Backlog Fixed Ex01015

HEALTHY CHECK PROGRAM
MACHINE MODEL : EC210B Prime

SERIAL NUMBER : 73017
HOURMETER : 11024 hr
JOB SITE : Loreh, Malinau, Kaltara
CUSTOMER : PT. BDMS
PT. INDOTRUCK-UTAMA
2021
by
FFO
1. ENGINE INSPECTION
RESULT
SECTION NO JOB DESCRIPTION NOT OK REMARK
OK
L M H
1 Check all oil and coolant level ok
2 Lamps ok
General 3 Instruments and operating controls ok
4 Start and stop function ok
5 The machine for external damage L
1 Engine oil taken -

RPM Mode Standard Actual
I2 800/- 789 ok
I1 1000/- 995 ok
F3 1200/- 1193 ok
F2 1300/- 1293 ok
F1 1400/- 1391 ok
G3 1600/above 1500 1593 ok
G2 1700/above1600 1690 ok
G1 1800/above 1700 1788 ok
H 1850/above 1750 1836 ok
Engine
P 1900/above1800 1897 ok
3 Check engine oil and coolant level M Reservoir tank broken
Checked exhaust and intake system from leak and loose
1. Exhaust manifold and muffler ok
2. Turbocharger mounting, hose and clamp ok
4 Belt and belt tension, check M belt condition and tension loosen
Fuel, coolant and oilleakage and loose parts,check L fuel leaks from fuel galery cyl head
1. Oil Pan ok
2. Rear crankshaft seal ok
3. Hose and coolant pipe ok
4. Hose and fuel pipe M Bold Union Return line leak
5. Radiator andr adiator mounting ok
1 Cylinder compression test M cylinder compresion #3 to low

2 Cylinder balancing test -
3 Injector shut off test ok
Test by Fuel System & Lub System Standard Actual
Vcads Pro 1. Feed Pressure from idle to high rpm 5-7 bar 5,56 bar ok
4 2. Variable fuel rail pressure 300-1600 bar 460-1100 bar ok
3. Oil pressure, low idle 0.8 bar ( 11.6 psi) 4 bar ok
4. Oil pressure, >1100 rpm 4.5 bar (65 psi) 4,62 bar ok
2. HYDRAULIC AND ATTACHMENT INSPECTION

RESULT
OK
L M H
1 Hydraulic Oil sample taken -
2 Hydraulic pump leakage, check L suction servo pump leak
3 Main Control Valve leakage, check ok
4 Hydraulic hose leakage, check M hoses hydraulic worn out and leaks
Leakage 5 Boom cylinder leakage, check ok
and Check 6 Arm cylinder, check L cylinder arm leaks
7 Bucket cylinder, check M Cylinder bucket leaks and drifted
8 Bucket tooth, check L Bucket thoot worn out
9 Bucket clearance, check M Bucket bushing and pin worn out
10 Bucket connecting rod, check L Link H bushing worn out
Measuring Condition: rpm mode =P max

Hyd Temperature: 50 =/- 5 ˚C
Site: Firm, level ground
NOT OK
Section Operation Standard Actual OK REMARK
L M H
Boom Raise 2.6 ± 0.3 Sec 3,7 sec L
Boom Down 2.5 ± 0.3 Sec 2,6 sec L
Arm In 3.5 ± 0.3 Sec 3,81 sec L
1 Cylinder Speed
Arm Out 2.5 ± 0.3 Sec 2,82 sec L
Bucket In 3.5 ± 0.3 Sec 4,5 sec M Cylinder bucket leaks and drifted
Bucket Out 2.1 ± 0.3 Sec 2,7 sec L
Boom < 10 mm/5 minutes - ok
Machine Creeping/drifted of
Performanc 2 Arm < 10 mm/5 minutes - ok
Hydraulic Cylinder
e Data Bucket < 40 mm/5 minutes - M Cylinder bucket leaks and drifted
Inspection
Swing Right 15.5 ± 1.5 sec/3 rev 17,4 sec L
3 Swing Speed
Swing Left 15.5 ± 1.5 sec/3 rev 17,4 sec L
Coasting swing right < 1332 mm -
4 Coasting Swing
Coasting swing left < 1332 mm -
1st Speed RH fwd 31.3 sec/3rev 34.4 sec/3rev OK
1st Speed RH bwd 31.3 sec/3rev 34.1 sec/3rev OK
2nd Speed RH fwd 18.3 sec/3rev 22.2 sec/3rev OK
2nd Speed RH bwd 18.3 sec/3rev 22.2 sec/3rev OK
5 Track Running Speed
1st Speed LH fwd 31.3 sec/3rev 33.2 sec/3rev OK
1st Speed LH bwd 31.3 sec/3rev 33.9 sec/3rev OK
Machine
Performanc
e Data
Inspection
2nd Speed LH fwd 18.3 sec/3rev 20.3 sec/3rev OK

2nd Speed LH bwd 18.3 sec/3rev 19.3 sec/3rev OK
Actual NOT OK
Section Operation Standard OK REMARK
1st 2nd Average L M H
Normal 324 +14.7/-9.8 bar 258 258 L need adjust main relief valve
P1
Boost 343 +14.7/-9.8 bar 258 258 L need adjust main relief valve
Main Relieve Valve
P2
BOOM RELIEF 330(+10)KG/CM2 258 259 L need adjust port relief
Hydraulic BUCKET RELIEF 330(+10)KG/CM2 233 229 L need adjust port relief
Pressure Attachment ARM RELIEF 330(+10)KG/CM2 258 260 L need adjust port relief
Check SWING RELIEF 330(+10)KG/CM2 130 129 L need adjust relief swing
TRAVEL RELIEF 330(+10)KG/CM2 290 291 L need adjust relief travel
No Load 39 bar 35 35 ok
Pilot Pressure
At Operation variable 35 35 ok
No Load 34 - 37 bar - -
Neg. pressure Pi1
At Operation variable - -
No Load 34 - 37 bar - -
Neg. pressure Pi2
RPM/ Proportional Valve Current (mA)-no load Secondary Pressure

Mode Standard Actual NOT OK
Standard Actual OK REMARK
Engine RPM Current (mA) RPM Current L M H
P-MAX 1900/ >1800 215/ Variable 1895 229 41 psi 50 psi ok
H 1850/ >1750 245 / Variable 1840 256 53 psi 80 psi ok
Current
and G1 1800/ >1700 275 / Variable 1791 284 85 psi 95 psi ok
Secondary G2 1700/ >1600 1693 326 133 psi ok
pressure 320 / Variable 131 psi
G3 1600/ >1500 1607 326 133 psi ok
check
F1 1400 1394 506 328 psi ok
F2 1300 505 1292 507 324 psi 325 psi ok
F3 1200 1192 506 325 psi ok
I1 1000 1003 593 432 psi ok
595 435 psi
I2 800 791 593 429 psi ok
3. ELECTRICAL INSPECTION
RESULT
OK
L M H
1 Battery electrolyte level, check L need refill electrolit
2 Battery cable and mounting, check H spool battery broken
Battery voltage 1 13.6 Vdc ok
3
Battery Voltage 2 12.9 Vdc ok
4 Alternator cable and mounting, check ok
Electric 5 Alternator charging ok
System
6 Alternator V-bel tcheck L fan belt loosen and broken
7 Starter motor ok
8 All lamps L side lam and boom lamp not fuction
9 Switch and Control fuction ok
10 Relay and Fuse L several terminal fuse burning and
loosen
4.CABIN
RESULT
OK
L M H
AC System Function test
1. Blower Function ok
1
2 Air outlet condition ok
3. Air control function ok
Cabin Interior
Cabin
1.Window and glass checked L front glass buttom side cracked
2.Headlining condition L side wondows LH broken
2
3.Operator seat L adjusting seat not fuction
4.Seatbelt L seat belt missing
5. Frame condition ok
6.MATRIS INSPECTION
matris abnormal finding matris abnormal finding
Engine stops at a high idle can cause server damage to the turbo total all engine shutdown low idle (I2), 27 % engine
charger due to shortage of the oil
shut down with waiting for over 60 second.
lubrication. The engine should be stopped at low idle(I2 mode).
Engine stops at a high idle can cause server damage to the turbo
total all engine shutdown low idle (I2), 27 % engine
charger due to shortage of the oil
lubrication. The engine should be stopped at low idle(I2 mode). shut down with waiting for over 60 second.
The red bar shows engine operation hours under

The red bar shows engine operation under low engine oil pressure low coolant level.
7. PART RECOMMENDATION
General Part Service
No Part Number Qty Description Price Remark
1 VOE21647837 1 Turbocherger Rp 45,278,500.00
2 VOE21242584 1 gasket Rp 68,500.00
3 VOE21793270 1 Gasket Rp 575,200.00
A. Engine
Actual condition Photo Printshoot from prosis part
HAND PUMP JAMMED Description prosis part photo
No Part Number Qty Description Price Total Price Remark

1 VOE11110702 1 Filter housing Rp 3,290,300.00 Rp 3,290,300.00
RESERVOIR TANK BROKEN Description prosis part photo

1 VOE17214674 1 Reservoir tank Rp 3,643,600.00 Rp 3,643,600.00
SENSOR TEMPERATURE ENGINE BROKEN Description prosis part photo

1 VOE21531072 1 Temperature sensor Rp 854,200.00 Rp 854,200.00
FAN BELT BROKEN AND LOOSEN Description prosis part photo

1 VOE15078671 1 Fan Belt 920100 Rp 920,100.00
TEST COMPRESSION ENGINE LOW Description prosis part photo

1 VOE20798186 1 Cyl Head gasket Rp 4,297,200 Rp 4,297,200.00
2 VOE20841035 1 Gasket Rp 1,222,700 Rp 1,222,700.00
3 VOE20459855 12 Valve seal Rp 92,300 Rp 1,107,600.00
4 VOE13947621 1 Plane Gasket Rp 8,400 Rp 8,400.00
5 VOE20799064 6 Sealing Ring Rp 25,200 Rp 151,200.00
CONNECTION FUEL LINE LEAKS Description prosis part photo

1 VOE21108673 2 Sealing ring Rp 60,700 Rp 121,400.00
SENSOR WATER IN FUEL BROKEN Description prosis part photo

1 VOE11110737 1 Bowl Rp 2,957,400 Rp 2,957,400.00
B. ELECTRICAL
CONNECTION SHOCKET STARTING RELAY BROKEN Description prosis part photo

1 VOE21312943 1 Cable Rp 1,167,300 Rp 1,167,300.00
CABLE SUPPLAY EECU BROKEN Description prosis part photo

1 VOE14587611 1 Cabin Cable Rp 15,942,600 Rp 15,942,600.00
SPOOL BATTERY BROKEN Description prosis part photo

1 VOE14882678 1 Battery Rp 7,031,200 Rp 7,031,200.00
CONNECTION CABLE BAD AND RISKY SHORT Description prosis part photo

1 VOE946471 3 Work lamp Rp 24,600 Rp 73,800.00
2 VOE14514378 1 Harness Rp 843,300 Rp 843,300.00
3 VOE20374662 1 Relay Rp 369,100 Rp 369,100.00
4 VOE14529229 1 Switch Rp 1,611,200 Rp 1,611,200.00
5 VOE946441 6 Screw Rp 24,600 Rp 147,600.00
6 VOE14508662 1 Harness Rp 2,155,000 Rp 2,155,000.00
C. ATTACHMENT
LINK H CONNECTION BUCKET WORN OUT Description prosis part photo

1 VOE14545619 4 Bushing Rp 2,823,300 Rp 11,293,200.00
2 VOE14560205 6 Sealing Rp 189,300 Rp 1,135,800.00
3 VOE14540003 1 Pin Rp 6,181,800 Rp 6,181,800.00
4 VOE14716435 3 Shim Rp 340,300 Rp 1,020,900.00
5 VOE14716434 4 Shim Rp 220,400 Rp 881,600.00
PIN AND BUSHING ARM AND BUCKET WORN OUT Description prosis part photo
1 VOE14616326 1 Pin Rp 7,180,000 Rp 7,180,000.00
2 VOE14880692 4 Ring Rp 150,700 Rp 602,800.00
3 VOE14616327 1 Pin Rp 7,754,000 Rp 7,754,000.00
4 VOE14540004 12 Shim Rp 108,500 Rp 1,302,000.00
5 VOE14560204 2 Seal Rp 166,500 Rp 333,000.00
6 VOE14544974 2 Bushing Rp 2,287,300 Rp 4,574,600.00
7 VOE14544972 4 Pin Rp 252,100 Rp 1,008,400.00
8 VOE984079 4 Hex, Shocket screw Rp 15,400 Rp 61,600.00
9 VOE14560205 2 Seal Rp 189,300 Rp 378,600.00
10 VOE14544973 2 Bushing Rp 2,680,100 Rp 5,360,200.00
BUCKET CYLINDER LEAKS AND DRIFTING Description prosis part photo

1 VOE-14589132 1 Seal Kit Rp 3,631,100 Rp 3,631,100.00
2 VOE14560205 4 Seal Rp 189,300 Rp 757,200.00
3 VOE14517943 2 Bushing Rp 2,745,200 Rp 5,490,400.00
SEAL ARM WORN OUT Description prosis part photo

1 VOE14589131 1 Seal Kit Arm Rp 4,285,400 Rp 4,285,400.00
2 VOE14517941 2 Bushing Rp 3,248,900 Rp 6,497,800.00
3 VOE14560205 4 Seal Rp 189,300 Rp 757,200.00
C. HYDRAULIC SYSTEM
CONNECTION HOSE OUTPUT PUMP REPAIRED BY WELDING Description prosis part photo

1 VOE14603541 1 Hose Rp 2,743,300 Rp 2,743,300.00
2 VOE14882680 1 O-Ring Rp 46,700 Rp 46,700.00
2 VOE14882680 1 O-Ring Rp 46,700 Rp 46,700.00
HOSE SWING MOTOR WORN OUT Description prosis part photo

1 SA9459-05790 1 Hose Rp 2,793,100 Rp 2,793,100.00
2 VOE14880158 1 Hose Rp 3,025,700 Rp 3,025,700.00
3 VOE14675443 2 O-Ring Rp 7,072,000 Rp 14,144,000.00
HOSE HYDRAULIC LEAKS Description prosis part photo

1 VOE14587934 1 Hose Rp 1,227,700 Rp 1,227,700.00
2 VOE983505 2 O-Ring Rp 7,500 Rp 15,000.00
HOSE PILOT TO SPOOL WORN OUT Description prosis part photo

1 SA9453-03228 2 Hose Rp 1,579,400 Rp 3,158,800.00
2 SA9453-03229 1 Hose Rp 1,597,800 Rp 1,597,800.00
HOSE OUTPUT PILOT FILTER LEAKS Description prosis part photo

1 SA9453-04214 1 Hose Rp 1,421,600 Rp 1,421,600.00
SECTION GEAR PUMP LEAKS Description prosis part photo

1 SA7223-02210 1 O-Ring Rp 471,400 Rp 471,400.00
2 VOE14535450 1 O-Ring Rp 100,400 Rp 100,400.00
3 VOE983502 1 O-Ring Rp 9,000 Rp 9,000.00
4 VOE983507 1 O-Ring Rp 13,700 Rp 13,700.00
ACCUMULATOR BROKEN Description prosis part photo

1 VOE14606263 1 Accumulator Rp 5,018,500 Rp 5,018,500.00
BREATHER HYDRAULIC TANK BROKEN Description prosis part photo

1 VOE14561585 1 Venting Rp 2,545,900 Rp 2,545,900.00
VALVE JOYSTICK LEAKS Description prosis part photo

1 SA8230-36650 8 Valve plate Rp 539,500 Rp 4,316,000.00
2 VOE983509 8 O-Ring Rp 13,700 Rp 109,600.00
3 SA8230-20110 8 Seal Rp 67,500 Rp 540,000.00
4 SA8230-37060 2 O-Ring Rp 541,800 Rp 1,083,600.00
CONNECTION HOSE TO NIPPLE LEAKS Description prosis part photo

1 VOE990740 4 O-Ring Rp 38,900 Rp 155,600.00
2 VOE983527 4 O-Ring Rp 18,400 Rp 73,600.00
D. CABIN
KNOP COVERMISSING Description prosis part photo

1 VOE14508098 2 Knop Rp 178,900 Rp 357,800.00
2 VOE14508096 4 Knop Rp 121,400 Rp 485,600.00
3 VOE14508097 3 Knop Rp 122,600 Rp 367,800.00
FILTER CLOGGED Description prosis part photo

1 VOE14689735 1 Filter Rp 943,200 Rp 943,200.00
2 VOE14503269 1 Filter Rp 640,300 Rp 640,300.00
3 VOE14609507 2 Knob Rp 425,300 Rp 850,600.00
FRONT WIPPER NOT FUCTION Description prosis part photo

1 VOE14522412 1 Wipper Arm Rp 2,934,800 Rp 2,934,800.00
2 VOE14530079 1 Wiper Motor Rp 7,948,300 Rp 7,948,300.00
FRAME SIDE WINDOWS BEND Description prosis part photo

1 VOE14530647 1 Frame Rp 11,523,400 Rp 11,523,400.00
2 VOE14521277 1 Wheatherstrip Rp 938,500 Rp 938,500.00
COVER JOYSTICK BROKEN Description prosis part photo

1 VOE14531638 1 Cover Rp 1,176,000 Rp 1,176,000.00
2 VOE14595820 1 Cover Rp 1,122,800 Rp 1,122,800.00
3 VOE946544 10 Flange screw Rp 13,400 Rp 134,000.00
4 VOE14508319 2 Flip Rp 470,600 Rp 941,200.00
Description actual condition photo Description prosis part photo

1 VOE14607565 1 cover Rp 1,741,000 Rp 1,741,000.00
2 VOE14607561 1 cover Rp 928,600 Rp 928,600.00
3 VOE14537177 1 cover Rp 1,021,800 Rp 1,021,800.00
4 VOE997446 11 Hexagon screw Rp 18,700 Rp 205,700.00
5 VOE955923 11 spring whaser Rp 6,200 Rp 68,200.00
6 VOE14532477 11 washer Rp 22,300 Rp 245,300.00
8. A. PART QUOTATION
a. GENERAL SERVICE
NO Part Number Qty Description Replace PN Unit Price Total Price
b. ENGINE
NO Part Number Qty Description Replace PN Unit Price Total Price Posisi Stock
1 VOE-21647837 1 Turbocherger Rp 45,278,500 Rp 45,278,500 MND 1 PC
2 VOE-21242584 1 gasket Rp 68,500 Rp 68,500 TRK 1 PC, MND 1 PC,
PLBNG 5 PC
3 VOE-21793270 1 Gasket Rp 575,200 Rp 575,200 TRK 2 PC
4 VOE-11110702 1 Filter housing Rp 3,290,300 Rp 3,290,300 CONS BDMS 2 PC
5 VOE-17214674 1 Reservoir tank Rp 3,643,600 Rp 3,643,600 BO
6 VOE-21531072 1 Temperature sensor Rp 854,200 Rp 854,200 BPN 2 PC
7 VOE-15078671 1 Fan Belt Rp 920,100 Rp 920,100 CONS BDMS 5 PC
8 VOE-20798186 1 Cyl Head gasket Rp 4,297,200 Rp 4,297,200 MND 16 PC
9 VOE-20841035 1 Gasket Rp 1,222,700 Rp 1,222,700 BPN 3 PC
10 VOE-20459855 12 Valve seal Rp 92,300 Rp 1,107,600 PKB 8 PC, PLMBNG
12 PC, BO
11 VOE-13947621 1 Plane Gasket Rp 8,400 Rp 8,400 BPN 26 PC
12 VOE-20799064 6 Sealing Ring Rp 25,200 Rp 151,200 CONS BDMS 5 PC,
BJM 12 PC
13 VOE-21108673 2 Sealing ring Rp 60,700 Rp 121,400 MND 1 PC, BO
15 VOE-993605 2 Sealing ring Rp 34,400 Rp 68,800 BPN 1 PC, MND 6 PC
16 VOE-13969011 6 Sealing ring Rp 43,000 Rp 258,000 CONS BDMS 13 PC
18 VOE-11110737 1 Bowl Rp 2,957,400 Rp 2,957,400 CONS BDMS 2 PC
c. ELECTRIC SYSTEM
1 VOE-21312943 1 Cable Rp 1,167,300 Rp 1,167,300 MND 2 PC
2 VOE-14587611 1 Cabin Cable Rp 15,942,600 Rp 15,942,600 BO
3 VOE-14882678 1 Battery Rp 7,031,200 Rp 7,031,200 BO
4 VOE-946471 3 Work lamp Rp 24,600 Rp 73,800 BJM 1 PC, BO
5 VOE-14514378 1 Harness Rp 843,300 Rp 843,300 BO
6 VOE-20374662 1 Relay Rp 369,100 Rp 369,100 BJM 5 PC
7 VOE-14529229 1 Switch Rp 1,611,200 Rp 1,611,200 BO
8 VOE-946441 6 Screw VOE-984752 Rp 24,600 Rp 147,600 SMD 2 PC. BO
9 VOE-14508662 1 Harness Rp 2,155,000 Rp 2,155,000 BO
d. ATTACHMENT
1 VOE-14545619 4 Bushing Rp 2,823,300 Rp 11,293,200 CONS
CONS BDMS
BDMS 810PCPC,
2 VOE-14560205 6 Sealing Rp 189,300 Rp 1,135,800 TRK 1 PC, BPN 2 PC,
3 VOE-14540003 1 Pin Rp 6,181,800 Rp 6,181,800 SMD
BO 2 PC, BJM 18 PC
4 VOE-14716435 3 Shim Rp 340,300 Rp 1,020,900 TRK 28 PC
5 VOE-14716434 4 Shim Rp 220,400 Rp 881,600 TRK 15 PC
6 VOE-14616326 1 Pin Rp 7,180,000 Rp 7,180,000 CONS BDMS 2 PC
7 VOE-14880692 4 Ring Rp 150,700 Rp 602,800 CONS BDMS 18 PC
9 VOE-14540004 12 Shim Rp 108,500 Rp 1,302,000 BO
10 VOE-14560204 2 Seal Rp 166,500 Rp 333,000 BJM 1 PC, MND 15 PC
11 VOE-14544974 2 Bushing Rp 2,287,300 Rp 4,574,600 JKT 4 PC
12 VOE-14544972 4 Pin Rp 252,100 Rp 1,008,400 TRK 8 PC
13 VOE-984079 4 Hex, Shocket screw VOE-997858 Rp 15,400 Rp 61,600 MND 60
CONS PC 10 PC,
BDMS
14 VOE-14560205 2 Seal Rp 189,300 Rp 378,600 TRK 1 PC, BPN 2 PC,
15 VOE-14544973 2 Bushing Rp 2,680,100 Rp 5,360,200 SMD
CONS2BDMS
PC, BJM 18 PC
5 PC
16 VOE-14589132 1 Seal Kit Rp 3,631,100 Rp 3,631,100 TRK 2 PC
17 VOE14560205 4 Seal Rp 189,300 Rp 757,200 TRK 13 PC
18 VOE14517943 2 Bushing Rp 2,745,200 Rp 5,490,400 BO
20 VOE-14589131 1 Seal Kit Arm Rp 4,285,400 Rp 4,285,400 CONS BDMS 6 PC
21 VOE-14517941 2 Bushing Rp 3,248,900 Rp 6,497,800 TRK 4 PC
CONS BDMS 10 PC,
SMD 2 PC, BJM 18 PC
e. HYDRAULIC SYSTEM
1 VOE-14603541 1 Hose Rp 2,743,300 Rp 2,743,300 TRK 1 PC, BPN 2 PC
2 VOE-14882680 1 O-Ring Rp 46,700 Rp 46,700 MND 22 PC
4 SA-9459-05790 1 Hose Rp 2,793,100 Rp 2,793,100 TRK 2 PC
5 VOE-14880158 1 Hose Rp 3,025,700 Rp 3,025,700 BO
6 VOE-14675443 2 O-Ring Rp 7,072,000 Rp 14,144,000 MND 2 PC, JKT 29 PC
7 VOE-14587934 1 Hose Rp 1,227,700 Rp 1,227,700 TRK 5 PC
8 VOE-983505 2 O-Ring Rp 7,500 Rp 15,000 BPN 4 PC
9 SA-9453-03228 2 Hose Rp 1,579,400 Rp 3,158,800 BPN 1 PC, BO
10 SA-9453-03229 1 Hose Rp 1,597,800 Rp 1,597,800 PKB 1 PC, BO
11 SA-9453-04214 1 Hose Rp 1,421,600 Rp 1,421,600 BO
12 SA-7223-02210 1 O-Ring Rp 471,400 Rp 471,400 JKT 1 PC, BO
13 VOE-14535450 1 O-Ring Rp 100,400 Rp 100,400 TRK 25 PC
14 VOE-983502 1 O-Ring Rp 9,000 Rp 9,000 CONS BDMS 5 PC
15 VOE-983507 1 O-Ring Rp 13,700 Rp 13,700 SMD 2 PC
16 VOE-14606263 1 Accumulator Rp 5,018,500 Rp 5,018,500 BO
17 VOE-14561585 1 Venting Rp 2,545,900 Rp 2,545,900 SMD 1 PC, BO
18 SA-8230-36650 8 Valve plate Rp 539,500 Rp 4,316,000 BO
19 VOE-983509 8 O-Ring Rp 13,700 Rp 109,600 SMD 3 PC, MND 33
PC
20 SA-8230-20110 8 Seal Rp 67,500 Rp 540,000 SMD 25 PC
21 SA-8230-37060 2 O-Ring Rp 541,800 Rp 1,083,600 BO
f. CABIN
1 VOE-14508098 2 Knop Rp 178,900 Rp 357,800 TRK 13 PC
2 VOE-14508096 4 Knop Rp 121,400 Rp 485,600 BO
3 VOE-14508097 3 Knop Rp 122,600 Rp 367,800 SMD 2 PC, BO
4 VOE-14689735 1 Filter Rp 943,200 Rp 943,200 CONS BDMS 13 PC
6 VOE-14609507 2 Knob Rp 425,300 Rp 850,600 BO
7 VOE-14522412 1 Wipper Arm Rp 2,934,800 Rp 2,934,800 CONS BDMS 4 PC
8 VOE-14530079 1 Wiper Motor Rp 7,948,300 Rp 7,948,300 BO
9 VOE-14530647 1 Frame Rp 11,523,400 Rp 11,523,400 BO
10 VOE-14521277 1 Wheatherstrip Rp 938,500 Rp 938,500 BO
11 VOE-14531638 1 Cover Rp 1,176,000 Rp 1,176,000 TRK 1 PC, JKT 600 PC
12 VOE-14595820 1 Cover Rp 1,122,800 Rp 1,122,800 JKT 3 PC
13 VOE-946544 10 Flange screw VOE-13946544 Rp 13,400 Rp 134,000 MND 4 PC, BO
14 VOE-14508319 2 Flip Rp 470,600 Rp 941,200 JKT 1 PC, PLMBNG 5
PC
15 VOE-14607565 1 cover Rp 1,741,000 Rp 1,741,000 BO
16 VOE-14607561 1 cover Rp 928,600 Rp 928,600 BO
17 VOE-14537177 1 cover Rp 1,021,800 Rp 1,021,800 BO
18 VOE-997446 11 Hexagon screw Rp 18,700 Rp 205,700 BPN 5 PC, BO
19 VOE-955923 11 spring whaser Rp 6,200 Rp 68,200 SMD 6 PC, BJM 300
PC
20 VOE-14532477 11 washer VOE-60110384 Rp 22,300 Rp 245,300 JKT 30 PC
9.B. PART QUOTATION FOR LOCAL PURCHASE

9. C. QUOTATION FOR LOCAL REPAIR

GRAND TOTAL
10. LABOUR QUOTATION
NO Group / Component Job Description Remark

Labour Cost
HEALTHY CHECK PROGRAM
MACHINE MODEL : EC210B Prime

SERIAL NUMBER : 73017
HOURMETER : 11024 hr
JOB SITE : Loreh, Malinau, Kaltara
CUSTOMER : PT. BDMS
PT. INDOTRUCK-UTAMA
2021
by
FFO
1. ENGINE INSPECTION
RESULT
OK
L M H
1 Check all oil and coolant level ok
2 Lamps ok
General 3 Instruments and operating controls ok
4 Start and stop function ok
5 The machine for external damage L

RPM Mode Standard Actual
I2 800/- 789 ok
I1 1000/- 995 ok
F3 1200/- 1193 ok
F2 1300/- 1293 ok
F1 1400/- 1391 ok
G3 1600/above 1500 1593 ok
G2 1700/above1600 1690 ok
G1 1800/above 1700 1788 ok
H 1850/above 1750 1836 ok
Engine
P 1900/above1800 1897 ok
3 Check engine oil and coolant level M Reservoir tank broken
Checked exhaust and intake system from leak and loose
1. Exhaust manifold and muffler ok
2. Turbocharger mounting, hose and clamp ok
4 Belt and belt tension, check M belt condition and tension loosen
Fuel, coolant and oilleakage and loose parts,check L fuel leaks from fuel galery cyl head
1. Oil Pan ok
2. Rear crankshaft seal ok
3. Hose and coolant pipe ok
4. Hose and fuel pipe M Bold Union Return line leak
5. Radiator andr adiator mounting ok
1 Cylinder compression test M cylinder compresion #3 to low

2 Cylinder balancing test -
3 Injector shut off test ok
Test by Fuel System & Lub System Standard Actual
Vcads Pro 1. Feed Pressure from idle to high rpm 5-7 bar 5,56 bar ok
4 2. Variable fuel rail pressure 300-1600 bar 460-1100 bar ok
3. Oil pressure, low idle 0.8 bar ( 11.6 psi) 4 bar ok
4. Oil pressure, >1100 rpm 4.5 bar (65 psi) 4,62 bar ok
2. HYDRAULIC AND ATTACHMENT INSPECTION

RESULT
OK
L M H
1 Hydraulic Oil sample taken -
2 Hydraulic pump leakage, check L suction servo pump leak
3 Main Control Valve leakage, check ok
4 Hydraulic hose leakage, check M hoses hydraulic worn out and leaks
Leakage 5 Boom cylinder leakage, check ok
and Check 6 Arm cylinder, check L cylinder arm leaks
7 Bucket cylinder, check M Cylinder bucket leaks and drifted
8 Bucket tooth, check L Bucket thoot worn out
9 Bucket clearance, check M Bucket bushing and pin worn out
10 Bucket connecting rod, check L Link H bushing worn out
Measuring Condition: rpm mode =P max

Hyd Temperature: 50 =/- 5 ˚C
Site: Firm, level ground
NOT OK
Section Operation Standard Actual OK REMARK
L M H
Boom Raise 2.6 ± 0.3 Sec 3,7 sec L
Boom Down 2.5 ± 0.3 Sec 2,6 sec L
Arm In 3.5 ± 0.3 Sec 3,81 sec L
1 Cylinder Speed
Arm Out 2.5 ± 0.3 Sec 2,82 sec L
Bucket In 3.5 ± 0.3 Sec 4,5 sec M Cylinder bucket leaks and drifted
Bucket Out 2.1 ± 0.3 Sec 2,7 sec L
Boom < 10 mm/5 minutes - ok
Machine Creeping/drifted of
Performanc 2 Hydraulic Cylinder Arm < 10 mm/5 minutes - ok
e Data Bucket < 40 mm/5 minutes - M Cylinder bucket leaks and drifted
Inspection
Swing Right 15.5 ± 1.5 sec/3 rev 17,4 sec L
3 Swing Speed
Swing Left 15.5 ± 1.5 sec/3 rev 17,4 sec L
Coasting swing right < 1332 mm -
4 Coasting Swing
Coasting swing left < 1332 mm -
1st Speed RH fwd 31.3 sec/3rev 34.4 sec/3rev OK
1st Speed RH bwd 31.3 sec/3rev 34.1 sec/3rev OK
2nd Speed RH fwd 18.3 sec/3rev 22.2 sec/3rev OK
2nd Speed RH bwd 18.3 sec/3rev 22.2 sec/3rev OK
1st Speed LH fwd 31.3 sec/3rev 33.2 sec/3rev OK
1st Speed LH bwd 31.3 sec/3rev 33.9 sec/3rev OK
2nd Speed LH fwd 18.3 sec/3rev 20.3 sec/3rev OK
2nd Speed LH bwd 18.3 sec/3rev 19.3 sec/3rev OK
Actual NOT OK
Section Operation Standard OK REMARK
1st 2nd Average L M H
P1
Main Relieve Valve
P2
BOOM RELIEF 330(+10)KG/CM2 258 259 L need adjust port relief
Hydraulic BUCKET RELIEF 330(+10)KG/CM2 233 229 L need adjust port relief
Pressure Attachment ARM RELIEF 330(+10)KG/CM2 258 260 L need adjust port relief
Check SWING RELIEF 330(+10)KG/CM2 130 129 L need adjust relief swing
TRAVEL RELIEF 330(+10)KG/CM2 290 291 L need adjust relief travel
No Load 39 bar 35 35 ok
Pilot Pressure
At Operation variable 35 35 ok
No Load 34 - 37 bar - -
Neg. pressure Pi1
No Load 34 - 37 bar - -
Neg. pressure Pi2
RPM/ Proportional Valve Current (mA)-no load Secondary Pressure

Mode Standard Actual NOT OK
Standard Actual OK REMARK
Engine RPM Current (mA) RPM Current L M H
P-MAX 1900/ >1800 215/ Variable 1895 229 41 psi 50 psi ok
H 1850/ >1750 245 / Variable 1840 256 53 psi 80 psi ok
Current
and G1 1800/ >1700 275 / Variable 1791 284 85 psi 95 psi ok
Secondary G2 1700/ >1600 1693 326 133 psi ok
pressure 320 / Variable 131 psi
G3 1600/ >1500 1607 326 133 psi ok
check
F1 1400 1394 506 328 psi ok
F2 1300 505 1292 507 324 psi 325 psi ok
F3 1200 1192 506 325 psi ok
I1 1000 1003 593 432 psi ok
595 435 psi
I2 800 791 593 429 psi ok
3. ELECTRICAL INSPECTION
RESULT
OK
L M H
1 Battery electrolyte level, check L need refill electrolit
2 Battery cable and mounting, check H spool battery broken
Battery voltage 1 13.6 Vdc ok
3
Battery Voltage 2 12.9 Vdc ok
4 Alternator cable and mounting, check ok
Electric
System 5 Alternator charging ok
6 Alternator V-bel tcheck L fan belt loosen and broken
7 Starter motor ok
8 All lamps L side lam and boom lamp not fuction
9 Switch and Control fuction ok
several terminal fuse burning and
10 Relay and Fuse L
loosen
4.CABIN
RESULT
OK
L M H
AC System Function test
1. Blower Function ok
1
2 Air outlet condition ok
3. Air control function ok
Cabin Interior
Cabin
1.Window and glass checked L front glass buttom side cracked
2.Headlining condition L side wondows LH broken
2
3.Operator seat L adjusting seat not fuction
4.Seatbelt L seat belt missing
5. Frame condition ok
5. PART RECOMMENDATION
A. Engine
SENSOR TEMPERATURE ENGINE BROKEN Description prosis part photo

FAN BELT BROKEN AND LOOSEN Description prosis part photo

1 VOE15078671 1 Fan Belt 920100 Rp 920,100.00
CONNECTION FUEL LINE LEAKS Description prosis part photo

B. ATTACHMENT
LINK H CONNECTION BUCKET WORN OUT Description prosis part photo

1 VOE14545619 4 Bushing Rp 2,823,300 Rp 11,293,200.00
2 VOE14560205 6 Sealing Rp 189,300 Rp 1,135,800.00
3 VOE14540003 1 Pin Rp 6,181,800 Rp 6,181,800.00
4 VOE14716435 3 Shim Rp 340,300 Rp 1,020,900.00
5 VOE14716434 4 Shim Rp 220,400 Rp 881,600.00
PIN AND BUSHING ARM AND BUCKET WORN OUT Description prosis part photo

1 VOE14616326 1 Pin Rp 7,180,000 Rp 7,180,000.00
2 VOE14880692 4 Ring Rp 150,700 Rp 602,800.00
3 VOE14616327 1 Pin Rp 7,754,000 Rp 7,754,000.00
4 VOE14540004 12 Shim Rp 108,500 Rp 1,302,000.00
5 VOE14560204 2 Seal Rp 166,500 Rp 333,000.00
6 VOE14544974 2 Bushing Rp 2,287,300 Rp 4,574,600.00
7 VOE14544972 4 Pin Rp 252,100 Rp 1,008,400.00
8 VOE984079 4 Hex, Shocket screw Rp 15,400 Rp 61,600.00
9 VOE14560205 2 Seal Rp 189,300 Rp 378,600.00
10 VOE14544973 2 Bushing Rp 2,680,100 Rp 5,360,200.00
BUCKET CYLINDER LEAKS AND DRIFTING Description prosis part photo

1 VOE-14589132 1 Seal Kit Rp 3,631,100 Rp 3,631,100.00
2 VOE14560205 4 Seal Rp 189,300 Rp 757,200.00
3 VOE14517943 2 Bushing Rp 2,745,200 Rp 5,490,400.00
SEAL ARM WORN OUT Description prosis part photo

1 VOE14589131 1 Seal Kit Arm Rp 4,285,400 Rp 4,285,400.00
2 VOE14517941 2 Bushing Rp 3,248,900 Rp 6,497,800.00
3 VOE14560205 4 Seal Rp 189,300 Rp 757,200.00
C. HYDRAULIC SYSTEM
CONNECTION HOSE OUTPUT PUMP REPAIRED BY WELDING Description prosis part photo

1 VOE14603541 1 Hose Rp 2,743,300 Rp 2,743,300.00
2 VOE14882680 1 O-Ring Rp 46,700 Rp 46,700.00
2 VOE14882680 1 O-Ring Rp 46,700 Rp 46,700.00
HOSE SWING MOTOR WORN OUT Description prosis part photo

1 SA9459-05790 1 Hose Rp 2,793,100 Rp 2,793,100.00
2 VOE14880158 1 Hose Rp 3,025,700 Rp 3,025,700.00
3 VOE14675443 2 O-Ring Rp 7,072,000 Rp 14,144,000.00
HOSE HYDRAULIC LEAKS Description prosis part photo

1 VOE14587934 1 Hose Rp 1,227,700 Rp 1,227,700.00
2 VOE983505 2 O-Ring Rp 7,500 Rp 15,000.00
HOSE PILOT TO SPOOL WORN OUT Description prosis part photo

1 SA9453-03228 2 Hose Rp 1,579,400 Rp 3,158,800.00
2 SA9453-03229 1 Hose Rp 1,597,800 Rp 1,597,800.00
HOSE OUTPUT PILOT FILTER LEAKS Description prosis part photo

1 SA9453-04214 1 Hose Rp 1,421,600 Rp 1,421,600.00
SECTION GEAR PUMP LEAKS Description prosis part photo

1 SA7223-02210 1 O-Ring Rp 471,400 Rp 471,400.00
2 VOE14535450 1 O-Ring Rp 100,400 Rp 100,400.00
3 VOE983502 1 O-Ring Rp 9,000 Rp 9,000.00
4 VOE983507 1 O-Ring Rp 13,700 Rp 13,700.00
ACCUMULATOR BROKEN Description prosis part photo

1 VOE14606263 1 Accumulator Rp 5,018,500 Rp 5,018,500.00
BREATHER HYDRAULIC TANK BROKEN Description prosis part photo

1 VOE14561585 1 Venting Rp 2,545,900 Rp 2,545,900.00
VALVE JOYSTICK LEAKS Description prosis part photo

1 SA8230-36650 8 Valve plate Rp 539,500 Rp 4,316,000.00
2 VOE983509 8 O-Ring Rp 13,700 Rp 109,600.00
3 SA8230-20110 8 Seal Rp 67,500 Rp 540,000.00
4 SA8230-37060 2 O-Ring Rp 541,800 Rp 1,083,600.00
CONNECTION HOSE TO NIPPLE LEAKS Description prosis part photo

1 VOE990740 4 O-Ring Rp 38,900 Rp 155,600.00
2 VOE983527 4 O-Ring Rp 18,400 Rp 73,600.00
D. CABIN
KNOP COVERMISSING Description prosis part photo

1 VOE14508098 2 Knop Rp 178,900 Rp 357,800.00
2 VOE14508096 4 Knop Rp 121,400 Rp 485,600.00
3 VOE14508097 3 Knop Rp 122,600 Rp 367,800.00
FILTER CLOGGED Description prosis part photo

1 VOE14689735 1 Filter Rp 943,200 Rp 943,200.00
2 VOE14503269 1 Filter Rp 640,300 Rp 640,300.00
3 VOE14609507 2 Knob Rp 425,300 Rp 850,600.00
FRONT WIPPER NOT FUCTION Description prosis part photo

1 VOE14522412 1 Wipper Arm Rp 2,934,800 Rp 2,934,800.00
2 VOE14530079 1 Wiper Motor Rp 7,948,300 Rp 7,948,300.00
FRAME SIDE WINDOWS BEND Description prosis part photo

1 VOE14530647 1 Frame Rp 11,523,400 Rp 11,523,400.00
2 VOE14521277 1 Wheatherstrip Rp 938,500 Rp 938,500.00
COVER JOYSTICK BROKEN Description prosis part photo

1 VOE14531638 1 Cover Rp 1,176,000 Rp 1,176,000.00
2 VOE14595820 1 Cover Rp 1,122,800 Rp 1,122,800.00
3 VOE946544 10 Flange screw Rp 13,400 Rp 134,000.00
4 VOE14508319 2 Flip Rp 470,600 Rp 941,200.00
8. A. PART QUOTATION
a. GENERAL SERVICE
b. ENGINE
1 VOE-11110702 1 Filter housing Rp 3,290,300 Rp 3,290,300 CONS BDMS 2 PC
2 VOE-17214674 1 Reservoir tank Rp 3,643,600 Rp 3,643,600 BO
3 VOE-21531072 1 Temperature sensor Rp 854,200 Rp 854,200 BPN 2 PC
4 VOE-15078671 1 Fan Belt Rp 920,100 Rp 920,100 CONS BDMS 5 PC
5 VOE-20798186 1 Cyl Head gasket Rp 4,297,200 Rp 4,297,200 MND 16 PC
6 VOE-20841035 1 Gasket Rp 1,222,700 Rp 1,222,700 BPN 3 PC
PKB 8 PC, PLMBNG
7 VOE-20459855 12 Valve seal Rp 92,300 Rp 1,107,600
12 PC, BO
8 VOE-13947621 1 Plane Gasket Rp 8,400 Rp 8,400 BPN 26 PC
CONS BDMS 5 PC,
9 VOE-20799064 6 Sealing Ring Rp 25,200 Rp 151,200 BJM 12 PC
12 VOE-993605 2 Sealing ring Rp 34,400 Rp 68,800 BPN 1 PC, MND 6 PC
13 VOE-13969011 6 Sealing ring Rp 43,000 Rp 258,000 CONS BDMS 13 PC
15 VOE-11110737 1 Bowl Rp 2,957,400 Rp 2,957,400 CONS BDMS 2 PC
c. ELECTRIC SYSTEM
1 VOE-14882678 1 Battery Rp 7,031,200 Rp 7,031,200 BO
2 VOE-946471 3 Work lamp Rp 24,600 Rp 73,800 BJM 1 PC, BO
3 VOE-14514378 1 Harness Rp 843,300 Rp 843,300 BO
4 VOE-20374662 1 Relay Rp 369,100 Rp 369,100 BJM 5 PC
5 VOE-14529229 1 Switch Rp 1,611,200 Rp 1,611,200 BO
6 VOE-946441 6 Screw VOE-984752 Rp 24,600 Rp 147,600 SMD 2 PC. BO
7 VOE-14508662 1 Harness Rp 2,155,000 Rp 2,155,000 BO
d. ATTACHMENT
1 VOE-14545619 4 Bushing Rp 2,823,300 Rp 11,293,200 CONS
CONS BDMS
BDMS 810PCPC,
2 VOE-14560205 6 Sealing Rp 189,300 Rp 1,135,800 TRK 1 PC, BPN 2 PC,
3 VOE-14540003 1 Pin Rp 6,181,800 Rp 6,181,800 SMD 2 PC, BJM 18 PC
BO
4 VOE-14716435 3 Shim Rp 340,300 Rp 1,020,900 TRK 28 PC
5 VOE-14716434 4 Shim Rp 220,400 Rp 881,600 TRK 15 PC
7 VOE-14880692 4 Ring Rp 150,700 Rp 602,800 CONS BDMS 18 PC
9 VOE-14540004 12 Shim Rp 108,500 Rp 1,302,000 BO
10 VOE-14560204 2 Seal Rp 166,500 Rp 333,000 BJM 1 PC, MND 15 PC
11 VOE-14544974 2 Bushing Rp 2,287,300 Rp 4,574,600 JKT 4 PC
12 VOE-14544972 4 Pin Rp 252,100 Rp 1,008,400 TRK 8 PC
13 VOE-984079 4 Hex, Shocket screw VOE-997858 Rp 15,400 Rp 61,600 MND
CONS60 PC 10 PC,
BDMS
15 VOE-14544973 2 Bushing Rp 2,680,100 Rp 5,360,200 SMD 2BDMS
CONS PC, BJM 18 PC
5 PC
16 VOE-14589132 1 Seal Kit Rp 3,631,100 Rp 3,631,100 TRK 2 PC
17 VOE14560205 4 Seal Rp 189,300 Rp 757,200 TRK 13 PC
18 VOE14517943 2 Bushing Rp 2,745,200 Rp 5,490,400 BO
20 VOE-14589131 1 Seal Kit Arm Rp 4,285,400 Rp 4,285,400 CONS BDMS 6 PC
21 VOE-14517941 2 Bushing Rp 3,248,900 Rp 6,497,800 TRK
CONS4 PC
BDMS 10 PC,
SMD 2 PC, BJM 18 PC
e. HYDRAULIC SYSTEM
1 VOE-14603541 1 Hose Rp 2,743,300 Rp 2,743,300 TRK 1 PC, BPN 2 PC
4 SA-9459-05790 1 Hose Rp 2,793,100 Rp 2,793,100 TRK 2 PC
5 VOE-14880158 1 Hose Rp 3,025,700 Rp 3,025,700 BO
6 VOE-14675443 2 O-Ring Rp 7,072,000 Rp 14,144,000 MND 2 PC, JKT 29 PC
7 VOE-14587934 1 Hose Rp 1,227,700 Rp 1,227,700 TRK 5 PC
8 VOE-983505 2 O-Ring Rp 7,500 Rp 15,000 BPN 4 PC
9 SA-9453-03228 2 Hose Rp 1,579,400 Rp 3,158,800 BPN 1 PC, BO
10 SA-9453-03229 1 Hose Rp 1,597,800 Rp 1,597,800 PKB 1 PC, BO
11 SA-9453-04214 1 Hose Rp 1,421,600 Rp 1,421,600 BO
12 SA-7223-02210 1 O-Ring Rp 471,400 Rp 471,400 JKT 1 PC, BO
13 VOE-14535450 1 O-Ring Rp 100,400 Rp 100,400 TRK 25 PC
15 VOE-983507 1 O-Ring Rp 13,700 Rp 13,700 SMD 2 PC
16 VOE-14606263 1 Accumulator Rp 5,018,500 Rp 5,018,500 BO
17 VOE-14561585 1 Venting Rp 2,545,900 Rp 2,545,900 SMD 1 PC, BO
18 SA-8230-36650 8 Valve plate Rp 539,500 Rp 4,316,000 BO
SMD 3 PC, MND 33
19 VOE-983509 8 O-Ring Rp 13,700 Rp 109,600
PC
20 SA-8230-20110 8 Seal Rp 67,500 Rp 540,000 SMD 25 PC
21 SA-8230-37060 2 O-Ring Rp 541,800 Rp 1,083,600 BO
f. CABIN
1 VOE-14508098 2 Knop Rp 178,900 Rp 357,800 TRK 13 PC
2 VOE-14508096 4 Knop Rp 121,400 Rp 485,600 BO
3 VOE-14508097 3 Knop Rp 122,600 Rp 367,800 SMD 2 PC, BO
6 VOE-14609507 2 Knob Rp 425,300 Rp 850,600 BO
7 VOE-14522412 1 Wipper Arm Rp 2,934,800 Rp 2,934,800 CONS BDMS 4 PC
8 VOE-14530079 1 Wiper Motor Rp 7,948,300 Rp 7,948,300 BO
9 VOE-14530647 1 Frame Rp 11,523,400 Rp 11,523,400 BO
10 VOE-14521277 1 Wheatherstrip Rp 938,500 Rp 938,500 BO
11 VOE-14531638 1 Cover Rp 1,176,000 Rp 1,176,000 TRK 1 PC, JKT 600 PC
12 VOE-14595820 1 Cover Rp 1,122,800 Rp 1,122,800 JKT 3 PC
13 VOE-946544 10 Flange screw VOE-13946544 Rp 13,400 Rp 134,000 MND 4 PC, BO
14 VOE-14508319 2 Flip Rp 470,600 Rp 941,200 JKT 1 PC, PLMBNG 5
PC
15 VOE-14607565 1 cover Rp 1,741,000 Rp 1,741,000 BO
16 VOE-14607561 1 cover Rp 928,600 Rp 928,600 BO
17 VOE-14537177 1 cover Rp 1,021,800 Rp 1,021,800 BO
18 VOE-997446 11 Hexagon screw Rp 18,700 Rp 205,700 BPN 5 PC, BO
SMD 6 PC, BJM 300
19 VOE-955923 11 spring whaser Rp 6,200 Rp 68,200
PC
20 VOE-14532477 11 washer VOE-60110384 Rp 22,300 Rp 245,300 JKT 30 PC
9.B. PART QUOTATION FOR LOCAL PURCHASE

9. C. QUOTATION FOR LOCAL REPAIR

GRAND TOTAL
10. LABOUR QUOTATION
NO Group / Component Job Description Remark

Labour Cost
Group No Part Number Replace PN Description Qty Unit Price
ENGINE 1 VOE-21647837 Turbocherger 1 Rp 45,278,500
ENGINE 2 VOE-21242584 gasket 1 Rp 68,500
ENGINE 3 VOE-21793270 Gasket 1 Rp 575,200
ENGINE 4 VOE-11110702 Filter housing 1 Rp 3,290,300

ENGINE 5 VOE-17214674 Reservoir tank 1 Rp 3,643,600
ENGINE 6 VOE-21531072 Temperature sensor 1 Rp 854,200
ENGINE 7 VOE-15078671 Fan Belt 1 Rp 920,100
ENGINE 8 VOE-20798186 Cyl Head gasket 1 Rp 4,297,200

ENGINE 9 VOE-20841035 Gasket 1
Rp 1,222,700
ENGINE 10 VOE-20459855 Valve seal 12 Rp 92,300
ENGINE 11 VOE-13947621 Plane Gasket 1 Rp 8,400
12 Sealing Ring 6
ENGINE VOE-20799064 Rp 25,200
ENGINE 13 VOE-21108673 Sealing ring 2 Rp 60,700
ELECTRIC SYSTEM 6 VOE-20374662 Relay 1 Rp 369,100
ELECTRIC SYSTEM 7 VOE-14529229 Switch 1 Rp 1,611,200
ATTACHMENT 1 VOE-14545619 Bushing 4 Rp 2,823,300
ATTACHMENT 2 VOE-14560205 Sealing 6 Rp 189,300
ATTACHMENT 3 VOE-14540003 Pin 1 Rp 6,181,800
ATTACHMENT 4 VOE-14716435 Shim 3 Rp 340,300

ATTACHMENT 7 VOE-14880692 Ring 4 Rp 150,700
ATTACHMENT 10 VOE-14560204 Seal 2 Rp 166,500
ATTACHMENT 12 VOE-14544972 Pin 4 Rp 252,100
ATTACHMENT 13 VOE-984079 VOE-997858 Hex, Shocket screw 4 Rp 15,400
ATTACHMENT 16 VOE-14589132 Seal Kit 1 Rp 3,631,100
ATTACHMENT 17 VOE14560205 Seal 4 Rp 189,300
ATTACHMENT 18 VOE14517943 Bushing 2 Rp 2,745,200
ATTACHMENT 20 VOE-14589131 Seal Kit Arm 1 Rp 4,285,400
HYDRAULIC SYSTEM 1 VOE-14603541 Hose 1 Rp 2,743,300
HYDRAULIC SYSTEM 4 SA-9459-05790 Hose 1 Rp 2,793,100
HYDRAULIC SYSTEM 12 SA-7223-02210 O-Ring 1 Rp 471,400
HYDRAULIC SYSTEM 13 VOE-14535450 O-Ring 1 Rp 100,400

HYDRAULIC SYSTEM 16 VOE-14606263 Accumulator 1 Rp 5,018,500
HYDRAULIC SYSTEM 17 VOE-14561585 Venting 1 Rp 2,545,900
HYDRAULIC SYSTEM 18 SA-8230-36650 Valve plate 8 Rp 539,500
HYDRAULIC SYSTEM 20 SA-8230-20110 Seal 8 Rp 67,500
HYDRAULIC SYSTEM 21 SA-8230-37060 O-Ring 2 Rp 541,800
CABIN 1 VOE-14508098 Knop 2 Rp 178,900
CABIN 2 VOE-14508096 Knop 4 Rp 121,400
CABIN 3 VOE-14508097 Knop 3 Rp 122,600
CABIN 4 VOE-14689735 Filter 1 Rp 943,200
CABIN 5 VOE-14503269 Filter 1 Rp 640,300
CABIN 6 VOE-14609507 Knob 2 Rp 425,300
CABIN 7 VOE-14522412 Wipper Arm 1 Rp 2,934,800
CABIN 8 VOE-14530079 Wiper Motor 1 Rp 7,948,300
CABIN 9 VOE-14530647 Frame 1 Rp 11,523,400
CABIN 10 VOE-14521277 Wheatherstrip 1 Rp 938,500
CABIN 11 VOE-14531638 Cover 1 Rp 1,176,000
CABIN 12 VOE-14595820 Cover 1 Rp 1,122,800
CABIN 13 VOE-946544 VOE-13946544 Flange screw 10 Rp 13,400
CABIN 14 VOE-14508319 Flip 2 Rp 470,600
TOTAL
Total Price Posisi Stock
REMARK BY USER
Rp 45,278,500 MND 1 PC HOLD
Rp 68,500 TRK 1 PC, MND 1 PC, PLBNG 5 PC HOLD
Rp 575,200 TRK 2 PC HOLD
Rp 3,290,300 CONS BDMS 2 PC SUDAH TERINSTALL

Rp 3,643,600 BO SUDAH TERINSTALL
Rp 854,200 BPN 2 PC CREATE MOL
Rp 920,100 CONS BDMS 5 PC CREATE MOL
Rp 4,297,200 MND 16 PC HOLD

Rp 1,222,700 BPN 3 PC HOLD
Rp 1,107,600 PKB 8 PC, PLMBNG 12 PC, BO HOLD
Rp 8,400 BPN 26 PC HOLD
Rp 151,200 CONS BDMS 5 PC, BJM 12 PC HOLD

Rp 121,400 MND 1 PC, BO CREATE MOL
Rp 68,800 BPN 1 PC, MND 6 PC CREATE MOL
Rp 369,100 BJM 5 PC CREATE MOL
Rp 1,611,200 BO CREATE MOL
Rp 11,293,200 CONS BDMS 8 PC CREATE MOL
Rp 1,135,800 CONS BDMS 10 PC, TRK 1 PC, BPN 2 PC, SMD 2 PC, BJM 18 PC CREATE MOL
Rp 1,020,900 TRK 28 PC CREATE MOL
Rp 881,600 TRK 15 PC CREATE MOL

Rp 333,000 BJM 1 PC, MND 15 PC CREATE MOL
Rp 4,574,600 JKT 4 PC CREATE MOL
Rp 61,600 MND 60 PC CREATE MOL
Rp 378,600 CONS BDMS 10 PC, TRK 1 PC, BPN 2 PC, SMD 2 PC, BJM 18 PC CREATE MOL
Rp 757,200 CONS BDMS 10 PC, TRK 1 PC, BPN 2 PC, SMD 2 PC, BJM 18 PC CREATE MOL
Rp 2,743,300 TRK 1 PC, BPN 2 PC CREATE MOL
Rp 3,158,800 BPN 1 PC, BO CREATE MOL
Rp 1,597,800 PKB 1 PC, BO CREATE MOL
Rp 471,400 JKT 1 PC, BO CREATE MOL
Rp 13,700 SMD 2 PC CREATE MOL

Rp 2,545,900 SMD 1 PC, BO CREATE MOL
Rp 109,600 SMD 3 PC, MND 33 PC CREATE MOL
Rp 540,000 SMD 25 PC CREATE MOL
Rp 485,600 BO CREATE MOL
Rp 367,800 SMD 2 PC, BO CREATE MOL
Rp 1,176,000 TRK 1 PC, JKT 600 PC CREATE MOL
Rp 1,122,800 JKT 3 PC CREATE MOL
Rp 941,200 JKT 1 PC, PLMBNG 5 PC CREATE MOL
Rp 195,539,200
MECHANIC ORDER LIST P Backlog
No : RESEAL CYLINDER BOOM DAN ARM Overhaul
PS
Repair
Model : EC210B
C/N : EX01015
Component : COMPONEN HYDROLIC SYSTEM
PS
Repair

2 VOE15078671 1 Fan Belt Rp 920,100.00 Rp 920,100.00
3 VOE21108673 2 Sealing ring Rp 60,700.00 Rp 121,400.00
8 VOE14545619 4 Bushing Rp 2,823,300.00 Rp 11,293,200.00
9 VOE14560205 6 Sealing Rp 189,300.00 Rp 1,135,800.00
10 VOE14540003 1 Pin Rp 6,181,800.00 Rp 6,181,800.00
11 VOE14716435 3 Shim Rp 340,300.00 Rp 1,020,900.00
12 VOE14716434 4 Shim Rp 220,400.00 Rp 881,600.00
13 VOE14616326 1 Pin Rp 7,180,000.00 Rp 7,180,000.00
14 VOE14880692 4 Ring Rp 150,700.00 Rp 602,800.00
15 VOE14616327 1 Pin Rp 7,754,000.00 Rp 7,754,000.00
16 VOE14540004 12 Shim Rp 108,500.00 Rp 1,302,000.00
17 VOE14560204 2 Seal Rp 166,500.00 Rp 333,000.00
18 VOE14544974 2 Bushing Rp 2,287,300.00 Rp 4,574,600.00
19 VOE14544972 4 Pin Rp 252,100.00 Rp 1,008,400.00
20 VOE984079 4 Hex, Shocket screw Rp 15,400.00 Rp 61,600.00
21 VOE14560205 2 Seal Rp 189,300.00 Rp 378,600.00
22 VOE14544973 2 Bushing Rp 2,680,100.00 Rp 5,360,200.00
23 VOE-14589132 1 Seal Kit Rp 3,631,100.00 Rp 3,631,100.00
24 VOE14560205 4 Seal Rp 189,300.00 Rp 757,200.00
25 VOE14517943 2 Bushing Rp 2,745,200.00 Rp 5,490,400.00
26 VOE14589131 1 Seal Kit Arm Rp 4,285,400.00 Rp 4,285,400.00
27 VOE14517941 2 Bushing Rp 3,248,900.00 Rp 6,497,800.00
28 VOE14560205 4 Seal Rp 189,300.00 Rp 757,200.00
29 VOE14603541 1 Hose Rp 2,743,300.00 Rp 2,743,300.00
30 SA9459-05790 1 Hose Rp 2,793,100.00 Rp 2,793,100.00
31 VOE14880158 1 Hose Rp 3,025,700.00 Rp 3,025,700.00
32 VOE14587934 1 Hose Rp 1,227,700.00 Rp 1,227,700.00
33 SA9453-03228 2 Hose Rp 1,579,400.00 Rp 3,158,800.00
34 SA9453-03229 1 Hose Rp 1,597,800.00 Rp 1,597,800.00
35 SA9453-04214 1 Hose Rp 1,421,600.00 Rp 1,421,600.00
36 SA7223-02210 1 O-Ring Rp 471,400.00 Rp 471,400.00
37 VOE14535450 1 O-Ring Rp 100,400.00 Rp 100,400.00
38 VOE983502 1 O-Ring Rp 9,000.00 Rp 9,000.00
39 VOE983507 1 O-Ring Rp 13,700.00 Rp 13,700.00
40 VOE14606263 1 Accumulator Rp 5,018,500.00 Rp 5,018,500.00
41 VOE14561585 1 Venting Rp 2,545,900.00 Rp 2,545,900.00
42 SA8230-36650 8 Valve plate Rp 539,500.00 Rp 4,316,000.00
43 VOE983509 8 O-Ring Rp 13,700.00 Rp 109,600.00
44 SA8230-20110 8 Seal Rp 67,500.00 Rp 540,000.00
45 SA8230-37060 2 O-Ring Rp 541,800.00 Rp 1,083,600.00
46 VOE14508098 2 Knop Rp 178,900.00 Rp 357,800.00
47 VOE14508096 4 Knop Rp 121,400.00 Rp 485,600.00
48 VOE14508097 3 Knop Rp 122,600.00 Rp 367,800.00
49 VOE14689735 1 Filter Rp 943,200.00 Rp 943,200.00
50 VOE14503269 1 Filter Rp 640,300.00 Rp 640,300.00
51 VOE14609507 2 Knob Rp 425,300.00 Rp 850,600.00
52 VOE14522412 1 Wipper Arm Rp 2,934,800.00 Rp 2,934,800.00
53 VOE14530079 1 Wiper Motor Rp 7,948,300.00 Rp 7,948,300.00
54 VOE14530647 1 Frame Rp 11,523,400.00 Rp 11,523,400.00
55 VOE14521277 1 Wheatherstrip Rp 938,500.00 Rp 938,500.00
56 VOE14531638 1 Cover Rp 1,176,000.00 Rp 1,176,000.00
57 VOE14595820 1 Cover Rp 1,122,800.00 Rp 1,122,800.00
58 VOE946544 10 Flange screw Rp 13,400.00 Rp 134,000.00
59 VOE14508319 2 Flip Rp 470,600.00 Rp 941,200.00
60 VOE-20374662 1 Relay Rp 369,100 Rp 369,100
61 VOE-14529229 1 Switch Rp 1,611,200 Rp 1,611,200
ORDER BY: APROVE BY: APROVE BY:
_____________ _____________ ________________

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HEALTHY CHECK PROGRAM

MACHINE MODEL : EC210B Prime

1 Engine oil taken -

1 Cylinder compression test M cylinder compresion #3 to low

2. HYDRAULIC AND ATTACHMENT INSPECTION

Measuring Condition: rpm mode =P max

5 Track Running Speed

2nd Speed LH fwd 18.3 sec/3rev 20.3 sec/3rev OK

RPM/ Proportional Valve Current (mA)-no load Secondary Pressure

matris abnormal finding matris abnormal finding

The red bar shows engine operation hours under

matris abnormal finding matris abnormal finding

Actual condition Photo Printshoot from prosis part

HAND PUMP JAMMED Description prosis part photo

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RESERVOIR TANK BROKEN Description prosis part photo

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SENSOR TEMPERATURE ENGINE BROKEN Description prosis part photo

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FAN BELT BROKEN AND LOOSEN Description prosis part photo

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TEST COMPRESSION ENGINE LOW Description prosis part photo

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CONNECTION FUEL LINE LEAKS Description prosis part photo

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SENSOR WATER IN FUEL BROKEN Description prosis part photo

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CONNECTION SHOCKET STARTING RELAY BROKEN Description prosis part photo

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CABLE SUPPLAY EECU BROKEN Description prosis part photo

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SPOOL BATTERY BROKEN Description prosis part photo

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LINK H CONNECTION BUCKET WORN OUT Description prosis part photo

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Actual condition Photo Printshoot from prosis part

BUCKET CYLINDER LEAKS AND DRIFTING Description prosis part photo

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SEAL ARM WORN OUT Description prosis part photo

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HOSE SWING MOTOR WORN OUT Description prosis part photo

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HOSE HYDRAULIC LEAKS Description prosis part photo

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