JVC Dla Hd-550 - Service

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SERVICE MANUAL

D-ILA PROJECTOR
SERVICE MANUAL
4
2010
PA037<Rev.001>

DLA-HD550-BU, DLA-HD550-BC,
DLA-HD550-BE, DLA-HD550-WE,
DLA-HD950-BU, DLA-HD950-BC,
DLA-HD950-BE, DLA-HD990-BU,
DLA-HD990-BE

for DLA-HD950/HD990
COPYRIGHT © 2010 Victor Company of Japan, Limited

TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

COPYRIGHT © 2010 Victor Company of Japan, Limited No.PA037<Rev.001>


2010/4
SPECIFICATION
Item DLA-HD950/DLA-HD990 DLA-HD550
Product Name D-ILA Projector
Model Name DLA-HD950 / DLA-HD990 DLA-HD550
Display Panel/Size D-ILA device*1 *2 /0.7" (1920pixels x 1080pixels) x 3 (Total no. of pixels: Approx. 6.22million)
Projection Lens 2.0 x power zoom lens (1.4:1 to 2.8:1)(Zoom/Focus: Power)
Light-source Lamp 200 W Ultra-high pressure mercury lamp [Part No. : BHL5010-S, BHL5010-SC(CHINA mod-
el)] Average lifespan: 3000 hours (normal mode)
Screen Size Approx. 60" to 200" (Aspect ratio: 16:9)
Projection Distance Approx. 1.8m to 12m
Color System NTSC, NTSC4.43, PAL, PAL-M, PAL-N, SECAM (Auto/Manual switch)
Analog Video Input Format 480i, 480p, 576i, 576p, 720p/50Hz, 720p/60Hz, 1080i/50Hz, 1080i/60Hz
Digital Video Input Format 480i, 480p, 576i, 576p, 720p/50Hz, 720p/60Hz, 1080i/50Hz, 1080i/60Hz, 1080p/24Hz,
1080p/50Hz, 1080p/60Hz, PC compatible signals
Resolution 1920 dots x 1080 dots
Color Management Featured -
Terminals Video Input (VIDEO) 1-line, RCA pin jack x 1, 1.0V(p-p), 75Ω
S-video Input (S-VIDEO) 1-line, mini DIN 4 pin x 1
Y: 1.0V(p-p), 75Ω
C: 0.286V(p-p), 75Ω(NTSC); 0.3V(p-p), 75Ω(PAL)
Component Video Input 1-line, RCA pin jack x 3
(COMPONENT) Y: 1.0V(p-p), 75Ω
CB/PB, CR/PR: 0.7V(p-p), 75Ω
HDMI Input 2-line, HDMI 19 pin x 2(HDCP compliant)*3
(HDMI 1, HDMI 2) Compatible with the HDMIv1.3a standard
PC Input 1-line, D-Sub 15 pin VGA -
Trigger Output 12V 100mA -
Power Requirements AC 110V-240V 50/60 Hz
Power Consumption 310W (Standby mode: 0.7W)
Operation Temperature 5°C to 35°C
Environment Humidity 20% to 80% (No condensation)
Storage Temperature -10°C to 60°C
Installation Height Below 1524m
Dimensions(Width x Height x Depth) 365mm X 167mm X 477.5mm
Mass 11.2kg
*1 D-ILA is the abbreviation for Direct drive Image Light Amplifier.
*2 D-ILA devices are manufactured using extremely high-precision technology. Pixel effectiveness is 99.99%. Only 0.01% or less of
the pixels are either missing or would remain permanently lit up.
*3 HDCP is the abbreviation for High-bandwidth Digital Content Protection system. The image of HDMI input terminal may not be dis-
played due to HDCP specification change.
zDesign and specifications are subject to change without prior notice.
zPlease note that some of the pictures and illustrations may have been abridged, enlarged or contextualized in order to aid compre-
hension. Images may differ from the actual product.

1-2 (No.PA037<Rev.001>)
„PC compatible signals
HDMI
No. Designation Resolution fh fv Dot CLK Polarity Total No. Total No. No. of No. of
[kHz] [Hz] [MHz] H V of dots of lines effective dots effective lines
[dot] [line] [dot] [line]
1 VGA 60 640 X 480 31.500 60.000 25.200 - - 800 525 640 480
2 VGA 59.94 640 X 480 31.469 59.940 25.175 - - 800 525 640 480
3 SVGA 60 800 X 600 37.879 60.317 40.000 + + 1056 628 800 600
4 XGA 60 1024 X 768 48.363 60.004 65.000 - - 1344 806 1024 768
5 WXGA 60 1280 X 768 47.760 60.000 79.998 - + 1675 796 1280 768
6 WXGA +60 1440 X 900 55.919 59.999 106.470 - + 1904 932 1440 900
7 SXGA 60 1280 X 1024 63.981 60.020 108.000 + + 1688 1066 1280 1024
8 WSXGA +60 1680 X 1050 65.222 60.002 147.140 - + 2256 1087 1680 1050
9 WUXGA 60 1920 X 1200 74.038 59.950 154.000 + - 2080 1235 1920 1200
Images may not be displayed if the above timings are not met.

PC (D-sub 3-lines 15 pins) [DLA-HD950/DLA-HD990 only]


No. Designation Resolution fh fv Dot CLK Polarity Total No. Total No. No. of No. of
[kHz] [Hz] [MHz] H V of dots of lines effective dots effective lines
[dot] [line] [dot] [line]
1 VGA 60 640 X 480 31.500 60.000 25.175 - - 800 525 640 480
2 VGA 72 640 X 480 37.900 72.000 31.500 - - 832 520 640 480
3 VGA 75 640 X 480 37.500 75.000 31.500 - - 840 500 640 480
4 VGA 85 640 X 480 43.300 85.000 36.000 - - 832 509 640 480
5 SVGA 56 800 X 600 35.200 56.000 36.000 + + 1024 625 800 600
6 SVGA 60 800 X 600 37.900 60.000 40.000 + + 1056 628 800 600
7 SVGA 72 800 X 600 48.100 72.000 50.000 + + 1040 666 800 600
8 SVGA 75 800 X 600 46.900 75.000 49.500 + + 1056 625 800 600
9 SVGA 85 800 X 600 53.700 85.000 56.250 + + 1048 631 800 600
10 XGA 60 1024 X 768 48.400 60.000 65.000 - - 1344 806 1024 768
11 XGA 70 1024 X 768 56.500 70.000 75.000 - - 1328 806 1024 768
12 XGA 75 1024 X 768 60.023 75.029 78.750 + + 1312 800 1024 768
13 XGA 85 1024 X 768 68.700 85.000 94.500 + + 1376 808 1024 768
14 WXGA 60 1280 X 768 47.760 60.000 79.998 - + 1675 796 1280 768
15 WXGA+ 60 1440 X 900 55.919 59.999 106.470 - - 1904 932 1440 900
16 SXGA 60 1280 X 1024 63.981 60.020 108.000 + + 1688 1066 1280 1024
17 SXGA+ 60 1400 X 1050 64.740 59.950 101.000 + + 1560 1080 1400 1050
18 WSXGA+ 60 1680 X 1050 65.222 60.002 147.140 - - 2256 1087 1680 1050
19 1920x1080 60 1920 X 1080 67.500 60.000 148.500 + + 2200 1125 1920 1080
20 MAC13" 640 X 480 35.000 66.667 30.240 - - 864 525 640 480
21 MAC16" 832 X 624 49.107 75.087 55.000 - - 1120 654 832 624
22 MAC19" 1024 X 768 60.241 74.927 80.000 - - 1328 804 1024 768

(No.PA037<Rev.001>)1-3
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of this product contains special hardware and voltmeter.
many circuits and components specially for safety purpos- Move the resistor connection to each exposed metal
es. For continued protection, no changes should be made part, particularly any exposed metal part having a return
to the original design unless authorized in writing by the path to the chassis, and measure the AC voltage across
manufacturer. Replacement parts must be identical to the resistor. Now, reverse the plug in the AC outlet and
those used in the original circuits. Services should be per- repeat each measurement. Voltage measured any must
formed by qualified personnel only. not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
(2) Alterations of the design or circuitry of the product should
AC VOLTMETER
not be made. Any design alterations of the product should (Having 1000
not be made. Any design alterations or additions will void ohms/volts,
the manufacturers warranty and will further relieve the or more sensitivity)
manufacture of responsibility for personal injury or property
damage resulting therefrom. 0.15 F AC TYPE
Place this
(3) Many electrical and mechanical parts in the products have probe on
special safety-related characteristics. These characteris- each exposed
tics are often not evident from visual inspection nor can the 1500 10W metal part.
protection afforded by them necessarily be obtained by us-
ing replacement components rated for higher voltage, watt- Good earth ground
age, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Ser-
vice Manual. Electrical components having such features 1.2 Warning
are identified by shading on the schematics and by ( ) on (1) This equipment has been designed and manufactured to
the Parts List in the Service Manual. The use of a substitute meet international safety standards.
replacement which does not have the same safety charac- (2) It is the legal responsibility of the repairer to ensure that
teristics as the recommended replacement parts shown in these safety standards are maintained.
the Parts List of Service Manual may create shock, fire, or (3) Repairs must be made in accordance with the relevant
other hazards. safety standards.
(4) It is essential that safety critical components are replaced
(4) The leads in the products are routed and dressed with ties, by approved parts.
clamps, tubings, barriers and the like to be separated from (5) If mains voltage selector is provided, check setting for local
live parts, high temperature parts, moving parts and/or voltage.
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed 1.3 Caution
that they have been returned to normal, after reassem- Burrs formed during molding may be left over on some parts
bling. of the chassis.
Therefore, pay attention to such burrs in the case of pre-
(5) Leakage shock hazard testing forming repair of this system.
After reassembling the product, always perform an isola-
tion check on the exposed metal parts of the product (an-
tenna terminals, knobs, metal cabinet, screw heads, 1.4 Critical parts for safety
headphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.Do not In regard with component parts appearing on the silk-screen
use a line isolation transformer during this check. printed side (parts side) of the PWB diagrams, the parts that are
• Plug the AC line cord directly into the AC outlet. Using a printed over with black such as the resistor ( ), diode ( )
"Leakage Current Tester", measure the leakage current and ICP ( ) or identified by the " " mark nearby are critical
from each exposed metal parts of the cabinet, particular- for safety. When replacing them, be sure to use the parts of the
ly any exposed metal part having a return path to the same type and rating as specified by the manufacturer.
chassis, to a known good earth ground. Any leakage cur- (This regulation dose not Except the J and C version)
rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ω per volt or more sensitivity
in the following manner. Connect a 1,500Ω 10W resistor
paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC

1-4 (No.PA037<Rev.001>)
1.5 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.

(caption)
Anti-static wrist strap

1M
Conductive material
(conductive sheet) or iron palate
1.6 INSTALLATIONS
1.6.1 Installation method
The D-ILA system (reflecting type active matrix liquid crystal system) does not require convergence adjustment. Note the following
when placed on a floor (refer to OPERATING INSTRUCTIONS for actual operating method).
(1) Place the projector at the position needed for the required image size observe the projector is not tilted horizontally.
[The image size is 60 to 200(wide side) inches diagonal (16:9), requiring a projection distance of 1.78m to 6.06m]
(2) Adjust the placement site and screen tilt so that the projection angle is perpendicular to the screen.
(3) Adjust the placement site and screen position (height) so that the projection lens center is at the lower edge of the screen.
(4) Project an image on the screen. (Connect video equipment and power source, switch power on and select the input.)
(5) Fine adjust the projected image position and angle. If adjusting the placement site and screen cannot correct the projected po-
sition (too low) or angle (lower part of image widened), adjust the front foot.
(6) Turn the lens ZOOM ring by hand and adjust for suitable image size.
(7) Turn the lens FOCUS ring by hand and adjust to correct image blur.
1.6.2 Installation site and status
• The projector contains a fan for cooling. Obstruction of the ventilation openings can lead to internal overheating, abnormal operation
and failure. Also observe there is plenty of free space between the projector and adjacent walls, ceiling and other equipment.
Note that excess heat can cause failure and damage to both the projector and nearby equipment.
Required spacing :
Front = 15cm / left and right sides = 30cm / rear = 20cm (When the unit is enclosed with block according to the required spacing
on the left side, provide the unit with adequate ventilation so that the temperature inside of the enclosed area is kept at the same
temperature in the open space in the room.)
• Avoid locations that are wobbly or inclined. If the setting site floor has protrusions or horizontal cannot be maintained, there is risk
the projector may drop, fall over, etc. If located in a site where left to right tilt is greater than ±5° and front to rear tilt greater than
±10°, particularly the optical system components can be severely affected and there is risk basic performance and quality of the
projector cannot be maintained.
• Observe the site can stably bear the weight (approx. 11.0kg) of the projector over a long period of time.
• If mounted on a stand with casters, observe the casters are securely braked to prevent movement.
• Avoid suspending in a location subject to vibration. Both the projector and mounting fixture can be damaged.
• Do not place in the following types of locations.
Especially, Avoid locations subject to dust, grit, smoke or other airborne contaminants. Use adequate caution when providing exter-
nal ventilation, filters and dust protection.
‹Near water or in humid sites ‹Near heaters or heat generating equipment
‹Dust or grit ‹Direct sunlight
‹Oily or tobacco smokes ‹Very high or very low temperature

(No.PA037<Rev.001>)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 NEW TECHNOLOGY
2.1.1 JVC’s original picture modes 2.1.6 Clear Motion Drive
Recreating the quality of film in movie theaters with every nu- Clear Motion Drive technology successfully generates an ac-
ance reproduced was what JVC had in mind when we curate intermediate frame even for images with fast-moving
equipped our D-ILA front projector models with original picture action by employing a high-precision interpolation algorithm
modes. Colors displayed by projectors and those found in film that strengthens the precision of picture-character detection.
are processed differently as projectors display colors using an Whether the video signal source is 60 fps broadcasting or 24
additive color mixture method where RGB primary colors are fps movie content, viewers can enjoy smoother and clearer im-
layered on top of each other. On the other hand, film in movie ages with reduced motion blurring thanks to this unique inter-
theaters use a subtractive color mixture method that filters polation technique that optimizes the number of frames.
CMY colors out of the light source. With the additive color mix- 2.1.7 Inverse telecine (reverse 2-3 pull down)
ture method, colors become brighter as colors are added and In order to display TV broadcasts or commercially available
due to an increase in energy, eventually turn white. DVDs created using the 2-3 pull-down process, the inverse te-
However, the opposite can be said for the subtractive color lecine (reverse 2-3 pull-down) function found on JVC’s D-ILA
mixture method where colors become darker and eventually projectors re-converts the video source back to a 24 fps signal
turn black. JVC engineers thoroughly analyzed the two meth- and displays it at double speed or 48 fps, ensuring cinema-like
ods and succeeded in developing an optimized picture display viewing that is very faithful to the original source.
by performing advanced processing using a built-in LSI. So
this means that now what was once difficult to reproduce in the 2.1.8 Certified by ISF (Imaging Science Foundation)
home environment such as the delicate textures and nuances The DLA-HD950/HD990 projector has been licensed with the
of film can now be seen just like at a movie theater. ISF C3 (Certified Calibration Controls) mode, enabling trained
dealers to professionally calibrate it to your choices of screen
2.1.2 Screen Adjustment Mode surface, lighting environments and video sources and then se-
As the quality of projected images may vary slightly depending curely store precision settings into the projector. This helps to
on the type of screen and its RGB reflective characteristics, ensure reproduction of film or video content accurate to the
JVC’s new D-ILA projectors have screen adjustment modes source and excellent picture quality optimized for specific en-
that allow users to select the optimum mode to match screen vironments.
characteristics for more natural and balanced color reproduc-
tion. 2.1.9 Certified by THX
The DLA-HD950/HD990 projector features THX mode. This
2.1.3 High Performance 2x motorized zoom lens means the projector has passed the THX Certified Display Pro-
The high-performance 2x zoom lens with motorized focus fea- gram, which is a series of tests conducted on display devices
tures a large-diameter lens system to ensure the projection of to verify the high definition display performance that home the-
full HD images with exceptional depth. ater enthusiasts demand today, ensuring that the projector will
And to display the deepest black possible, this lens is also always deliver superb picture quality faithful to the source.
equipped with a 16-step* lens aperture that enables adjust-
ment of brightness according to user preferences and operat- 2.1.10 Newly designed remote control
ing environments. The remote control unit for the new D-ILA projectors has an at-
tractive silver-gray color that adds appeal to its performance. It
2.1.4 Advanced video processor also features well-positioned buttons for the picture modes
Both projectors incorporate the HQV Reon-VX video proces- (see page 3) and direct input selector (HDMI 1, 2, Component,
sor developed by Silicon Optix, which features precision I/P Video, S-video and PC), which help to enhance user-friendly
conversion and scaling with full 10-bit 4:4:4 signal processing. operation.
2.1.5 Exceptionally high contrast ratio 2.1.11 Quiet operation
The new 2009 D-ILA front projector models incorporate a num- Thanks to the enhanced efficiency of the cooling system, fan
ber of advanced technologies such as JVC’s proprietary D-ILA noise has been reduced to 19dB*, enabling the viewer to better
device, a wire-grid optical engine, and high-performance lens. concentrate on what’s being shown on the screen even in a
But what really differentiates JVC’s D-ILA projectors from other very quiet room.
projectors is that they do not employ a dynamic iris. * When lamp mode set to standard mode.
JVC’s D-ILA projectors instead use a fixed aperture to elimi-
nate unnecessary light that can lower contrast levels, making
possible some of the industry’s highest native contrast ratios.
Innovations such as these and many other superb features en-
able the DLA-HD950 to achieve an exceptionally high native
contrast ratio of 50,000:1*.
Enhanced brightness (extended white peak) and deeper, rich-
er blacks (wide dynamic range) ensure image reproduction
that is vivid and full of depth, making these projectors perfectly
suited for viewing diverse content, such as movies and music
videos as well as live concert performances and sports pro-
grams.
* 30,000:1 for the DLA-HD550.

1-6 (No.PA037<Rev.001>)
2.2 DIFFERENCE POINT
ITEM DLA-HD550-B DLA-HD550-W DLA-HD950-B DLA-HD990-B
Body Color Black White Black Black
Contrast 30,000:1 ← 50,000:1 70,000:1
Brightness 1000lm ← 900lm ←
Lens aperture 3 steps ← 16 steps ←
Color management - ← Used ←
THX display standard - ← Used ←
PC input terminal - ← USed ←
Trigger terminal - ← Used ←

2.3 FUNCTIONS
2.3.1 LED INDICATIONS
The LED operations are as follows.
„STAND-BY LED
Light on (Red) : Standby mode
Light on (Green) : During projection
Blinking (Green) : Image is temporarily hidden
Blinking (Red) : Cool Down mode
Blinking (Red/Green) : Adjust mode
„LAMP LED
Light on : Light on:Lamp replacement is near. (The LED lights when the lamp is used more than 2900 hours)
The [Lamp replacement] message appears on the screen when the unit is turned on.
Lamp cover is not put on. No projection due to a non-lighting lamp. Lamp becomes extinction during the projection.
Blinking : Lamp does not light up and unit is unable to project.Lamp is turned off during projection.
Lamp cover is removed.
Extinguished : Other than the above. (The lamp is normal)
„WARNING LED
Lighted / Extinguished : Internal fan not operated. Lamp life terminated, lamp under replacement, or Main unit malfunctioned.

CAUTION:
Please refer to the Trouble Shooting section for the details of warning indications by LED

(No.PA037<Rev.001>)1-7
2.3.2 OPERATION BUTTON & LED LOCATION

Light on (Red): Light on (Red):


Standby mode WARNING Warning mode
Light on (Green):
During projection LAMP
Light on/Blinking (Orange):
Blinking (Green): STANDBY/ON
Lamp warning
Image is temporarily hidden

Blinking (Red): To turn on/off the power


Cool Down mode
INPUT To switch input

HIDE To hide the image temporarily

Up button
Left button OK Right button

Down button

To display the menu MENU BACK To return to the previous menu

2.3.3 INPUT / OUTPUT TERMINAL LOCATION

[DLA-HD550]
Composite video terminal
S video terminal Power input terminal
Component video terminals
RS-232C terminal
HDMI terminal

Y CB/PB CR/PR VIDEO


HDMI 1 HDMI 2 G B R SYNC S-VIDEO RS-232C

[DLA-HD950/HD990]
Component video terminals
PC terminal Composite video terminal
S video terminal
HDMI terminal
RS-232C terminal
Power input terminal
TRIGGER terminal

1-8 (No.PA037<Rev.001>)
2.4 LAMP UNIT INSTRUCTIONS 2.4.4 Lamp use time reset
Refer to the INSTRUCTIONS for a detailed operating descrip- • Be sure to reset the Lamp use time after replacing the lamp
tion. unit. Unless reset, the projector will cease operation (lamp will
not light).
2.4.1 Lamp life * Conversely, reset the use time only after replacing the lamp.
Life of the projector lamp is about 3000 hours. • RESETTING
∗ Lamp use time can be checked at the menu < Information > - (1) Set for stand-by mode.
[Lamp time]. (2) In sequence, press the [BACK], [OK] and [HIDE] buttons
of the remote control unit.
(3) Press the [ ] button for more than 2 seconds.
* The STAND-BY and LAMP LEDs alternately flash for
about 3 seconds, then only the STAND-BY LED lights
steadily.
• RESET AFTER REPLACING PROCESSOR PWB ASS'Y
The lamp use time data are stored in memory on the PRO-
CESSOR PWB ASS'Y and need to be reentered after replac-
ing the PROCESSOR PWB ASS'Y. Use the special software
and a personal computer to reenter the data. Afterwards, con-
firm the mode has been returned to that prior to PWB replace-
LAMP UNIT: BHL5010-S ment.
BHL5010-SC(HD550/950BC) 2.5 PROJECTION SPECIFICATIONS AND NOTES
2.4.2 Operation when lamp use time exceeds 2900 hours
2.5.1 Projection distance
z2900 and after HOURS • The usable projection distance (focus obtainable) is tele side :
• Power ON: [LAMP] LED lights. approx. 3.63m to 12.23m / wide side : approx. , 1.78m to
• Operation: “Lamp replacement” message appears on screen
6.08m. The picture size (16:9) is 60 to 200 inches.
(*press [BACK] to extinguish). • Use the wide side for sizes bigger than 200 inches.
2.4.3 Handring cautions 2.5.2 Projection image and image size
• Use a cross-head screwdriver to take out and reinstall the lamp • The projection distances and image size relationship given in
cover (2 screws) and lamp unit (2 screws). Refer to the IN- the operation manual is approximate for general reference.
STRUCTIONS. The actual values may vary due to lens tolerance and other
• Observe the following cautions. factors.
- Be sure to disconnect the power cord from the AC power 2.5.3 Other cautions
source. • Use care not to directly touch the lens. Clear soiling from the
- The lamp remains quite hot after power off. Be sure to allow lens with optical lens paper or a photographer's blower.
plenty of time (30 minutes to 1 hour) to cool before pro- • Check the lens cap is removed before projecting. If left in-
ceeding. stalled the projector can overheat and the lens cap can be de-
formed.
- The lamp can break if dropped or subjected to physical
• Sunlight or other illumination can render the image difficult to
shock.
see. Use a curtain or other means to shield the screen from
- Use care not to directly touch or soil the lamp projecting stray light.
(glass) face.
• When installing the lamp unit, observe the interior projections
of the lamp cover are securely inserted into the holes of the
projector. Since the lamp cover projections engage the inter-
lock switch part of the protector circuit (normal operating state),
be sure the cover is properly positioned and secure with
screws.
• Do not place the removed lamp unit at locations that is reach-
able by children or near combustible items.
Dispose used lamp units in the same way as fluorescent
lamps. Follow your local community rules for disposal.

(No.PA037<Rev.001>)1-9
2.6 SERVICE POLICY
Support the repair of each PCB/Block
PCB name/Block name Parts number Method for repair
PROCESSOR PWB (DLA-HD550) PC0072011U9 Unit exchange
PROCESSOR PWB (DLA-HD950/DLA-HD990) PC0072014U9 Unit exchange
POWER PWB PC0072013U9 Unit exchange
FAN CONTROL PWB SXT-3502A Unit exchange
TEMP. SENSOR PWB PC0065264U9 Unit exchange
LAMP COVER SW PWB PC0065265U9 Unit exchange
IR PWB PC0065266U9 Unit exchange
OPERATION PWB PC0065260U9 Unit exchange
BARAST PWB PC0065261U9 Unit exchange
OPTICAL BLOCK ASSY (DLA-HD550) PC0072001U9 (Inc. DD PWB) Unit exchange
OPTICAL BLOCK ASSY (DLA-HD950) PC0072002U9 (Inc. DD PWB) Unit exchange
OPTICAL BLOCK ASSY (DLA-HD990) PC0072003U9 (Inc. DD PWB) Unit exchange
LAMP UNIT (DLA-HD550/950/990 -BE/BU) BHL5010-S Unit exchange
LAMP UNIT (DLA-HD550/950 -BC) BHL5010-SC Unit exchange
EXHAUST FAN (80MM) PC0065220U9 Unit exchange
EXHAUST FAN (92MM) PC0065219U9 Unit exchange
OPTICAL BLOCK BLOWER ASSY PC0072024U9 Unit exchange
INNER FILTER (DLA-HD550-B, DLA-HD950-B, DLA-HD990-B) PC0065247U9
INNER FILTER (DLA-HD550-W) PC0065248U9
TERMINAL SHEET (DLA-HD550-B) PC0065249U9
TERMINAL SHEET (DLA-HD550-W) PC0065250U9
TERMINAL SHEET (DLA-HD950/DLA-HD990) PC0065274U9

1-10 (No.PA037<Rev.001>)
2.7 SERVICE MENU
The service menu contains items not ordinarily needed by the 2.7.2 Release
Press the [MENU] button to exit the menu indication.
user.
2.7.3 Basic operation
Use these as necessary during service. Use the following buttons to operate the service menu.
2.7.1 Enter (1) Choose the SETTING MENU with the [/] button.
(1) No menu shown. (2) When the [] button is pressed after choosing the SET-
(2) Press the [] button. TING MENU, the cursor will shift to the SETTING / AD-
(3) Within press the [] button. JUSTMENT ITEMS of each SETTING MENU.
(4) Within press the [] button. (3) When the cursor is shifted, choose the SETTING / AD-
(5) Within press the [] button. JUSTMENT ITEMS with the [/] button.
(6) Within press the [OK] button to display the service menu. (4) Using the [/] button, change the setup values and ad-
justment values, respectively.
NOTE:
(5) When the [EXIT] button is pressed, the cursor will return to
When the Service Menu Screen is not displayed, go back to
the SETTING MENU.
the beginning. It is recommended that you press the buttons a
(6) When the [MENU] button is pressed, the SERVICE MENU
little earlier and steadily. will go out of the screen.
NOTE:
The SERVICE MENU will go out of the screen automatically
after 10 seconds if you do not press the [MENU] button.
Adjust Screen Adjust Screen
Soft Version Screen [DLA-HD550] [DLA-HD950/HD990] Option Screen
Soft Ver. Adjust Option Soft Ver. Adjust Option Soft Ver. Adjust Option Soft Ver. Adjust Option

Model : ********** Color Temp. 6500K Color Temp. 6500K Protocol Cedia

Main : ********** Pixcel Shift Pixcel Shift Lens Slide Cover Off

Sub : ****.**.*.*-* Lens Aperture Color Management Natural Adjust Pattern

DD : ********** SCE 1 Lens Position Reset Clear Monitor Demo

Location : ** Lens Position Reset Screen Adjust Factory Rest

Screen Adjust Off UART Off

Exit Operate Back Exit Operate Back Exit Operate Back Exit Operate Back
MENU Select BACK MENU Select BACK MENU Select BACK MENU Select BACK

Color Temp. Screen Color Management Screen

Soft Ver. Adjust Option Soft Ver. Adjust Option

> Color Tempe > Color Management

5800K Gain Red 0 Cinema2 Pause Off


6500K Gain Green 0 Natural Red
7500K Gain Blue 0 Stage Yellow

9300K Dynamic Green

High Brightness Cyan


Blue

Magenta
Reset
Rest

Exit Select Back Exit Back


Operate Operate
MENU BACK MENU Select BACK

[DLA-HD950/HD990 only]
Pixel Shift Screen

Soft Ver. Adjust Option

> Pixel Shift

Horiz. Red 4

Horiz. Green 4
Horiz. Blue 4
Vert. Red 3
Vert. Green 3
Vert. Blue 3

Exit Operate Back


MENU Select BACK

(No.PA037<Rev.001>)1-11
2.7.4 SETTING ITEMS
Item Adjustment range Initial value Function
Model Only the display - Display of model name
Main Only the display - Display of Main CPU software version
Sub Only the display - Display of Sub CPU software version
DD Only the display - Display of DD program version
LOCATION Only the display -
Color Temp. 5800K/6500K/7500K/9300K/High Bright/ 5800K Sets the color temperature of the projected inage.
Custom11/Custom2/Custom3
Gain Red -255 - 0 0 R-gain adjust
Gain Green -255 - 0 0 G-gain adjust
Gain blue -255 - 0 0 B-gain adjust
Pizel ashift
Horiz. Red 1 - 7 4 Adjust REGI (Pixel shift) of Horizontal Red
Horiz. Green 1 - 7 4 Adjust REGI (Pixel shift) of Horizontal Green
Horiz. Blue 1 - 7 4 Adjust REGI (Pixel shift) of Horizontal blue
Vert. Red 1 - 5 3 Adhust REGI (Pixel shift) of Vertical Red
Vert. Green 1 - 5 3 Adjust REGI (Pixel shift) of Vertical Green
Vert. Blue 1 - 5 3 Adjust REGI (Pixel shift) of Vertical Blue
Colour Mangement
Natural - Different in the picture mode
Stage - Different in the picture mode
Dyamic - Different in the picture mode
Lens Position Reset - - -
Protocol Cedia/Compatible Cedia Select of RS-232C communication command

NOTE: Carry out the adjustment with Pixel Adjust in the USER MENU being set to "4" (Not factory reset item)
OPTION SCREEN
Soft Ver. Adjust Option

Protocol Cedia
Lens Slide Cover Off
Adjust Pattern
Clear Motion Demo
Factory Rest
UART Off

Exit Operate Back


MENU Select BACK

ADJUST PATTERN SCREEN

Color cross-hatch Cross-hatch ANSI Contras Ramp(W/B R G B)

Raster[W(100%) W(50%㧕 Red green blue Cyan mazenta Yellow W(0%㧕]


(When the key is pressed, the screen is changed one after the other as shown in the above.)

1-12 (No.PA037<Rev.001>)
2.8 PICTURE MODE INITIAL SETTING VALUE [DLA-HD550]
Natural Cinema 1 Cinema 2 Cinema3 Stage Dynamic User1/User2
Contrast 0 0 0 0 0 0 0
Brightness 0 0 0 0 0 0 0
Color 0 -25 -3 -3 0 10 0
Tint 0 0 0 0 0 0 0
Color Temp 6500K 5800K 6500K 7500K 7500K High Bright 6500K
Gamma Normal C A B D D Normal
Sharpness 30 10 25 15 30 30 0
Detail Enhance 30 5 30 10 30 30 0
RNR 0 0 0 0 0 0 0
MNR 0 0 0 0 0 0 0
BNR OFF OFF OFF OFF OFF OFF OFF
CTI OFF OFF OFF OFF OFF OFF OFF
Lens Aperture 3 3 3 3 3 3 3
Clear Motion Drive High OFF OFF Low High High OFF
SCE-Red_Range 60 0 0 10 0 0 0
SCE Red_Gain 20 0 0 65 0 0 0
SCE Yellow_Range 55 0 0 10 0 0 0
SCE Yellow_Gain 10 0 0 65 0 0 0
SCE Green_Range 60 0 0 10 0 0 0
SCE Green_Gain 20 0 0 65 0 0 0
SCE Cyan_Range 60 0 0 10 0 0 0
SCE Cyan_Gain 20 0 0 65 0 0 0
SCE Blue_Range 60 0 0 10 0 0 0
SCE Blue_Gain 20 0 0 65 0 0 0
SCE Magenta_Range 60 0 0 10 0 0 0
SCE Magenta_Gain 20 0 0 65 0 0 0

2.9 PICTURE MODE INITIAL SETTING VALUE [DLA-HD950/HD990]


Natural Cinema1 Cinema2 Cinema3 Stage Dynamic THX User1/User2
Contrast 0 0 0 0 0 0 0 0
Brightness 0 0 0 0 0 0 0 0
Color 0 0 0 0 0 10 0 0
Tint 0 0 0 0 0 0 0 0
Color Temp 6500K 5800K 6500K 7500K 7500K High Bright (6500K) 6500K
Gamma Normal B A C D D (Normal) Normal
Sharpness 5 0 20 0 30 30 (0) 0
Detail Enhance 10 0 20 0 30 30 (0) 0
RNR 0 0 0 0 0 0 (OFF) 0
MNR 0 0 0 0 0 0 (OFF) 0
BNR OFF OFF OFF OFF OFF OFF (OFF) OFF
CTI OFF OFF OFF OFF OFF OFF (OFF) OFF
Color Management OFF OFF OFF OFF OFF OFF (OFF) OFF
Lens Aperture 0 0 0 0 0 0 0 0
Clear Motion Drive High OFF OFF Low High High (OFF) OFF
The values in ( ) are fixed values and cannot be changed.

(No.PA037<Rev.001>)1-13
SECTION 3
DISASSEMBLY
3.1 Main body (Used figure are DLA-HD550-BE)
3.1.1 Removing the Lamp cover and Lamp unit (See Fig.1, (2) Remove the two screws D attaching the both side of the
2) Top cabinet. (See Fig.4)
(1) Remove the two screws A Attachiing the Lamp cover. (See (3) Disengage four hooks a engaged both side of the Top cab-
Fig.1) inet. (See Fig.4)

A D hook a

Fig.4
(4) Remove the one screw E attaching hte connector wire.
A (See Fig.5)
(5) Disconnect the connector wire from main body connected
Fig.1 to connector CN1 of the Operation PWB. (See Fig.5)
(2) Remove the two screws B attaching the Lamp unit. (See
Fig.2) CN1 E
B

Fig.5
B 3.1.3 Removing the Operation PWB (See Fig.6)
Fig.2 (1) Remove the six screws F attaching the Operation PWB.

3.1.2 Removing the Top cabinet (See Fig.3, 4, 5) F


(1) From the bottom side, remove the three screws C attaching
the Top cabinet. (See Fig.3)

F
Fig.6

C
Fig.3
1-14 (No.PA037<Rev.001>)
3.1.4 Removing the Ground plate (See Fig.7, 8, 9) (2) Disconnect the connector wire from main body connected
(1) Remove the twelve screws G attaching the Ground plate. to connector J1 of the IP PWB. (See Fig.11)
(3) Disconnect the connector wires from Front cover connect-
ed to connectors CN1906 and CN1907 of the Pricessor
PWB. (See Fig.11)

J1

G
Fig.7

CN1906 CN1907
Fig.11
3.1.6 Removing the IR PWBs (See Fig.12)
(1) Remove the two screws J attaching the IP PWBs.

Fig.8

Fig.9
3.1.5 Removing the Front cover (See Fig.10, 11)
(1) Remove the two screws H attaching the Front cover. (See
Fig.10)

G
J
Fitting

Fig.12
3.1.7 Removing the Fan control PWB (See Fig.13, 14)
(1) Remove the three screws K attaching the Shield cover.
Fig.10 (See Fig.13)

(No.PA037<Rev.001>)1-15
(2) Disconnect the each connector wires from Power supply
PWB and then remove the five screws N attaching the
Power supply PWB. (See Fig.16)

K
Fig.13
(2) Disconnect the each connectors from Power supply PWB N
and then remove the three screws L attaching the Fan con-
Fig.16
trol PWB. (See Fig.14)
3.1.9 Removing the Processor PWB (See Fig.17, 18, 19)
L (1) Disconnect the each connector wires from Processor PWB
and then remove the six screws P attaching the Shield cov-
er. (See Fig.17)

Fig.14
3.1.8 Removing the Power supply PWB (See Fig.15, 16) P
(1) Remove the six screws M attaching the Shield cover. (See
Fig.15) Fig.17
(2) Peal the terminal sheet and then remove the two screws Q,
M two screws R and four screws S attaching the Processor
PWB. (see Fig.18)

Q S R
Fig.18
(3) Remove the seven screws T attaching the Processor PWB.
M (See Fig.19)
Fig.15 T

T
Fig.19

1-16 (No.PA037<Rev.001>)
3.1.10 Removing the Optical block (See Fig.20, 21, 22) 3.1.11 Removing the Air duct (Upper) (See Fig.23)
(1) Removing the two screws U attaching the Balast PWB cov- (1) Remove the seven screws X attaching the Air duct (Up-
er. (See Fig.20) per).

U X

Fig.20
(2) Remove the two screws V attaching the wires. (See Fig.21)

V
X
Fig.23
3.1.12 Removing the Temp. sensor PWB (See Fig.24)
(1) Remove the one screw Y attaching the Tem. sensor PWB.

Y
Fig.21
(3) Remove the three screws W attaching the Optical block.
(See Fig.22) Fig.24

W 3.1.13 Removing the Ballast PWB (See Fig.25)


(1) Remove the three screws Z attaching the Ballast PWB.

Z
Fig.25
W
Fig.22

(No.PA037<Rev.001>)1-17
3.1.14 Removing the Air duct (Lower) (See Fig.26) 3.1.17 Removing the Thermostat (See Fig.28)
(1) Remove the six screws AA and two screws BB attaching (1) Remove the two screws DD attaching the Thermostat.
the Air duct (Lower).

AA

BB DD
Fig.28
3.1.18 Removing the AC inlet (See Fig.29)
(1) Remove the four screws EE attaching the AC inlet.

EE

AA
Fig.26
3.1.15 Removing the Exhaust fan
(1) Remove the Air duct ( Upper and Lower).
(2) Remove the Exhaust fan from Air duct.
CAUTION
• When reattach the Exhaust fan, the label of Exhaust fan put
on the vent
• When attach the Exhaust fan plate installed by 92mm fan,
please cove in the slit of the sponge.
Fig.29
3.1.16 Removing the Lamp cover switch PWB (See Fig.27)
(1) Remove the one screw CC attaching the Lamp cover
switch PWB.

CC

Fig.27

1-18 (No.PA037<Rev.001>)
SECTION 4
ADJUSTMENT
4.1 BEFORE STARTING ADJUSTMENT 4.2 INSTRUMENTS AND TOOLS
(1) Adjustment items utilize a personal computer. • Oscilloscope
(2) Data back up is required before adjustments. • Light meter [for example: Minolta T-10]
(3) Allow the equipment and test instruments adequate time • Color-meter [CL-200]
(at least 10 minutes) to warm-up. • Personal computer
(4) Confirm the set is properly connected to the specified AC Operating system Windows XP, VISTA
power source.
Memory More than 16 Mbytes
(5) Use care not to disturb internal controls and parts not spe-
cifically mentioned. Hard disk free space More than 5 Mbytes
(6) Unless specifically mentioned in the "ADJUSTMENT" RS-232C interface At least 1 port
steps, do not change any data. Display resolution Minimum : 800 × 600 pixels
Display colors Minimum : 8 bits/pixel
Recommended : 16 bits/pixel or better
Input devices Keyboard and mouse
• Adjustment software
• RS-232C 9pin NULL-MODEM (cross) cable
• USB cable
• Photoelectric conversion device (one of these)
‹Light meter [Minolta T-10] A-out (Analog output)
• Screen
• Darkroom (illumination less than 0.03 lx)

<Use these instruments and tools if necessary>


• NTSC / PAL signal generator : component [Y / CB / CR] output
Gray scale : 0IRE-100IRE
Flat (raster) pattern : 10%
• HDTV signal generator : component output [Y / PB / PR], HDMI
output
Flat (raster) pattern : 50% - 100%
Closs-hatch
4.3 REQUIRED ADJUSTMENTS BY REPLACING COMPONENTS
The following adjustment procedure is required after replacing PWB ASS'Ys and OPTICAL BLOCK.
4.3.1 COMPONENT REQUIRED ADJUSTMENT AT REPLACING
Adjustment items PROCESSOR PWB OPTICAL BLOCK
LAMP TIME and COLOR
Required
TEMPERATURE DATA BACKUP
ISF DATA BACKUP Required
CMS DATA BACKUP Required
DESTINATION WRITING Required
COLOR TEMPERATURE Required <Note 1> Required
PIXEL SHIFT Required
<Note 1> When EEPROM backup is not possible, adjust COLOR TEMPERATURE.

4.3.2 LIST OF REQUIRED INSTRUMENTS AND TOOLS


Adjustment items Color Meter PC Screen Signal Generator
DATA BACKUP Required
DESTINATION WRITING Required
COLOR TEMPERATURE Required Required Required
PIXEL SHIFT Required Required Required

(No.PA037<Rev.001>)1-19
4.4 ADJUSTMENT PROCEDURE 4.4.3 CMS DATA BACKUP
Instruments Scaler Service Software REPLACING
Test point COMPONENTS
zPROCESSOR
Adjustment menu PWB
Preparation
Note :
Keep the power ON during the operation.
„ADJUSTMENT
(1) Run Scaler Service Software.
(2) Select Com Port, click [Connect to FPJ] to connect the
PC and the projector.
(3) Click [ISF/CM Control].
(4) Click [ON] in Power.
(5) Click [Compatible] in Protocol.
(6) Click [ACR2] in Color Management Control.
(7) Select Cinema1 from Select Bank, and then click [Re-
Fig.4-1 Scaler Service Software ceive All] to transfer data from the projector. (Perform the
same procedure to save Cinema2, 3, and THX.)
4.4.1 LAMP TIME and COLOR TEMPERATURE DATA (8) Click [FCT] in Color Management Control.
BACKUP (9) Select Natural from Select Bank, and then click [Receive
All] to transfer data from the projector.
Instruments Scaler Service Software REPLACING (10) Click [File Save] to save the CSV file in the PC. (Perform
Test point COMPONENTS the same procedure to save Stage.)
zPROCESSOR (11) After replacing the processor PWB and the optical unit,
Adjustment menu PWB click [File Load] to write the backed up data to each Set
Preparation Bank.
(12) Click [Cedia] in Protocol.
Note :
(13) Click [OFF] in Power to finish the procedure.
Perform this operation during standby mode.
zThe data of CMS includes as follw:
„ADJUSTMENT
(1) Run Scaler Service Software. Bank ACR2 FCT
(2) Select Com Port, click [Connect to FPJ] to connect the Cinema1 O -
PC and the projector. Cinema2 O -
(3) Click "Save data" and save text file to PC.
(4) After replacing the PROCESSOR PWB, click Write data Cinema3 O -
and select the saved text file. Natural - O
(5) The backup Color temperature and Lamp time will be re-
Stage - O
written.
Dynamic - -
4.4.2 ISF DATA BACKUP THX O -
Instruments Scaler Service Software REPLACING
COMPONENTS 4.4.4 DESTINATION WRITING
Test point
zPROCESSOR Instruments Scaler Service Software REPLACING
Adjustment menu PWB
Test point COMPONENTS
Preparation zPROCESSOR
Adjustment menu PWB
Note :
Keep the power ON during the operation. Preparation

„ADJUSTMENT Note :
(1) Run Scaler Service Software. Perform this operation during standby mode.
(2) Select Com Port, click [Connect to FPJ] to connect the „ADJUSTMENT
PC and the projector. (1) Run Scaler Service Software.
(3) Click [ISF/CM Control]. (2) From the COM Port, select the [Connect to FP] and con-
(4) Click [ON] in Power. nect PC and projector.
(5) Click [Cedia] in Protocol. (3) Select destination of Location.
(6) Click [Adjust] in ISF Control. (4) Click [Power on], destination will be written.
(7) Click [ISF File Save] to save the CSV file in the PC.
(8) After replacing the processor PWB, click [ISF File Load]
to select the saved CSV file.
(9) The backed up ISF file is written in.
(10) Click [OFF] in Power to finish the procedure.

1-20 (No.PA037<Rev.001>)
4.4.5 COLOR TEMPERATURE
Instruments Color meter(CL- REPLACING
200),Signal generator COMPONENTS
Test point zPROCESSOR
Adjustment menu Service menu <Adjust> PWB
→ <Color temperature> zOPTICAL
Preparation Set lining has been exe- BLOCK
cuted (more than 10 min-
utes)
„ADJUSTMENT
(1) Set CL-200 approximately in the center of the image,
facing the projector.
(2) Input 100% white raster pattern in the HDMI terminal
from the signal generator.
(3) From the setting menu, set Picture Mode to “Natural” ,
Gamma to “NORMAL”, Lens aperture to “3” and Lamp
power to “High”.
(4) Set lens shift position to mechanical center.
(5) From the Picture Adjust menu, set Contrast, Brightness
and Offset to “0”.
(6) Adjust the color temperature have the following settings.
Use Blue to adjust color temperature and Green to adjust
the deviation. For red, do not adjust.
5800K: Color temperature 5800 ± 50, Deviation 0 ± 0.05
6500K: Color temperature 6500 ± 50, Deviation 0 ± 0.05
7500K: Color temperature 7500 ± 50, Deviation 0 ± 0.05
9300K: Color temperature 9300 ± 50, Deviation 0 ± 0.05
4.4.6 PIXEL SHIFT
Instruments REPLACING
Test point COMPONENTS
Adjustment menu Service menu <Adjust> zOPTICAL
→ <Pixel shift> BLOCK
Preparation
„ADJUSTMENT
(1) Input color cross-hatch signal.
(2) From the Service menu, set <Adjust> to <Pixel Shift>.
(3) Adjust [H Pixel Adj.R], [H Pixel Adj.B] to make H direction
(Pixel Shift) to become the best point.
(4) Adjust [V Pixel Adj.R], [V Pixel Adj.G] to make V direction
(Pixel Shift) to bectom best point.

(No.PA037<Rev.001>)1-21
SECTION 5
TROUBLESHOOTING
5.1 PROTECTIVE SENSOR AND PROTECTIVE SWITCH
In event of abnormal operation due to circuit or component failure, setting error or other reason, in order to prevent serious damage
to the set and preserve the integrity of peripheral equipment, sensors and switches are provided for protective functions. Cooling is
conducted at the same time a corresponding LED flashes (about 90 seconds). The LED indication with respect to the protective func-
tion is described below.
5.1.1 Protective sensor
Type Monitor objective Location Operating point Function
Thermal sensor Lamp unit Optical block (Lamp section) 90°C The [WARNING] LED turns on.
(Thermostat)
Thermal sensor (IC) Set interior TENP PWB ASS'Y 70cC The [WARNING] LED turns on.
(Lamp area)
Thermal sensor (IC) Set exterior PROCESSOR PWB ASS'Y 51°C The [WARNING] LED turns on.
(Filter area)
Motor operation de- Cooling fan Cooling fan interior Fan stop Power off by main CPU (emergency mode)
tection circuit
5.1.2 Protective switch
Type Monitor objective Location Operating point Function
Interlock switch Lamp cover Lamp cover Switch open Control by CPU
Lens shutter end Lens shutter Front panel Switch open Control by CPU
sensor
5.2 LED (INDICATOR) WARNING INDICATIONS
5.2.1 Led indication contents
If an abnormality occurs during operation (projection), the content of the problem can be determined from flashing LED indicators.
When an LED indicates, operation (projection) automatically stops and the cool-down mode (about 60 seconds) is entered then the
stand-by mode.

No. Flashing LED Flash Flash Warning cause (project mode)


Warning LAMP time number
of times
1 O z 0.25sec. 1 time No projection caused by the lamp failure.
2 O z 0.25sec. 2 times Lamp extinction during the projection
3 O z 0.25sec. 3 times The lamp cover is removed
4 z 0.25sec. 1 time POWER PWB malfunctions.
5 z 0.25sec. 2 times Ventilation fan in the unit is stopped. [Fan Lock]
6 z 0.25sec. 3 times Internal temperature becomes extraordinarily higher.
7 z 0.25sec. 4 times Exhaust temperature at the vent is extraordinarily high or forced high due to high am-
bient temperature
8 z z 0.25sec. 1 time DD PWB malfunctions.
9 z z 0.25sec. 2 times Error communication in DD CPU
10 z z 0.25sec. 3 times PROCESSOR PWB malfunctions.
11 z z 0.25sec. 4 times Lens barrier malfunctions.
O : Turned on during operation
z : Alternate Lighting/Extinction during operation [Flickering interval]

1-22 (No.PA037<Rev.001>)
5.3 ERROR LOG (SELF-DIAGONOSIS RECORD AND INDICATION)
5.3.1 Outline
By using the special setting and adjustment software, data related to abnormal operation (history) stored in the projector can be load.
On the basis of contents "LED (INDICATOR) WARNING INDICATONS" set and lamp use time, internal and external temperature,
and ther data prior to the previous usage time can be viewed as a table.
z HOW TO LOAD THE DATA FROM UNIT
SYSTEM TIME(Min)
(1) Install the software in a personal computer and connect by
ERROR CODE INSIDE TEMPERATURE
RS-232C IN terminal (use cross cable).
(2) Set the projector to stand-by mode.
(3) Start the setting and adjustment software. F1, 17, 568, 1840, 42, 44, 1, 00, 00
(4) Click the [Read Log] button and save the TEXT file. Data
NOT USED
become the latest data so as to go below.
LAMP TIME(Min)
(5) The first number is error code. POWER STATUS
(6) Click the [Clean Log] button and delete all data stored in SETUP NUMBER
projector.
OUTSIDE TEMPERATURE

z ERROR LOG SCREEN ITEMS


No. Item Detected condition
1 Error code 01:No projection caused by the lamp failure.
03:Error of IIC data.
06:Lamp extinction during the projection.
07:Ventilation fan in the unit is stopped.
[Fan Lock]
08:Internal temperature becomes extraordinar-
ily higher.
09:Exhaust temperature at the vent is extraor-
dinarily high or forced high due to high ambient
temperature.
15:The lamp cover is removed.
16:Error communication in DD CPU.
17:DD CPU is reset.
18:DD CPU malfunctions.
19: PROCESSOR PWB malfunctions.
1A: POWER PWB malfunctions.
1B: Lens barrier malfunctions.
20:Lamp did OFF by sleep time function.
F0:Just after POWER ON.
F1:Once a hour after POWER ON
F2:POWER OFF. (Included Emergency mode)
z POWER STATUS
0: Stand-by mode
1: Power on mode
2: Cooling mode
4: Emergency mode

(No.PA037<Rev.001>)1-23
5.4 MCU FIRMWARE UPDATE 5.5.3 INSTALLATION OF DRIVER
(1) Set the projector to UP DATE mode.(While pressing Stand-
Please carry out the backup of ROM data before the repair of
by/On button, then plug the power cord) ALL LED are light-
the projector, the adjustment by all means. ed.
This ROM data contain important data or information such as (2) Insert the male terminal B side of the USB cable to the USB
terminal of the projector.
lamp time in adjustment data in the factory, system time.
(3) Insert the male terminal A side of the USB cable to the USB
5.4.1 Necessary machine parts terminal of Windows PC.
• Windows PC (Windows XP SP2) (4) The pop-up window "Found New Hardware" is displayed.
• An application complete set for update (MCU Updater tool)
• An MCU file for update (*.hex)
• RS-232C crossing cable
5.4.2 Update procedure
*When it uses it for the first time, please carry out
HexEdit_register.exe.
(5) Then, "Found New Hardware Wizard" is displayed, select
(1) Pull an AC cable out of a projector (It get ready to be able
"No, not this time" and click "Next" button.
to place it immediately).
(2) Connect a projector and a PC with a RS-232C cable.
(3) Start up the Updater for Main firmware of ILAFPJ-08.exe
(4) Match Com Port with the communication port of the PC.
(5) Choose the *.hex file which I want to renew in "Load File".
(6) Place an AC cable in a projector within 10 seconds if I push
the "Update Target" button.
(7) If the message of the chart below is displayed, it is success.

(6) The menu of selecting the installation method is displayed,


then, select "Install the software automatically [Recomend-
ed]” and clock “Next” button.

5.5 Update for SUB CPU firmware


5.5.1 Necessary machine parts
• Windows PC (Windows XP SP2)
• A USB cable[An A terminal + (the Windows PC side) - mini-B
terminal + (The projector side)]
• Installation file(ILAFPJ_Updater_for_HDxxx_Vx.x.exe) [It
uses it for the installation of the update tool]
5.5.2 Installation procedure of an installation file
(ILAFPJ_Updater_for_HDxxx_Vx.x.exe)
CAUTION : Ii is condition not to connect a projector, and please
perform the installation. (7) The menu of searching the driver's location is displayed
(1) Put an installation file in the suitable place and open by and select "Search for the best driver in these locations".
double click. The window of the chart below appears.

(2) Installation Wizard


• Click a "Next" button four times in total without appoint-
ment in particular and advance a Wizard screen.
• Finally click a "Install" button and wait for a while till in-
stallation is completed afterwards and if a "Completing
the ILA-FPJ Updater Setup Wizard" screen is displayed,
it click a "Finish" button and finish Wizard.

1-24 (No.PA037<Rev.001>)
(8) The following message is displayed and click "Continue 5.5.4 HOW TO USE THE UPDATE TOOL
Anyway" button. (1) Set the projector to UP DATE mode.(While pressing Stand-
by/On button, then plug the power cord) ALL LED are light-
ed.
(2) Open the [ILA-FPJ Updater] from the start menu.
(3) The following screen is displayed, click "Browse" button.

(9) The driver's installation starts.


(4) Select the Update file, click open button.

(5) When click "Update" button, update process start.


(10) The following menu is displayed when the driver's installa-
(6) Select connecting model name, then "OK" button.
tion is completed, then click "Finish" button to close the wiz-
erd.

(7) Click "YES" button.


(8) The following message is displayed and start update.

*It is necessary to install it by manual operation when it cannot


detect a driver. The procedure as follows.
(1) Open My Computer → property → hardware → device
manager and match a mouse with "others" or "FPJ" in "the
USB controller" and click the right button and choose "the
update of the driver". (9) The following message is displayed and update is complet-
(2) After that, choose "It is not connected this time" by update ed.
Wizard of the hardware afterwards.
(3) Choose [Install it from the place of a list or the indication].
(4) Check [Search the most suitable driver at the next place].
(5) CHeck off the [Removal media].
(6) Check [Include the next place], refer the installer folder
(Default is C:\Program Files\ILA-FPJ\Updater).
(7) Cclick [Next] and install it. (10) Click "OK" button and close dialogue.
(11) Click "Exit" button.

(No.PA037<Rev.001>)1-25
(12) Disconnect the USB cable.
(13) Return a projector to a standby mode. (All LED flashes on
and off for 60 seconds when push [Standby/On] of the key-
pad and shift to a standby mode.
(14) The following messages are displayed when it fail in up-
date.
No. Error code Category Message
1 10 USB con- Projector was not found.
2 nection

3 11
4
5 20 Header Firmware file is broken.
6 21 check

7 22
8 30 Model Projector model does not match-
9 31 check between the firmware and your
projector.
10 40 Burning Failed to update the firmware.
11 41 flash

12 42
13 43
14 44
15 45
16 46
17 47
18 48
19 49
20 50 Get Version Failed to get version information.
21 51
22 52
23 53
24 60 Binary Binary file is broken.
25 61 Header
Check
26 63
27 64

1-26 (No.PA037<Rev.001>)
(No.PA037<Rev.001>)1-27
Victor Company of Japan, Limited
Digital Imaging Products Business Division Projector Operation 12, 3-chome, Moriya-cho, Kanagawa-ku, Yokohama-city, Kanagawa-prefecture, 221-8528, Japan

(No.PA037<Rev.001>)
Printed in Japan
VSE

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