Divertor Damper

Page 1
With a total of 50 pages

Pakistan BHIKKI 1180MW
Combined Cycle Power Plant Project
2 × 9HA bypass chimney and flue gas barrier door project
Operation & Maintenance Instructions
Doc. No .: HGT412SM3
A
2016.6.22
Week morning
Xu Xiaopeng
version
Rev.
date
Date
prepared by
Prepared by
Review
Reviewed by
Approval
Approved by
Modify the description
Modification-Description
The property of this document belongs to Hangzhou Boiler Group Co., Ltd.Without
the permission of the Company, no person shall use, reproduce, transmit or disclose
the document without authorization.
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There are 49 pages on page 1
DOC. No
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table of Contents
1.
Overview ................................................. .................................................. ....................
............. 4
1.1. Use of
personnel .............................................. .................................................. ........................
..... 4
1.2.
Symbols ............................................... .................................................. ........................
........... 4
1.3.
Definitions ............................................... .................................................. ....................
............... 5
1.4. Company contact
information ............................................. .................................................. .....................
.. 5
2.
Safety................................................. .................................................. ...........................
...... 5
2.1. General safety
guidelines ............................................. .................................................. .......................
5
2.2. Personal protective
equipment ............................................. .................................................. .......................
6
2.3. Locking and labeling
procedures ............................................ .................................................. .................... 7
2.4. Remote start of the
device ............................................ .................................................. .................... 7
2.5. Preventive
Maintenance ............................................. .................................................. ....................
...... 7
2.6. Extrusion
hazard ............................................. .................................................. ..............................
7
2.7. Electrical
Hazards .............................................. .................................................. ..........................
... 8
2.8. High Pressure & Fluid
Strength ............................................ .................................................. ..................... 8
2.9. Suspension lifting
mark ............................................. .................................................. ....................... 8
2.10. Confined
space .............................................. .................................................. ............................
8
2.11. Safety
Warning .............................................. .................................................. .........................
... 9
2.12. Safety device (zero degree locking
device) ........................................ .................................................. ... 10
3.
Lifting and
storage ............................................... .................................................. ...................... 10
3.1. Lifting and Handling ............................................. ..................................................
........................ 10
3.2. Storage
Guide .............................................. .................................................. ............................
11
3.2.1
Short-term storage (up to 6
months) .......................................... .......................................... 11
3.2.2
Long term storage (more than 6
months) .......................................... .......................................... 12
4.
Cold
commissioning ............................................... .................................................. ..............
............ 13
4.1. Safety
training .............................................. .................................................. ...........................
13
4.2. Preparations for cold
commissioning .......................................... .................................................. ............. 13
4.2.1
Check before power
up .............................................. .................................................. ......... 13
4.2.2
power ups................................................. .................................................. .................
14
4.2.3
Motor rotation direction
inspection .............................................. .................................................. 14
4.3. Hydraulic system cold
commissioning ........................................... .................................................. ...............
15
4.4. Setting of travel
switch ........................................... .................................................. ................... 15
4.4.1
Summary ................................................. .................................................. .................
15
4.4.2
Required tools ............................................... .................................................. ...........
16
4.4.3
Set trip switch ............................................... .................................................. .... 16
4.5. Setting the position feedback
device .......................................... .................................................. ............. 16
4.5.1
Overview ................................................. .................................................. .................
16
4.5.2
Reference ................................................ .................................................. .......... 17
4.5.3
Required tools ............................................... .................................................. ...........
17
4.5.4
Calibration Valve Position
Transmitter ............................................ .................................................. ... 17
4.6. Mechanical limit setting (baffle stroke end
point) .................................... ............................................... 17
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4.6.1
Overview ................................................. .................................................. .................
18
4.6.2
Required tools ............................................... .................................................. ...........
18
4.6.3
step................................................. .................................................. ................. 18
4.7. Flue gas barrier door cold
commissioning ........................................ .................................................. ............... 18
4.7.1
Sealing system
commissioning ............................................... .................................................. .... 18
4.7.2
Emergency shutdown
function .............................................. .................................................. 19
4.7.3
Remote DCS
commissioning ............................................... .................................................. 19
4.8. Built-in Blind
Boarding ........................................... .................................................. ................... 20
4.9.
Precautions .............................................. .................................................. .....................
...... 20
5.
operating................................................. .................................................. ......................
......... twenty one
5.1.
Security ............................................... .................................................. .........................
........ twenty one
5.2. Operation
Description .............................................. .................................................. .....................
...... twenty two
5.3. Operating conditions for baffle
doors .......................................... .................................................. ................ twenty
two
5.4. Operating
Modes .............................................. .................................................. ...........................
twenty two
5.4.1
Flue gas barrier door in situ
operation .......................................... ................................................ twenty three
5.4.2
Flue gas barrier door remote
operation ........................................... ............................................... twenty four
5.4.3
Emergency shut-off baffle
door ............................................. .................................................. .. twenty four
5.4.4
Flue gas barrier door opening
instructions .......................................... ............................................... 25
5.4.5
Built-in blind operation ............................................. .................................................. ..
25
5.5. PLC Control Panel Buttons and Indicators
Description ........................................ .................................................. 26
5.5.1
Power indicator and operating
knob ............................................. .................................................. 26
5.5.2
Baffle door control
system ............................................. .................................................. .. 26
5.5.3. Baffle door hydraulic
system ......................................... .................................................. ... 29
5.5.4. Baffle door sealing
system ......................................... .................................................. ... 34
5.6. Critical
troubleshooting ............................................. .................................................. ...............
...... 40
6.
maintain................................................. .................................................. .......................
.......... 41
6.1. Maintenance
Overview .............................................. .................................................. .......................
.... 41
6.2.
Security ............................................... .................................................. .........................
........ 41
6.3. Maintenance records .............................................. ..................................................
........................... 42
6.4. Maintenance
Guide .............................................. .................................................. ...........................
42
6.5. Maintenance
Plan ............................................. .................................................. ........................ 43
6.6. Baffle Seal
Sheet ............................................ .................................................. ......................... 43
6.7. Shaft
seal .............................................. .................................................. .................................
. 44
6.8. Expansion Joint
Skin ............................................ .................................................. ......................... 44
6.9. Sensor
Box .............................................. .................................................. ........................... 45
6.10. Sealing
system .............................................. .................................................. ..........................
46
6.11. Equipment
hydrophobic .............................................. .................................................. ...................
....... 46
6.12. Hydraulic cylinders .............................................. ..................................................
.......................... 46
6.13. Hydraulic
system .............................................. .................................................. ..........................
47
7.
Troubleshooting................................................ .................................................. ............
............. 47
8.
Appendix A HGT412-1-0_P & ID
Diagram .......................................... .................................. 49
9.
Appendix B Hydraulic Control System Product
Manual ........................................... ........................................ 49
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10.
Appendix C Stroke Switch Product
Manual ............................................ .............................................. 49
11.
Appendix D Valve Position Transmitter Product
Manual ......................................... .............................................. 49
12.
Appendix E Differential Pressure and Pressure Transmitters Product
Manual ....................................... ..................................... 49
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1 Overview
The purpose of this manual is to provide the design and manufacture of Hangzhou
Hangpu Group Co., Ltd. and Hangzhou Hangzhou Pot Universal Equipment Co., Ltd.
Manufacture of gas turbine bypass exhaust system equipment and maintenance
guidance guide and other related information. The following sections contain manuals
The use of personnel, the contents of the manual, the symbols used in the manual, and
the manufacturer's contact information.
1.1. Use of personnel
This manual is intended for all persons who are required to perform and maintain this
equipment. The information provided in this manual
Can not be used to replace the existing safety, operational rules of the relevant
training. All the equipment of the operation and maintenance personnel must follow
This manual should be trained and should comply with local safety regulations and
approved operational requirements.
1.2. Symbols
All symbols in this manual are used to draw attention to specific objectives or
precautions. The following symbols will appear from time to time
In this manual. The corresponding explanation is given on the right side of the
relevant symbol. For security warning signs, see Section 2.11.
Note: Indicates that special vigilance must be caused.
The caution message is usually accompanied by the text "Caution" or "Warning".
Read the manual: Indicates that you need to read the manual.
For reference: will provide more details.
The symbol prompts the reader for additional information that will benefit.
Checkpoint: Do not continue working before checking. See Inspection and Test Plan
(ITP) for easy inspection
Check the timetable and get the signature on the ITP.
Stop working: the test is necessary to check the items to be recorded.
The job can not be resumed before checking. The reference inspection and test plan
(ITP) facilitates the production of inspection schedules
And get the signature on ITP.
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1.3. Definitions
The following terms and abbreviations are used in this manual:
CW - clockwise
CCW - counterclockwise
PPE - Personal protective equipment
GT - Gas Turbine
HRSG - waste heat boiler
1.4. Company contact information
Hangzhou Hang pot General Equipment Co., Ltd. Hangzhou Hangzhou pot Group
Co., Ltd.
(Hereinafter referred to as HBG)
Address: Yuhang District, Hangzhou City Chongxian Street Song Road 80
Tel: 0571-86170132
Fax: 0571-85351630
Website: the WWW .chinaboliers.com
2. safe
This section mainly provides general safety guidelines, how to identify the hazards
associated with the equipment, and specify the equipment installation, operation
And precautions during maintenance.
This manual may not replace the existing safety procedures, instructions or training of
the plant. Only authorized, trained to identify and can go
In addition to the source of the hazards of personnel to carry out the maintenance
work of the equipment.For more information, please contact the power plant operation
guide and its safety machine
Structure
Read the manual Please read this section carefully before servicing and operating the
equipment.
2.1. General safety guidelines
Please follow the following general safety guidelines:
Ø Do not wear large clothing and wear jewelery.
O Do not attempt to maintain and operate the equipment until unauthorized and
training.
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Ø Operation of rotating equipment shall not be carried out unless proper protective or
protective cover is provided.
Ø Please follow the guidelines and procedures for safety of power plants.
2.2. Personal protective equipment
Personal protective equipment for the protection of workers from the harsh working
environment due to contact with chemical, radioactive materials, physical,
Electrical, mechanical or other dangerous workplace injury or occupational
disease. Personal protective equipment includes a wide range of appliances
Such as masks, safety glasses, helmets, safety shoes, goggles, gloves, vests, earplugs
and gas masks. In any can
Personal protective equipment must be exposed to dangerous or physical contact. For
details, see Power Plant Safety
program.
Eye protection: Wear suitable protective glasses at all times when repairing, installing
or inspecting the equipment.
Hearing protection: noise more places, please wear appropriate protective ear
equipment. In a longer period of time
, Even low decibel noise can cause hearing loss.
Wear gloves: Wear a product that touches an overheated item, a sharp item, or a skin
that can burn the skin.
gloves.
Wear a helmet: pay attention to the need to wear helmet warning.
Wear steel toe shoes: Please wear steel toe shoes.
Wear a seat belt: there is a risk of falling. Please carry a safe strap before proceeding.
Wear gas masks: gas masks to protect workers against oxygen, harmful dust, fog,
smoke,
Margaret, Gas, Steam, and Spray. These hazards may cause cancer, cause lung injury
and others
Disease, and even death.
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2.3. Locking and labeling procedures
The "lock / mark" procedure refers to the protection of workers from accidentally
activated or activated mechanical equipment, or in the maintenance of
A specific measure and procedure for causing injury due to the risk of energy release.
Before the equipment is repaired or maintained, the staff is not subject to sudden start
Or dangerous to drive the damage caused by the release of energy, the designated staff
should be closed and cut off
Machinery or equipment. At the same time require authorized personnel to be locked
or marked has been cut off
Drive energy equipment to prevent dangerous releases of dangerous energy and take
measures
Make sure that driving energy has been effectively isolated.
During equipment maintenance, be sure to follow the lock and mark procedures to
prevent flooding due to danger
The energy source can not be controlled to release or the sudden start of the machine
caused by the injury. Usually, equipment
Will be labeled with "DO NOT OPERATE" (not operating).
For more information, see Power Plant Locking and Labeling Procedures.
Locking / marking: During equipment maintenance, be sure to follow the locking and
marking procedures to prevent damage due to danger
Energy can not be controlled to release or the sudden start of the machine caused by
the injury.
2.4. Remote start of the device
The device may have a remote start and / or no reminder of the auto start function. Be
sure to perform the equipment before proceeding
Perform the locking and marking of the equipment to remove the hazards associated
with remote start-up.
2.5. Preventive maintenance
Failure to ignore routine maintenance of the equipment will result in premature
equipment failure and increased risk of injury. build
Proactively maintain the maintenance required by the maintenance section of this
manual. Before servicing, please read this maintenance manual. Third party
Please refer to the Appendix for the equipment maintenance manual.
2.6. Extrusion risk
There is a danger of extrusion areas where the equipment may be fitted with
protective or protective covers in the appropriate area. If not properly guarded
Protective parts or protective cover, shall not carry out the operation of the
equipment. Remote start will cause damage to the equipment, maintenance
equipment,
Time to lock the equipment and marked.
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Pinch: hand and body parts do not close, there is serious risk of injury.
WARNING: Do not bypass, remove any protective parts, interlocks, or
Safety protection device.
2.7. Electrical hazards
Control of the inside of the box and the power of the control components are
potentially dangerous. Be sure to turn off the power
Repair these parts. Before servicing the power parts, be sure to "lock / mark" the
program to remove potential
Electrical danger. Only with the corresponding qualifications of electrical or
instrument maintenance personnel can operate.
CAUTION ELECTRIC SHOCK: Control parts inside the control box and power are
potentially dangerous.
High Pressure & Fluid Strength
Any high-pressure objects exist in the potential energy, enough to cause serious injury
or even death. High pressure can cause material
Body or liquid is thrown at very high speed, and its temperature will be extremely
high. Hydraulic oil can also poison the environment, and to people
The skin is also hurt.
Note: If the staff is not trained, it is forbidden to repair the parts under high pressure.
If you are repairing or inspecting high-pressure objects, wear suitable personal
protective equipment and refer to the power plant
Safety Guide.
2.9. Suspension lifting mark
Most of the components of the equipment are required to be lifted and installed by
crane. Installation or maintenance of equipment in the process, especially when
Heart of the crane. It is forbidden to walk below the crane that hoisted the weight, and
use the warning banner to mark the lifting area.
Note: Suspension of heavy cranes is strictly prohibited to walk.
2.10. Confined space
A confined space is any space that is dangerous due to closures and limited access.
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By definition, confined space:
O should be large enough to accommodate a staff member to fully enter and be able to
specify the work.
O is not designed for the continuous occupation of the staff.
Ø Access is limited or limited.
By definition, a confined space that is subject to approval may have one or more of
the following:
O with or may be dangerous.
O The existence of personnel into the material after it can be swallowed.
Ø Due to the internal structure such as the convergence of the interior wall or the floor
tilted down and gradually narrowed to make the cross-section smaller
Can cause the trapped or suffocated.
O have any other risk factors that are considered to be seriously hazardous to safety or
health.
OSHA requires staff to be allowed access to confined spaces. Follow the safety
regulations of the plant and only
Get permission to enter the confined space. In addition to the existing power plant
safety regulations and published preventive measures, carry proofreading
Gas detector as shown in Figure 1, a typical flue gas detector can be used as additional
precautions. Before entering the confined space,
Read and understand plant standby contingency plans and procedures to be reported in
case of non-safe conditions or operations.
Figure 1 typical flue gas detector
2.11. Safety warning
The following symbols are used in this manual. Other non-safety symbols in the
manual are given in Section 1.2.
Flammable: Be especially careful when working around flammable materials and take
safety precautions.
Caution Electric shock: Control of the inside of the box and the power of the control
parts have a potentially dangerous voltage,
Electrical parts should be locked / marked before.
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Surface burning: Before servicing this equipment, be sure to pay attention to thermal
energy and take appropriate power plant lock /
Mark the program to isolate thermal energy.
Caution: For general warnings.
2.12. Safety device (zero degree locking device)
The hydraulic actuator of the flue gas barrier door can be locked in bypass mode to
direct flue gas to the chimney (single cycle
mode).
If the long-term entry into the single-cycle mode of operation, the need to lock the
zero-locking device fixed actuator
Rocker arm to ensure that the rocker arm will not be caused by a gap due to the
impact of flue gas barrier caused by baffle opening and closing, there is smoke leak.
Before the flue gas barrier door is switched from the single cycle mode to the
combined cycle mode,
turn on.
3. Lifting and storage
This section contains guidance and precautions to be followed during the lifting and
storage of bypass system components. If not
Guidance and precautions listed in the following sections may result in personal injury
or damage to the equipment.
3.1. Lifting and handling
Refer to the field assembly / shipping drawings to confirm the lifting point, weight
and specific lifting information. When lifting and handling equipment, please
Follow the following rules:
Ø All lifting and handling work is carried out by qualified personnel.
Ø Be careful when avoiding distortion or bending of the housing structure, unloading
and handling.
Ø If you use rope hoisting, you should use braces or beams to avoid damage to the
drive and the external linkage parts.
Ø Special attention should be paid to handling flue gas barrier door parts with
forklifts. Because the forklift load is concentrated on the fork arm,
Can cause permanent deformation or damage to the flue gas barrier door actuator or
moving parts.
Ø Make sure that the wire rope, sling or forklift arm does not touch the external
actuator, shaft, shaft support or baffle
Linkage parts, direct contact may cause damage.
Ø Check the lifting equipment before use. Do not use excessive wear and tear
equipment.
Ø wooden packaging hydraulic control unit, fan and heat sealing liner board material, etc. can be
easily damaged, when carrying sure
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Be careful.
Ø Auxiliary crane should also be used when lifting or reversing the equipment.
Ø outdoor wind more than 5, heavy rain or fog weather shall not be hoisting work.
CAUTION: Do not use excessive wear equipment before using the lifting equipment.
DANGER: Do not walk under suspended weight.
Wear gloves: Keep gloves when operating the baffle seal or working nearby.
3.2. Storage Guide
Bypass system device storage requires no special attention. When storing the device,
follow these guidelines:
Ø Flue gas baffle doors should be stored at flat levels, should be above the ground for
drainage and air circulation.
Ø To avoid accidental damage, the equipment should be stored away from the traffic
and mobile equipment.
Ø Before installation, use a waterproof canvas or plastic cover to remove the flue gas
barrier door parts, built-in blind plate parts, flue gas silence
Parts and other parts of the top and side cover and fixed, to minimize the parts and
flue gas barrier door actuator exposure.
Ø waterproof canvas and equipment should have a certain gap to prevent the
formation of condensate.
Ø pay attention to dust, to prevent the equipment fouling.
Ø Do not stack other equipment at the top or side of the flue damper door. Such
temporary storage may cause shells
Body frame, actuator, baffle, drive shaft deformation or permanent damage.
Ø Hydraulic drive unit, fan, spare parts, instrumentation and other accessories need to
be stored indoors, from the adverse weather.
3.2.1 Short-term storage (up to 6 months)
The equipment has been prepared for short term outdoor storage in the workshop. In
the short term storage process, the following precautions should be taken
No damage.
Ø Equipment should be stored in areas free of weather and damage, away from the
driveway to prevent accidental collision;
The equipment should be placed on a lump or bracket, above the ground.
Ø Insulation material should be properly protected during storage and
installation. Take a temporary roof or use a tarpaulin as much as possible to keep it
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Its dry, prohibits any way of trampling and damage.
Ø Non-metallic expansion joint box, with desiccant, non-metallic expansion joints and
insulation cotton should be stored from the ground, and
Keep dry.
Ø The system equipment contains electrical original and cable, electrical original and
cable in the form of wooden box, wooden box placed
Desiccant, the batch wooden box should be stored off the ground and kept dry.
3.2.2 Long-term storage (more than 6 months)
If the device has a storage period of more than 6 months, follow the procedure below.
Ø The following equipment in the workshop packaging has been used wooden box
sealed packaging: sealed fan, cooling fan, electric hoist,
Electric butterfly valve, hydraulic drive unit and electrical control cabinet, insulation
cotton, electrical components spare parts, etc., to this part of the packaging
The box is placed indoors or inside the protective cover.
Ø The following components should be installed in the flue gas barrier door, built-in
blind plate on the components removed after the indoor or protective cover
within:
Travel switches, position feedback devices and other related equipment, which should
be sorted, labeled or labeled
And properly stored. Hydraulic equipment is particularly susceptible to dust and water
pollution and should be carefully stored. All openings should be
Place the plug to prevent contamination. If any openings in the valve, pipe, pump, or
cylinder are found to be free of obstruction,
Place the appropriate clogging.
Ø Flue gas barrier door housing and flue should be stored on the bracket, above the
ground. Ideally, these devices are best
Can be placed under the roof to prevent rain. Metal components are not particularly
afraid of water, but the insulation material is very easy to damage after soaking
Insulation materials should be protected with a thick, waterproof canvas, and all
transport parts should be covered with waterproof canvas.
Ø Waterproof canvas should be ensured and bundled and strong.
Ø The bracket should be able to support the transport parts to prevent deformation of
the metal structure due to sinking.
Ø Check the protective tarpaulins and plastic film every 1-2 months to ensure that it is
in good condition and the insulation material
No water around.
Ø long-term storage of the machined surface every 6 months brushing a rust-proof oil
(such as: PAS-006), all flue lining
Apply anti-corrosion coatings every 6 months (eg VPCI-386 / Protect 3C).
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4. Cold state debugging
Cold commissioning refers to the installation of the equipment after the installation of
the equipment is completed but before the full load test is carried out.
Whole, calibration and testing. Cold commissioning is to confirm that the equipment
is operating in accordance with its design specifications in its established operating
parameters.
In this chapter, you will check the standard procedures for cold commissioning after
the installation of the equipment. In many cases, in the cold
The commissioning process is used to determine whether the product conforms to the
contract specifications.
Field service representatives will go to the site to participate in cold commissioning,
because we are in the equipment set, adjust and test with Feng
Rich experience.
For the panel control buttons, refer to the Operation and Maintenance Manual.
Read the manual: The staff must read this manual before commissioning
4.1. Safety training
Please read Chapter 2 (Safety) and understand the potential hazards associated with
the work before commissioning.
Training
Note: When the baffle door is commissioned, the engine must be shut down.
4.2. Prepare the cold state before commissioning
4.2.1 Check before powering on
1) mechanical part of the inspection
A) The door welding work has been completed;
B) baffle door leaf position: commissioning the front bezel door leaf should be located
on the boiler side;
C) There is no obstacle in the area of the trajectory of the baffle door of the flue;
D) baffle door actuator mechanical locking device pin has been withdrawn;
E) There is no obstacle in the trajectory of the flue cover.
2) hydraulic system inspection
A) system piping connection check, connection correctness, pipe joints are tightly
connected;
B) the pipeline gate in the hydraulic station (HPU) is in the closed position;
C) The hydraulic oil level of the tank is above the green line.
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3) electrical inspection
A) all circuit breakers shall be in the off position;
B) Check all fuses for fuse mounting;
C) measuring the power cable and motor cable insulation resistance ≥ 5MΩ;
D) hand shake all the terminals are firmly connected;
E) keep all the electrical components with a fixed light firmly;
F)
Check that all cables are connected correctly according to the drawings.
4.2.2 Power on
1) remote transmission to the local control cabinet, including control power, power
supply, DC power supply, UPS power supply;
2) check the power supply, control power, DC power supply, UPS power supply
voltage;
3) local control cabinet control power closing, UPS power closing, DC power closing
4) control system circuit breaker closing, measuring and controlling the voltage in the
shunt, observe the PLC system operation;
5) power supply main circuit breaker closing, motor protection circuit breaker closing,
check the shunt voltage.
4.2.3 Motor rotation direction inspection
1) Seal fan rotation direction check: Operation Local control cabinet button on the
panel of the master switch, turn to "1", immediately
Rotate back to "0" to confirm that the direction of rotation of the fan is the same as the
direction of the arrow.
2) Hydraulic pump motor rotation direction check: operation of the local control
cabinet button panel on the master switch, turn to "1"
Immediately turn back to "0" to confirm whether the direction of rotation of the pump
motor is consistent with the direction of the arrow.
3) Valve switch direction check: first use the hand wheel to the valve to about 50% of
the position, and then in the valve
The row mechanism selects the local operation, rotates the operation knob to the open
side, and then rotates to the middle position. Through the mechanical angle of the
valve
The degree indicator confirms that the direction of rotation is correct. After
confirming the correct direction of rotation, operate the valve to the closed position
and operate
Point select remote.
4) flue cover actuator direction inspection: first use the hand wheel to the valve to
about 10% of the position. carried out
The mechanism selects the local operation, rotates the operating knob to the open
side, and then rotates to the middle position to see if the cover is open
Start the direction of operation, to confirm the correct direction of rotation. After the
rotation direction is confirmed, the cover is operated to the closed position.
5) The above four if the direction of rotation consistent with the arrow, the direction
of rotation without the need for further work. If the rotation side
To the opposite of the arrow, you need a qualified electrician cut off the current and
then exchange the motor junction box with three lines of two
With, this will change the direction, to rotate in the correct direction.
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6) Check the direction of lifting hoist: electric control board can be increased hoist
operation, rising hoist confirm the correct orientation.
The gourd rose to its highest position.
4.3. Cold hydraulic system debugging
1) Check the emergency shutdown solenoid valve is YA24 indicator light;
2) Check the pressure switch, the set value level switch, temperature switch;
3) main pipeline gate valve closed. Start the pump A, to check the hydraulic system of
about 20 MPa or gauge shows;
4) Open the valve into the oil accumulator, the accumulator begins filling, and the like
displayed when the accumulator pressure gauge is about 19MPa,
Button on the control cabinet panel indicator lights normally accumulator, the
accumulator stop filling;
5) Open drain valve accumulator, the accumulator pressure oil to the tank is released,
the accumulator pressure gauge decreases, when the pressure
At around 16MPa table shows, the low pressure accumulator indicator light on the
control panel, the accumulator filling again, this time off
Oil discharge valve closing the accumulator, the accumulator pressure after the filling
is stopped ≥19MPa;
6) stop the pump running;
7) open the main pipe valve;
8) start the pump;
9) the operation knob to the local control cabinet door opening side, the direction of
flow of hydraulic oil to the cylinder, the cylinder and this time, since no line
Hydraulic oil, the hydraulic system may appear low pressure system alarm, if an
alarm occurs then re-start the pump, continue to open blocked
Door operation while requiring a person to observe whether the running direction of
the running side of the baffle plate through Wangpang, continue to open the flapper
door after confirmation,
Open to about 50%, and flapper door closing operation, close to 0 percent; repeated 3
times. Then by the operation of the shutter gate
0-100%; 100-0% 3 times. Effect of this operation is to exclude the air in the cylinder.
4.4. Stroke setting switch
Limit switch is used to send information confirming the shutter is in a fully vertical or
horizontal position to the control system entirely. A solid
Limit switch set at the cam shaft is rotated with the rotation of the shutter when the
shutter is fully stopped in the bypass position or the waste heat boiler bit
When set, the cam into contact with the limit switch arms, then there will be full on /
off signal is sent to the PLC.
Limit switch this project using Omron D4A-2501N, information related to detailed
product information, see Appendix C.
4.4.1 Overview
This section describes how to set the end of travel fully open and fully closed switch
end. Prior to the setting, the shutter must be completed
Installing and can rotate while the limit switch is connected baffle shaft axis.
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4.4.2 Tools Required
Within a set of Allen wrenches, screwdrivers, multimeter
4.4.3 Setting limit switch
Note: The operation of the shutter in front, make sure all personnel to evacuate the
baffle swing path!
a) operation of the flapper door to the boiler side (the shutter is guided in a vertical
flue gas bypass stack state). "Full stop" means
A baffle plate which has been completely sealed in the pinch. To achieve the full stop
position, the baffle mechanical limit may need to
Back to the maximum.
Whether cam b) Confirmation mounted on the rotating shaft according to the position
feedback device mounted in drawing the correct position. stroke
The shutter switch cam paddle should start at 5 ° position in contact with the limit
switch arm.
c) using a first tool releasably indicating the fully closed position of the flap fastening
bolt on the cam, the cam is rotated slowly, stroke
With the switch arm will move. A stroke "click" is heard on behalf of the switch. If
the switch connection is not completed, when the limit switch
When closed, use an ohmmeter to confirm.
d) re-tighten the fastening bolt cam.
e) repeating the process to adjust the remaining two limit switch.
f) operating the damper to the bypass side (the shutter is guided in the horizontal state
flue waste heat boiler).
Whether cam g) confirm mounted on a rotating shaft in accordance with the limit
drawing installed in the correct position. Limit switch cam
Start in contact with the limit switch when the shutter arm is in position 85 °.
h) adjustment of the limit switch according to method step 3).
i) After completion of all switch settings, the shutter by rotation of the operation mode
from the waste heat boiler and then back to the bypass mode of operation
Confirm the setting back limit switch.
4.5. Set position feedback device
Flue gas damper equipped with a position transmitter 4 ~ 20mA of flue gas damper
damper position feedback. Stroke position
After the switch, the switch can be accurately flue gas damper, valve position
transmitter into the zero and span of the baffle must be the end of travel
Setting the corresponding row. Prior to this setting, the flue gas damper must be fully
operated and operable valve position transmitter is
Once installed and wired.
4.5.1 Overview
In the position transmitter span and zero setting process, the shutter needs to be
rotated to the fully open and fully closed position.
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4.5.2 Cankaoziliao
Valve position transmitter is used in the present project Fisher4210, the product
specification of the transmitter in Appendix D.
Screwdriver loop calibrator or dc milliammeter
4.5.4 Calibration position transmitter
a) The table in series to the signal line mA terminal box position transmitter
b) operation of the flapper door to the boiler side (the shutter is guided in a vertical
flue gas bypass stack state).
c) adjusting the potential at the R1 position transmitter output signal allows DC4mA ±
0.02. (Clockwise turn increases the reverse
Clockwise turn decrease)
d) operating the damper to the bypass side (the shutter is guided in the horizontal state
flue waste heat boiler).
e) R2 potentiometer to adjust the output signal of the position transmitter DC20mA ±
0.02 (clockwise turns to increase, the inverse
Clockwise turn decrease).
f) by the rotation of the shutter from the boiler heat recovery operation mode and
returns to the bypass mode of operation to verify valve position transmitter channel
No. setting.
g) if necessary, repeating steps 1-5.
For reference: If the valve position transmitter adjustment difficulties (such as
trimming potentiometer does not work), the trim may be
Level gauge centrally positioned before starting, trim potentiometers centering can be
achieved by the following method, i.e. the potentiometer
Ring 20 rotates in one direction, then turns in the opposite direction of rotation 20.
4.6. Mechanical limit settings (shutter stroke end point)
Shutter-travel means (mechanical limit for short) is a gas seal with the seat in the
assembly housing with the flue "hard" stopping device,
Moving the shutter overstroke occurs functional failure in the case where the shutter
cylinder to prevent or limit switch peak thrust at such
Baffle and cause damage to the sealing sheet. Under normal operating conditions, the
mechanical shutter is not in contact with the stopper, but its travel over the baffle pole
Will play a baffle system to stop operation limit function. When the shutter stroke end
of each line to set a limit switch, and mechanical limit
There should be a small gap between the baffle plate of about 2mm panel.
This step generally requires an individual control (preferably manual mode, the delay
can be minimized DCS), 2 or 3
Including representatives HBG, standing in a safe area around the flue baffle, baffle
observed travel path near mechanical stop.
The use of walkie-talkies or other effective means to ensure that outside operators and
flue internal staff to have good communication.
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4.6.1 Overview
This section describes a method of adjusting mechanical limit. Each side flap is
moved to the stroke end and adjust the mechanical limit
bolt. This step requires at least two people to complete.
The same mechanical limit wrench bolts, nuts match.
4.6.3 Step
For reference: prior to setting the mechanical stopper, flue gas damper actuator, and
the stroke linkage
Switch setting must be completed.
a) confirmation limit switch and complete the test has been set, the shutter can always
stop in the same position system.
b) wherein a rotation of the shutter to the end of travel.
c) rotating the screw until the mechanical stop means close to each other but not
touching the shutter panel, an appropriate gap left in 2mm
right.
d) the baffle limit-switch means again after turning it off mechanical limit means until
the limit switch to stop the system.
e) confirmation means the gap between the panel and the mechanical limit shutter
panel.
f) tightening the nut to prevent the stopper bolt activities.
g) The stud nut 180 ° direction 2 spot welding. (If the flue gas damper seal test has not
been completed, can not enter
Row spot)
h) repeating mechanical stop means disposed at the other stroke end stops.
Note: testing or inspection of mechanical limit
When setting means, to ensure that persons handling personnel and flue gas damper
close flue gas damper can be good
Good communication. Detecting the location of personnel to ensure a safe zone prior
to rotation of the shutter.
4.7. Flue gas damper Cool State
The cold flue gas damper debugging consists of the following components: a sealing
system debugging, the debug emergency shutdown function, far
DCS commissioning process.
4.7.1 sealing system debugging
For reference: prior to sealing the system debugging, flue gas damper door seal
system, pressure system, electrical connection to
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And flue gas damper actuators, linkage and limit switch settings must be completed.
Note: the sealing system operating conditions: the baffle must be located in the boiler
side or bypass-side.
a) operation of the flapper door to the boiler side. Start the fan A, a boiler opening-
side valve;
b) reading on the observed differential pressure transmitters, if data ≥2000Pa, the fan
stops A, B and then start the fan,
Detecting blower B;
c) If the data <2000Pa, the fan stops A, the gas required for the sealing flap of the
sheet, and a flue gas damper
Sealing seat adjustment is repeated again after the adjustment step 2) debug;
d) operating the damper to the bypass side. Start the fan A, opens the bypass valve
side;
e) reading on the observed differential pressure transmitters, if data ≥2000Pa, the fan
stops A, B and then start the fan,
Detecting blower B;
f) If the data <2000Pa, the fan stops A, the gas required for the sealing flap of the
sheet, and a flue gas damper
Sealing seat adjustment is repeated again after the adjustment step 2) debug;
g) closing the bypass valve side, the fan stops running.
Differential pressure and pressure transmitters used in this project is Rosemount 3051,
information related to detailed product information
See Appendix E.
4.7.2 emergency shut-off function debug
a) operation of the damper to the bypass side, the accumulator pressure ≥ 20Mpa;
Emergency shutdown button b) operating the control panel of the counter, fast run
flapper door side to the boiler, the boiler until it closes the lateral
Set;
c) In the whole process of using the emergency shut-off time stopwatch, and check the
debug report records.
Note: When fast closing, if unexpected need to stop the operation, press the black
"emergency shutdown reset" or "urgent
Stop "button to stop fast closing." Emergency stop "button is inactive during DCS
remote control.
4.7.3 DCS Remote Debugging
a) in place of the control knob is rotated counter board to "remote";
b) local control DC4 ~ 20mA analog received signal DCS sent by the cabinet to
control the operation of the damper;
c) DCS instruction given 12mA, start the pump damper motor A, 50% flapper door to
open position;
d) DCS 20mA gives instruction to 100% flapper door open position; 12mA instruction
given the DCS, damper
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Moves to a position 50%; the DCS 4mA given instruction, the shutter door closing
position to 0%;
e) the boiler side damper case, DCS a start pulse signal single seal system, electric
control board boot seal
Fan A, and valve opening-side boiler;
f) DCS 20mA gives instructions through Wangpang side damper operation, this time
to close the boiler side cabinet local control valve, stop
A locking seal air fan;
g) When the bypass damper is fully opened to the lateral, DCS single sealing system a
start pulse signal, electric control board starts
Seal air fan A, and the open side of the bypass valve;
Next to h) given DCS rapid closing flapper door instruction to the boiler side damper
closed quickly, then turn off electric control board
Side through the butterfly valve, stop the fan seal A.
4.8. Built-in debugger Blind
1) The operation of flapper door to the boiler side;
2) Open the cover of the flue;
3) gourd lowered into position;
4) The chain hoist is connected to the mechanical shutter in accordance with the
requirements specification;
5) raised to the operating position of the shutter hoist design; in accordance with the
specification requirements of the mechanical fixing of the shutter;
Location System Operation 6) Blind plate: control cabinet, hyacinth, cover the electric
actuator; Remote DCS inoperable.
4.9. Precautions
1) through the side opening damper Wangpang conditions:
Ø flue must cover in a closed state.
Ø Blind rose to design board position outside the flue; gourd can rise to the highest
position static debugging.
2) the operating conditions of the blind board system:
Ø damper must be in the fully closed position (the shutter is in the vertical state, the
flue gas is guided to bypass stack).
3) the sealing system start conditions:
Ø flapper door must be fully closed to the side of the boiler (flue gas flap is guided in
a vertical state bypass stack).
Ø damper must be fully opened to the bypass side (the shutter is guided in the
horizontal state flue waste heat boiler).
Ø situ static required to satisfy the above two conditions when debugging.
4) accumulator pressure problems
Ø When remote debugging, after the low-pressure accumulator, local control cabinet
automatically start the pump filling.
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Ø When debugging in place, after low-pressure accumulator, you need to manually
start the pump filling.
5) DCS operation flapper door analog command:
When the analog command Ø ≤5.92mA, the default local control cabinet side to the
boiler is fully closed.
When the analog command Ø ≥18.08mA, the default local control cabinet is fully
opened to the bypass side.
Ø DCS fast closing command is given, and the need to give instructions to the analog
4mA, if still Paul
20mA hold instructions that when quickly closed flapper door to the boiler lateral situ
determination system has been fully closed flapper door in place,
At this point if DCS is released quickly closing command, the shutter is fully opened
to the bypass side of the keeper analog in accordance with the instruction.
5. Operation
This section provides an overview of the operation of flue gas damper and a control
panel buttons described, enable / disable information and operating side
Style, and inform the user how to handle warning and safety equipment operational
matters.
Read the manual: Be sure to read this section before Caozuojitong.
5.1. Security
Safe operation from the professional operator in accordance with the operational
requirements for equipment and operating guidance for use of equipment, but also
from the operation
Staff and maintenance personnel in accordance with the volume bypass system
maintenance plan for system maintenance.
Trained professional operators:
Ø understand the design and security features of the system.
Ø understand its intended use.
Ø how to handle encounters a fault alarm.
Always pay attention and follow the following safety guidelines:
Ø Only authorized personnel are allowed to operate the equipment. Unless received
relevant training shall not operate the equipment.
Ø By reading this manual to understand the principles of system design and safety
features, read the manual part of the chapter on safety
Section, more detailed understanding of security and early warning issues.
If Ø before by a local control panel flue gas damper, the mobile flue gas damper flap,
to ensure that the surrounding
No staff.
Ø If the fault alarm occurs, the need to take immediate measures should not ignore the
alarm.
Ø unless specifically authorized or training, do not attempt to operate or maintain
equipment.
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Ø unless proper protective shield or frame shall not operate the equipment.
5.2. Operation Description
Turbine bypass system of the flue gas is discharged or HRSG bypass stack
guide. When the flap is in a vertical position,
Flue gas damper in the flue gas can bypass stack guide, this time-cycle gas turbine
unit entering mode. When the shutter is in a horizontal position,
Flue gas damper can guide the waste heat boiler flue gases, then enter the gas turbine
combined cycle unit mode. By operation of the flue gas
And a switching damper to achieve single-cycle gas turbine combined cycle mode
unit.
When the shutter is in a fully vertical or horizontal position, the control system
activates the hermetic fan, open the corresponding electric valve allows air
Gas into the respective sealed chamber. When the damper is fully docked (the baffle
plate and gas seal the sealing seat lap sealed cavity is formed), differential pressure
transmitter
Seal chamber pressure may be displayed in the flue and feeds this difference signal to
the LCP. If the absolute value of the differential pressure transmitter
Value ≥500Pa, the desired sealing performance. The differential pressure transmitter
measuring pressure side bypass termination point H, L termination pot
Pressure measuring points on the furnace side.
5.3 Operating conditions of the damper
1) ensure that the electrical insulation intact all lines and equipment.
2) Check the damper to control the total supply voltage cabinet.
3) Damper control cabinet has received power and voltage check.
4) Other empty control cabinet opening and closing the check voltage.
5) damper control cabinet panel key switch to the "ON" position.
6) damper system is not in an emergency closed state.
Necessary condition 7) to open the shutter of the door when combined cycle:
a) in the fully closed position of the blind plate.
b) in the fully closed position of the cover.
Necessary conditions 8) when the opening flap door Robin
a) blind plate in the fully open position.
b) in the fully closed position of the cover.
5.4 Modes of operation
Flue gas damper has two modes of operation, local mode and a remote mode. Situ
mode is used to set and maintain the flue stop
Door system. In remote mode, the system components and can be operated by remote
control of the DCS signal.
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5.4.1 Operation flue gas damper in situ
Local control switch cabinet "Local Remote" knob to the "Local" side, "Local
Indicate" indicator light,
At this time, the switching operation of flue gas damper controlled by local control
panel buttons cabinet. Screwed to the "Remote" side,
"Local Indicate" light is off, then the switching operation of flue gas damper is
controlled by a remote command DCS.
1) rotary cam switch "Pump A", start the pump A, while the indicator "Pump A
Running" lighting, which
A motor oil pump rotates in the direction of the arrow.
2) the rotary cam switch "Pump B", the pump B is started, and the indicator "Pump B
Running" lighting, which
When the pump motor is rotated in the direction of arrow B.
3) open operation
When flue gas damper opening operation, need to start the pump A and pump
B. Three-position knob "Diverter
Damper Open Close "to spin" Open "side, when the electromagnet" YA11 "" YA13 ""
YA22 "energized,
The flue gas damper 100% running direction. If the flue gas damper to the desired
open position, the knob "Diverter Damper
Open Close "rotation to the intermediate position in which the electromagnet" YA11
"" YA13 "" YA22 "loss of power, stopped flue gas damper
Stop running.
4) closing operation
When the shutter is closed door operation, just need to start a pump. Three-position
knob "Diverter Damper Open
Close "to spin" Close "side, when the electromagnet" YA11 "" YA21 "energized, or"
YA13 "" YA21 "
Energized, when either fully closed position of the sensor in a tank travel switch is
closed, "YA11" or "YA13" loss of power,
While "YA12" or YA14 "energized, low pressure close flue gas damper keeper, flue
gas damper is always running direction to 0%.
If the flue gas damper is closed until the desired position, the knob "Diverter Damper
Open Close" rotated to an intermediate position.
Then electromagnet "YA11" "YA21" or YA13 "" YA21 "loss of power, flue gas
damper stops running.
5) If flue gas damper operation, the rotary cam switch "Pump A" or "Pump B" button,
pump A
Or B pump stops running.
6) the accumulator charging
When "Accumulator Press. Low" yellow LED is lit, the system starts a pump, when
the solenoid valve
"YA11" or "YA13" was electric, fluid-filled accumulator conduct. When the
"Accumulator Press. Normal" Green indicates
When the lamp is lit, the electromagnet "YA11" or "YA13" loss of power, stopped
filling the accumulator.
7) 60 seconds the pump stops
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When the flue gas damper without a switching operation, and the accumulator
pressure is normal, the system in the above operation is finished,
After counting 60 seconds to stop the pump.
5.4.2 flue gas damper remote operation
1) local control switch cabinet "Local Remote" knob to the "Remote" side.
2) DCS open command is given, the system will automatically start the pump A and
B. Meanwhile electromagnet "YA11" "YA13" "YA22"
Energized, the flue gas damper 100% running direction.
3) If the flue gas damper door open to a desired position, DCS door open command
canceled. Then electromagnet "YA11" "YA13"
"YA22" loss of power, flue gas damper stops running.
4) DCS closing instruction is given, the system will automatically start the pump A or
pump B. Then electromagnet "YA11" "YA21"
Or "YA13" "YA21" energized, the flue gas damper running direction 0%.
5) If the flue gas damper is closed until the desired position, DCS closing command is
released. Then electromagnet "YA11" "YA21"
Or "YA13" "YA21" loss of power, flue gas damper stops running.
NOTE: When using analog DCS flapper door opening operation, DCS logic should
have the following conditions:
a) When the analog command ≤5.92mA (12%), a default local control cabinet side to
the boiler is fully closed.
b) When the analog command ≥18.08mA (88%), a default local control cabinet is
fully opened to the bypass side.
When c) DCS rapid closing command is given, and a need to analog instruction given
to 4mA (0%), if still
However holding 20mA (100%) instructions which, when closed flapper door to rapid
lateral boiler, place the system determines the door has been fully closed flapper
In place, At this time the fast closing command is automatically released, the shutter is
fully opened to the bypass side of the keeper analog in accordance with the
instruction.
5.4.3 emergency shut-off damper
Emergency shut-off feature ensures that when a system failure or loss of power, can
safely close the flue damper. Emergency shutdown
Damper mode of operation can be divided into: in-place emergency shutdown and
remote emergency shutdown.
1) in-place emergency shutdown
Press the "Emergency Close" button, an emergency off command is given, all the
solenoid valves in the hydraulic station will be de-energized,
Flapper doors to close at a faster speed. To re-operation after an emergency flapper
door is closed, first reset emergency shutdown,
Situ should be given emergency shutdown or reset remotely reset command an
emergency shutdown.
2) remote emergency shutdown
DCS remote emergency shutdown instruction is given, all the solenoid valves in the
hydraulic station will be de-energized, the shutter doors at a faster speed
Degree off. After the emergency closed flapper door to be re-operated, emergency
shutdown is reset first, the spot should be given emergency shutdown
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Remote emergency shutdown reset or reset command.
Note :
After execution Ø emergency shutdown instruction, the need for flue gas damper for
normal operation, the complex should be given emergency shutdown
Bit instructions, otherwise it will not operate flue gas damper;
Operation of the door can be given after the shutter to wait Ø normal accumulator
pressure signal;
If an emergency shutdown Ø power failure, emergency shutdown instruction is given
without, flue gas damper closes automatically.
When the shutter opening time Ø <50%, the control system is normal, do not perform
emergency shutdown operation.
5.4.4 flue gas damper opening direction
The sensor position transmitter tank DC4 ~ 20mA analog signal sent to the electric
control board,
DC4 ~ 20mA signal generated by the two-way signal splitter. All the way to delivery
remote DCS; all the way to transport digital instrumentation in place,
DC4mA damper corresponding to the 0% position, DC20mA flapper door 100%
corresponding to the position.
5.4.5 Built-Operating blind plate
Additional built-in barrier between the worker and the blind plate of flue gas damper
flap in the waste heat boiler flue, the boiler maintenance worker
Who plays double protection.
a) operating the blind plate landing place
a) manually removable fasteners flue top cover plate built-in blind housing.
b) by operating the electric actuator to open the cover of the flue.
c) confirm the hoist plate is properly connected to the blind, the blind plate fixing pin
is removed.
d) the use of electric hoist blind plate are inserted in a built-in blind plate flue. Electric
chain hoist is working together, but
When the need to adjust the blind plate which can be operated independently.
e) Lower plate blank plate blind bottom of the housing in the built-in until they stop.
f)
Blind plate by the action of wedges on the chute, the chute and pressing the sealing
sheet, the sealing effect is reached.
g) After the blanking plate in place, the top cover plate blind side base plate affixed to
the flue solid, reinstall the cover plate is fastened
Member, while ensuring that the chain hoist and the top cover plate without departing
from the blind.
b) operating the blind plate lifted into position
Reference blind plate landing place operation, the reverse procedure to enhance the
blanking plate.
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5.5. PLC control panel buttons and indicators
5.5.1 power indicator and operating knob
FIG 2 is a local control cabinet power distribution schematic diagram indicating the
operation knob.
figure 2
Ø The blue light "AC400V Source" power indicator.
When the LED is on, the normal power control panel.
Ø blue light "Control Source" power control indication.
When the LED is lit, indicating the state of the electrical power control system.
Ø The blue light "Fast Close Source" power indicator.
When the LED is lit, described DCS provides normal UPS power.
5.5.2 damper control system
FIG 3 is a distributed local control cabinet door flap on the control button portion.
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image 3
Ø red LED "Diverter Damper Allow" flapper door situ operation permission
indication.
When the LED is on, allowing local control flapper door.
Ø selection knob "Local Remote" remote, local switching knob
When the rotary knob towards the white square dots "Local" side when the operation
control panel in place within the control disc does not accept
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A remote control signal; knob is rotated, the white square dots toward the "Remote"
side, the control panel accepts a remote control signal.
When the knob is in the position of the "Local" side, red light "Local Indicate" bright.
Ø yellow LED "Pump A Fault" A fault indication pumps
When the LED is on, the motor pump A tripped breaker.
Ø The white lamp "Pump A Running" A pump run indication
When the LED is on, the pump A is running.
Ø cam switch "Pump A", "1" to start the pump A, "0" to stop the pump A.
When the system satisfies the condition of the chain, rotation of the cam switch to the
"1" will be able to start the pump A, and indicator lights.
When first powered on, make sure the motor rotation direction is correct. Only when
the pump starts, can the damper
Operating the switch.
note:
When the oil temperature is high or the low-low alarm level of the hydraulic system,
the pump will not run.
When the system is in a rapid state closed, the pump will not run.
Ø yellow LED "Pump B Fault" B pump fault indication.
When the LED is on, the motor pump B tripped breaker.
Ø The white lamp "Pump B Running" B pump run indication.
When the LED is on, pump B is running.
Ø cam switch "Pump B", "1" to start the pump B, "0" to stop the pump B.
When the system satisfies the condition of the chain, rotation of the cam switch to the
"1" will be able to start the pump B, and indicator lights.
When first powered on, make sure the motor rotation direction is correct. Only when
the pump starts, can the damper
Operating the switch.
note:
When the oil temperature is high or the low-low alarm level of the hydraulic system,
the pump will not run.
When the system is in a rapid state closed, the pump will not run.
White LEDs Ø "Diverter Damper Opened" flapper doors open indication
When the LED is on, the three-way damper in the fully open position (100%) the
opening degree of the bypass system in the combined cycle
Ring state.
Ø green LED "Diverter Damper Closed" flapper door is fully closed indication.
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When the LED is on, the three-way flapper door opening, the bypass system is shaped
in a single cycle fully closed position (0%)
state.
Ø selection knob "Open Close Diverter Damper" flapper door switch operation knob.
When rotation of the knob, the white square dots towards "Open" side, the door
opening operation of the shutter gate; white square point toward
"Close" when side damper door closing operation; white square dots in the middle,
flapper door stopped.
Ø green button " Fast Close" Quick Close button.
Press the button, the shutter door closing operation quickly, light on the button is
lit. After this operation,
If the pump is running, the pump will automatically stop.
Ø black button " Fast Close Reset" reset button.
This button has two functions: reset fast closing, press the button to cancel the fast
closing operation, by quick closing
Lights off on the button.
5.5.3. Hydraulic damper system
5.5.3.1 Hydraulic System Indicators
Figure 4 is a local control cabinet with regard to the distribution of the hydraulic
system indicators.
Figure 4
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Ø green LED "Accumulator Press. Normal" accumulator pressure is normal.
When this LED is on, the pressure in the accumulator reaches 18MPa. When the rapid
closing command, tris
Through the flapper door normally closing operation quickly.
Ø yellow LED "Accumulator Press. Low" low-pressure accumulator
When this LED is on, the pressure in the accumulator is less than 16MPa. When the
rapid closing command, the three-way
When the damper is closed to make rapid action, it may not be fully closed damper in
place.
When local control, manually start the pump after filling, remote control, automatic
start the pump filling.
Ø yellow LED "Pump Outlet Press L" pump outlet pressure is low.
When this LED is on, the pump outlet pressure is less than 5 MPa, the pump may be
worn, or oil filter plugging
Cypriot cause oil shortage.
Ø yellow LED "Filter Plug" oil filter clogging.
When this LED is on, a high differential pressure across the oil filter pump outlet
export filtered in the oil filter
Core blocked.
Ø yellow LED "Oil Level L" low tank level.
When this LED is on, the fuel tank level is below 280mm, hydraulic oil need to add
alert. Refueling points height
Two cases, one when the accumulator pressure during normal refueling a maximum
height of 360mm. Second, when there is no accumulator
When filling, fueling a maximum height of 400mm.
Ø yellow light "Oil Level LL" tank level whispered.
When this LED is on, the fuel tank level is below 240mm, the pump will not start
running.
Ø yellow light "Oil Temp H" high oil temperature.
When this LED is on, the fuel tank temperature exceeds 55 ℃.
Ø yellow light "Oil Temp HH" high oil temperature.
When this LED is on, the fuel tank temperature exceeds 65 ℃, the pump will not start
running.
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Level switch shape shown in Figure 5, the switching temperature profile shown in
Figure 6.
Figure 5
6
5.5.3.2 Hydraulic solenoid valve position distribution system
All solenoid valve position of the hydraulic distribution system Referring to FIG 7-9.
YA11: A high-pressure pump solenoid valve
YA12: A low-pressure pump solenoid valve
YA13: a high pressure pump solenoid valve B
YA14: a low pressure solenoid valve Pump B
YA21: closing the solenoid valve
YA22: open solenoid valve
YA23 & YA24: fast closing solenoid valve
YA25: pressure holding solenoid valve
YA26: accumulator charging solenoid valve
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Figure 7
Figure 8
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Figure 9
5.5.3.3 The hydraulic system manual valve
All manual valve position of the hydraulic distribution system 10 Referring to FIG.
Note: when someone enters the flue for maintenance, requires the three-way flapper
door open, when the three-way stop operation
After the door in place. Out of the oil line of the two manual valve must be shut down
(with the line perpendicular to the handle),
To ensure the safety of personnel.
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10
5.5.4. Damper seal system
Button and light sealing system 11 Referring to FIG.
11
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Operation of the set button is only effective when the control system is operating in-
place state. Butterfly action only when the flapper door
Fully open or fully closed to operate the corresponding valve.
It should be noted operation, start the fan, and then to operate the butterfly
valve.
Ø yellow light "HRSG Side Valve Fault" boiler side valve failure.
The described boiler-side indicator lights or tripping over-torque butterfly valve.
Ø yellow LED "Bypass Side Valve Fault" fault bypass valve side.
This indicator is illuminated side of the bypass valve described or tripping over-
torque.
Ø yellow LED "Sealing Fan A Fault" fault A seal air fan.
The indicator lights Description A seal breaker trip fan.
Ø yellow LED "Sealing Fan B Fault" fault seal air fan B.
The indicator lights described sealing fan B CB trip.
Ø yellow LED "Cooling Fan A Fault" A cooling fan failure.
The indicator lights Description A cooling fan breaker trip.
Ø yellow LED "Cooling Fan B Fault" B cooling fan failure.
The indicator lights described cooling fan B CB trip.
Ø red light "HRSG Side Valve LCP Control" boiler side control valve allows the
cabinet in place.
The indicator lights may be described boiler-side valve operating electric control
board.
Ø red LED "Bypass Side Valve LCP Control" side of the bypass valve allows the in
situ control cabinet.
The indicator lights may be described bypass-side valve operating electric control
board.
Ø White Button "HRSG Side Valve Open" to open the side valve boiler.
After pressing the button, rotating the butterfly valve fully open boiler side direction,
to the fully open place, the indicator on the button lights.
Ø black button "HRSG Side Valve Stop" to stop the boiler side of the butterfly.
After pressing the button, the boiler-side valve stops rotating.
Ø green button "HRSG Side Valve Close" off the boiler side valve.
After pressing the button, the boiler-side valve fully closed rotational direction, to the
fully-closed place, light on the button is lit.
Ø White Button "Bypass Side Valve Open" to open the bypass valve side.
After pressing the button, the bypass valve is rotated in the fully open side direction,
to the fully open place, the indicator on the button lights.
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Ø black button "Bypass Side Valve Stop" stop side of the bypass valve.
After pressing the button, the bypass valve side stops rotating.
Ø green button "Bypass Side Valve Close" off the side of the bypass valve.
After pressing the button, the side of the bypass valve fully closed rotational direction,
to the fully-closed place, light on the button is lit.
Ø white button "Sealing Fan A Run" to start the fan seal A.
After pressing the button, seal air fan A running light on the button is lit.
Ø green button "Sealing Fan A Stop" to stop the seal fan A.
After pressing the button, seal A fan will stop running.
Ø white button "Sealing Fan B Run" to start the fan seal B.
After pressing the button, seal air fan B running light on the button is lit.
Ø green button "Sealing Fan B Stop" to stop the seal fan B.
After pressing the button, seal air fan B will stop running.
Ø white button "Cooling Fan A Run" to start the cooling fan A.
After pressing the button, A cooling fan operation, the indicator on the button lights.
Ø green button "Cooling Fan A Stop" to stop the cooling fan A.
After pressing the button, A cooling fan will stop running.
Ø white button "Cooling Fan B Run" to start the cooling fan B.
After pressing the button, operation of the cooling fan B, light on the button is lit.
Ø green button "Cooling Fan B Stop" to stop the cooling fan B.
After pressing the button, the cooling fan B will stop running.
5.5.5. Built-blind system board
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5.5.5.1 blind plate to operate when the following conditions
1) in the fully closed position of the door flap (boiler-side);
2) the cover is in the fully open position;
3) the operation only in the blind plate hoist button station.
5.5.5.2 Operation blank plate
Ø yellow indicator "GD Hoists Fault" electric hoist fault.
The indicator lights explaining at least one electric hoist failure.
Ø white lights "Guillotine Damper Open" Blind opened in place.
The indicator lights blind board description raised to the highest position.
Ø the green light "Guillotine Damper Close" Blind position OPEN
The indicator lights described blind plate lowered to the lowest position.
5.5.5.3 hoist operations
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Ø red indicator "GD Hoist Remote" electric hoist remote.
The indicator lights described hoist station allows the operation button.
Ø yellow light "Hoist Fault" electric hoist fault.
An electric hoist of the indicator lights or tripping over-torque.
Ø White indicator "GD No.1 Hoist Up Limit" No.1 hoist rise in place indication.
Ø green indicator "GD No.1 Hoist Down Limit" No. 1 indicates the electric hoist fell
into place.
Ø White indicator "GD No.2 Hoist Up Limit" No. 2 electric hoist rise in place
indication.
Ø green indicator "GD No.2 Hoist Down Limit" No. 2 electric hoist fall into place
indication.
Ø selection knob "GD Up Down" blind plate rise and fall switching knob.
When the rotary knob towards the white square dots "Up" side, electric hoist up
operation; rotation of the knob, the white square dots
When towards the "Down" side, electric hoist lowering operation.
Ø selection knob "Hoist Select No.1 No.2" hoist 1, No. 2 hoist switching knob.
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When the rotary knob towards the white square dots "No.1" side, a number of electric
hoist accept button control station; rotating knob,
The white square dots toward the "No.2" side when electric hoist accept button No. 2
control station; white square dots towards the middle position, 2
Hoist also accept button control station.
Ø red button "Emergency Stop" emergency stop button.
When faced with an emergency, you need to immediately stop the hoist operation,
press the stop button, so that the hoist is stopped
Operation; rotary head red button, to reset the emergency stop.
5.5.5.4 operation cover
14
Cover plate is performed by driving the electric actuator, the specific operation of the
electric actuator electric actuator cover, see
Specification means.
Ø yellow LED "Duct Roof Door Fault" fault cover.
The fault indicator lights or cover described over-torque motor or tripping.
Ø red light "Duct Roof Door L" cover in place to allow control cabinet.
The indicator lights described cover plate electric control board can operate.
Ø red light "Duct Roof Door Open" cover in place full instructions.
The indicator lights described cover fully open position.
Ø the green light "Duct Roof Door Close" cover the whole place off instructions.
The indicator lights described cover in the fully closed position.
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5.6 Key Troubleshooting
The bypass system failures main instrument failure, equipment failure.
FIG instrument failure troubleshooting according to the electric principle.
Signal isolation (signal divider) shown in Figure 15.
15
Damper position feedback signal from position transmitter A, B, isolators XGL1,
XGL2 the one signal into two
Output, all the way to the LCP display, all the way to the DCS.
Sealing differential pressure feedback signal from the differential pressure transmitter
A, B, isolators XGL3, XGL4 the one signal into two branches
Output, all the way to the LCP display, all the way to the DCS.
Seal air fan pressure signal from the pressure transmitter A, B, through the isolator
XGL5, XGL6 signal sent to the
DCS.
Device fault fan, hydraulic, motor failure butterfly, 16 is an air motor protection
switch.
Air switch before closing, to set motor current, the motor current is set in accordance
with generally 1.1 to 1.2 times.
Closing the auxiliary trip signal is the motor air switch contact is determined, if the
motor is not tripped, the motor system has determined
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Operated, the auxiliary contact may be damaged, in need of replacement.
16
6. Maintenance
This chapter includes a flue gas damper system maintenance procedures. The
following section is a detailed information on maintenance work, such as the
Tools required, warning and successful problem-solving common problems of skills
needed.
Note: Only authorized, trained personnel should maintain the device. Check power
plants operating instructions and advice
Specifies the security agencies about the maintenance and safety procedures the plant.
6.1. Maintenance Overview
In general, HBG designed bypass system equipment is low maintenance product, but
also need some regular maintenance and inspection.
The apparatus includes maintenance for regular maintenance, visual inspection,
periodically the operation member and the repair / replacement parts.
If you have questions, please contact HBG. We will arrange for a qualified field
technicians to the scene, they can provide technical
Support and / or complete the rectification work.
6.2. Security
Read the manual: Before you begin repairs, maintenance staff sure to read the chapter
on safety.
Maintenance Anquancuoshi:
Ø only authorized operators can maintain this equipment. Unless trained, you may not
maintain the device.
Ø prior art to ensure that no around through local control panel if the flue gas damper,
moving the shutter.
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Ø If, during the performance of maintenance time lock / labeling procedures.
Ø kept up to date maintenance records.
Ø Following the general maintenance guidelines listed in the section below.
Ø Open Manhole and follow the plant into the flue gas damper inside of the door
when the program.
6.3. Maintenance Record
During normal operation, flue gas damper inner part will be subjected to high
temperatures, rapid changes in temperature and flue gas corrosion environment
element
Affect hormone. While the impact of these conditions we have designed to minimize,
but can never be ruled out. therefore,
Some internal parts after long-time operation, erosion due to thermal strain or hairline
cracks and / or deformation is normal
Like.
The need for periodic preventive maintenance program to prevent these small risks to
develop into a major fault. HBG
Recommends that each system operator and / or end-users to keep and retain
sufficient records of inspection and maintenance of the product.
6.4. Maintenance Guide
Maintenance Guide for system maintenance following sections provide general
recommendations (maintenance schedule). Detailed care instructions, than
The replacement vane sealing sheet, expansion joint repair, refer to the next section of
this chapter.
Maintenance guide:
Ø Before maintenance, follow safety guidelines (Section 6.2), read the safety chapter
(Chapter 2)
Ø regular visual inspection to see if there are damaged, worn or missing
parts. Replace these parts as soon as possible to ensure
Permit continued operation of flue gas damper.
Ø bearing inspection and related moving parts. All excessive wear or damage have
any bearing should be replaced immediately.
Ø check linkage rod, if necessary, is performed corresponding fastening. Replace any
damaged, bent or missing linkage
Components.
Ø flue gas damper during operation, visual inspection of all moving parts, the linkage
member is there any adhesions or worn,
And repair or replace as needed.
Ø flue gas damper at least every three months for a single cycle / combined cycle
switching time. If the flue gas damper can not be completed
Complete itinerary, recommended maximum partial stroke.
Ø flue gas damper may be closed at the side of the boiler, the boiler installation to
wait for this time is not more than 2 years.
Ø keep detailed records of all inspection and maintenance work.
For reference: If it is found during the inspection such as cracks, breakage, or
abnormal alignment of loose fasteners, contact
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Department of HBG acquisition and maintenance procedures to assess the appropriate
questions.
6.5 Maintenance schedule
Maintenance work in accordance with the maintenance schedule shown below will
ensure optimal system performance and longer service life.
Table 1
Maintenance work
frequency
After checking start
Start after a month
Start after internal inspection
After starting every three months or 1000 operating hours
External inspection
Per month
Over-temperature inspection
Per month
Internal inspection
Every 6 months or 4000 operating hours
Check barrier seal sheet
Conditional any time - at least twice a year
Check drive
Conditional any time - at least twice a year
Built-Operating blind plate
Conditional any time - at least once a year
Damper Robin / Combined Cycle
Every 3 months
Manhole sealing
Every 3 months
Liner plate and mounting plate lining bolts and nuts
Every 3 months
Duct sealing system, valve, blower
Every 3 months
Skin and expansion joint fixing bolt
Every 3 months
Check bearing
Every 6 months
Check the seal
Every 6 months
Hydraulic oil
Every three months to check and replace once a year
Hydraulic system
See Hydraulic System Operation and Maintenance Manual
6.6 baffle seal plate
Barrier seal, which prevents the leakage of fumes through the baffle, the baffle
chamber and forming a seal with the surrounding gas seal seat, in order to achieve
100% seal. In order to effectively isolate the flue gas sufficiently, the baffle seal plate
must be in good working condition. here
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Procedure, removal of damaged sealing sheet and install a new seal, nut and bolt. The
following procedural steps:
1) perform a shutdown procedure (see Section 5.4 for more information).
2) removal of the sealing sheet and the corresponding bead of bolts and nuts for fixing
damaged, and damage to the sealing sheet.
3) discard the old nut and bolt. If any of the nuts and bolts have been loosened or
removed after installation, they should throw
Disposable replaced with a new bolt and nut.
4) install a new sealing sheet, the sealing sheet reinstall the original bead.
5) Install the new nuts, bolts, washers, nuts retightened, and each fastener in the form
of spot welding.
6.7. Seal
Seal complex labyrinth seal without adjustment. Under normal operating conditions,
the seal does not need to be replaced. If the seal appears
Questions, please contact HBG service department.
6.8. Expansion Joints Skin
Expansion joints and skin fasteners should be checked according to the following time
intervals:
Screw Ø 100 operating hours after all fasteners to the required torque.
Ø first year, expansion joints and fasteners skin should be every three months for a
check.
Ø normal case the first 2 years to 5 years of checked twice a year is sufficient.
Ø After five years of expansion joints skin may need to be replaced, depending on the
skin at the time of expansion joints working conditions.
1) generic preventive measures
Do contaminated debris and dust Ø expansion joints on the skin.
Ø Check expansion joints and skin fasteners layering, layering and hexagonal nut
ensure that there is no looseness.
Ø if the nut or bead loose, re-tighten the nut to the torque required in the assembly
procedure.
2) external damage
An object has fallen expansion joint on the outer surface of the skin (or pierce any
part) will leave a hole in the skin cover, you must do
Avoid fast repair system damage or personal injury. If the hole is not repaired in time,
the internal flue gas will eventually cause the entire wear this point
Skin needs to be replaced. Expansion joint is recommended to prepare a backup tape
for replacement.
3) repair of small tears or holes
Tear or holes may be repaired, an oil cleaning solvent is used first area around the
hole and patch material.
a) cutting a small patch of about 100mm (square or rectangular patch block to be
repaired more easily than the area to be repaired
Up work).
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b) four weeks in the region between the skin and the new expansion joint glue patches
PFA connection film 50mm wide.
c) 371 ° C The iron is connected fixedly placed on patches, held for 5-7 minutes.
d) if necessary, repeating the process until the skin patch is completely outside the
expansion joint close adhesion.
4) repair large holes
a) If the expansion section with a larger lesion area, is preferably used to replace the
damaged area of the new expansion joint skin, not only
Is a patch on the outside.
b) Mark the first bead and draw their installation position, so will be easier when
reinstalled.
c) removal of the fastener, placed aside for reinstallation. (If the fasteners are
damaged, replace with new parts). shift
In addition to the damaged region and beyond about 600mm bead around the
damaged area and rests aside.
d) cut out and discard the damaged area (to be cut when the skin is perpendicular to
the length of the expansion joint, so that edges may be cut
Rectangular).
5) skin replacement expansion joint
Expansion joint replacement skin, or the replacement of a small part of the whole
expansion joint replacement of the skin, is essentially the same. Recommended that
the inner weight
Stack of approximately 300mm, the outer overlap requires only 50mm.
a) between the studs, expansion joints a backrest plate is placed skin opening.
b) the flue gas side end of the inner layer (fluoroplastic cloth or aluminum) is placed
on the back support.
c) The new expansion joint of each layer of the skin sections to be connected to the
skin to overlap with the current expansion joints, each staggered overlapping
patchwork.
d) for an engagement sides are sprayed with an adhesive as shown (although not
necessarily, the adhesive products, if then spray
Would be easier to splice).
e) This step continues to other inner stitching, alternative splicing position of the seam
to avoid the accumulation of too much the same place,
Reinstall the layering would be more difficult.
6.9. Sensor box
Limit switch sensor box, valve position transmitter, etc., since the position of 0 ° and
90 ° by the shield is a limit switch
Feedback signal realized, the design uses a high reliability signal samples pick two
principles. Only six of the sensor box
Divided into two groups, the shutter emit signals 0 ° or 90 ° to the PLC.
Situ cabinet baffle opening indication arrow pointer and the rotary shaft does not
match the position transmitter should be checked for damage.
When for some reason, the limit switch cam loose or is replaced, should be re-
adjusted to ensure positioning of the baffle
Accuracy.
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When an exception occurs Zidongkongzhi location system, a sensor check boxes,
noted after replacing a good electrical components should be checked
Cover seal rubber is aging, such as aging should be replaced, the sensor box to ensure
a good sealing conditions.
After the adjustment in place during installation, generally do not change in the belt
drive mechanism sensor box, and should ensure that the shutter
Is in the 0 ° position transmitter output signal is 4mA; 20mA at 90 ° is output.
First check mark sensor boxes and related organizations link the original size should
overhaul sensor box, so again
When installation is not a problem.
Note: Incorrect adjustment may cause damage to the valve position transmitter.
6.10 sealing system
Sealing system the boiler side and each fan bypass air to the side of the transfer
seal. General inspection, maintenance, maintenance section
for:
1) Check the leak pipe and plug;
2) Check the air valve, electric valve operating conditions, the fan seal, as the case
may be processed correspondingly issues,
Needs to be replaced on the replacement, in need of repair on maintenance.
6.11. Hydrophobic equipment
At the bottom of the flue there are two three-way takeover, the user can access the
respective drains thereon, and connected gate valve. Should note
Meaning is: when the equipment is running, the valves on drains should be closed, in
order to avoid high temperature flue gas leaks.
6.12 hydraulic cylinder
Repair, maintenance personnel in the maintenance of the hydraulic system, we must
first have a full understanding of the hydraulic system, so that it
Will not in maintenance, unforeseen loss or injury occurs during maintenance. For
maintenance, maintenance, maintenance of hydraulic systems
When Yaoan following steps:
1) to ensure that the shutter is already in the 0 ° position;
2) ensure that the accumulator hydraulic system has been depressurized (see Section
8.1.2 Method relief);
3) off valve in the hydraulic system oil out of the way;
4) in a state where the oil pump is not open, the operation to open the shutter, the
shutter knob off several times to complete relief oil passage;
5) Ensure that the operating repair, maintenance of personal security personnel, make
the appropriate preparations;
6) removal by drawing associated hydraulic hoses, tubing and wrapped all the fittings
to prevent dirt entering the passage;
7) with a small jack and other auxiliary equipment supporting live cylinder, in order to
ensure the safety of the removal of the fuel tank;
8) Remove the whole fuel tank, check maintenance, and replacement of all wearing
parts;
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9) a reverse order when removing the heavy fuel tank;
10) mounted opposite to the above procedure hydraulic cylinder, a hydraulic system
and re-commissioning.
Warning: be careful line cleaning demolition process has been blocked pipe work
interface, or it may lead
The hydraulic actuation system is not working properly, or damage to hydraulic
components.
6.13. Hydraulic system
The system has been designed to replace the hydraulic control valve when the system
failure without affecting the workings of the shutter; If the control
-System power failure, etc., the shutter is automatically closed; system includes a
manual mechanism, the shutter can be manually raised and lowered.
Inspection, maintenance, maintenance of the hydraulic system operation steps, as
described in the specification of the hydraulic system:
1) Disconnect the hydraulic valve cabinet and out of the oil on the road;
2) Open the valve accumulator circuit;
3) Slowly open the drain valve to the accumulator emptying energy accumulator;
4) cut off the power;
5) In a state where the oil pump is not open, the operation to open the shutter, the
shutter knob off several times to complete the hydraulic pressure relief system;
6) After the completion of the work, the hydraulic pressure source can be replaced
working device;
7) After the repair is completed, the gate valve of the hydraulic oil on the road and out
of the cabinet;
8) power, the normal operation of the hydraulic system steps again.
7. Troubleshooting
HBG designed flue gas damper system has the minimum maintenance
requirements. If the proper use of equipment, follow the installation program
Installation, flue gas damper system should no fault.
If your situation have any queries or data in less than a clear description, please
contact HBG for help.
By then, we guide you to solve the problem or oral, or arrange direct factory
representative contact you.
If a problem occurs, the following troubleshooting table can be used as a guide to
solving common problems.
Table 2
problem
Possible Causes
Solution
Flue gas damper flapper fight
not open
Insufficient supply pressure
Check the supply pressure to determine the correct operating pressure.
The hydraulic power unit is not working
Check the supply voltage to ensure correct.
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That the solenoid is dust and debris.
A position sensor error signal
Check the control signal ensures that the correct command signal.
Drive means is stuck
Driving the actuator device is disconnected, and check that it is working properly.
Built-blind cover plate
Unable to open
Supply voltage is not correct
Check cable connections and voltage; ensure that they meet the specified rating.
Torque switch operation
Check torque switch. If the switch is running, the device will not work. Manually start
the drive
Torque switch actuator to open. Then try electrical operation of the device.
Normal damper operation, but
Is not normal baffle
jobs
Baffle blocked
Check the obstacles hindering the operation and debris.
And the gap between the flue connected to the housing and the inspection flap
housing.
Confirm flat baffle housing. Since the flange is not in contact with flue square,
resulting in baffle
Any bending or distortion of the housing interfere with operation.
If the blade can not be completely closed on one side, to confirm whether to install the
baffle formation. due to
Uneven flange connected to the stack cause any distortion or bending of the baffle
housing
Qu interfere with operation.
Key or pin is cut off
Ensure that the actuator is firmly fixed on the shaft. Key or pin is cut, again
replace.
Limit switch is not set correctly
Limit switches to ensure that all the correct settings for the entire journey to be
completed by the baffle.
Limit switches and fixed firmly to normal operation.
Insufficient air pressure sealed
No open seal air fan
Check the power connections, fuses or circuit breakers, contactors and motor control
system.
Fan motor is faulty seals, replace the motor.
Seal air pressure alarm system
Alarm condition exists, but the switch does not move. Control wiring and a test
switch.
Seal and seal check air duct, indicating sufficient pressure, but still police
Report, check the hose assembly, if it leaks, replace.
Seal air fan is reversed, the rotation direction
The direction of the arrow shown in the housing
To the contrary.
Contact a qualified electrician to change the switching power supply line through both
wires
Phase.
Seal fan does not work
To ensure that the bezel has been closed. Set limit switch.
Electric wiring system error butterfly reference manual instructions to ensure proper
operation of the valve according to the corresponding damper position.
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Electric butterfly valve does not work
Check the butterfly valve is powered.
Sealing sheet is damaged
Replacing the sealing sheet according to the requirements.
8. Appendix A HGT412-1-0_P & ID Diagram
9. The hydraulic control system of Appendix B Specification
10. Appendix C product specification limit switch
11. Appendix D position transmitter Specification
12. Appendix E and the differential pressure transmitter Manual

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