Draft Ver. 1: Service Manual

SERVICE MANUAL
S-7000DD
Draft Ver. 1
Please read this manual before making any adjustments.
SINGLE NEEDLE DIRECT DRIVE STRAIGHT LOCK STITCHER

WITH THREAD TRIMMER
This service manual is intended for S-7000DD; be sure to read the S-7000DD instruction manual
before this manual.
Carefully read the “SAFETY INSTRUCTIONS” and the whole of this manual to understand this product
before you start maintenance.
As a result of research and improvements regarding this product, some details of this manual may not
be the same as those for the product you purchased.
If you have any questions regarding this product, please contact a Brother dealer.
S-7000DD
SAFETY INSTRUCTIONS
[1] Safety indications and their meanings
This service manual and the indications and symbols that are used on the machine itself are provided in order to ensure safe
operation of this machine and to prevent accidents and injury to yourself or other people.
The meanings of these indications and symbols are given below.
Indications
The instructions which follow this term indicate situations where failure to follow the
DANGER instructions will result in death or serious injury.
WARNING instructions could result in death or serious injury.
CAUTION instructions may result in minor or moderate injury.
Symbols
･･････ This symbol ( ) indicates something that you should be careful of. The picture inside the triangle
indicates the nature of the caution that must be taken.
(For example, the symbol at left means “beware of injury”.)
･･････ This symbol ( ) indicates something that you must not do.
･･････ This symbol ( ) indicates something that you must do. The picture inside the circle indicates the
nature of the thing that must be done.
(For example, the symbol at left means “you must make the ground connection”.)
S-7000DD i
[2] Notes on safety
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the cover of the control box. Touching areas where high voltages are present can result in severe
injury.
WARNING
Do not allow any liquids to get onto this sewing machine, otherwise fire, electric shocks or operating problems could
occur.
If any liquid gets inside the sewing machine (machine head or control box), immediately turn off the power and
disconnect the power plug from the electrical outlet, and then contact the place of purchase or a qualified
technician.
CAUTION
Environmental requirements
Use the sewing machine in an area which is free The ambient temperature should be within the
from sources of strong electrical noise such as range of 5°C to 35°C during use.
electrical line noise or static electric noise. Temperatures which are lower or higher than this
Sources of strong electrical noise may cause may cause problems with correct operation.
problems with correct operation.
The relative humidity should be within the range of
Any fluctuations in the power supply voltage 45% to 85% during use, and no dew formation
should be within ±10% of the rated voltage for the should occur in any devices.
machine. Excessively dry or humid environments and dew
Voltage fluctuations which are greater than this formation may cause problems with correct
may cause problems with correct operation. operation.
The power supply capacity should be greater than In the event of an electrical storm, turn off the power
the requirements for the sewing machine's power and disconnect the power cord from the wall outlet.
consumption. Lightning may cause problems with correct
Insufficient power supply capacity may cause operation.
problems with correct operation.
Installation
Machine installation should only be carried out by If using a work table which has casters, the casters
a qualified technician. should be secured in such a way so that they
cannot move.
Contact your Brother dealer or a qualified
electrician for any electrical work that may need to Secure the table so that it will not move when tilting
be done. back the machine head. If the table moves, it may
crush your feet or cause other injuries.
The sewing machine weighs more than 45 kg. The
installation should be carried out by two or more Use both hands to hold the machine head when
people. tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
Do not connect the power cord until installation is head may cause your hand to slip, and your hand
complete. The machine may operate if the treadle may get caught.
is depressed by mistake, which could result in
injury. Be sure to wear protective goggles and gloves
when handling the lubricating oil and grease, so that
Turn off the power switch before inserting or they do not get into your eyes or onto your skin,
removing the plug, otherwise damage to the otherwise inflammation can result.
control box could result. Furthermore, do not drink the oil or eat the grease
Be sure to connect the ground. If the ground under any circumstances, as they can cause
connection is not secure, you run a high risk of vomiting and diarrhea.
receiving a serious electric shock, and problems Keep the oil out of the reach of children.
with correct operation may also occur.
When securing the cords, do not bend the cords
excessively or fasten them too hard with staples,
otherwise there is the danger that fire or electric
shocks could occur.
ii S-7000DD
CAUTION
Sewing
This sewing machine should only be used by Attach all safety devices before using the sewing
operators who have received the necessary training machine. If the machine is used without these
in safe use beforehand. devices attached, injury may result.
The sewing machine should not be used for any Do not touch any of the moving parts or press any
applications other than sewing. objects against the machine while sewing, as this
may result in personal injury or damage to the
Be sure to wear protective goggles when using the machine.
machine.
If goggles are not worn, there is the danger that if a Secure the table so that it will not move when tilting
needle breaks, parts of the broken needle may back the machine head. If the table moves, it may
enter your eyes and injury may result. crush your feet or cause other injuries.
Turn off the power switch at the following times. Use both hands to hold the machine head when
The machine may operate if the treadle is tilting it back or returning it to its original position. If
depressed by mistake, which could result in injury. only one hand is used, the weight of the machine
・ When threading the needle head may cause your hand to slip, and your hand
・ When replacing the bobbin and needle may get caught.
・ When not using the machine and when leaving If an error occurs in machine operation, or if
the machine unattended abnormal noises or smells are noticed, immediately
turn off the power switch. Then contact your nearest
If using a work table which has casters, the casters
Brother dealer or a qualified technician.
should be secured in such a way so that they
cannot move. If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.
Cleaning
Turn off the power switch before carrying out Be sure to wear protective goggles and gloves
cleaning. The machine may operate if the treadle is when handling the lubricating oil and grease, so that
depressed by mistake, which could result in injury. they do not get into your eyes or onto your skin,
otherwise inflammation can result.
Secure the table so that it will not move when tilting Furthermore, do not drink the oil or eat the grease
back the machine head. If the table moves, it may under any circumstances, as they can cause
crush your feet or cause other injuries. vomiting and diarrhea.
Use both hands to hold the machine head when Keep the oil out of the reach of children.
tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
head may cause your hand to slip, and your hand
may get caught.
Maintenance and inspection

Disassembly, assembly, maintenance and If the power switch needs to be left on when
inspection of the sewing machine should only be carrying out some adjustment, be extremely careful
carried out by a qualified technician. to observe all safety precautions.
Ask your Brother dealer or a qualified electrician to Secure the table so that it will not move when tilting
carry out any maintenance and inspection of the back the machine head. If the table moves, it may
electrical system. crush your feet or cause other injuries.
Turn off the power switch and disconnect the power Use both hands to hold the machine head when
cord from the wall outlet at the following times, tilting it back or returning it to its original position.
otherwise the machine may operate if the treadle is If only one hand is used, the weight of the machine
depressed by mistake, which could result in injury. head may cause your hand to slip, and your hand
may get caught.
・ When carrying out inspection, adjustment and
maintenance Use only the proper replacement parts as specified
・ When replacing consumable parts such as the by Brother.
rotary hook
If any safety devices have been removed, be
Always be sure to turn off the power switch and absolutely sure to re-install them to their original
then wait one minute before opening the motor positions and check that they operate correctly
cover. before using the machine.
If you touch the surface of the motor, it may cause
Any problems in machine operation which result
burns.
from unauthorized modifications to the machine will
not be covered by the warranty.
S-7000DD iii
[3] Warning labels
The following warning labels appear on the sewing machine.

Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are
difficult to read, please contact your nearest Brother dealer.
Touching areas where high voltages are present can Be careful not to get your hands
2 result in severe injury. Turn off the power before
4 caught when returning the
opening the cover. machine head to its original
position after it has been tilted.
3 Be careful to avoid injury from
5 the moving thread take-up.
High temperature warning

6 display
Be sure to connect the ground. If

7 the ground connection is not
secure, you run a high risk of
receiving a serious electric
shock, and problems with correct
operation may also occur.
Direction of operation
8
* Safety devices: (A) Finger guard (C) Motor cover
(B) Thread take-up cover
9
机械润滑油
注意
润滑油可能会引起眼睛或皮肤发炎。
请佩戴护目镜和手套。
吞食润滑油会引起腹泻和呕吐。
请勿吞食。
请勿让儿童触碰。
急救护理
接触眼睛时：
-请用大量冷水冲洗。
-寻求医疗救助。
接触皮肤时：
-请使用肥皂及清水清洗。
如果不慎吞食：
-请立即寻求医疗救助。
iv S-7000DD
Transformer box
(110 V/400 V system only)
Control box
Oil tank
0591D
S-7000DD v
S-7000DD
CONTENTS
1. LIST OF SPECIAL FUNCTIONS
WHEN POWER IS TURNED ON ......... 1
2. FUNCTION SETTINGS
(OPERATION PANEL).......................... 2
2-1. Basic function setting method .............................. 2
2-2. Memory switch setting method.............................. 4
2-2-1. List of memory switch settings ...................... 5
2-2-2. Program sewing expansion functions
(F470=”ON”) ................................................... 19
2-2-3. 4-digit display switching method
(F470=”ON”) ............................................... 20
2-2-4. Switching to number of backtack
stitches display and number of step
stitches display (F470=“ON”) ...................... 20
2-2-5. Pattern display mode (F470=“ON”) ............. 21
2-2-6. Number of backtack stitches display
mode (F470=“ON”) ..................................... 22
2-2-7. Number of step stitches display mode
(F470=“ON”) ............................................... 23
2-2-8. Program sewing (patterns 5 to 9) setting
procedure.................................................... 24
2-3. Data initialization function .................................... 26
2-4. Error history checking method ........................... 27
2-5. Input checking method....................................... 28
2-6. Output checking method .................................... 31
2-7. Protection setting method .................................... 34
2-8. Software version checking method ...................... 37
2-9. Maintenance information viewing method............ 38
2-10. Sewing machine reference position
adjustment method ............................................ 39
3. SLIDE SWITCH (SW1) SETTING
METHOD............................................. 40
4. SETTING METHOD FOR STANDARD

DEPRESSION STROKES................... 41
S-7000DD
1.LIST OF SPECIAL FUNCTIONS WHEN POWER IS TURNED ON
1. LIST OF SPECIAL FUNCTIONS WHEN POWER IS

TURNED ON
This section contains a list of functions for the operation panel and the key operations which are used to call the setting mode
for the functions.
(Power switch ON)
1 Basic function setting mode 7 Protect setting mode

[SW1 middle (Refer to P.40)]
Refer to “2-1. Basic function setting method”. Refer to “2-7. Protection settings method”.
2 Memory switch setting mode 8 Software version display function
Refer to “2-2. Memory switch setting method”. Refer to “2-8. Software version checking method”.
3 Data initialization function 9 Treadle position adjustment mode

[SW1 middle (Refer to P.40)]
Refer to “4. SETTING METHOD FOR STANDARD

Refer to “2-3. Data initialization function”. DEPRESSION STROKES”.
4 Error log display function 10 Sewing machine reference position adjustment mode
Refer to “2-10. Sewing machine reference position

Refer to “2-4. Error history checking method”. adjustment method”.
5 Input checking function 11 Maintenance information viewing mode
Refer to “2-5. Input checking method”. Refer to “2-9. Maintenance information viewing method”.
6 Output checking function
Refer to “2-6. Output checking method”.
1 S-7000DD
2. FUNCTION SETTINGS (OPERATION PANEL)

2-1. Basic function setting method
Change to basic function setting mode
1 (Setting item)
(While pressing the thread trimming disable/F1 key, turn on the power switch.)
Select the setting item (Refer to <Setting item list> (next page))
2
(Setting item) • When the D key is pressed, the next setting item is
displayed.
• When the C key is pressed, the previous setting item is
displayed.
Change to the setting value display

3 (Setting value)
Change the setting value

4
(Setting value)
* If the setting value is different from the original details, the setting
value will flash.
NOTE:
If the SEL key (1) is pressed once more, the ABCD indicator will
switch off and the display will return to the setting item.
Confirm the setting value

5 (Setting item)
6 To set other items, repeat the operations in steps 2 to 5 and change the settings.
7 Basic function setting mode will be exited and normal operation will be
possible.
S-7000DD 2
<Setting item list>

Display Default
Setting item Setting value or operation when setting
Setting item Setting value value
[ UP] Needle up stop
Needle up/down stop [UPDN] [ DN]
[ DN] Needle down stop
[ ON] Correction sewing
Correction sewing [CORR] [ OFF]
[ OFF] No correction sewing
[ ON] Slow start
Slow start [SLOW] [ OFF]
[ OFF] No slow start
[ ON] Thread trimming disabled
Thread trimming disable [TRDI] [ OFF]
[ OFF] Thread trimming enabled
[ ON] Thread wiping enabled
Thread wiping [ WIP] [ ON]
[ OFF] Thread wiping disabled
OFF: Off
Needle tip illumination [ OFF]/
[LAMP] 1 (Dark) 6 (Bright) [ 4]
lamp brightness [ 1] - [ 6]
3 S-7000DD
2-2. Memory switch setting method

Change to memory switch mode
1
(While holding down the SEL key and the FUNC (function) key, press the power ON switch.)
Lastly, change the setting and confirm the change. The memory switch number will then be displayed.
Select a memory switch number
2 (Memory switch number)
• When the D key is pressed, the next number is displayed.
• When the C key is pressed, the previous number is displayed.
* When the A or B key is pressed, a search starts for memory switches

which have a different current value to the initial value.
When you press the B key, the previous corresponding number is displayed,
and when you press the A key, the next corresponding number is displayed.

3 (Setting value)
NOTE:
If the SEL key (1) is pressed once more, the ABCD indicator
will switch off and the display will return to the memory switch
number display.
Change the setting details

4 (Setting value) • When the D key is pressed, the setting value increases.
• When the C key is pressed, the setting value decreases.
* If the setting value is different from the original details, the setting value will flash.
* If you would like to return the setting which is currently being displayed to the
default value, press the key.
Confirm the setting

5 Off The ABCD indicator will switch off and the display will return to the
memory switch number display.
NOTE:
The changed settings will be enabled after memory switch
mode has been exited.
6 Repeat steps 2 to 4 above to change other memory switch settings.
7
Normal sewing machine operation will then be possible.
4193M
S-7000DD 4
2-2-1. List of memory switch settings
Presser foot lifter and presser foot lifter pedal settings (001-)
Setting Initial Setting
No. Setting details
range value units
Presser foot status when treadle is returned to neutral after thread trimming
F001 ON/OFF OFF - ON: Presser foot does not drop.
OFF: Presser foot drops. (Presser foot will not drop if F851 is set to OFF.)
Presser foot status after treadle stops at neutral
F002 ON/OFF OFF - ON: Presser foot lifts.
OFF: Presser foot does not lift.
Presser foot lifting when treadle is depressed backward to 1st step after
returning to neutral
F003 ON/OFF ON - * If F004 is “OFF”, this function will operate as if the setting is “OFF”.
ON: Possible
OFF: Not possible
Operation when treadle is depressed backward
ON: Thread trimming and end backtack sewing operations are enabled.
(If thread trimming operation has been disabled, needle up operations
F004 ON/OFF ON -
will be carried out without thread trimming.)
OFF: Thread trimming and end backtack sewing operations are disabled.
(Presser foot is raised when treadle is depressed backward.)
Alternate standing operation pedal and treadle operation
ON: Standing operation pedal and the treadle can operate alternately.
(If the standing operation pedal and the treadle are operated at the
F010 ON/OFF OFF -
same time, the standing operation pedal will have priority.)
OFF: Treadle operation can also be used after standing operation pedal is
used.
Operation when standing operation variable speed pedal is on
0: Sewing speed corresponds to treadle depression amount.
F011 0-2 0 1 1: Sewing is carried out at the maximum sewing speed which has been set.
(constant speed)
2: Sewing speed corresponds to end backtack speed.
0 - 500 80 10
F012 Delay time from standing pedal turning on until motor starts operating
(ms) (ms) (ms)
Pause function during standing operation when presser foot lifter pedal is
operated (when AUTO key is set to ON)
F013 ON/OFF ON -
ON: Operation pauses during sewing when presser foot lifter pedal is ON.
OFF: No operation
Pause function during standing operation when high-speed pedal is
operated (when AUTO key is set to ON)
ON: Operation pauses during sewing when high-speed pedal turns ON
F014 ON/OFF ON -
once more. Sewing is resumed when high-speed pedal next turns
OFF.
OFF: No operation
Presser foot lifting operation from thread trimming pedal after thread is
trimmed during standing operation
ON: Presser foot can be lifted and lowered.
F015 ON/OFF ON - (If F051 is “OFF”, the thread trimming pedal operation is disabled after
the presser foot lifter pedal has been operated during standing
operation.)
OFF: No operation (Only possible by using presser foot lifter pedal.)
5 S-7000DD
Presser foot lifter and presser foot lifter pedal settings (050-)
No. Setting details
range value units
Forward treadle operation interlock during thread trimming
ON: Depressing treadle forward during thread trimming is disabled
F050 ON/OFF ON - (After the treadle is returned to the neutral position, depressing it
forward is enabled.)
OFF: Depressing treadle forward during thread trimming is enabled
Operation after knee switch is used to raise and lower presser foot.
ON: Presser foot can be raised and lowered by depressing the treadle
F051 ON/OFF OFF -
backward.
OFF: Above operation is not possible.
Backward treadle operation when presser foot is lifted, or operation after
knee switch is operated
F055 ON/OFF OFF - * This setting is only enabled when F851 is “ON” and F001 is “ON”.
ON: Presser foot does not lift when treadle is returned to neutral position.
OFF: Presser foot lifts when treadle is returned to neutral position.
Presser foot dropping when treadle is depressed forward to 1st step
* This is disabled when F852 is set to “OFF”.
F057 ON/OFF OFF -
ON: Presser foot is lowered.
OFF: Presser foot is not lowered.
(Continued on next page)
S-7000DD 6

No. Setting details
range value units
F080 -7 - 7 0 1 Treadle backward on (thread trimming) point (S7)
F081 -5 - 5 0 1 Treadle backward 1st step on (presser foot lifting) point (S6)
F082 -5 - 5 0 1 Treadle forward 1st step on (presser foot dropping) point (S1)
F083 -5 - 5 0 1 Treadle forward on (starting) point (S2)
F084 -5 - 7 0 1 Treadle variable speed range starting point (S3)
F085 -7 - 7 0 1 Treadle high speed range reaching point (S4)
Variable speed range starting point for standing operation variable speed
F086 -2 - 2 0 1
pedal (S3)
High speed range reaching point for standing operation variable speed pedal
F087 -2 - 2 0 1
(S4)
Treadle speed curve
0: Constant
1: Curves downward Speed
2: Curves upward
3: S line curve
F088 0-3 0 1
Depression stroke
2014B
Speed
Treadle backward stroke Neutral Depression stroke 2015B
7 S-7000DD
Sewing machine motor settings (100-)

No. Setting details
range value units
1-99 2
F100 1 Number of slow start stitches
(needles) (needles)
Pedal response switching settings immediately after sewing has started
OFF: No switching
F101 OFF/1-3 OFF 1 1: Slow start only when sewing starts after thread trimming
2: Slow start only when sewing starts after sewing has been paused
3: Slow start always when sewing starts
Pedal response immediately after sewing has started
F102 1-5 1 1 * The larger the value, the slower the speed when sewing starts.
* If F101 is set to “OFF”, this setting is disabled.
Sewing machine motor settings (150-)

No. Setting details
range value units
Slow stop control when treadle is returned to neutral
ON: Slow stop control without step operation
F150 ON/OFF ON - (Low speed operating time before sewing stops is almost constant)
OFF: Above control is not used.
(Low speed operating time before sewing stops is not constant.)
Effective hammer operation
OFF/ OFF: No operation
F151 1 1
1-2 1: Only operates when needle does not pierce
2: Operates when needle does not pierce and during thread trimming
Highest needle position stop operation
* This is disabled when F156 is set to “ON”.
F152 ON/OFF OFF -
ON: Used
OFF: Not used
Delay time until reverse operation starts during highest needle position
10 - 500 150 10
F153 stop operation
(ms) (ms) (ms)
* This is only enabled when F156 or F152 is set to “ON”.
Quick reverse needle up stop position setting
* This is only enabled when F156 is set to “OFF” and F152 is set to “ON”.
-20 - 20 0 * The reverse operation angle is 40° to 80°.
F154 1
(degrees) (degrees)
Becomes lower Becomes higher
2248M
Thread wiping operation and presser foot lifting operation during highest
needle position stop operation
F155 0 1 1 * This is only enabled when F152 is set to “ON”.
0: The needle is raised, then thread wiping is carried out, and then the
presser foot is lifted.
Reverse needle lifting operation 2
* This operation has priority over the setting for F152, and makes the
F156 ON/OFF OFF - reverse operation angle larger.
ON: Enabled
OFF: Disabled
Reverse operation needle up stop position 2 setting
* This is only enabled when F156 is set to “ON”.
-20 – 20 * The reverse operation angle is 80° to 120°.
F157 0 1
(degrees)
Reverse operation increases Reverse operation decreases
S-7000DD 8

No. Setting details
range value units
Current limit value during acceleration
5 - 12 9 * The larger the value, the faster the sewing machine motor acceleration;
F170 1
(A) (A) the smaller the value, the slower the acceleration. (Setting a small value
may be effective in preventing fluorescent light flickering.)
Current limit value during deceleration
5 - 12 10
F171 1 * The larger the value, the faster the sewing machine motor deceleration;
(A) (A)
the smaller the value, the slower the deceleration.
F172 -3 - 9 3 1 Gain during high-speed motor operation [Do not change this setting.]
F173 -3 - 9 3 1 Gain during low-speed motor operation [Do not change this setting.]
F174 -3 - 9 6 1 Weak gain during thread trimming [Do not change this setting.]
Servo lock operation
F175 OFF/1 OFF 1 OFF: None
1: Servo lock operation occurs when sewing is stopped
Servo lock timer setting
OFF/
* This is disabled when F175 is set to “OFF”.
F176 1 - 120 OFF 1
OFF: No timer operation
(seconds)
1-120: Timer operates (1-120 seconds)
30 - 89 45 Servo lock release rotation angle [Do not change this setting.]
F177 1
(degrees) (degrees) * This is disabled when F175 is set to “OFF”.
150 - 300 220
F180 10 Thread trimming speed (TRIM) (*1)
(sti/min) (sti/min)
150 - 300 220
F181 10 Inching speed (INCH)
(sti/min) (sti/min)
500 - 2500 1400
F182 100 Stop improvement speed (POS) [Do not change this setting.]
(sti/min) (sti/min)
150 - 1000 700
F183 10 Slow speed (SLOW) (*2)
(sti/min) (sti/min)
150 - 3000 3000
F184 100 Upper limit for start backtack speed setting (SBL) (*2)
(sti/min) (sti/min)
150 - 3000 1800
F186 100 End backtacking speed (EBT) (*2)
(sti/min) (sti/min)
150 - 4000 4000
F188 100 Automatic speed (AUTO) (*2), (*3)
(sti/min) (sti/min)
150 - 4000 4000
F189 100 Maximum sewing speed limit speed (HIL) (*3)
(sti/min) (sti/min)
(*1) The actual upper limit for the operating speed will be the speed set by F181.
(*2) The actual lower limit for the operating speed will be the speed set by F181.
(*3) The upper limit set will vary depending on the sewing machine head specifications.
9 S-7000DD
Panel operation settings (300-)

No. Setting details
range value units
Main counter display
* Initial display item when switching the display using the SEL key
Changes in the order 1→2→3→1→… each time the FUNC key is
pressed.
F300 1-3 1 1 1: Lower thread counter (Counting units are set by F301.)
2: Thread trimming counter (incremented by 1 each time of a thread
trimming operation occurs)
* The counter is incremented even if thread trimming is set to disabled.
3: Needle replacement counter (Counting units are set by F303.)
Lower thread counter counting units
0 - 100 10
F301 1 0: No counting operation
(stitches) (stitches)
1-100: Display counts down by the set number of stitches
Operation for counter warning (when < ! > warning icon is displayed)
0: Starting using the treadle is always enabled
1: After thread trimming stops, starting using the treadle is disabled.
F302 0-2 1 1
(enabled until depressed backward)
2: Operation using treadle fully disabled after treadle is returned to neutral
position and sewing stops
Needle replacement counter counting units
0 - 1000 100
F303 10 0: No counting operation
(stitches) (stitches)
10-1000: Display counts down by the set number of stitches
Switching the counter display at the sewing start
ON: Remains at counter display
* To switch to a display other than the counter display, press the
F305 ON/OFF ON - SEL key.
OFF: Switches from counter display to stitch number display (When F470
is set to “OFF”)
Returns to pattern display (When F470 is set to “ON”)
4-digit display operation when the SEL key is pressed
1: No display → Stitch number display → Counter display → Sewing speed
F310 1-2 1 1 display
2: No display → Sewing speed display → Counter display → Stitch number
display
F1 function setting
* The same function as F312 cannot be selected.
1: Needle up/down
F311 1-5 4 1 2: Correction
3: Slow start
4: Thread trimming disable
5: Thread wiping
F2 function setting
* The same function as F311 cannot be selected.
1: Needle up/down
F312 1-5 3 1 2: Correction
3: Slow start
4: Thread trimming disable
5: Thread wiping
Automatic operation during continuous backtack sewing (When F470 is
“OFF”)
F313 ON/OFF OFF -
ON: AUTO operation enabled
OFF: AUTO operation disabled
S-7000DD 10
Panel operation settings (350-)

No. Setting details
range value units
Buzzer (electronic sound) during panel operation
ON: Used
F350 ON/OFF ON - OFF: Not used
* The buzzer will always be ON when a warning or error is displayed.
Additional display time for model name when power switch is turned on
0: Not displayed
0 - 10 0 1 - 10: Model name is displayed for the amount of time set.
F351 1
(seconds) (seconds) -[]030 specifications: “7030”
-[]03A specifications: “703A”
-[]05 specifications: “7050“
Limit for maximum speed setting in start and end backtacking speed
settings
ON: Limited by maximum sewing speed
F352 ON/OFF ON -
OFF: Not limited by maximum sewing speed
However, the setting upper limit will be limited by the setting value for
F184.
End backtack sewing speed
F353 ON/OFF ON - ON: Separate setting from start backtack sewing speed is possible.
OFF: Setting for start backtack sewing is used.
Correction sewing function
* This is enabled when F500 is set to “1”.
* Operates when the left-side correction (CORR) is set to “OFF” and the
right-side correction (CORR) is set to “ON”.
F354 0-3 1 1 0: Half stitch correction sewing / Single stitch correction sewing
1: No correction sewing / Single stitch correction sewing
2: Reverse correction sewing (reverse feed) / Single stitch correction
sewing
3: Single stitch operation after thread trimming (once only) / Single stitch
correction sewing
11 S-7000DD
Sewing program settings (400-)

No. Setting details
range value units
Start backtack sewing pattern
* If A=0, there is no A operation, and if B=0, there is no B operation.
2: A-B
F400 2-6 2 1 3: B-A-B
4: A-B-A-B
5: B-A-B-A-B
6: A-B-A-B-A-B
End backtack sewing pattern
* If C=0, there is no C operation, and if D=0, there is no D operation.
2: C-D
F401 2-6 2 1 3: C-D-C
4: C-D-C-D
5: C-D-C-D-C
6: C-D-C-D-C-D
Continuous backtack sewing pattern
1: A-B-C-D
F402 1-2 1 1 If C=0, there is no C operation, and if D=0, there is no D operation.
2: A-B × D times
If A≠0, B≠0 and D=4, operation is in the order A-B-A-B.
Stopping while start backtacking is in progress, and speed during start
backtacking
ON: When the treadle is returned to the neutral position, start backtacking
can be stopped before it is finished, and the speed during start
F403 ON/OFF OFF - backtacking becomes the speed corresponding to the treadle
depression amount. (low speed – start backtacking speed)
OFF: Even if the treadle is returned to the neutral position, sewing does not
stop until start backtacking ends, and the sewing speed becomes the
start backtacking speed.
Feed direction when sewing is stopped immediately after
start backtacking is complete
ON: Quick reverse solenoid turns OFF after sewing stops
* If F403 is “OFF”, operation occurs when the treadle
is depressed slightly.
F404 ON/OFF OFF -
OFF: Quick reverse solenoid turns OFF and feed returns to
normal direction, then stops
* If F452 is “ON”, the operation set by this setting is
disabled.
Fixed stitch sewing loading function

* Operation when F470 is set to “ON” and pattern No. 4 (pleat presser
F405 1-2 1 1 sewing) is carried out
1: Reverse sewing operation when actuator switch is ON
2: Fixed stitch sewing operation when actuator switch is ON
S-7000DD 12
Sewing program settings (450-)

No. Setting details
range value units
Correction sewing using actuator switch after thread trimming
* This is only enabled when F500 is set to “1”.
F450 ON/OFF OFF -
ON: Enabled
OFF: Disabled (switch operation disabled)
Speed for moving to end backtack
(Set to “ON” if you want cycle time to be shorter.)
OFF: Decelerates to low speed, then end backtacking starts
F451 ON/OFF OFF - ON: Decelerates to end backtacking speed, then end backtacking starts
* If F452 has been set to “ON”, the operation when F451 is set to “ON”
will be disabled.
Seam matching function during automatic backtacking
(Set to “ON” if you want to match seams accurately during automatic
backtacking.)
F452 ON/OFF OFF - ON: Momentarily stops at needle down position when material feed
direction is changed
OFF: No stopping when material feed direction is changed
* F454 can be used to change the time until restart.
Momentary stopping time when material feed direction is changed
10 - 500 100 10 (The quick reverse mechanism switches at the stopping position, and
F454 then after the stopping time has elapsed, sewing automatically restarts.)
(ms) (ms) (ms)
* This is only enabled when F452 is set to “ON”.
Synchronization function when quick reverse mechanism has been
operated using the actuator switch
OFF/ OFF: Disabled (Quick reverse mechanism is synchronized with switch)
F455 2 1
1-2 1: Quick reverse mechanism synchronization without motor deceleration
2: Quick reverse mechanism synchronization when motor decelerates
automatically to the speed set by F456
Automatic deceleration speed when quick reverse mechanism has been
300 - 4000 4000
F456 100 operated using the actuator switch
(sti/min) (sti/min)
* This is only enabled when F455 is set to “1” or “2”.
Quick reverse mechanism operation angle at low speed (less than 1000
0 - 355 0
F457 1 sti/min)
(degrees) (degrees)
Quick reverse mechanism operation angle at high speed (1000 sti/min or
0～355 150
F458 1 more)
(degrees) (degrees)
Changing panel functions
OFF: Standard functions
ON: Program sewing expansion functions
The following sewing programs can be selected for program
patterns 1 to 9.
• Pattern 1: Normal sewing / Continuous backtack sewing
F470 ON/OFF OFF - • Pattern 2: Fixed stitch sewing
• Pattern 3: Name label sewing
• Pattern 4: Pleat presser sewing
• Patterns 5 to 9: Program sewing (20 steps)
* Refer to “2-2-2. Program sewing expansion functions
(F470=”ON”)” for details on the setting method for each pattern.
13 S-7000DD
Standard device settings (500-)

No. Setting details
range value units
Actuator switch function when sewing is stopped (*1)
OFF: No operation
1: Correction sewing switch (*2)
OFF/
F500 1 1 2: Thread trimming switch (*3)
1-5
3: Cloth feed quick reverse switch (*4)
4: Work clamp lifter switch (alternate operation)
5: Work clamp lifter switch (momentary operation)
Actuator switch function during sewing (*1)
OFF/ OFF: No operation
F501 1 1
1-2 1: Manual backtack switch (*2)
2: Thread trimming switch (*2)
Presser foot lifter switch function
OFF: No operation
OFF/
F502 1 1 1: Presser foot lifter switch
1-3
2: Puller switch (alternate) (*5)
3: Puller switch (momentary) (*5)
(*1) Functioning as a pleat presser sewing switch is enabled when F470 is set to “ON” and pattern 4 (pleat presser sewing) is
being sewn. However, when set to “2”, the thread trimming switch function takes priority.
(*2) Functioning as a correction sewing switch is enabled when F470 is set to “ON” and pattern 4 (pleat presser sewing) is
being sewn.
(*3) To make it function as a thread trimming switch while sewing is in progress, F501 must be set to “2”.
(*4) To make it function as a quick reverse switch while sewing is in progress, F501 must be set to “1”.
(*5) Operation is enabled when F960 is set to “1”. Functioning as a presser lifter switch is enabled when F960 is set to “1”.
S-7000DD 14
Standard device settings (550-)

No. Setting details
range value units
Automatic presser foot lifter type
0: Solenoid type
0
F550 0-1 1 (Duty during chopping can be changed using F565.)
(*1)
1: Pneumatic type
(Duty during chopping can be changed using F566.)
0 - 500 150 10
F551 Sewing machine motor start delay time when presser foot is raised
(ms) (ms) (ms)
-345 - 345 0 Quick reverse solenoid on timing during start backtacking/continuous
F555 1
(degrees) (degrees) backtacking
-345 - 345 0 Quick reverse solenoid off timing during start backtacking/continuous
F556 1
(degrees) (degrees) backtacking
-345 - 345 0
F557 1 Quick reverse solenoid off timing during end backtacking
(degrees) (degrees)
-345 - 345 0 Quick reverse solenoid on timing during end backtacking
F558 1
(degrees) (degrees) * This is only enabled when F451 is set to “ON”.
Thread wiping and presser foot lift operation timing after thread trimming
10 - 200 20 10
F560 Motor
(ms) (ms) (ms)
10 - 200 50 10
F561 Thread wiping
(ms) (ms) (ms)
Presser foot lifting

10 - 200 50 10
F562 Needle up stop
(ms) (ms) (ms)
10 - 500 300 10
F563 Presser foot lifter solenoid fully ON time
(ms) (ms) (ms)
Presser foot lift time
0 - 240 180
F564 1 0: No timer function (does not drop)
(seconds) (seconds)
1-240: Presser foot drops after set time.
10 - 60 25 On duty when solenoid-type presser lifter solenoid is chopping
F565 1
(%) (%) * This is only enabled when F550 is set to “0”.
10 - 60 50 On duty when pneumatic-type presser lifter solenoid is chopping
F566 1
(%) (%) * This is only enabled when F550 is set to “1”.
Presser foot soft down mode
F567 0-1 0 1 0: Automatic mode (This can be adjusted using F569.)
1: Manual mode (This must be adjusted using F568.)
Delay time for presser foot lifter solenoid to turn on after presser foot drop
20 - 120 40 5
F568 command
(ms) (ms) (ms)
* This is only enabled when F567 is set to “1”.
Voltage detection constant for presser foot lifter solenoid to turn on after
presser foot drop command
F569 10 - 15 12 1
* This is only enabled when F567 is set to “0”. If it is set to “10”, the
response time will be fastest and the operating sound will be loudest.
40 - 100 85 5
F573 Fully on time for quick reverse solenoid
(ms) (ms) (ms)
10 - 60 60
F574 1 On duty when quick reverse solenoid is chopping
(%) (%)
(*1) This is not initialized during initialization mode.
15 S-7000DD
Error processing settings (650-)

No. Setting details
range value units
OFF/ Time from error display to buzzer stopping (seconds)
F650 2 - 30 OFF 1 OFF: Buzzer does not stop.
(seconds) 2-30: Buzzer stops after the specified time.
Overtime error display
1 - 30 3
F651 1 1-30: After continuous operation for the set length of time, operation stops
(minutes) (minutes) and [E190] is displayed.
Needle up stop error display
* An error is not displayed when the setting for thread wiping “ WIP” is
“OFF”.
F652 ON/OFF ON -
OFF: None
ON: If the needle does not stop at the up position after thread trimming,
[E111] is displayed.
Specifications and destination settings (850-)

No. Setting details
range value units
Treadle operation specifications
ON: Specifications for Europe and the Americas
・ If F001 is “OFF”
When the treadle is returned to the neutral position after thread
trimming, the presser foot is lowered.
* If the treadle is returned to the neutral position during thread
trimming, the presser foot does not rise.
・ If F001 is “ON”
After thread trimming, the presser foot rises.
The presser foot does not drop even when the treadle is returned to
the neutral position.
・ If F001 or F002 is “ON”
OFF Even after the treadle has been depressed to the 1st step and the
F851 ON/OFF - presser foot has dropped, the presser foot rises when the treadle is
(*1) returned to the neutral position.
NOTE:
If F852 and F057 are not both “ON” at the same time, the presser
foot lowering function at the treadle’s 1st step will be disabled.
OFF: Other specifications
・ The presser foot does not drop even when the treadle is returned to
the neutral position after thread trimming.
・ When the treadle is depressed backward or the knee switch changes
from ON to OFF, the presser foot drops.
NOTE:
The presser foot does not rise at the treadle neutral position
regardless of the settings for F001 and F002.
Presser foot lowering at the forward 1st step
OFF
F852 ON/OFF - ON: Enabled
(*1)
OFF: Disabled
F890
0-1 0 1 [Do not change this setting.]
(*2)
(*1) This is not initialized during initialization mode.
(*2) Not displayed for -[ ]05 specifications.
S-7000DD 16
Specifications and destination settings (950-)

No. Setting details
range value units
Option input 1 function (manual option switch)
OFF: Function not available
1: Lower thread counter reset switch
* Option output 1 outputs counter warning signals.
2: End backtacking single cancel switch
* Option output 1 outputs end backtacking cancel signals.
OFF/
F950 OFF 1 3: Speed selection high-speed switch
1-9
4: Half-stitch correction switch
5: Single stitch correction switch
6: Reverse correction switch
7: Thread trimming switch
8: Work clamp lifter switch (alternate operation)
9: Work clamp lifter switch (momentary operation)
Option input 2 function
* When F950 is set to “3”, functions as a speed selection switch for
OFF/ medium speed.
F951 OFF 1
1-2 1: Operation prohibition input (operation by operating the pedal at Low,
etc. is prohibited )
2: Variable input for optional solenoid
* This is enabled when F960 is set to “7”.
Option input 3 setting
* When F950 is set to ”3”, the following settings are disabled.
F952 OFF/1 OFF 1 OFF: Function not available (When F950 is set to other than “3”)
Speed selection low-speed switch (When F950 is set to “3”)
1: Low-speed operation limit input (Limits the sewing speed using the
pedal to low speed at Low setting)
Option output 1 setting
* When F950 is set to “1” or “2”, the following settings are disabled.
OFF: Function not available (When F950 is set to other than “1” or “2”)
F953 OFF/1 OFF 1 Lower thread counter warning signal output (When F950 is set to
“1”)
End backtacking cancel signal output (When F950 is set to “2”)
1: Error signal (Output ON when error is generated)
Option output 2 setting
1: Thread trimming solenoid signal (Output ON when thread trimming
solenoid is ON)
OFF/ 2: Quick reverse solenoid signal (Output ON when quick reverse solenoid
F954 OFF 1
1-4 is ON)
3: Work clamp lifter solenoid signal (Output ON when work clamp lifter
solenoid is ON)
4: Automatic backtacking output signal (Output ON during automatic
backtacking)
Sewing speed when low-speed operation switch is pressed
300 - * This is enabled when F950 is set to “3”.
1000
F955 4500 100
(sti/min) NOTE: The actual operating speed will be limited by the maximum
(sti/min)
sewing speed setting.
Sewing speed when medium-speed operation switch is pressed
300 - * This is enabled when F950 is set to “3”.
3000
F956 4500 100
(sti/min) NOTE: The actual operating speed will be limited by the maximum
(sti/min)
sewing speed setting.
17 S-7000DD

No. Setting details
range value units
Option solenoid output
0: No output
1: Puller
2: Operation sync output (needle cooler)
F960 OFF,1 - 7 OFF 1 3: Air saving
4: Condense
5: Chain stitch thread trimming
6: Air wiper
7: Variable output
Number of stitches from sewing start to puller dropping (C0)
0 - 99 * This is enabled when F960 is set to “1”.
F961 0 1
(needles) 0: No stitch number control
1 - 99: Stitch number control enabled
5 - 30 10 Puller continuous ON time
F962 1
(seconds) (seconds) * This is enabled when F960 is set to “1”.
0 - 99 10 Number of stitches for option output
F963 1
(needles) (needles) * This is enabled when F960 is set to “3”.
0 - 990 10 Option output ON extension time
F964 10
(ms) (ms) * This is enabled when F960 is set to “5”.
0 - 990 0 Option output ON time
F965 10
0 - 990 10 Option output ON extension time
F966 10
0.000 -
2.000 Option output ON time
F967 9.900 0.1
(seconds) * This is enabled when F960 is set to “3” or “6”.
(seconds)
F968 1
F969 1
S-7000DD 18
2-2-2. Program sewing expansion functions (F470=”ON”)

・ When memory switch F470 is set to “ON”, the following sewing patterns are enabled.
・ Sewing patterns can be selected from patterns 1 to 9.
・ Stitch number programs of up to 20 stitches can be set for patterns 5 to 9.
* For details on memory switch setting methods, refer to “2-2. Memory switch setting method”.
Pattern Sewing pattern Pattern display Setting item

Normal sewing Start backtack stitches enabled/disabled, No. of AB
stitches
End backtack stitches enabled/disabled, No. of CD
[1 - ] stitches
1 Continuous No. of ABCD stitches

backtacking Automatic operation enabled/disabled
[1- ]
Fixed stitches Start backtack stitches enabled/disabled, No. of AB

stitches
stitches
2 [2-E ] No. of E stitches
Automatic operation enabled/disabled
Automatic thread trimming enabled/disabled
Name label sewing Start backtack stitches enabled/disabled, No. of AB

stitche
End backtack stitches, No. of CD stitches
[3-E ] No. of EF stitches
3
[3-F ] Automatic operation enabled/disabled
Pleat presser sewing Start backtack stitches enabled/disabled, No. of AB

stitches
stitches
4 [4-E ] No. of E stitches
* When memory switch F405 is set to “ON”

Automatic operation enabled/disabled
Program sewing Start backtack stitches enabled/disabled, No. of AB
stitches
stitches
[5-SS]
No. of step stitches
5-9 AUTO function
SS: step
Automatic thread trimming function
(1 - 20)
* Can be set for each step.
* The number of ABCD stitches cannot be set separately
for each step.
19 S-7000DD
2-2-3. 4-digit display switching method (F470=”ON”)
(2)
(3)
(1)
・ The 4-column data in the display (2) can be changed to one of the following three statuses each time the SEL key (1) is
pressed.
Pattern display → Sewing speed display → Counter display
・ The display can be changed to another value by pressing the FUNC key (3).
・ The sewing speed setting method and the counter setting method are the same as when F470 is set to “OFF”.
(Refer to “4-2. Speed setting method” and “4-3. Counter setting method” in the instruction manual.)
Display mode 4-digit display
Pattern display Pattern and step display

No. of backtack
ON ABCD stitch number display
stitches display
Number of step
Flashing Number of step stitches display
stitches display
Maximum sewing speed setting
ON
Sewing speed value
display Start backtack sewing speed
ON ON
setting value
ON Lower thread counter value
Lower thread counter warning
Flashing
enabled
Counter display ON ON Thread trimming counter value
Needle replacement counter
ON ON
value
Needle replacement counter
Flashing Flashing
warning enabled
2-2-4. Switching to number of backtack stitches display and number of step stitches
display (F470=“ON”)
・ The pattern display will appear immediately after the power switch is set to “ON”.
・ The display can be changed to the following displays by pressing the FUNC key (3).
Pattern display → Number of backtack stitches display → Number of step stitches display
* There is no number of step stitches display for pattern 1.
* If any of the indicators for the start backtacking, end backtacking and continuous backtacking keys are illuminated, you
can switch to number of backtacking stitch display. If all indicators are switched off, this display will be skipped.
S-7000DD 20
2-2-5. Pattern display mode (F470=“ON”)

・ The sewing pattern and sewing step displays will appear immediately after the power switch is set to “ON”.
The pattern number and the sewing step can be changed.
[Patterns 1 to 4]
Pattern number (1 to 4) Step (E or F) * Not displayed for pattern 1.
Switches to No. of backtack stitches display
Switches to pattern number Switches to step display (* Pattern 3 only)
[Patterns 5 to 9]
Pattern number (5 to 9) Step (1 to 20)
Switches to No. of backtack stiches display
Switches to pattern number Switches to step display
21 S-7000DD
2-2-6. Number of backtack stitches display mode (F470=“ON”)

・ You can switch to this display if the number of start backtack stitches (AB) and the number of end backtack stitches (CD)
or the number of continuous backtack stitches (ABCD) have been set.
・ If the start backtack, end backtack or continuous backtack keys are pressed so that the corresponding indicator
illuminates , you can switch to the number of backtacking stitch display.
* For a pattern other than pattern 1, when the continuous backtack key is pressed so that the indicator illuminates, the
pattern will change to pattern 1. In this case, the pattern display will change to “1- “.
・ If the start backtack or end backtack keys are pressed so that the indictors mentioned previously are switched off, the
display will switch to pattern display.
Automatic thread
trimming setting
AUTO setting Switching to number of

step stitches display
Stitch number setting
・ The thread trimming disable/F1 key can be used to set the automatic thread trimming function. (This can be set for
patterns 2 to 9.)
If you press the key so that the indicator illuminates, automatic thread trimming will be enabled.
After the number of stitches which have been set (start and end backtacking, fixed sewing) have been sewn, thread
trimming will be carried out automatically. Sewing will be carried out automatically for the number of stitches which have
been set (start and end backtacking, fixed sewing, thread trimming) simply by depressing the treadle once.
* For pattern 1, the AUTO function can be set when the indicator in the continuous backtack key is illuminated.
* For pattern 4, setting is possible when memory switch F405 is set to “ON”.
* For patterns 5 to 9, the setting can be made for each step.
・ The AUTO function can be set using the slow start/F2 key. (For pattern 1, the AUTO function can be set when the
indicator in the continuous backtack key is illuminated.)
If you press the key so that the indicator illuminates, the AUTO function will be enabled.
Sewing will be carried out automatically for the number of stitches which have been set (start and end backtacking, fixed
sewing, thread trimming) simply by depressing the treadle once.
* This setting cannot be made for pattern 1.
NOTE:
The thread trimming disable and slow start functions cannot be set in this display mode.
Press the FUNC key to switch to pattern display before making these settings.
S-7000DD 22
2-2-7. Number of step stitches display mode (F470=“ON”)

・ You can switch to this display when the number of stitches for each step have been set.
・ If the start backtack, end backtack or continuous backtack keys are pressed so that the corresponding indicator
illuminates, you can switch to the number of backtacking stitch display.
* For a pattern other than pattern 1, when the continuous backtack key is pressed so that the indicator illuminates, the
pattern will change to pattern 1. In this case, the pattern display will change to “1- “.
・ If the start backtack or end backtack keys are pressed so that the indictors mentioned previously are switched off, the
display will switch to pattern display.
[Patterns 2 to 4]
Step (E or F) Number of step stitches (0 to 99)
Switches to pattern
display
Step switching (Pattern 3 only) Stitch number setting + 1
Stitch number setting - 1
[Patterns 5 to 9] Step (1 to 20) Number of step stitches (0 to 99)
Switches to pattern
display
Step - 1 Stitch number setting + 1

Step + 1 Stitch number setting - 1
・ The thread trimming disable/F1 key can be used to set the automatic thread trimming function. (Setting is possible for
patterns 2 to 9.)
If you press the key so that the indicator illuminates, automatic thread trimming will be enabled.
After the number of stitches which have been set (start and end backtacking, fixed sewing) have been sewn, thread
trimming will be carried out automatically. Sewing will be carried out automatically for the number of stitches which have
been set (start and end backtacking, fixed sewing, thread trimming) simply by depressing the treadle once.
・ The AUTO function can be set using the slow start/F2 key. (For pattern 1, the AUTO function can be set when the
indicator in the continuous backtack key is illuminated.)
If you press the key so that the indicator illuminates, the AUTO function will be enabled.
Sewing will be carried out automatically for the number of stitches which have been set (start and end backtacking, fixed
sewing, thread trimming) simply by depressing the treadle once.
NOTE:
The thread trimming disable and slow start functions cannot be set in this display mode.
Press the FUNC key to switch to pattern display before making these settings.
23 S-7000DD
2-2-8. Program sewing (patterns 5 to 9) setting procedure
[Example: If creating a program with the following nine steps in pattern 5]
2 8 STEP 1 Start backtack stitches A = 4, B = 4, No. of step stitches = 5, AUTO

STEP 2 No. of step stitches = 10, AUTO
1 9 STEP 3 No. of step stitches = 40, AUTO
3 7
4 6 STEP 8 No. of step stitches = 10, AUTO
STEP 9 No. of step stitches = 5, End backtack stitches C = 4, D = 4, AUTO,
5
Automatic thread trimming
Select pattern 5
1
Press the A key to select pattern 5.
Set the start backtack stitches in step 1

2
• Press the A key to set the number of
stitches A to 4.
• Press the B key to set the number of
stitches B to 4.
Switch to number of step stitches display (Step 1)

3
• Press the FUNC key to switch to the number of
step stitches display.
Flashing
Set step 1
4 • Press the D key to set the number of stitches D to 5.
• Press the key to set the AUTO function to enabled. (Indicator

illuminates)
S-7000DD 24
Change to the next step

5 • Press the B key to switch to the next number of step stitches
display.
Flashing
NOTE:
To return to the previous step, press the A key.
Repeat 4 and 5 to make the settings for steps 2 to 9.

6 (At step 9, press the key to set the automatic thread trimming function to ON.)
Set the end backtack stitches (Step 9)

7
• Press the C key to set the number of stitches C to 4.

• Press the D key to set the number of stitches D to 4.
Switch to pattern display
8
* Press the FUNC key to switch to the pattern display.
OFF
Switch to the sewing start step (Step 1)

9
• Press the D key to switch to the Step 1 display.
NOTE:
To return to the previous step, press the C key.
10 Sewing will be carried out automatically to the end of each step and then stop each
time the treadle is depressed once.
Once step 9 has finished being sewn, it will return to step 1.
[Changing steps]
・ The step can be changed after a step has been sewn and after thread trimming.
・ If the step has been changed, the next sewing start position will be the beginning of the step which is being displayed.
[Restricting settings]
・ If the number of step stitches is “0”, the settings will not be stored, even if the settings for start backtacking, end
backtacking, AUTO and automatic thread trimming are enabled.
(The settings will be cleared when changing step and changing pattern operations are carried out.)
・ If start backtack settings have been enabled for steps 2 onward, set automatic thread trimming to be enabled for the step
immediately preceding. (If automatic thread trimming is not enabled, the start backtack setting will not be stored even if
you set it to be enabled.)
・ If automatic thread trimming is not enabled, the end backtack setting will not be stored even if you set it to be enabled.
25 S-7000DD
2-3. Data initialization function

NOTE:
If the slide switch (SW1) on the main P.C. board has been moved to a position other than the middle position, initialization
cannot be carried out.
Move the slide switch (SW1) to the middle position (factory default position) and then carry out the following operations.
(Refer to “3. SLIDE SWITCH (SW1) SETTING METHOD” for details on the slide switch.)
Change to initialization mode

1
“1.ALL” will appear in the display (1).
(While pressing the continuous backtack key, press the power ON switch.)
Initialization item
Initialization item
display
Clear all
1 [1.ALL]
(items 2, 3 and 4 will be initialized.)
2 [2.MEM] Memory switches
Sewing speed settings (Maximum sewing speed, start backtack sewing speed)
3 [3.SPD]
Settings for memory switches F180 to F189
Sewing programs
4 [4.SEW] Backtacking function, stitch number settings, counter initialization settings and
counter values, basic function settings
Select the initialization item

2
Initialization item • When the D key is pressed, the next initialization item is
displayed.
• When the C key is pressed, the display returns to the
previous initialization item.
Carry out initialization

3
NOTE:
After “END” is displayed, press the C or D key to
return the display to the initialization item.
(Press for 2 seconds or more.)
4
Function setting mode will be exited and normal operation will be possible.
(If you would like to cancel initialization, set the power switch to OFF.)
S-7000DD 26
2-4. Error history checking method

The past error history can be checked by the following procedure.
Change to error history display mode
1 (Error history number)
(While pressing the end backtack key, press the power ON switch.)
Change the error history number

2 Up to 99 histories (01-99) are stored in order starting from the newest. (No. 01
represents the newest error.)
・When the D key is pressed, the next number is displayed.
・When the C key is pressed, the previous number is displayed.
Check the history details

3 If there is no error code, [E---] will be displayed.
(Error code) * While the A key (1) or the B key (2) is being
pressed, the display will change to displaying the time the
error occurred.
・While the B key is being pressed, the last 4 digits are
displayed. [Units: 1 hour]
・While the A key is being pressed, the first 3 digits
([T***]) are displayed. [Units: 10,000 hours]
However, if the total is less than 10,000 hours, the first 3
digits will not be displayed.
・When the key is released, the display returns to the original
error code.
* If the SEL key (1) is pressed once more, the ABCD indicator
will switch off and the display will return to the history
number.
NOTE:
The following error cods do not remain in the history, and so
they will not be displayed.
[E065, E066, E095, E440, E441, E705]
[If checking the details for another error history number]

4 (Error history number)
・When the D key is pressed, the next error code is displayed.

・When the C key is pressed, the display returns to the previous error code.
5 [To exit error history display mode]

Set the power switch to OFF.
27 S-7000DD
2-5. Input checking method

This is used at the following times.
・ When there is a problem with an operation panel key, P.C. board or sensor
・ When you would like to check for broken cords
・ When you would like to adjust a sensor position
This lets you check if the CPU is reading signals from the keys and the sensors correctly.
Change to input check mode

1 (Item number)
(While pressing the key, press the power ON switch.)
Select the item number

2 (Item number) ・When the D key is pressed, the next number is displayed.
・When the C key is pressed, the display returns to the previous number.
* If 2 seconds pass without no operations having been carried out, the display
will alternately show the item number and the item name.
(Item number)
(Item name)
Change to input status display

3 (Input status)
* When the SEL key (1) is pressed, the ABCD indicator will
illuminate and the input status will be displayed.
4 Check the responses from the keys and switches, etc. while referring to the <Input check list> (next page).
[To check another item number]

5 1) Press the SEL key (1).
(Setting item)
switch off and the display will return to the item
number/item name display.
OFF
2) Repeat steps 2 to 4 above.
6 Set the power switch to OFF and then turn the power back on again.
S-7000DD 28
<Input check list>

The display on the operation panel shows the item number/item name or the input status.
Item no. Item name Input status Check item and checking method
Treadle pedal voltage
[ 1] [ PDL] [0.000] - [5.000] [V]
Depress the treadle forward/backward.
Motor position signal (needle up side reference signal = 0
degrees)
[ 2] [ ENC] [ 0] - [ 359] [degrees] Turn the pulley by hand.
* The input will be unstable until the reference signal from the
resolver is detected.
Needle up signal
Turn the pulley by hand
[ 3] [NLUP] [ ON] - [ OFF]
Needle down signal
[ 4] [NLDN] [ ON] - [ OFF]
Needle up sensor signal
[ 5] [UPOG] [ ON]/[ OFF]
Power supply voltage
[ 7] [VOLT] [ ***] [％]
The voltage is displayed as a percentage of the rated voltage.
Safety switch input
[ 8] [HEAD] [ ON] - [ OFF]
Becomes “OFF” when the machine head is tilted back.
Actuator switch input
[ 9] [ BT] [ ON] - [ OFF] Becomes “ON” when the switch is on, and “OFF” when the
switch is off.
Knee switch or standing pedal presser foot lifter switch input
[ 10] [ PRE] [ ON] - [ OFF] Becomes “ON” when the switch is on, and “OFF” when the
switch is off.
Standing pedal speed input
[ 11] [OPDL] [0.000] - [5.000] [V]
Depress the variable speed pedal of the standing pedal.
Standing pedal high speed switch input
[ 12] [HIGH] [ ON] - [ OFF] Becomes “ON” when the switch is on, and “OFF” when the
switch is off.
Standing pedal thread trimming switch input
[ 13] [TRIM] [ ON] - [ OFF] Becomes “ON” when the switch is on, and “OFF” when the
switch is off.
Standing pedal low speed switch input
[ 14] [INCH] [ ON] - [ OFF] Becomes “ON” when the switch is on, and “OFF” when the
switch is off.
Operation panel key input
Press a key on the operation panel other than the SEL key.
The name of the key pressed will be displayed as the right four
[ 15] [ PNL] [****]/[ OFF] characters.
If no key is pressed, “ OFF” will be displayed.
(For details, refer to <Operation panel key input> on the next
page.)
Motor overheating protection sensor input
[ 16] [ OH] [0.000] - [5.000] [V]
Shows the voltage at the thermistor on the resolver P.C. board.
Option input 1
[ 17] [ IN1] [ ON] - [ OFF] Becomes “ON” when the input signal is low, and “OFF” when it
is high.
Option input 2
is high.
Option input 3
is high.
Slide switch on main P.C. board (*1): Input at back position
[ 20] [DIP1] [ ON] - [ OFF]
“ON” at back position, “OFF” at any other position
Slide switch on main P.C. board (*1): Input at front position
[ 21] [DIP2] [ ON] - [ OFF]
“ON” at front position, “OFF” at any other position
Slide switch on main P.C. board (*1): Input at middle position
[ 22] [DIP4] [ ON] - [ OFF]
“ON” at middle position, “OFF” at any other position
(*1) Refer to “3. SLIDE SWITCH (SW1) SETTING METHOD” for details on the slide switch.
29 S-7000DD
<Operation panel key input>
Key name Display Key name Display
[ F1] A [A-UP]
[ F2] B [B-DN]
[ HUD] C [C-UP]
[ SBT] D [D-DN]
[ EBT]
[ RBT] [FUNC]
[ ENT]
S-7000DD 30
2-6. Output checking method

This is used at the following times.
・ When there is a problem with the operation panel P.C. board
・ When there is a problem with the drive mechanism
・ When you would like to check for broken cords
This lets you check if the signals output from the CPU are working correctly.
Change to output check mode
1 (Item number)
(While pressing the SEL key and A keys, press the power ON switch.)
Select the item number

2 ・When the D key is pressed, the next number is displayed.
・When the C key is pressed, the display returns to the previous number.
* If 2 seconds pass without no operations having been carried out, the display
will alternately show the item number and the item name.
(Item number)
(Item name)
Change to output status display

3 (Output status)
illuminate and the output status will be displayed.
4 The operation corresponding to the item number being checked will

be carried out.
2159M
[To check another item number]

5 1) Return the treadle to the neutral position.
2) Press the SEL key (1).
(Item number)
* When the SEL key (1) is pressed, the ABCD indicator will switch
off and the display will return to the item number/item name
display.
OFF
3) repeat the operations in steps 2 to 4 above.
6 Press the power OFF switch to turn off the power, and then turn the power back on.
31 S-7000DD
<Output check list>

The display on the operation panel shows the item number/item name or the output status.
Item no. Item name Output status Check item and checking method
Thread trimming solenoid
When the treadle is depressed, the solenoid operates for 0.5 second.
[ 1] [ TRM] Off
When the treadle is returned to the neutral position, the signal turns
off.
Thread wiper solenoid
When the treadle is depressed, the solenoid operates.
[ 2] [ WIP] Off
off.
Quick reverse solenoid
[ 3] [ REV] Off
off.
Work clamp lifter solenoid
[ 4] [ PRE] Off
off.
Work clamp lifter solenoid
When the treadle is depressed, the solenoid signal turns on for 0.5
[ 5] [ OPT] Off second.
off.
Inching speed operation
When the treadle is depressed, the upper shaft rotates at the inching
[ 6] [INCH] speed.
When the treadle is returned to the neutral position, the upper shaft
stops.
Thread trimming speed operation
When the treadle is depressed, the upper shaft rotates at the thread
[ 7] [TRIM] trimming speed.
stops.
Slow speed operation
When the treadle is depressed, the upper shaft rotates at slow
[ 8] [SLOW] speed.
stops.
Start backtack sewing speed operation
When the treadle is depressed, the upper shaft rotates at the start
[ 9] [ SBT] [****] [sti/min] backtack sewing speed.
stops.
End backtack sewing speed operation
Shows the actual When the treadle is depressed, the upper shaft rotates at the end
[ 10] [ EBT] sewing machine backtack sewing speed.
speed When the treadle is returned to the neutral position, the upper shaft
stops.
High speed operation
When the treadle is depressed, the upper shaft rotates at a speed
corresponding to the treadle depression amount (inching speed to
[ 11] [HIGH]
maximum speed).
stops.
Automatic speed operation
When the treadle is depressed, the upper shaft rotates at the
[ 12] [AUTO] automatic speed.
stops.
Stop improvement speed operation
When the treadle is depressed, the upper shaft rotates at the stop
[ 13] [ POS] improvement speed.
stops.
S-7000DD 32
Buzzer
[ 14] [BUZZ] Off
When the treadle is depressed, the buzzer sounds for 1 second.
Panel display
When the treadle is depressed, checking of the operation panel
indicators and display will start.
[ 15] [ PNL] [****]
When the treadle is returned to the neutral position, all indicators will
illuminate, and then the display will return to how it was before the
treadle was depressed.
Operation synchronization signal
When the treadle is depressed, the operation synchronization signal
[ 16] [MOVE] Off turns on.
off.
Option output signal 1
When the treadle is depressed, the option output signal turns on.
[ 17] [OUT1] Off
off.
Option output signal 2
When the treadle is depressed, the option output signal turns on.
[ 18] [OUT2] Off
off.
33 S-7000DD
2-7. Protection setting method

NOTE: If the slide switch (SW1) on the main P.C. board has been moved to a position other than the middle position, setting
cannot be carried out.
Move the slide switch (SW1) to the middle position (factory default position) and then carry out the following
operations.
Change to protect setting mode.

1
(Protection level)
• “PLV*” and the protection level will appear in the display.

(* is the protection level. At the time of shipment from the
(While pressing the C key,
factory, the protection level is set to “1”.)
press the power ON switch.)
Set the protection level (1 to 3).

2 Use the D key to set the protection level (1 to 3).
NOTE:
The range for disabling operation varies depending on the setting position
for SW1.
For details, refer to <Protection setting list> (P.36).
* If the protection level is different from the original value, the protection
level will flash in the display.
[If set to level 1 – 2]

Confirm the protection level (example: set to level 2)
3
(Flashing) (Illminated)
4 Protect setting mode will be exited and normal operation will be possible.
S-7000DD 34
[If set to level 3]

To make individual settings, select level 3.
Confirm the protection level
3
(Individual setting number)

(Individual protection setting value)
NOTE: [-]:OFF、[□]:ON
When the SEL key is pressed, the display will return to the protection level setting display
Select an individual setting number (1-6)

4
Press the C key to select an individual setting number (1-6).
NOTE:
The range for disabling operation varies depending on the setting for the
DIP switch (SW1).
For details, refer to <Protection setting list> (next page).
Individual
Details of main operation disabled
setting number
Maximum sewing speed and start backtack
1
sewing speed settings
2 Memory switch settings
3 None (setting disabled)
4 Mainly keys with indicators
5 Stitch number settings (ABCD)
6 Initialization
Make the individual protection (ON/OFF) setting

5
Use the D key to set to ON/OFF.
* If the individual protection setting value is different from the original value,
the protection setting value will flash.
Confirm the protection setting value

6
The protection setting value will return to illuminating steadily.
7
Protect setting mode will be exited and normal operation will be possible.
35 S-7000DD
<Protection setting list>
○：Enabled
×：Disabled
3 (Individual settings)
Level
1 2 All 1 2 3 4 5 6
Setting function
OFF =ON =ON =ON =ON =ON =ON
Sewing speed ○ × ○ ×
(Set using SEL key) (×) (×) (×) (×) (×) (×) (×) (×) (×)
○ × ○ ×
Memory switch setting
(×) (×) (×) (×) (×) (×) (×) (×) (×)
○ × ○ ×
Basic function setting
(○) (×) (○) ( ) (×) ( ) ( ) ( ) ( )
○ ○ ○
[Half stitch] key
(○) (○) (○) ( ) ( ) ( ) ( ) ( ) ( )
○ × ○ ×
[Thread trimming disabled/F1] setting
(○) (×) (○) ( ) ( ) ( ) (×) ( ) ( )
○ × ○ ×
[Slow start/F2] setting
(○) (×) (○) ( ) ( ) ( ) (×) ( ) ( )
○ × ○ ×
[Start backtack] setting
(○) (×) (○) ( ) ( ) ( ) (×) ( ) ( )
○ × ○ ×
[End backtack] setting
(○) (×) (○) ( ) ( ) ( ) (×) ( ) ( )
○ × ○ ×
[Continuous backtack] setting
(○) (×) (○) ( ) ( ) ( ) (×) ( ) ( )
○ × ○ ×
A – D stitch number setting
(○) (×) (○) ( ) ( ) ( ) ( ) (×) ( )
Program sewing stitch number setting ○ × ○ ×
* Enabled when F470 is set to “ON” (○) (×) (○) ( ) ( ) ( ) ( ) (×) ( )
Program sewing ○ × ○ ×
(Changing patterns and steps)
(○) (×) (○) ( ) ( ) ( ) ( ) (×) ( )
* Enabled when F470 is set to “ON”
Counter initial value setting ○ × ○ ×
(Changing thread trimming counter
(○) (×) (○) ( ) ( ) ( ) ( ) (×) ( )
value)
○ ○ ○ ×
Initialization
(×) (×) (×) (×) (×) (×) (×) (×) (×)
○ ○ ○
Protection setting
(×) (×) (×) (×) (×) (×) (×) (×) (×)
* Values in brackets are for when the slide switch (SW1) on the main P.C. board is at the back position.
* Individual settings are disabled if even one of 1 to 6 is ×. If all columns are blank, the setting is enabled.
S-7000DD 36
2-8. Software version checking method

Change to version display mode
1 (Version display)
(While pressing the start backtack key, press the power ON switch.)
Check the versions of each software
2
The indicator displays switch as shown in the table below each time the SEL key is pressed, so that you can check
the versions for each software.
* The type of software is displayed while the D key is pressed.
Software type display

Indicator Software Version display
(when D key is ON)
1 Main CPU [1.0.00] [1. MN]
2 Panel CPU [1.000] [2. PL]
3 Main IPL [1.000] [3. IPL]
3
Version setting mode will be exited and normal operation will be possible.
37 S-7000DD
2-9. Maintenance information viewing method

You can check the information stored on the main P.C. board inside the control box.
Change to maintenance display mode
1
(Item name)
(While pressing the SEL key and D keys, press the power ON switch.)
Select the maintenance item

2 (Item name)
• When the D key is pressed, the next item name is displayed.
• When the C key is pressed, the display returns to the previous item
name.
Item name
No. Item name
display
1 Cumulative power on time [PONT]
2 Cumulative operating time [MONT]
3 Maximum speed history [HHST]

3 (Contents) If the SEL key (1) is pressed, the ABCD indicator will switch off and
the contents will be displayed.
No. Item name Contents (display)

Cumulative power on time
1 [****](Units: hours)*1
(7 characters)
Cumulative operating time
2 [****](Units: hours)*1
(7 characters)
3 Maximum speed history [****]
*1: Normally the last four digits of the counter are displayed, but the
first three digits are displayed while the D key is being
pressed.
To check another item
4 1) Press the SEL key (1).
(Item name)
If the SEL key (1) is pressed, the ABCD indicator will switch off and
the display will return to the item name.
2) Repeat steps 2 to 3 above.
5
Exit maintenance display mode so that normal operation is possible
S-7000DD 38
2-10. Sewing machine reference position adjustment method

Change to sewing machine reference position adjustment mode
1
(While pressing the B key (1), press the power ON switch.) “MORG” will appear in the display (2).
Select the adjustment item
2 Adjustment item Adjustment
Display
Adjustment
(Adjustment item name value
item name)
Sewing machine reference
1 position (Adjustment when [MORG] -20° - 20°
motor is replaced)
Needle up stop position
2 [UPOS] -5°- 10°
(during individual adjustment)
Needle down stop position
3 [DPOS] -5°- 10°
• “1 Sewing machine reference position” is (during individual adjustment)
adjusted at the time of shipment from the factory.
• If you would like to change only the stop positions, make adjustments to “2 Needle up stop position” or “3 Needle
down stop position”.
NOTE:
When an adjustment value is changed, the needle up and needle down signal positions will change. Other
settings such as solenoid operation timing and needle up/needle down stop positions will change in line with
this.
Change to the adjustment value display
3 (Adjustment value)
* If you press the SEL key once more, the display will return to
the adjustment item display.
Change the adjustment value

4 (Adjustment value) • When the D key is pressed, the setting value increases by 1.
• When the C key is pressed, the setting value decreases by 1.
* If the adjustment value is different from the original value, the adjustment value
will flash.
* A setting value of “10” corresponds to an angle of rotation of approximately 10°
for the upper shaft.
Confirm the adjustment value The setting value will be stored and the display
5 (Adjustment item name) will return to the setting item.
NOTE:
Any changed settings will take effect after
sewing machine reference position
adjustment mode has been exited.
6 Sewing machine reference position adjustment mode will be exited

and normal operation will be possible.
39 S-7000DD
3. SLIDE SWITCH (SW1) SETTING METHOD
3. SLIDE SWITCH (SW1) SETTING METHOD
DANGER
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
Back Key protect settings Disables operation panel key operations. (*1)
At the time of factory Initialization, speed settings, memory switch settings, protection
SW1 position Middle
shipment settings and treadle position adjustments can be carried out.
Front For maintenance [Do not set to this position for normal use.]
(*1) For details, refer to <Protection setting list> (P.36).
Back
At treadle
SW1
Back
Middle
Front
Front (operator side)
S-7000DD 40
4. SETTING METHOD FOR STANDARD DEPRESSION STROKES

DANGER
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
Use the following procedure to set the operating positions for the depression stroke.
NOTE: If the slide switch (SW1) on the main P.C. board has been moved to a position other than the middle position,
initialization cannot be carried out. Move the slide switch (SW1) to the middle position (factory default position) and
then carry out the following operations.
Change to treadle position adjustment mode
1
“FF x.x” will appear in the display (1).

(“x.x” indicates the treadle voltage.)
(While pressing the C key, press the power ON switch.)
Store the maximum forward depression amount

2
“NN x.x” will appear in the display (1).
(With the treadle depressed to the maximum forward position, press the SEL key.)
Store the neutral position

3
“RR x.x” will appear in the display (1).
(With your foot released from the treadle, press the SEL key.)
Store the maximum backward depression amount

4
“PD --” will appear in the display (1).
(With the treadle depressed to the maximum backward position, press the SEL key.)
41 S-7000DD
Finish the settings

5
The buzzer will sound and “ END” will appear in the display (1).
NOTE:
・ If you do not press the ENTER key, the settings will not be stored.
・ If the treadle is not operated correctly, “E091” may be displayed. If this
happens, after “FF x.x” appears in the display (1), repeat the operation from
step 2.
[To end treadle position adjustment mode]

6
Set the power switch to OFF.
S-7000DD 42
SERVICE MANUAL
Printed in Japan S-7000DD

I3030996B
2013. 10. B (0)

Draft Ver. 1: Service Manual

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SERVICE MANUAL

Please read this manual before making any adjustments.

SINGLE NEEDLE DIRECT DRIVE STRAIGHT LOCK STITCHER

Maintenance and inspection

The following warning labels appear on the sewing machine.

High temperature warning

Be sure to connect the ground. If

4. SETTING METHOD FOR STANDARD

1. LIST OF SPECIAL FUNCTIONS WHEN POWER IS

(Power switch ON)

1 Basic function setting mode 7 Protect setting mode

3 Data initialization function 9 Treadle position adjustment mode

Refer to “4. SETTING METHOD FOR STANDARD

Refer to “2-10. Sewing machine reference position

Refer to “2-6. Output checking method”.

2. FUNCTION SETTINGS (OPERATION PANEL)

Change to the setting value display

Change the setting value

Confirm the setting value

<Setting item list>

2-2. Memory switch setting method

* When the A or B key is pressed, a search starts for memory switches

Change to the setting value display

Change the setting details

default value, press the key.

Confirm the setting

6 Repeat steps 2 to 4 above to change other memory switch settings.

2-2-1. List of memory switch settings

Setting Initial Setting

Treadle backward stroke Neutral Depression stroke 2015B

Sewing machine motor settings (100-)

Sewing machine motor settings (150-)

(Continued on next page)

Setting Initial Setting

Panel operation settings (300-)

Panel operation settings (350-)

Sewing program settings (400-)

Fixed stitch sewing loading function

Sewing program settings (450-)

Standard device settings (500-)

Standard device settings (550-)

Presser foot lifting

Error processing settings (650-)

Specifications and destination settings (850-)

Specifications and destination settings (950-)

Setting Initial Setting

2-2-2. Program sewing expansion functions (F470=”ON”)

Pattern Sewing pattern Pattern display Setting item

1 Continuous No. of ABCD stitches

Fixed stitches Start backtack stitches enabled/disabled, No. of AB

Name label sewing Start backtack stitches enabled/disabled, No. of AB

Pleat presser sewing Start backtack stitches enabled/disabled, No. of AB

* When memory switch F405 is set to “ON”

2-2-3. 4-digit display switching method (F470=”ON”)

Display mode 4-digit display

Pattern display Pattern and step display

2-2-5. Pattern display mode (F470=“ON”)

Pattern number (1 to 4) Step (E or F) * Not displayed for pattern 1.

Switches to No. of backtack stitches display

Switches to pattern number Switches to step display (* Pattern 3 only)

Pattern number (5 to 9) Step (1 to 20)

Switches to No. of backtack stiches display