Product Catalogue: Lean Manufacturing Solutions

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LEAN MANUFACTURING

SOLUTIONS

PRODUCT
CATALOGUE
MODULAR EQUIPMENT MANUFACTURER
A GEOLEAN ACTIVITY, LEAN SYSTEMS
INTEGRATOR SINCE 2005

OUR TECHNICAL AND INNOVATION CENTER

MaKitLean offers a complete range of assembly products for


the manufacturing of Lean equipment through its network of
international divisions.

MaKitLean is GéoLean’s activity specialized in the manufacturing and assembly of


modular equipment. We manufacture our own product in each continent, and all GéoLean
companies are certified ISO 9001.

Our product range of tubes, joints and accessories answers the demands of worldwide
customers. All of the assembly elements go through a galvanized surface treatment to
withstand the different environments, damp or saline.

Our Lean Quality System is applied at each step of the manufacturing process and for all
of our product range.

We guarantee the quality of our steel and of all the other components by systematically
purchasing the same references and controlling each batch.

We are present internationally through our divisions. We offer the same products and
services in each of our locations.

GéoLean worldwide
CONTENTS
04    MAKITLEAN AND GÉOLEAN PRESENTATION
10    MAKITLEAN PRODUCT CATALOGUE

12    TUBES
16    STRUCTURE JOINTS
25    TUBE PROTECTIONS
28    BOARD SUPPORTS
30    LABEL HOLDER
33    ROLLERTRACKS
37    GUIDES
40    CONNECTION JOINTS
44    MONORAILS
47    SWIVEL CASTORS AND FEET
53    CASTORS AND PLATES
62    REINFORCED BASES
71    NUTS & BOLTS
76    TOOLS
79    REFERENCES

87    MAKITLEAN SERVICES

SAFETY
ERGONOMICS
RESISTANCE
EFFICIENCY
LE LEAN MANUFACTURING

A COMPANY PROJECT

> Lean Manufacturing


Lean Manufacturing is the result of the evolution of different production systems originating from scientific Management.
It has today become a complete and global organization system which gathers principles coming from every continent
and type of industries.

> A mindset
The transformation of a company to Lean Manufacturing is not only for a certain type of industry or a specific culture.
Lean can be applied to every department of the company. It’s a company mindset.

> A new profession


The company GéoLean, specialized in Lean Manufacturing and Lean Management, has created and developed a new
profession:

"The installation of Lean"

GEOLEAN

PLACE MAN IN THE CENTER OF THE APPROACH

> GéoLean
Created in 2005, the company GéoLean today counts 90 collaborators throughout the world.

> Complete offer


Through the concept of "Lean integration profession", the company GéoLean has a complete offer from strategic
consultancy to providing material necessary to the installation of Lean.

> The approach


For GéoLean, the only guarantee of having important and sustainable results is the combined and architectured
"installation" of tools, carried by a Lean management behavior:

"The human in the center of the approach"

4 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


MAKITLEAN

A GEOLEAN ACTIVITY

> MaKitLean
MaKitLean is GéoLean’s activity specialized in manufacturing and assembling modular equipment for companies.
At the service of Lean installation, MaKitLean will be with you at any level of your Lean Manufacturing material inte-
gration approach.

> Lean principles


"Continuous improvement"
"Go to and study the shop floor"
"Work as close as possible to the hand of the operator"
The MaKitLean experience, combined to these Lean principles, will bring you to sustainable results.

> Results
MaKitLean’s know-how will be used in your factory in order to, for example:
• Reduce stock
• Reduce storage surface
• Reduce line-side storages
• Improve the workstation ergonomics

MAKITLEAN

AT THE SERVICE OF LEAN INSTALLATION

> Scope
Scope of Work includes:
• The study
• The conception of assembled material
• The management of one-time or regular feeding loops of unit components and assembly parts of Lean
Manufacturing.

> Complete offer


We offer a global solution of Lean Manufacturing equipment integration:
• Design & manufacturing of necessary material to the installation of Lean Manufacturing units,
• Train your Team member: from basic use to designing and assembling innovating units.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 5


UN PROJET D’ENTREPRISE
MAKITLEAN, WORLDWIDE

GÉOLEAN USA
11998 MERRIMAN ROAD
LIVONIA, MI, 48150
USA

GÉOLEAN DO BRAZIL
AVENIDA SENADOR SALGADO FILHO,
1914, SCHARLAU
SÃO LEOPOLDO
BRAZIL

GÉOLEAN CZECH REPUBLIC S.R.O


ČIMICKĀ 894/131,
18100 PRAHA 81
CZECH REPUBLIC

6 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


GÉOLEAN FRANCE
72, RUE DU FAUBOURG
SAINT-HONORÉ
GÉOLEAN POLAND SP. Z.O.O.
75008 PARIS
UL. SIENNA NR 39
FRANCE
00-121 WARSZAWA
POLSKA

GÉOLEAN SLOVAKIA S.R.O.


PRIEMYSELNÁ ZÓNA KOŠÚTY II
036 01 MARTIN
SLOVAKIA

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 7


MAKITLEAN, AT
THE SERVICE OF
OUR CUSTOMERS

KEY ACCOUNT
CUSTOMERS, LEADERS
IN THEIR FIELD:

Aeronautics
Automotive
Cosmetics
Household appliances
Energy
Luxury
Metalworking
Nautics
Services
Telecommunications

8 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


MAKITLEAN

LEAN PRINCIPLES AT THE SERVICE OF QUALITY


Our "Lean Quality System" is applied to each manufacturing step
and to all of our range of products.

> Raw material quality


We guarantee the quality of our steel and of all our components
by systematically buying the same references and controlling
each batch.

> Surface treatment quality


All of the assembly elements have been through a galvanized
surface treatment to withstand the different environments,
damp or saline.

MAKITLEAN

WORLDWIDE MANUFACTURING

Our range of products answers to all of the European and


worldwide standards assembly diameters from tubes, joints and
accessories of 28.6 mm.

Our product are manufactured in each continent and each


GéoLean company is certified ISO 9001.

We offer the same products and services in all of our installations.

WORLDWIDE
manufacturing

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 9


LEAN MANUFACTURING
SOLUTIONS

PRODUCT
CATALOGUE
TUBES

What is it?
Contrarily to the square-section tubes, it is possible to use the whole tube circumference (360°). This way,
you can position the joints in order to precisely answer to your needs.
Moreover, the efforts are distributed around the whole circumference. Lighter than a full tube, the tube is
simple and easy to use.

What is it used for?


It is used in the creation of modular equipment.
It enables the simple and quick adaptation of structures:

• Tailored construction
• Mountable and dismountable
• Withstands different loads (heavy / light)
• Adapts to parts and containers of different geometries

General technical characteristics


Steel
Steel tubes have a galvanized interior / exterior preventing the formation of any corrosion.
Tubes are resistant to impacts, deforming and aging. They can withstand heavy loads.
All of our steel tube is also available in ESD (electrostatic protection). The thermoplastic coating gives a
better grip to structure and connection joints.

Carbon
Carbon tubes are light (lighter than aluminum) and strong.
They withstand a wide range of temperatures and corrosion.

Aluminum
Aluminum tubes are light and sustainable. They withstand corrosion.

Stainless steel
These tubes are made of stainless steel in order to resist to corrosion.Ideal for a use in damp / wet
environments, they don’t form any non gripping oxides which could go into the environment.Stainless
steel is used in the food industry for its cleanliness properties.

Plastic
Plastic tubes are very light. They don’t contain any metal and don’t corrode.
Plastic tubes are not opaque, they offer the possibility to insert LED light bulbs. They resist medium loads.

Is used with:
• Connection joints • Tools • Screws
TUBES

GT2-400 White
2 mm thick steel tube with white plastic coating

DESCRIPTION:
Galvanized steel tube, 28.6 mm outer diameter, 2 mm thick, 400 cm long, white
thermoplastic coating.

USE:
Ideal for applications supporting heavy loads (feeding rack, storage, heavy handling…)

GT1-400 White
1 mm thick steel tube with white plastic coating

DESCRIPTION:
Galvanized steel tube, 28.6 mm outer diameter, 1 mm thick, 400 cm long, white
thermoplastic coating.

USE:
Ideal for applications supporting light loads (simple workstations, light handling
furniture, signs…)

GT2-400 colored
2 mm thick steel tube with colored plastic coating

DESCRIPTION:
Galvanized steel tube, 28.6 mm outer diameter, 2 mm thick, 400 cm long, colored
thermoplastic coating.

USE:
Ideal for applications supporting heavy loads (feeding rack, storage, heavy handling…)

GT1-400 colored
1 mm thick steel tube with colored plastic coating

DESCRIPTION:
Galvanized steel tube, 28.6 mm outer diameter, 1 mm thick, 400 cm long, colored
thermoplastic coating.

USE:
Ideal for applications supporting light loads (simple workstations, light handling
furniture, signs…)

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 13


TUBES

GT1-400 ESD
1 mm thick steel tube with black ESD plastic coating

DESCRIPTION:
Galvanized steel tube, 28.6 mm outer diameter, 1 mm thick, 400 cm long, black ESD
thermoplastic coating.

USE:
Ideal for applications supporting light loads (simple workstations, light handling furniture,
signs…) for environments sensitive to electrostatic discharges.

GT2-400 ESD
2 mm thick steel tube with black ESD plastic coating

DESCRIPTION:
Galvanized steel tube, 28.6 mm outer diameter, 2 mm thick, 400 cm long, black ESD
thermoplastic coating.

USE:
Ideal for applications supporting heavy loads (feeding rack, storage, heavy handling…)
for environments sensitive to electrostatic discharges.

GTI-400
Stainless steel tube

DESCRIPTION:
Stainless steel tube, 28.6 mm outer diameter, 400 cm long, with polished finishing.

USE:
Ideal for applications supporting medium loads (mobile workstations, handling
furniture…) in a specific environment (outside work, chemical products, food…)

ITJ-10
Intermediate tube

DESCRIPTION:
Intermediate tube in galvanized black steel, 35 mm outer diameter, 31 mm inner
diameter, 68 cm long.

USE:
Connects 2 tubes end to end with an adjustable gap if necessary. Ideal for the
manufacturing of furniture with variable width.

14 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


TUBES

GT-A0
Aluminum tube

DESCRIPTION:
Aluminum tube, 28.6 mm outer diameter, 2 mm thick, 400 cm long, with colorless
anodization.

USE:
Ideal for the manufacturing of furniture supporting light loads (simple workstations, light
handling furniture, signs…) for environments sensitive to electrostatic discharges.

GT-AC
Aluminium tube "one groove"

DESCRIPTION:
Aluminum tube, 28.3 mm outer diameter, 2 mm thick, 400 cm long, one groove, with
colorless anodization.

USE:
Ideal for the manufacturing of furniture supporting light loads (simple workstations, light
handling furniture, signs…) for environments sensitive to electrostatic discharges.

GT-AX
Aluminium tube "four grooves"

DESCRIPTION:
Aluminum tube, 28.3 mm outer diameter, 2 mm thick, 400 cm long, four grooves, with
colorless anodization.

USE:
Ideal for the manufacturing of furniture supporting light loads (simple workstations, light
handling furniture, signs…) for environments sensitive to electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 15


STRUCTURE JOINTS

What is it?
In order to facilitate assembly, joints are composed of 2 parts and are positioned on the desired place of
the tube with the help of 1 to 2 nuts & bolts.
Our wide range of products gives a large modularity and mounting flexibility.

What is it used for?


Joints are necessary to assemble tubes between them and create a structure.
Thanks to the modularity of tubular material, the unit can be adapted to its environment.

General technical characteristics


Our joints are made of black galvanized steel, which makes them corrosion resistant.
With a 2.5 mm thickness, and with a large contact surface with the tube, they guarantee a good durability
to vibrations, load and impacts.
They withstand heavy loads without deformations.
All of our structure joints are available in ESD (electrostatic protection). A stopper inside the joints facilitates
the positioning of the tubes.

Is used with:
• Tube
• Screws
• Tools
STRUCTURE JOINTS

G-A
90° Inner angle tube joint

DESCRIPTION:
Galvanized black steel angle joint, 2.5 mm thick, 28.6 mm inner diameter, 69 mm long
for each side, 46.5 mm wide.

USE:
Create the starting tubular structure for the realization of furniture or workstations, in
association with the joints G-A, G-B and G-C.

G-A ESD
ESD 90° Inner angle tube joint

DESCRIPTION:
Galvanized white steel angle joint, 2.5 mm thick, 28.6 mm inner diameter, 69 mm long
for each side, 46.5 mm wide.

USE:
Create the starting tubular structure for the realization of furniture or workstations, in
association with the joints G-A, G-B and G-C.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

G-B
180° Angle tube joint

DESCRIPTION:
Galvanized black steel angle joint, 2.5 mm thick, 28.6 mm inner diameter, 142 mm long,
46.5 mm wide.

USE:
Create the starting tubular structure for the realization of furniture or workstations, in
association with the joints G-A and G-B.

G-B ESD
ESD 180° angle tube joint

DESCRIPTION:
Galvanized white steel angle joint, 2.5 mm thick, 28.6 mm inner diameter, 142 mm long,
46.5 mm wide.

USE:
Create the starting tubular structure for the realization of furniture or workstations, in
association with the joints G-A and G-B.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 17


STRUCTURE JOINTS

G-C
90° Outer tube angle joint

DESCRIPTION:
Galvanized black steel angle joint, 2.5 mm thick, 28.6 mm inner diameter, 87 mm long
for each side, 46.5 mm wide.

USE:
Create the starting tubular structure for the realization of furniture or workstations, in
association with the joints G-A.

G-C ESD
ESD 90° Outer tube angle joint

DESCRIPTION:
Galvanized white steel angle joint, 2.5 mm thick, 28.6 mm inner diameter, 87 mm long
for each side, 46.5 mm wide.

USE:
Create the starting tubular structure for the realization of furniture or workstations, in
association with the joints G-A.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

G-D
90° Angle tube joint

DESCRIPTION:
Galvanized black steel angle joint, 2.5 mm thick, 28.6 inner diameter, 88 mm long for
each side, 46.5 mm wide.

USE:
Adapt the tubular structure by fixing 2 tubes at 90°

G-D ESD
ESD 90° Angle tube joint

DESCRIPTION:
Galvanized white steel angle joint, 2.5 mm thick, 28.6 inner diameter, 88 mm long for
each side, 46.5 mm wide.

USE:
Adapt the tubular structure by fixing 2 tubes at 90°
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

18 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


STRUCTURE JOINTS

G-E
90° Cross tube joint

DESCRIPTION:
Galvanized black steel cross tube joint, 2.5 mm thick, 28.6 mm inner diameter, 32 mm
wide, 40 mm distance between axes.

USE:
Adapt the tubular structure by crossing 2 tubes and maintaining their position at 90°

G-E ESD
ESD 90° Cross tube joint

DESCRIPTION:
Galvanized white steel cross tube joint, 2.5 mm thick, 28.6 mm inner diameter, 32 mm
wide, 40 mm distance between axes.

USE:
Adapt the tubular structure by crossing 2 tubes and maintaining their position at 90°
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

G-F
Free angle reinforcement tube joint - F

DESCRIPTION:
Galvanized black steel reinforcement tube joint, 2.5 mm thick, 28.6 mm inner diameter,
77 mm long, 33 mm wide.

USE:
Reinforce the tubular structure by adding a diagonal in association with G-G joints.

G-F ESD
ESD free angle reinforcement tube joint - F ESD

DESCRIPTION:
Galvanized white steel reinforcement tube joint, 2.5 mm thick, 28.6 mm inner diameter,
77 mm long, 33 mm wide.

USE:
Reinforce the tubular structure by adding a diagonal in association with G-G joints.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 19


STRUCTURE JOINTS

G-G
Free angle reinforcement tube joint - G

DESCRIPTION:
Galvanized black steel reinforcement tube joint, 2.5 mm thick, 28.6 mm inner diameter,
86 mm long, 33 mm wide.

USE:
Reinforce the tubular structure by adding a diagonal in association with G-F joints.

G-G ESD
ESD free angle reinforcement tube joint - G ESD

DESCRIPTION:
Galvanized white steel reinforcement tube joint, 2.5 mm thick, 28.6 mm inner diameter,
86 mm long, 33 mm wide.

USE:
Reinforce the tubular structure by adding a diagonal in association with G-F joints.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

G-H
Multifunctional joint

DESCRIPTION:
Galvanized black steel multifunctional joint, 2.5 mm thick, 28.6 mm inner diameter,
82.6 mm long, 33 mm wide, slotted hole 33 mm long and 8 mm diameter.

USE:
Fix elements (work surface, board, wired tablet, tool holder…) on the tubular structure.

G-H ESD
ESD multifunctional joint

DESCRIPTION:
Galvanized white steel multifunctional joint, 2.5 mm thick, 28.6 mm inner diameter,
82.6 mm long, 33 mm wide, slotted hole 33 mm long and 8 mm diameter.
Fix elements (work surface, board, wired tablet, tool holder…) on the tubular structure.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

20 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


STRUCTURE JOINTS

G-I
Twinning tube joint

DESCRIPTION:
Galvanized black steel twinning tube joint, 2.5 mm thick, 28.6 mm inner diameter, 37 mm
wide, 46 mm distance between axes.

USE:
Reinforce the tubular structure or to fix together 2 structures by twinning 2 tubes next to
each other.

G-I ESD
ESD twinning tube joint

DESCRIPTION:
Galvanized white steel twinning tube joint, 2.5 mm thick, 28.6 mm inner diameter, 37 mm
wide, 46 mm distance between axes.

USE:
Reinforce the tubular structure or to fix together 2 structures by twinning 2 tubes next to
each other.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

G-L45
45° Reinforcement tube joint

DESCRIPTION:
Galvanized black steel 45° reinforcement tube joint, 2.5 mm thick, 28.6 mm inner
diameter, 46 mm wide.

USE:
Reinforce the tubular structure by adding a 45° diagonal or to adapt it by creating a 45°
angle between 2 tubes.

G-L45 ESD
ESD 45° reinforcement tube joint

DESCRIPTION:
Galvanized white steel 45° reinforcement tube joint, 2.5 mm thick, 28.6 mm inner
diameter, 46 mm wide.

USE:
Reinforce the tubular structure by adding a 45° diagonal or to adapt it by creating a 45°
angle between 2 tubes.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 21


STRUCTURE JOINTS

G-V1
Sliding 90° angle joint

DESCRIPTION:
Sliding galvanized black steel joint, 2.5 mm thick, 37 mm inner diameter, 91 mm long,
46.5 mm wide.

USE:
Adapt the tubular structure by sliding or rotating 2 tubes between each other, in
association with the RS ring and if necessary the HS-1 pin.

G-V1 ESD
Sliding ESD 90° angle joint

DESCRIPTION:
Sliding galvanized white steel joint, 2.5 mm thick, 37 mm inner diameter, 91 mm long,
46.5 mm wide.

USE:
Adapt the tubular structure by sliding or rotating 2 tubes between each other, in
association with the RS ring and if necessary the HS-1 pin.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

RS
Sliding joint ring

DESCRIPTION:
Black plastic open ring, 28.6 mm inner diameter, 2.4 mm thick, 46.5 mm wide.

USE:
Make the G-V1 joint slide and turn on the tube.

HS-1
Pin

DESCRIPTION:
Galvanized white steel pin, 7 mm thread diameter.

USE:
Limit the sliding towards the bottom of the G-V1 joint, while maintaining rotation.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

22 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


STRUCTURE JOINTS

G-D2
Transverse joint to fix onto existing joint

DESCRIPTION:
Galvanized black steel tube joint, 2.5 mm thick, 33.6 mm inner diameter, 90.5 mm long,
34 mm wide.

USE:
This joint can be fitted on the following joints: G-A, G-C, G-D, G-G, G-V1 to reinforce the
tubular structure.

G-D2 ESD
ESD Transverse joint to fix onto existing joint

DESCRIPTION:
Galvanized white steel tube joint, 2.5 mm thick, 33.6 mm inner diameter, 90.5 mm long,
34 mm wide.

USE:
This joint can be fitted on the following joints: G-A, G-C, G-D, G-G, G-V1 to reinforce
the tubular structure. Its white galvanized treatment makes it compatible with
environnement sensitive to electrostatic discharges.

G-MA-INF
Lower multiangle joint

DESCRIPTION:
Galvanized black steel Multiangle joint, 2.5 mm thick, 40 mm wide.

USE:
This joint is used to allow an angle adjustement of tubular structure (keyboard
support…). Used with the G-MA-SUP.

G-MA-SUP
Upper multiangle joint

DESCRIPTION:
Galvanized white steel Multiangle joint, 2.5 mm thick, 40 mm wide.

USE:
This joint is used to allow an angle adjustement of tubular structure (keyboard
support…). Used with the G-MA-INF.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 23


STRUCTURE JOINTS

G-MA-INF ESD
Lower multiangle joint ESD

DESCRIPTION:
Galvanized black steel Multiangle joint, 2.5 mm thick, 40 mm wide.

USE:
This joint is used to allow an angle adjustement of tubular structure (keyboard
support…). Used with the G-MA-SUP. Its white galvanized treatment makes it compatible
with environnement sensitive to electrostatic discharges.

G-MA-SUP ESD
Upper multiangle joint ESD

DESCRIPTION:
Galvanized white steel Multiangle joint, 2.5 mm thick, 40 mm wide.

USE:
This joint is used to allow an angle adjustement of tubular structure (keyboard
support…). Used with the G-MA-INF. Its white galvanized treatment makes it compatible
with environnement sensitive to electrostatic discharges.

24 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


TUBE PROTECTIONS

What is it?
Easy to put in place, the protections can be dismounted. They are positioned on a tube or at its ends.

What is it used for?


Protections are used to protect tubes, parts and users.
The caps also improve the esthetics of the unit.

General technical characteristics


Protections are made of foam, plastic or rubber, which absorb impacts.

Is used with:
• Tube
TUBE PROTECTIONS

SC-4
Safety cap

DESCRIPTION:
Black plastic tube protection insert, 28.6 mm outer diameter, 5 mm over thickness once
inside the tube.

USE:
Fits in the tube’s end in order to secure it and protect the users.

RF-1
Rubber cap

DESCRIPTION:
Black rubber cap, 28.6 mm inner diameter, 2 mm thick.

USE:
Ideal in the case of a tubular structure without wheels and not fixed in the ground, the
cap is installed at the end of the tube to protect it while maintaining a good grip to the
ground.

RF-2
Plastic cap

DESCRIPTION:
Black plastic cap, 28.6 mm inner diameter, 2 mm thick, 5 mm over thickness, 29 mm
long.

USE:
Ideal to protect the tube’s end while being removable.

26 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


TUBE PROTECTIONS

PTT-200
Flexible transparent PVC protection tube

DESCRIPTION:
Flexible transparent PVC, 46 mm outer diameter, 35 mm inner diameter, 200 cm long.

USE:
Ideal to reinforce the protection of fragile parts by covering the tube with a transparent
protection PVC.

PTF-200
Grey foam protection tube

DESCRIPTION:
Grey cellular polyethylene foam, 56 mm outer diameter, 30 mm inner diameter, 200 cm
long.

USE:
Ideal to reinforce the protection of fragile parts by covering the tube with a grey
protection foam.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 27


BOARD SUPPORTS

What is it?
The board supports can be clipped on the tubes. They can be removed.

What is it used for?


The board supports enable you to fix a work surface, plates or boards on the tubes without drilling through
them. This does not affect the mechanical properties of the tube.

General technical characteristics


Board supports are in black plastic. Since they can be clipped on tubes, they don’t need screws to be fixed.

Is used with:
• Tube
BOARD SUPPORTS

RL
Leveling ring

DESCRIPTION:
Black plastic open ring, 30.5 mm inner diameter, 3 mm thick, 15.5 mm wide.

USE:
Ideal for installing a work surface on a tubular structure, it compensates the height
difference between the work surface and the tube. In association with the RC-9 ring or
the GM-17 connector.

RC-3
Reinforced interior clipping ring

DESCRIPTION:
Black plastic open ring, 27 mm inner diameter, 2.2 mm thick, 50.5 mm wide, with a
50.5 mm wide, 40.2 mm deep and 2.4 to 5 mm thick fixation area.

USE:
Ideal to clip heavy elements on the structure (plate, board…)

RC-9
Clipping ring

DESCRIPTION:
Black plastic open ring, 27 mm inner diameter, 2.4 mm thick, 34 mm wide, with a 34 mm
wide, 24.5 mm deep and 2.4 mm thick fixation area.

USE:
Ideal to clip light elements on the structure (document holder, label…) up to heavy in
horizontal position (when the element is resting on the tube)

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 29


LABEL HOLDER

What is it?
Label holders are clipped on the tube. They can be removed.

What is it used for?


Label holders enable you to give information on the tubes.
Labels are removable without having to dismount the label holder.

General technical characteristics


Our label holders are easy to put in place.
They can adapt to different label sizes

Is used with:
• Tube
LABEL HOLDER

TLH-150
Clipping label holder

DESCRIPTION:
Transparent plastic label holder clipable on a tube, 28.6 mm inner diameter, 30 mm high,
150 cm long.

USE:
Ideal for identification on a tubular structure.

TLS-150
Label holder

DESCRIPTION:
Transparent plastic label holder, 30 mm high, 150 cm long.

USE:
Ideal for identification on a tubular structure, especially for structures with rollertracks
and connectors (feeding units…). In association with the clipping ring for the R-TLS label
holder.

R-TLS
TLS label holder clipping ring

DESCRIPTION:
Transparent plastic open ring clipable on a tube, 2.2 mm thick, 28 mm inner diameter,
19.5 mm wide.

USE:
Affix the TLS-150 label holder on a tubular structure.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 31


LABEL HOLDER

RC-L40
40 mm label clipping ring

DESCRIPTION:
Black plastic open ring clipable on a tube, 27.6 mm inner diameter, 2 mm thick, 48.8 mm
wide, and 45 mm high and 48.8 mm wide label holder.

USE:
Ideal for individual identification on a tubular structure (parts references, tools…), 40 mm
wide identification.

RC-L70
70 mm label clipping ring

DESCRIPTION:
Black plastic open ring clipable on a tube, 27.6 mm inner diameter, 2 mm thick, 70 mm
wide, and 45 mm high and 70 mm wide label holder.

USE:
Ideal for individual identification on a tubular structure (parts references, tools…), 70 mm
wide identification.

32 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


ROLLERTRACKS

What is it?
Rollertracks use gravity to bring closest to the user.
A rollertrack is a U shaped tube, in which the rollers are riveted.

What is it used for?


Rollertracks enable you to create a dynamic frontal feeding. The rollertrack modularity will ensure an
ergonomic feeding for the operator.
They also help logistics feeding (return of empty boxes) and FIFO (First In First Out).

General technical characteristics


Our rollertracks are available in ESD (electrostatic protection).
They withstand heavy loads.
The rollertrack structure is made of steel and the rollers are made of plastic.
Thanks to the use of rollers, the movement of the parts is not blocked. The proximity of the rollers enables
a continuous translation (no unwanted stops).

Can be used with:


• Connection joints
• Tubes
• Tools
ROLLERTRACKS

GR-400
Rollertrack

DESCRIPTION:
112 rollers riveted in a galvanized white steel U-profiled tube, 35.5 mm wide, 27.5 mm
high, 400 cm long.
Black plastic rollers 34 mm outer diameter, 25 mm wide and steel rivets.
19kg load receivable per roller.

USE:
Ideal for dynamic feeding of containers, by using gravity.
In association with the G-M connectors.

GR-400 ESD
ESD Rollertrack

DESCRIPTION:
112 rollers riveted in a galvanized white steel U-profiled tube, 35.5 mm wide, 27.5 mm
high, 400 cm long.
Black plastic ESD rollers 34 mm outer diameter, 25 mm wide and steel rivets. 19kg load
receivable per roller.

USE:
Ideal for dynamic feeding of containers, by using gravity. In association with the G-M
connectors. For environments sensitive to electrostatic discharges.

GRM-100
Multidirectional rollertrack

DESCRIPTION:
38 Multidirectional rollers fixed in a reinforced steel tube 44 mm wide, 100 cm long.
Rollers 50 mm outer diameter.

USE:
Ideal for multidirectional sliding of containers or direct loads. Makes handling of heavy
loads easier.

GR-S
Rollertrack brake GR-400

DESCRIPTION:
Zinc black steel curved strip, 133 mm long, 20 mm high.

USE:
Ideal to slow down the heavy containers on GR-400 rollertracks.
Positioned on the last part of the rollertrack, the braking of containers is ensures by the
blocking of 4 rollers. Usable in environments sensitive to electrostatic discharges.

34 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


ROLLERTRACKS

SHOOTER
Shooter

DESCRIPTION:
Galvanized black steel machine-welded accessory, 165 mm wide, 127 mm high and
30 mm compression on double spring.

USE:
Ensures loading and unloading by gravity of containers between 2 pieces of furniture,
and therefore deletes container handling. Ideal for transferring heavy and/or repetitive
loads.

SHOOTER ESD
ESD shooter

DESCRIPTION:
Galvanized white steel machine-welded accessory, 165 mm wide, 127 mm high and
30 mm compression on double spring.

USE:
Ensures loading and unloading by gravity of containers between 2 pieces of furniture,
and therefore deletes container handling. Ideal for transferring heavy and/or repetitive
loads.
Usable in environments sensitive to electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 35


ROLLERTRACKS

WT-200
200 mm wired tablet

DESCRIPTION:
Galvanized white steel wired tablet, 7 mm wire diameter, 200 mm long.

USE:
Ideal for feeding or storage furniture, the wired tablet presents the container in an
inclined way in order to make taking parts easier. Usable in environments sensitive to
electrostatic discharges.

WT-300
300 mm wired tablet

DESCRIPTION:
Galvanized white steel wired tablet, 7 mm wire diameter, 300 mm long.

USE:
Ideal for feeding or storage furniture, the wired tablet presents the container in an
inclined way in order to make taking parts easier. Usable in environments sensitive to
electrostatic discharges.

WT-400
400 mm wired tablet

DESCRIPTION:
Galvanized white steel wired tablet, 7 mm wire diameter, 400 mm long.

USE:
Ideal for feeding or storage furniture, the wired tablet presents the container in an
inclined way in order to make taking parts easier. Usable in environments sensitive to
electrostatic discharges.

AGRAFE
Clamp for G450C & G410C

DESCRIPTION:
Steel Clamp for G-410-C & G-450-C, 0.5 mm thick, 20 mm wide.

USE:
This clamp is used to set guides G-410-C and G-450-C on rollertracks.

36 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


GUIDES

What is it?
The guide is a lateral barrier for the rails.

What is it used for?


The guide divides the feeding. It ensures the good and secured translation of fed material (ideally in small
boxes) as the guide prevents falls from the sides.

General technical characteristics


The guide is made of plastic. It can easily be mounted on the rails (without any tools) and can also be
mounted on connection joints.
The guide is light in order not to make the structure heavier.

Can be used with:


• Rollertracks
• Connection joints
• Tools
GUIDES

G450-C Grey
50 mm offset cut lateral guide Grey

DESCRIPTION:
Guide manufactured in grey extruded plastic, 55 mm wide, 62.5 mm high, 50 mm offset,
400 cm long.

USE:
Guide medium to big size containers on GR-400 rollertracks.
Ideal for the light construction of feeding or storage furniture and in the case of
containers of light to medium loads. It is maintained in position on the rollertrack thanks
to the provided pins.

G450-C White
50 mm offset cut lateral guide White

DESCRIPTION:
Guide manufactured in white extruded plastic, 55 mm wide, 62.5 mm high, 50 mm
offset, 400 cm long.

USE:
Guide medium to big size containers on GR-400 rollertracks.
Ideal for the light construction of feeding or storage furniture and in the case of
containers of light to medium loads. It is maintained in position on the rollertrack thanks
to the provided pins.

G450-C colored
50 mm offset cut lateral guide Colored

DESCRIPTION:
Guide manufactured in colored extruded plastic, 55 mm wide, 62.5 mm high, 50 mm
offset, 400 cm long.

USE:
Guide medium to big size containers on GR-400 rollertracks.
Ideal for the light construction of feeding or storage furniture and in the case of
containers of light to medium loads. It is maintained in position on the rollertrack thanks
to the provided pins.

G450-C ESD
50 mm offset cut lateral guide ESD

DESCRIPTION:
Guide manufactured in black ESD extruded plastic, 55 mm wide, 62.5 mm high, 50 mm
offset, 400 cm long.

USE:
Guide medium to big size containers on GR-400 rollertracks.
Ideal for the light construction of feeding or storage furniture and in the case of
containers of light to medium loads. It is maintained in position on the rollertrack thanks
to the provided pins. For environments sensitive to electrostatic discharges.

38 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


GUIDES

G410-C Grey
10 mm offset cut lateral guide Grey

DESCRIPTION:
Guide manufactured in grey extruded plastic, 15 mm wide, 62.5 mm high, 10 mm offset,
400 cm long.

USE:
Guide small to medium size containers on GR-400 rollertracks.
Ideal for the light construction of feeding or storage furniture and in the case of
containers of light to medium loads. It is maintained in position on the rollertrack thanks
to the provided pins.

G410-C White
10 mm offset cut lateral guide White

DESCRIPTION:
Guide manufactured in white extruded plastic, 15 mm wide, 62.5 mm high, 10 mm
offset, 400 cm long.

USE:
Guide medium size containers on GR-400 rollertracks.
Ideal for the light construction of feeding or storage furniture and in the case of
containers of light to medium loads. It is maintained in position on the rollertrack thanks
to the provided pins.

G410-C colored
10 mm offset cut lateral guide Colored

DESCRIPTION:
Guide manufactured in colored extruded plastic, 15 mm wide, 62.5 mm high, 10 mm
offset, 400 cm long.

USE:
Guide medium to big size containers on GR-400 rollertracks.
Ideal for the light construction of feeding or storage furniture and in the case of
containers of light to medium loads. It is maintained in position on the rollertrack thanks
to the provided pins.

G410-C ESD
10 mm offset cut lateral guide ESD

DESCRIPTION:
Guide manufactured in black ESD extruded plastic, 15 mm wide, 62.5 mm high, 10 mm
offset, 400 cm long.

USE:
Guide medium to big size containers on GR-400 rollertracks.
Ideal for the light construction of feeding or storage furniture and in the case of
containers of light to medium loads. It is maintained in position on the rollertrack thanks
to the provided pins. For environments sensitive to electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 39


CONNECTION JOINTS

What is it?
Connection joints are elements which connect rollertracks and tubes. Our wide range of connection joints will
enable you to the interior design that best matches your needs.

What is it used for?


They maintain the rollertracks in position.
Connection joints will answer to your needs thanks to a wide range of joints, positionable anywhere on
the tube.

General technical characteristics


Connection joints are metallic parts made of 2 mm thick white galvanized steel.
A unique threaded pin is necessary to fix the joint. The rollertrack / tube / guide is simply inserted in the
connection joint which makes it easier to use.
All of our connection joints are available in ESD (electrostatic protection).

Can be used with:


• Tubes
• Rollertracks
• Guides
• Tools
• Screws
CONNECTION JOINTS

G-M1
Rollertrack support connector without stop

DESCRIPTION:
Galvanized white steel rollertrack support connector, 2 mm thick, 79 mm long, 41.5 mm
wide, 32.5 mm high.

USE:
Install the GR-400 rollertrack inside a tubular structure. It is connected at the end of the
rollertrack and clipped on a tube. Its white galvanized treatment makes it compatible
with environments sensitive to electrostatic discharges.

G-M2
Rollertrack support connector with 20 mm high stop

DESCRIPTION:
Galvanized white steel rollertrack support connector, 2 mm thick, 79 mm long, 41.5 mm
wide, 52.5 mm high, 20 mm high stop.

USE:
Install the GR-400 rollertrack inside a tubular structure. It is connected at the end of the
rollertrack and clipped on a tube. It stops the container at the end of the rollertrack.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

G-M3
Rollertrack support connector with 30 mm low stop

DESCRIPTION:
Galvanized white steel rollertrack support connector, 2 mm thick, 79 mm long, 41.5 mm
wide, 62.5 mm high, 30 mm low stop.

USE:
Install the GR-400 rollertrack inside a tubular structure. It is connected at the end of the
rollertrack and clipped on a tube. It stops the container at the end of the rollertrack.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

G-M4
Double rollertrack bridge connector on a tube

DESCRIPTION:
Galvanized white steel bridge connector, 2 mm thick, 128 mm long, 41.5 mm wide,
32.5 mm high.

USE:
Connect 2 GR-400 rollertracks. It is connected at the end of the rail and is clipped on a
tube. Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 41


CONNECTION JOINTS

G-M5
Extension connector rollertrack - rollertrack

DESCRIPTION:
Galvanized white steel extension connector, 2 mm thick, 200 mm long, 41 mm wide,
32.5 mm high.

USE:
Connect 2 GR-400 rollertracks. Ideal for the construction of conveyor units longer than 4
meters. Its white galvanized treatment makes it compatible with environments sensitive
to electrostatic discharges.

G-M6R
Intermediate connector rollertrack - tube

DESCRIPTION:
Galvanized white steel intermediate connector, 2 mm thick, 47.5 mm long, 41 mm wide,
50 mm high.

USE:
Block a rollertrack in its position above a reinforcement tube in order to reduce
vibrations. Its white galvanized treatment makes it compatible with environments
sensitive to electrostatic discharges.

G-M8
Tube - tube support connector

DESCRIPTION:
Galvanized white steel support connector, 2 mm thick, 81 mm long, 40 mm wide, 31 mm
high.

USE:
Clip a tube on another and create new functions (removable barrier, removable wired
tablet…). Its white galvanized treatment makes it compatible with environments sensitive
to electrostatic discharges.

G-M10
Bridge connector rollertrack - tube on a tube

DESCRIPTION:
Galvanized white steel bridge connector, 2 mm thick,131 mm long, 41 mm wide,
32.5 mm high.

USE:
Connect a tube and a rollertrack on the same axis. Its white galvanized treatment makes
it compatible with environments sensitive to electrostatic discharges.

42 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


CONNECTION JOINTS

G-M12
Bridge connector double tube - tube

DESCRIPTION:
Galvanized white steel bridge connector, 2 mm thick, 133.5 mm long, 40 mm wide,
34.5 mm high.

USE:
Connect 2 tubes on the same axis. Its white galvanized treatment makes it compatible
with environments sensitive to electrostatic discharges.

G-M15
Tube support connector 30 mm low stop

DESCRIPTION:
Galvanized white steel support connector, 2 mm thick, 81 mm long, 41.5 mm wide,
66 mm high, 30 mm low stop.

USE:
Connect one tube on another with a 30 mm offset down. Its white galvanized treatment
makes it compatible with environments sensitive to electrostatic discharges.

G-M17
Plate support angle connector

DESCRIPTION:
alvanized white steel support connector, 2 mm thick, 180 mm long, 27 mm high.

USE:
Fix a work surface on the tubular structure. Its white galvanized treatment makes it
compatible with environments sensitive to electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 43


MONORAILS

What is it?
The monorail and its accessories use gravity to move hanging parts to bring them as close as possible to
the hands of the operators.

What is it used for?


Monorails enable you to feed geometrically complex parts or non standard parts. Feeding is dynamic and
ensures FIFO.
Monorails can be used for example in the creation of queues.
For large or geometrically complex parts, feeding by monorail will provide space savings.

General technical characteristics


Our monorails and accessories available in ESD (electrostatic protection)
The monorail and its accessories are in white galvanized steel, which withstands corrosion and impacts.

Can be used with:


• Connection joints
• Tubes
• Tools
MONORAILS

GM-400
400 cm long monorail

DESCRIPTION:
Galvanized white steel monorail, C profile 35x40 mm from the inside, 400 cm long.

USE:
Carry parts in the air, to hang tools on the workstation or even the realization of queues,
in association with the 4x4 trolley and the HC hooks.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

4x4
4-wheel trolley

DESCRIPTION:
4-wheel trolley, 28 mm diameter for the wheels, 89 mm long, 27 mm wide. Steel hook
support 3.7 mm thick, 77 high, 8 mm and 10 mm diameter hole for the hooks.

USE:
Carry parts in the air, to hang tools on the workstation or even the realization of queues,
in association with the GM-400 monorail and the HC hooks.

STO
Open stop

DESCRIPTION:
White steel open stop, 2.5 mm thick, 80 mm stop, 47 mm wide, 66 mm high, 150 mm
long.

USE:
Placed at the end of the GM-400 monorail, the open stop is used to stop the 4x4 trolleys
while leaving the possibility to remove the trolleys from the monorail.
Its treatment makes it compatible with electrostatic environments.

STC
Closed stop

DESCRIPTION:
White steel closed stop, 33 mm long, 32 mm wide, 28.5 mm high.

USE:
Placed at the end of the GM-400 monorail, the closed stop is used to soften and stop the
4x4 sliding trolleys inside the monorail.
Its treatment makes it compatible with electrostatic environments.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 45


MONORAILS

HC-90
90° inclined hook

DESCRIPTION:
Galvanized white steel 90° inclined hook, 7 mm threaded diameter, 31 mm diameter for
the hooks, 50 mm useful height.

USE:
Hang parts or other elements to hang. Is used with 4x4 trolleys and the GM-400
monorail.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

HC-180
180° flat hook

DESCRIPTION:
Galvanized white steel 180° flat hook, 7 mm threaded diameter, 31 mm diameter for the
hooks, 50 mm useful height.

USE:
Hang parts or other elements to hang. Is used with 4x4 trolleys and the GM-400
monorail.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

46 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


SWIVEL CASTORS & FEET

What is it?
Swivel castors ensure the mobility of the tubular structure. Feet are used for fixed applications.
Feet and swivel castors are elements which are inserted in the tube and create the contact between the
tubular structure and the ground.

What is it used for?


Swivel castors enable you to easily move the tubular structure.
Feet enable you to level the tubular structure.

General technical characteristics


All of our swivel castor and feet are available in ESD (electrostatic protection)
Each wheel can withstand a loads from 75 to 125kg (depending on the reference). Swivel castors are for
"light" applications.
Swivel castors are rotating, and with or without brakes.

Can be used with:


• Tubes
• Tools
SWIVEL CASTORS & FEET

AF
Floor adjustment foot

DESCRIPTION:
Floor adjustment foot, threaded rod and galvanized white steel rod, insert and black
plastic foot, 37 mm diameter for the foot, 34 mm adjustment amplitude.

USE:
Put a tubular structure on the ground and adjust the height.

AF ESD
ESD Floor adjustment foot

DESCRIPTION:
Floor adjustment foot, threaded rod and galvanized white steel rod, ESD insert and
black plastic foot, 37 mm diameter for the foot, 34 mm adjustment amplitude.

USE:
Put a tubular structure on the ground and adjust the height.
Its white zinc treatment makes it compatible with environments sensitive to electrostatic
discharges.

G-AF
Ground attachment foot

DESCRIPTION:
Ground attachment foot, white galvanized steel, 29 mm inner diameter, 97 mm diameter
for the foot, 80 mm high, 10 mm drilling diameter.

USE:
Fix a tubular structure in the ground.
Its white galvanized treatment makes it compatible with environments sensitive to
electrostatic discharges.

48 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


SWIVEL CASTORS & FEET

W-75
75 mm diameter swivel castor for tube

DESCRIPTION:
Swivel castor for tube, 75 mm diameter, polypropylene center, steel fork, TPE tires,
103 mm high for the castor part, 68 mm long for the expanding system.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for light applications
(trolley, signs…). Withstandable load per wheel: 70kg.

W-75 ESD
75 mm diameter ESD swivel castor for tube

DESCRIPTION:
Swivel castor for tube, 75 mm diameter, polyamide center loaded in carbon particles,
rubber tire loaded in carbon particles, 103 mm high for the castor part, 68 mm long for
the expanding system.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for light applications
(trolley, signs…). Withstandable load per wheel: 70kg.
Its treatment makes it compatible with electrostatic environments.

WB-75
75 mm diameter swivel castor for tube with foot brake

DESCRIPTION:
Swivel castor for tube with foot brake, 75 mm diameter, polypropylene center, steel fork,
TPE tires, 103 mm high for the castor part, 68 mm long for the expanding system.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for light applications
which require immobilization (trolley, signs…). Withstandable load per wheel: 70kg.

WB-75 ESD
75 mm diameter ESD swivel castor for tube with foot brake

DESCRIPTION:
Swivel castor for tube with foot brake, 75 mm diameter, polyamide center loaded in
carbon particles, rubber tire loaded in carbon particles, 103 mm high for the castor part,
68 mm long for the expanding system.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for light applications
which require immobilization (trolley, signs…). Withstandable load per wheel: 70kg.
Its treatment makes it compatible with electrostatic environments.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 49


SWIVEL CASTORS & FEET

W-125
swivel castor for tube 100 mm diameter

DESCRIPTION:
swivel castor for tube, 100 mm diameter, steel fork, polyamide center, TPE tires, 137 mm
high for the castor part, 68 mm long for the expanding system.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for medium
applications (trolley, signs…). Withstandable load per wheel: 125kg.

W-125 ESD
100 mm diameter ESD swivel castor for tube

DESCRIPTION:
Swivel castor for tube, 100 mm diameter, polyamide center loaded in carbon particles,
rubber tire loaded in carbon particles, 137 mm high for the castor part, 68 mm long for
the expanding system.

USE:
Is inserted and fixed in a tube thanks to an expanding system. Is used for medium
applications (trolley, signs…). Withstandable load per wheel: 125kg.
Its treatment makes it compatible with electrostatic environments.

WB-125
100 mm diameter swivel castor for tube with foot brake

DESCRIPTION:
Swivel castor for tube with foot brake, 100 mm diameter, polypropylene center, steel
fork, TPE tires, 137 mm high for the castor part, 68 mm long for the expanding system.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for medium
applications which require immobilization (trolley, signs…). Withstandable load per
wheel: 125kg.

WB-125 ESD
100 mm diameter ESD swivel castor for tube with foot brake

DESCRIPTION:
Swivel castor for tube with foot brake, 100 mm diameter, polyamide center loaded in
carbon particles, rubber tire loaded in carbon particles, 137 mm high for the castor part,
68 mm long for the expanding system.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for medium
applications which require immobilization (trolley, signs…). Withstandable load per
wheel: 125kg.
Its treatment makes it compatible with electrostatic environments.

50 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


SWIVEL CASTORS & FEET

W-75-B
75 mm diameter swivel castor for tube with ball bearings

DESCRIPTION:
Swivel castor for tube, 75 mm diameter, polypropylene center, steel fork TPE tires,
103 mm high for the castor part, 68 mm long for the expanding system, ball bearings.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for light applications
with excellent rolling quality (trolley, signs…). Withstandable load per wheel: 70kg.

W-75-B ESD
75 mm diameter ESD swivel castor for tube with ball bearings

DESCRIPTION:
Swivel castor for tube, 75 mm diameter, polyamide center loaded in carbon particles,
rubber tire loaded in carbon particles, 103 mm high for the castor part, 68 mm long for
the expanding system, ball bearings.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for light applications
with excellent rolling quality (trolley, signs…). Withstandable load per wheel: 70kg.
Its treatment makes it compatible with electrostatic environments.

WB-75-B
75 mm diameter swivel castor for tube with foot brake and ball bearings

DESCRIPTION:
Swivel castor for tube with foot brake, 75 mm diameter, polypropylene center, steel fork,
TPE tires, 103 mm high for the castor part, 68 mm long for the expanding system, ball
bearings.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for light
applications with excellent rolling quality which require immobilization (trolley, signs…).
Withstandable load per wheel: 70kg.

WB-75-B ESD
75 mm diameter ESD swivel castor for tube with foot brake and
ball bearings

DESCRIPTION:
Swivel castor for tube with foot brake, 75 mm diameter, polyamide center loaded in
carbon particles, rubber tire loaded in carbon particles, 103 mm high for the castor part,
68 mm long for the expanding system, ball bearings.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for light
applications with excellent rolling quality which require immobilization (trolley, signs…).
Withstandable load per wheel: 70kg.
Its treatment makes it compatible with electrostatic environments.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 51


SWIVEL CASTORS & FEET

W-125-B
100 mm diameter swivel castor for tube and ball bearings

DESCRIPTION:
Swivel castor for tube, 100 mm diameter, polypropylene center, steel fork, TPE tires,
137 mm high for the castor part, 68 mm long for the expanding system, ball bearings.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for medium
applications with excellent rolling quality (trolley, signs…). Withstandable load per wheel:
125kg.

W-125-B ESD
100 mm diameter swivel castor for tube and ball bearings

DESCRIPTION:
Swivel castor for tube, 100 mm diameter, polyamide center loaded in carbon particles,
rubber tire loaded in carbon particles, 137 mm high for the castor part, 68 mm long for
the expanding system, ball bearings.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for medium
applications with excellent rolling quality (trolley, signs…). Withstandable load per
wheel: 125kg.
Its treatment makes it compatible with electrostatic environments.

WB-125-B
100 mm diameter swivel castor for tube with foot brake

DESCRIPTION:
Swivel castor for tube with foot brake, 100 mm diameter, polypropylene center, steel
fork, TPE tires, 137 mm high for the castor part, 68 mm long for the expanding system,
ball bearings.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for medium
applications with excellent rolling quality which require immobilization (trolley, signs…).
Withstandable load per wheel: 125kg.

WB-125-B ESD
100 mm ESD diameter swivel castor for tube with foot brake

DESCRIPTION:
Swivel castor for tube with foot brake, 100 mm diameter, polyamide center loaded in
carbon particles, rubber tire loaded in carbon particles, 137 mm high for the castor part,
68 mm long for the expanding system, ball bearingss.

USE:
Inserted and fixed in a tube thanks to an expanding system. Is used for medium
applications with excellent rolling quality which require immobilization (trolley, signs…).
Withstandable load per wheel: 125kg.
Its treatment makes it compatible with electrostatic environments.

52 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


CASTORS & PLATES

What is it?
Plates are metallic parts which connect 3 tubes in their bases at the castor.

What is it used for?


Plates reinforce the structure at its base to support heavier loads.
Swivel castors make the structure movable.

General technical characteristics


All of our castors and plates are available in ESD (electrostatic protection).
Each wheel can withstand a loads from 125 to 200kg (depending on the reference). The castors with top
plate are for "heavy" applications.
Castors are fixed, swivel with brakes or swivel without brakes.

Can be used with:


• Tubes
• Tools
• Screws
CASTORS & PLATES

G-PI
Reinforcement plate

DESCRIPTION:
Reinforcement plate for G-P, galvanized black steel, 80 mm wide, 100 mm long, 10 mm
thick.

USE:
Is used with G-P supports to reinforce the link with the castors of the C- series.

G-PI ESD
ESD reinforcement plate

DESCRIPTION:
Reinforcement plate for G-P, galvanized white steel, 80 mm wide, 100 mm long, 10 mm
thick.

USE:
Is used with G-P supports to reinforce the link with the castors of the C- series.
Usable in environments sensitive to electrostatic discharges.

G-P
Castor tube bracket

DESCRIPTION:
Castor tube bracket, galvanized white steel, 2.5 mm thick, 165 mm long, 30 mm wide,
13 mm high.

USE:
Fix a C- series castor between 2 tubes.

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CASTORS & PLATES

CF-100
Tubular plate for angle

DESCRIPTION:
Tubular plate for angle, galvanized black steel, 165 mm long, 165 mm wide, 100 mm
high.

USE:
Reinforce the structure and to quickly fix the castors with top plate on a tubular
structure.

CF-100 ESD
ESD tubular plate for angle

DESCRIPTION:
Tubular plate for angle, galvanized white steel, 165 mm long, 165 mm wide, 100 mm
high.

USE:
Reinforce the structure and to quickly fix the castors with top plate on a tubular
structure.
Usable in environments sensitive to electrostatic discharges.

RTS-M
Central tubular plate

DESCRIPTION:
Central tubular plate, galvanized black steel, 160 mm long, 140 mm wide, 105 mm high.

USE:
Reinforce the middle of a tubular structure by adding an intermediate castor of the C-
series.

RTS-M ESD
ESD central tubular plate

DESCRIPTION:
Central tubular plate, galvanized white steel, 160 mm long, 140 mm wide, 105 mm high.

USE:
Reinforce the middle of a tubular structure by adding an intermediate castor of the C-
series.
Usable in environments sensitive to electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 55


CASTORS & PLATES

C-125
100 mm diameter fixed castor with top plate

DESCRIPTION:
Fixed castor with top plate, 100 mm diameter, polypropylene center, steel fork, TPE tires,
130 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for medium applications (trolley,
signs…). Withstandable load per wheel: 150kg.

C-125 ESD
ESD 100 mm diameter fixed castor with top plate

DESCRIPTION:
Fixed castor with top plate, 100 mm diameter, aluminum center, steel fork, rubber tire
loaded in carbon particles, 130 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for medium applications (trolley,
signs…). Withstandable load per wheel: 150kg.
Its treatment makes it compatible with electrostatic environments.

CS-125
100 mm diameter swivel castor with top plate

DESCRIPTION:
Swivel castor with top plate, 100 mm diameter, polypropylene center, steel fork, TPE
tires, 130 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for medium applications (trolley,
signs…). Withstandable load per wheel: 150kgg.

CS-125 ESD
ESD 100 mm diameter swivel castor with top plate

DESCRIPTION:
Swivel castor with top plate, 100 mm diameter, aluminum center, steel fork, rubber tire
loaded in carbon particles, 130 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, medium applications (trolley,
signs…). Withstandable load per wheel: 150kg.
Its treatment makes it compatible with electrostatic environments.

56 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


CASTORS & PLATES

CSB-125
100 mm diameter swivel castor with top plate and foot brake

DESCRIPTION:
Swivel castor with top plate and foot brake, 100 mm diameter, polypropylene center,
steel fork, TPE tires, 130 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for medium applications which
require immobilization (trolley, signs…). Withstandable load per wheel: 150kg.

CSB-125 ESD
ESD 100 mm diameter swivel castor with top plate and foot brake

DESCRIPTION:
Swivel castor with top plate and foot brake, 100 mm diameter, aluminum center, steel
fork, rubber tire loaded in carbon particles, 130 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for medium applications which
require immobilization (trolley, signs…). Withstandable load per wheel: 150kg.
Its treatment makes it compatible with electrostatic environments.

C-200
125 mm diameter fixed castor with top plate

DESCRIPTION:
Fixed castor with top plate, 125 mm diameter, polypropylene center, steel fork,
polyamide tires, 155 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications (feeding
rack…). Withstandable load per wheel: 200kg.

C-200 ESD
ESD 125 mm diameter fixed castor with top plate

DESCRIPTION:
Fixed castor with top plate, 125 mm diameter, aluminum center, steel fork, rubber tire
loaded in carbon particles, 155 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications (feeding
rack…). Withstandable load per wheel: 200kg.
Its treatment makes it compatible with electrostatic environments.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 57


CASTORS & PLATES

CS-200
125 mm diameter swivel castor with top plate

DESCRIPTION:
Swivel castor with top plate, 125 mm diameter, polypropylene center, steel fork,
polyamide tires, 155 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications (feeding
rack…). Withstandable load per wheel: 200kg.

CS-200 ESD
ESD 125 mm diameter swivel castor with top plate

DESCRIPTION:
Swivel castor with top plate, 125 mm diameter, aluminum center, steel fork, polyamide
tires loaded in carbon particles, 155 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications (feeding
rack…). Withstandable load per wheel: 200kg.
Its treatment makes it compatible with electrostatic environments.

CSB-200
125 mm diameter swivel castor with top plate and foot brake

DESCRIPTION:
Swivel castor with top plate and foot brake, 125 mm diameter, polypropylene center,
steel fork, polyamide tires, 155 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications which
require immobilization (feeding rack…). Withstandable load per wheel: 200kg.

CSB-200 ESD
ESD 125 mm diameter swivel castor with top plate and foot brake

DESCRIPTION:
Swivel castor with top plate and foot brake, 125 mm diameter, aluminum center, steel
fork, polyamide tires loaded in carbon particles, 155 mm high.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications which
require immobilization (feeding rack…). Withstandable load per wheel: 200kg.
Its treatment makes it compatible with electrostatic environments.

58 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


CASTORS & PLATES

C-125-B
100 mm diameter fixed castor with top plate and ball bearings

DESCRIPTION:
Fixed castor with top plate, 100 mm diameter, polypropylene center, steel fork, TPE
tires, 130 mm high, ball bearings.

USE:
Is inserted and fixed in a tube thanks to an expanding system. For medium applications
with excellent rolling quality (trolley, signs…). Withstandable load per wheel: 150kg.

C-125-B ESD
ESD 100 mm diameter fixed castor with top plate and ball bearings

DESCRIPTION:
Fixed castor with top plate, 100 mm diameter, aluminum center, steel fork, rubber tire
loaded in carbon particles, 130 mm high, ball bearings.

USE:
Is inserted and fixed in a tube thanks to an expanding system. For medium applications
with excellent rolling quality (trolley, signs…). Withstandable load per wheel: 150kg.
Its treatment makes it compatible with electrostatic environments.

CS-125-B
100 mm diameter swivel castor with top plate and ball bearings

DESCRIPTION:
Swivel castor with top plate, 100 mm diameter, polypropylene center, steel fork, TPE
tires, 130 mm high, ball bearings.

USE:
Is inserted and fixed in a tube thanks to an expanding system. For medium applications
with excellent rolling quality (trolley, signs…). Withstandable load per wheel: 150kg.

CS-125-B ESD
ESD 100 mm diameter swivel castor with top plate and ball bearings

DESCRIPTION:
Swivel castor with top plate, 100 mm diameter, aluminum center, steel fork, rubber tire
loaded in carbon particles, 130 mm high, ball bearings.

USE:
Is inserted and fixed in a tube thanks to an expanding system. For medium applications
with excellent rolling quality (trolley, signs…). Withstandable load per wheel: 150kg.
Its treatment makes it compatible with electrostatic environments.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 59


CASTORS & PLATES

CSB-125-B
100 mm diameter swivel castor with top plate, foot brake and ball bearingss

DESCRIPTION:
Swivel castor with top plate and foot brake, 100 mm diameter, polypropylene center,
steel fork, TPE tires, 130 mm high, ball bearings.

USE:
Is inserted and fixed in a tube thanks to an expanding system. For medium
applications with excellent rolling quality which require immobilization (trolley, signs…).
Withstandable load per wheel: 150kg.

CSB-125-B ESD
ESD 100 mm diameter swivel castor with top plate,
foot brake and ball bearings

DESCRIPTION:
Swivel castor with top plate and foot brake, 100 mm diameter, aluminum center, steel
fork, rubber tire loaded in carbon particles, 130 mm high, ball bearings.

USE:
Is inserted and fixed in a tube thanks to an expanding system. For medium
applications with excellent rolling quality which require immobilization (trolley, signs…).
Withstandable load per wheel: 150kg.
Its treatment makes it compatible with electrostatic environments.

C-200-B
125 mm diameter fixed castor with top plate and ball bearings

DESCRIPTION:
Fixed castor with top plate, 125 mm diameter, polypropylene center, steel fork,
polyamide tires, 155 mm high, ball bearings.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications with
excellent rolling quality (feeding rack…). Withstandable load per wheel: 200kg.

C-200-B ESD
ESD 125 mm diameter fixed castor with top plate and ball bearings

DESCRIPTION:
Fixed castor with top plate, 125 mm diameter, aluminum center, steel fork, polyamide
tires loaded in carbon particles, 155 mm high, ball bearings.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications with
excellent rolling quality (feeding rack…). Withstandable load per wheel: 200kg.
Its treatment makes it compatible with electrostatic environments.

60 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


CASTORS & PLATES

CS-200-B
125 mm diameter swivel castor with top plate and ball bearings

DESCRIPTION:
Swivel castor with top plate, 125 mm diameter, polypropylene center, steel fork,
polyamide tires, 155 mm high, ball bearings.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications with
excellent rolling quality (feeding rack…). Withstandable load per wheel: 200kg.

CS-200-B ESD
ESD 125 mm diameter swivel castor with top plate and ball bearings

DESCRIPTION:
Swivel castor with top plate, 125 mm diameter, aluminum center, steel fork, polyamide
tires loaded in carbon particles, 155 mm high, ball bearings.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications with
excellent rolling quality (feeding rack…). Withstandable load per wheel: 200kg.
Its treatment makes it compatible with electrostatic environments.

CSB-200-B
125 mm diameter swivel castor with top plate, foot brake and ball bearings

DESCRIPTION:
Swivel castor with top plate and foot brake, 125 mm diameter, polypropylene center,
steel fork, polyamide tires, 155 mm high, ball bearings.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications with
excellent rolling quality which require immobilization (feeding rack…). Withstandable
load per wheel: 200kg.

CSB-200-B ESD
ESD 125 mm diameter swivel castor with top plate, foot brake and
ball bearings

DESCRIPTION:
Swivel castor with top plate and foot brake, 125 mm diameter, aluminum center, steel
fork, polyamide tires loaded in carbon particles, 155 mm high, ball bearings.

USE:
Is fixed on top plates or reinforced bases with 4 screws, for heavy applications with
excellent rolling quality which require immobilization (feeding rack…). Withstandable
load per wheel: 200kg.
Its treatment makes it compatible with electrostatic environments.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 61


REINFORCED BASES

What is it?
Reinforced bases are metallic parts connecting a vertical tube and 2 square section tubes at their bases.

What is it used for?


Reinforced bases strengthen the tubular structure and can withstand a very heavy load (up to 300kg /
wheel). They are used for example to create rolling carts and to widen the possibilities of tubular structures.

General technical characteristics


All of our bases and wheels are available in ESD (electrostatic protection).
Each wheel can withstand a maximum load of up to 300kg.

Is used with:
• Tubes
• Tools
• Screws
REINFORCED BASES

RB-400
Black steel square tube

DESCRIPTION:
Black square tube, 45x45 mm, 2 mm thick, 400 cm long.

USE:
To connect 2 reinforced bases.
Usable in environments sensitive to electrostatic discharges.

RB-P
Right angle reinforced base

DESCRIPTION:
Black steel reinforced base, 3 mm thick, 135x130 mm.

USE:
To make a structural angle. Can be used with RB-400 square tubes.
Usable in environments sensitive to electrostatic discharges.

RB-PI
T-shaped central reinforced base

DESCRIPTION:
Black steel reinforced central T base, 3 mm thick, 135x130 mm.

USE:
To fix intermediate castors on a structure. With RB-400 square tubes.
Usable in environments sensitive to electrostatic discharges.

RB-PIT
T-shaped central reinforced base and tube

DESCRIPTION:
Black steel reinforced central T base with vertical tube, 3 mm thick, 135x130 mm.

USE:
To fix intermediate castors on a structure and make a connection with a tube. With RB-
400 square tubes.
Usable in environments sensitive to electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 63


REINFORCED BASES

RB-PD
Black angle joint for square tube and decentered round tube

DESCRIPTION:
Black steel joint between reinforced base and standard round tube with 90° angle.

USE:
To fix standard round tube with RB-400 square tube. Can be used with RB-PIT reinforced
base.

RB-PT
Black angle joint for square tube and centered round tube

DESCRIPTION:
Black steel joint between reinforced base and standard round tube with 90° angle.

USE:
To fix standard round tube with RB-400 square tube.

RB-TRD
Black right angle reinforced base with vertical square tube

DESCRIPTION:
Black steel reinforced base, 3 mm thick, 190x190 mm.

USE:
To make a strutural angle. To be used with RB-400 square tubes.

RB-TRX
Black central T base reinforced with vertical square tube

DESCRIPTION:
Black steel reinforced central T base with vertical square tube, 3 mm thick, 134x130 mm.

USE:
To fix intermediate castors on a structure and make a connection with a square vertical
tube. To be used with RB-400 square tubes.

64 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


REINFORCED BASES

RB-PAB
Black steel joint between reinforced base and two aligned standard round tubes

DESCRIPTION:
Black angle joint for square tube with centered and two aligned round tubes, square
tube length 134 mm, round tubes length 50 mm.

USE:
To fix two aligned standard round tubes with RB-400 square tube.

RB-PAC
Black steel joint between reinforced base and two standard round tubes
with 90° angle

DESCRIPTION:
Black angle joint for square tube with centered and two round tubes with 90° angle,
square tube length 134 mm, round tubes length 50 mm.

USE:
To fix two standard round tubes at 90° angle with RB-400 square tube.

RB-P4A
Black steel joint between reinforced base and four standard round tubes
with 90° angle

DESCRIPTION:
Black angle joint for square tube with centered and four round tubes with 90° angle,
square tube length 134 mm, round tubes length 50 mm.

USE:
To fix four standard round tubes at 90° angle with RB-400 square tube.

RB-GAF
Black Ground attachment foot

DESCRIPTION:
Black steel ground attachment foot, 110x110 mm, 138 mm high, 10 mm drilling
diameter.

USE:
Fix a tubular structure in the ground. To be used with RB-400 square tubes.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 65


REINFORCED BASES

RB-PIX
Black X reinforced base RB-400 Jonction

DESCRIPTION:
Black steel 90° X reinforced base, 140x140 mm, 100 mm high.

USE:
To link two square tubes without any discontinuity with a 90° angle. To be used
with RB-400 square tubes.

RB-TRC
Black central reinforced base with vertical square tube

DESCRIPTION:
Black steel central reinforced base with vertical square tube, 3 mm thick, 190x134 mm,
123 mm high.

USE:
To fix intermediate castors at the center of a structure and make a connection with
a square vertical tube. To be used with RB-400 square tubes.

RB-PF
Fork-holder accessory

DESCRIPTION:
ABlack steel fork-holder accessory, 4 mm thick, 190 mm useful length, 84 mm high,
40 mm wide.

USE:
To guide the forks of the forklift. Is used in pairs.
Usable in environments sensitive to electrostatic discharges.

RB-TB
Towing bar

DESCRIPTION:
Galvanized white steel towing bar, 635 mm long, 280 mm wide, 20 mm diameter.

USE:
Front hooks to tow the cart. To build a small train.
Usable in environments sensitive to electrostatic discharges.

66 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


REINFORCED BASES

RB-RH
Rear hook

DESCRIPTION:
Galvanized white steel rear hook, 20 mm diameter, 30 mm high, 125 mm wide.

USE:
Rear hooks on a cart to hook another cart to it. Is used to build a small train.
Usable in environments sensitive to electrostatic discharges.

RB-SB
Front towing bar, 345 mm long

DESCRIPTION:
Galvanized white steel towing bar, 345 mm long, 280 mm wide, 20 mm diameter.

USE:
Front hooks to tow the cart. To builld a small train. Usable in environments sensitive to
electrostatci discharges.

RB-C160
160 mm diameter fixed reinforced towing rubber castor

DESCRIPTION:
160 mm diameter reinforced towable fixed castor, aluminum center, steel fork, rubber
tire, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

RB-C160 ESD
ESD 160 mm diameter fixed reinforced towing rubber castor

DESCRIPTION:
160 mm diameter reinforced towable fixed castor, aluminum center, steel fork, rubber
tire loaded in carbon particles, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 67


REINFORCED BASES

RB-C160S
160 mm diameter swivel reinforced towing rubber castor

DESCRIPTION:
160 mm diameter reinforced towable swivel castor, aluminum center, steel fork, rubber
tire, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

RB-C160S ESD
ESD 160 mm diameter swivel reinforced towing rubber castor

DESCRIPTION:
160 mm diameter reinforced towable swivel castor, aluminum center, steel fork, rubber
tire loaded in carbon particles, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

RB-C160B
160 mm diameter swivel reinforced towing rubber castor with foot brake

DESCRIPTION:
160 mm diameter reinforced towable swivel castor with foot brake, aluminum center,
steel fork, rubber tire, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

RB-C160B ESD
ESD 160 mm diameter swivel reinforced towing rubber castor with
foot brake

DESCRIPTION:
160 mm diameter reinforced towable swivel castor with foot brake, aluminum center,
steel fork, rubber tire loaded in carbon particles, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

68 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


REINFORCED BASES

RB-N160
160 mm diameter fixed reinforced towing nylon castor

DESCRIPTION:
Towable fixed castor, 160 mm diameter, polyurethane center, steel fork, nylon tires
205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

RB-N160 ESD
ESD 160 mm diameter fixed reinforced towing nylon castor

DESCRIPTION:
Towable fixed castor, 160 mm diameter, polypropylene center carbon loaded, steel fork,
rubber tire carbon loaded, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

RB-N160S
160 mm diameter swivel reinforced towing nylon castor

DESCRIPTION:
Towable swivel castor, 160 mm diameter, polyurethane center, steel fork, nylon tires
205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

RB-N160S ESD
ESD 160 mm diameter swivel reinforced towing nylon castor

DESCRIPTION:
Towable swivel castor, 160 mm diameter, polypropylene center carbon loaded, steel
fork, rubber tire carbon loaded, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 69


REINFORCED BASES

RB-N160B
160 mm diameter swivel reinforced towing nylon castor with foot brake

DESCRIPTION:
Towable swivel castor with foot brake, 160 mm diameter, polyurethane center, steel fork,
nylon tires 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

RB-N160B ESD
ESD 160 mm diameter swivel reinforced towing nylon castor with
foot brake

DESCRIPTION:
Towable swivel castor with foot brake, 160 mm diameter, polypropylene center carbon
loaded, steel fork, rubber tire carbon loaded, 205 mm high.

USE:
Is fixed on reinforced bases with 4 V6 screws. For very heavy applications. Withstandable
load per wheel: 300kg.

70 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


NUTS & BOLTS

What is it?
Our screws are the only element of fixation. The standardization of references makes assembly easier. They
maintain solidity through time while keeping disassembly possible.

What is it used for?


Screws enable you to connect a structure joint to a tube, a castor to a base or to fix connection joints on
a tube.

General technical characteristics


Some of our screws are available in ESD (electrostatic protection).
The small number of references makes the creation of tubular structures easier as well as storage
management.
Screws are packaged in 500-parts boxes.

Can be used with:


• Tools
• Structure joints
• Connection joints
• Castors and plates
• Reinforced bases
• Feed and swivel castors
• Board supports
NUTS & BOLTS

V1
CHC screw M6x28 mm + T nut M6

DESCRIPTION:
CHC screw M6x28 mm + M6 T nut in white zinc steel.

USE:
Fastening of structure joints.

V1 ESD
CHC screw M6x28 mm + T nut M6 ESD

DESCRIPTION:
CHC screw M6x28 mm + M6 T nut in black zinc steel.

USE:
Fastening of structure joints.
Its white zinc treatment makes it compatible with environments sensitive to electrostatic
discharges.

V2
HC threaded pin M4x5 mm

DESCRIPTION:
HC threaded pin M4x5 mm in black zinc steel.

USE:
Fastening of connection joints.
Usable in environments sensitive to electrostatic discharges.

V3
CHC screw M8x40 mm + braked nut M8

DESCRIPTION:
CHC screw M8x40 mm + M8 braked nut in white zinc steel.

USE:
Fastening of castors with top plates on G-P supports.
Usable in environments sensitive to electrostatic discharges.

72 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


NUTS & BOLTS

V4
CHC micro-encapsulated screw M6x28 mm + T nut M6

DESCRIPTION:
CHC micro-encapsulated screw M6x28 mm + M6 T nut in black zinc steel.

USE:
Fastening of structure joints. Ideal in environments with vibrations or impacts.

V4 ESD
Vis avec frein filet CHC M6x28 mm + écrou fut M6 ESD

DESCRIPTION:
CHC micro-encapsulated screw M6x28 mm + M6 T nut in white zinc steel.

USE:
Fastening of structure joints. Ideal in environments with vibrations or impacts.
Its white zinc treatment makes it compatible with environments sensitive to electrostatic
discharges.

V5
CHC screw M8x45 mm + braked nut M8

DESCRIPTION:
CHC screw M8x45 mm + M8 braked nut in white zinc steel.

USE:
Fastening of castors with top plates on the G-P supports in the case of a GPI-10
reinforced plate.
Usable in environments sensitive to electrostatic discharges.

V6
H screw M8x65 mm + braked nut M8

DESCRIPTION:
H screw M8x65 mm + M8 braked nut in white zinc steel.

USE:
Fastening of towable castors on reinforced bases.
Usable in environments sensitive to electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 73


NUTS & BOLTS

V7
CHC screw M8x20 mm + braked nut M8

DESCRIPTION:
CHC screw M8x20 mm + M8 braked nut in white zinc steel.

USE:
Fastening of the C- series castors on the RTS series tubular plates.
Usable in environments sensitive to electrostatic discharges.

V8
CHC screw M6 + washer W6

DESCRIPTION:
CHC screw M6 + W6 washer grower in black zinc steel.

USE:
Fastening of the tubes on the RTS series tubular plates.
Usable in environments sensitive to electrostatic discharges.

V8-ESD
ESD safe S8 screw M 6x12 + helical washer W6 - fixing tube on RSTL /D
and PAM 100

DESCRIPTION:
CHC Screw M6x12 mm + W6 washer grower in white zinc steel.

USE:
Fastening of the tubes on reinforced base joints. Usable in environments sensitive to
electrostatic discharges.

V9
CS screw M3x35 mm + nut M3

DESCRIPTION:
CS screw M3x35 mm + M3 nut in white zinc steel.

USE:
Fastening of the individual labels of the RCL series.
Usable in environments sensitive to electrostatic discharges.

74 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


NUTS & BOLTS

V10
Self-Drilling screw

DESCRIPTION:
Self-Drilling screw 4.8x19 mm in white zing steel.

USE:
Fastening of the tubes on CF-100 series tubular plates. Usable in environments sensitive
to electrostatic discharges.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 75


TOOLS

What is it?
The tools offered are the just necessary to assemble tubular structures.The easiness of tubular structures
assembly limits the number of necessary tools.

What is it used for?


Having the necessary material means being autonomous in the construction of all tubular structures.
On the shop floor, cutting tubes and rollertracks is possible thanks to saws:
• The fixed bandsaw BS-01 has better stability. Leveled for man use, it doesn’t require the creation of a
work surface to put it down.
• The mobile bandsaw BS-02 enables you to quickly adjust the length of your rollertracks and tubes by
transporting it closest to the assembly area.
Wrenches are necessary to assemble the tubes, rollertracks and joints (Allen wrench, flat wrench).
Finally, the deburring tool secures your tubes.

General technical characteristics


There are few tools which are easy to use. The tools were selected for their quality.

Is used with:
Our tools are used with all of our product range.
TOOLS

TDT
Deburring tool

DESCRIPTION:
Deburring tool interior / exterior, steel blades.

USE:
To deburr precisely the interior and exterior of tubes to remove chips and cutting edges.

ATK-01
Allen wrench

DESCRIPTION:
150 mm long screw wrench.

USE:
To screw V1 and V4 screws.

BS-01
Mobile bandsaw

DESCRIPTION:
Bandsaw, 0.37KW powerful, 230V, 190 mm vise opening, 23Kg, 1 blade speed.

USE:
To quickly cut the following references: round tubes, square tubes, rollertracks, label
holders, guides. Possibility to move the saw.

SB-BS01
Spare blade for mobile bandsaw

DESCRIPTION:
Replacement blade for the BS-01 saw.

USE:
To replace a used blade.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 77


TOOLS

BS-02
Fixed bandsaw

DESCRIPTION:
Bandsaw, 0.37KW powerful 230 V, 200 mm vise opening, 52Kg, with base.

USE:
To quickly cut the following references: round tubes, square tubes, rollertracks, label
holders, guides. Fixed saw for more stability.

SB-BS02
Spare blade for fixed bandsaw

DESCRIPTION:
Replacement blade for the BS-02 saw.

USE:
To replace a used blade.

BTM
Cintreuse pour tube

DESCRIPTION:
Automatic tube bending machine.

USE:
Bending reinforces the mechanical properties of the tubular structures because it can be
make angles without joints.
Bending offers the possibility to create every angle (0 to 360°) in order to answer exactly
to the needs.

ES-01
Electric screwdriver

DESCRIPTION:
Light electric screwdriver, Lithium-Ion battery, 3 h to charge.

USE:
To screw the screws from the catalogue.

78 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


REFERENCES
STANDARDS REFERENCES

TUBES

GT2-400 White 2 mm thick steel tube with white plastic coating P.13
GT1-400 White 1 mm thick steel tube with white plastic coating P.13
GT2-400 colored 2 mm thick steel tube with colored plastic coating P.13
GT1-400 colored 1 mm thick steel tube with colored plastic coating P.13
GTI-400 Stainless steel tube P.14
ITJ-10 Intermediate tube P.14
GT-A0 Aluminum tube P.15
GT-AC Aluminium tube "one groove" P.15
GT-AX Aluminium tube "four grooves" P.15
STRUCTURE JOINTS

G-A 90° Inner angle tube joint  P.17


G-A ESD ESD 90° Inner angle tube joint  P.17
G-B 180° Angle tube joint  P.17
G-C 90° Outer tube angle joint P.18
G-D 90° Angle tube joint P.18
G-E 90° Cross tube joint P.19
G-F Free angle reinforcement tube joint - F P.19
G-G Free angle reinforcement tube joint - G P.20
G-H Multifunctional joint P.20
G-I Twinning tube joint P.21
G-L45 45° Reinforcement tube joint P.21
G-V1 Sliding 90° angle joint  P.22
RS Sliding joint ring P.22
HS-1 Pin P.22
G-D2 Transverse joint to fix onto existing joint  P.23
G-MA-INF Lower multiangle joint P.23
G-MA-SUP Upper multiangle joint P.23
TUBE PROTECTIONS

SC-4 Safety cap  P.26


RF-1 Rubber cap P.26
RF-2 Plastic cap  P.26
PTT-200 Flexible transparent PVC protection tube P.27
PTF-200 Grey foam protection tube P.27

80 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


BOARD SUPPORTS

RL Leveling ring  P.29


RC-3 Reinforced interior clipping ring P.29
RC-9 Clipping ring  P.29
LABEL HOLDER

TLH-150 Clipping label holder P.31


TLS-150 Label holder P.31
R-TLS TLS label holder clipping ring P.31
RC-L40 40 mm label clipping ring P.32
RC-L70 70 mm label clipping ring P.32
ROLLERTRACKS

GR-400 Rollertrack P.34


GRM-100 Multidirectional rollertrack P.34
GR-S Rollertrack brake GR-400 P.34
SHOOTER Shooter P.35
WT-200 200 mm wired tablet P.36
WT-300 300 mm wired tablet P.36
WT-400 400 mm wired tablet P.36
AGRAFE Clamp for G450C & G410C P.36
GUIDES

G450-C Grey 50 mm offset cut lateral guide Grey P.38


G450-C White 50 mm offset cut lateral guide White P.38
G450-C colored 50 mm offset cut lateral guide Colored P.38
G410-C Grey 10 mm offset cut lateral guide Grey P.39
G410-C White 10 mm offset cut lateral guide White P.39
G410-C colored 10 mm offset cut lateral guide Colored P.39
CONNECTION JOINTS

G-M1 Rollertrack support connector without stop P.41


G-M2 Rollertrack support connector with 20 mm high stop P.41
G-M3 Rollertrack support connector with 30 mm low stop P.41
G-M4 Double rollertrack bridge connector on a tube P.41
G-M5 Extension connector rollertrack - rollertrack P.42
G-M6R Intermediate connector rollertrack - tube P.42
G-M8 Tube - tube support connector  P.42
G-M10 Bridge connector rollertrack - tube on a tube P.42
G-M12 Bridge connector double tube - tube  P.43
G-M15 Tube support connector 30 mm low stop P.43
G-M17 Plate support angle connector  P.43
MONORAILS

GM-400 400 cm long monorail P.45


4x4 4-wheel trolley P.45
STO Open stop P.45
STC Closed stop P.45
HC-90 90° inclined hook P.46
HC-180 180° flat hook P.46

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 81


SWIVEL CASTORS & FEET

AF Floor adjustment foot P.48


G-AF Ground attachment foot P.48
W-75 75 mm diameter swivel castor for tube  P.49
WB-75 75 mm diameter swivel castor for tube with foot brake  P.49
W-125 swivel castor for tube 100 mm diameter P.50
WB-125 100 mm diameter swivel castor for tube with foot brake  P.50
W-75-B 75 mm diameter swivel castor for tube with ball bearings  P.51
WB-75-B 75 mm diameter swivel castor for tube with foot brake and ball bearings P.51
W-125-B 100 mm diameter swivel castor for tube and ball bearings P.52
WB-125-B 100 mm diameter swivel castor for tube with foot brake  P.52
CASTORS & PLATES

G-PI Reinforcement plate P.54


G-P Castor tube bracket P.54
CF-100 Tubular plate for angle P.55
RTS-M Central tubular plate P.55
C-125 100 mm diameter fixed castor with top plate P.56
CS-125 100 mm diameter swivel castor with top plate P.56
CSB-125 100 mm diameter swivel castor with top plate and foot brake P.57
C-200 125 mm diameter fixed castor with top plate P.57
CS-200 125 mm diameter swivel castor with top plate P.58
CSB-200 125 mm diameter swivel castor with top plate and foot brake P.58
C-125-B 100 mm diameter fixed castor with top plate and ball bearings P.59
CS-125-B 100 mm diameter swivel castor with top plate and ball bearings P.59
CSB-125-B 100 mm diameter swivel castor with top plate, foot brake and ball bearingss P.60
C-200-B 125 mm diameter fixed castor with top plate and ball bearings P.60
CS-200-B 125 mm diameter swivel castor with top plate and ball bearings P.61
CSB-200-B 125 mm diameter swivel castor with top plate, foot brake and ball bearings P.61
REINFORCED BASES

RB-400 Black steel square tube P.63


RB-P Right angle reinforced base P.63
RB-PI T-shaped central reinforced base P.63
RB-PIT T-shaped central reinforced base and tube P.63
RB-PD Black angle joint for square tube and decentered round tube P.64
RB-PT Black angle joint for square tube and centered round tube P.64
RB-TRD Black right angle reinforced base with vertical square tube P.64
RB-TRX Black central T base reinforced with vertical square tube P.64
RB-PAB Black steel joint between reinforced base and two aligned standard round tubes P.65
RB-PAC Black steel joint between reinforced base and two standard round tubes with 90° angle P.65
RB-P4A Black steel joint between reinforced base and four standard round tubes with 90° angle P.65
RB-GAF Black Ground attachment foot P.65
RB-PIX Black X reinforced base RB-400 Jonction P.66
RB-TRC Black central reinforced base with vertical square tube P.66
RB-PF Fork-holder accessory P.66
RB-TB Towing bar P.66
RB-RH Rear hook P.67
RB-SB Front towing bar, 345 mm long P.67
RB-C160 160 mm diameter fixed reinforced towing rubber castor P.67

82 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


REINFORCED BASES (next)
RB-C160S 160 mm diameter swivel reinforced towing rubber castor P.68
RB-C160B 160 mm diameter swivel reinforced towing rubber castor with foot brake P.68
RB-N160 160 mm diameter fixed reinforced towing nylon castor P.69
RB-N160S 160 mm diameter swivel reinforced towing nylon castor P.69
RB-N160B 160 mm diameter swivel reinforced towing nylon castor with foot brake P.70
NUTS & BOLTS

V1 CHC screw M6x28 mm + T nut M6 P.72


V2 HC threaded pin M4x5 mm P.72
V3 CHC screw M8x40 mm + braked nut M8 P.72
V4 CHC micro-encapsulated screw M6x28 mm + T nut M6 P.73
V5 CHC screw M8x45 mm + braked nut M8 P.73
V6 H screw M8x65 mm + braked nut M8 P.73
V7 CHC screw M8x20 mm + braked nut M8 P.74
V8 CHC screw M6 + washer W6 P.74
V9 CS screw M3x35 mm + nut M3 P.74
V10 Self-Drilling screw P.75
TOOLS

TDT Deburring tool P.77


ATK-01 Allen wrench P.77
BS-01 Mobile bandsaw P.77
SB-BS01 Spare blade for mobile bandsaw P.77
BS-02 Fixed bandsaw P.78
SB-BS02 Spare blade for fixed bandsaw P.78
BTM Cintreuse pour tube P.78
ES-01 Electric screwdriver P.78

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 83


ESD REFERENCES

TUBES

GT1-400 ESD 1 mm thick steel tube with black ESD plastic coating P.14
GT2-400 ESD 2 mm thick steel tube with black ESD plastic coating P.14
STRUCTURE JOINTS

G-A ESD ESD 90° Inner angle tube joint  P.17


G-B ESD ESD 180° angle tube joint  P.17
G-C ESD ESD 90° Outer tube angle joint P.18
G-D ESD ESD 90° Angle tube joint P.18
G-E ESD ESD 90° Cross tube joint P.19
G-F ESD ESD free angle reinforcement tube joint - F ESD P.19
G-G ESD ESD free angle reinforcement tube joint - G ESD P.20
G-H ESD ESD multifunctional joint P.20
G-I ESD ESD twinning tube joint P.21
G-L45 ESD ESD 45° reinforcement tube joint P.21
G-V1 ESD Sliding ESD 90° angle joint P.22
HS-1 Pin P.22
G-D2 ESD ESD Transverse joint to fix onto existing joint P.23
G-MA-INF ESD Lower multiangle joint ESD P.24
G-MA-SUP ESD Upper multiangle joint ESD P.24
ROLLERTRACKS

GR-400 ESD ESD Rollertrack P.34


GR-S Rollertrack brake GR-400 P.34
SHOOTER ESD ESD shooter P.35
WT-200 200 mm wired tablet P.36
WT-300 300 mm wired tablet P.36
WT-400 400 mm wired tablet P.36
GUIDES

G450-C ESD 50 mm offset cut lateral guide ESD P.38


G410-C ESD 10 mm offset cut lateral guide ESD P.39
CONNECTION JOINTS

G-M1 Rollertrack support connector without stop P.41


G-M2 Rollertrack support connector with 20 mm high stop P.41
G-M3 Rollertrack support connector with 30 mm low stop P.41
G-M4 Double rollertrack bridge connector on a tube P.41
G-M5 Extension connector rollertrack - rollertrack P.42

84 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


CONNECTION JOINTS (next)
G-M6R Intermediate connector rollertrack - tube P.42
G-M8 Tube - tube support connector  P.42
G-M10 Bridge connector rollertrack - tube on a tube P.42
G-M12 Bridge connector double tube - tube  P.43
G-M15 Tube support connector 30 mm low stop P.43
G-M17 Plate support angle connector  P.43
MONORAILS

GM-400 400 cm long monorail P.45


STO Open stop P.45
HC-90 90° inclined hook P.46
HC-180 180° flat hook P.46
SWIVEL CASTORS & FEET

AF ESD ESD Floor adjustment foot P.48


G-AF Ground attachment foot P.48
W-75 ESD 75 mm diameter ESD swivel castor for tube  P.49
WB-75 ESD 75 mm diameter ESD swivel castor for tube with foot brake  P.49
W-125 ESD 100 mm diameter ESD swivel castor for tube  P.50
WB-125 ESD 100 mm diameter ESD swivel castor for tube with foot brake  P.50
W-75-B ESD 75 mm diameter ESD swivel castor for tube with ball bearings  P.51
WB-75-B ESD 75 mm diameter ESD swivel castor for tube with foot brake and  P.51
W-125-B ESD 100 mm diameter swivel castor for tube and ball bearings P.52
WB-125-B ESD 100 mm ESD diameter swivel castor for tube with foot brake  P.52
CASTORS & PLATES

G-PI ESD ESD reinforcement plate P.54


G-P Castor tube bracket P.54
CF-100 ESD ESD tubular plate for angle P.55
RTS-M ESD ESD central tubular plate P.55
C-125 ESD ESD 100 mm diameter fixed castor with top plate P.56
CS-125 ESD ESD 100 mm diameter swivel castor with top plate P.56
CSB-125 ESD ESD 100 mm diameter swivel castor with top plate and foot brake P.57
C-200 ESD ESD 125 mm diameter fixed castor with top plate P.57
CS-200 ESD ESD 125 mm diameter swivel castor with top plate P.58
CSB-200 ESD ESD 125 mm diameter swivel castor with top plate and foot brake P.58
C-125-B ESD ESD 100 mm diameter fixed castor with top plate and ball bearings P.59
CS-125-B ESD ESD 100 mm diameter swivel castor with top plate and ball bearings P.59
CSB-125-B ESD ESD 100 mm diameter swivel castor with top plate,foot brake and ball bearings P.60
C-200-B ESD ESD 125 mm diameter fixed castor with top plate and ball bearings P.60
CS-200-B ESD ESD 125 mm diameter swivel castor with top plate and ball bearings P.61
CSB-200-B ESD ESD 125 mm diameter swivel castor with top plate, foot brake andball bearings P.61
REINFORCED BASES

RB-TB Towing bar P.66


RB-RH Rear hook P.67
RB-C160 ESD ESD 160 mm diameter fixed reinforced towing rubber castor P.67

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 85


REINFORCED BASES (next)
RB-C160S ESD ESD 160 mm diameter swivel reinforced towing rubber castor P.68
RB-C160B ESD ESD 160 mm diameter swivel reinforced towing rubber castor withfoot brake P.68
RB-N160 ESD ESD 160 mm diameter fixed reinforced towing nylon castor P.69
RB-N160S ESD ESD 160 mm diameter swivel reinforced towing nylon castor P.69
RB-N160B ESD ESD 160 mm diameter swivel reinforced towing nylon castor withfoot brake P.70
NUTS & BOLTS

V1 ESD CHC screw M6x28 mm + T nut M6 ESD P.72


V2 HC threaded pin M4x5 mm P.72
V3 CHC screw M8x40 mm + braked nut M8 P.72
V4 ESD Vis avec frein filet CHC M6x28 mm + écrou fut M6 ESD P.73
V5 CHC screw M8x45 mm + braked nut M8 P.73
V6 H screw M8x65 mm + braked nut M8 P.73
V7 CHC screw M8x20 mm + braked nut M8 P.74
V8-ESD ESD safe S8 screw M 6x12 + helical washer W6 - fixing tube on RSTL /Dand PAM 100 P.74
V9 CS screw M3x35 mm + nut M3 P.74
V10 Self-Drilling screw P.75

86 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


SERVICES

Training Assembly Maintenance

Development Reactivity pack


1st service: TRAINING

4 Levels of training:

ADVANCED > Productivity


• Design & build Lean solutions
• Generate space saving and productivity

DESIGN > Easy work


• Facilitate the work of the operator
• Co-build solutions directly on the shop floor

OPTIMIZED > Design & Building


• Master design & building Rules
• Optimize product consumption

BASIC > Safety & Quality


• How to use products safely and preserve their quality
• Design solid & reliable racks
• Learn how to respect visual aspect

88 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


1st service: TRAINING

Some assembly rules

Position of the tubes in the joints

Caution, the marks on the joints are not min / The correct configuration is reached when the
max positions of the tube tube is positioned until the stop on the joint’s
shape.

Cantilevers
• Any cantilever must be less than 500 mm
• Any cantilever must be less than 1/3 of the furniture’s depth:

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 89


2nd service: ASSEMBLY

Our MaKitLean teams will advise you and


provide you the type of assembly that you
need:

MAKITLEAN Assembling location

Racks are entirely assembled on the


MaKitLean site, then directly delivered in
your factory.

HYBRID Assembling location

Racks are pre-assembled on the MaKitLean


site, then finalized in your factory.

CUSTOMER Assembling location

Products are delivered directly in your


factory, then the MaKitLean team will co-
YOU construct the racks in your factory.

90 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


3nd service: MAINTENANCE

MaKitLean has a dedicated


maintenance team
We offer customizable maintenance services depending on your needs.

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 91


4th service: DEVELOPMENT

The development service of MaKitLean


answers to specific customer requests:

Accessories
Development of new designs for plastic and metal accessories.

Integration
Integration of small hydraulic or automatic devices.

Specific designs
A dedicated technical center will answer to your requests by developing a specific
design.

92 LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE


5th service: REACTIVITY PACK

Our premium pack "Reactivity Pack" is


made of the following services:

Hot Line

Technicians intervention
If needed, an intervention on site will be organized under 48h.

Accessories
Creation of small specific accessories in between 24h and 1 week.

Express delivery under 72h

LEAN MANUFACTURING SOLUTIONS / PRODUCT CATALOGUE 93


A GÉOLEAN activity

GÉOLEAN FRANCE
72, RUE DU FAUBOURG SAINT-HONORÉ
75008 PARIS
FRANCE
Tel: 33 (0)1 4007 8100
Fax: 33 (0)1 4007 8040
www.geolean.com

MAKITLEAN FRANCE
27, RUE RUE SAINT-HILAIRE
95310 SAINT-OUEN-L’AUMÔNE
FRANCE
Tel: 33 (0)1 7179 7086
www.makitlean.com

GÉOLEAN POLAND SP. Z O.O.


UL. SIENNA NR 39
00-121 WARSZAWA - POLSKA

GÉOLEAN CZECH REPUBLIC S.R.O


ČIMICKĀ 894/131
18100 PRAHA 81 - CZECH REPUBLIC
www.makitlean.cz

GÉOLEAN DO BRAZIL
AVENIDA SENADOR SALGADO FILHO,
1914, SCHARLAU
SÃO LEOPOLDO - BRAZIL
Tel/Fax : +55 51 3091 6460
www.geolean.com.br

GÉOLEAN USA
11998 MERRIMAN ROAD
LIVONIA, MI, 48150 - USA
Tel: +1 (313) 859 9780
www.geoleanusa.com

GÉOLEAN SLOVAKIA S.R.O.


PRIEMYSELNÁ ZÓNA KOŠÚTY II
036 01 MARTIN - SLOVAKIA
Tel: +421917 319 701

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