Project Quality Control Plan Endorsment For Welding2

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Doc No.

PBI-PQCP-QA-0001
Project Quality Control Plan
Endorsement for Welding & Painting Revision 0

Project Quality Control Plan


Endorsment for Welding & Painting

0
Rev No Date PREPARED BY REVIEWED BY APPROVED BY

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Table of Contents
1
Introduction.......................................................................................................................... 3
2Scope.................................................................................................................................. 3
3Purpose.............................................................................................................................. 3
4Reference Document.........................................................................................................3
5Definitions & Abbreviations..............................................................................................4
6Quality Control Planning...................................................................................................5
6.1 General......................................................................................................................... 5
6.2 Description of QC Code.................................................................................................5
6.3 Description of Involvement Code...................................................................................5
7Attachments....................................................................................................................... 7
7.1 ITP List for Welding.......................................................................................................7
7.1.1 General ITP for Qualification and Initial Document Review......................................7
7.1.2 Specific ITP for Construction....................................................................................7
7.2 Form List....................................................................................................................... 7
7.2.1 Inspection and Test Report Forms Welding..............................................................7
7.2.2 Form Register Welding.............................................................................................7

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1. Introduction
This Project Quality Plan prepared by PT. Prospera Brillar Indonesia sets out in detail all procedures the
Project team shall implement to manage its activities on and near the site. This Plan will be implemented and
maintained throughout the duration of the Project.

PT. Prospera Brillar Indonesia have proposed a Project Management team led by the Construction Manager
and an experienced Project Manager who has managed projects of similar size and complexity to this
Project.

PT. Prospera Brillar Indonesia Project Management Team selected for this project will consist of experienced
personnel with a demonstrated ability to manage the construction workforce and who have undertaken many
design and construction projects.

Bringing together a proven team who have previously worked together, and who are local Darwin residents,
eliminates many of the problems associated with project start-up and reduces the risk of mid-project staff
changes.

All of the personnel nominated are proven performers with regards to delivering construction projects to the
highest quality, on budget and on time.

Our project team have been working full time on this project during the tender period and have
comprehensive knowledge of this project’s objectives and challenges. The project team is currently available
and ready to immediately mobilise on to this project.

2. Scope
This Project Quality Control Plan shall apply to project scope of the PERMANENT WORK which is applicable
for fabrication of Hot Dip Galvanized Handrails & Ladders.

3. Purpose
The purpose of the Project Quality Control Plan is to realize quality woks by having systematic records and
test plan under Inspection Test Plan (ITP) for fabrication of Hot Dip Galvanized Handrails & Ladders.

4. Reference Document

Rev. Client Doc Number Descriptions

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5. Definitions & Abbreviations


PROJECT : GTA HUB DEVELOPMENT PROJECT
COMPANY : BP Tangguh
CONTRACTOR : SAIPEM
SUBCONTRACTOR : PT. Prospera Brillar Indonesia
PMT : CONTRACTOR Project Management Team
DISCIPLINE : A Certain Branch of Knowledge; an Area of Activity
INSPECTION : Critical appraisal involving examination, measurement, testing, gauging,
and comparison of materials or items, in order to determine comparison of
material of materials or items, in order to determine if the material or item
is in proper condition and quantity, and if it conforms to the applicable or
specified requirements.
ITR : Inspection Test Report, formal written record detailing the results of an
inspection organized in a narrative, graphic, or tabular form, identified for
each QC Code. Once signed by the involved parties it becomes a
Certificate. It includes also the traceability versus the inspected Item.
CERTIFICATE : Record, issued on the applicable predefined form, of the inspection results
ITP : Inspection and Test Plan, specific Section(s) of QCP that identify and
define Inspection sequences. It is prepared in accordance with all the
applicable contractual, engineering and Supplier’s provisions and
requirements. The ITP(s) provide references to applicable procedures,
acceptance criteria, documentation, quality records and inspection
attendance to be performed, in chronological order, from initial inspection,
throughout final inspections and mechanical completion. The ITP(s)
provide reference for the Inspection Forms to be used.
PQCP : Project Quality Control Plan, CONTRACTOR’s document to manage
inspection activities, incorporating all quality control requirements and
complemented with specific firm’s owned procedures as applicable.
RFI : Request for Inspection, written communication issued by the
Construction Subcontractor to allow the involved parties to carry out their
own inspection or attend, as planned in the applicable ITP.

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6. Quality Control Planning

6.1 General

The inspections, tests and certification to be implemented in performing Steel Structure Erection are
detailed in the ITPs and the attendant Inspection Forms listed in Chapter 7. The ITPs can be separated
into the two following main groups:

 General ITPs include the initial necessary checks and verification to be performed, when required,
prior to perform the inspections and tests specified in the dedicated ITP(s) for works QC. The
frequency of the addressed inspections and tests are defined by the applicable Specifications,
Standards and/or Codes.

 Specific ITPs include inspection and tests which are or can be directly related to specific items and/or
part of the works that can be identified and traceable by means of the engineering drawings.

6.2 Description of QC Code

Each inspection activity recalled in the ITP(s) is identified by a univocal QC Code.

The QC Code is split in three columns as follows:

LLL nnnnnnL Example: PAI010103M

Activity sequential number (alpha numerical)


QC Code:
ITP number
Discipline code

First and second columns contain the split of the ITP ID number as identified in the ITP Title box, third column
contains the progressive number of the inspection phase which includes also the suffix for the connection with the
relevant works phase as to:

“Construction Completion” = M; “Precommissioning” = P; “Commissioning” = C

6.3 Description of Involvement Code

 Hold Point (H): A point which mandatory requires the presence of the involved parties
(CONTRACTOR/COMPANY/Third party) for the inspection when the
activity is performed and before that any further processing is permitted.
A written notification (RFI) is issued by the SUBCONTRACTOR and

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addressed to the involved parties in due time. The SUBCONTRACTOR


shall not process the activity/item beyond a Hold Point in the absence of
any of the involved parties, unless prior written permission to proceed is
obtained by them.
 Witness Point (W): A point which requires attendance/inspection/verification by the involved
parties (CONTRACTOR /COMPANY/Third party) when the activity is
performed. A written notification (RFI) is issued by the SUBCONTRACTOR
and addressed to the involved parties in due time. In case that any of the
involved parties does not attend the inspection at the scheduled time or
does not provide comments before the date notified, the
SUBCONTRACTOR is not obliged to hold further processing and the
inspection can be performed.

 Surveillance Point (S): Involvement for monitoring a phase of work activities. A written notification
(RFI) is not requested by the SUBCONTRACTOR. Periodic review by the
CONTRACTOR and or COMPANY representative on an activity, operation,
process of documentation by SUBCONTRACTOR.
 Review (R): Review of documentation/reports. A written notification (RFI) is not
requested by the SUBCONTRACTOR, CONTRACTOR/ COMPANY/ Third
party

 Perform/Submit (P): Perform works and when requested by W/H points for other parties prepare
inspection and submit RFI.

 Request for inspection (RFI): The notification of inspection is a formal written request to be issued by
CONTRACTOR in order to allow all parties involved to participate to the
inspection and test as they are planned in the applicable ITP(s). The
Subcontractor QC shall notify COMPANY through QC of CONTRACTOR to
perform an in process inspection at least 48 hours in advance of any HOLD
point or 24 hours for Witness inspections as soon as a representative
portion of the particular feature of work has been accomplished. In process
inspections include, but are not limited to,

• Handling of materials including welding consumables

• Fit-up inspection;

• Visual inspection;

• Dimensional Control inspection;

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• NDE such as PT, MT, UT & RT


7. Attachment

7.1 ITP List for Welding

7.1.1 General ITP for Qualification and Initial Document Review


ITP No. WLD-0001 Welding Procedure Qualification Test

ITP No. WLD-0002 Welder Qualification Test

ITP No. WLD-0003 Documentation Review

7.1.2 Specific ITP for Construction


ITP No. WLD-0004 Hot Dip Galvanized Handrails & Ladders.

7.2 Form List

7.2.1 Inspection and Test Report Forms Welding


Doc. No. TBA Weld Visual Inspection & Production Report For Structural
Doc. No. TBA Radiographic Examination Report Summary
Doc. No. TBA Ultrasonic Examination Report Summary
Doc. No. TBA Liquid Penetrant Examination Report Summary
Doc. No. TBA Magnetic Particle Examination Report Summary
7.2.2 Form Register Welding
Doc. No. TBA Register Sheet of Approved WPS/PQR
Doc. No. TBA Register Sheet of Approved Welders and Welding Operators
Doc. No. TBA Register Sheet of Approved NDT Operators
Doc. No. TBA Welding Equip. & Measurement Device Calibration Register

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ITP No.: WLD-0001 DISCIPLINE

Title: WELDING PROCEDURE QUALIFICATION TEST STRUCTURAL, MECHANICAL

Involvement Notes
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria

Applicable welding qualification codes:


WLD 0001 01M Inspection before welding:  p-WPS and matrix P H W W
qualification
1. Fit-up base material (root opening, root face, welding  AWS D1.1 (2015)  Base material certificate
position, included angle, surface cleanliness)  ASME IX  Consumable certificate
2. Consumable (wet or rusted, marked class).
Applicable welding qualification project specification:
3. p-WPS and matrix qualification.
4. Mill certificate (base metal, consumable).
5. Coupon marking (p-WPS, coupon ID, Heat number,  TBA
Material grade, Welder name or his ID, Welding date).

Control of Inspection Tool and Test Equipment


WLD 0001 02M Check the condition and/or verify the calibration certificate or  Calibration register P H S S
Procedure for at site welding qualification:  Valid calibration certificate /
sticker of following equipment:
label (sticker on the
 TBA machine/equipment)
1. Welding machine (must be calibrated)
Any subcontractor qualification procedure or system
2. Thermocouple (must be calibrated) or manufacturer calibration recommendation
3. Clamp meter (must be calibrated) procedure for at shop welding qualification.
4. Stop watch (may not be calibrated).
5. Oxygen analyzer (where applicable, must be calibrated).
6. Heating element and/or propane burner (not be calibrated)
ORGANIZATION CODE INVOLVMENT CODE

CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)


QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review

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ITP No.: WLD-0001 (continued) DISCIPLINE

Title: WELDING PROCEDURE QUALIFICATION TEST STRUCTURAL,MECHANICAL


Involvement Notes
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria

Inspection during welding: Applicable welding qualification codes:


WLD 0001 03M 1. Check minimum preheat temperature Form and recorded run sheet P H S S
2. Check maximum interpass temperature parameters
 AWS D1.1 (2015)
3. Check cleanliness the surface of deposited weldment
 ASME IX (the format form is according to
prior to continue to the next pass
4. Check the contour or profile prior of weld passes Applicable welding qualification project specification: subcontractor standard format)
deposited prior to continue to the next passes layer to
ensure that the torch has the adequate access  TBA
5. Record the welding parameters (ampere, voltage, travel
speed, temperature)
6. Check if the oxygen content is still acceptable below
maximum percentage content (if required).
Applicable welding qualification codes:
WLD 0001 04M Inspection after welding: NDT report. P H S S
 AWS D1.1 (2015)
1. Check the visual appearance and perform the visual  ASME IX (the format form is according to
examination. NDT subcontractor standard
Applicable welding qualification project specification:
2. Perform MT or PT (if required). format)
3. Perform RT or UT (if required).  TBA
PWHT Chart or record
If PWHT is required, then NDT shall be performed after.
However, internal NDT may be performed before PWHT.

ORGANIZATION CODE INVOLVMENT CODE


CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
ITP No.: WLD-0001 (continued) DISCIPLINE

Title: WELDING PROCEDURE QUALIFICATION TEST STRUCTURAL,MECHANICAL


Involvement Notes
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria

WLD 0001 05M Perform mechanical testing (as required): Applicable welding qualification codes: Mechanical testing report. P H W W

 Tensile Testing  AWS D1.1 (2015) (the format form is according


 Guide bend testing  ASME IX to Laboratory standard format)
 Macro etch  ASME B31.3
 Impact Testing Applicable welding qualification project
 Hardness Testing specification: Note :
 Corrosion testing
 Ferrite Check and Micro-structure  TBA Not Applicable if the project
 And other required testing as per project specification.
used existing WPS/PQR

ORGANIZATION CODE INVOLVMENT CODE


CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
ITP No.: WLD-0002 DISCIPLINE

Title: WELDER QUALIFICATION TEST STRUCTURAL, MECHANICAL


Note
Involvement
s
Reference Documents
Verifying Documents
CC QC CO CL TP
Acceptance Criteria
QC CODE Inspection Phase Description

WLD 0002 01M Inspection before welding: Applicable welding qualification codes: WPS or p-WPS if agreed by P H W W
MIGAS.
 Fit-up base material (root opening, root face, welding  AWS D1.1 (2015)
position, included angle, surface cleanliness)  ASME IX Welder list.
 Consumable (wet or rusted) Applicable welding qualification project
 Welder list to be tested. specification:
 WPS to be used (p-WPS may be used subjected to
agreement with MIGAS).  TBA
 Coupon marking (WPS, coupon ID, Welder name or
his unique ID, Material grade, Welding date).

WLD 0002 02M Check the condition and/or verify the calibration certificate Control of Inspection Tool and Test Equipment  Calibration register P H S S
or sticker of following equipment: Procedure for at site welding qualification:  Valid calibration
certificate / label (sticker
 TBA on the
 Welding machine (must be calibrated)
machine/equipment)
 Oxygen analyzer (where applicable, must be Any subcontractor qualification procedure or
calibrated). system or manufacturer calibration
recommendation procedure for at shop welding
qualification.

ORGANIZATION CODE INVOLVMENT CODE


CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
ITP No.: WLD-0002 (continued) DISCIPLINE

Title: WELDER QUALIFICATION TEST STRUCTURAL, MECHANICAL


Involvement Notes
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria

WLD 0002 03M Inspection during welding: Applicable welding qualification codes: Not applicable P H S S

Check cleanliness the surface of deposited weldment prior to  AWS D1.1 (2015)
continue to the next pass  ASME IX

Applicable welding qualification project specification:


Check the ability of welders to manipulate the torch and control the
pool weld  TBA

WLD 0002 04M Inspection after welding: Applicable welding qualification codes: NDT report. P H W W

Check the visual appearance and perform the visual examination.  AWS D1.1 (2015) (the format form is according to
 ASME IX NDT subcontractor standard format)
Perform RT (if required). Applicable welding qualification project specification:

 TBA

ORGANIZATION CODE INVOLVMENT CODE


CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
ITP No.: WLD-0002 (continued) DISCIPLINE

Title: WELDER QUALIFICATION TEST STRUCTURAL, MECHANICAL


Not
Involvement
es
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria

WLD 0002 05M Perform mechanical testing (if required): Applicable welding qualification codes: Mechanical testing report. P H W W

 Guide bend testing (if required)  AWS D1.1 (2015) (the format form is according to
 Macro etch (if required)  ASME IX Laboratory standard format)
 Fillet break test (if required) Applicable welding qualification project
 Corrosion testing (if required) Note : Not Applicable if the
specification:
 Ferrite periscope check (if required) project used existing WPS/PQR
 TBA
ORGANIZATION CODE INVOLVMENT CODE
CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
ITP No.: WLD-0003 DISCIPLINE

Title: DOCUMENTATIONS REVIEW STRUCTURAL


Note
Involvement
s
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria

WLD 0003 01M Review of applicable drawing: AFC drawings.  AFC drawings. P H R R
 Subcontractor issued
 Shop drawing, spool, isometric drawing, or other Subcontractor issued procedures. procedures.
drawing which showing the weld mapping.  WPS and Welder
Applicable welding qualification project Certificate.
Review of Subcontractor related welding procedures: specification:

 NDT procedure, PWHT procedure, production  TBA


hardness test procedure.
Review of Subcontractor qualified WPS and welder
qualification.

Review of Subcontractor applicable method statements

WLD 0003 02M Review of other personnel qualification associated with Competence Personal P H R R
welding inspection, such as: welding inspector, NDE Certificates
TBA
technician, PWHT machine operators, PMI technician,
portable hardness testing operators, ferrite check operators.

ORGANIZATION CODE INVOLVMENT CODE


CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
ITP No.: WLD-0003 (continued) DISCIPLINE

Title: DOCUMENTATIONS REVIEW STRUCTURAL


Involvement Notes
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria

WLD 0003 03M Welding and Allied Processes Equipment and Measurement List of Equipment’s Calibration Certificates P H R R
Devices Calibration verification.
Manufacturer Standard

Calibration Procedures

WLD 0003 04M Welding consumable certificates review and storage TEP-900-SPE-MT-BP4-0004 Consumable certificate P H R R
handling control.
Handling and consumable
control procedure

ORGANIZATION CODE INVOLVMENT CODE


CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
ITP No.: WLD-0004 DISCIPLINE

Title: Hot Dip Galvanized Handrails & Ladders. STRUCTURAL


Involvement Notes
Reference Documents
Verifying Documents CC QC CO CL TP
QC CODE Inspection Phase Description Acceptance Criteria

WLD 0004 01M Visual inspection of the welded joints: Applicable WPSs Welding Traceability Report P H S S
 Weld profile AFC Drawings
 Presence of Welders’ stamps, etc. AWS D1.1
Material Identification
WLD 0004 02M Execution of NDT on welded joints and results evaluation Subcontractor NDE Procedures NDT Report P H R R If required
AFC Drawings and as
AWS D1.1 applicable

WLD 0004 03M Final Inspection after painting to check the required AFC Drawings IRN P H S S
marking. Painting Procedure Painting / Galvanizing Report
DFT Check

WLD 0004 04M Final Inspection before Blasting Applicable WPSs Welding Traceability Report P H H S
 Weld profile AFC Drawings
 Presence of Welders’ stamps, etc. AWS D1.1

ORGANIZATION CODE INVOLVMENT CODE


CC – Construction Organization CL – Client/Company/Owner P – Perform/Submit W – Witness (Minimum 20% inspection rate)
QC – QC Construction organization TP – Third Party/Laboratory S – Surveillance H – Hold point ( 100% Inspection rate)
CO – SAIPEM/Contractor PM – PJIT/MIGAS R - Review
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IN/RFI – INSPECTION NOTIFICATION


MONTH DAY

JAN FEB MAR APR MAY JUN 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16


1
JUL AUG SEP OCT NOV DEC 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Document ref.:

DISCIPLINE : CIVIL ¨ ELECTRICAL ¨ STRUCTURAL ¨ INSTR/AUT ¨ PIPING ¨ PIPELINE ¨ TELECOM ¨ PACKAGE ¨

INSPECTION
EXPECTED
No QC CODE ITEM/TAG NUMBER ITEM/TAG DESCRIPTION AREA/LOCATION EXECUTION
TIME
RESULT

SIGNATURE FOR NOTIFICATION / ACKNOWLEDGEMENT

Construction Subcontractor CONTRACTOR COMPANY PJIT/DGMIGAS/TPI

NAME  NAME  NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

LEGEND: INSPECTION EXECUTION RESULT

ACCEPTED ; REJECTED ; POSTPONED ; CANCELLED

Comment/Remarks:

INSPECTION PRESENCE: Construction Subcontractor. oCONTRACTORo COMPANY o OTHER o

SIGNATURE FOR INSPECTION EXECUTED

COMPANY PJIT/DGMIGAS/TPI
Construction Subcontractor CONTRACTOR
NAME  NAME  NAME NAME

SIGNATURE SIGNATURE
SIGNATURE SIGNATURE

Date Date Date Date

Form code: TEP-ITR-RFI-001

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PLANT LOCATION:
Page 10 of 21 QC No.
Document CODE ITP REFERENCE
PBI-CCP-QA-0001
Project Logo Revision 0
PROJECT TITLE:
REPORT No. Sh of
SUBCONTRACTOR:

REGISTER SHEET OF APPROVED WPS / PQR

DRAWING / SPECIFICATION No. & Rev.:


QUALIFIED QUALIFICATION
QUALIFICATION QUALIFICATION APPROVED RENEWAL
WPS No. PQR No. WELDING RANGE
RANGE THK. RANGE DIA DATE DATE
PROCESS MATERIAL

NOTES: INSPECTION NOTIFICATION


REFERENCE

RFI : ____________________

QC CONSTRUCTION
CONTRACTOR THIRD PARTY OTHER COMPANY
SUBCONTRACTOR
NAME  NAME  NAME  NAME  NAME 

SIGNATURE SIGNATURE SIGNATURE SIGNATURE SIGNATURE

DATE DATE DATE DATE DATE

Form Code: FORM-TEP-QUAL-WLD-001

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OWNER: BP Berau Ltd JOB UNIT
PLANT LOCATION:
QC CODE ITP REFERENCE
Project Logo
PROJECT TITLE:
REPORT No. Sh of
SUBCONTRACTOR:

Page 10 of 21 REGISTER SHEET OF APPROVED WELDERS AND WELDING OPERATORS


Document No. PBI-CCP-QA-0001
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DRAWING / SPECIFICATION No. & Rev.:
QUALIFIED QUALIFIC. QUALIFIC.
QUALIFIC. APPROVAL RENEWAL
WELDER NAME WELDER STAMP WELDING RANGE RANGE
RANGE THK. DATE DATE
PROCESS DIA MATERIAL

NOTES: INSPECTION NOTIFICATION


REFERENCE

RFI : ____________________

QC CONSTRUCTION
CONTRACTOR THIRD PARTY OTHER COMPANY
SUBCONTRACTOR
NAME  NAME  NAME  NAME  NAME 

SIGNATURE SIGNATURE SIGNATURE SIGNATURE SIGNATURE

DATE DATE DATE DATE DATE

Form Code: FORM-TEP-QUAL-WLD-002


OWNER: BP Berau Ltd JOB UNIT
PLANT LOCATION:
QC CODE ITP REFERENCE
Project Logo
PROJECT TITLE:
REPORT No. Sh of
SUBCONTRACTOR:

REGISTER SHEET OF APPROVED NDT OPERATORS

DRAWING / SPECIFICATION No. & Rev.:

OPERATOR NDT METHOD QUALIFICATION REFERENCE APPROVAL RENEWAL


OPERATOR NAME
STAMP QUALIFIED CERTIFICATE No. CODE / STD. DATE DATE

NOTES: INSPECTION NOTIFICATION


REFERENCE

RFI : ____________________

QC CONSTRUCTION
CONTRACTOR THIRD PARTY OTHER COMPANY
SUBCONTRACTOR
NAME  NAME  NAME  NAME  NAME 

SIGNATURE SIGNATURE SIGNATURE SIGNATURE SIGNATURE

DATE DATE DATE DATE DATE

Form Code: FORM-TEP-QUAL-WLD-003


OWNER: BP Berau Ltd JOB UNIT

PLANT LOCATION:
QC CODE ITP REFERENCE
Project Logo
PROJECT TITLE:
REPORT No. Sh of

SUBCONTRACTOR:

WELDING EQUIPMENT & MEASUREMENT DEVICES CALIBRATION REGISTER


EQUIPMENT/
EQUIPMENT/ CALIBRATION CERTIFICATE MAINTENANCE
DEVICE MODEL MANUFACTURER REMARKS
DEVICE ID No. CERTIFICATE N° EXPIRY DATE CARD ID*
DESCRIPTION

NOTES: INSPECTION NOTIFICATION


REFERENCE

RFI: ____________________

QC CONSTRUCTION
CONTRACTOR THIRD PARTY OTHER COMPANY
SUBCONTRACTOR
NAME  NAME  NAME  NAME  NAME 

SIGNATURE SIGNATURE SIGNATURE SIGNATURE SIGNATURE

DATE DATE DATE DATE DATE

Form Code: FORM-TEP-QUAL-WLD-004


Doc No. PBI-PQCP-QA-0001
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OWNER: JOB UNIT


PLANT LOCATION: QC CODE: PQCP REF:
WLD-0004-02M WLD-0004
WLD-0005-07M WLD-0005
Project Logo WLD-0006-04M WLD-0006
PROJECT TITLE: WLD-0007-05M WLD-0007

SUBCONTRACTOR: REPORT No. Sheet of

MAGNETIC PARTICLE EXAMINATION REPORT SUMMARY


FORM-CCR-QUAL- MT on JUDGEMENT (1)
Plate / MARK MATERIAL /
LINE NUMBER / SPOOL / WELD-169-MT TYPE repaired Welder
WELD No. ELEMENT PIPING DATA SHEET / TPI Type of weld Size of defect Location Pass
ITEM SUB ITEM WELD A NX NR MX NT EX Datum Stamp for
1/2 CLASS REPORT N° defect* (mm) (R-1,2,3…,C)
(R) NR &NT

1) A = ACCEPTABLE; NX = UNACCEPTABLE MAGNETIC PARTICLE; NR = TO BE REPAIRED; RX = MAGNETIC PARTICLE TO BE REPEATED; NT = TO BE CUT; EX = EXAMINATION TO BE EXTENDED

NOTES: Equipment type / SN.: MT technique: INSPECTION NOTIFICATION


REFERENCE
Consumables:
Batch number: RFI : ____________________
QC CONSTRUCTION SUBCONTRACTOR CONTRACTOR THIRD PARTY COMPANY
NAME  NAME  NAME  NAME 

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

DATE DATE DATE DATE


Form Code: TEP-ITR-WLD-106

Page 10 of 22 Document No. PBI-CCP-QA-0001


Revision 0

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