Professional Documents
Culture Documents
Refrigeradores y Congeladores
Refrigeradores y Congeladores
06
Original: English
Distribution: General
Equipment
performance specifications
and test procedures
E1: Equipment performance specifications for cold rooms and freezer rooms
E2: Equipment performance specifications for motorcycles
E3: Equipment performance specifications for refrigerators and freezers
E4 & E11: Equipment performance specifications for insulated containers
E5: Equipment performance specifications for icepacks
E6: Equipment performance specifications for temperature
monitoring devices
E7: Equipment performance specifications for cold chain accessories
E8: Equipment performance specifications for injection devices
E9: Equipment performance specifications for steam sterilizers
E10: Equipment performance specifications for injection accessories
Annexes
Contents
Equipment descriptions 1
Refrigerator & vaccine/icepack freezer, E3/RF.1 E3/PROC/3 3
compression
Large refrigerator & icepack freezer, E3/RF.2 E3/PROC/5 5
absorption
Icelined refrigerator &/or freezer, E3/RF.3 E3/PROC/4 6
compression
Refrigerator &/or icepack freezer, E3/RF.4 E3/PROC/7 8
compression DC
Refrigerator & icepack freezer, thermal E3/RF.5 [None set] 12
Small refrigerator, absorption E3/RF.6 E3/PROC/8 13
Vaccine/icepack chest freezer, E3/FR.1 E3/PROC/1 14
compression
Icepack freezer, compression E3/FR.2 E3/PROC/2 16
Icepack freezer, thermal solar E3/FR.3 [None set] 17
Icepack freezer, absorption E3/FR.4 E3/PROC/6 18
(continued)
WHO/EPI/LHIS/97.06 iii
E3: Refrigerators and freezers
Contents (continued)
Test Procedures
Glossary 26
E3:
Equipment performance
specifications for
refrigerators and freezers
Equipment descriptions
Performance specifications cover the following types of refrigerator and freezer
required for storing vaccines and freezing icepacks in the cold chain:
Refrigerators/freezers:
E3/RF.1: Refrigerator and freezer combination, compression cycle. To store
vaccine at +4°C and -20°C and to freeze icepacks in health centres with electricity
at urban and district levels.
E3/RF.2: Large refrigerator and icepack freezer combination, absorption cycle. To
store vaccine at +4°C and freeze icepacks in large health centres with either poor
or no electricity supplies.
E3/RF.3: Ice-lined refrigerator and/or freezer, combined or separate,
compression cycle. To store vaccine in large vaccine stores with a minimum of
eight hours of electricity each 24 hour cycle.
E3/RF.4: Photovoltaic solar refrigerator and/or icepack freezer, combined or
separate, compression cycle. Complete photovoltaic system to run
refrigerator/icepack freezer on electricity generated by the sun.
E3/RF.5: Thermal solar refrigerator and icepack freezer combination, adsorption
or absorption cycle. To store vaccine at 0°C ±8°C and to freeze icepacks in small
and large health centres.
E3/RF.6: Small refrigerator and icepack freezer combination, absorption cycle. To
store vaccine at +4°C and freeze a small quantity of icepacks in small health
centres with poor or no electricity supplies.
WHO/EPI/LHIS/97.06 1
E3: Refrigerators and freezers
Freezers:
E3/FR.1: Vaccine/icepack chest freezer, compression cycle. To store measles and
oral polio vaccine and quantities of frozen icepacks in large vaccine stores.
E3/FR.2: Icepack fast freezer, compression cycle. To freeze icepacks efficiently
and quickly in large vaccine stores.
E3/FR.3: Thermal solar icepack freezer, adsorption or absorption cycle. To freeze
icepacks efficiently in areas where no other reliable fuel source is available.
E3/FR.4: Icepack freezer, absorption cycle. To store measles and oral polio
vaccine and quantities of frozen icepacks in large vaccine stores with poor or no
electricity supplies.
Type/features:
Compression cycle, with 1 or 2 compressors;
CFC-free-units : R134a refrigerant. The acceptability of alternative refrigerant
gases will however continue to be assessed.
Note:
R12 refrigerant is only acceptable within the geographic limitations and
deadlines set by the Montreal Protocol on the ban of CFC gases.
Thermal insulation
Any gas complying with the geographic limitations and deadlines set by the
Montreal Protocol on the ban of CFC gases can be used as thermal insulation
foaming agent.
Temperature control:
Temperature of a full vaccine load in refrigerator to remain between 0°C to +8°C
during
• Continuous availability:
+43°C and +32°C continuous ambient temperature and +43°C/+15°C
day/night cycling temperature.
• Intermittent electricity supply, 8 hours on/ 16 hours off:
+43°C continuous ambiant temperature (20 days test)
For freezing compartment suitable for storing vaccines the temperature should
remain below -15°C in the same ambient temperatures.
Holdover time:
Minimum 4 hours and more than 6 hours per 100 litres gross volume at an
external temperature of +43°C.
WHO/EPI/LHIS/97.06 3
E3: Refrigerators and freezers
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Instructions:
Users’ instructions in English, French, Spanish and Arabic available and
provided upon request.
Type/features:
Absorption cycle
Manufacturer's gross volume: more than 100 litres
Thermal insulation
Any gas complying with the geographic limitations and deadlines set by the
Montreal Protocol on the ban of CFC gases can be used as thermal insulation
foaming agent.
Temperature control:
Temperature of a full vaccine load to remain within the range 0°C to +8ºC
during +32°C and +43°C continuous ambient temperature; not to exceed
0°C/+10ºC during +32°C/+15°C day/night cycling temperature.
Power consumption:
No standard set.
Fuel:
If kerosene, see Annex 6 for recommended fuel quality.
Holdover time:
More than 3 hours at an ambient temperature of +32°C.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Instructions:
Users’ instructions in English, French, Spanish, Russian and Arabic available
and provided upon request.
WHO/EPI/LHIS/97.06 5
E3: Refrigerators and freezers
Type/features:
Compression cycle; combined or separate.
CFC-free-units : R134a refrigerant. The acceptability of alternative refrigerant
gases will however continue to be assessed.
Note:
R12 refrigerant is only acceptable within the geographic limitations and
deadlines set by the Montreal Protocol on the ban of CFC gases.
Thermal insulation
Any gas complying with the geographic limitations and deadlines set by the
Montreal Protocol on the ban of CFC gases can be used as thermal insulation
foaming agent.
Temperature control:
Temperature of a full vaccine load in refrigerator to remain between 0°C to +8°C
during:
• Continuous availability of energy:
+43°C and +32°C continuous ambient temperature;
+43°C/+15°C day/night cycling temperature;
• Intermittent electricity supply, 8 hours on/16 hours off:
+43°C continuous ambient temperature (20 day test).
For freezing compartment suitable for storing vaccines the temperature should
remain below -15°C in the above ambient temperatures.
Holdover time:
No standard set, but the recommended target is a holdover time of more than 20
hours in a continuous external temperature of +43°C. Performance data will be
published in the WHO/UNICEF Product Information Sheets.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Instructions:
Users instructions in English, French, Spanish, Russian and Arabic available and
provided upon request.
WHO/EPI/LHIS/97.06 7
E3: Refrigerators and freezers
Type/features:
Photovoltaic solar, compression cycle; combined or separate;
CFC-free-units : R134a refrigerant. The acceptability of alternative refrigerant
gases will however continue to be assessed.
Note:
R12 refrigerant is only acceptable within the geographic limitations and
deadlines set by the Montreal Protocol on the ban of CFC gases.
Thermal insulation
Any gas complying with the geographic limitations and deadlines set by the
Montreal Protocol on the ban of CFC gases can be used as thermal insulation
foaming agent.
The design of the system shall permit a minimum of five days continuous
operation when the battery set is fully charged and the photovoltaic array is
disconnected.
Temperature control:
In continuous ambient temperatures of +32°C and +43°C the internal
temperature of the refrigerator, when stabilized and fully loaded with the
standard vaccine load, shall not exceed the range of 0°C to +8°C.
Power consumption:
Less than 0.7 KWh/24 hours for appliances with a gross volume of less than 50
litres, and less than 0.1 KWh per additional 10 litres gross volume, at 43°C with
vaccine load, but without icepack freezing.
Photovoltaic array:
Modules shall meet the latest applicable specifications laid down by the Jet
Propulsion Laboratory (USA) or Joint Research Centre, Ispra, (Italy). Array
structures shall be designed to withstand wind loads of +200 kg per square
metre and shall be supplied with fixings for either ground or roof mounting.
Protection against the effect of lightning will be provided to protect the battery
charge regulator and other components.
Array-to-refrigerator cable:
This cable shall be sized so that when the array is at its maximum operating
temperature and maximum output, the voltage delivered is sufficient to charge
the batteries at their maximum charge rate.
The manufacturer shall provide recommendations for sizing the cable (as a
function of the distance from array to control box).
Battery set:
Batteries shall be capable of withstanding a minimum of 1000 cycles to 50%
discharge. Maintenance intervals shall be limited to a maximum of once every
six months. No dry cell batteries shall be used to power instruments or controls.
The batteries shall be housed within a lockable ventilated cabinet with access for
maintenance inspection in place.
WHO/EPI/LHIS/97.06 9
E3: Refrigerators and freezers
Instructions/manuals:
Manuals shall be provided with each refrigerator with clear descriptions for
users and electrical technicians of:
• simple daily, weekly and monthly maintenance tasks;
• periodic preventive maintenance checks;
• diagnostic and repair procedures;
• temperature adjustments;
• installation procedures.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Packing:
Individual sea-crating of the components of each system should be provided
whether or not containers are used to transport the systems. No package shall
be larger or heavier than can be handled manually in the country of use. Labels
bearing handling instructions shall be highly visible and printed clearly.
NOTE: Acid must be provided for the batteries (see above under "Battery set").
Warranty:
Any component of the system which fails due to defective design materials or
workmanship will be covered by a warranty for replacement. The minimum
period of the warranty shall be 10 years for the solar array, 5 years for the
batteries and 2 years for the other components.
WHO/EPI/LHIS/97.06 11
E3: Refrigerators and freezers
Type/features:
Thermal solar, adsorption or absorption cycle
Thermal insulation
Any gas complying with the geographic limitations and deadlines set by the
Montreal Protocol on the ban of CFC gases can be used as thermal insulation
foaming agent.
Temperature control:
Temperature of a full vaccine load to remain within the range 0°C to +8°C when
maximum daytime temperature is between +32°C and +43°C.
Manufacturer to state minimum daytime temperature and minimum day/night-
time interval required to maintain this temperature control.
No sun autonomy:
72 hours at +32°C ambient temperature.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Instructions:
Detailed installation instructions and users guide in English, French, Spanish,
Russian and Arabic available and provided upon request.
Type/features:
Absorption cycle.
Manufacturer's gross volume: less than 100 litres.
Thermal insulation
Any gas complying with the geographic limitations and deadlines set by the
Montreal Protocol on the ban of CFC gases can be used as thermal insulation
foaming agent.
Temperature control:
Temperature of a full vaccine load to remain within the range 0°C to +8°C
during +32°C continuous ambient temperature; not to exceed 0°C/+10°C during
+32°C/+15°C day/night cycling temperature.
No standard set, however performance at an ambient temperature of 15°C will
be measured and published in the WHO/UNICEF Product Information Sheets.
Power consumption:
No standard is set, however performance will be measured for publication in the
WHO/UNICEF Product Information Sheets.
Fuel:
If kerosene, see Annex 6 for recommended fuel quality.
Holdover time:
Minimum 3 hours at an ambient temperature of +32°C.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion in
compliance with DIN 8985 or any equivalent national or international standard.
Instructions:
Users instructions in English, French, Spanish, Russian and Arabic available and
provided upon request.
WHO/EPI/LHIS/97.06 13
E3: Refrigerators and freezers
Type/features:
Compression cycle; low energy.
CFC-free-units : R134a refrigerant. The acceptability of alternative refrigerant
gases will however continue to be assessed.
Note:
R12 refrigerant is only acceptable within the geographic limitations and
deadlines set by the Montreal Protocol on the ban of CFC gases.
Thermal insulation
Any gas complying with the geographic limitations and deadlines set by the
Montreal Protocol on the ban of CFC gases can be used as thermal insulation
foaming agent.
Temperature control:
The vaccine load must remain below -15°C during +43°C continuous external
temperature; +43°C/+15°C day/night cycling temperature. While freezing a
quantity of icepacks equal to its icepack freezing capacity, the temperature of the
full load of vaccines must remain below -5°C and return to below -15°C within
the 24 hour freezing cycle.
Power consumption:
Less than 1 KWh per 24 hours, per 100 litres gross volume stable running, fully
loaded with vaccine only, at +43°C ambient temperature.
Holdover time:
No standard set, however performance data will be published in the
WHO/UNICEF Product Information Sheets.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Instructions:
Users instructions in English, French, Spanish , Russian and Arabic available
and provided upon request.
WHO/EPI/LHIS/97.06 15
E3: Refrigerators and freezers
Type/features:
Compression cycle
CFC-free-units : R134a refrigerant. The acceptability of alternative refrigerant
gases will however continue to be assessed.
Note:
R12 refrigerant is only acceptable within the geographic limitations and
deadlines set by the Montreal Protocol on the ban of CFC gases.
Evaporator configuration: Evaporator set in shelves; minimum clearance
between shelves 130 mm.
Thermal insulation
Any gas complying with the geographic limitations and deadlines set by the
Montreal Protocol on the ban of CFC gases can be used as thermal insulation
foaming agent.
Power consumption:
Less than 1 KWh per 24 hours per 10 kg ice frozen at +43°C ambient
temperature.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Instructions:
Users instructions in English, French, Spanish, Russian and Arabic available and
provided upon request.
Type/features:
Thermal solar, adsorption or absorption cycle
Holdover time:
Temperature not to exceed 0°C in 72 hours with load of 7.5 kg of ice at +32°C
ambient temperature when thermodynamic cycle is not operating.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Instructions:
Detailed installation instructions and users guide in English, French, Spanish,
Russian and Arabic available and provided upon request.
WHO/EPI/LHIS/97.06 17
E3: Refrigerators and freezers
Type/features:
Absorption cycle
Power consumption:
No standard set, however performance data will be published in the
WHO/UNICEF Product Information Sheets.
Fuel:
If kerosene, see Annex 6 for recommended fuel quality.
Corrosion resistance:
Internal and external cabinet, lid and frame protected against corrosion to DIN
8985.
Instructions:
Users instructions in English, French, Spanish, Russian and Arabic available and
provided upon request.
E3:
Standard test procedures
for refrigerators and freezers
1. Testing conditions
Tests must be carried out in a room for which both temperature and humidity
are capable of being controlled within an accuracy of + or -1ºC. Stable
temperature of +32ºC and +43ºC are required within the room with relative
humidity (RH) in the range of 45% to 75%. Temperatures within the appliance
must be capable of being continuously monitored to within an accuracy of ±
0.5ºC without the sensors used influencing the test in any way. Thermocouples
which are sealed within the appliance are most commonly used.
Up to 15 simultaneous temperature measurements may be required for a single
appliance. The ambient temperatures at which equipment is tested must remain
within a tolerance of ± 1ºC, unless otherwise stated.
It is essential that appliances are level and that air flow around the appliance is
not restricted in any way.
2. Stabilization times
Before measuring the performance of a refrigerator or freezer under normal
running conditions, conditions must be stable. This is normally assumed to exist
when either:
(a) the thermostat has been cycling for 24 hours, or
(b) the temperature at each point in the appliance varies by less than 2ºC
over 24 hours.
3. Loading
Appliances are tested in both empty and loaded conditions. Tests which call for
a vaccine load specifically require:
Cardboard boxes 100 x 100 x 100 mm and 100 x 100 x 50 mm containing empty
glass vials or bottles so that the gross weight of the load is equivalent to 0.35 to
0.45 kg per litre volume of boxes.
This load is packed in the following manner:
Freezers: No air spaces are left between the boxes or between the boxes and the
walls. The loading should respect any maximum loading lines recommended by
the manufacturer. The load is not placed in the fast freeze compartments of
freezers.
WHO/EPI/LHIS/97.06 19
E3: Refrigerators and freezers
4. Recorded temperatures
Temperatures are recorded at various points within an appliance to monitor the
temperature of the load, or the internal temperatures of the appliance when
empty. In general, the temperatures at centre of the vaccine load or empty
cabinet are recorded together with any positions which are likely to have
extremes of temperature. Such positions might be near door seals, or where air
circulation is restricted by the appliance design. Other positions are also
monitored so that an overall picture of the temperature distribution can be
obtained. Suggested positions of sensors for all refrigeration equipment are
given in the figures at the end of this procedure.
Where appropriate, the following points should also be monitored:
• surface temperature of evaporator plates,
• the flue temperature; and,
• the condenser fins or outer skin temperatures.
Positions of sensors should never be altered during the stable running tests.
Special care should be taken in reporting and analysing data for temperature
distribution in case domestic refrigerators with separate vegetable compartments
in the bottom are tested; these compartments usually have much higher
temperatures than the rest of the refrigerator and are not normally used for
storing vaccine. So that the values obtained for the vegetable compartment do
not distort those of the main compartment, they should be reported and
analysed separately.
5. Fuel sources
If equipment can be operated by more than one fuel source (particularly
absorption refrigerators) and the order of the test has not been already
determined, then the tests should start on electrical power before moving to
another option.
For equipment which can be run as a freezer or as a refrigerator, the first set of
tests should test the refrigerator function and the second should test the freezer
function.
Multi-fuel, multi-function equipment will be lengthy and costly to test, so a
decision should be made by WHO on a case by case basis which options should
be tested.
6. General inspection
On receipt, all refrigerators and freezers should be carefully examined to ensure
that no serious damage or defects are present. Before testing commences, each
appliance should be run for at least 48 hours to run in and to check that it is
operating correctly.
The initial inspection report is sent to WHO as soon as possible. It should be as
complete as possible, particularly regarding:
• Any damage or faults observed,
• The action taken to remedy these,
• Any problems which make it difficult or impossible to test the appliance,
• Any recommendations for manufacturer's action.
• External measurements of appliance.
• Internal volumes of refrigerator and freezer
• Estimated vaccine storage capacity)
• Maximum icepacks load
• Vaccine load distribution
• Icepacks distribution
• Projected test cycle
The test laboratory should include in its initial report to WHO the schedule of
the tests to be carried out. If a previous version of the same appliance was tested,
the physical and procedural differences between the appliances and their
respective test cycles should be mentioned.
Photographs should be taken showing a 3/4 view of the appliance with the door
open. Borderless black and white prints l00 x 70 mm should be provided for
attachment to the Product Information Sheet.
7. Electrical safety
Manufacturer should provide evidence of conformity with one of the following
standards: VDE, BEAB. If no evidence is provided, an inspection should be
made including the following points:
Procedure:
Test procedures are drawn from IEC 335-1 (1991) and Amendment 1 (1994-11),
'Safety of household and similar electrical appliances', following the clauses
listed in Annex 8.
8. Corrosion
Manufacturers should be requested by the laboratory to provide evidence that
appliance meets national of international standards for corrosion resistance. In
the absence of such evidence then resistance to corrosion will be checked to DIN
8985 or any later revision of this standard
WHO/EPI/LHIS/97.06 21
E3: Refrigerators and freezers
9. Reporting
Reports should be to a fixed format. If more than one piece of equipment is
being tested, then one report per manufacturer should be prepared including the
test results of all equipment belonging to the same manufacturer. Appliances
should be referred to by code to avoid confusion of names. A list of these codes
and the corresponding names, models and country of origin should be as a
separate fold-out table at the back of the report.
The report should be in four sections as given below:
Section 1: Introduction: This gives a brief description of the purpose of the tests
and the samples used.
Section 2: Testing Procedure: Contains a copy of the standard testing procedure
and a description of the test apparatus used.
Section 3: Results: The results of test on each product are described individually.
For each product, the following are provided:
a) A copy of the initial inspection report.
b) A description and interpretation of the test results, with a table summarizing
performance results, with a comparison with previous versions of the same
appliance if applicable.
c) Graphs showing all test results and diagrams showing distribution of internal
temperatures with distinct marks for the thermocouples measuring vaccines,
icepacks, freezers and evaporator temperatures.
Section 4: Performance summary: Reports are prepared and submitted to WHO
as follows:
a) Initial inspection report, on arrival of equipment.
b) Interim performance report, at end of +32ºC tests.
c) Final report on completion of all testing.
Copies: Two original copies of the reports must be provided to WHO (one copy
for WHO and one which will be forwarded to the manufacturer by WHO).
x 7 9 x
x 5
x 4, 6
x 1, 8 10 x 3 x
x 1 x 2 x 4
x 5 6 x 3 x
x 7, 8 9, 10 x
x3 x3
D
O
x 4, 5 x4 x5
O
x6 R
x7 x6
x7
x8 x9 10 x 8, 9, 10 x
WHO/EPI/LHIS/97.06 23
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x 2 x2
x1 3x x 1 3x
D
O
(each shelf) x 4, 5 x 4 (each shelf) x 5 O
R
x 8 x 6, 7 x 6 x 8, 9 x 7
x 10 x 11 12 x x 10, 12 x 11
x 7, 8 x 7 x 8
D
O
x 9, 10 x 10 O
R
x 11 x 12 13 x x 11 x 12 x 13
x 14 15 x x 14 x 15
x 1, 2, 3 x 4, 5 6, 7, 8 x x 1 2x x 3
x 9,10 x 9 x 10
x 1, 2 x 3, 4 5, 6 x
x 7 x 8 x 9
Front view
LID
x 1, 10 x 3, 12 5, 14 x
x 9
6, 15 x
x 2, 11 8, 4, 13 x
WHO/EPI/LHIS/97.06 25
E3: Refrigerators and freezers
Glossary
Icepacks
Flat plastic bottles filled with water which conform to Specifications E5/IP1 or
E5/IP2.
Freezing compartment
As defined by the manufacturer and, for purposes of comparison, the internal
free volume measured in litres ± 5%.
Holdover time
The time between switching off the appliance and when the warmest internal
temperature reaches +10ºC for refrigerators and freezers at a given ambient
temperature. Note : In order to calculate the minimum holdover time, the
electricity supply should be switched off at the start of a new compressor cycle
Test condition:
+43ºC
Objectives :
• To determine how long it takes for the appliance to stabilize and at which
temperatures this is achieved, with the thermostat on its maximum setting.
• To determine the energy consumption and the compressor duty cycle during
the appliance start.
Procedure:
The test room should be set to +43ºC with the appliance empty, the door open
and the power supply switched off for a period of 48 hours. The lid of the freezer
should then be closed, the appliance switched on and left to stabilize, with the
thermostat/fast freeze switch on its maximum setting. Temperatures should be
recorded every hour during 24 hours. During this period the energy
consumption should be measured and the compressor duty cycle determined.
The duty cycle is measured by timing from the end of one cycle to the end of a
corresponding cycle approximately 24 hours later. The percentage "on" time over
this period is then calculated. Consumption is measured over the same time
scale.
Test condition:
+43ºC.
Objectives:
• To determine the capacity of the appliance to keep the vaccine below -15ºC
and the optimum thermostat setting to achieve this.
• To determine the energy consumption and the compressor duty cycle.
Procedure:
With the thermostat adjusted on its maximum setting, the appliance should then
be fully loaded and allowed to stabilize as above. Internal temperatures, energy
consumption and compressor duty cycle are recorded. If the internal
temperatures are not correct, the thermostat should be adjusted if possible and
WHO/EPI/LHIS/97.06 27
E3: Refrigerators and freezers
the test repeated. This new setting is referred to as the revised optimum. Note
all thermostat settings.
Test condition:
+43ºC
Objectives :
To determine the maximum quantity of icepacks which the appliance can freeze
keeping the vaccine temperature below - 5ºC during the freezing process and
returning to below -15°C by the end of the 24 h cycle.
Procedure:
The ability of the fast freeze compartment of the freezer to freeze icepacks
without affecting vaccine storage is then measured. Ice-making capability is
measured in kg per freezing cycle. All icepacks to form part of the freezing load
should be pre-conditioned at +43ºC. Fast freeze switches on freezers should be
switched on at the start of this test, but thermostats should not be adjusted.
After stabilization place 11 icepacks filled with water (6.6 kg) at 43ºC, if possible
in a row and with the edges perpendicular to the evaporator surface. The
icepacks and vaccines temperatures must be recorded every hour during the
following 24 hours. If the ice load is frozen (below -3ºC) and the vaccine load
stays below -5°C and has returned to below -15°C by the end of the 24 h cycle,
the icepacks are removed. The procedure is repeated every 24 hours increasing
the amount of icepacks each time by a number that seems appropriate to achieve
the objective. This is the way to proceed until 1 or more icepack is not
completely frozen or the vaccines do not stay in the correct temperature range.
The icepacks are removed and the amount of newly introduced icepacks is
reduced by a number that seems appropriate to achieve the objective. The
successive increase and decrease of the number of icepacks to be introduced will
be repeated until the icepack freezing capacity can be determined.
The available thermocouples for the freezer must be distributed as uniformly as
possible between the loaded icepacks.
Test condition:
+43ºC
Fully loaded with vaccine but no icepacks, and with fast freeze compartment
empty.
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the electricity supply is switched off.
Procedure:
After completion of the freezing tests, all icepacks are removed and a full load of
vaccine is added. The freezer is then allowed to stabilize for 48 hours, loaded
with vaccine but without icepacks. The electricity supply is then switched off at
the moment that the thermostat switches on the compressor. Internal
temperatures are monitored every hour. The time recorded for the warmest
point to exceed +10ºC is reported
5. Day/night test
Test condition:
+43ºC and +15ºC.
Objectives:
To determine the temperature range maintained in the freezer while ambient
temperatures are varying during a day/night cycle.
Procedure:
Before the test, the appliance should be stabilized fully loaded with vaccine at an
ambient temperature of +43ºC, but without icepacks, and allowed to run for a
further 24 hours. The ambient temperature is then varied to simulate day/night
temperatures. Over a 3 hour period the temperature is reduced to +15ºC and
held at this temperature for 9 hours before being raised to +43ºC over a 3 hour
period. It is held at 43ºC for a further 9 hours before being reduced to +15ºC
again over a further 3 hour period. Five such day/night cycles are undertaken.
During this time the internal Temperatures should be recorded every hour.
From the results the temperature range of the warmest and coldest recorded
temperatures should be found.
WHO/EPI/LHIS/97.06 29
E3: Refrigerators and freezers
Test condition:
+43ºC.
Objective:
To measure the quantity of icepacks that can be frozen without a vaccine load..
Ice-making capacity is measured in kg per freezing cycle
Procedure:
All icepacks to form part of the freezing load should be pre-conditioned at
+43ºC. Fast freeze switches on freezers should be switched on at the time of
loading, but thermostats should not be adjusted.
The icepack load should occupy one third of the internal gross volume as stated
by the manufacturer, and the whole of the fast freeze area included in this
volume. Temperatures inside the icepacks (as distributed in Figures 1 and 2 for
E3/FR1 under General Test Conditions (E3), points 7 to 10 and 5 in the centre of
the load) are monitored every hour and the load is assumed to be completely
frozen when the temperature of the warmest icepack reaches -3ºC. Internal
temperatures should be monitored throughout this test.
The maximum icepack freezing load is then reported as the weight of icepacks
which has been completely frozen in 24 hours.
Test condition:
+43ºC.
Objective:
To determine the minimum starting voltages of the appliance from cold and hot
starts.
Procedure:
A minimum starting voltage, at which the appliance starts successfully in 10 out
of 10 attempts, should be established. The voltage is reduced in 2% steps from a
starting voltage 20% lower than the nominal voltage of the compressor. At each
voltage the freezer should be started ten times from cold (compressor at
ambient) and ten times hot (compressor at normal operating temperatures).
If the appliance presents starting problems, the reason for these should be
established, if possible, and included in the final report.
Procedure:
Test procedures are drawn from IEC 335-1 (1991) and Amendment 1 (1994-11),
'Safety of household and similar electrical appliances', following the clauses
listed in Annex 8.
9. Corrosion resistance
Manufacturers should be requested by the laboratory to provide evidence that
appliance meets national of international standards for corrosion resistance. In
the absence of such evidence then resistance to corrosion will be checked to DIN
8985 or any later revision of this standard
Procedure:
According to DIN 8985.
WHO/EPI/LHIS/97.06 31
E3: Refrigerators and freezers
Test condition:
+43ºC (appliance empty)
Objectives :
To determine how long it takes for the freezer internal temperature to stabilize,
with the thermostat on its maximum setting and what is the temperature
distribution of the stabilized appliance.
To determine the energy consumption and the compressor duty cycle during
this period.
Procedure:
The test room should be set to +43ºC with the appliance empty, the door open
and the power supply switched off for a period of 48 hours. The door of the
freezer should then be closed, the appliance switched on and left to stabilize,
with the fast freeze switch on or, if there is none, the thermostat on its maximum
setting. Temperatures should be recorded every hour during 24 hours. During
this period the energy consumption should be measured and the compressor
duty cycle determined. The duty cycle is measured by timing from the end of
one cycle to the end of a corresponding cycle approximately 24 hours later. The
percentage "on" time over this period is then calculated. Consumption is
measured over the same time scale.
Test condition:
+43ºC
Objectives :
• To determine the maximum quantity of icepacks which the appliance can
freeze in 24 hours.
• To determine the time it takes to freeze a complete load of icepacks.
• To determine the energy consumption during the test.
Procedure:
2.1 The freezer is fully loaded with icepacks (conforming to Specification
E5/IP1) which have been pre-conditioned to +43ºC and, if provided, the fast
freeze switch is turned on. The icepacks are stacked vertically or horizontally;
whichever arrangement is thought to give the best rate of freezing. If the
manufacturer recommends a loading arrangement, this should be followed for at
least one test cycle.
The number and overall weight of the icepack load is recorded before the test
begins and the energy consumption is recorded throughout the test.
The available thermocouples for the freezer must be distributed as uniformly as
possible between the loaded icepacks.
The internal temperature of selected icepacks is then monitored and recorded.
When the warmest temperature recorded in the freezer reaches -3ºC the load is
assumed to have been frozen. The period of time between the completion of
loading of the icepack freezer and when the load is completely frozen is
recorded.
2.2 Ice making capacity is then measured in kg per 24 hour freezing cycle.
All icepacks to form part of the freezing load should be pre-conditioned at
+43ºC. Any air flow restrictor on refrigerators should be used for this test only.
Fast freeze switches on freezers should be on, but thermostats should not be
adjusted.
After stabilization place 25 icepacks filled with water (15 kg), if possible in a row
and with the edges perpendicular to the evaporator surface, or according to the
manufacturers recommendation. The icepacks temperatures must be recorded
every hour during the following 24 hours. If the ice load is frozen (below -3ºC)
the icepacks are removed and the procedure is repeated every 24 hours
increasing the amount of icepacks each time by a number that seems appropriate
to achieve the objective. This is the way to proceed until 1 or more icepack is not
completely frozen or the vaccines do not stay in the correct temperature range.
The icepacks are removed and the amount of newly introduced icepacks is
reduced by a number that seems appropriate to achieve the objective. The
successive increase and decrease of the number of icepacks to be introduced will
be repeated until the icepack freezing capacity is determined.
Test condition:
+43ºC.
Objective:
To determine the minimum starting voltages of the appliance from cold and hot
starts.
WHO/EPI/LHIS/97.06 33
E3: Refrigerators and freezers
Procedure:
A minimum starting voltage, at which the appliance starts successfully in 10 out
of 10 attempts, should be established. The voltage is reduced in 2% steps from a
starting voltage 20% lower than the nominal voltage of the compressor. At each
voltage the freezer should be started ten times from cold (compressor at
ambient) and ten times hot (compressor at normal operating temperatures). The
interval between starts (both hot and cold) should be at least 15 minutes.
If the appliance presents starting problems, the reason for these should be
established, if possible, and included in the final report.
Procedure:
Test procedures are drawn from IEC 335-1 (1991) and Amendment 1 (1994-11),
'Safety of household and similar electrical appliances', following the clauses
listed in Annex 8.
5. Corrosion resistance
Manufacturers should be requested by the laboratory to provide evidence that
appliance meets national of international standards for corrosion resistance. In
the absence of such evidence then resistance to corrosion will be checked to DIN
8985 or any later revision of this standard
Procedure:
According to DIN 8985.
Test condition:
+32ºC
Objectives :
• To determine how long it takes for the appliance internal temperatures to
stabilize with the thermostat on its maximum setting.
• To determine the energy consumption and the compressor duty cycle during
that period
Procedure:
The test room should be set to +32ºC with the appliance empty, the door open
and the power supply switched off. After allowing stabilization to take place as
per General Test Conditions (E3), procedure 2, the door should be closed, the
appliance switched on, with the thermostat on its maximum setting, and left to
stabilize.
Temperatures should be recorded every hour during 24 hours. During this
period the energy consumption should be measured and the compressor duty
cycle determined. The duty cycle is measured by timing from the end of one
cycle to the end of a corresponding cycle approximately 24 hours later. The
percentage "on" time over this period is then calculated. Consumption is
measured over the same time scale and corrected to consumption per 24 hours.
Special care should be taken in reporting and analysing data for temperature
distributions in refrigerators with separate vegetable compartments in the
bottom (for example domestic appliances), which usually have much higher
temperatures and are not normally used for storing vaccine. So that the values
obtained for the vegetable compartment do not distort those of the main
compartment, they should be reported and analysed separately.
Test condition:
+32ºC
WHO/EPI/LHIS/97.06 35
E3: Refrigerators and freezers
Objectives:
To determine the appliance capacity to maintain vaccine temperatures in the
range 0ºC to 8ºC, or below -15°C when operating as a freezer, with continuous
energy supply.
Procedure:
The appliance should be loaded, as specified in the General Test Conditions,
procedure 3. After allowing for stabilization, with the thermostat set at medium
position, internal temperatures, energy consumption and compressor duty cycle
are recorded. If the internal temperatures are not correct, the thermostat should
be adjusted if possible and the test repeated. This new setting is referred to as
the optimum. Note all thermostat settings.
Test condition:
+32ºC
Objectives:
To determine the maximum quantity of standard size of icepacks (E5/IP.1, or
IP.2 if justified and specified by the manufacturer) which the appliance can
freeze in 24 hours while maintaining the vaccine temperature between 0ºC and
8ºC.
Procedure:
The ability of the freezers to freeze icepacks is then measured. Ice making
capability is measured in kg per 24 hour freezing cycle. All icepacks to form part
of the freezing load should be pre-conditioned at +32ºC. Any air flow restrictor
on refrigerators should be used for this test only. Fast freeze switches on
freezers should be on, but thermostats should not be adjusted.
After stabilization place 2 icepacks filled with water (1.2 kg), if possible in a row
and with the edges perpendicular to the evaporator surface, or according to the
manufacturers recommendation. The type of icepacks to use is E5/IP1, however
E5/IP2 may be used if icepack trays are designed for that type only. The
icepacks and vaccines temperatures must be recorded every hour during the
following 24 hours. If the ice load is frozen (below -3ºC) and the vaccine load
stays between 0ºC and 8ºC the icepacks are removed and the procedure is
repeated every 24 hours increasing the amount of icepacks each time by a
number that seems appropriate to achieve the objective. This is the way to
proceed until 1 or more icepack is not completely frozen or the vaccines do not
stay in the correct temperature range. The icepacks are removed and the amount
of newly introduced icepacks is reduced by a number that seems appropriate to
achieve the objective. The successive increase and decrease of the number of
icepacks to be introduced will be repeated until the icepack freezing capacity can
be determined.
The greatest load of icepacks which can be frozen without exceeding vaccine
storage temperatures is recorded as the "icepack freezing capacity".
The available thermocouples for the freezer must be distributed as uniformly as
possible between the loaded icepacks.
Test condition:
+32ºC
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the electricity supply is switched off.
Procedure:
The appliance is allowed to stabilize loaded with vaccine in the refrigerator but
without icepacks in the freezer compartment. The electricity supply is then
switched off at the moment that the thermostat switches on the compressor.
Internal temperatures are monitored every hour. The time recorded for the
warmest point to exceed +l0ºC is reported.
Note :
In order to calculate the minimum holdover time, the electricity supply should
be switched off at the start of a new compressor cycle
5. Day/night test
Test condition:
+43ºC/+15ºC, day/night, 12/12 hour cycle.
Objectives
To determine the appliance ability to maintain vaccine temperatures in the 0°C
to 8°C range while the ambient temperature simulates a day (+43°C) / night
(+15°C) cycle
Procedure:
Before the test, the appliance should be stabilized as in procedure 2 above at an
ambient temperature of +32ºC and allowed to run for a further 24 hours. The
ambient temperature is then varied to simulate day/night temperatures. Over a
2 hour period the temperature is reduced to +l5ºC, held at this temperature for 9
WHO/EPI/LHIS/97.06 37
E3: Refrigerators and freezers
hours before being raised to +43ºC over a 3 hour period. It is held at +43ºC for a
further 9 hours before being reduced to +l5ºC again over a further 3 hour period.
Five such day/night cycles are undertaken. During this time the internal
temperatures are monitored every hour .
The location of the warmest and coldest recorded vaccine temperatures should
be identified and reported
Test condition:
+43ºC
Objectives:
• To determine the capacity of the appliance to maintain vaccines in the range
0ºC to 8ºC
• To determine the optimum thermostat setting to achieve it.
• To determine the power consumption and the compressor duty cycle.
Procedure:
With the ambient temperature at +43ºC and with the thermostat adjusted on its
maximum setting the appliance should be fully loaded and stabilized The
internal temperatures, duty cycle and consumption are then determined as
before. If the internal temperatures are not correct, the thermostat should be
adjusted to give the results closest to a mean internal temperature of +4ºC and
the measurements repeated. For freezers the thermostat should be adjusted to
result in temperatures between -15ºC and -25ºC.
This setting is referred to as the optimum (+43ºC). Record the settings used and
the internal temperatures achieved.
Test condition:
+43ºC
Objectives:
To determine the maximum quantity of icepacks which the appliance can freeze
while keeping the vaccine temperature between 0ºC and 8ºC.
Procedure:
This test will only be carried out if the performance at +32ºC is satisfactory and
suggests that the freezing capacity at +43ºC is likely to be greater than 1.6 kg.
The test described in procedure 3 above is repeated at 43°C. Estimates of the
freezing load can be made from the previously obtained results.
Test condition:
+43ºC
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the electricity supply is switched off.
Procedure:
The appliance is first allowed to stabilize loaded with vaccine in the refrigerator,
but without icepacks in the freezer and then switched off at the moment the
thermostat turns on the compressor. The internal temperatures are monitored
hourly. The time recorded for the warmest point to exceed +l0ºC is reported.
Test condition:
+32ºC
Objective:
To determine the minimum starting voltages from cold and hot starts.
Procedure:
A minimum starting voltage, at which the appliance starts successfully in 10 out
of 10 attempts, should be established. The voltage is reduced in 2% steps from a
starting voltage 20% lower than the nominal voltage of the compressor. At each
voltage the freezer should be started ten times from cold (compressor at
ambient) and ten times hot (compressor at normal operating temperatures).
If the appliance presents starting problems, the reason for these should be
established, if possible, and included in the final report.
WHO/EPI/LHIS/97.06 39
E3: Refrigerators and freezers
Procedure:
According to DIN 8985.
Procedure:
Test procedures are drawn from IEC 335-1 (1991) and Amendment 1 (1994-11),
'Safety of household and similar electrical appliances', following the clauses
listed in Annex 8.
Test condition:
+43ºC
Objectives :
• To determine how long it takes for the appliance internal temperatures to
stabilizes with the thermostat on its maximum setting.
• To determine the energy consumption and the compressor duty cycle during
that period
Procedure:
The test room should be set to +43ºC with the appliance empty, the door open
and the power supply switched off. After allowing stabilization to take place (48
hours), the lid should be closed, the appliance switched on, with the thermostat
on its maximum setting, and left to stabilize as indicated in General Test
Conditions, procedure 2.
Temperatures should be recorded every hour 24 hours. During this period the
energy consumption should be measured and the compressor duty cycle
determined. The duty cycle is measured by timing from the end of one cycle to
the end of a corresponding cycle approximately 24 hours later. The percentage
"on" time over this period is then calculated. Consumption is measured over the
same time scale and corrected to consumption per 24 hours.
Test condition:
+43ºC
Objectives :
• To determine the capacity of the appliance to maintain vaccines in the range
0ºC to 8ºC
• To determine the optimum thermostat setting to achieve it.
• To determine the power consumption and the compressor duty cycle.
Procedure:
With the ambient temperature at +43ºC the appliance is loaded with full vaccine
load and stabilized, the optimum thermostat setting is searched by starting with
a medium position. The internal temperatures, duty cycle and consumption are
then determined as before. If the internal temperatures are not correct, the
thermostat should be adjusted to give the results closest to a mean internal
WHO/EPI/LHIS/97.06 41
E3: Refrigerators and freezers
Test condition:
+43ºC, intermittent energy.
Objectives
• To determine the appliance capacity to maintain vaccine temperatures in the
range 0ºC to 8ºC, while operating on intermittent energy supply.
• To determine the power consumption and the compressor duty cycle with
intermittent energy supply.
Procedure:
The previous test conditions are continued, but the electricity supply is
interrupted for sixteen hours, continuously each 24 hour cycle for a total of
twenty days. Energy consumption and compressor duty cycle are recorded.
Test condition:
+43ºC, intermittent energy.
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the electricity supply is switched off.
Procedure:
The appliance is first allowed to stabilize, loaded with vaccine only. The
appliance is then operated under the same intermittent energy supply schemes
above, for a period of 4 days. The electricity supply is then interrupted at the end
of the 4th day at the start of a compressor ON phase. The length of time of the
preceding compressor OFF period will also be reported. The internal
temperatures are monitored hourly. The time between the moment the
electricity supply is interrupted and the moment the warmest vaccine load
temperature exceeds +10ºC is recorded and reported.
Test condition:
+43ºC/+15ºC, day/night, 12/12 hour cycle.
Objectives
To determine the appliance ability to maintain vaccine temperatures in the 0°C
to 8°C range while the ambient temperature simulates a day (43°C) / night
(15°C) cycle
Procedure:
Before the test, the appliance should be stabilized as in procedure 2 above at an
ambient temperature of +43ºC and allowed to run for a further 24 hours. The
ambient temperature is then varied to simulate day/night temperatures. Over a
3 hour period the temperature is reduced to +l5ºC, held at this temperature for 9
hours before being raised to +43ºC over a 3 hour period. It is held at +43ºC for a
further 9 hours before being reduced to +l5ºC again over a further 3 hour period.
Five such day/night cycles are undertaken. During this time the internal
temperatures are monitored every hour .
From the results, the temperature range of the warmest and coldest recorded
temperatures should be found.
Test condition:
+32ºC, continuous energy.
Objectives:
• To determine the capacity of the appliance to maintain vaccines in the range
0ºC to 8ºC
• To determine the optimum thermostat setting to achieve it.
• To determine the power consumption and the compressor duty cycle.
Procedure:
With the thermostat adjusted in its medium setting the appliance should then be
loaded as specified in the General Test Conditions (E3). After allowing for
stabilization, internal temperatures, energy consumption and compressor duty
cycle are recorded. If the internal temperatures are not correct, the thermostat
WHO/EPI/LHIS/97.06 43
E3: Refrigerators and freezers
should be adjusted if possible and the test repeated. This new setting is referred
to as the revised optimum (+32ºC). Note all thermostat settings.
Test condition:
+32ºC, intermittent energy.
Objectives:
• To determine the appliance capacity to maintain vaccine temperatures in the
range 0ºC to 8ºC, while operating on intermittent energy supply.
• To determine the power consumption and the compressor duty cycle with
intermittent energy supply.
Procedure:
The previous test conditions are continued, but the electricity supply is
interrupted for sixteen hours continuously each 24 hour cycle for a total of 20
days. Energy consumption and compressor duty cycle are recorded.
Test condition:
+32ºC, intermittent energy supply
Objectives :
• For appliance that refrigerate or freeze in the same compartment: to
determine the maximum quantity of icepacks which the appliance can freeze
during intermittent energy supply keeping the vaccine temperature below -
5ºC during the freezing process and returning to below -15°C by the end of
the 24 h cycle.
• For appliances equipped with a separate freezing and refrigerator
compartment: to determine the maximum quantity of icepacks which the
appliance can freeze keeping the vaccine temperature between 0°C and 8°C.
Procedure:
The ability of the appliance to freeze icepacks without affecting vaccine storage is
then measured. Ice-making capability is measured in kg per freezing cycle. All
Test condition:
+32ºC, intermittent energy supply
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the electricity supply is switched off.
Procedure:
The appliance is first allowed to stabilize, loaded with vaccine only. The
appliance is then operated under the same intermittent energy supply schemes
above, for a period of 4 days. The electricity supply is then interrupted at the end
of the 4th day at the start of a compressor ON phase. The length of time of the
preceding compressor OFF period will also be reported. The internal
temperatures are monitored hourly. The time between the moment the
electricity supply is interrupted and the moment the warmest vaccine load
temperature exceeds +10ºC is recorded and reported.
WHO/EPI/LHIS/97.06 45
E3: Refrigerators and freezers
Test condition:
+32ºC.
Objective
To determine the minimum starting voltages of the appliance from cold and hot
starts.
Procedure:
A minimum starting voltage, at which the appliance starts successfully in 10 out
of 10 attempts, should be established. The voltage is reduced in 2% steps from a
starting voltage 20% lower than the nominal voltage of the compressor. At each
voltage the freezer should be started ten times from cold (compressor at ambient
temperature) and ten times hot (compressor at normal operating temperatures).
If the appliance presents starting problems, the reason for these should be
established, if possible, and included in the final report.
Procedure:
Test procedures are drawn from IEC 335-1 (1991) and Amendment 1 (1994-11),
'Safety of household and similar electrical appliances', following the clauses
listed in Annex 8.
Procedure:
According to DIN 8985.
Test condition:
+32ºC
Objectives :
To determine in how much time and at which temperatures the refrigerator
internal temperatures stabilize with the thermostat on its maximum setting. To
determine the fuel consumption or the electrical resistance working time during
the test.
Procedure:
The test room should be set to +32ºC with the appliance empty, the door open
and the power supply switched off. After allowing stabilization to take place (48
hours), the door should be closed, the appliance switched on, with the
flame/thermostat on its maximum setting, and left to stabilize.
Temperatures should be recorded every hour during 24 hours. During this
period the energy consumption should be measured and reported as
consumption per 24 hours.
Special care should be taken in reporting and analysing data for temperature
distributions in refrigerators with separate vegetable compartments in the
bottom (domestic refrigerators), which usually have much higher temperatures
and are not to be used for storing vaccine. In order that the values obtained for
the vegetable compartment do not distort those of the main compartment, they
should be reported and analysed separately.
Test condition:
+32ºC.
Objectives:
To determine the capacity of the appliance to keep the vaccine between 0ºC and
8ºC and the optimum thermostat setting to achieve it. To determine the fuel
consumption and/or the electrical resistance working time.
WHO/EPI/LHIS/97.06 47
E3: Refrigerators and freezers
Procedure:
The appliance should be loaded, as specified in the General Testing Conditions.
After allowing 48 hours for stabilization with a thermostat set at a medium
position, internal temperatures, and fuel consumption are recorded. If the
internal temperatures are not correct, the thermostat/flame should be adjusted if
possible and the test repeated. This new setting is referred to as the optimum.
Note all thermostat/flame settings.
Test condition:
+32ºC
Objectives:
To determine the maximum quantity of icepacks which the appliance can freeze
in a 24 h cycle, while keeping the vaccine temperature between 0ºC and 8ºC.
Procedure:
The ability of the freezing compartment to freeze icepacks is then measured. Ice-
making capability is measured in kg. per freezing cycle. All icepacks to form part
of the freezing load should be pre-conditioned at +32ºC. Any air flow restrictor
on refrigerators should be used for this test only. Thermostat/flame should not
be adjusted.
After stabilization place 4 icepacks filled with water (2.4 kg) at 32ºC, if possible in
a row and with the edges perpendicular to the evaporator surface. The icepacks
and vaccines tempertures must be recorded every hour during the following 24
hours. If the ice load is frozen (below -3ºC) and the vaccine load stays between
0ºC and 8ºC the icepacks are removed and the procedure is repeated every 24
hours increasing the amount of icepacks each time by a number that seems
appropriate to achieve the objective. This is the way to proceed until 1 or more
icepack is not completely frozen or the vaccines do not stay in the correct
temperature range. The icepacks are removed and the amount of newly
introduced icepacks is reduced by a number that seems appropriate to achieve
the objective. The successive increase and decrease of the number of icepacks to
be introduced will be repeated until the icepack freezing capacity can be
determined.
The available thermocouples for the freezer must be distributed as uniformly as
possible between the loaded icepacks.
Test condition:
+32ºC
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the energy supply (electricity, kerosene or gas) is
switched off.
Procedure:
The appliance is allowed to stabilize for 48 hours loaded with vaccine in the
refrigerator but without icepacks in the freezer compartment. The energy supply
should be switched off at the moment the thermostat switches the compressor
on. Internal temperatures are monitored every hour . The time recorded for the
warmest point to exceed +l0ºC for refrigerators is reported.
5. Day/night test
Test condition:
+32ºC/+15ºC, day/night, 12/12 hour cycle.
Objectives:
To determine the appliance ability to maintain vaccine temperatures in the 0°C
to +10°C range while the ambient temperature simulates a day (+32°C) / night
(+15°C) cycle
Procedure:
Before the test, the appliance should be stabilized as described in paragraph 2 at
an ambient temperature of +32ºC and allowed to run for a further 24 hours. The
ambient temperature is then varied to simulate day/night temperatures. Over a
3 hour period the temperature is reduced to +l5ºC, held at this temperature for 9
hours before being raised to +32ºC over a 3 hour period. It is held at +32ºC for a
further 9 hours before being reduced to +l5ºC again over a further 3 hour period.
Five such day/night cycles are undertaken. The internal temperatures are
monitored every hour for the duration of the test.
The location of the warmest and coldest recorded temperatures should be
identified and reported.
WHO/EPI/LHIS/97.06 49
E3: Refrigerators and freezers
Test condition:
+43ºC
Objectives:
To determine the capacity to keep the vaccine between 0ºC and 8ºC and the
optimum thermostat setting to achieve it. To determine the consumption and the
compressor duty cycle.
Procedure:
With the ambient temperature at +43ºC the appliance is loaded and stabilized,
for at least 48 hours with the thermostat/flame at the revised optimum setting.
The internal temperatures and consumption are then determined as before. If
the internal temperatures are not correct, the thermostat/flame should be
adjusted to give the results closest to a mean internal temperature of +4ºC and
the measurements repeated.
This new setting is referred to as the revised optimum (+43ºC). Record the
settings used and the internal temperatures achieved.
Test condition:
+43ºC
Objectives:
To determine the maximum quantity of Icepacks which the appliance can freeze
keeping the vaccine temperature between 0ºC and 8ºC..
Procedure:
This test needs only be carried out if the performance at +32ºC is satisfactory and
suggests that the freezing capacity at +43ºC is likely to be greater than 0.5 kg.
The test described in procedure 3 above is repeated at 43°C. Estimates of the
freezing load can be made from the previously obtained results.
Test condition:
+43ºC
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the energy supply (electricity, kerosene or gas) is
switched off.
Procedure:
The appliance is first allowed to stabilize and switched off at the moment the
thermostat switches the compressor on. The internal temperatures are monitored
hourly. The time recorded for the warmest point to exceed +10ºC for refrigerator
is reported.
9. Day/night test
Test condition:
+43ºC/+15ºC, day/night, 12/12 hour cycle.
Objectives:
To determine the appliance ability to maintain vaccine temperatures in the 0°C
to +10°C range while the ambient temperature simulates a day (+43°C) / night
(+15°C) cycle.
Procedure:
Before the test, the appliance should be stabilized as in paragraph 2 at an
ambient temperature of +32ºC and allowed to run for a further 24 hours. The
ambient temperature is then varied to simulate day/night temperatures. Over a
2 hour period the temperature is reduced to +l5ºC, held at this temperature for 9
hours before being raised to +43ºC over a 3 hour period. It is held at +43ºC for a
further 9 hours before being reduced to +l5ºC again over a further 3 hour period.
Five such day/night cycles are undertaken. During this time the internal
temperatures are monitored hourly.
From the results the temperature range of the warmest and coldest recorded
temperatures should be found.
WHO/EPI/LHIS/97.06 51
E3: Refrigerators and freezers
Procedure:
According to DIN 8985.
Procedure:
Test procedures are drawn from IEC 335-1 (1991) and Amendment 1 (1994-11),
'Safety of household and similar electrical appliances', following the clauses
listed in Annex 8.
Test condition:
+32ºC
Objectives:
• To determine the maximum quantity of icepacks which the appliance can
freeze in a 24 h cycle , or to determine the number of hours it takes to freeze a
fully loaded freezer if this is less than 24.
• To determine the capacity to store a minimum of 10 frozen icepacks
(approximately 5 kg) while maintaining their temperature below -3°C.
• To determine fuel consumption and/or the electrical resistance working time.
Procedure:
1.1 The empty icepack freezer is allowed to stabilize at maximum
flame/thermostat setting in an ambient temperature of 32°C. Ice making
capacity is measured in kg per 24 hour freezing cycle. All icepacks to form part
of the freezing load should be pre-conditioned at +32ºC.
The available thermocouples for the freezer must be distributed as uniformly as
possible between the loaded icepacks.
Fuel consumption and/or electrical resistance working time are measured
during the test.
After stabilization place icepacks (conforming to Specification E5/IP1) filled with
water, if possible in a row and with the edges perpendicular to the evaporator
surface, or according to the manufacturers recommendation. The number of
icepacks should be based on the manufacturers recommendation or on an initial
estimate of icepack freezing capacity, with a minimum of 3 per 50 litre gross
volume. The icepacks temperatures must be recorded every hour during the
following 24 hours. If the ice load is frozen (below -3ºC) the icepacks are
removed and the procedure is repeated every 24 hours increasing the amount of
icepacks each time by a number that seems appropriate to achieve the objective.
This is the way to proceed until 1 or more icepack is not completely frozen. The
icepacks are removed and the amount of newly introduced icepacks is reduced
by a number that seems appropriate. The successive increase and decrease of the
number of icepacks to be introduced will be repeated until the icepack freezing
capacity is determined.
If the number of icepacks that can be frozen per 24 hours exceeds the contents of
the freezer or freezer compartment, the number of hours it takes to freeze a full
load is recorded.
1.2 To determine the capacity to store frozen icepacks, while maintaining
their temperature below -3°C, frozen icepacks are placed in the freezer or in the
WHO/EPI/LHIS/97.06 53
E3: Refrigerators and freezers
2. Electrical safety
Manufacturer should provide evidence of conformity with one of the following
standards: VDE, BEAB. If no evidence is provided, an inspection should be
made including the following points:
Procedure:
Test procedures are drawn from IEC 335-1 (1991) and Amendment 1 (1994-11),
'Safety of household and similar electrical appliances', following the clauses
listed in Annex 8.
3. Corrosion
Manufacturers should be requested by the laboratory to provide evidence that
appliance meets national of international standards for corrosion resistance. In
the absence of such evidence then resistance to corrosion will be checked to DIN
8985 or any later revision of this standard
Procedure:
According to DIN 8985.
Test condition:
+32ºC
Objective:
• To determine how long it takes for the refrigerator temperatures to stabilise
with the thermostat on its optimum setting (manufacturer recommended
setting).
• To determine the energy consumption and the compressor duty cycle during
that period.
Procedure:
The test room should be set to +32ºC with the appliance empty, the door open
and the power supply switched off. After allowing stabilization to take place (48
hours), the door should be closed, the appliance switched on, with the
thermostat on its optimum setting, and left to stabilize.
Temperatures should then be recorded every hour for 24 hours. During this
period the energy consumption should be measured and the compressor duty
cycle determined. The duty cycle is measured by timing from the end of one
cycle to the end of a corresponding cycle approximately 24 hours later. The
percentage "on" time over this period is then calculated. Consumption is
measured over the same time scale and corrected to consumption per 24 hours.
Test condition:
+32ºC
Objective:
• To determine the capacity to keep the vaccine between 0ºC and 8ºC and the
optimum thermostat setting to achieve it.
• To determine the energy consumption and the compressor duty cycle.
WHO/EPI/LHIS/97.06 55
E3: Refrigerators and freezers
Procedure:
The appliance should then be loaded, as specified in the General Testing
Conditions, E3. After allowing for stabilization (see General Test Conditions,
procedure 2), internal temperatures, energy consumption and duty cycle are
recorded. If the internal temperatures are not correct, the thermostat should be
adjusted if possible and the test repeated.
Notes:
• All thermostat settings must be recorded.
• If the thermostat setting cannot be modified, and the temperature range is not
satisfactory, then the test should be terminated.
Test condition:
+32ºC
Objectives:
• To determine the quantity of icepacks which the appliance can freeze, in one
cycle, while keeping the vaccine temperature between 0ºC and 8ºC.
• To determine the ability of the refrigerator to maintain a load of frozen
icepacks.
• To measure energy consumption during icepack freezing.
Test condition:
+32ºC
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the electricity supply is switched off.
Procedure:
The appliance is allowed to stabilize as above loaded with vaccine in the
refrigerator but without icepacks in the freezer compartment and then switched
off just at the time that the compressor is turned on by the thermostat. Internal
temperatures are monitored every hour. The time recorded for the warmest
point to exceed +l0ºC for refrigerators and freezers is reported.
5. Day/night test
Test condition:
+43ºC/+15ºC, day/night, 12/12 hour cycle.
Objectives:
To determine the appliance ability to maintain vaccine temperatures in the 0°C
to 8°C range while the ambient temperature simulates a day (+43°C) / night
(+15°C) cycle.
WHO/EPI/LHIS/97.06 57
E3: Refrigerators and freezers
Procedure:
Before the test, the appliance should be stabilized as in the General Test
Conditions, procedure 2, at an ambient temperature of +32ºC and allowed to run
for a further 24 hours. The ambient temperature is then varied to simulate
day/night temperatures. Over a 2 hour period the temperature is reduced to
+l5ºC, held at this temperature for 9 hours before being raised to +43ºC over a 3
hour period. It is held at +43ºC for a further 9 hours before being reduced to
+l5ºC again over a further 3 hour period. Five such day/night cycles are
undertaken. Temperatures should be recorded every hour during 24 hours.
The warmest and coldest recorded temperatures as well as the precise location of
the sensors should be recorded.
Test condition:
+43ºC
Objectives:
• To determine the capacity of the appliance to maintain vaccines between 0ºC
and 8ºC and the optimum thermostat setting to achieve it.
• To determine the energy consumption and the compressor duty cycle.
Procedure:
With the ambient temperature at +43ºC the appliance is loaded and stabilized,
with the thermostat at the revised optimum setting. The internal temperatures,
duty cycle and consumption are then determined as before. If the internal
temperatures are not correct, the thermostat should be adjusted to give the
results closest to a mean internal temperature of +4ºC and the measurements
repeated. If the thermostat cannot be adjusted, then the laboratory should
contact WHO to take a decision on whether the test should be terminated.
Test condition:
+43ºC
Objectives:
• To confirm that the appliance can freeze the required minimum quantity of
standards icepacks while keeping the vaccine temperature between 0ºC and
8ºC.
Procedure:
The ability of the freezers to freeze icepacks is then measured. Ice making
capability is measured in kg per freezing cycle. All icepacks to form part of the
freezing load should be pre-conditioned at +43ºC. Any air flow restrictor on
refrigerators should be used for this test only. Fast freeze switches on freezers
should be on, but thermostats should not be adjusted.
At least 2.0 kg of icepacks conforming to Specification E5/IP1 or IP2 are placed
in the freezing compartment the edges perpendicular to the evaporator plate or
as directed in the manufacturers instructions. Temperatures inside the icepacks
are monitored hourly and the load is assumed to be completely frozen when the
temperature of the warmest icepack reaches -3ºC.
Internal refrigerator temperatures should be monitored throughout this test. If
the temperatures in the vaccine load exceed the range 0ºC to +8ºC during the
freezing test, the vaccine temperatures should be recorded as well as the location
of the boxes which have suffered exposure to unacceptable temperatures. The
test is not repeated. Energy consumption is measured and corrected to
consumption per 24 hours and recorded.
Test condition:
+43ºC
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the electricity supply is switched off.
Procedure:
The appliance is first allowed to stabilize and then switched off at the time that
the compressor is turned on by the thermostat. The internal temperatures are
monitored every hour. The time recorded for the warmest and coldest points to
exceed +l0ºC for refrigerators and freezers is reported.
WHO/EPI/LHIS/97.06 59
E3: Refrigerators and freezers
9. Corrosion
Manufacturers should be requested by the laboratory to provide evidence that
appliance meets national of international standards for corrosion resistance. In
the absence of such evidence then resistance to corrosion will be checked to DIN
8985 or any later revision of this standard.
Procedure:
According to DIN 8985.
Test condition:
+32ºC
Objectives :
To determine in how much time and at which temperatures the refrigerator
internal temperatures stabilize with the thermostat on its maximum setting. To
determine the fuel consumption or the electrical resistance working time during
the test.
Procedure:
The test room should be set to +32ºC with the appliance empty, the door open
and the power supply switched off. After allowing stabilization to take place (48
hours), the door should be closed, the appliance switched on, with the
flame/thermostat on its maximum setting, and left to stabilize.
Temperatures should be recorded every hour during 24 hours. During this
period the energy consumption should be measured and reported as
consumption per 24 hours.
Special care should be taken in reporting and analysing data for temperature
distributions in refrigerators with separate vegetable compartments in the
bottom (domestic refrigerators), which usually have much higher temperatures
and are not to be used for storing vaccine. In order to avoid that the values
obtained for the vegetable compartment distort those of the main compartment,
they should be reported and analysed separately.
Test condition:
+32ºC.
Objectives:
To determine the capacity of the appliance to keep the vaccine between 0ºC and
8ºC and the optimum thermostat setting to achieve it. To determine the fuel
consumption and/or the electrical resistance working time.
Procedure:
The appliance should be loaded, as specified in the General Testing Conditions.
After allowing 48 hours for stabilization with a thermostat set at a medium
position, internal temperatures, and fuel consumption are recorded. If the
WHO/EPI/LHIS/97.06 61
E3: Refrigerators and freezers
Test condition:
+32ºC
Objectives:
To determine the maximum quantity of icepacks which the appliance can freeze
in a 24 h cycle, while keeping the vaccine temperature between 0ºC and 8ºC.
Procedure:
The ability of the freezing compartment to freeze icepacks is then measured. Ice-
making capability is measured in kg. per freezing cycle. All icepacks to form part
of the freezing load should be pre-conditioned at +32ºC. Any air flow restrictor
on refrigerators should be used for this test only. Thermostat/flame should not
be adjusted.
After stabilization, place the number of icepacks recommended by the
manufacturer (or the number based on an estimated freezing capacity), if
possible in a row and with the edges perpendicular to the evaporator surface.
The type of icepacks to use is E5/IP1, however E5/IP2 may be used if icepack
trays are designed for that type only. The icepacks and vaccines temperatures
must be recorded every hour during the following 24 hours. If the ice load is
frozen (below -3ºC) and the vaccine load stays between 0ºC and 8ºC the icepacks
are removed and the procedure is repeated every 24 hours increasing the
amount of icepacks each time by a number that seems appropriate to achieve the
objective. This is the way to proceed until 1 or more icepack is not completely
frozen or the vaccines do not stay in the correct temperature range. The icepacks
are removed and the amount of newly introduced icepacks is reduced by a
number that seems appropriate to achieve the objective. The successive increase
and decrease of the number of icepacks to be introduced will be repeated until
the icepack freezing capacity can be determined.
The available thermocouples for the freezer must be distributed as uniformly as
possible between the loaded icepacks.
Test condition:
+32ºC
Objectives :
To determine for how long the appliance can maintain the vaccine load below
+10ºC from the moment the energy supply (electricity, kerosene or gas) is
switched off.
Procedure:
The appliance is allowed to stabilize for 48 hours loaded with vaccine in the
refrigerator but without icepacks in the freezer compartment. The energy supply
should then be switched off at the moment the thermostat switches the
compressor on. Internal temperatures are monitored every hour . The time
recorded for the warmest point to exceed +l0ºC for refrigerators is reported.
5. Day/night test
Test condition:
+32ºC/+15ºC, day/night, 12/12 hour cycle.
Objectives:
To determine the appliance ability to maintain vaccine temperatures in the 0°C
to +10°C range while the ambient temperature simulates a day (+32°C) / night
(+15°C) cycle
Procedure:
Before the test, the appliance should be stabilized as described in paragraph 2 at
an ambient temperature of +32ºC and allowed to run for a further 24 hours. The
ambient temperature is then varied to simulate day/night temperatures. Over a
3 hour period the temperature is reduced to +l5ºC, held at this temperature for 9
hours before being raised to +32ºC over a 3 hour period. It is held at +32ºC for a
further 9 hours before being reduced to +l5ºC again over a further 3 hour period.
Five such day/night cycles are undertaken. The internal temperatures are
monitored every hour for the duration of the test.
The location of the warmest and coldest recorded temperatures should be
identified and reported.
Test condition:
+15ºC.
WHO/EPI/LHIS/97.06 63
E3: Refrigerators and freezers
Objectives:
To determine the capacity of the appliance to keep the vaccine between 0ºC and
8ºC and the optimum thermostat setting to achieve it. To determine the fuel
consumption and/or the electrical resistance working time.
Procedure:
The temperature of the chamber is reduced to 15ºC . After allowing 48 hours for
stabilization with a thermostat set at a medium position, internal temperatures,
and fuel consumption are recorded. If the internal temperatures are not correct,
the thermostat/flame should be adjusted if possible and the test repeated. This
new setting is referred to as the optimum at 15ºC. Note all thermostat/flame
settings.
Test condition:
+15ºC
Objectives:
To determine the maximum quantity of icepacks which the appliance can freeze,
while keeping the vaccine temperature between 0ºC and 8ºC.
Procedure:
The ability of the freezing compartment to freeze icepacks is then measured. Ice-
making capability is measured in kg. per freezing cycle. All icepacks to form part
of the freezing load should be pre-conditioned at +15ºC. Any air flow restrictor
on refrigerators should be used for this test only. Thermostat/flame should not
be adjusted.
After stabilization, place the number of icepacks recommended by the
manufacturer (or the number based on an estimated freezing capacity), if
possible in a row and with the edges perpendicular to the evaporator surface.
The type of icepacks to use is E5/IP1, however E5/IP2 may be used if icepack
trays are designed for that type only. The icepacks and vaccines temperatures
must be recorded every hour during the following 24 hours. If the ice load is
frozen (below -3ºC) and the vaccine load stays between 0ºC and 8ºC the icepacks
are removed and the procedure is repeated every 24 hours increasing the
amount of icepacks each time by a number that seems appropriate to achieve the
objective. This is the way to proceed until 1 or more icepack is not completely
frozen or the vaccines do not stay in the correct temperature range. The icepacks
are removed and the amount of newly introduced icepacks is reduced by a
number that seems appropriate to achieve the objective. The successive increase
and decrease of the number of icepacks to be introduced will be repeated until
the icepack freezing capacity can be determined.
8. Corrosion resistance
Manufacturers should be requested by the laboratory to provide evidence that
appliance meets national of international standards for corrosion resistance. In
the absence of such evidence then resistance to corrosion will be checked to DIN
8985 or any later revision of this standard
Procedure:
According to DIN 8985.
Procedure:
Test procedures are drawn from IEC 335-1 (1991) and Amendment 1 (1994-11),
'Safety of household and similar electrical appliances', following the clauses
listed in Annex 8.
WHO/EPI/LHIS/97.06 65