01 - 6040 BH MDG Sil - 01 - 01

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Legend SIGNALS TO ACTUATE THE EXCAVATOR SENSORS


C contamination switch POSITION SIGNAL FUNCTION/DESCRIPTION LOCATION POSITION SIGNAL FUNCTION/DESCRIPTION RANGE ATTACHED TO: LOCATION CIRCULATION
pressure switch 12/2 PUMP
P
KF6/400
T temperature switch 25/A1 -2Y9/1 NOT USED J6 4/1 -3B6 CONTAMINATION SWITCH / SWING PUMP 1 (FIRST) H14 XD X1 X2
766 l/min
16 bar CUMMINS 2/2
pressure sensor
U
P 25/A2 -2Y10/1 NOT USED J5 4/1 -3B14 TEMPERATURE SWITCH -50-150°C SWING PUMP 1 (FIRST) H14 80/2 80/1 n=1994 U/min
GEAR BOX
A 25/A3 -2Y11/1 TRAVEL RIGHT REVERSE J5 4/1 -3B7 CONTAMINATION SWITCH / SWING PUMP 1 (SECOND) H13
n=1938 U/min
CAT
300/350
A
U
T temperature sensor 25/A4 -2Y12/1 TRAVEL RIGHT FORWARD J5 4/1 -3B15 TEMPERATURE SWITCH -50-150°C SWING PUMP 1 (SECOND) H13 HYDRAULIC OIL
bar

level switch COOLING 3/4


L 25/A5 -2Y13/1 TRAVEL LEFT REVERSE J5 4/2 -4B6 CONTAMINATION SWITCH / SWING PUMP 2 (FIRST) D14 MAIN PUMP
proximity switch 25/A6 -2Y14/1 TRAVEL LEFT FORWARD J4 4/2 -4B14 TEMPERATURE SWITCH -50-150°C SWING PUMP 2 (FIRST) D14 KM3/100 KM3/100 APA4VSO500-HD
1B/30L
25/A7 -2Y7/1 NOT USED J4 4/2 -4B7 CONTAMINATION SWITCH / SWING PUMP 2 (SECOND) D13 81/2 81/1 M2 Q=723 l/min
differencial pressure switch 25/A8 -2Y8/1 STICK-CYLINDER OUT J4 4/2 -4B15 TEMPERATURE SWITCH -50-150°C SWING PUMP 2 (SECOND) D13 P

83
25/B1 -2Y1/1 BUCKET CYLINDER OUT K6 2/1 -3B8 CONTAMINATION SWITCH / PUMP TRANSFER GEARBOX 1 K16 FILTER BLOCK 4 bar 4 bar B MB

high pressure supply lines 25/B2 -2Y2/1 BUCKET CYLINDER IN K5 2/2 -4B8 CONTAMINATION SWITCH / PUMP TRANSFER GEARBOX 2 E16 40µm 40µm

medium pressure supply lines 25/B3 -2Y3/1 BOOM CYLINDER IN K5 2/1 -3B11 PRESSURE SENSOR / PUMP TRANSFER GEARBOX 1 K16 16/2 CUMMINS
Vg max Vg min n=1490 U/min
low pressure lines 25/B4 -2Y4/1 BOOM CYLINDER IN-FLOAT K5 2/2 -4B11 PRESSURE SENSOR / PUMP TRANSFER GEARBOX 2 E11 CHARGE PUMP n=1448 U/min
25/B5 -2Y5/1 BOOM CYLINDER OUT K5 KP3/100 CAT
pilot lines 25/B6 -2Y6/1 STICK CYLINDER IN-PRESSURE K5 3/1 -3B2 CONTAMINATION SWITCH / MAIN PUMP 1 K15
Q=145 l/min

M1 R T K K1 M S
25/B7 -2Y16/1 SWING RIGHT K4 3/2 -3B3 CONTAMINATION SWITCH / MAIN PUMP 2 H15
main lines 25/B8 -2Y15/1 SWING LEFT K4 3/3 -4B2 CONTAMINATION SWITCH / MAIN PUMP 3 B15 C -4B2 192/2
drain/return/suction lines 3/4 -4B3 CONTAMINATION SWITCH / MAIN PUMP 4 F15 6 bar
B 25/intern -2Y18/1 SOLENOID VALVE PILOT ON/OFF J6
B
component lines 25/intern -2Y20/1 SOLENOID VALVE TRACK TENSIONING K6 146 -2B1 PRESSURE SWITCH / SERVICE ARM K10
73/1 -2B8 PRESSURE SENSOR / HYDRAULIC TANK E9 X2 X1 194/2
jump connection: 26/A1 -2Y22/1 SECOND SPEED (TRAVEL) J8 36 -5B5 CONTAMINATION SWITCH / FILTER G11
191/2
[page_coordinates_component] 26/A3 -2Y23/1 SWING BREAK J8 103/4 1 bar Ø3 mm
A1
26/A4 -2Y24/1 DRIVE PRESSURE INCREASE J8 25 -2B31 PRESSURE SENSOR / SWING BALANCE VALVE LEFT L5 A B 193/2
110/1 -2Y25/1 CONTROL VALVE SWING LEFT K6 25 -2B32 PRESSURE SENSOR / SWING BALANCE VALVE RIGHT L5 Z 8/2
CONTROL OF THE LOGIC ELEMENTS 110/2 -2Y26/1 CONTROL VALVE SWING RIGHT K6 33/1 -2B33 PRESSURE SENSOR / VALVE BLOCK E11 400 bar FAN PUMPS 400 bar U
1.) TWO ENGINES OPERATION: 105 -2B34 PRESSURE SENSOR / SWING BALANCE VALVE E11 LA10VO71 ED72/31R P
Q=124 l/min -4B16
A+B = OPEN 23/1 -3Y1 PROPORTIONAL VALVE PUMPS LEFT G12 26 -2B36 PRESSURE SENSOR / SLEW PARK BRAKE E9 B2 B1 0-5 bar
C+D = CLOSED 23/2 -4Y1 PROPORTIONAL VALVE PUMPS RIGHT G10 105 -2B39 PRESSURE SENSOR / SIL VALVE LEFT E11 R
53 -2Y19 SOLENOID-VALVE EMERGENCY DROP J3 105 -2B41 PRESSURE SENSOR / SIL VALVE RIGHT E11 RH SWING CIRCUIT
2.) ONE ENGINE OPERATION: 46 -2Y21 LOGIC-VALVE F11 103/3 BLOCKING VALVES CUMMINS
A+B = CLOSED A1 n=1800 U/min
A B
C+D = OPEN NOTE:
n=1750 U/min
CAT
C NOTE: Z C
ABBREVIATIONS VALUES ON HYDRAULIC SCHEMATICS ARE ONLY TO BE USED AS A QUICK REFERENCE. FOR DETAILED INFORMATION REGARDING ELECTRICAL SIGNALS, SEE THE
SCHEMATICS REFLECT COMPONENT PRESSURE LEVELS AND DO NOT TAKE INTO ACCOUNT ELECTRICAL SCHEMATIC OF THE SPECIFIC MACHINE. -4B28 -4B29
ps = piston side L3 L4 S2 L1 L2 S1 100 bar
DOWNSTREAM LINE RESTRICTION, RETURN CHECK VALVES OR BOOSTED DRAIN PRESSURE. U U
rs = rod side P T
140/2
R
RH = RIGHT HAND
ACTUAL VALUES ARE LISTED IN THE TECHNICAL PUBLICATIONS. OIL TEMPERATURE, ENGINE 1/2 KM3/10
LH = LEFT HAND ENGINE 0
SPEED AND CONTROL SETTINGS CAUSE VARIATIONS IN PRESSURE READINGS AND FLOW RH TRACK TENSION
RATES AND MUST BE CONTROLLED TO PROVIDE CONSISTENT READINGS. CYLINDER 34/4 34/3 M2 143/2
746 kW CUM (C1200)
131/2 40µm 40µm
n=1800 U/min
RH ENGINE
COOLING
130/2 120/2 4/2 758 kW C32 CAT
n=1750 U/min
50 bar
TRACK TENSION RELIEF 132/2 RH TRAVEL GEARBOX -4B7 -4B15
U
-4B12 SWING PUMPS -4B14
P 100 bar 2xA4VG125 DGD 1/32L -4B6
133 CONTROL MANIFOLD C T Q=321 l/min C T
P1 T1 T1 Fa
T1 Fa
121/4 RH TRAVEL MOTORS 121/3 DRAIN 72/1
LA-A4VSE250 72/2 COLLECTORS
70 bar A1 HZ/10WX RH LH
(2X) (2X)
400 bar 400 bar
D
B1
134/1 RH ATTACHMENT Ø1mm Ø1mm
D
330 bar CONTROL MANIFOLD 161 T1 T1
CUMMINS
T T n=2645 U/min
LOGIC VALVE
SPEED T2 SPEED T2 n=2571 U/min
CONTROL PARK CONTROL PARK A C
BLOCK CAT
BRAKE BRAKE -4B22 U
43/4
A2
B4 rs 47/2 0-400 bar P
134/2 350 bar A C
-4B23 U 400 bar 400 bar
B2
330 bar A4 ps 350 bar
0-400 bar P
43/3 25 bar 25 bar

ST ST X2 X1 X2 X1
A3

B3

BUCKET
P2 T2

B3 rs HIGH (74/1) (73/1) U


350 bar MB MB
PRESSURE -2B8
P
A3 ps 350 bar XD X1 X2
FILTERS RH 0-10 bar 3/3
6/2 MAIN PUMP
B B
PILOT 300/350 APA4VSO500-HD
E TANK WITH RETURN OIL 62 PUMP bar 1B/30L E
34/1 U
-2B39 56/1 U -2B41 A11VO40 EP2D/10L Q=723 l/min
BOOM
STICK
39/4
360 bar
P 100 bar
3 SWING BALANCE VALVE 3 56/2 P 100 bar NSC12K01P-SK
P3 -4Y6
Q=58 l/min
CYLINDER 7xβ(10)=75 2 1 1 2
@ 2 bar SIL VALVE Ø2.2 mm Ø2.2 mm
182/2 B2 rs 40µm SIL VALVE
350 bar 39/3 32 LEFT RIGHT M2
A2 ps 350 bar FILTRATION -2Y30 X1 X2 105 -2Y31 P
X5 X6
P4 A M G T1
STICK 40µm Y2 Y1 -4B8
P T B MB C
CYLINDER U
T i=1:16
183/2 360 bar 4x1.5 bar 101 P -2B34
BOOM RH TRAVEL T T 63 100 bar U
4xØ5.5mm 189/2 CUMMINS
T -4B11

170/2 97/4 12 bar 60 Vg min Vg max Vg max Vg min n=1490 U/min

B1 rs 97/3 HYDRAULIC SUCTION CONNECTION n=1448 U/min


CAT
350 bar FOR THE PUMPS
T1
A1 ps 350 bar B1 A1 T2 T
TANK A B
FLUSHING VALVE
T
M1 R T K K1 M S
170/1
106 41
64/1 109 P
S M1 T2 R C -4B3
92 P 0 bar 35 bar
L L 67
F 171/1 171/2 SPARE
St1
12 bar
22 bar
Ø2.2 mm 111 A L
F
St2
2xØ10mm 2xØ12mm T
P1 T
C -4B10
B A U Ø 0.5mm 33/2 33/1 12/1 CIRCULATION
P
4 91 T T
185/2 3 PUMP
8 DRAIN 64/2 U
7 P -2B33
164 DRAIN 100 bar
FLOAT 6 SPEED CONTROL
12 bar
68 U
KF6/400
BUCKET 5 TRACK TENSION T 2/1
VALVE 2
766 l/min
CYLINDERS 1
-3B10
XD X1 X2 16 bar CUMMINS GEAR BOX
BOOM B A -2Y21 n=1994 U/min
n=1938 U/min
B A C 23/2 CAT
185/1 6/1 300/350
64/3 PUMPS RIGHT T 23/1 bar
-3Y1
St2 St1 A T
P T PILOT
A
LH ATTACHMENT P 46 PUMP 3/2
4xØ6.5mm L L 12 bar 7-42 P -3Y6
188 CONTROL MANIFOLD 160 93 PUMPS A11VO40 EP2D/10L MAIN PUMP
172/2 -4Y1 LOGIC VALVE 7-42 NSC12K01P-SK APA4VSO500-HD
T T
P LEFT Q=58 l/min
M2
1B/30L
U
-3B1
U Q=723 l/min
T1 B1 A1 T2 T
T HIGH P -4B1 P
P

G B4 rs PRESSURE 64/4
100 bar 100 bar A M G T1
G
172/1 350 bar 97/1 36 B MB
ps 350 bar
FILTERS LH 61
A4
97/2
T T 44/2 β(5.5)=200 C -5B5 44/1
LH TRAVEL
4xØ10mm 189/1 T CUMMINS
173/2 34/2 Vg min Vg max Vg max Vg min n=1490 U/min
350 bar n=1448 U/min
BOOM 39/2 CAT
P2

40µm 50 ASSEMBLY PLATE M1 R T K


39/1 37 K1 M S
173/1 B3 rs
350 bar S M1
P1 T2 R
A3 ps 350 bar
40µm
73/2 C -3B3
74/2 192/1
183/1 6 bar

350 bar
121/2 121/1 43/2
STICK STICK U 194/1
-3B22 191/1
CYLINDER 182/1 B B
400 bar
P
43/1 34/2 34/1 40µm 40µm 1 bar
40µm Ø3 mm
B2 rs
-3B23
U U -3B12 4/1 193/1
H 350 bar
400 bar
P P 100 bar H
BOOM A2 ps 350 bar MB MB -3B15 SWING PUMPS -3B14
-3B7 2xA4VG125 DGD 1/32L -3B6
CYLINDER B D 47/1 C T Q=321 l/min C T
U
P
C -5B10 T1 Fa T1 Fa
103/2 -3B16
ST 100/2 0-5 bar
A1
SPARE ST -2B19 -5B11
U 102/2 A B
(2X) (2X)
T C Z
400 bar 400 bar
Ø1mm Ø1mm

B1 rs LOGIC VALVE
350 bar BLOCK 102/3 CUMMINS
n=2645 U/min
A1 ps 350 bar 100/3
T1 T1 n=2571 U/min
PARK PARK SWING MOTORS CAT
BRAKE T2 BRAKE T2
-5B9 R
SPEED SPEED
CONTROL CONTROL C LH SWING CIRCUIT
100/1 103/1 BLOCKING VALVES 25 bar 400 bar 25 bar 400 bar
BUCKET -2B17 U -3B28 -3B29
U -2B18 A1 100 bar
132/1 P P 102/1 A B
U U
P1
LA-A4VSE250
400 bar
400 bar P T 140/1
Z
LA-A4VSE250 HZ/10WX
KM3/10
HZ/10WX 1/1 ENGINE
131/1 130/1 0
I 50 bar LH TRAVEL MOTORS I
M1 143/1
X2 X1 746 kW CUM (C1200)
n=1800 U/min LH ENGINE
LH TRACK TENSION LH TRAVEL GEARBOX -2B36
U R COOLING
P 758 kW C32 CAT
CYLINDER 120/1 100 bar n=1750 U/min
SPEED CONTROL
STICK CYLINDER OUT 26 AUXILIARY MANIFOLD 8/1
FAN PUMPS
38 400 bar
LA10VO71 ED72/31R
400 bar
50 bar -2Y22 50 bar -2Y24 50 bar -2Y23 50 bar 40 bar Q=124 l/min
authority. Offenders are liable to the payment of damages. All rights
communication of contents thereof, are forbidden whithout express

are reserved in the event of the grant of a patent or the registration

B2 B1
Copying of this document, and giving it to others and the use or

ENGINE OFF
LOWERING T
TRAVEL LEFT REVERSE
P1 P2 CUMMINS
52 -2Y19 53 TRAVEL LEFT FORWARD A1 A4 A3 A2 NOT USED n=1800 U/min
22 bar
TRAVEL RIGHT FORWARD TRAVEL RIGHT REVERSE SWING BRAKE n=1750 U/min
CAT

PROPEL PRESSURE BOOST


J PILOT CONTROL J
A R NOT NOT NOT MANIFOLD
P L3 L4 S2 L1 L2 S1
USED USED USED 25
51 1 bar MA8 A8 MA7 A7 MA6 A6 MA5 A5 MA4 A4 MA3
-2Y11
A3 MA2 A2 MA1 A1
50 bar
P3 P1

U -2Y8 -2Y7 -2Y14 -2Y13 -2Y12 -2Y10 -2Y9


-2B7
P 100 bar P4
PILOT P2
of a utility model or design.

ON/OFF 35 bar
19 145
-2Y18 80 bar LUBE PUMP STATION XD X1 X2
3/1
Ø0.5 mm Ø0.5 mm
FAST FILL MAIN PUMP
60 bar
ACCESS LADDER 150 CONTROL VALE 300/350 APA4VSO500-HD
bar 1B/30L
A
-2Y15 -2Y16 -2Y6 -2Y5 -2Y4 -2Y3 -2Y2 -2Y1 -2Y20
152 C SERVICE ARM -5Y6.1 UP Q=723 l/min
B
MB8 B8 MB7 B7 MB6 B6 MB5 B5 MB4 B4 MB3 B3 MB2 B2 MB1 B1
151
STICK CYL K
IN-PRESSURE 65 bar
153 M2
146
U U
BOOM CYLINDER OUT P P C
A 148 P
BOOM CYLINDER IN FLOAT A B A B B
K BOOM CYLINDER IN 147
48 bar
B MB
BUCKET CYLINDER IN A P C -3B8
-2B1 -5Y6.2 DOWN
BUCKET CYLINDER OUT
"Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung

Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder

20 bar P
B T
R P 16/1 CUMMINS U
Vg max Vg min n=1490 U/min -3B11
CHARGE PUMP T
und Mitteilung ihres Inhalts nicht gestattet, soweit nicht aus-

drücklich zugestanden. Zuwiderhandlungen verpflichten zu

KP3/100 n=1448 U/min


C C R P A B P R P P CAT
RIGHT CRAWLERS Q=145 l/min
A
B M1 R T K K1 M S
BUCKET P
R
FORWARD REVERSE C -3B2
Gebrauchsmuster-Eintragung vorbehalten."

BOOM BOOM

BUCKET

P P
SWING
T T
LEFT CRAWLERS
STICK
L STICK
Datum Name Benennung/Description Format/
LUBE BARREL Format:
Bearb./Prepared 04-09-2014 GeHa
Hydraulic Schematic 6040 BH
FORWARD REVERSE SWING
SWING RIGHT
U
Gepr./Checked
Norm/St. Check
MDG+SIL AS
-2B32
P 100 bar Berab.Abt./Prep.by dept. 21183
SWING LEFT
296 00 1 B4372 Aug.11-2014 GeHa
0 Blatt
U
Sach-Nr Sheet 1
-2B31
P 100 bar Typ BG UBG 0 B4158
Änderungs-Nr
04-14-2014 GeHa

Datum
Part No 3758556 F.K.
Size 1 Blätter
Sheets

1 2 3 4 5 6 7 8 9 10 11 12 13 6040 CH: 50 Index


Change No Date
Name
Urspr./Origin. Ers.für/Replacing Ers.durch/Replaced by

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