29 CFR Ch. XVII (7-1-19 Edition) 1926.1002

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§ 1926.1002 29 CFR Ch.

XVII (7–1–19 Edition)

§ 1926.1002 Protective frames (roll- or access the NARA Web site at


over protective structures, known www.archives.gov/federallregister/
as ROPS) for wheel-type agricul- codeloflfederallregulations/
tural and industrial tractors used ibrllocations.html.) Copies may be pur-
in construction. chased from the Society of Automotive
(a) General. (1) The purpose of this Engineers, 400 Commonwealth Drive,
section is to set forth requirements for Warrendale, Pennsylvania 15096–0001.
frames used to protect operators of (b) Applicability. The requirements of
wheel-type agricultural and industrial this section apply to wheel-type agri-
tractors that will minimize the possi- cultural and industrial tractors used in
bility of operator injury resulting from construction work. See paragraph (j) of
accidental upsets during normal oper- this section for definitions of agricul-
ation. With respect to agricultural and tural tractors set forth in paragraph (i)
industrial tractors, the provisions of 29 of this section.
CFR 1926.1001 and 1926.1003 for rubber- (c) Performance requirements. (1) Ei-
tired dozers and rubber-tired loaders ther a laboratory test or a field test is
may be used instead of the require- required to determine the performance
ments of this section. requirements set forth in paragraph (i)
(2) The protective frame that is the of this section.
subject of this standard is a structure (2) A laboratory test may be either
mounted to the tractor that extends static or dynamic. The laboratory test
above the operator’s seat and conforms must be under conditions of repeatable
generally to Figure W–14. and controlled loading to permit anal-
(3) When an overhead weather shield ysis of the protective frame.
is attached to the protective frame, it (3) A field-upset test, when used,
may be in place during testing, pro- shall be conducted under reasonably
vided that it does not contribute to the controlled conditions, both rearward
strength of the protective frame. When and sideways to verify the effectiveness
such an overhead weather shield is at- of the protective frame under actual
tached, it must meet the requirements dynamic conditions.
of paragraph (i) of this section. (d) Test procedures—general. (1) The
(4) For overhead protection require- tractor used shall be the tractor with
ments, see 29 CFR 1926.1003. the greatest weight on which the pro-
(5) The following provisions address tective frame is to be used.
requirements for protective enclosures. (2) A new protective frame and
(i) When protective enclosures are mounting connections of the same de-
used on wheel-type agricultural and in- sign shall be used for each test proce-
dustrial tractors, they shall meet the dure.
requirements of Society of Automotive (3) Instantaneous and permanent
Engineers (‘‘SAE’’) standard J168–1970 frame deformation shall be measured
(‘‘Protective enclosures—test proce- and recorded for each segment of the
dures and performance requirements’’), test.
which is incorporated by reference. The (4) Dimensions relative to the seat
incorporation by reference was ap- shall be determined with the seat un-
proved by the Director of the Federal loaded and adjusted to its highest and
Register in accordance with 5 U.S.C. most rearward latched position pro-
552(a) and 1 CFR part 51. vided for a seated operator.
(ii) SAE standard J168–1970 appears in (5) When the seat is offset, the frame
the 1971 SAE Handbook, or it may be loading shall be on the side with the
examined at: any OSHA Regional Of- least space between the centerline of
fice; the OSHA Docket Office, U.S. De- the seat and the upright.
partment of Labor, 200 Constitution (6) The low-temperature impact
Avenue, NW., Room N–2625, Wash- strength of the material used in the
ington, DC 20210 (telephone: (202) 693– protective structure shall be verified
2350 (TTY number: (877) 889–5627)); or by suitable material tests or material
the National Archives and Records Ad- certifications according to 29 CFR
pparker on DSK3GDR082PROD with CFR

ministration (‘‘NARA’’). (For informa- 1926.1001(f)(2)(iv).


tion on the availability of this mate- (e) Test procedure for vehicle overturn—
rial at NARA, telephone (202) 741–6030 (1) Vehicle weight. The weight of the

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Occupational Safety and Health Admin., Labor § 1926.1002

tractor, for purposes of this section, in- (‘‘NARA’’). (For information on the
cludes the protective frame, all fuels, availability of this material at NARA,
and other components required for nor- telephone (202) 741–6030 or access the
mal use of the tractor. Ballast must be NARA Web site at www.archives.gov/
added when necessary to achieve a federallregister/
minimum total weight of 130 lb (59 kg) codeloflfederallregulations/
per maximum power-takeoff horse- ibrllocations.html). Copies may be pur-
power at the rated engine speed. The chased from the American Society of
weight of the front end must be at Agricultural Engineers 2950 Niles Road,
least 33 lb (15 kg) per maximum power- St. Joseph, MI 49085.
takeoff horsepower. In case power- (5) The upper edge of the bank shall
takeoff horsepower is unavailable, 95 be equipped with an 18-in. (457-mm)
percent of net engine flywheel horse- high ramp as described in Figure W–15
power shall be used. to assist in tipping the vehicle.
(2) Agricultural tractors shall be (6) The front and rear wheel-tread
tested at the weight set forth in para- settings, when adjustable, shall be at
graph (e)(1) of this section. the position nearest to halfway be-
(3) Industrial tractors shall be tested tween the minimum and maximum set-
with items of integral or mounted tings obtainable on the vehicle. When
equipment and ballast that are sold as only two settings are obtainable, the
standard equipment or approved by the minimum setting shall be used.
vehicle manufacturer for use with the
(7) Vehicle overturn test—sideways and
vehicle when the protective frame is
rearward. (i) The tractor shall be driven
expected to provide protection for the
under its own power along the specified
operator with such equipment in-
path of travel at a minimum speed of 10
stalled. The total vehicle weight and
mph (16 kph), or maximum vehicle
front-end weight as tested shall not be
speed when under 10 mph (16 kph), up
less than the weights established in
the ramp as described in paragraph
paragraph (e)(1) of this section.
(d)(5) of this section to induce sideways
(4) The following provisions address
overturn.
soil bank test conditions.
(i) The test shall be conducted on a (ii) Rear upset shall be induced by en-
dry, firm soil bank as illustrated in gine power with the tractor operating
Figure W–15. The soil in the impact in gear to obtain 3 to 5 mph (4.8 to 8
area shall have an average cone index kph) at maximum governed engine
in the 0-in. to 6-in. (0-mm to 153-mm) rpm, preferably by driving forward di-
layer not less than 150 according to rectly up a minimum slope of two
American Society of Agricultural En- vertical to one horizontal. The engine
gineers (‘‘ASAE’’) recommendation clutch may be used to aid in inducing
ASAE R313.1–1971 (‘‘Soil cone pene- the upset.
trometer’’), as reconfirmed in 1975, (f) Other test procedures. When the
which is incorporated by reference. The field-upset test is not used to deter-
incorporation by reference was ap- mine ROPS performance, either the
proved by the Director of the Federal static test or the dynamic test, con-
Register in accordance with 5 U.S.C. tained in paragraph (g) or (h) of this
552(a) and 1 CFR part 51. The path of section, shall be made.
vehicle travel shall be 12° ±2° to the top (g) Static test—(1) Test conditions. (i)
edge of the bank. The laboratory mounting base shall in-
(ii) ASAE recommendation ASAE clude that part of the tractor chassis
R313.1–1971, as reconfirmed in 1975, ap- to which the protective frame is at-
pears in the 1977 Agricultural Engi- tached, including the mounting parts.
neers Yearbook, or it may be examined (ii) The protective frame shall be in-
at: any OSHA Regional Office; the strumented with the necessary equip-
OSHA Docket Office, U.S. Department ment to obtain the required load-de-
of Labor, 200 Constitution Avenue, flection data at the locations and di-
NW., Room N–2625, Washington, DC rections specified in Figures W–16, W–
pparker on DSK3GDR082PROD with CFR

20210 (telephone: (202) 693–2350 (TTY 17, and W–18.


number: (877) 889–5627)); or the National (iii) The protective frame and mount-
Archives and Records Administration ing connections shall be instrumented

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§ 1926.1002 29 CFR Ch. XVII (7–1–19 Edition)

with the necessary recording equip- center of gravity is within 1.0 in. (25.4
ment to obtain the required load-de- mm) of its geometric center. The
flection data to be used in calculating weight shall be suspended from a pivot
FSB (see paragraph (j)(3) of this sec- point 18 to 22 ft (5.5 to 6.7 m) above the
tion). The gauges shall be placed on point of impact on the frame, and shall
mounting connections before the in- be conveniently and safely adjustable
stallation load is applied. for height (see Figure W–21).
(2) Test procedure. (i) The side-load (iii) For each phase of testing, the
application shall be at the upper ex- tractor shall be restrained from mov-
tremity of the frame upright at a 90° ing when the dynamic load is applied.
angle to the centerline of the vehicle. The restraining members shall be 0.50-
The side load L shall be applied accord- to 0.63-in. (12.5- to 16.0-mm) steel cable,
ing to Figure W–16. L and D shall be re- and points for attaching restraining
corded simultaneously. The test shall members shall be located an appro-
be stopped when: priate distance behind the rear axle
(A) The strain energy absorbed by and in front of the front axle to provide
the frame is equal to the required input a 15° to 30° angle between the restrain-
energy (Eis); ing cable and the horizontal. The re-
(B) Deflection of the frame exceeds straining cables shall either be in the
the allowable deflection; or plane in which the center of gravity of
(C) The frame load limit occurs be- the pendulum will swing, or more than
fore the allowable deflection is reached one restraining cable shall give a re-
in the side load. sultant force in this plane (see Figure
(ii) The L–D diagram (see Figure W– W–22).
19 for an example) shall be constructed (iv) The wheel-tread setting shall
using the data obtained according to comply with the requirements of para-
paragraph (g)(2)(i) of this section. graph (e)(6) of this section. The tires
(iii) The modified Lm–Dm diagram shall have no liquid ballast, and shall
shall be constructed according to para- be inflated to the maximum operating
graph (g)(2)(ii) and Figure W–20 of this pressure recommended by the tire man-
section. The strain energy absorbed by ufacturer. With the specified tire infla-
the frame (Eu) shall then be deter- tion, the restraining cables shall be
mined. tightened to provide tire deflection of 6
(iv) Eis, FER, and FSB shall be cal- to 8 percent of the nominal tire-section
culated. width. After the vehicle is restrained
(v) The test procedure shall be re- properly, a wooden beam that is 6-in. ×
peated on the same frame using L (rear 6-in. (150 mm × 150 mm) shall be driven
input; see Figure W–18) and Eir. Rear- tightly against the appropriate wheels
load application shall be distributed and clamped. For the test to the side,
uniformly along a maximum projected an additional wooden beam shall be
dimension of 27 in. (686 mm) and a max- placed as a prop against the wheel
imum area of 160 sq. in. (1,032 sq. cm) nearest to the operator’s station, and
normal to the direction of load applica- shall be secured to the floor so that
tion. The load shall be applied to the when it is positioned against the wheel
upper extremity of the frame at the rim, it is at an angle of 25° to 40° to the
point that is midway between the cen- horizontal. It shall have a length 20 to
terline of the seat and the inside of the 25 times its depth, and a width two to
frame upright. three times its depth (see Figures W–22
(h) Dynamic test—(1) Test conditions. and W–23).
(i) The protective frame and tractor (v) Means shall be provided for indi-
shall meet the requirements of para- cating the maximum instantaneous de-
graphs (e)(2) or (3) of this section, as flection along the line of impact. A
appropriate. simple friction device is illustrated in
(ii) The dynamic loading shall be pro- Figure W–18.
duced by using a 4,410-lb (2,000-kg) (vi) No repair or adjustments may be
weight acting as a pendulum. The im- carried out during the test.
pparker on DSK3GDR082PROD with CFR

pact face of the weight shall be 27 ±1 in. (vii) When any cables, props, or
by 27 ±1 in. (686 ±25 mm by 686 ±25 mm), blocking shift or break during the test,
and shall be constructed so that its the test shall be repeated.

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Occupational Safety and Health Admin., Labor § 1926.1002

(2) Test procedure—(i) General. The (ii) The material and design combina-
frame shall be evaluated by imposing tion used in the protective structure
dynamic loading to the rear, followed must be such that the structure can
by a load to the side on the same meet all prescribed performance tests
frame. The pendulum dropped from the at 0 °F (¥18 °C) according to 29 CFR
height (see the definition of ‘‘H’’ in 1926.1001(f)(2)(iv).
paragraph (j)(3) of this section) imposes (2) Vehicle overturn performance re-
the dynamic load. The position of the quirements. The requirements of this
pendulum shall be so selected that the paragraph (i) must be met in both side
initial point of impact on the frame and rear overturns.
shall be in line with the arc of travel of (3) Static test performance requirements.
the center of gravity of the pendulum. Design factors shall be incorporated in
A quick-release mechanism should be each design to withstand an overturn
used but, when used, it shall not influ- test as specified by this paragraph (i).
ence the attitude of the block. The structural requirements will be
(ii) Impact at rear. The tractor shall met generally when FER is greater
be restrained properly according to than 1.0 and FSB is greater than K–1 in
paragraphs (h)(1)(iii) and (h)(1)(iv) of both side and rear loadings.
this section. The tractor shall be posi- (4) Dynamic test performance require-
tioned with respect to the pivot point ments. Design factors shall be incor-
of the pendulum so that the pendulum porated in each design to withstand the
is 20° from the vertical prior to impact overturn test specified by this para-
as shown in Figure W–22. The impact graph (i). The structural requirements
shall be applied to the upper extremity will be met generally when the dimen-
of the frame at the point that is mid- sions in this paragraph (i) are used dur-
way between the centerline of the ing both side and rear loads.
frame and the inside of the frame up- (j) Definitions applicable to this section.
right of a new frame. (1) ‘‘Agricultural tractor’’ means a
(iii) Impact at side. The blocking and wheel-type vehicle of more than 20 en-
restraining shall conform to para- gine horsepower, used in construction
graphs (h)(1)(iii) and (h)(1)(iv) of this work, that is designed to furnish the
section. The center point of impact power to pull, propel, or drive imple-
shall be that structural member of the ments. (SAE standard J333a–1970 (‘‘Op-
protective frame likely to hit the erator protection for wheel-type agri-
ground first in a sideways accidental cultural and industrial tractors’’) de-
upset. The side impact shall be applied fines ‘‘agricultural tractor’’ as a
to the side opposite that used for rear ‘‘wheel-type vehicle of more than 20 en-
impact. gine horsepower designed to furnish
(i) Performance requirements—(1) Gen- the power to pull, carry, propel, or
eral. (i) The frame, overhead weather drive implements that are designed for
shield, fenders, or other parts in the agricultural usage.’’ Since this part
operator area may be deformed in these 1926 applies only to construction work,
tests, but shall not shatter or leave the SAE definition of ‘‘agricultural
sharp edges exposed to the operator, or tractor’’ is adopted for purposes of this
violate the dimensions shown in Fig- subpart.)
ures W–16 and W–17, and specified as (2) ‘‘Industrial tractor’’ means that
follows: class of wheel-type tractors of more
D = 2 in. (51 mm) inside of the frame than 20 engine horsepower (other than
upright to the vertical centerline of rubber-tired loaders and dozers de-
the seat; scribed in 29 CFR 1926.1001), used in op-
E = 30 in. (762 mm); erations such as landscaping, construc-
F = Not less than 0 in. (0 mm) and not tion services, loading, digging, grounds
more than 12 in. (305 mm), meas- keeping, and highway maintenance.
ured at the centerline of the seat (3) The following symbols, terms, and
backrest to the crossbar along the explanations apply to this section:
pparker on DSK3GDR082PROD with CFR

line of load application as shown in Eis = Energy input to be absorbed dur-


Figure W–17; and ing side loading in ft-lb (E′is in J
G = 24 in. (610 mm). [joules]);

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§ 1926.1003 29 CFR Ch. XVII (7–1–19 Edition)

Eis = 723 + 0.4 W ft-lb (E′ is = 100 + 0.12 book, which may be examined at any
W′ , J); OSHA regional office.
Eir = Energy input to be absorbed dur-
[70 FR 76985, Dec. 29, 2005, as amended at 71
ing rear loading in ft-lb (E′ ir in J); FR 41129, July 20, 2006]
Eir = 0.47 W ft-lb (E′ ir = 0.14 W′, J);
W = Tractor weight as specified by 29 EFFECTIVE DATE NOTE: At 84 FR 21578, May
CFR 1926.1002(e)(1) and (e)(3), in lb 14, 2019, § 1926.1002 was amended by revising
paragraphs (a) through (d), removing para-
(W′ , kg);
graphs (e) through (i), redesignating para-
L = Static load, lb (kg); graph (j) as paragraph (e), and removing
D = Deflection under L, in. (mm); newly redesignated paragraph (e)(3) and
L–D = Static load-deflection diagram; paragraph (k), effective July 15, 2019. For the
Lm–Dm = Modified static load-deflection convenience of the user, the revised text is
diagram (Figure W–20). To account set forth as follows:
for an increase in strength due to
§ 1926.1002 Protective frames (roll-over pro-
an increase in strain rate, raise L tective structures, known as ROPS) for
in the plastic range L × K; wheel-type agricultural and industrial
K = Increase in yield strength induced tractors used in construction.
by higher rate of loading (1.3 for (a) General. This section sets forth require-
hot, rolled, low-carbon steel 1010– ments for frames used to protect operators of
1030). Low carbon is preferable; wheel-type agricultural and industrial trac-
however, when higher carbon or tors used in construction work that will
minimize the possibility of operator injury
other material is used, K must be resulting from accidental upsets during nor-
determined in the laboratory. Refer mal operation. See paragraph (e) of this sec-
to Norris, C.H., Hansen, R.J., tion for definitions of agricultural and indus-
Holley, M.J., Biggs, J.M., Namyet, trial tractors.
S., and Minami, J.V., Structural De- (b) Equipment manufactured before July 15,
sign for Dynamic Loads, McGraw- 2019. For equipment manufactured before
Hill, New York, 1959, p. 3; July 15, 2019, the protective frames shall
Lmax = Maximum observed static load; meet the test and performance requirements
of the Society of Automotive Engineers
Load Limit = Point on a continuous L–
Standard J334a, Protective Frame Test Pro-
D curve at which the observed stat- cedures and Performance Requirements and
ic load is 0.8 Lmax (refer to Figure J168, Protective enclosures-test procedures
W–19); and performance requirements, as applicable
Eu = Strain energy absorbed by the (incorporated by reference, see § 1926.6), or
frame, ft-lb (J); area under the Lm– comply with the consensus standard (ISO
Dm curve; 5700:2013) listed in paragraph (c) of this sec-
FER = Factor of energy ratio, FER = tion.
EuEis; also, FER = EuEir; (c) Equipment manufactured on or after July
15, 2019. For equipment manufactured on or
Pb = Maximum observed force in after July 15, 2019, the protective frames
mounting connection under a static shall meet the test and performance require-
load, L, lb (kg); ments of the International Organization for
Pu = Ultimate force capacity of mount- Standardization (ISO) standard ISO 5700:2013,
ing connection, lb (kg); Tractors for agriculture and forestry—Roll-
FSB = Design margin for a mounting over protective structures—static test meth-
connection (PuPb)¥1; and od and acceptance conditions or ISO 3471:2008
H = Vertical height of lift of 4,410-lb Earth-Moving Machinery—Roll-over protec-
tive structures—Laboratory tests and per-
(2,000-kg) weight, in. (H′, mm). The
formance requirements (incorporated by ref-
weight shall be pulled back so that erence, see § 1926.6).
the height of its center of gravity (d) Overhead protection requirements. For
above the point of impact is defined overhead protection requirements, see
as follows: H = 4.92 + 0.00190 W (H′ = § 1926.1003.
125 + 0.107 W′) (see Figure W–24).
(k) Source of standard. The standard * * * * *
in this section is derived from, and re-
states, in part, Society of Automotive § 1926.1003 Overhead protection for
Engineers (‘‘SAE’’) standard J334a-1970 operators of agricultural and indus-
trial tractors used in construction.
pparker on DSK3GDR082PROD with CFR

(‘‘Protective frame test procedures and


performance requirements’’). The SAE (a) General—(1) Purpose. When over-
standard appears in the 1971 SAE Hand- head protection is provided on wheel-

560

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