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■ CNC MACHINES
MARCH 2021 / EngineBuilderMag.com
■ SLEEVES
BUYER’S GUIDE
■ HOOPS
■ CYLINDER HEADS
■ VALVE SEATS
ISSUE
STARTS ON PAGE 44
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PENNGRADE1.COM
ContentsMARCH 2021
BUYER’S GUIDE
STARTS ON PAGE 44
REVVED UP | GREG JONES ............ 4 DIESEL OF THE MONTH .................. 42 FINISH LINE | CLASSIFIEDS........ 78
SHOP SOLUTIONS ............................. 6 ENGINE OF THE MONTH ................. 59 LAST SHOT ....................................... 80
GARAGE GUY | NATHAN BUSH...... 8 SURFACE FINISHES........................ 68
CYLINDER HEAD TRENDS.............. 16 GRINDING STONES ........................ 74
2 ENGINEBUILDERmag.com | MARCH 2021
EDITORIAL
Randy Loeser Greg Jones Editor
Publisher gjones@babcox.com
rloeser@babcox.com
DRY SLEEVING ENGINES .....................................10 Frank Bird
Brendan Baker Technical Editor
bbaker@babcox.com
GREG JONES | EDITOR Group Publisher, Brand Operations
and Development
fbird@babcox.com
IN MEMORIAM
Edward S. Babcox Founder
(1885-1970)
Tom B. Babcox Chairman
HIGH PERFORMANCE
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Contact your NPR Distributor or High Performance piston manufacturer for more details.
CAP MILLING
I like to mill my main caps instead of
grinding them, when possible. The milling
process gets them very flat with accurate stock
removal. This “vice adjuster” makes it quick
to set tilt and I use a precision level along with
an indicator to dial-in side to side and tilt
before completely tightening the vice. This you tend to balance on a regular basis, we
also works great for setting up other jobs. recommend using a crankshaft snout socket
and head studs when they do not have a hex as a locator on your magnetic attachment
Randy Torvinen in them. for rpm and position on your balancer. This
Torvinen’s Machine allows you to quickly remove cranks and
Manahga, MN Terry Dowker install the transducer very close to center
Dowker Engines every time.
Charlotte, MI
STUD INSTALLER Adam Cofer
We use an old roller rocker arm adjuster nut Salina Engine
and put a used rod bolt in place of the Allen
CRANK BALANCE SOCKET Salina, KS
jam bolt. I use this assembly to install main If your shop has a particular crankshaft design
Shop Supplies
From Engine Pro
• Engine Paint • Assembly Lubes
• Bolt Boots • Engine & Head Bags
• Heat Tabs • Honing Oil
www.enginepro.com
EnginE Pro Brand EnginE Products
Engine Parts Group, Inc. Wheat Ridge, CO 80033
Shop Solutions
– The Power of
Knowledge
Engine Builder and Engine
Anti-Vibration Towel Pro present Shop Solutions
to facilitate a “no hole in the bobweight” in each issue of Engine
When machining or lightening a flywheel on balance job, if requested. On some pieces, Builder magazine and at
a lathe, vibration and chattering will often I’ll add some knurling to help hold retaining enginebuildermag.com.
cause a poor surface finish. To dampen the compound and provide more interference
vibrations and achieve a nice smooth finish, and greater press with the reduced area. The feature is intended to
soak a bath towel in water, wring it out and provide machine shop owners
wrap the damp towel tightly between the Ron Flood and engine technicians the
lathe chuck and backside of the flywheel. Cedar Machine
opportunity to share their
knowledge to benefit the entire
Secure it tightly with a couple bands of safety North Branch, MN
industry and their own shops.
wire or other suitable method (large plastic
zip-ties, shipping strapping, etc). I turned the
14˝ diameter 4140 flywheel shown at 650
MAKE IT BIGGER Those who submit Shop
Solutions that are published
rpm resulting in a glass smooth, chatter-free Some engines are harder to increase the are awarded a prepaid $100
finish, as evidenced by the reflection of the compression ratio on than others. Sometimes Visa gift card.
tool insert. we are limited in cylinder head chamber size
and sometimes higher compression pistons
Tom Nichols are not available or effective for certain
Automotive Machine & Supply, Inc engines. Increasing the crankshaft stroke is an
Cleburne, TX often overlooked, but very effective, way to
increase the compression ratio and you get a
bonus – a displacement increase.
HEAVY METAL Engine Pro is a nationwide
network of distributors that
When adding heavy metal to crankshafts, Dave Matton warehouse a full line of
you always want a nice clean installation. I D and D Auto Machine internal engine components for
start with a slightly heavier slug than required Bloomington, MN domestic and import passenger
and machine the center of the tungsten like car, light truck, heavy duty,
a barbell to bring the crank into balance, industrial, marine, agricultural
instead of running it short in the hole or and performance applications.
drilling the counterweight. This works great
They also produce engine
parts under the Engine Pro
name that offer premium
To submit a Shop Solution simply mail your entry to Engine Builder Magazine, Shop Solutions, 3550 features at an affordable price.
Embassy Parkway, Akron, OH 44333; or email to Shop Solutions@enginebuildermag.com. Shop Solutions
may also be emailed to shopsolutions@enginepro.com.You must include your name, shop name, shop
address and shop telephone number. Submitted Shop Solutions not published will be kept on file and
reevaluated for publication with each month’s new entries. If you include your email address you will be www.enginepro.com
emailed notification of publication if your Shop Solution is chosen.
1.800.ENGINE.1
MARCH 2021 | ENGINEBUILDERmag.com 7
GARAGE GUY Nathan Bush | CPR Engines
Build With
and technology for how we can slowly transform it.
For me, as long as we’re satiating a market for luxury
transportation, maximum comfort and technology, all of
which I love – there’s a systematic issue.
Precision!
It isn’t the little car guy doing a burnout that is
creating a problem with the overall environment. For
me, I love everything about automotive performance. I’m
also totally with a green movement. However, I need to
see that it’s an authentic effort to make a difference and
not scapegoat a small fraction of the market because it’s ARP Fastener Are
politically expedient to do so and get the whole country to
say, ‘Yeah, those gross polluting Camaros are ruining it
Manufactured
for everybody.’ To The Industry’s
Guess what? Change also isn’t going to happen with Highest Standards
a Prius. Automotive manufacturers want to satiate and
silence an aspect of the market. They made a car for
n Highest quality materials (far n Threads rolled after heat-treat
the ‘green guy’ so he could feel better than you in your
Camaro and turn his nose up at those of you driving superior to “aircraft” grade) for 10-times better fatigue life.
modified cars. That ‘green guy’ is still participating in n Heat-treated in-house to assure n Machined to AS8879D specs
emissions that are harmful to the environment. However, optimal processing of each part —most stringent in the industry
it’s been marketed as better because it doesn’t burn quite
as much gas. You’re still driving that vehicle all over the
place, polluting the planet.
Yet, we’re going to crack down on these performance
car guys. It’s taking advantage of a marketplace and
conveniently pointing a finger at someone. For me, an
expression of my freedom is always going to be modifying
vehicles and I don’t care what anybody says. I’ll be the 800-826-3045 Request a
free printed ARP’s new digital rod bolt stretch
first to tell you that I’m onboard for a change that makes copy of the gauges are accurate to .0001" to
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GREG JONES | EDITOR
Industry veteran Craig Gallant has an impressive background in late model street and racing cylinder
head development for Comp Eliminator, Super Stock and Pro Stock classes. As part of Gallant Technical
Performance, Craig built a 25-year relationship working with Akron, OH-based engine and machine
shop, Pro Car Associates. With a background in cylinder heads as rich as Craig’s, it’s not surprising
Pro Car owner Chris Wright wanted to officially join forces.
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CYLINDER HEADS
track and into the cylinder head
and into your boost gauge,” he says.
“The more air you move through
the motor, the more volume you
may have and the more you can
compress when the intake valve closes
after bottom dead center. When
you get that cylinder pressure, that’s
what makes your torque and your
horsepower.
“If you oversize a turbo
application, you get this tremendous
amount of lag that you might not
understand how to correct. When
you try to get that thing to the power
band, you’re waiting. When you’re
racing somebody, you can’t wait.
You’re looking for velocity cylinder
filling properties. When that intake
valve closes, if you have a ram effect,
you have this column of air that’s
still moving forward. What happens
The biggest thing with cylinder heads is watching your transitions,
is it starts to stack up behind the paying attention to your rotation of air and your chamber.
valve and into the intake port and
into the intake runner. When your
valve opens the second time, that chamber – all that transition is super, that better horsepower, but again,
air just flows into that cylinder and super important on a high airspeed, most people don’t know what they’re
gives you tremendous cylinder filling smaller head. The biggest thing with missing out on.”
capabilities.” cylinder heads is watching your Due to the many different
What Gallant and MVT are transitions, paying attention to your factors that come into play during
always trying to achieve is excellent rotation of air and your chamber. performance engine builds, there is
volumetric efficiency or VE in Those are key things that I’m looking no magic chart to tell you the correct
cylinder heads. When VE goes over at all the time.” volume heads for your application.
100%, that’s when acceleration Revisiting the “lazy” cylinder However, based on Craig’s years
is best. Maximizing this is where heads mentioned earlier, of experience in cylinder head
experience and years of trial and error unfortunately, many people simply development, he provided a general
come into play. don’t understand the difference classification that can be used as a
“Airspeed and velocity is between a head that appears to flow guideline, not gospel.
premium,” Gallant reiterates. “You well and one that truly flows air at
want to take all the rough stuff out maximum efficiency. • 235cc-245cc for NA
of it. You want to smooth things out. “The reality is the average person
There are certain areas where you out there really doesn’t understand • 255cc-260cc for large cubic inch
grind aggressively, and there’s certain the difference,” Wright says. “If a guy like LS7
areas you hardly touch because you makes 750 horsepower supercharged,
don’t want to mess that combination he’s probably ecstatic. He doesn’t • 260cc-280cc for blown or
up. Your transition coming over the know that combination actually turbocharged applications
short turn, coming down into the could be making 900-950 hp with a
back of the seat, your primary angles decent setup and proper tuning. As • 280cc-300cc for all out racing EB
off the port and your primary angles long as he’s happy, that’s great. And
after the valve job going into the obviously, there’s a cost factor to get
Call and ask about our Engine Builder Programs, or visit our website and find out how to
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HOOPS FOR HIGH
HORSEPOWER MACHINING RING GROOVES
FOR BETTER ENGINE SEALING
GREG JONES | EDITOR
To keep a high-performance engine sealed up tight, the most critical component is the cylinder head gasket. The explosive
force of the engine’s cylinders under high boost conditions can wreak havoc. In fact, the cylinder head will literally try to
lift from the cylinder block due to the combustion pressures.
Obviously, gasket manufacturers and head them, and ultimately why it matters and makes
bolt manufacturers have worked hard to help a difference when it comes to performance.
alleviate these kinds of issues by bettering their
products. However, many high-performance The Old-School Way
engine builders have turned to another solution When looking to o-ring your block and heads,
to help better seal their engines. We’re talking traditionally, you’d have someone use a hand
about hoops and receiver grooves. tool or a boring bar to machine a square groove
When looking to seal up a high-horsepower in the deck surface of the block. From there,
engine, most folks will be well off using a they would take a piece of wire (.041˝-.051˝
quality MLS gasket. However, when you’re round) and tap that into the groove, which
going to top 1,500 horsepower, and certainly would stick up .010˝. This wire would then
if you plan to go beyond 2,000 horsepower, emboss into the head gasket.
machining your cylinder heads and block for “A lot of people think you can just put that
To machine the heads properly to hoops is a great option to ensure the best seal in wire ring in there and that’s going to do all the
accept the hoop, you machine a conjunction with your gasket. sealing,” Morris says. “It doesn’t. What you
Steve Morris of Steve Morris Engines is an then need to do is make a receiver groove in
square groove for the .085˝-tall engine builder who consistently creates engine the cylinder head, so that the wire will push
combinations capable of cranking out in excess up through the gasket and into that receiver
hoop between .065˝-.070˝ deep. of 2,000 horsepower. As such, he is quite groove.”
Use the dowel pin location as familiar with the process to machine hoops into However, Steve is quick to point out several
heads and blocks and was kind enough to share issues with this old-school method. Namely,
reference for proper spacing. his insight. using a piece of wire cut to the length of the
Steve walked us through how today’s hoops circular bore. This leaves a split in the ring and
work, why they’re better than old-school wire gap where pressure can escape.
rings, what they actually do, how he installs “Some of the problems with just using a
24 ENGINEBUILDERmag.com | MARCH 2021
Steve’s SMX hoops are square on one edge and radiused on the other and
piece of wire are that it has a split in it, since it are .050˝ wide and .085˝ tall. The hoop is a better solution than a piece of wire
isn’t a continuous piece of wire, and it has areas
where it’s not filling the entire groove properly because it is one solid piece, it’s taller and there’s no split that would allow for
because it’s round,” Morris says. “That’s the old-
school way of doing it – machining a groove in
a leak in the seal. Each stainless steel hoop costs $35.
the block, put a wire in it and machine a receiver
groove in the cylinder head, then make sure it all solid piece, it’s taller and there’s no split that
matches up.” would allow for a leak in the seal.”
Of course, the most crucial aspect of this Aside from the obvious differences in the
process is making sure the grooves in the block hoop itself, Steve also makes an audible when it
match up perfectly with the grooves in the heads comes to the machining process. Traditionally,
to create a tight seal. That said, Morris does it a the deeper groove that houses the ring or hoop
different way, and one that he says is even better goes into the block, while the receiver groove
at sealing high-horsepower engines than using goes in the cylinder head. Steve flips that
the old-school, wire ring method. around.
“We machine these hoops into the cylinder
SMX Hoops head,” he says. “I could put them in the block,
To demonstrate his SMX hoop process, Steve which is sometimes a more permanent fix.
was building a big block Chevy with 4.840˝ However, I put the hoops into the cylinder
bore spacing. There are a couple differences head because if it ever blows or there was ever a
between Steve’s hoop process and the old-school problem, it’s much easier to fix the cylinder head
wire ring method. The first difference is in the than it is to fix the block. We do it backwards
hoop or ring itself. from the traditional way – we put the receiver
“The way we do our SMX hoops is we use a groove in the block.”
hoop that is one piece of stainless-steel tubing,” In order to machine all these grooves, you’ll
he says. “The hoop is square on one edge and want to have a CNC machine. It’s very hard
radiused on the other and is .050˝ wide and to do this process without one, however, it can
.085˝ tall. The hoop itself is a much better be done. To line up the grooves properly, you’ll
solution than a piece of wire because it is one use the dowel pin location as reference on the
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VALVE SEAT UPDATE
That and some ink can teach you volumes on valve/seat
relationships.
While we are touching on grinding, I will say that
before we moved to V-Twin high performance only, we
did some medium and heavy-duty diesel heads, and
although we cut many seats in our machine, we always
touched the seat with a stone to be sure the hard seat
material was where we wanted it. Many times, we were
told that our head “sounded better” on a running engine
than other rebuilders’ reconditioned heads. That being
said, it is nearly impossible to obtain the consistency and
accuracy available with today’s equipment using yesterday’s
machines. The repeatability and speed of operation of a
good modern machine, whether a formed blade or exotic
single point live head, is great to have and required for
most of today’s work, but I wouldn’t get rid of that old
seat grinder. You just never know when it might help you
In competition engines, valve seat angles have gone from the standard out.
45 degrees to 55 and sometimes 60 degrees or more. Since moving to mostly V-Twin motorcycle machining,
seat replacement has become more common in our shop,
Now independently
owned and operated
Nate Bailor and Ben Burnworth own Unlimited Diesel Performance located an aluminum outer section to it that enabled us to run individual plenum
in Bremen, OH. The 5,000 sq.-ft., nine-employee diesel shop specializes in runners. He built the whole top intake for us, which was basically a giant
maintenance and repair work, stock rebuilds and performance engine plenum on top.
builds for Powerstrokes. The two business partners started Unlimited “From there, we had to figure out how to run this eight-cylinder inline
Diesel Performance in 2004, after having success in truck pulling. pump down through the valley, and how to get the injector lines to the
“We started out truck pulling as a hobby,” Bailor says. “We got into the injectors. We ended up running the injector lines over top of the plenum.”
7.3Ls back in the early 2000s. Before long, we started getting people asking After some trial and error, Unlimited Diesel settled on using billet
us to do work on their trucks. Our hobby turned into working on clients’ Scheid injectors that run a longer injector line nut down through the valve
vehicles and it turned into a full-time thing.” cover. The engine runs a full dry sump system on it with a six-stage pump
Naturally, the shop started with 7.3Ls, but over time, the shop has that has four suctions. The shop runs a main pressure section to the engine
become proficient in the whole Powerstroke engine family. Unlimited Diesel and a separate pressure to the turbo.
Performance also does all its own machine work and builds injectors As the 7.3L kept gaining power, Unlimited Diesel found issues with the
in-house. cylinder heads and the original set of pistons.
With these capabilities under one roof, it’s no wonder Nate and Ben “We ended up getting the engine so hot that we cracked the cylinder
have made huge leaps and bounds when it comes to their own mechanical P heads,” he says. “That was a learning experience, but Drew (D&J) built us
pump 7.3L Powerstroke pulling engine, which runs inside a 1981 Ford F350 a set of billet heads that made it so the sky was the limit. He also made us a
called Smokin’ Addiction. set of pistons, so we’re using D&J’s FSR pistons, which incorporate a steel
“We had seen that Tom Tormoehlen at TFS in Vallonia, IN had done a ring land.”
P pump 7.3 set up for Ben Miller and his truck Double Overtime in Super Originally, Unlimited Diesel ran their 7.3 in the 3.0 Smooth Bore Limited
Stock,” Bailor says. “We wanted to do that on a little bit smaller scale. We Pro Stock class. With the cubic inch displacement of the 7.3 and the V8
sent a block to Tom for some machine work and our build went from there.” configuration, the 3˝ inducer on the turbo was a huge limiting factor.
As it sits today, the 7.3 utilizes the stock block, stock crank and steel “We were always making decent power, but we were still behind
connecting rods. As the build got legs, Unlimited Diesel turned to nearby the Cummins guys,” he says. “The latest engine set up for the 7.3L still
shops such as D&J Precision Machine for some assistance. incorporated the stock block and everything, but we found our limit on the
“Drew at D&J got on board with us to figure out what we were going connecting rods. Now it has a 15mm pump based off of a Mack V8. We’re
to do for cylinder heads, the intake manifold and all of that kind of stuff,” running a set of Scheid triple-feed billet-body injectors and a Wimer 4.4
he says. “Drew made a billet aluminum insert for the intake to take full turbo, which puts us into an Unlimited Single class or a ‘run-what-ya-
advantage of the intake ports and do what he wanted to do porting wise to brung’ style class.”
get airflow through the heads. The 7.3L Powerstroke also features a Waterman fuel pump on the
“Once Drew cut the heads in half, he filled them with epoxy and mated backside of the R&R pump, a taper lock design 11˝ damper that Riverside
Engines helped with, and Ferrea valves.
As it stands now, the 7.3L has made nearly 2,200 horsepower, but
the rods and block need to be upgraded in order to gain even more
horsepower.
“We bent a connecting rod and we’re having issues with the factory
block cracking,” Bailor says. “From that perspective, we’re no longer going
to use a stock block and we’re in the process of building a billet aluminum
block. It’ll still be based off of a 7.3L.”
With billet rods and a billet block on the docket, and the best set up yet
on Unlimited Diesel’s mechanical P pump 7.3L Powerstroke, we can’t wait to
see what horsepower levels this thing can achieve next! EB
Diesel of the Week is sponsored by AMSOIL. If you have an engine you’d like to
highlight in this series, email Editor Greg Jones at gjones@babcox.com.
BALANCING EQUIPMENT
CWT Industries, Fentech Co., Inc., G &
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Distributing, Nickels Performance, R & J HAND CLEANERS PULLERS
Manufacturing Co., Steck Manufacturing, DRILLS E-Z Oil, Gloves In A Bottle, GOJO Industries Goodson Tools & Supplies, Motor State
Thread Kits Co. div. of KATO Fastening Goodson Tools & Supplies, Motor State Inc., Motor State Distributing, Simple Distributing, Steck Manufacturing
Systems, Inc. Distributing, Thread Kits Co. div. of KATO Green
Fastening Systems, Inc. REAMERS AND SPECIAL TOOLS
DIAGNOSTIC TOOLS MECHANICS TOOLS Cal Valves, Engine & Performance
Audie Technology, Camlogic Technologies, GASKET SCRAPERS BRYCO by Carfel Inc., Dakota Ultrasonics, Warehouse, Goodson Tools & Supplies,
Emi-Tech Inc., Goodson Tools & Supplies, Engine & Performance Warehouse, Fel- LSM Racing Products, Motor State Lindy Tool Co, Motor State Distributing,
Lubegard by International Lubricants Pro Gaskets/Federal-Mogul Motorparts, Distributing, Nickels Performance, Steck Newen Inc
Inc., Motor State Distributing, Tracer Goodson Tools & Supplies, Motor State Manufacturing, Thread Kits Co. div. of
Products Distributing KATO Fastening Systems, Inc., Valco RING TOOLS
Cincinnati CP Inc. Engine & Performance Warehouse, Motor
DIAL BORE GAUGES GAUGES State Distributing, Proform Parts, Total
Engine & Performance Warehouse, Dakota Ultrasonics, Emi-Tech Inc., MICROMETERS Seal Piston Rings
Goodson Tools & Supplies, Measurement Goodson Tools & Supplies, Motor State Goodson Tools & Supplies, Motor State
Supply Company Inc., Proform Parts, Distributing Distributing, Proform Parts WRENCHES
Sunnen Products Company LSM Racing Products, Motor State
Distributing, Proform Parts
LUBRICANTS
Lubricants Inc., Motor State Distributing ENGINE OIL
ALL WEATHER LUBRICANT SPRAY
Champion Oil, Liberty Engine Parts, BREAK-IN OIL
Lubegard by International Lubricants AMSOIL INC., Champion Oil, Liberty Engine AMSOIL INC., Callies Performance
Inc., Motor State Distributing, Nickels Parts, Maxima Racing Oils, Motor State Products, Champion Oil, Comp Cams,
Performance Distributing, Nickels Performance, Royal Driven Racing Oil, Liberty Engine Parts,
Purple LLC Lubegard by International Lubricants
ALUMINUM CUTTING/TAPPING OIL Inc., Lubriplate Lubricants Company,
Goodson Tools & Supplies, Liberty Maxima Racing Oils, Motor State
Engine Parts, Lubegard by International Distributing, Nickels Performance,
SERVICES
ENGINEShop Interlink, Noble Venture TRAINING/INSTRUCTION
ASSOCIATION MEMBER SERVICES ENGINE CLEANING SERVICES Financial Group LLC AERA (Engine Builders Association), Auto
AERA (Engine Builders Association), Jasper Engines & Transmissions, Care Association, Kaeser Compressors
Auto Care Association, Noble Venture Sardello Inc., Wetblasting.com SHOP MANAGEMENT SOFTWARE Inc., Management Feedback Systems
Financial Group LLC, Specialty Equipment AERA (Engine Builders Association), Inc., Noble Venture Financial Group
Market Association PUBLICATIONS Comp Cams, EASE Diagnostics, Lester LLC, Polaris Systems Inc., Race &
AERA (Engine Builders Association), Catalog Co., Management Feedback Performance Expo, Specialty Equipment
CONSULTING Auto Care Association, Noble Venture Systems Inc., Mib, Pluss Corporation, Market Association
Anderson Consulting, Auto Care Financial Group LLC, Performance Polaris Systems Inc.
Association, ENGINEShop Interlink, Racing Industry Trade Show, Specialty WARRANTY PROGRAMS
Kaeser Compressors Inc., Noble Venture Equipment Market Association AERA (Engine Builders Association), Auto
Financial Group LLC, Pluss Corporation TRADE SHOWS & EXHIBITIONS Care Association
REPAIR & BLUEPRINT MANUALS AERA (Engine Builders Association),
CRYOGENIC TREATMENT - ENGINE AERA (Engine Builders Association) Auto Care Association, Noble Venture WASTE FILTRATION SYSTEMS
COMPONENTS Financial Group LLC Imtek Odor Corp., Proceco Ltd.
300 Below Inc., Deep Freeze Cryo, SALES/MARKETING MATERIALS
LN2 Cryogenics Inc., Performance AERA (Engine Builders Association),
Cryogenics Auto Care Association, Comp Cams,
SHIPPING
PROTECTIVE COVERS/CONTAINERS
AERA (Engine Builders Association),
Brock Supply Company, Compak Webcor,
Endural LLC, Goodson Tools & Supplies,
Motor State Distributing, Sardello Inc.,
Zerust Products
FORMERLY:
PENN GRADE
NEW PACKAGE.
SAME FORMULATION.
THE ORIGINAL GREEN OIL. ®
OFTEN COPIED,
NEVER DUPLICATED.
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CRANKSHAFTS,CONNECTING RODS & ROTATING ASSEMBLIES
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s ervi ce is in cred i bl e and t he technic al k now ledge To m L i eb ( ow ner of SCAT) has to offer is p ri cel es s ! H av i ng p urch as ed
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Small to Large, Gas or Diesel, Castings or Billet, RMC has the complete
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Featuring..
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• X axis travel 60" • Spindle speed 10,000 RPM
• Z axis travel 24" • AC spindle motor 35 HP
• Table size 66" x 30" • Spindle torque 122 ft-lbs
• Spindle nose to table distance max. 42.750” • 30 pocket tool changer
Call our Sales Team Today! 800-248-5062 or visit our website www.rmcengine.com
CNCMACHINES
At least 95% of the time, customers buy the combination machine and never use
‘hog out’ a lot of material in low spindle speed
one aspect of the machine and end up purchasing a second specific machine for applications, such as for boring out sleeves.”
either porting or block machining. They are so busy machining blocks they have It’s also applicable for high material removal
in roughing passes and rigid tapping.
no time for cylinder head porting, or vice versa.” Cowher says Centroid offers a spindle
upgrade for a steady diet of billet machining
– Ed Kiebler, Rottler
CNC Heads, Blocks, & Parts
of heads and blocks, or really tough boring
and machining applications that will triple
the torque. “It’s specific rpms, which is very
One Machine, One Fixture important on the low end, down around from
zero to maybe let’s say 600-800 rpm. Make
the range 400-800 rpm if you’re doing big
boring operations, or rigid tapping, you have
to have lots of torque down there. You don’t
need as much torque when you’re 6,000-
8,000 rpms and above. Be sure you have a big
enough spindle with enough torque to take
care of the machining operations you want
to do.
Cowher says you don’t need the same
amount of torque to skim ports as you do
to hog out aluminum with a multipurpose
machining center. “Engraving requires almost
no torque at all at 16,000-20,000 rpm, so
when you buy a machine, it’s important to
make sure that the spindle has a suitable
torque curve for the applications you do
today or plan to do in the future.”
All of these features, Cowher says,
except for CTS and the spindle upgrade, are
“One minute we are doing a cylinder head standard in Centroid’s 5-Axis CNC Cylinder
and 10 minutes later we have a block in Head Porting / Engine Block combination
the machine” turnkey systems. Other equipment suppliers
have many similar features for their
machining centers as well. No matter which
ne!
Videos Onli equipment supplier you work with, it is
essential in today’s machine shop to achieve
high efficiency while producing precision
parts/products. CNC machines with the
essential features you need will put you more
in control. No more waiting for subcontract
Tony Salloum, work or lost trade secrets from outsourcing.
VAC Motorsports Rottler’s Ed Kiebler says they have all
5-axis CNC cylinder head porting and CNC Block machining centers,
the fixturing and tooling available to do
Turn-key package, Port to Block swap with no fixtures realign. the standard block and head machining. It
is very quick and easy to switch or change
CENTROID Call (814) 353-9256 x101 between blocks or different operations with
TM
800-847-5521 aclraceseries.com
1940
1924
New Logo,
Same Great Products,
Service and Innovation!
A lot has changed since Sunnen opened for business in 1924. For instance,
Joe Sunnen’s original hand-operated cylinder hone has evolved into a computer
controlled system that automatically hones an entire engine block at the touch
of a button.
But some things haven’t changed. We are constantly innovating to provide new
solutions and better performance. Our product quality is still number one. And our
factory trained sales and application engineers off
ffer the solutions you need
The new logo you see on our products may look diff
fferent than those in the past, but
you can rest assured Sunnen is the same great company. We look forward to serving
you as we prepare for the next 100 years!
A01-20
SURFACINGFINISHES
bolts are used, a cylinder bore can from conforming to the surface at
experience several orders of distortion high rpms. It can also cause more oil
from torquing down the head. consumption and blowby. When the
However, elliptical distortion may be cylinders are not straight, it can cause
the result of too much side-loading the rings to bounce and lose their
during the honing process. seal with similar results. Checking
Cylinders should always be for bore distorting requires expensive
straight and round. For many equipment that most shops don’t
production engines, a tolerance of have, but using good equipment
.0005˝ is acceptable, but ideally, you and tooling along with best practices
should aim for between .0002˝ to (techniques) will ensure a good seal
.0003˝ on most engines. Too much and another happy customer. EB
distortion can prevent the rings
CBN – 375D: 3/8” x 1/8” Double Side $99.00 CBN – 500D: 1/2” x 1/8” Double Side $129.00
PCD – 375S: 3/8” x 1/8” Single Side $79.00 PCD – 500S: 1/2” x 3/16” Single Side $99.00
When it comes to
dependability and protection,
technicians choose FRAM
Extra Guard®, Tough Guard®
and Ultra Synthetic® filters
to get the job done right.
With basic skills and training, just about anyone Abrasive is the material from which the
in the shop can grind a flywheel properly. It wheel is made. This is what does the work. Most
doesn’t require a skilled machinist, it’s fast and common abrasives include, Aluminum Oxide,
the machines don’t take up much floor space. Silicon-Carbide, Zirconia Aluminum Oxide,
Flywheel grinders are affordable, too. In just Cubic Boron Nitride (CBN) and Synthetic
a short period of time, your customers will Diamond. Each has its characteristics and
actually buy the machine for you through the applications.
labor dollars it creates. Grit is the size of the abrasive grain in the
The setup is simple and the job itself is wheel. As you probably know, the lower the
very fast. In most cases, you should be able to number, the coarser the grit. Coarse grits are
average over $100 per hour if you can keep the used for soft, pliable, stringy materials when you
work coming in from customers. One of the want fast material removal, have a large contact
most common features of all flywheel grinders area and high pressure. Finer grits are used
is the 1.250˝ arbor for mounting the wheel. to produce smooth finishes and when you’re
That’s where the big question comes in – what grinding hard, brittle materials and have a small
grinding wheel should you be using? contact area.
A common question we get is why we offer
so many different grinding stones. The simple ■ Coarse grits are 8, 10, 12, 14, 16, 20 and 24
answer is that not all grinding stones are created
equal. Flywheels and other clutch components ■ Normal grits are 30, 36, 46, 54, 60 and 70
are made out of different metals, so different
stones need to be used. ■ Fine grits are 80, 90, 100, 120, 150, 180 and
Let’s start first with the standard vitrified 220
or resin grinding wheel. These wheels come
in a variety of sizes and each are designed to ■ Very Fine grits are 240, 280 and higher
grind a certain material. The basics that go into
a grinding wheel are: Abrasive, Grit, Grade, Grade refers to the strength of the bond
Structure, and Bond. that holds the abrasive grains together. This
www.enginepro.com
EnginE Pro Brand EnginE Products
Engine Parts Group, Inc. Wheat Ridge, CO 80033
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ERICA ENDERS RACING | 4X NHRA PRO STOCK WORLD CHAMPION ERICA ENDERS
As March is Women's History Month, we decided to throw some well- Melling Performance Camaro, make her the most decorated female
deserved recognition Erica Enders' way. She's seen here embracing champion in NHRA history.
her fourth NHRA Pro Stock World Championship trophy. Erica has now Obviously, there are a ton of great women in this industry,
won four titles in just seven years, twice winning championships whether they're behind the wheel of a race car, wrenching
back-to-back. inside any number of quality shops across the country, or helping
Male or female, four world championships is an impressive our industry's great companies provide top-shelf services and
feat. Erica's achievements behind the wheel of the Elite Motorsports, components, our team at Engine Builder tips our caps to you.
(Photo from Erica Enders Racing Facebook page)
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