Download as pdf or txt
Download as pdf or txt
You are on page 1of 5

Japanese Journal of Applied Physics 51 (2012) 011503 REGULAR PAPER

DOI: 10.1143/JJAP.51.011503

Role of Sintering Temperature on the Phase Stability and Electrical Properties


of 0.94(K0:5 Na0:5 NbO3 )–0.06(LiSbO3 ) Ceramics
Prakash Kumar Palei and Pawan Kumar
National Institute of Technology, Rourkela-769008, India
Received August 11, 2011; revised September 28, 2011; accepted October 31, 2011; published online January 5, 2012

Lead-free 0.94(K0:5 Na0:5 NbO3 )–0.06(LiSbO3 ) (KNN–LS) ceramics were prepared by conventional solid-state reaction route (CSSR). For single
perovskite phase formation the calcination was done at 850  C for 6 h. Whereas for obtaining dense morphology the sintering of KNN–LS ceramics
was carried out at 1060, 1080, 1100, and 1120  C temperatures for 4 h, respectively. The structural study revealed that with the increase in
sintering temperature the structure of the ceramic transformed from pure tetragonal to pseudocubic phase. Scanning electron microscopy (SEM)
micrographs indicated that the optimum sintering temperature of the ceramic was found to be 1080  C. The Curie temperature (Tc ) of the KNN–LS
ceramic was found to decrease at higher sintering temperature. The development of typical hysteresis loop confirmed the ferroelectric and
piezoelectric nature of the KNN–LS ceramics sintered at different temperatures. The KNN–LS ceramics sintered at 1080  C showed better
ferroelectric and piezoelectric properties i.e., remnant polarization ðPr Þ  17:2 C/cm2 , coercive field ðEc Þ  13:5 kV/cm, piezoelectric coefficient
ðd33 Þ  161 pC/N, coupling coefficient ðkp Þ  0:36 and remnant strain 0:06% were obtained. # 2012 The Japan Society of Applied Physics

These substitutions also enhance the piezoelectric and ferro-


1. Introduction electric properties compared to pure KNN system. Among
Lead oxide-based piezoelectric ceramics, such as all the modified KNN systems the 0.94(K0:5 Na0:5 NbO3 )–
Pb(Zr0:52 Ti0:48 )O3 (PZT) and modified PZT ceramics, are 0.06(LiSbO3 ) (KNN–LS) system is reported to have desir-
the most widely used piezoelectric materials until now, able ferroelectric and piezoelectric properties. Though there
because of having high piezoelectric response, large scale are few studies on the various compositions of KNN–LS
production capability and the tailoring of their properties system however, none of the study has been devoted to
through composition. The excellent properties of PZT confirm the phase stability of the 0.94KNN–0.06LS system
based ceramics are considered due to the presence of a at higher sintering temperature. It was reported that alkali
morphotropic phase boundary (MPB).1,2) However, because oxides are volatile in nature, hence at higher sintering tem-
of the toxicity of lead oxide, the use of lead-containing perature (>800  C) evaporation of these elements can take
ceramics cause serious environmental problems. Recently, place. The loss of alkali elements changes the stoichiometry
concerns about these issues have led to establish the of the system which may also affect the phase stability of
legislation on restriction of the hazardous materials (RoHS) the system. The phase stability of a system is very important
and end of life vehicle (ELV) by European Union (EU).3) for high temperature applications.
Environmental and safety concerns with respect to the Therefore, in the present study we have synthesized the
utilization, recycling, and disposal of Pb-based ferroelectric KNN–LS system by conventional solid state reaction route
materials have induced a new surge in developing lead free (CSSR). The variation of sintering temperature on the phase
ferroelectrics, particularly those with properties comparable stability, dielectric, ferroelectric and piezoelectric properties
to their lead-based counter parts. The search for alternative are discussed in detail.
lead-free piezoelectric materials is now being focused on
systems in which a MPB occurs. In the past several years, 2. Experimental Procedure
much attention has been paid to the K0:5 Na0:5 NbO3 (KNN) 0.94KNN–0.06LS ceramics were synthesized by CSSR.
based ceramics because of having high Curie temperature Sodium carbonate (Na2 CO3 , 99.9% purity), potassium
(Tc ), good electrical properties and environmental friendly carbonate (K2 CO3 , 99.9% purity), niobium pentoxide
nature.4–7) This KNN system also possesses a MPB similar (Nb2 O5 , 99.9% purity), lithium carbonate (Li2 CO3 , 99.9%
to PZT system in the vicinity of 50 : 50 ratio of Na/K. purity) and antimony pentoxide (Sb2 O5 , 99.9% purity) were
However, the major drawback for KNN ceramics is the used as starting precursors. Stoichiometric weights of all the
difficulty of obtaining high density by the conventional powders were mixed and ball milled with acetone for 8 h,
sintering in air because of the high volatility of alkaline using zirconia balls as the grinding media. The calcination
elements at higher processing temperatures.8,9) Oxygen of the powder was carried out at 850  C temperature for 6 h
deficiency has been another problem in the preparation, and single perovskite phase formation was confirmed by X-
which results from high-temperature processing and gives ray diffraction (XRD) technique. The calcined powder was
rise to electronic conductivity.10) In order to solve these mixed thoroughly with 2 wt % poly(vinyl alcohol) (PVA)
problems, various techniques have been utilized, such as hot binder solution and then pressed into disks of diameter of
pressing and spark plasma sintering (SPS).11,12) However, 10 mm and a thickness of 1:5 mm under 60 MPa pres-
they are more expensive and complicated routes compared sure. The sintering of all the samples was carried out at
to conventional sintering processes. Recently, researchers 1060, 1080, 1100, and 1120  C for 4 h in air, respectively
have shown that additives in KNN system such as LiSbO3 with a heating rate of 5  C/min. In order to examine the
(LS),13) BiFeO3 (BF),10) ZnO,14) LiNbO3 ,15) LiTaO3 16) can phases present in the system, XRD analysis of the sintered
help to improve the sintering behavior of KNN system. KNN–LS ceramics was performed on a PW 3020 Philips
diffractometer using Cu K ( ¼ 0:15405 nm) radiation.

E-mail address: pawankumar@nitrkl.ac.in The structure and unit cell parameters were calculated by
011503-1 # 2012 The Japan Society of Applied Physics
Jpn. J. Appl. Phys. 51 (2012) 011503 P. K. Palei and P. Kumar

Fig. 2. (Color online) Unit cell parameters of the KNN–LS ceramics at


Fig. 1. (Color online) XRD patterns of KNN–LS ceramics calcined at
  different sintering temperatures.
(a) 850 C, sintered at (b) 1060, (c) 1080, (d) 1100, and (e) 1120 C.

Table I. Unit cell volume and bulk density of KNN–LS ceramics at


X’pert High Score Plus 2.0 software. The sintered micro- different sintering temperatures.
structures were observed using a scanning electron micros-
Sintering temperature ( C)
cope (SEM; JEOL JSM-6480LV). The experimental den-
1060 1080 1100 1120
sities (dex ) of the samples were measured by the Archimedes
 3)
Unit cell volume (A 62.52 62.57 62.06 61.86
method. Silver paste was applied on both sides of the
samples and fired at 500  C for 30 min for the electrical Bulk density  (g/cm3 ) 4.21 4.28 4.23 3.86
measurements. Dielectric constant ("r ) and dielectric loss
(tan ) were measured as a function of temperature using
a computer interfaced Hioki 3532-50 LCR-Hitester. The temperature increases to 1120  C. This confirms the forma-
polarization vs electric field (P–E) hysteresis loops and tion of pseudo cubic phase with the increase in sintering
mechanical strain vs electric field (S–E) loops were temperature. The unit cell volume of the KNN–LS ceramics
measured by using Precision Premier II, a standard ferro- are listed in Table I. It is found that with the increase in
electric testing machine (Radiant Technology). The samples sintering temperature above 1080  C, the unit cell volume
for the piezoelectric property measurements were poled decreases. This may be due to the creation of oxygen
by corona poling unit at room temperature by applying a vacancies with the evaporation of more and more alkali
dc electric field of 5 kV/mm for 20 min. The d33 values elements at higher sintering temperature.10) It is reported that
of the samples were measured by using a d33 meter (APC during high temperature processing (>800  C) of KNN
International YE2730A). The electromechanical coupling based ceramics cation vacancies are generated because of
coefficients were measured by resonance and anti-resonance the volatile nature of the alkali elements (Na/K). Therefore,
method using Hioki 3532-50 LCR-Hitester. in order to maintain the charge neutrality oxygen vacancies
are also generated.12,13) These oxygen vacancies leads to
3. Results and Discussion the shrinkage of the unit cell.14) Figure 3 shows the SEM
Figure 1 shows the XRD patterns of the 0.94KNN–0.06LS micrographs of the sintered KNN–LS ceramics. The average
ceramics calcined at 850  C and sintered at four different grain size of the ceramics is found to increase with the
temperatures. It can be seen that the shape of the peaks are increase in sintering temperature. Maximum bulk density ()
found to vary with the increase in sintering temperature. is obtained in case of the KNN–LS ceramics sintered at
Single perovskite phase is retained in all the KNN–LS 1080  C. The SEM micrographs of the KNN–LS ceramics
ceramics sintered below 1120  C. However, at 1120  C sintered at 1100 and 1120  C show the development of liquid
sintering temperature, a small amount of secondary phase is phase in the grain boundary regions which may be due to the
developed. The formation of secondary phase at higher low melting points of alkali carbonates and Sb2 O5 (marked
sintering temperature may be due to the evaporation of in red line circles in Fig. 3).13) As can be seen in Fig. 3 the
volatile alkali (Na,K) elements. All the prominent reflection grain boundaries are well resolved in KNN–LS ceramics
peaks of the sintered XRD patterns of the KNN–LS ceramics sintered at 1060 and 1080  C, whereas the grain boundaries
are indexed and the lattice parameters are calculated are not well resolved in KNN–LS ceramics sintered at
by X’pert Highscore Plus 2.0 software. It is found that 1100 and 1120  C. This is supported by XRD study, which
with the increase in sintering temperature the structure of confirmed the development of secondary phase peaks at
the ceramics changes from pure tetragonal to pseudo cubic 1120  C sintering temperatures. The temperature depend-
phase. The unit cell parameters of the sintered ceramics ence of dielectric constant ("r ) of all the sintered KNN–LS
are shown in Fig. 2. The c=a ratio of the ceramics is found ceramics are shown in Fig. 4(a). It can be seen that similar to
to decrease significantly and approaches 1 as the sintering the structure, the Curie temperature (Tc ) of the KNN–LS
011503-2 # 2012 The Japan Society of Applied Physics
Jpn. J. Appl. Phys. 51 (2012) 011503 P. K. Palei and P. Kumar

Fig. 3. (Color online) SEM micrographs of the KNN–LS samples sintered at (a) 1060, (b) 1080, (c) 1100, and (d) 1120  C.

ceramics changes with the variation of sintering temperature.


Initially with increase in sintering temperature from 1060 to
1080  C the Tc of the ceramic has increased from 355 to
367  C however with further increase in sintering tempera-
ture Tc decreases. The initial increase of Tc can be explained
on the basis of increment in the value of c=a ratio. It is well
known that c=a ratio is the direct reflection of tetragonallity.
The decrease of Tc with the increase in sintering temperature
above 1080  C is may be due to the decrement in c=a ratio.17)
The increment in Tc with the increase in sintering tem-
perature from 1060 to 1080  C may also be explained in
terms of the content of the alkali elements. At higher proc-
essing temperature (800  C), both Na and K are volatile
however Na is more volatile than K. With the increase of
sintering temperature, the percentage of Na loss becomes
more than that of K. This fact makes the K content relatively (a)
higher in an individual sample, hence increases the Tc . As it
is known that the Tc of KNbO3 is 420  C, whereas the Tc of
NaNbO3 is 355  C. Hence the increase in the concentration
of K increases the Tc .18,19) The larger ionic radius of Kþ
 than that of Naþ (0.97 A)
(1.33 A)  also gives rise to the
eventually increased crystal parameters. Again, with further
increase in sintering temperature the evaporation of both
Na/K becomes more hence decrement in Tc .20) The
maximum value of "r at 1 kHz frequency for the KNN–LS
ceramics sintered at 1080  C near Curie temperature (Tc )
is found to be 5118. The maximum value of "r at Tc can
be explained as follows: in perovskite type materials,
ferroelectric to paraelectric phase transition occurs due to
the instability of temperature dependent lowest frequency
optical soft mode.21,22) At Tc , the lowest frequency soft mode
tends to zero and the lattice displacement associated with (b)
it becomes unstable. This leads to phase transition from
ferroelectric to paraelectric region with max. "r at Tc , which Fig. 4. (Color online) Temperature dependence of (a) "r and (b) tan  of
can be explained by Lyddane–Sachs–Teller (LST) relation. KNN–LS ceramics sintered at different temperatures.
The LST relation is given by
Here static dielectric constant ["ð0Þ] increases when the
!2T "ð1Þ
¼ : ð1Þ transverse optical (!T ) phonon frequency decreases. There-
!2L "ð0Þ fore, the higher values of "r near Tc is due to the con-
011503-3 # 2012 The Japan Society of Applied Physics
Jpn. J. Appl. Phys. 51 (2012) 011503 P. K. Palei and P. Kumar

Fig. 5. (Color online) Polarization vs electric field (P–E) hysteresis loops Fig. 6. (Color online) Strain vs electric field loops of KNN–LS ceramics
of KNN–LS ceramics sintered at different temperatures. sintered at 1060, 1080, and 1100  C.

densation of soft mode frequency (!T ! 0).23) The higher


value of "r near Tc is also supported by the Curie weiss
relation. The temperature dependence of dielectric loss
(tan ) is shown in Fig. 4(b). The behavior of tan  is very
much similar to "r . It is observed that higher value of tan  is
obtained with increasing temperature which may be due to
the increase in the mobility of ions and imperfections in
the material.24) It can also be seen that the temperatures
of peak dielectric loss and peak dielectric constant do not
coincide. Kramers–Kronig relation indicates that this can
be the consequence of temperature dependent relaxation
near Curie temperature.25) The value of tan  at Tc in case of
KNN–LS ceramics sintered at 1080  C is very low compared
to the other ceramics. The better dielectric properties ob-
tained in case of the ceramics sintered at 1080  C may be
attributed to the high bulk density ðb Þ  4:28 g/cm3 . Fig. 7. (Color online) Frequency dependence of impedance jZj in planar
Figure 5 shows the polarization vs electric field (P–E) mode of resonance of KNN–LS ceramics sintered at different temperatures.
hysteresis loops of KNN–LS samples sintered at different
temperatures. The development of well saturated hysteresis
loops for the KNN–LS samples sintered below 1120  C temperature the value of remnant strain decreases in KNN–
confirms the ferroelectric nature of the ceramics. Maxi- LS ceramics. Maximum strain 0:20% and remnant strain
mum value of remnant polarization (Pr  17:2 C/cm2 ) and (0:06%) is developed in KNN–LS ceramics sintered at
minimum value of coercive field (Ec  13:5 kV/cm) is 1080  C. The strain developed in case of KNN–LS ceramics
obtained for the KNN–LS ceramics sintered at 1080  C. It is is higher among the reported values in KNN based ceramics.
found that initially with the increase in sintering temperature The higher remnant strain obtained in case of KNN–LS
from 1060 to 1080  C, there is an increment in the value ceramics sintered at 1080  C is may be due to the higher bulk
of remnant polarization (Pr ). This can be attributed to density and better microstructure observed in the ceramics.
the increase in grain size and density with the increase Figure 7 shows the room temperature frequency dependence
in sintering temperature. The increase in Pr for the KNN–LS of modulus of impedance/jZj of KNN–LS ceramics sintered
sample sintered at 1080  C can be associated with the at different temperatures. The electromechanical coupling
increase in domain wall motion with the increase in grain coefficient (kp ) and longitudinal coupling coefficients (k31 )
size which helps in switching the domains and hence affects of the samples were calculated from the resonance ( fr ) and
the polarization.26) With further increase in sintering tem- anti-resonance ( fa ) frequencies using the equations:
  
perature the value of Pr is found to decrease, which may be fa  fr 1=2
due to the decrease of bulk density. Figure 6 shows the kp ¼ 2:51  ; ð2Þ
fr
bipolar field-induced strains of KNN–LS ceramics sintered  
at 1060, 1080, and 1100  C. The development of typical 2 1
k31 ¼  kp2 ; ð3Þ
butterfly-shaped loop indicates a ferroelectric order in all 2
the sintered ceramics. The remnant strain (%) is found to where fr and fa are resonant and anti-resonant frequencies
increase initially with the increase in sintering temperature (Hz), whereas kp and  are planar mode coupling coefficients
up to 1080  C, however with further increase in sintering and Poisson’s ratio. At fr and fa frequencies, the electrical
011503-4 # 2012 The Japan Society of Applied Physics
Jpn. J. Appl. Phys. 51 (2012) 011503 P. K. Palei and P. Kumar

Fig. 8. Variations in d33 , k31 , and kp values of KNN–LS ceramics sintered Fig. 9. (Color online) Frequency dependence of impedance jZj at
at different temperatures. different temperatures of KNN–LS ceramics sintered at 1080  C.

impedance modulus of Z exhibits a strong variation with a results in this study indicated that the KNN–LS ceramics
minimum value at fr and a maximum value at fa . The planar sintered at 1080  C can be a suitable replacement of the
mode electromechanical coupling coefficient (kp ) and length effective lead based piezoelectric ceramics.
extensional coefficient (k31 ) are calculated by putting the
values of fr and fa in eqs. (2) and (3).
Figure 8 shows the variation of d33 , k31 , and kp values of
KNN–LS ceramics as a function of sintering temperature. It
is observed that values of d33 , kp , and k31 increases with the 1) B. Jaffe, W. R. Cook, and H. Jaffe: Piezoelectirc Ceramics (Academic,
New Work, 1971) p. 119.
increase in sintering temperature up to 1080  C and then 2) G. Haertling: J. Am. Ceram. Soc. 82 (1999) 797.
decreases with the further increase in sintering temperature. 3) M. Pecht, Y. Fukuda, and S. Rajagopal: IEEE Trans. Electron. Packag.
The initial increase of d33 , kp , and kt values may be Manuf. 27 (2004) 221.
attributed to the increase in bulk density which enhances the 4) X. Li, J. Zhu, M. Wang, Y. Luo, W. Shi, L. Li, J. Zhu, and I. Xiao:
J. Alloys Compd. 499 (2010) L1.
poling process in KNN–LS ceramics.27,28) Maximum value 5) R. E. Jaeger and L. Egerton: J. Am. Ceram. Soc. 45 (1962) 209.
of d33 , kp , and k31 is obtained in case of KNN–LS ceramics 6) Y. Saito, H. Takao, T. Tani, T. Nonoyama, K. Takatori, T. Homma, T.
sintered at 1080  C. Figure 9 shows the frequency de- Nagaya, and M. Nakamura: Nature 432 (2004) 84.
7) W. Wu, D. Xiao, J. Wu, W. Liang, J. Li, and J. Zhu: J. Alloys Compd. 509
pendence of the resonance spectrum at different tempera-
(2011) L284.
tures of the poled KNN–LS ceramics sintered at 1080  C. 8) C. W. Ahn, H. C. Song, S. Nahm, S. H. Park, K. Uchino, S. Priya, H. G.
It was found that at low temperature a typical resonance Lee, and N. K. Kang: Jpn. J. Appl. Phys. 44 (2005) L1361.
spectrum is obtained. However, with the increase in 9) R. Wang, R. Xie, K. Hanada, K. Matsusak, H. Bando, and M. Itoh: Phys.
Status Solidi A 202 (2005) R57.
temperature the separation between the fr and fa decreases,
10) R. Z. Zuo, C. Ye, and X. S. Fang: J. Phys. Chem. Solids 69 (2008) 230.
which indicates that the piezoelectric properties of the 11) R. Wang, R. Xie, T. Sekiya, Y. Shimojo, N. Hirosaki, and M. Itoh: Jpn. J.
KNN–LS ceramics decreases with increase in temperature. Appl. Phys. 41 (2002) 7119.
The peaks of both fa and fr nearly vanishes when the tem- 12) J.-F. Li, K. Wang, B. P. Zhang, and L. M. Zhang: J. Am. Ceram. Soc. 89

perature reaches 350  C. This may be related to the


(2006) 706.
13) Z. Yang, Y. Chang, B. Liu, and L. Wei: Mater. Sci. Eng. A 432 (2006) 292.
increase in the domain wall motion at higher temperature, 14) S.-H. Park, C.-W. Ahn, S. Nahm, and J.-S. Song: Jpn. J. Appl. Phys. 43
which randomizes the domain alignment. Hence, it is clear (2004) L1072.
that as the temperature approaches the Tc the coupling 15) Y. Guo, K. Kakimoto, and H. Ohsato: Appl. Phys. Lett. 85 (2004) 4121.
16) Y. Guo, K. Kakimoto, and H. Ohsato: Mater. Lett. 59 (2005) 241.
coefficient (kp ) approaches 0. 17) G. Yao, X. Wang, Y. Yang, and L. Li: J. Am. Ceram. Soc. 93 (2010) 1697.
18) G. Shirane, R. Newnham, and R. Pepinsky: Phys. Rev. 96 (1954) 581.
4. Conclusions 19) K. Kakimoto, I. Masuda, and H. Ohsato: J. Eur. Ceram. Soc. 25 (2005)
The phase stability and electrical properties of Li/Sb- 2719.
20) P. Zhao, B. Zhang, and J. F. Li: J. Am. Ceram. Soc. 91 (2008) 1690.
codoped lead-free (Na,K)NbO3 ceramics with a nominal 21) L. Egerton and M. Dillon: J. Am. Ceram. Soc. 42 (1959) 438.
composition of 0.94(K0:5 Na0:5 NbO3 )–0.06(LiSbO3 ) sintered 22) W. Cohran: Adv. Phys. 9 (1960) 387.
at different temperatures were studied in detail. The struc- 23) A. S. Kandari, A. Bhandari, A. A. Bauria, and N. S. Panwar: Ferroelectrics
386 (2009) 139.
tural study revealed the transformation of teragonal phase
24) P. Kumar, S. Singh, O. P. Thakur, C. Prakash, and T. C. Goel: Jpn. J. Appl.
to pseudo-cubic phase of KNN–LS ceramics at 1120  C Phys. 43 (2004) 1501.
sintering temperature. The Tc of the ceramic was found to 25) M. E. Lines and A. M. Glass: Principles and Applications of Ferroelectrics
vary with sintering temperature. The KNN–LS ceramics and Related Materials (Clarendon Press, Oxford, U.K., 1977) p. 289.
P. Kumar and P. Palei: Ceram. Int. 36 (2010) 1725.
sintered at 1080  C showed better bulk density, ferroelectric 26)
27) S. H. Park, C. W. Ahn, S. Nahm, and J. S. Song: Jpn. J. Appl. Phys. 43
and piezoelectric properties i.e. b  4:28 g/cm3 , Pr  17:2 (2004) L1072.
C/cm2 , d33  161 pC/N, kp  0:36, and k31  0:21. The 28) Y. Guo, K. Kakimoto, and H. Ohsato: Jpn. J. Appl. Phys. 43 (2004) 6662.

011503-5 # 2012 The Japan Society of Applied Physics

You might also like