R1

MAR’2021

MADURAI CITY MUNICIPAL

CORPORATION

DEDICATED WATER SUPPLY SCHEME FOR MADURAI CORPORATION FROM MULLAI PERIYAR RIVER
PACKAGE - III CONSTRUCTION OF SERVICE RESERVOIR, FEEDER MAIN AND CLEAR WATER
TRANSMISSION MAIN FOR PROVIDING DEDICATED WATER SUPPLY TO MADURAI CITY MUNICIPAL
CORPORATION FROM MULLAI PERIYAR AT LOWER CAMP-PACKAGE 3 (AMRUT).LOCATION& SURVEY
NO : CHINTHAMANI VAZHAITHOPPU- T.S.NO.2597

Location& Survey no : CHINTHAMANI VAZHAITHOPPU- T.S.NO.2597

DESIGN REPORT
OUTER DIAMETER

Submitted to :
M/s. KOYA & COMPANY CONSTRUCTION LIMITED,
12-2-831/38,72,MIGH,
Hyderabad-500028.

Submitted by,
COS CONSULTANCY SERVICES
ARCHITECTS, ENGINEERS & DESIGNERS
No. 6/13, Kamaraj Nagar, 4th Street,
Tallakulam, Madurai - 625002.
Ph No: (0452) 2538233,
Fax: (0452) 2538233
E-mail: cosconsultancy@gmail.com
DESIGN REPORT
 Dedicated water supply scheme for Madurai Corporation from Mullai Job No.:
Periyar River Package - III Construction of Service Reservoir, Feeder Design by: K.Guru
Main and Clear Water Transmission Main for providing dedicated water
Name of Work: Date: 17-Mar-21
supply to Madurai City Municipal Corporation from Mullai Periyar at Lower
Camp-Package 3 (AMRUT).Location& Survey no : Chinthamani VazhaiThoppu-
T.S.No.2597 Approved

Design of Pile Cap Under Column

Factored Axial, Moments & Foreces Unfactored Axial & Moments
Axial Load from bottom of the column = 1710 kN 1140.000 kN
Mx from bottom of the column = -39 kN.m -26.000 kN.m
My from bottom of the column = 48 kN.m 32.000 kN.m
Fx from bottom of the column = -24 kN -16.000 kN

Fy from bottom of the column = -24 kN -16.000 kN

Column Size 400 x 400

50
400 Pile Cap - 2700x2700x1050
RL (+)137.27

1200

1050
450 1800 450
RL(136.220)
750
Pile 600 Ф
600 600

RL(123.97)
Cross section of Transverse Direction

(-,+) (+,+)
2700

1800

1800

(-,-) 2700 (+,-)

Plan of Pilecap under Pile

 Dedicated water supply scheme for Madurai Corporation from Mullai Job No.:
Periyar River Package - III Construction of Service Reservoir, Feeder Design by: K.Guru
Main and Clear Water Transmission Main for providing dedicated water
Name of Work: Date: 17-Mar-21
supply to Madurai City Municipal Corporation from Mullai Periyar at Lower
Camp-Package 3 (AMRUT).Location& Survey no : Chinthamani VazhaiThoppu-
T.S.No.2597 Approved
Material Data :
Grade of concrete = M30
Condition of exposure = Moderate
Grade of Steel fyk = Fe 500
Design value of concrete compressive strength, fcd = 20 Mpa
Design yield strength of reinforcement, fyd = 435 Mpa
Modulus of elasticity of steel, Es = 200000 N/mm2
Partial safety factor for concrete, γc = 1.50
Partial safety factor for steel, γs = 1.15
Unit weight of concrete = 25 kN/m3
Geometric Data:
Circular Column =
Size of Pile cap = 2.70 x 2.70 x 1.050
No. of Piles = 4
Dia of Piles = 600 mm
Spacing of Piles c/c in =
Longitudinal direction = 0.000 m
Transverse direction = 1.800 m
Fixity level of Pile =
Bottom level of Pile = RL (+)123.97
Load calculations:
Direct Load on Column: = 2.7 x 2.7 x 1.05 x 25 = 192 kN
Self Weight of Pile Cap: = 192 kN
a) Dry condition Ln Tn ∑L2n ∑T2n
Calculation of Load on Pile 1 -0.900 0.900 0.81 0.81
2
Area = 2.7 x 2.7 = 7.29 m 2 0.900 0.900 0.81 0.81
ZL = = 3.60 3 -0.900 -0.900 0.81 0.81
ZT = = 3.60 4 0.900 -0.900 0.81 0.81
3.60 3.60
The Load on each pile is calculated using the calculation,
P MT ML
P= + +
N ZT ZL
Load Combination P1 P2 P3 P4 HT HL H H /4
Limit state Combination 451.667 430 425 403.334 -24 -24 33.9 8.49
Serviceability Combination 301.112 286.667 283.334 268.889 -16 -16 22.6 5.66

Summary of Maximum & Minimum load on plie without Selfweight of pilecap under pile
Max load on pile = 451.667 kN Min = 403.334 kN (Limit state Combination)
Max load on pile = 301.112 kN Min = 268.889 kN (Serviceability Combination)
Summary of Maximum & Mininum load on plie with Selfweight of pileunder under pile
Max load on pile = 515.937 kN Min = 467.604 kN (Limit state Combination)
Max load on pile = 365.382 kN Min = 333.159 kN (Serviceability Combination)
 Dedicated water supply scheme for Madurai Corporation from Mullai Job No.:
Periyar River Package - III Construction of Service Reservoir, Feeder Design by: K.Guru
Main and Clear Water Transmission Main for providing dedicated water
Name of Work: Date: 17-Mar-21
supply to Madurai City Municipal Corporation from Mullai Periyar at Lower
Camp-Package 3 (AMRUT).Location& Survey no : Chinthamani VazhaiThoppu-
T.S.No.2597 Approved
if pile are Short Column or Long Column
Stiffness Factors ( IS 2911 (PartI /Sec 2) 2010 ( Annex - C-2.3 )
R = 4√ EI/ K1
Where E is the Young's Modulus of the pile material in KN/m2 Average N value From Max. scour
and I is the moment of inertia of the pile cross section in m4 level to founding level 15.2
2
Here E = 27.387 kN/m
4
I = π/64x d m4 = π/64x 60 4 = 636172.51 cm
4

qu= 2c = (2*N/15) = 2.027 The value of k1 is taken as in kg/sq cm = 97.73

IS:2911( Part I/ sec2)-1979
R = 4 √ 273870 x 636172.51 / 97.73
= 205.482 cm = 2.05 m
Short (rigid) Pile L < 2T = 2 x 2.05482 4.110 m
Long (Elastic) Pile L > 3.5T = 3.5 x 2.05482 7.192 m
For L1 = 4.000 ; Lf / T = 2.00
Where Lf = Equivalent length of cantilever of pile
and d = diameter of pile
Lf = 2.00 x 2.055 = 4.110 m
Fixity level = Bottom of pilecap - Lf
= 136.220 - 11.192 = 125.028
Length of Pile (L) = Bottom of pilecap - Bottom of Pile
L = 136.22 - 123.97
L = 12.250 m > 11.192 Long Pile
Embedded length of pile is greater than 4T hence it is designed as Long Pile
Self Weight of Pile = PI()x0.6^2/4x4.11x14= 16 kN
Design of Pile as a Long Pile
Serviceability Combination
Minimum load on Pile = 333 KN
Longitudinal H. Force = -16.00 kN.m Transverse H.Force = (16.00) kN.m
= 1/2 Q (L1+Lf) = 1/2 Q (L1+Lf)
= 1/2x-16x(4+7.192) = 1/2x-16x(4+7.192)
= -89.536 kN.m = -89.536 kN.m
2 2
Resultant Moment = √ML +MT = √-89.536^2+-89.536^2 = 126.623 kN.m
Moment / pile = 126.623/4 = 31.656 kN.m
Limit state Combination
Minimum load on Pile = 468 KN
Longitudinal H. Force = -24.00 kN.m Transverse H.Force = (24.00) kN.m
= 1/2 Q (L1+Lf) = 1/2 Q (L1+Lf)
= 1/2x-24x(4+4.11) = 1/2x-24x(4+4.11)
= -97.320 kN.m = -97.32 kN.m
22
Resultant Moment = √ML +MT = √-97.32^2+-97.32^2 = 137.631 kN.m
Moment / pile = 137.631/4 = 34.408 kN.m

SUMMARY OF FORCES AND MOMENTS FOR THE DESIGN OF PILE AT FIXITY LEVEL INCLUDING SELFWEIGHT OF PILE
Vertical Load Moment
Sl.No Description
Maximum Minimum Maximum Minimum
1 Serviceability Combination 365.382 333.159 31.656 31.656
2 Limit state Combination 515.937 467.604 34.408 34.408
 Dedicated water supply scheme for Madurai Corporation from Mullai Job No.:
Periyar River Package - III Construction of Service Reservoir, Feeder Design by: K.Guru
Main and Clear Water Transmission Main for providing dedicated water
Name of Work: Date: 17-Mar-21
supply to Madurai City Municipal Corporation from Mullai Periyar at Lower
Camp-Package 3 (AMRUT).Location& Survey no : Chinthamani VazhaiThoppu-
T.S.No.2597 Approved
Design of Pilecap
case 1) Cantilever moment due to load on pile
In Longitudinal & Transverse direction

150 600 525

1050
1800

Dispn.Width for end pile (upto mid depth ) = 0.15+0.6+0.525

= 1.275 m
L.A from the face of support = 0.750 m
Max.load on pile = 515.937 (Limit state Combination)
Moment = Max.load on pile x L.A
= 516X0.75= 387.000 KNm
= 387 KNm
Moment / m run = 387/1.275
= 303.53 KNm
Moment due to self weight / m run = 1.2x1.2/2x1.05x1x25
= 18.900 KNm
Hence , Net moment = 303.53-18.9
= 284.630 KNm
= 285 KNm
case 2) Moment due to load from Column
The pile cap is designed by assuming that the load from Column is dispersed
at 45o from the top of pilecap upto the mid depth of pilecap as per
cl.5.12.1/IS 2911 ,part 1,

RL (+)137.270
400
1050

1450
RL(136.22)

Pile 600 Ф

600 600

RL(123.97)
 Dedicated water supply scheme for Madurai Corporation from Mullai Job No.:
Periyar River Package - III Construction of Service Reservoir, Feeder Design by: K.Guru
Main and Clear Water Transmission Main for providing dedicated water
Name of Work: Date: 17-Mar-21
supply to Madurai City Municipal Corporation from Mullai Periyar at Lower
Camp-Package 3 (AMRUT).Location& Survey no : Chinthamani VazhaiThoppu-
T.S.No.2597 Approved
Effective width of load from Column = 0.4+2x1.05/2 = 1.450 m
Effective length of pilecap = 0.4+2x1.05/2 = 1.45 < 2.70 m
= 1.450 m
Calculation of stresses
A= Area 7.290 m2 ZL= 2.7x2.7^2/6 = 3.281 m3
ZT= 2.7x2.7^2/6 = 3.281 m3
The stress developed in the Pile cap is calculated using the calculation,
P ML MT
p=
A ZL ZT
Summary of Stresses (Factored)

Load condition Pile 1 Pile 2 Pile 3 Pile 3

(Limit state Combination) 209 238 232 262

(Limit state Combination)

Maximum stress (Down Ward)= 262 KN/m2 (Limit state Combination)
Spacing of piles = 1.800 m
Assuming partial fixity, Moment = wl2 / 10
Moment = 262x1.8x1.8/10 (Limit state Combination)
(in both directions) = 84.888 KNm
= 85 KNm

Design Moment = 285 KNm (Limit state Combination)

To determine the Depth
d = √Mu/0.138fck b z = d - ( 1 - 0.416 x/d )
= √285x10^6/(0.138x30x1000) = 967* (1 - 0.416 x 0.029)))
= 262.4 = 955 mm < 0.95 d =
required d 262.4 < 967 Safe = 955 mm 918.7 mm
Tension Reinforcement Required from
Design of Pile Caps using Truss Thoery
Maximium Axial Load on Pile = 515.937 kN Mu= 285 KNm
As = ( N Ed x l )/ (2d x fyd ) As= M / (0.87 fy z)
= (515.937x10^3 x1800/2)/ (2x 967 x 434.783) = 751 mm2
= 1104.4 mm2
Minimum Reinforcement required = 0.26 fctm bd/ fyk = 0.259 (fck)^2/3
fctm = 0.259*(30)^2/3 = 2.501
2
= 1257.603 mm
Max Ast = 1257.603 mm2
Provide 16 mm Ф @ 150 mm 1340.410 > OK ( On both direction )
Compression side Reinforcement @ Top :
Minimum Steel of 1340 mm2
Tensionreinforcement=
Minimum steel = 25% of Astmin = 0.25x1340.41
Minimum Reinforcement required = 335.10 mm2 = 335.1025 mm2
Hence provide 10 Ф @ 200 mm 392.700 > OK ( On both direction )
 Dedicated water supply scheme for Madurai Corporation from Mullai Job No.:
Periyar River Package - III Construction of Service Reservoir, Feeder Design by: K.Guru
Main and Clear Water Transmission Main for providing dedicated water
Name of Work: Date: 17-Mar-21
supply to Madurai City Municipal Corporation from Mullai Periyar at Lower
Camp-Package 3 (AMRUT).Location& Survey no : Chinthamani VazhaiThoppu-
T.S.No.2597 Approved
Design of Shear
Design S.F VEd = = 154 kN = 154 kN
Dist from free end to the face of Pilecap (Top) = 1150 mm
Dist from free end to the face of pilecap(Bot) = 1150 mm
Average = 1150 mm
Dist from free end to critical section of shear = 967 mm
Depth @ Critical section for shear = 967 mm
Eff depth at critical section (967--12--12) = 943 mm
Average Width b = 1000 mm
k = 1 + √(200/d) ≤2 = 1.455
ρ1= Asl / b d ≤ 0.02 = 0.0014
fcd = = 13.4 = 13.40 mpa
0.2 fcd = 2.68 mpa
3/2 1/2
v min = 0.031 k fck = 0.30 mpa
cot θ = 1.5 ( must be in between 1 and 2.5 )
z = 0.9 d = 849
αcw = 1 (No axial force) σcp
= 1+ σcp / fcd = for σcp = 0
= 1.25 for 0<σcp< = 0.25fcd
= 2.5(1-σcp/fcd) for 0.25fcd< σcp=0.5fcd
fywd = 0.8fyk/γm = 0.00 for 0.25fcd< σcp<1fcd
v 1 = 0.6 for fck <= 80mpa
= 0.9-fck/250 > 0.5 for fck > 80mpa
if v1= v then 0.67fyk can be used
= 0.542 Mpa
V Ed = 0.5b w dvf cd
αv = distence from cirtical section to load point = 750 mm
0.5d = 484 mm < αv
2d = 1886 mm < αv, β should be 1.00
β = αv / 2d = 0.298
0.5bwdvfcd = 3424 kN > 154 kN Section ok
Applied longitudinal force Ned = 0 kN
NEd / Ac < 0.2 fcd = 2.68
0.33
VRd,c = [0.12 k (80 ρ1 fck ) + 0.15 σcp ] b d IRC112-Pg.No:88 , Eq.10.3
VRd,c = ((0.12*1.46*((80*0.01*)^(1/3)))+(0.15*2.68))*943*1000
= 752.3577 kN
VRd,c (min) = (vmin + k 1 σ cp ) b d
= (0.3+(1.455*0))*943*1000
= 281.014 kN > 154 kN
= 752 > 154 kN Shear reinforcement is not needed
 Job No.:
Dedicated water supply scheme for Madurai Corporation from Mullai Periyar
River Package - III Construction of Service Reservoir, Feeder Main and Clear Design by: K.Guru
Name of 17-Mar-21
Water Transmission Main for providing dedicated water supply to Madurai City Date:
Work: Municipal Corporation from Mullai Periyar at Lower Camp-Package 3
(AMRUT).Location& Survey no : Chinthamani VazhaiThoppu- T.S.No.2597
Approved
DESIGN OF PILE-RAINA'S METHOD
DATA
Direct load on Pile(P) = 333 KN
2
Moment of Pile = ML + MT2
= 32 KNm
Dia of Pile (D) = 600 mm
Radius of Pile R = 300
2
Area of pile = 282743.3 mm
Modular Ratio m = 10
Concrete Grade = 35
2
Compressive Stress in Concrete, σcbc = 11.67 N/mm
Tensile Stress in the steel,σst = 275 N/mm2
Step-1 0.4% of the cross sectional area of the pile shaft as per Cl 6.11 of IS
Reinforcement Provided 2911-(Part-1/sec-2):2010
Dia= 12 mm No = 10 % of Steel = 0.400
2
Area of Steel (As) = 1130.97 mm
Clear Cover to Steel = 75 mm
Dia of Lateral tie = 10 mm
Effective Cover to Steel d' = 91 mm

Nd
R r
α β
N A

Step-2
Radius of equivalent Steel Ring, r (R-d') = 209 mm
Thickness of equivalent steel ring (t) At/(2πr) = 0.86 mm
Distance of Tensile Steel from Compression face,d = D-d' = 509
Distance of Neutralaxis from Compression face,Nd = x = 535
Hence N = 1.052
Step-3 X = 0.892
D
From fig.24.4(Pg:359) of Concrete bridge Practices-V.K Raina
A = 0.056
B = 0.731
C = 0.637
Distance of cg. Of segment from centre of circle
x' = AXR = 17 mm
2
Section area of Segment A1 = BXD = 263269.6403
4 4
Second Moment of area of Segment about its own Centroid,I= CXR = 5155946336 mm

STRESS IN PILE
 Job No.:
Dedicated water supply scheme for Madurai Corporation from Mullai Periyar
River Package - III Construction of Service Reservoir, Feeder Main and Clear Design by: K.Guru
Name of 17-Mar-21
Water Transmission Main for providing dedicated water supply to Madurai City Date:
Work: Municipal Corporation from Mullai Periyar at Lower Camp-Package 3
(AMRUT).Location& Survey no : Chinthamani VazhaiThoppu- T.S.No.2597
Approved
75

O 535.2557
450 R r 600
α β
N A
Step-4
(Taking transformed area of Steel as (m-1)Ast, both in tensile &compressive zone)
Aeff = A1+(/m-1)As
2
= 273448.4 mm
Step-5 (Ordinates of C.Geff with respect to Physical Centroid)
Taking moments of effective area about TT and LL axes respectively
e' = A1X'
Aeff
e' = 16.26616 mm
e=(M/P) = 95 mm
e-e' = 79 mm
Step-6
2
Ieff = 5155946336 + 263269.6 X ( 17 - 16.2661604 )

2 2
+ ( 10 - 1 ) X 1130.97 225 + 16.2661604
2
= 5155946336 + 104126 + 260343045
4
= 5416393507 mm
Step-7 Distance of Neutral axis below Cgeff
Ieff = 25.15219 cm
Aeff(e-e')
Compared to 16.2661604 - 535 - 300 25.1521896 cm
10
Percentage error = 0.00
Step-8 (i)Max Compressive stress in Concrete
= P P(e-e')(D/2-e')
Aeff + Ieff
= 333.159 333 79 X 300 16.2661604
= 273448.4005 + ( )5.42E+09
( - )
= 0.00121836 + 0.001374 )
2
= ( 0.00259276 KN/mm 1000 = 2.59 N/mm2
X < 11.67 N/mm2 OK
(i)Max tensile stress in Steel
= m P P(e-e')( d-D/2+e')
Aeff - Ieff
= 10 333.159 333.159 79 509 300.0 16.27
X 273448.4005 - ( X ( ) X (
5.42E+09 - + )
= 10 0.001218361 - 0.001091
2 2
= 0.001272X KN/mm
( X 1000 ) = 1.27 N/mm
2
< 275 N/mm OK
STRESS IN PILE
DRAWINGS
 CL OF PILE CAP
Y PILECAP

(e)
2700 2700x2700x1050
#10Ø@200c/c (d) 450 1800 450
450

450
896

600
X X

(c)

#8Ø-200c/c(Ties)(g)

rings @1.5m c/c(h)

SECTION "Y-Y"
+#16Ø stiffener
(a)
2700

2700
1800

1800
#10Ø@150c/c (e)

(b)
#16Ø@150c/c (b)

(d)

600
550

896

450
450

1050
#10Ø@200c/c (c) #16Ø@150c/c (a)
#8Ø ties -3Nos
Y
HALF PLAN AT TOP HALF PLAN AT BOTTOM

(d) PILECAP
(c)
(+)137.270m 2700x2700x1050
KEY PLAN
Ø 600 dia NOTES :-
#8Ø ties -3Nos
1050

1. All dimensions are in "mm" and all levels are in "m". 9. Lapping of reinforcement bars shall be avoided as far
(e)
as possible. However, if laps are required to be
550

#12Ø-10nos (f) 2. All design mix & nominal mix of concrete shall provided,the lap length shall be as per Cl.26.2.5.1of
(b)
(Main reinforcement) conform toCl.9.2 of IS:456-2000. IS:456-2000.

(+)136.220m 3. Grade of concrete mix shall be in vibrated R.C.C M35 10. Development length shall be as per Cl.26.2.1 of
(design mix) for Pile and R.C.C M30 (design mix) for IS:456-2000.
(a) Pile cap.
11. The bottom levels of foundations are tentatively fixed
TIES(g)
4. Clear cover to reinforcement shall be 75mm for Pile on the Light brown coloured sand based on the
#8Ø@200mmc/c
cap & Pile available bore particulars.The Maximum vertical load
on pile (excluding self wt) is 310kN. If there is any
#8Ø-200c/c(Ties)(g) 5. Precast mortar blocks of respective grades shall be variation in the subsoil particulars during confirmatory
+#16Ø stiffener used under the reinforcement to ensure the required boring, revised design has to be got approved from the
896

896

600 rings @1.5m c/c(h) 600 #16Ø Stiffness rings cover. Competent Authority before execution.
(+)123.970m @1.50mc/c (h)
6. Grade of steel shall be Fe-415 as per Cl.5.6 of 12. This drawing shall be read in conjunction with all
450 1800 450 SECTION ON PILE IS:456-2000& IS :1786-2008. other relevant drawings of this work.
2700
7. Welding of Reinforcement bars is generally not 13. Do not scale the drawing follow figured dimension
SECTION "X-X" recommended as per Cl.12.4of IS:456-2000. only.

8. Exposure condition - Moderate. Seismic zone-II.

CLIENT:- CONTRACTOR: NAME OF WORK: CONSULTANT :- TITLE:- REINFORCEMENT DETAILS OF PILE UNDER PILECAP
Koya & Company, DEDICATED WATER SUPPLY SCHEME FOR MADURAI CORPORATION FROM MULLAI PERIYAR (OUTER DIAMETER)
MADURAI CORPORATION RIVER - PACKAGE - III. COS CONSULTANCY SERVICES
Construction Limited, CONSTRUCTION OF SERVICE RESERVOIR, FEEDER MAIN AND CLEAR WATER TRANSMISSION No.6/13,Kamaraj Nagar,4th Street,
DATE REV DESCRIPTION
ARIGNAR ANNA MAALIGAI, 0
MIGH, Mehdipatnam, MAIN FOR PROVIDING DEDICATED WATER SUPPLY TO MADURAI CITY MUNICIPAL Tallakulam,Madurai - 625002.
DRWN CHECK APPRD
CORPORATION FROM MULLAI PERIYAR AT LOWER CAMP-PACKAGE 3 (AMRUT). Ph No:(0542) 2538233,
MADURAI - 625 002 Hyderabad - 500 028. NAME D.P GURU T.M
LOCATION: Fax:(0452) 2538233
E-mail:cosbridge93@gmail.com SIGN
Location & Survey no : CHINTHAMANI VAZHAITHOPPU- T.S.NO.2597 A3:SC : 1:25
DWG NO:SD:01