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TPS54528 4.5-V To 18-V Input, 5-A Synchronous Step-Down Converter With Eco-Mode™
TPS54528 4.5-V To 18-V Input, 5-A Synchronous Step-Down Converter With Eco-Mode™
TPS54528
SLVSAY4C – JULY 2011 – REVISED MARCH 2014
TPS54528 4.5-V To 18-V Input, 5-A Synchronous Step-Down Converter With Eco-Mode™
1 Features 3 Description
1• D-CAP2™ Mode Enables Fast Transient The TPS54528 is an adaptive on-time D-CAP2™
Response mode synchronous buck converter. The TPS54528
enables system designers to complete the suite of
• Low Output Ripple and Allows Ceramic Output various end-equipment power bus regulators with a
Capacitor cost effective, low component count, low standby
• Wide VIN Input Voltage Range: 4.5 V to 18 V current solution. The main control loop for the
• Output Voltage Range: 0.76 V to 6 V TPS54528 uses the D-CAP2™ mode control that
provides a fast transient response with no external
• Highly Efficient Integrated FETs Optimized compensation components. The adaptive on-time
for Lower Duty Cycle Applications control supports seamless transition between PWM
– 65 mΩ (High Side) and 36 mΩ (Low Side) mode at higher load conditions and Eco-mode™
• High Efficiency, less than 10 μA at shutdown operation at light loads. Eco-mode™ allows the
• High Initial Bandgap Reference Accuracy TPS54528 to maintain high efficiency during lighter
load conditions. The TPS54528 also has a proprietary
• Adjustable Soft Start circuit that enables the device to adopt to both low
• Pre-Biased Soft Start equivalent series resistance (ESR) output capacitors,
• 650-kHz Switching Frequency (fSW) such as POSCAP or SP-CAP, and ultra-low ESR
ceramic capacitors. The device operates from 4.5-V
• Cycle By Cycle Over Current Limit to 18-V VIN input. The output voltage can be
• Auto-Skip Eco-mode™ for High Efficiency at Light programmed between 0.76 V and 6 V. The device
Load also features an adjustable soft start time. The
TPS54528 is available in the 8-terminal DDA
2 Applications package, and designed to operate from –40°C to
85°C.
• Wide Range of Applications for Low Voltage
System Device Information
– Digital TV Power Supply ORDER NUMBER PACKAGE BODY SIZE
– High Definition Blu-ray Disc™ Players TPS54528DDA HSOP (8) 4,89 mm × 3,9 mm
– Networking Home Terminal
– Digital Set Top Box (STB)
4 Simplified Schematic
Iout (2 A/div)
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
TPS54528
SLVSAY4C – JULY 2011 – REVISED MARCH 2014 www.ti.com
Table of Contents
1 Features .................................................................. 1 8.3 Feature Description................................................... 9
2 Applications ........................................................... 1 8.4 Device Functional Modes........................................ 10
3 Description ............................................................. 1 9 Applications and Implementation ...................... 12
4 Simplified Schematic............................................. 1 9.1 Application Information............................................ 12
9.2 Typical Application ................................................. 12
5 Revision History..................................................... 2
6 Terminal Configuration and Functions................ 3 10 Power Supply Recommendations ..................... 15
7 Specifications......................................................... 4 11 Layout................................................................... 15
11.1 Layout Guidelines ................................................. 15
7.1 Absolute Maximum Ratings ...................................... 4
11.2 Layout Example .................................................... 16
7.2 Handling Ratings....................................................... 4
11.3 Thermal Information .............................................. 17
7.3 Recommended Operating Conditions....................... 4
7.4 Thermal Information ................................................. 5 12 Device and Documentation Support ................. 18
7.5 Electrical Characteristics........................................... 5 12.1 Documentation Support ........................................ 18
7.6 Timing Requirements - On-Time Timer Control........ 6 12.2 Trademarks ........................................................... 18
7.7 Typical Characteristics .............................................. 6 12.3 Electrostatic Discharge Caution ............................ 18
12.4 Glossary ................................................................ 18
8 Detailed Description .............................................. 9
8.1 Overview ................................................................... 9 13 Mechanical, Packaging, and Orderable
8.2 Functional Block Diagram ......................................... 9
Information ........................................................... 18
5 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
DDA-8 PACKAGE
(TOP VIEW)
1 EN VIN 8
Exposed
3 VREG5 Thermal Pad SW 6
4 SS GND 5
Terminal Functions
TERMINAL
DESCRIPTION
NAME NO.
EN 1 Enable input control. EN is active high and must be pulled up to enable the device.
VFB 2 Converter feedback input. Connect to output voltage with feedback resistor divider.
5.5 V power supply output. A capacitor (typical 1 µF) should be connected to GND. VREG5 is not active
VREG5 3
when EN is low.
SS 4 Soft-start control. An external capacitor should be connected to GND.
Ground terminal. Power ground return for switching circuit. Connect sensitive SS and VFB returns to
GND 5
GND at a single point.
SW 6 Switch node connection between high-side NFET and low-side NFET.
Supply input for the high-side FET gate drive circuit. Connect 0.1µF capacitor between VBST and SW
VBST 7
terminals. An internal diode is connected between VREG5 and VBST.
VIN 8 Input voltage supply terminal.
Exposed Thermal Thermal pad of the package. Must be soldered to achieve appropriate dissipation. Must be connected to
Back side
Pad GND.
7 Specifications
7.1 Absolute Maximum Ratings
(1)
over operating free-air temperature range (unless otherwise noted)
VALUE
UNIT
MIN MAX
VIN, EN –0.3 20
VBST –0.3 26
VBST (10 ns transient) –0.3 28
Input voltage range VBST (vs SW) –0.3 6.5 V
VFB, SS –0.3 6.5
SW –2 20
SW (10 ns transient) –3 22
VREG5 –0.3 6.5
Output voltage range V
GND –0.3 0.3
Voltage from GND to thermal pad, Vdiff –0.2 0.2 V
Operating junction temperature, TJ –40 150 °C
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(1) For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953.
1200 7
6
1000
Ivccsdn - Shutdown Current - mA
ICC - Supply Current - mA
5
800
4
600
3
400
2
200
1
0 0
-50 0 50 100 150 -50 0 50 100 150
TJ - Junction Temperature - °C TJ - Junction Temperature - °C
VI = 12 V VI = 12 V
45
40
1.075 VIN = 18 V
VO - Output Voltage - V
EN - Input Current - mA
35
VIN = 12 V
30
25 1.05
20 VIN = 5 V
15
1.025
10
0 1
0 5 10 15 20 0 1 2 3 4 5
EN - Input Voltage - V IO - Output Current - A
VI= 18 V
1.07
VO - Output Voltage - V
IO = 10 mA
80
Efficiency - %
1.06 70
IO = 1 A
60
1.05
50
1.04 40
0 5 10 15 20 0 1 2 3 4 5
VI - Input Voltage - V IO - Output Current - A
Figure 5. 1.05-V Output Voltage vs Input Voltage Figure 6. Efficiency vs Output Current
100 900
90 VO = 3.3 V 850
80
VO = 5 V
VO = 2.5 V
70 VO = 1.8 V 750
Efficiency - %
60 700
50 650
VO = 1.05 V
600 VO = 1.2 V
40
VO = 1.5 V
30 550
VO = 1.8 V
20 500
10 450
0 400
0.001 0.01 0.1 0 5 10 15 20
IO - Output Current - A VI - Input Voltage - V
IO= 1 A
Figure 7. LIght Load Efficiency vs Output Current Figure 8. Switching Frequency vs Input Voltage
800 0.78
700
VO = 3.3 V
0.775
fsw - Switching Frequency - kHz
600
VFBTH - Vfb Voltage - V
0.77
500 VO = 1.8 V
300
0.76
200
0.755
100
0
0.75
0.01 0.1 1 10 -50 0 50 100 150
IO - Output Current - A TJ - Junction Temperature - °C
VI= 12 V
Figure 9. Switching Frequency vs Output Current Figure 10. VFB Voltage vs Junction Temperature
Ambient Temperature
8 Detailed Description
8.1 Overview
The TPS54528 is a 5-A synchronous step-down (buck) converter with two integrated N-channel MOSFETs. It
operates using D-CAP2™ mode control. The fast transient response of D-CAP2™ control reduces the output
capacitance required to meet a specific level of performance. Proprietary internal circuitry allows the use of low
ESR output capacitors including ceramic and special polymer types.
EN EN VIN
1
Logic
VIN
8
VREG5
VBST
Control Logic 7
Ref +
SS + PWM
1 shot
VFB SW VO
2 - 6
XCON
ON
VREG5
VREG5 Ceramic
3 Capacitor
SGND
SS SS 5
4 Softstart + SW GND
PGND ZC
- PGND
SGND
+ SW
OCP
- PGND
VIN
REF Ref
U1
TPS54528DDA
(1) Optional
Since the DC gain is dependent on the output voltage, the required inductor value increases as the output
voltage increases. For higher output voltages at or above 1.8 V, additional phase boost can be achieved by
adding a feed forward capacitor (C4) in parallel with R1
The inductor peak-to-peak ripple current, peak current and RMS current are calculated using Equation 5,
Equation 6 and Equation 7. The inductor saturation current rating must be greater than the calculated peak
current and the RMS or heating current rating must be greater than the calculated RMS current. Use 700 kHz for
fSW.
Use 650 kHz for fSW. Make sure the chosen inductor is rated for the peak current of Equation 6 and the RMS
current of Equation 7.
V V - VOUT
I = OUT x IN(max)
IPP V L x f
IN(max) O SW (5)
I
lpp
I =I +
Ipeak O 2 (6)
2 1 2
I = I + I
Lo(RMS) O 12 IPP (7)
For this design example, the calculated peak current is 5.51 A and the calculated RMS current is 5.01 A. The
inductor used is a TDK SPM6530-1R5M100 with a peak current rating of 11.5 A and an RMS current rating of
11 A.
The capacitor value and ESR determines the amount of output voltage ripple. The TPS54528 is intended for use
with ceramic or other low ESR capacitors. Recommended values range from 22µF to 68µF. Use Equation 8 to
determine the required RMS current rating for the output capacitor.
VOUT x (VIN - VOUT )
I =
Co(RMS) 12 x VIN x LO x fSW
(8)
For this design two TDK C3216X5R0J226M 22µF output capacitors are used. The typical ESR is 2 mΩ each.
The calculated RMS current is 0.29 A and each output capacitor is rated for 4A.
VREG5 (5 V/div)
Iout (2 A/div)
t - Time - 1 ms/div
t - Time - 100 ms/div
VO = 1.05 V IO = 5 A
Figure 13. Load Transient Response Figure 14. Start-Up Wave Form
SW = 10 V / div
SW (5 V/div)
Figure 15. Voltage Ripple At Output Figure 16. DCM Voltage Ripple At Output
SW (5 V/div)
11 Layout
VIN VIN
INPUT
BYPASS
CAPACITOR
VIN
HIGH FREQENCY
BYPASS
CAPACITOR
TO ENABLE EN VIN
CONTROL BOOST
FEEDBACK
RESISTORS VFB VBST CAPACITOR
VREG5 SW
BIAS SS GND
OUTPUT
INDUCTOR
VOUT
CAP
SLOW
START
CAP
EXPOSED
THERMAL PAD
Connection to
AREA OUTPUT
POWER GROUND FILTER
on internal or CAPACITOR
bottom layer
ANALOG
GROUND
TRACE POWER GROUND
12.2 Trademarks
D-CAP2, Eco-mode are trademarks of Texas Instruments.
Blu-ray Disc is a trademark of Blu-ray Disc Association.
12.3 Electrostatic Discharge Caution
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
12.4 Glossary
SLYZ022 — TI Glossary.
This glossary lists and explains terms, acronyms and definitions.
www.ti.com 10-Dec-2020
PACKAGING INFORMATION
Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples
(1) Drawing Qty (2) Ball material (3) (4/5)
(6)
HPA01123DDAR ACTIVE SO PowerPAD DDA 8 2500 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 54528
TPS54528DDA ACTIVE SO PowerPAD DDA 8 75 RoHS & Green NIPDAU | SN Level-2-260C-1 YEAR -40 to 85 54528
TPS54528DDAR ACTIVE SO PowerPAD DDA 8 2500 RoHS & Green NIPDAU | SN Level-2-260C-1 YEAR -40 to 85 54528
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
Addendum-Page 1
PACKAGE OPTION ADDENDUM
www.ti.com 10-Dec-2020
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 2
PACKAGE MATERIALS INFORMATION
www.ti.com 17-Jul-2020
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com 17-Jul-2020
Pack Materials-Page 2
GENERIC PACKAGE VIEW
DDA 8 PowerPAD TM SOIC - 1.7 mm max height
PLASTIC SMALL OUTLINE
Images above are just a representation of the package family, actual package may vary.
Refer to the product data sheet for package details.
4202561/G
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