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Water/Wastewater

Applications
Expertise

Power Distribution

Through Process

Automation...

Helping You

Provide The

Complete Solution
From Power Distribution Through Process Automation
Groupe Schneider Is Your Single Source Supplier
Water... it's something most of us take for granted. It's available, it's
relatively inexpensive and it's always there when we need it. Few people
know, or care, about the extraordinary amount of labor, electrical power,
machinery, automation and process expertise it takes to allow us the
luxury of taking water for granted.

Groupe Schneider – along with the thousands of consulting engineers


and municipal engineers that keep today's water facilities running
smoothly – knows exactly what it takes to let us to think so little about this
precious resource.

It takes leading edge technology and a thorough understanding of the


industry. It takes extremely reliable control, distribution and automation
components and the expertise to properly apply them. It takes a strong
commitment to the industry and the research and development invest-
ment needed to drive continuous improvement in the process. And, most
of all, it takes total
cooperation between the
consulting engineer, the
municipal engineer and
the supplier of process
Ozone Treatment control, distribution and
automation equipment.

Technologies Groupe Schneider not


only offers a spirit of partnership, it also offers the global resources
required to deliver a water or wastewater project on schedule, on budget
Air Stripping and one that meets or exceeds the expectations of all concerned. From
pre-engineered, off-the-shelf integrated control devices to custom
designed, facility wide power distribution,
Ultrapure Water control and automation systems, Groupe
Schneider's extensive product lines and experi-
enced engineers can enhance the smallest of
Systems upgrades to the largest "greenfield" water
projects.

Plant Operations Our water/wastewater solutions feature the


globally recognized brands of Groupe
Schneider. Brands like Modicon®, Square D ®,
Solids Handling and Telemecanique® provide rugged and reliable
performance and are readily available through
the largest industrial distribution network in the
Granular industry.

Your selection of Groupe Schneider as a partner


Activated Carbon in your water/wastewater projects helps ensure
the commissioning of a reliable, open system

Systems that can be easily upgraded or expanded as


future requirements dictate.

Distribution Systems
2
The Schneider Automation Industrial Applications
Group Can Help Simplify Any Water Project
As a consulting engineer in water/wastewater it's your job to provide your
municipal or industrial customer with the best possible solution for their
water/wastewater application. The specifications you provide not only cost
you engineering time, they become the system that your customer has to
live with for years to come. This daunting task can be made much simpler
with a vendor that has the product breadth and application expertise to
provide a single source solution.

Single Source Supply...And Responsibility!


Backed by Groupe Schneider's broad electrical distribution, control and
process automation product lines and long history in domestic and
For additional international water projects, the Schneider Automation Industrial Appli-
information on any cations Group can help ensure that all facets of your project are compat-
ible and will perform as advertised. A Groupe Schneider solution means
of the Groupe
that all components, hardware, software and networks are designed to
Schneider products work together and that Groupe Schneider will be accountable for the
and services performance of the products it supplies.
featured in this
brochure, use our Engineering Expertise And Project Assistance
convenient D-Fax The Schneider Automation Industrial Applications Group is a dedicated
fax-on-demand group of over 200 engineers that are well versed in many key industrial
and municipal applications. The group can augment your project teams
system. Simply dial
by assisting with specifications, project management, system testing and
1-800-557-4556, start-up and training of customer personnel. In fact, we can deliver
follow the voice complete specifications for all electrical distribution, control and automa-
prompts, and tion components. This service lowers your internal costs and frees your
request the docu- engineering staff to focus on your core competencies and not electrical
ment code listed. control systems.
Additional informa-
The Complete Solution
tion will be sent to
Square D distribution equipment, Telemecanique control products and
the fax number you Modicon automation hardware and software combine to deliver an
provide. electrical distribution and control system that is rich in customer benefits.
Real-time cost per gallon operations analysis? Can do. Power monitoring,
For printed docu- SCADA information and real-time control over the same network? Been
mentation, call our there, done that. Poor power factor detection and correction? No prob-
literature fulfill- lem. A system that is truly open, expandable and easily maintained? Sure
thing. Local service and support? Nobody does it better.
ment center at
1-800-888-2448 To simplify your next water/wastewater project contact your local Square D
and request the sales office or contact the Schneider Automation Industrial Applications
document number Group direct at 1-800-894-7259.
listed.
For additional information on the Schneider Automation Industrial
Applications Group, request literature fulfillment document number
6300BR9701.

3
Motor Controls And Process Controls Keep The
Facility Operating Smoothly
Motor Control Centers
Today, you want more from a motor control center. More performance. More
simple operation and maintenance. More component options and more
customer service. With Square D motor control centers you
get just that.You get more than just grey sheet metal.You
get your choice of the latest advances in solid state motor
Ultrapure Water control technology.You get optimal value and most of all,
you get world renowned Square D reliability. Square D
motor control centers are designed to provide maximum
Systems safety, ease of use, installation flexibility and world class
performance.They offer sturdy structure and unit con-
struction to provide years of trouble-free operation. Square
Plant Operations D motor control centers are available with a wealth of
options to ensure compatibility with current equipment and
Solids Handling the flexibility to accommodate future expansion. Options
like ALTIVAR variable frequency drives, Modicon
programmable controllers, POWERLOGIC monitoring systems and pre-
Granular engineered control systems like Square D PUMP-PAK and RTU-PAK are but
a few of those available. For more information on Square D motor control
centers request fulfillment document number 8998BR9701.
Activated Carbon
Process Controls

Systems Groupe Schneider manufactures the most complete line of industrial and
process control products in the world. Enclosed
ALTIVAR™ 66 Variable Speed Drives meet or exceed the
Distribution Systems stringent design standards of the NEC and UL508C
listings for integrated motor control solutions. The enclosed
drives feature a unique internal layout to maximize airflow
Protection Planning and provide optimal thermal management. Multiple
enclosure configurations, mounting options and control
strategies provide maximum flexibility for water/wastewa-
Power Monitoring ter applications. For more information on ALTIVAR 66
Enclosed Variable Frequency Drives request D-Fax
Aquifer Storage & document code 1576 or fulfillment document number 8800CT9701.

The ATS 46 Soft Start is an excellent choice for high HP motors or as a bypass
Recovery for a drive system as it reduces hydraulic surges and provides state-of-the-art
control and protection for motors operating at rated speed. The ATS 46 soft
start is the only soft start to offer torque control for linear
Fishery Water acceleration and advanced performance on deceleration of
pumps regardless of fluctuations in the load. The adaptive

Irrigation Systems deceleration ramp control for pumps eliminates the need
for check valve planning. UL listed starters incorporating
SCR fault isolation and 65kA withstand rating are
Agricultural Water available for easy installation. For more information on
ATS 46 Soft Starts, request D-Fax document code 1442
or fulfillment document number 8636HO9701.
Transmission
4
Monitoring Power Quality And Power Management
Enhances Operating Efficiency And The Bottom Line

Water treatment facilities, like all continuous process operations are an


expensive investment. To obtain the highest possible return on this
investment it is critical to keep the facility running at maximum efficiency.
This is generally easier said than done. A circuit breaker trips and shuts
down a pump, the shutdown pump causes an overflow... suddenly the
continuous process is no longer continuous. Square D power monitoring
and control systems not only help ensure maximum facility operating
efficiency, they can also save on operating costs.

Power Monitoring and Management


A Square D POWERLOGIC system constantly monitors power distribu-
tion within the facility. It can minimize facility downtime by sending an
alarm when key power circuits are pulling more amperage than usual.
Facility maintenance personnel can then correct any
problems before they can impact operations. In the
By using the event that a shutdown does occur, the Square D
Square D POWERLOGIC system can quickly determine
where and why.
POWERLOGIC®
POWERLOGIC
system an upstate Improving Facility Operations Power Meter
New York water The logging and trending function of the Square D POWERLOGIC
treatment facility system can be used to optimize facility operations. By monitoring and
was able to reduce recording circuit loads, the POWERLOGIC
monthly utility system can help identify heavily loaded vs. lightly
peak demand loaded circuits. An unintentional increase in
circuit load may indicate motor or machinery
charges by 50%.
problems that facility maintenance personnel can
The historical data correct before they become destructive. Har-
captured by the monics are always an issue in water facilities. The
POWERLOGIC
POWERLOGIC heavy use of solid state devices in these opera- System Manager
system indicated tions (drives, PLCs, etc.) makes critical the need Software

peaks at the for clean power. In addition, many utilities are penalizing customers based
facility were on the amount of harmonics they contribute to the system. The Square D
POWERLOGIC system can detect harmonics and help
caused by turning
pinpoint their source.
on several large
pumps simulta- We're Here To Help
neously. The Groupe Schneider applications personnel can perform
POWERLOGIC harmonics and power factor studies of existing facilities
system gave or review plans for new facilities and recommend the
best Square D power monitoring system for your POWERLOGIC
management Circuit Monitor
application.
personnel the
insight they For more information on Square D POWERLOGIC systems call
needed to detect 1-888-PWR-MGMT (1-888-797-6468).
and correct the
problem.

5
Groupe Schneider Water/
Panelboards & Switchgear
Water treatment facilities have demanding
requirements for quality, durability and perfor-
mance in the distribution of electrical power.
World famous Square D panelboards and
switchgear meet these
demanding require-
ments and help keep
the facility operating
at peak efficiency.

Motor Control Centers


Square D Motor Control
Centers are designed from the
ground up to ensure maxi-
mum safety and reliability.
With options like power
management systems,
programmable controllers and
variable frequency drives
built-in, Square D motor
control centers will meet the
needs of the water facility today and well into the
future.

Pre-engineered Control Systems


Square D Pump-PAK and RTU-PAK pre-
engineered control systems combine off-the-
shelf convenience and sophisticated
control. Specifically designed for water/
wastewater
applications,
Pump-PAK and Motor & Process Control
RTU-PAK pre- The Groupe Schneider offering for motor and process control is unsur-
engineered control passed in the industry. From QUANTUM PLCs to Model
systems are available in many configurations 6 Motor Control Centers to ALTIVAR Variable Frequency
and in several styles of rugged NEMA Drives and Soft Starts no other manufacturer can offer this
enclosures. breadth of product and the expertise to properly apply it.

6
/Wastewater Capabilities
Power Quality & Energy Management
Square D power monitoring and energy control
systems like POWERLOGIC help ensure
maximum facility operating
efficiency. Real-time cost-per-
gallon data, power factor and
harmonics detection and
correction are but a few of its
water/wastewater capabilities.

Software
Microsoft Windows based Modicon Concept
programming software provides a single
development environment for all
Concept the programs in a water/wastewater
control system. Modicon Factory
Link Enterprise Control System offers full
connectivity and ease-of use in a facility-wide
SCADA and MES system.

Communication &
Networks
Modicon Modbus®
communications
protocol is the de
facto standard in
water/
Modbus, wastewater
ModbusPlus automation.
& Ethernet Modbus Plus
protocol
offers high speed
peer-to-peer commu-
nications and easy
installation to reduce
operating costs.
Ethernet - TCP/IP
communications
provide power
monitoring, SCADA
information and real
time control over the
same network.

7
Pre-engineered Water/Wastewater Control Systems
Reduce Costs And Ensure Delivery As Specified
Time is money. Truer words have never been spoken, especially in the
design and installation of control systems for water/wastewater applica-
tions. Do you commission a high priced systems integrator who generally
provides a proprietary system that is cumbersome to operate and very
difficult to upgrade? Or, do you allocate valuable in-house engineering
resources to design your own system?
Solids Processing Now there's a better way. Introducing pre-engineered, off-the-shelf
Square D water/wastewater control systems. Just imagine, ready to install
Industrial Waste remote terminal units and pump control systems configured to your
specifications. Conformance to your specifications is ensured due to the
fact that every Square D pre-engineered water/wastewater control system
Pump Stations is factory assembled and pretested before it's delivered to your project.

Natural Treatment Square D RTU-PAK


The Square D RTU-PAK® pre-engineered remote terminal unit is a
modular solution that meets or exceeds the requirements of a broad range
Systems of data transfer applications in water/wastewater. RTU-PAK pre-
engineered remote terminal units combine off-the-shelf conve-
nience with virtual “plug and play” capability. These prepackaged
Deep Well Effluent RTUs enable continuous monitoring and control of remote
processes such as clean water distribution,

Disposal waste water, irrigation, lift station automation


and well and tank status. The units are
available in NEMA 12, 4, 4X, 3R or MCC
Wastewater Recla- style enclosures.

RTU-PAK pre-engineered remote terminal


mation and Reuse units allow high performance polling over
local area network/wide area network (LAN/
WAN) devices functioning in a master/slave
Odor/Air Emissions mode. It also features a unique unsolicited reporting capability that allows
a slave RTU to initiate communications in the event of an alarm condi-

Facility Upgrade & tion, or only when field status changes. Unsolicited reporting, which
reduces the total number of transactions on the network, is supported
simultaneously with full integrity polling. Report by exception can also be
Renovation programmed. Communications between RTUs can take place across long
distances, in demanding environments and by a variety of mediums –
radio, phone lines (dial-up and leased line), or fiber optic cable. RTU-
Ultrapure Water PAK pre-engineered remote terminal units can handle communication
baud rates from 1,200 to 19,200 baud.

Systems These remote terminal units feature Modicon® programmable controller


platforms using industry standard Modbus® communications protocol.
Plant Operations All components of RTU-PAK are readily available and facilitate replace-
ment or expansion without expensive third party support. For additional
information request D-Fax document code 1444 or fulfillment document
Solids Handling number 6370BR9601.

8
Pre-engineered Pump Control Systems Provide Off-
The-Shelf Convenience And Reliable Operation
Square D PUMP-PAK
Square D Pump-PAK® pre-engineered pump controls provide a fully
integrated pump control system engineered to meet the growing needs of
water/waste water and industrial water treatment applications.

Configurable as a constant pressure system, constant level system or


constant flow system, Square D Pump-PAK pre-engineered pump
controls enable a universal, energy efficient and cost
saving solution for municipal and industrial
pumping processes.

Pump load share or lead/lag control as well as pump


sequencing control are incorporated as standard
operating parameters. Automatic self-diagnostics
help reduce system downtime and a manual backup
mode ensures process output in the event of a
transducer failure. A Remote Terminal Unit
function can be incorporated to provide process
control and monitoring capability between a
A mid-western city Supervisory Control and Data Acquisition host and
remote booster stations. Process accuracy and system stability are
has selected a
achieved through continuous closed loop control.
Square D Pump-
Pak pre-engi- The standard Square D Pump-PAK pre-engineered pump control system
neered control includes a Modicon® Compact or Quantum controller, a customer
system for a major definable number of Square D® Altivar 66 variable speed drives, all
water/sewer associated hardware and a Telemecanique® operator interface unit that
improvement can display fault acknowledgment and system and process alarms. The
Square D Pump-PAK pre-engineered pump control unit is available in
project. The
NEMA 12, 4, 4X, 3R or MCC style enclosures.
consulting engi-
neer and municipal For more information on Square D Pump-PAK, Request D-Fax docu-
engineer on the ment code 1443 or fulfillment document number 6350CT9601R4/97.
project were
impressed with the
sophisticated
control capability
of Pump-Pak, its
plug-and-play easy
installation and
the virtually
guaranteed adher-
ence to the speci-
fications they
provided.

9
Square D Electrical Distribution Equipment Puts The
Power Where You Need It
Groupe Schneider offers the widest choice of quality electrical distribu-
tion equipment in the industry.

MASTERCLAD™ Metal-Clad Switchgear


MASTERCLAD vacuum switchgear is used in a variety of switching,
control and protective applications. Transformers, motors, generators,
capacitors, distribution lines and feeder circuits are protected by this class
of switchgear. MASTERCLAD includes all features defined by ANSI
C37.20.2. For additional information request literature fulfillment
Plant Operations document number 6055BR9402.

ISO-flex Medium Voltage Control


Solids Handling ISO-flex model 4 Medium Voltage Controllers feature 400A and
800A contactor ratings for 2.2 to 7.2 kV and to 10,000 HP. They

Granular are available as induction or synchronous control, drawout or


bolted contactors, one or two-high construction and indoor or
outdoor application. For additional information request literature
Activated Carbon fulfillment document number 8198BR9501.

HVL Metal Enclosed Switchgear


Systems HVL load interrupter switchgear is ANSI rated 5-38kV. up to 1200 amps
and 80kA momentary. HVL switchgear is available with manual and

Distribution Systems motor operators for indoor and outdoor applications. New additions to
the line are the FUSELOGIC automatic fuse tripping system and a dual
trip mechanism. For more information on HVL switchgear request
Protection Planning literature fulfillment document number 6046BR9401. For FUSELOGIC,
request document number 6040HO9501.

Distribution Systems VISI/VAC Metal Enclosed Switchgear


VISI/VAC is ANSI rated switchgear 5-15 kV, and up to 800 amps. The
patented circuit interrupter is a unique product with visible isolation
Protection Planning blades and overload fault protection associated with vacuum circuit
breakers. For additional information request literature fulfillment docu-

Power Monitoring ment number 6046BR9401.

POWERZONE
Aquifer Storage & Square D POWERZONE centers provide
transformers and all the components of an
electrical system in a single pre-engineered,
Recovery easily installed unit. For additional informa-
tion request literature fulfillment document number 6052BR9401.

Fishery Water Power Factor Correction


The Square D Reactivar AV6000 system is designed to
Irrigation Systems provide power factor correction in networks that contain
harmonic energies that would damage standard capacitor
banks. For additional information request D-Fax document
Agricultural Water code 1624 or literature fulfillment document number 5860HO9701.

10
Software And Networking Provide The Information
Necessary For Efficient Operation
Using WEB tools, any PC with a WEB Ethernet TCP/IP compatibility POWERLOGIC
browser can view SCADA and allows computation of real-time Ethernet ®
POWERLOGIC actual screens, view $/gal. Power quality and process gateway lets
data or program PLCs. data on the same network! power monitor-
ing devices
Use standard off-
communicate
the-shelf network
over an
components that
Ethernet
are available
network.
anywhere.

Power
metering
down to the
The Modicon
motor level
Quantum PLC
allows $/gal
supports ethernet,
computation.
Modbus, Modbus +,
and other networks.

Link to local or
remote
equipment via
radios with
Modbus.

Network Solutions Standard TCP/IP


For additional communications
information on allows virtually any
Modbus and combination of
ModbusPlus commu- telephone, fiber optic,
nications protocols, radio, or hard wired
request fulfillment media.
document number
8000BR9510.
Program in function
For additional
block, ladder, struc-
information on
tured text, C, or any
Concept program-
other IEC1131
ming software,
language using
request fulfillment
Modicon Concept
document number
software.
8000BR9573R5/96.

POWERLOGIC circuit monitors on Ethernet.

11
Schneider Automation Inc. Modicon is a trademark of Groupe Schneider. All other registermarks and trademarks are the
One High Street property of their respective holders.
North Andover, MA 01845-2699 USA US Distribution. Document # 6300BR9702 Printed in U.S.A.

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