on system expansion
attachments, factory designed and tested
WORLDWIDE PRODUCT SUPPORT
• Caterpillar® dealers provide extensive post sale
support including maintenance and repair
agreements • Caterpillar dealers fill 99.7% of parts
orders within 24 hours • Caterpillar dealers have
over 1,600 dealer branch stores operating in 200
countries • The Cat® S•O•SSM program cost
effectively detects internal engine component
condition, even the presence of unwanted fluids
and combustion by-products
STANDBY
800 ekW 1000 kVA
50 Hz 1500 rpm 400 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
CAT C32 ATAAC DIESEL ENGINE
• Utilizes ACERT™ Technology
• Reliable, rugged, durable design
• Four-cycle diesel engine combines consistent
performance and excellent fuel economy with
minimum weight
• Electronic engine control
CAT SR4B GENERATOR
•Designed to match performance and output
characteristics of Caterpillar diesel engines
•Optimum winding pitch for minimum total
harmonic distortion and maximum efficiency
•Single point access to accessory connections
•UL 1446 recognized Class H insulation system
•Digital Voltage Regulator
CAT EMCP 3 SERIES CONTROL PANELS
• Controls designed to meet individual customer
needs
• EMCP 3 provides the option for full-featured
power metering and protective relaying
 ®

STANDBY 800 ekW 1000 kVA

50 Hz 1500 rpm 400 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional

Air Inlet • Single element canister type air cleaner • Dual element air cleaners
• Service indicator • Air inlet adapters
Cooling • Radiator with guard (43°C) • Radiator with 27°C ambient capability
• Low profile (frontal area) • Jacket water heater
• Low airflow
• Coolant drain line with valve
• Fan and belt guards
• Caterpillar Extended Life Coolant
• Coolant level sensors
• Radiator duct flange
Exhaust • Dry exhaust manifold • Stainless steel exhaust flex fittings
• Flanged faced outlets • Elbows, flanges, expanders & Y adapters
Fuel • Primary fuel filter with water separator
• Secondary fuel filter
• Fuel priming pump
• Flexible fuel lines
• Fuel cooler
Generators • Permanent magnet excited • Oversize & premium generators
• Class H insulation
• Class F temperature (105°C prime/130°C standby)
• Winding temperature detectors (select models)
• Anti-condensation space heaters
Power Termination • Bus bar (NEMA and IEC mechanical lug holes) -right • Circuit breakers, UL listed, 3 pole with shunt trip, 80%
side standard or 100% rated, choice of trip units, manual or
• Bottom cable entry electrically operated (low voltage only)
• Circuit breakers, IEC compliant, 3 or 4 pole with shunt
trip (low voltage only), choice of trip units, manual or
electrically operated
• Shroud cover for bottom cable entry
• Power terminations can be located on the left and/or
rear as an option. Also, multiple circuit breakers can
be ordered (up to 3)
• Top cable entry
Governor • ADEM™ A4 • Load Share Module

Control Panels • User Interface panel (UIP) - rear mount • EMCP 3.2 and EMCP 3.3
• EMCP 3.1 generator set controller • Option for right or left mount UIP
• Speed adjust • Option for rear or left mount Customer wiring area
• AC & DC customer wiring area (right side) • Local & remote annunciator modules
• CAT Digital Voltage Regulator (CDVR) with KVAR/PF • Discrete I/0 Module
control, 3-phase sensing • Generator temperature monitoring & protection
• Emergency Stop Push button • Voltage raise/lower switch
Lube • Lubricating oil and filter • Deep sump oil pan
• Oil drain line with valves
• Fumes disposal
• Gear type lube oil pump
Mounting • Formed steel welded base
• Anti-vibration mounts (shipped loose)
Starting/Charging • 24 volt starting motor(s) • Battery chargers (10 Amp)
• Batteries with rack and cables • 45 amp charging alternator
• Battery disconnect • Oversize batteries
• Ether starting aid
General • Right-hand service • UL 2200
• Paint - Caterpillar Yellow (except rails and radiators • CSA certification
that are gloss black) • EU Declaration of Incorporation
• SAE standard rotation • EEC Declaration of Conformity
• Flywheel and Flywheel housing - SAE No. 0

2 24 August 2006 9:27 AM

 ®

STANDBY 800 ekW 1000 kVA

50 Hz 1500 rpm 400 Volts

SPECIFICATIONS

CAT GENERATOR CAT EMCP 3 SERIES CONTROLS

• EMCP 3.1 (Standard)

SR4B Generator
•Integral to generator terminal box
Frame size......................................................................... 692
•Single location for customer connection
Excitation................................................ Permanent Magnet
•IP 23 enclosure
Pitch.............................................................................. 0.7143
• 24 Volt DC Control
Number of poles...................................................................4
• UL/CSA
Number of bearings......................................................... 002
• Lockable hinged door (option)
Insulation....................... UL 1446 Recognized Class H with
• Run/Auto/Stop control
tropicalization and antiabrasion
IP rating..........................................................Drip Proof IP22 • True RMS metering, 3-phase
Alignment....................................................... Close Coupled •Speed Adjust
Overspeed capability - % of rated................................... 180 • Voltage adjust (optional on 3.1)
Wave form....................................................................003.00 • Digital indications for:
Voltage regulator.3 Phase sensing with selectible volts/Hz - RPM
Voltage regulation............Less than +/- 1/2% (steady state) - Operating hours
Less than +/- 1% (no load to full load) - Oil pressure
Telephone Influence Factor.............................. Less than 50 - Coolant temperature
Harmonic distortion......................................... Less than 5% - System DC volts
CAT DIESEL ENGINE - L-L volts, L-N volts, phase amps, Hz
- ekW, kVA, kVAR, kW-hr, %kW, PF(*)
• Shutdowns with indicating lights (with optional
C32 TA, V-12, 4-stroke watercooled diesel annunciator):
Bore - mm.............................................. 145.00 mm (5.71 in) - Low oil pressure
Stroke - mm........................................... 162.00 mm (6.38 in) - High coolant temperature
Displacement - L................................... 32.10 L (1958.86 in3) - Overspeed
Compression ratio........................................................... 15:1 - Emergency stop
Aspiration........................................................................... TA - Failure to start (overcrank)
Fuel system....................................................................MEUI • Programmable protective relaying functions (*):
Governor type.....................................................ADEM™ A4 - Under and over voltage
- Under and over frequency
- Reverse power
- Overcurrent
• MODBUS isolated data link (RS-485 half-duplex)
supports serial communication at data rate up to 115.2
kbaud (*)
(*) Available on EMCP 3.2 & EMCP 3.3

3 24 August 2006 9:27 AM

 ®

STANDBY 800 ekW 1000 kVA

50 Hz 1500 rpm 400 Volts

TECHNICAL DATA

Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM8143

Low Emissions

Generator Set Package Performance

Genset Power rating @ 0.8 pf 1000 kVA
Genset Power rating with fan 800 ekW
Coolant to aftercooler
Coolant to aftercooler temp max 49 ° C 120 ° F
Fuel Consumption
100% load with fan 239.8 L/hr 63.3 Gal/hr
75% load with fan 184.4 L/hr 48.7 Gal/hr
50% load with fan 121.5 L/hr 32.1 Gal/hr
Cooling System1
Ambient air temperature 52 ° C 126 ° F
Air flow restriction (system) 0.12 kPa 0.48 in. water
Air flow (max @ rated speed for radiator arrangement) 1215 m³/min 42907 cfm
Engine Coolant capacity with radiator/exp. tank 190.0 L 50.2 gal
Engine coolant capacity 55.0 L 14.5 gal
Radiator coolant capacity 135.0 L 35.7 gal
Inlet Air
Combustion air inlet flow rate 77.7 m³/min 2744.0 cfm
Exhaust System
Exhaust stack gas temperature 486.5 ° C 907.7 ° F
Exhaust gas flow rate 207.9 m³/min 7341.9 cfm
Exhaust flange size (internal diameter) 203 mm 8 in
Exhaust system backpressure (maximum allowable) 10.0 kPa 40.2 in. water
Heat Rejection
Heat rejection to coolant (total) 336 kW 19108 Btu/min
Heat rejection to exhaust (total) 1026 kW 58348 Btu/min
Heat rejection to aftercooler 244 kW 13876 Btu/min
Heat rejection to atmosphere from engine 50 kW 2843 Btu/min
Heat rejection to atmosphere from generator 47.5 kW 2701.3 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 1694 skVA
Frame 692
Temperature Rise 130 ° C 266 ° F
Lube System
Sump refill with filter 68.0 L 18.0 gal
Emissions (Nominal)3
NOx mg/nm3 1540.0 mg/nm³
CO mg/nm3 207.0 mg/nm³
HC mg/nm3 22.2 mg/nm³
PM mg/nm3 13 mg/nm³
1
Ambient capability at 300m (984 ft) above sea level. For ambient capability at other altitudes, consult your Caterpillar dealer.
2
UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator
temperature rise is based on a 40°C ambient per NEMA MG1-32.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77°F, 28.42 in HG and number 2 diesel fuel
with 35° API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and
engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use
values based on a weighted cycle.

4 24 August 2006 9:27 AM

 ®

STANDBY 800 ekW 1000 kVA

50 Hz 1500 rpm 400 Volts

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: AS1359, Ratings are based on SAE J1995 standard conditions.
AS2789, CSA, EGSA101P, IEC60034,ISO3046,ISO8528, These ratings also apply at ISO3046,standard conditions.
NEMA MG 1-32,UL508,72/23/EEC,89/336/EEC, 98/37/EEC Fuel Rates are based on fuel oil of 35º API (16º C or 60º F)
Standby - Output available with varying load for the gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
duration of the interruption of the normal source power. when used at 29º C (85º F) and weighing 838.9 g/liter
Standby power in accordance with ISO8528. Fuel stop (7.001 lbs/U.S. gal.).
power in accordance with ISO3046, AS2789, and BS5514. Additional Ratings may be available for specific
Standby ambients shown indicate ambient temperature customer requirements. Consult your Caterpillar
at 100 percent load which results in a coolant top tank representative for details.
temperature just below the shutdown temperature.
Prime - Output available with varying load for an
unlimited time. Prime power in accordance with ISO8528.
10% overload power in accordance with ISO3046,
AS2789, and BS5514. Prime ambient temperatures
shown indicate a coolant top tank temperature just below
shutdown at 100 percent load.
Continuous - Output available without varying load for
an unlimited time. Continuous power in accordance with
ISO8528, ISO3046, AS2789 and BS5514.

5 24 August 2006 9:27 AM

 ®

STANDBY 800 ekW 1000 kVA

50 Hz 1500 rpm 400 Volts

DIMENSIONS

Package Dimensions
Note: Do not use for installation design.
Length 4766.9 mm 187.67 in See general dimension drawings for
Width 2024.3 mm 79.7 in detail (Drawing #2763027).
Height 2254.0 mm 88.74 in
Weight 8046 kg 17,738 lb

www.CAT-ElectricPower.com
© 2006 Caterpillar
All rights reserved.
Performance No.: DM8143
Materials and specifications are subject to change without notice.
Feature Code:: C32DE01 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos and "Caterpillar Yellow," as
Source:: U.S. Sourced well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
24 August 2006 7883561
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