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Atlas Copco Air Compressors

H series
single and multi-stage centrifugal air compressors

PROVEN RELIABILITY
COST-EFFECTIVE
AND EFFICIENT
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Customer interaction
and broad application experience

For the past century, Atlas Copco has built a close

relationship with customers in virtually every industry,
to better understand their process, their turbo machinery
applications, and how their needs are best served.

More than a thousand installations within fifteen

years of its introduction clearly demonstrate the success
of the H series solution. In the air separation, process,
petrochemical, pharmaceutical, automotive, utility and
mining industries, the H series has earned wide accept- In standard industrial applications, Atlas Copco
ance for dependable, cost-effective operation. The HA engineers have clearly demonstrated that the H series is
single-stage variant has proven its worth in processes extremely competitive when the long-term benefits of
like water treatment, flue gas desulphurization, high quality equipment are considered.
fluidized bed reactors etc.

Across these industries, there is common demand for

short lead times, high reliability, maximum uptime, ease
of operation and maintenance, and a fast return on
investment. Some industries have additional require-
ments, such as compliance with the API specifications
(American Petroleum Institute), or specific testing and
documentation.
H series compressors are uniquely capable of meeting
all these requirements as a standard package, modified for
air separation combined-service applications, or totally
engineered to API specifications and process-specific
requirements.
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H series redefines
reliable oil-free operation

Quality engineered components optimize

performance and reliability

The major components of each H series compressor

package – the aerodynamic section, interstage coolers,
integral gearing, lubrication system and operating
controls – have been engineered to deliver reliable
performance.

H series centrifugal compressors are the culmination
of more than 100 years of Atlas Copco experience in air
compression. It is this expertise that made us the world’s
undisputed leader in the manufacture of compressors.
The H series combines the best technology for
the delivery of oil-free compressed air with innovative
engineering and manufacturing techniques developed
for industrial and process compressors.
The design of the H series was driven by customer
demand for a compact, reliable, highly efficient
compressor package to match their high volume air
compressor applications.
Critical components such as impellers, casings, guide
vanes, shaft seals, gears and bearings are manufactured
from field-tested, proven designs to provide a high level
of aerodynamic performance and mechanical reliability
usually found only in more expensive turbo machinery.
Quality assurance of the assembled unit includes
complete acceptance testing at operating pressures and
rated speeds. All specified operating conditions are simu-
lated and performance of all compressor components is
measured and recorded prior to final approval.

Atlas Copco’s engineering expertise and the

adherence to extensive quality assurance measures –
certified to ISO 9001 standards – help produce these
process-quality centrifugal compressors that offer
efficient operation, minimal maintenance and a wide
spectrum of applications. The results are enhanced
productivity and profitability.
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Quality engineered components optimize performance

and ensure a long lifetime

Superior aerodynamics improve efficiency under

all operating conditions Proven bearing technology for extended service life

tilting pad high speed radial bearings with five self-centering

The aerodynamic section is the heart of the compres- pads for stable shaft rotation

sor. Here, the ambient air entering the inlet is forced to tapered land high speed thrust bearings absorb primary thrust

the outer perimeter of the rotating inducer-type impeller. bearings are horizontally split for easy inspection

The impeller blades direct the air and the resulting

centrifugal force increases the velocity and pressure of
the air. The design of the H series impellers provides
excellent flow/pressure ratios and superior turndown.
Premium gearing for reliable operation
Air leaving the impeller enters a vaned diffuser single helical design effectively counterbalances aerodynamic
passage, which reduces its velocity and increases its thrust loads
pressure. The vanes are designed to aerodynamic profiles machining tolerances in accordance with AGMA Q-13 (DIN 5/6)
that reduce pressure losses and increase stage efficiencies. for optimal tooth contact ensuring:
The compressed air then passes through a scroll volute, · high mechanical efficiency
where the diffusion process continues, and into the inter- · low noise

cooler. The process is repeated in each additional com- · individually replacable/interchangeable bullgear and pinions

pression stage.

1-stage HA series
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HA

Horizontally split gearbox simplifies maintenance

removable gearbox top for inspection of gears, bearings

and seals without disconnecting system piping

groove cut into gearbox accommodates

4-stage H series
O-ring to eliminate oil leaks
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Exclusive impeller design delivers maximum efficiency

high performance inducer-type impellers, precisely matched to flow

and pressure needs

precision-cast 17-4 PH (1.4540 DIN) stainless steel for maximum operating

efficiency in any application

Diffuser design for greater turndown

complement impeller’s aerodynamic characteristics

to achieve higher adiabatic efficiencies

designed to profiles that reduce pressure losses and

increase stage efficiencies

help maintain constant head at reduced flow

adjustable diffusers available as an option on

single stage HA units
Vent to
atmosphere

Bearing

Shrink-fitted labyrinth seals minimize air leakage

Oil drain
17-4 PH / DIN 1.4540 stainless steel labyrinth To gearbox drain

sleeves rotating on the impeller shaft are mated

against a stationary aluminum ring

air leakage along the shaft is minimized and the shaft

is protected from scoring in the unlikely event

of rotor imbalance
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Integral lubrication system reduces foaming action

completely self-contained pressurized lubrication system

integral oil reservoir in the compressor package base

dual-reservoir design reduces foaming action to ensure

uniform lubricant viscosity

no additional lubrication equipment is required

API 672 options available, such as dual oil coolers, dual oil filters

and stainless steel pipe

pressure % bar(e)

150

Adjustable inlet guide vanes for significant energy 100

plant demand

savings (option) 100

inlet throttle
power % kW

90 valve at 100 %
aerodynamic performance improvement pressure inlet guide vanes
80 at 100 % pressure
energy cost reduction of up to 9% under reduced load, energy savings
70

compared to a conventional throttle valve system 60 70 80 90 100 110

capacity %
reduction in energy required to deliver rated performance,

by spinning the incoming air in the rotational direction

of the first-stage impeller

adjustment of the flow to meet variations in

process conditions Interstage piping facilitates maintenance

connected by sealed Victaulic couplings

easy removal without disassembling interstage coolers

Parallel-flow manifold (option)

connects cooling water for intercoolers and oil cooler

to a common inlet and outlet

discharge throttle valves on each cooler are included

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The best centrifugal compressor technology

packaged for optimum delivery of oil-free air

Precisely balanced drive coupling for smooth operation

flexible disc drive coupling

precisely balanced, vibration-free

no need for coupling lubrication

Compact, common base Electric drive motors

integrates frame, intercoolers and lube oil reservoir available in various voltages and enclosures

provides exceptional torsional rigidity other drivers available, including steam turbines

improves space utilization and gas or diesel-powered engines

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Electronic controller

monitors critical parameters during operation

standardized sequencing and data logging systems available

other control systems can be supplied to meet individual requirements

external communications with MODBUS, PROFIBUS and Atlas Copco

ES control systems

High quality coolers

air flow through
extended surface water-in-tube/air-in-shell configuration
compressor stages
tubes can be cleaned in place for easy on-site maintenance and intercoolers

large diameter water tubes, straight-through flow

maximum heat exchange at lowest pressure drop

shells are integral part of compressor base

compressed air flow before the cooler

compressed air flow after the cooler

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Advanced control system
for optimum performance and safety
The Atlas Copco control system continuously
monitors temperature, pressure and vibration data, and
automatically adjusts the compressor for optimum
performance and efficiency.
Menu-driven operator controls display the discharge
air pressure, temperature data and other operating param-
eters on a LCD panel, in the measurement units of
preference. All relevant settings can be programmed
to the requirements of the specific application.
As your compressed air demand fluctuates, the
H series compressor control system automatically
responds by adjusting the inlet guide vanes and/or blow-
off valve as necessary. Air demand is matched by first
modulating the inlet guide vanes or inlet throttle valve
until the machine reaches its minimum flow point and
then by modulation of the blow-off valve. Under all
conditions, the control system automatically positions
these devices so as to obtain the lowest power consump-
tion for the given demand.
The control system includes:
start/stop circuit with manual reset
permissive starting circuits
pressure, temperature and vibration indications
panel view display
surge detection
Pagina 10
The control system is fully self-contained; the
compressor package requires only utility and process
connections. The system enables local, manual start/stop
operation of the compressor and it indicates the over-limit
conditions for all monitored parameters. System circuitry
is designed to automatically shut down the compressor if
preset danger levels are exceeded. Positive surge protec-
tion is active across the entire operating range and
prohibits operation in the unstable range.
Optional surge anticipation system
An optional surge anticipation system can be provided
to safely operate the compressor beyond the surge limit
and maintain maximum possible turndown control under
varying inlet conditions. The system monitors the inlet
temperatures and calculates the control setting required to
operate the compressor most efficiently and to minimize
blow-off of compressed air..
Remote compressor control and sequencing
The H series control systems can be connected to
your central control system via several networking
protocols, for efficient remote monitoring and control.
Telemonitoring can be accomplished with optional control
indicators and alarms connected to a central control via
modem. This system reduces on-site supervision to a
minimum.
Multiple compressor installations can be managed
and controlled using a sequencer panel.
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Proven installations
in a broad range of applications

1 One of the four H series 4-stage compressors used to

supply air at a research center. Flow rate is 7,913 m3/h
(4,682 acfm); inlet pressure is 0.97 bar a (14.1 psia) and
discharge pressure is 28 bar a (405 psia).
1

2 Four-stage compressor handles nitrogen at 15.0 psia

(1.03 bar a) inlet pressure and 285 psia (19.6 bar a) in
an air separation plant. Flow is 5,700 scfm (9170 m3/h),
and power rating is 1,580 hp (1,180 kW).

2 4 3 This H series unit, rated at 4,522 hp (3,372 kW), operates

in an air separation plant at a steel mill. Inlet pressure is
14.2 psia (0.98 bar a), and discharge pressure is 110 psia
(7.6 bar a). Flow rate is 24,900 acfm (42,300 m3/h).

4 Air supply to a pharmaceutical plant by a two-stage

3
H series unit rated at 1,150 hp (860 kW). Flow rate is
9,200 acfm (15,600 m3/h). Inlet pressure is 14.4 psia
(0.99 bar a), and discharge pressure is 65 psia (4.5 bar a).

5 Four 4-stage H series compressors provide air for

pipeline cleaning. Inlet pressure is 14.4 psia (0.99 bar a),
discharge pressure is 407 psia (28.1 bar a), and flow rate
5
is 9,700 acfm (16,500 m3/h).

6 Single-stage compressor provides 7000 cfm of air to a

waste water treatment plant in Colorado. Inlet pressure is
14.5 psia (1.0 bar a) and discharge pressure is 29 psia
(2.0 bar a).
6
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The widest range of compressors,

blowers and turboexpanders

The H series – part of a complete range of

Atlas Copco oil-free centrifugal compressors

barg psig
ZH series centrifugal air compressors handle flows from 41- -600

4,250 - 17,000 m3/h (2,500 - 10,000 cfm) at discharge pressures 30- -400
-300
up to 10.4 bar a (150 psig). HM7 HM8
20-
13- -190
HL7 HL8
10- -150 HM9

ZH16 000/26 000

HM10

ZH6000/10 000

ZH9000/15 000
ZH4000/7000
HL9 HL10
5- -75
4-
-50
3- HR9 HR10

2- -25
HA7 HA8 HA9 HA10

3 5 7 9 11 13 15 17 19 21 25 cfm x 1000
5.5 8.5 11.5 15.3 18.7 22.1 25.4 28.9 32.2 35.6 42.5 m3/h x 1000

SC/TP integrally geared centrifugal compressors handle all In addition to the centrifugal compressors, the Atlas Copco

gases at flows from 500 - 110,000 m3/h (300 - 65,000 acfm) product range includes screw compressors, blowers and

at discharge pressures up to 69 bar a (1000 psia). turboexpanders.

Dry-operating, water-injected, and oil-flooded rotary screw

compressors to deliver up to 14,200 m3/h (8,400 acfm) and

pressures up to 32 bar (460 psi).

Power recovery and cryogenic turboexpanders offered in a

power range of 0.5 to 12,000 kW, and pressures up to 200 bar

(2940 psi).

GT series integral-geared centrifugal compressors are

offered in one to six stages to handle all gases at flows Please contact your Atlas Copco representative for literature

from 500 - 200,000 m3/h (300 to 120,000 acfm), at discharge and information on compressors or turboexpanders for your

pressures up to 80 bar a (1,160 psia). specific applications.

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Your productivity is our focus

Everyone at Atlas Copco is dedicated to this

philosophy. From initial compressor application
engineering to supervision of compressor start-up
and scheduled service calls, we’re committed to
ensuring the efficient, productive performance of
your compressor system.

With customer centers in more than 70 countries,

you can count on a prompt service wherever your
Atlas Copco compressor is installed. We know how
important it is to keep your plant in operation, so we
are never more than a phone call or e-mail away.

Dimensions for standard H series compressors

Length Width Height* Weight**

width HR & HL
width HM
Type mm in mm in mm in kg lb
single-stage

models HA

HA7 3050 120 1780 70 2290 90 6350 14000

HA9 3555 140 1830 72 2540 100 6800 15000

HA10 4055 160 2080 82 2800 110 7710 17000

height

2-stage & 3-stage

models HL& HR

H7 & H8 5000 197 2300 90 2700 106 8390 18500

H9 6300 248 3300 130 3460 136 19960 44000 length

H10 7300 287 3400 134 4050 159 23590 52000

4-stage

models HM

HM7 & HM8 5000 197 3060 119 2700 106 10200 22500

HM9 6300 248 3060 119 3460 106 21770 48000

HM10 7300 287 4400 172 4050 159 25400 56000

Notes:
* typical – height varies with motor type and configuration.
**weight includes typical motor; weight depends on final scope and motor configuration
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ISO 9001
A consistent quality earned
us the industry’s leadership
and the customer’s trust.
ISO 14001
Atlas Copco’s
Environmental Management
System forms an integral part
of each business process.
Never use compressed air
as breathing air without
prior purification in
accordance with local
legislation and standards.
23/03/2006 12:26 Pagina 14
What sets Atlas Copco apart as a company is our
conviction that we can only excel in what we do, if we
provide the best possible know-how and technology to really
help our customers produce, grow and succeed.
There is a unique way of achieving that - we simply call
it the Atlas Copco way. It builds on interaction, on long-term
relationships and involvement in the customers' process,
needs and objectives. It means having the flexibility to adapt
to the diverse demands of the people we cater for.
It's the commitment to our customers' business that
drives our effort towards increasing their productivity through
better solutions. It starts with fully supporting existing
products and continuously doing things better, but it goes
much further, creating advances in technology through
innovation. Not for the sake of technology, but for the sake
of our customer's bottom line and peace-of-mind.
That is how Atlas Copco will strive to remain the first
choice, to succeed in attracting new business and to maintain
2935 0490 12 - Printed in Belgium - Subject to alterations without prior notice
our position as the industry leader.
www.atlascopco.com