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O t he r
M o n it o r in g
S y s te m s
S y stem
In te r fa c e
H u m a i n s- M a c h i n e s
E nergy
M ana ge m e nt R e fr ig e r a tio n
S yste m S y stem
L ig h tin g S y s te m
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Sub-Systems Description
Monitoring The main functions of the monitoring sub-system are:
• monitoring the different types of sensors: case temperature, end-of-defrosting
cycle sensor
• saving sensor information in the MT Alliance and drawing graphs based on this
information
• generating local alarms when the temperature exceeds the limits and
acknowledges them
• sending alarms to the Alarm Center
Refrigeration The main functions of the refrigeration sub-system are:
• maintaining case temperatures so as to protect products
• defrosting cases according to a preprogrammed schedule
HVAC The main functions of the HVAC sub-system are:
• maintaining a comfortable temperature in the occupied zones during occupancy
mode
• lowering the temperature while in inocuppancy mode
• maintaining adequate humidity in the main area of the supermarket in order to
reduce the frequency of defrosting in the refrigerated cases
Lighting The main functions of the lighting sub-system are:
• maintaining adequate light intensity (clients & employees) in the various zones
• lowering or turning off lights according to a programmed schedule
Energy The main functions of the energy management sub-system are:
Management • reducing energy consumption of the sub-systems by means of effective control
strategies
• controlling electrical loads (load shedding) during periods of high energy
consumption
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25 26 27 28 29 30 xx 63
1 8
Sensors
TRM R TC ALR
Refrigeration Sub-S ystem (R ack A)
Leg end
Central CM P CM P CM P CKT CK T CKT
TRM : Network Term inat ion C ND SPC ATS
al arm 1 2 3 1 2 3
ALR: A larm Co ntr oller system
5 Circuits
RTC : Real T ime C loc k
SN : Sensor N ode F TT
CN D: Co nde nser Con tro ller Netwo rk
SP C: Suctio n P ressure Contr oller HVAC Sub-S ystem
CMP: C om pressor Co ntr o ller
H RTU VA V VA V VA V
CK T: C ircu it C ontr oller SCH DPU 1 2
VA V 3
ATS : A nti-Sw eat Co ntr o ller
SCH : Sched uler
DP U: Dua l P ath Control
RTU : R oof- top Un it C ont ro ller Lighting Sub-S ystem
VA V: VA V Bo x Control
PTC: Photoce ll Sens or E LCU LC U LCU
PTC D IM
SCH 1 2 3
LCU: L ig ht Co ntr o l U nit
DIM : D im mer Contro l
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Real Time Clock RTC Real Time Clock Normally, the computer’s clock synchronizes with the clock in
each controller on the network by regularly sending the time
over the network. When the computer crashes, the real-time
clock takes over the computer and takes over this function.
Alarm Controller ALR Alarm Controller When a sensor node generates an alarm, the information is sent
to the computer and alarm controllers:
• The computer displays the alarm in the alarm banner
• The alarm controller sends the alarm to the Alarm Center
2.3.2 Refrigeration Sub-System
Compressor Controller CMP Compressor Ctrl In the refrigeration control system, there is one compressor controller
for each mechanical compressor. Each compressor controller receives
its start or stop command from the suction pressure controller to
maintain the refrigerant temperature in the suction manifold. After
receiving a start command, the compressor controller checks the
compressor securities (oil pressure, compressor temperature, etc.). If
conditions are normal, the compressor controller starts the
compressor. If one of the security devices sends an abnormal
condition signal, the compressor controller generates an alarm and
stops the compressor from starting.
Circuit Controller CKT Circuit Ctrl The refrigeration circuit controller controls the refrigeration and
defrosting cycle of the refrigerated cases connected to a circuit. A
refrigeration system can have up to forty (40) circuits. All refrigerated
cases on a circuit are defrosted simultaneously according to a
preprogrammed schedule. The circuit controller carries out this
operation by controlling the opening and closing of the refrigeration
and defrosting valves of a circuit based on a programmed defrosting
schedule.
Anti-Sweat Controller ATS AntiSweat Ctrl In a glass refrigerated case, the anti-sweat controller prevents:
• The formation of sweat on the case glass
• The door to stick in the door frame.
The anti-sweat controller carries out this function by measuring the
humidity in the store by comparing it to a set point and, based on
difference between these two values, the glass and door frame of the
case are heated up accordingly.
2.3.3 Heating/Air-Conditioning (HVAC) Sub-System
Dual Path Controller DPU MT 508 The Dual Path Unit is a high energy efficiency air processing unit.
MT 512 The Dual Path controller:
• controls the temperature of a supermarket
• Effectively controls humidity (typically 40% to 45%) in the
main area of a supermarket.
VAV Roof -Top RTU/VA MT 504 A VAV roof-top unit and the VAV boxes are used in conjunction to
Controller V MT 508 control the temperature of the areas surrounding a supermarket.
MT 512 The VAV roof-top controller controls the air temperature and volume
in the main conduit of the unit. The VAV roof-top unit provides
constant air pressure at the input of each surrounding area. A VAV
roof-top unit can power several VAV boxes.
VAV Box VAV VAV Ctrl The VAV box is powered by a VAV roof-top unit, which provides air
volume at the input of the VAV box. The VAV box controls the
temperature of the surrounding areas by varying its dampers.
Therefore, the box controls the quantity of air entering the surrounding
area and activates electric heating at the end line if required.
HVAC Scheduler H Scheduler The scheduler enables the creation of occupied and unoccupied
SCH schedules for increasing and decreasing the temperature of a
supermarket based on the opening and closing schedule of a
supermarket. In addition, schedules can also be created to control the
temperatures in different zones based on the occupied and unoccupied
periods. A scheduler can control several Dual Path or roof-top units.
$
2.3.4 Lighting Sub-System
The lighting controller controls the indoor and outdoor lighting zones
of a supermarket based on:
• a schedule programmed in a lighting scheduler or even
• the combination of a schedule and outdoor photocell.
Lighting Intensity DIM DimLight The lighting intensity controller is used with the Lighting controller
Controller and photocell sensor. It controls the lighting intensity of the lights of a
zone based on the light intensity measured by the photocell sensor
located in the zone.
Photocell Sensor PTC Douglas The photocell sensor is used to measure the light intensity outside a
- Photocell Sensor supermarket or within a zone of the supermarket.
The photocell sensor signal is sent to the lighting controllers
throughout the communications network.
Light Scheduler L Scheduler The scheduler creates the lighting schedules in order to control the
SCH lighting based on the opening and closing hours of the supermarket.
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Applications See Section 4.0 for the See Section 4.0 for the See Section 4.0 for the
different MT 504 applications different MT 508 applications. different MT 512
applications.
Universal Inputs Eight (8) universal inputs Eight (8) universal inputs Eight (8) universal inputs
(analog or digital): (analog or digital): (analog or digital):
0-5 V, 0-10 V, 4-20 mA, 10 K 0-5 V, 0-10 V, 4-20 mA, 10 K 0-5 V, 0-10 V, 4-20 mA,
Thermistor. Low-pass filter on Thermistor. Low-pass filter on 10 K Thermistor. Low-pass
each input. each input. filter on each input.
Digital Inputs None Four (4) digital inputs: Eight (8) digital inputs:
Each input is optically Each input is optically
isolated (0-15V) isolated (0-15V)
Digital Outputs Four (4) type-C relays: Eight (8) type-C relays: Twelve (12) type-C relays:
SPDT, 2A, 250 VAC. SPDT, 2A, 250 VAC. SPDT, 2A, 250 VAC.
Protected by fuses on the Protected by fuses on the Protected by fuses on the
module module module
+
MT 500 Family MT-504 MT-508 MT-512
Specifications
Analog Outputs Four (4) configurable analog Four (4) configurable analog Four (4) configurable
outputs: 0-20 mA, 0-5V, 0- outputs: 0-20 mA, 0-5V, 0- analog outputs: 0-20 mA,
10V, 2-10V. 10V, 2-10V. 0-5V, 0-10V, 2-10V.
Protected by a current limiter Protected by a limiting Protected by a limiting
(max 20 mA ) current limiter (max 20 mA ) current limiter (max 20 mA
)
Dimensions 8.0” x 4.0” x 1.5” 12.25” x 4.0” x 1.5” 16.375” x 4.0” x 1.5”
204 mm x 102 mm x 38 mm 312 mm x 102 mm x 38 mm 416 mm x 102 mm x 38
mm
Environment -40 to 75°C (-40 to 168°F) -40 to 75°C (-40 to 168°F) -40 to 75°C (-40 to 168°F)
5% to 95% R.H. 5% to 95% R.H. 5% to 95% R.H.
Certification UL, CSA approved UL, CSA approved UL, CSA approved
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Sensor Node X
Refrigeration Sub-System
Condenser Controller X X X
Sub-Cooling Controller X
HVAC Sub-System
Standard Roof-topController X X X
Lighting Sub-System
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4.1 Refrigeration System Controllers
UI1 *Discharge Pressure Yes AO1 Variable Speed Condenser Type: Air , Evaporative (See Note)
(DP) 1 Drive (VFD) Condenser Config.: One or two rows
UI2 *Condenser Inlet Yes No. of Fans: Max. 12 fans
Press (CIP) Control Point: Selection from sensors
UI3 *Condenser Outlet Yes on physical and logical inputs.
Press (COP) Operating Set Point: Pressure/Temperature depending
UI4 *Drop Leg Temp Yes on the sensors chosen
(DLT) Conversion Table: Pressure/Temperature conversion
UI5 *Outdoor Air Temp Yes (depending on the type of refrigerant)
(OAT) Control Strategy: Single: DP, COP, DLT, etc.
UI6 * Liq Header Press Yes Differential (floating Head):
(LHP) Digital: OAT & COP
IU7 * Liq Header Temp Yes OAT & DLT
(LHP) - MT504: etc.
UI8 Inverter Fault Yes DO1 Fan 1 Control Type PID, Sequential
IIVF) … … Primary Fan: Fixed speed, variable speed, cycling
DO4 Fan 4
Digital: Split Mode Control Strategy and Configuration
- MT 508:
None DO1 Fan 1 Configuration: Split on outdoor temperature
… Split on Heat Reclaim 1
DO8 Fan 8 Split on Heat Reclaim 2
Split on Heat Reclaim 1 & 2
- MT 512: Split on Out Temp and Heat Reclaim
DO1 Fan 1 Set Point: - Split Temperature Set Point
… - Unsplit Discharge Press Set Point
DO12 Fan 12 - Unsplit Discharge Press Auto Reset
- Split Minimum On Time
-
Suction Pressure Controller (MT 504)
UI1 *Discharge Pressure Yes OA1 Compressor Three suction pressure controllers can be installed on the
(DP) Variable Frequency refrigeration rack to control three suction groups.
UI2 Suction Pressure Yes Drive (VFD) A suction pressure controller (SPC) can control up to ten
(SP) compressor controllers.
UI3 Liquid Header Press Yes
(LHP) Suction Pressure Control Strategy
UI4 *Heat Reclaim1
(HR1) The suction pressure controller controls the pressure in the
UI5 *Heat Reclaim 2 suction manifold. The pressure is controlled by activating one
(HR2) or more compressors based on the difference between the
UI6 *Phase Lost Yes suction pressure and suction pressure set point.
(PLM)
UI7 Refrig Leak Sensor Yes Type of Refrigerant: R22, etc.
(RLS) Control Point: Suction Pressure (U2)
UI8 *Suction Pressure Control Set Point: Pressure/Temperature
Shift (ECE) Control Type: PID
Logical Network DO1 Heat Reclaim 1 Compares the coldest temperature in the refrigerated cases
Variables (SNVT) DO2 Split Valve with the temperature case set point and automatically readjust
DO3 Main Defrost the suction pressure. This strategy is used to save energy.
* Main Defrost Valve DO4 Heat Reclaim 2
Logical connection to Configuration Settings:
Circuit controller
* Split Valve No. of Defrosting Circuits: Circuit selection
Logical connection to No. of Sensors: Max. six sensors
Condenser controller Control Strategy: Min, Max, Med.
Sampling Period: 0–60 minutes
Pressure Step: 0–3 Psig (Kpa)
Min. Pressure Delta: - 20 Psig (Kpa)
Max. Pressure Delta: + 20 Psig (Kpa)
.
4.1.2 Compressor Controller
- Low Pressure Switch Compressor Cmd - Compressor Type: Recip, Scrool, Screw
- Safety Line Yes Unloader 1 - Compressor Capacity: hp
- Proof of Running Yes Unloader 2 - Variable Speed Compressor: Yes
- Min. Speed: 0–100%
Note: Connector on the Note: Optional - Max. Speed: 0–100%
front of the electronic module - Option Unloader : Yes
controller. is needed for the - Number of Unloaders: 1–2
unloaders control - Capacity of Each Unloader: 25% or 33%
4.1.3 Refrigeration Circuit Controller
Drain Cycle:
UI1 * Mech Subcooler Yes AO1 SPR/CTRL The sub-cooler controller can control different sub-cooling
Temp In (LQT in) Valve systems:
UI2 * Mech Subcooler 1 Yes AO2 Receiver Out - A condenser sub-cooling system
Temp Out (LQTOut 1) Valve - A mechanical 1 sub-cooling system
UI3 * Mech Subcooler 2 AO3 Mech - A mechanical 2 sub-cooling system
Temp Out(LQTOut2) Yes Subcooler 1 Valve The mechanical cooling systems can control two stages.
AO4 Mech
Subcooler 2 Valve The mechanical sub-cooling system can be configured as an
autonomous refrigeration system or dedicated refrigeration
Digital Digital circuit.
- None DO1 Drain Valve Each sub-cooling sub-system (condenser, mechanical) can be
DO2 SPR/CTRL configured to work autonomously or in mixed mode
Valve (condenser & mechanical). Mixed mode is very useful in hot
Logical Network DO3 Subcooler 1 climates.
Variables (SNVT) Stage 1
DO4 Subcooler 1 - Condenser Sub-Cooling System:
- Logical connections to Stage 2
the condenser controller: DO5 Subcooler 2 - SPR/CTRL Valve Control
* Condenser Saturated Stage 1
Temp DO6 Subcooler 2 Control Point: Condenser Saturated Temp
* Drop Leg Temp Stage 2 (Cop 2 Cot) – Drop Leg Temp
* Outdoor Temp DO7 Receiver Out Set Point: Desired sub-cooling
Valve Control Type: PID
- Logical connection to Analog Output: -Modulating SPR/CTRL valve
the suction pressure - Modulating Receiver Outlet Valve
controller: Digital Output: - Selenoid SPR/CTRL valve
* Suction Pressure - Receiver Outlet Valve
- Drain Valve Control:
UI1 *Space Air Temp Yes 4 digital outputs - Fan Motor Control:
(SPT) 4 analog outputs Modes: On, Off, Auto, Occupy/On Unoccupy/Auto
UI2 Return Air Temp Yes - Outdoor Air Inlet Damper Control:
(RAT) MT 508: Control: On/Off
UI3 Mixed Air Temp Yes Modes: - Occupy Mode Open at %,
(MAT) 8 digital outputs - Unoccupy Mode Close at %)
UI4 Supply Air Temp Yes 4 analog outputs - Modulating (Free cooling)
(SAT) Control Point: Outdoor temperature (Free cooling)
UI5.*Outdoor Air Temp MT 512: - Bypass Damper Control:
(OAT) Control Type: Modulating
UI6 *Space Air Humidity Yes 12 digital outputs Control Point: Static pressure in conduit
(SPH) 4 analog outputs Set Point: Desired static pressure
UI7 Static Diff Pressure Yes - Air-Conditioning Control:
(SDP) Digital and analog Control Type: Modulating/ Stage (6 Maximum)
UI8 *Outdoor Air outputs can be Control Point: Indoor temperature
Humidity(AOH) configured. The Set Point: Cooling temperature set point in
maximum limits set occupied/unocupied mode
Digital: for the outputs are: - Heating Control Via Heat Reclaim:
DI1 Fan Status Yes Control Type: Modulating/Stage (3 Maximum)
(FNS) Analog output: Control Point: Indoor temperature
DI2 Occupancy Timer Modulating heating Set Point Desired indoor temperature
(OCC) Modulating cooling - Auxiliary Heating Control:
DI3 Air Filters Yes Modulating Heat Control Type: Modulating/Stage (6 Maximum)
(OAF) Reclaim Control Point: Indoor temperature
DI4 Safety Line Switch Yes Outdoor air inlet Set Point: Heating temperature set point in occupied
(SLS) damper or unoccupied mode
Bypass damper - Humidity Control
- Modes: Off, Humidification, Dehumid, Auto
Digital output: - Humidification: Modulating control
1 fan motor Control Point Space Humidity/Saturation point
6 cooling stages Set Point: Humidity/Saturation point.
6 heating stages - Dehumidification: Stage control (6 cooling stages max.)
3 Heat Reclaim Control Point Humidity/Saturation point
stages Set Point: Humidity/Saturation point.
- Auto: Humidification/Dehumidification
Dead Band: Humidity & Dehumid dead band
Set Point: Humidity or saturation point
shifted by the dead band
Load Shedding Control: With a load shedding request
(Logical network variable). The following elements can be
load shedded:
- Fan motor
- Cooling, heat reclaim and heating stages
- Auxiliary modulating heating and heat reaclaim
- Outdoor air inlet and bypass damper
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4.2.2 VAV Roof-Top Unit Controller (MT 504, MT 508 or MT 512)
UI1 Return Air Temp Yes 4 digital outputs - Fan Motor Control:
(RAT) 4 analog outputs Modes: On, Off, Auto, Occupy/On Unoccupy/Auto
UI2 Mixed Air Temp Yes - Outdoor air inlet damper control:
(MAT) MT 508: Control: On/Off
UI3 Supply Air Temp Yes Modes: - Occupy Mode Open at %,
(SAT) 8 digital outputs - Unoccupy Mode Closed at %
UI4 Return Air Pressure Yes 4 analog outputs - Modulating (free cooling)
(RAP) Control Point: Outdoor temperature (free cooling)
UI5 Return Air Humidity Yes MT 512:
(RAH) - Humidity Control:
UI6 Mixed Air Filter Yes 12 digital outputs Modes: Off, Humid., Dehumid, Auto
(MAF) 4 analog outputs - Humidification : Modulating control
UI7 *Outdoor Air Temp Control Point: Humidity/Saturation point in the return
(OAT) Digital and analog air
UI8 Supply Air Pressure Yes outputs can be Set Point: Humidity/Saturation point.
(SAP) configured. The - Dehumidification: Stage control (6 cooling Stages max.)
maximum limits set Control Point Humidity/Saturation point in the return
on the outputs are: air
Digital: Set Point: Humidity/Saturation point.
Analog: - Auto: Humidification/Dehumidification
DI1 Fan Status Yes Dead Band: Humidity & Dehumid dead band
(FNS) Bypass damper Set Point: Humidity or saturation point shifted by
DI2 Occupancy Timer Outdoor air damper the dead band
(OCC) Modulating heating
Modulating cooling - Supply Air Pressure Control:
Modulating humidifier - Modes: Bypass damper or Fan speed control
Modulating fan - Control Point: Supply air pressure
- Set Point: Desired supply air pressure
Digital: - Modulating Out : Bypass damper or Fan speed control
- Supply Air Temperature Control:
1 fan motor - Mode: - Outside Temp.
6 cooling stages - Return Temp
6 heating stages - VAV box request
- Control Type: Modulating or stages
- Control Point: Supply air temperature
- Set Point Depends on mode:
- Supply temp. readjust by outside temperature
- Supply temp. readjust by return temperature
- Supply temp. readjust by VAV box request
+
4.3 Lighting Controllers
,
4.3.2 DimLight Controller (MT 504)
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Refrigeration System
Liquid
Condenser
Gaseous
Coolant Coolant
D V V V V C
V V V V
HVAC
System
Other Other
Cases Cases
Case #1
Heat Reclaim
Evaporator
Heat
Circuit A B Exchange Valve
Circuit
#X #2
Expander
Discharge Manifold
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1.4 Refrigeration System Components and Functions
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Circuits 10 to 40 / Conduits between the mechanical room and the main area of a
Rack supermarket, which are used to transport:
• Cold liquid refrigerant during the refrigeration cycle.
• Hot gas during the defrosting cycle.
$
Components Numbers Functions
Defrost Valve 1/Circuit During the defrosting cycle:
• The defrost valve is open and allows hot gas from the hot gas
supply manifold flow into the circuit to defrost the
refrigerated cases.
• The refrigeration valve is closed.
The frequency for defrosting a circuit is based on a programmed
schedule. The defrosting schedule is programmed so that one or
two circuits are defrosted simultaneously depending on the load
of each circuit (number of refrigerated cases on the circuit and
their temperature).
EPR Valve 1/Circuit The EPR valve is used to adjust the refrigerated cases
temperature (evaporators) connected to a circuit.
Main Defrost Valve 1/Rack The main defrost valve is opened during hot gas defrosting in one
of the circuits. Opening the valve creates differential pressure,
which lets hot gas circulate in the defrost circuit(s).
Hear Reclaim Valve 1/Rack When this valve has been activated, the warm gas from the
discharge flows through the heat reclaim system located in the
main conduit of the HVAC system. This heats the air circulating
in the main conduit of the HVAC system. This valve is activated
following a heating or dehumidifier request from the HVAC
control system.
Suction Manifold 1/Rack During the refrigeration cycle, the suction manifold receives, via
each circuit, the gaseous refrigerant from the refrigerated cases.
The suction manifold is used to supply the compressors with
refrigerant.
Discharge Manifold 1/Rack The discharge manifold is connected to the compressor discharge.
The compressors compress the gas refrigerant in the discharge
manifold at a very high pressure/temperature.
Liquid Supply 1/Rack The liquid supply manifold receives the liquid refrigerant from
Manifold the condenser. The liquid supply manifold is used to supply the
refrigerated cases by cooling the liquid in order to lower the
temperatures of the refrigerated cases.
Hot Gas Manifold 1/Rack The hot gas manifold is fed by the compressor discharge
manifold. During a defrosting cycle, the defrost valve is open and
supplies the defrost circuit with hot gas to defrost the refrigerated
cases.
$
Components Numbers Functions
Evaporator 1 to The evaporator is used to cool the refrigerated case. During the
3/case refrigeration cycle, the cold liquid refrigerant runs through the
evaporator that absorbs the heat from the case and cools the
refrigerated case. During this process, the liquid refrigerant is
transformed into gas refrigerant as it absorbs heat.
Thermostatic 1 to This valve has three functions: Firstly, and most importantly, it
Expansion Valve 3/case lowers pressure (thus temperature) of the liquid refrigerant from
the liquid supply manifold, to provide very cold liquid
refrigerant to the evaporator (Principle 1). Secondly, it controls
the flow of refrigerant into the case, according to the load
demand from the case (products removed and added, etc.).
Thirdly, the valve controls the superheat to prevent liquid
refrigerant at the inlet of the compressors, thus preventing
physical damage of the compressors.
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OAF M AT F NS
OAT
OAH
Roof
Outd oor air
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Indoor senso rs
Air outlet of
SAT a
R AT HR HT
SP H superm arket
S PT
Legend
SPT : S pace Temperature O AT: O utdoor Air Temperature O AF: O utdoor Air Filter H T : H eating Tiers(?)
RAT: Return Air Te mperature SPH : Space H umidity FAN: Fan O AD : O utdoor Air Damper
M AT: Te mpérature mélange O AH : H umidité extérieure DX: Cooling stages(?)
SA T: Su pply Air Tem perature F NS: Fan Status H R: H eat Reclaim
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2.2 Mechanical Components of Roof-Top Units
2.2.1 The table below describes the mechanical components for a roof-top unit and their
functions:
Fan FAN 1 The fan circulates air through the air treatment
units: cooling unit, heat reclaim unit and the
heating coil.
Heating Unit
HT 1 to 6 The heating unit has one or more stages depending
on the heating load. The heating unit can be gas or
electric.
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2.3 Electronic Components (Sensors) of Roof-Top Units
2.3.1 The table below describes the electronic components for a roof-top unit and their
functions:
Outside Air Humidity This sensor is used to measure the humidity of the
Sensor OAH 1 outdoor air.
Space Air Temperature This sensor is used to measure the temperature of the
Sensor SPT 1 indoor air.
Space Air Humidity This sensor is used to measure the humidity of the
Sensor SPH 1 indoor air.
Mixed Air Temperature This sensor is used to measure the mixed air
Sensor MAT 1 temperature (return air and outdoor air).
Supply Air Temperature This sensor is used to measure the temperature of the
Sensor supply air at the unit outlet. This air is sent to the
SAT 1
supermarket by the conduits.
Fan Status This digital sensor is used to measure the air flow. It is
FNS 1 used to show the fan is working.
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3.3 Lighting Control Strategy in the Supermarket
Refrigerated
Cases
Supermarket
Main Area
Zone 1
Zone 2
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Revision History