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Sci. Bull. (2015) 60(24):2096–2106 www.scibull.

com
DOI 10.1007/s11434-015-0971-0 www.springer.com/scp

Review Materials Science

Recent advances for the production of hydrocarbon biofuel


via deoxygenation progress
Dan Li • Hui Xin • Xiangzhe Du • Xiaolei Hao •

Qingxue Liu • Changwei Hu

Received: 17 November 2015 / Accepted: 4 December 2015 / Published online: 22 December 2015
Ó Science China Press and Springer-Verlag Berlin Heidelberg 2015

Abstract The current world energy crisis and increasing over the world. During the past years, many biofuel pro-
environmental concerns over global climate change from duction technologies have been developed depending on
combusting fossil fuel are driving researchers into a new the biobased feedstock available. For instance, the thermal
route to produce fuels via sustainable resource to meet the and catalytic cracking (pyrolysis) of biomass can obtain
demands of human. In recent years, deoxygenation as an bio-oil from raw biomass feedstock [1–3]. However, the
alternative method has been applied in the production of products are complex, and even a number of undesirable
hydrocarbon fuels, particularly via the deoxygenation of compounds are obtained. Therefore, the above products
fatty acids and triglycerides from seed oils and fats, pro- need to be upgraded before being used as fuel.
ducing hydrocarbon fuels entirely fungible with fossil The most promising way to get fuel fungible with fossil
fuels. The deoxygenation of biobased feedstock to fuel-like fuels is to use natural vegetable oils and animal fats to
hydrocarbons is critically reviewed in this article. The produce fuel. There are generally two technical routes for
review mainly discusses the use of feedstock, innovation of this purpose: (1) Transesterification/esterification reaction
catalysts, and the reaction mechanism involved in the can be applied in converting renewable feeds (veg-
production of hydrocarbon fuels via deoxygenation etable oils and animal fats) into fatty acid methyl esters
progress. (FAMEs) used as biodiesel [4, 5]. However, FAMEs do not
change the relative oxygen content and still has high
Keywords Deoxygenation  Biobased feedstock  oxygen content compared to petroleum-derived fuels,
Hydrocarbon fuels  Deoxygenation mechanism which lead to the relatively poor calorific value, the low
stability and high viscosity [6]; (2) the removal of oxygen
from vegetable oils and animal fats is the most promising
1 Introduction technology to obtain high-grade fuel, which provides a
drop-in replacement for fossil fuel [7–9]. As the compo-
The decline of fossil resources and environment crisis are sition and chemical structure of high-grade fuel, obtained
driving our society to search for new sources for the pro- from the deoxygenation of vegetable oils and animal fats,
duction of fuels. Thus, the research and development on is similar to fossil fuel, it can be directly used by the engine
biomass-derived feedstocks are intensively reported all of traditional machines without remolding the existing
fuel-burning equipment. Currently, three approaches have
been adapted to remove oxygen from fatty acids and fatty
D. Li  X. Du  X. Hao  Q. Liu  C. Hu (&)
acid ester, as shown in Scheme 1 [9] and Scheme 2,
Key Laboratory of Green Chemistry and Technology, Ministry
of Education, College of Chemistry, Sichuan University, respectively. The degree of consumption of H2 follows
Chengdu 610064, China the order: decarboxylation (deCO2) \ decarbonylation
e-mail: changweihu@scu.edu.cn (deCO) \ hydrodeoxygenation (HDO) in Scheme 1.
This article reviews the present status of the deoxy-
H. Xin
College of Chemical Engineering, Sichuan University, genation conversion of fatty acids and fatty acid ester into
Chengdu 610065, China biofuels. This contribution focuses mainly on the

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Sci. Bull. (2015) 60(24):2096–2106 2097

most widely investigated model compounds for the


deoxygenation reaction of feedstock. For instance, Bezer-
gianni et al. [26] found that n-heptadecane was as major
deoxygenation product over Ni/Al2O3, Pt/Al2O3, and Pd/
Al2O3 catalysts, whereas the high n-heptadecene selectivity
over Cu/Al2O3 might be explained by the poor hydro-
genation properties of Cu. Murzin and co-workers [27, 28]
reported that the C-supported Pd catalyst facilitated better
decarboxylation of SA compared to C-supported Pt, Ni,
Scheme 1 Three pathways proposed for the deoxygenation of a fatty
acid into hydrocarbons. I deCO2, II deCO, III HDO
Rh, Ir, Ru, and Os. Immer et al. [6] documented further that
the 5 wt% Pd/C catalyst under He assisted the deoxy-
feedstocks, catalyst types, and the conversion mechanism genation of SA primarily via decarboxylation, whereas that
of model compound and biomass feedstock into hydro- of oleic acid (OA) via decarbonylation. For unsaturated
carbon fuels via deoxygenation progress. C18 free fatty acids, they found that the unsaturated C18
free fatty acids must be hydrogenated to SA before
decarboxylation could proceed at a significant rate. OA
2 Feedstock deoxygenation occurred very slowly under He primarily
via decarbonylation. In contrast, OA deoxygenation
Nowadays, fatty acid, fatty acid ester, and vegetable oil occurred under 10 % H2 facilely via hydrogenation to SA
have been used as resource for the production of biofuels followed by decarboxylation.
owing to their renewability and low cost [7–28]. As palmitic acid is the main composition of palm oil, it
has been studied to obtain high-grade fuel via deoxy-
2.1 Fatty acid and fatty acid ester genation method. Peng et al. [7] studied the deoxygenation
of palmitic acid over a variety of sulfur-free supported
As the structures of fatty acid and fatty acid ester are metal catalysts in the presence and absence of H2. They
similar to vegetable oils, most deoxygenation studies are found that Pd favored CO2 formation by direct decar-
performed on model compounds. Stearic acid (SA) is the boxylation, whereas Pt and Ni preferentially catalyzed the

Scheme 2 Pathways proposed for the deoxygenation of a fatty acid ester into hydrocarbons and different definitions of deoxygenation reaction

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2098 Sci. Bull. (2015) 60(24):2096–2106

decarbonylation in the absence of H2. Liu et al. [9] used and Pd/HZSM-5(22) in an autoclave. They discovered that
NixPy/HZSM-22 catalysts to convert palmitic acid to die- the strong acidity of the catalysts was not favorable for
sel-like hydrocarbons under ambient pressure in the converting SFO into C15–C18 diesel-like hydrocarbons at a
absence of any solvents. And NixP facilitated the decar- high temperature of 300 °C. Meanwhile, Lou and co-work-
bonylation and decarboxylation. ers [42] reported one-step hydrodeoxygenation and isomer-
Han et al. [29] transformed higher aliphatic esters into ization of SFO on different loading Mo2C/CNTs catalysts.
diesel-like paraffins by an efficient decarboxylation The mass ratio of SFO with catalyst could affect feedstock
method. The decarboxylation of aliphatic esters could be conversions and product yields. With the mass ratio of SFO
successfully performed with high selectivity over a Pd/ with Mo2C reduced, the hydrocarbon yields and percentage
BaSO4 catalyst in supercritical hexane at a much lower of branched alkanes increased and reached a maximum
temperature. Hari and Yaakob [25] used non-sulfided hydrocarbon yield of 87 % with 55 % branched alkanes at
CoFe/c-Al2O3 catalyst to hydrotreat FAMEs derived from the mass ratio of 7.5.
jatropha oil. Effect of reaction temperature and time was Linoleic and oleic are the main compositions of RSO
investigated on the FAME conversion and diesel selectiv- and CO, respectively (Table 1). Kubicka and Kaluza [31]
ity. The major products obtained were straight chain investigated the effect of active metals on deoxygenation
alkanes in the range C15–C18. Fe incorporation facilitated pathway in hydrotreatment of RSO over sulfided Ni/Al2O3,
the cobalt oxide reduction by H2 spill over and cobalt oxide Mo/Al2O3, and NiMo/Al2O3 catalysts. Botas et al. [36]
dispersion which facilitate C–O bond activation and investigated that the RSO conversion using Mo oxide- and
breaking. Ni-modified nanocrystalline ZSM-5 zeolites as catalysts in
Both saturated and unsaturated feeds can be deoxy- a nitrogen atmosphere. The incorporation of metals into the
genated via deCO/deCO2. The reaction pathways obtained ZSM-5 support influenced their acid, textural properties,
are particularly sensitive to the reaction conditions, such as and catalytic behavior. Recently, Botas et al. [35] had a
feeds, reaction gas, and catalysts. Furthermore, the reaction new discovery about Ni-modified nanocrystalline and
pathway of unsaturated feeds was firstly hydrogenated to hierarchical ZSM-5 on the conversion of RSO into fuels.
saturated and then followed to be deoxygenated. Pd-based The main products were gaseous olefins (mostly ethylene
catalyst favored CO2 formation by direct decarboxylation, and propylene) and aromatic compounds (benzene,
whereas Pt and Ni preferentially catalyzed the decarbony- toluene, and xylenes). Furthermore, high hydrogen con-
lation in the absence of H2. tents were found in the gaseous stream, which were
attributed to the operating conditions employed (high
2.2 Vegetable oils reaction temperature and atmospheric pressure).
The deoxygenation products have been observed to
Catalytic deoxygenation of vegetable oils is an important highly dependent on catalyst types and feed-to-catalyst
reaction for the production of biodiesel. Numerous types of ratio. The different mass ratio of feeds with catalysts could
vegetable oils have been identified for potential use as raw affect feedstock conversions and products yields. It is
materials of fuel production. The vegetable oil is divided important to note that high costs are associated with bio-
into edible and non-edible oil. Table 1 shows fatty acid diesel production from edible oils because of their high
compositions found in the different vegetable oils [30]. market price.

2.2.1 Edible oil 2.2.2 Non-edible oil

Many types of edible vegetable oils, including soybean oil The use of non-edible oil over edible vegetable oils is
(SBO), sunflower oil (SFO), rapeseed oil (RSO), and corn oil always preferred for the food versus fuel dilemma. Several
(CO), have been investigated as renewable biomass-derived studies have been dedicated to investigate the deoxygena-
feedstocks in the production of biofuels [31–39]. It can be tion of non-edible vegetable oils. The conversion of non-
seen that SBO and SFO mainly contain the linoleic, oleic, edible jatropha oil to biofuels is a promising route for many
and palmitic acid in Table 1. Wang et al. [40] devised a new reasons: high energy density, easy conversion to liquid
method to produce low cloud point, high-quality diesel by biofuel, high oil production at a low price, ease of estab-
combining the deoxygenation and isomerization of SBO. lishing and maintaining jatropha plantation, government
The SBO was converted to i-C15, i-C16, i-C17, and i-C18 support, etc. [43]. Gong et al. [38] investigated the
alkanes via decarboxylation, decarbonylation, hydrodeoxy- hydrotreatment of jatropha oils over PtPd/Al2O3 and
genation, and isomerization pathways over the bifunctional NiMoP/Al2O3 catalysts in a fixed-bed reactor. Removing
catalysts. Lou and co-workers [41] investigated the the oxygen from jatropha oil over PtPd/Al2O3 catalyst was
hydrodeoxygenation of SFO over 5.0 wt% Pd/Al-SBA-15 primarily completed through decarboxylation and/or

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Table 1 Fatty acid composition of different vegetable oils


Fatty acid composition (wt%)
Palmitic (16:0, Stearic (18:0, Arachidic (20:0, Oleic (18:1, Linoleic (18:2, Linoleic (18:3, Ricinoleic
C16H32O2) C18H36O2) C20H40O2) C18H34O2) C18H32O2) C18H30O2) (C18H30O2)

Edible oil
SBO 12 3 0 23 55 0 0
SFO 6 3 0 17 7 6 0
RSO 3 1 0 4 22 8 0
CO 12 2 Tr-trace 25 6 Tr 0
Non-edible oil
Jatropha oil 16 6 0 43 34 0.8 0
Rubber seed oil 10 8 0 24 39 16 0
Castor oil 1 1 0 3 5 0 88
Karanja oil 11 7 0 51 16 2 0
Polanga oil 12 13 0 34 38 0.3 0

decarbonylation. Meanwhile, a series of sulfided NiMo/ rape oil. Furthermore, microalgae do not need arable land
SiO2-Al2O3 and NiMo/ZSM-5-Al2O3 catalysts are pre- and only need waste water to provide a nitrogen source and
pared and used in hydrotreatment of jatropha oil in a fixed- industrial CO2 to boost algae biomass. Therefore,
bed flow reactor [44]. Liu et al. [39] synthesized bioavia- microalgae become a promising green energy bioresource.
tion fuel by hydroprocessing castor oil using bifunctional Currently, the deoxygenation approach is used for
catalysts with differing acid strength. Highest aviation microalgae oil refining. Lercher and co-workers [7] used Ni
range alkane yields (91.6 wt%) were achieved with high supported on zeolite HBeta to quantitatively convert the
isomer/n-alkane ratio (4.4–7.2) over Ni supported on acidic crude microalgae oil under mild conditions (260 °C, 40 bar
zeolites. Meanwhile, the HDO product prepared was H2, 1 bar = 105 Pa) to diesel-range alkanes as high-grade
compared with jet fuel No. 3, which showed that the HDO second-generation transportation biofuels. Lercher and co-
product met the basic jet fuel mixing requirements. workers [51] extended their researches on the deoxygena-
The use of waste cooking oil (WCO) has triggered tion pathway of microalgae oil by investigating the reaction
increasing interest in catalytic deoxygenation for the pro- mechanism over Ni/ZrO2 catalyst in details.
duction of biofuels due to their costs at least 2–3 times Although the conversion of non-edible oils into biofuel
cheaper than virgin vegetable oils. Bezergianni and co- has been widely studied, the conversion mechanism is still
workers [45–50] investigated catalytic conversion of WCO obscure. Furthermore, the conversion technique of non-
with sulfided and acid catalysts to produce diesel. Firstly, edible oil cannot be applied in industry.
Bezergianni et al. [47] focused on the use of WCO as the
main feedstock for producing biodiesel on the same com-
mercial hydrotreating catalyst, but three parameters were 3 Catalysts
considered for evaluating the effectiveness of this technol-
ogy, pressure, hydrogen-to-oil ratio, and liquid hourly space Most processes for the catalytic deoxygenation of veg-
velocity (LHSV). In this way, they studied the effect of etable oil and animal fat are hydroprocesses and thus
temperature on product yields, heteroatom removal, and require H2. The catalysts used in these processes are gen-
hydrocarbon composition for the WCO conversion of bio- erally divided into two categories: noble metal catalyst and
diesel production. After hydrotreatment, the H/C ratio was non-noble metal catalysts. Additionally, transition metal
increased from 0.15 to 0.17, whereas the liquid density of the phosphides have triggered increasing interest in catalytic
oil decreased from 0.858 to 0.757 g/cm3 for the final product deoxygenation due to their excellent catalytic performance
[48, 49]. However, a major disadvantage for this liquid fuel [52–56].
was the poor flow properties at cold temperatures.
Microalgae are attractive biomass feedstock to produce 3.1 Noble metal catalysts
biofuels owing to high cellular lipid contents and high
photosynthetic rates. Microalgae grow 12 times faster and Noble metal catalysts have been applied along the years for
yield 30 times more triglycerides compared to conventional hydrogenation of vegetable oils and fatty acids in Table 2.

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Table 2 Conversion of feedstock into biofuels on noble metal catalyst


Catalyst Conversion (%) Conditions
T (°C), P (MPa), WHSV (h-1) References

Pd/C 100 T = 300, P = 0.6, batch [42]


Pd/C 74–100 T = 300–360, P = 1.5–2.7, batch [20]
Pd/C 98 T = 300, semibatch [28]
Pd/C 32–100 T = 300–360, P = 1.7–4.0, batch [10]
5 % Pt/C 85–95 T = 330, batch [57]
5 % Pt/C 39–99 T = 360, P = 10, autoc [58]

Murzin and co-workers [10, 20, 28] have studied exten- 3.2 Non-noble metal catalysts
sively on liquid-phase deoxygenation of fatty acid esters
(FAs) for biofuel production. With regard to metal loading, 3.2.1 Sulfided catalysts
when 1 wt% and 4 wt% Pd/C catalysts with almost iden-
tical metal dispersions were tested in tall oil fatty acid Ni-/Co-/Mo-based catalysts are widely applied in various
(TOFA) deoxygenation, the higher loaded catalyst gave systems due to lower costs and high activity [60–64].
better results, which suggests that higher metal loadings The hydrotreating sulfide catalysts have been applied for
(and hence increased numbers of active sites) are beneficial producing hydrocarbons from fatty acids, triglycerides,
for fatty acid deoxygenation. and vegetable oils in Table 3. Ruiz et al. [65] investi-
Fu et al. [57] reported the conversion of saturated and gated the hydrodeoxygenation of 2-methoxyphenol
unsaturated fatty acids to alkanes over Pt/C in high-tem- (guaiacol) over MoS2 catalysts supported on different
perature water. The advantage of the reactions was that activated carbons, which were different in porosity and
they could be performed with no addition of H2. The sat- oxygen surface functionality. The activity differences on
urated fatty acids exhibited high selectivity to the decar- the different carbon supports were correlated with the
boxylation products (n-alkanes), while the unsaturated fatty dispersion of MoS2. Lower catalyst dispersion and lower
acids gave the corresponding decarboxylation products HDO activity might be attributed to greater abundance of
with low selectivity. Na et al. [58] investigated the surface oxygen groups (mainly carboxylic, quinonic, and
deoxygenation of microalgal oil for the production of lactonic groups) on the support. However, the
hydrocarbon fuel on Pt-based supported catalyst. Activated monometallic sulfide catalysts are less active than the
carbon support showed better performance than silica as a bimetallic ones, which is in agreement with the activity
support. The 5 wt% platinum supported on activated car- trends reported for hydrodesulfurization. Sulfide NiMo
bon (5 wt% Pt/C) was an optimized catalyst. bimetallic sulfide catalyst yields both hydrodeoxygena-
Recently, the noble bimetallic catalysts were prepared tion and hydrodecarboxylation products in the conversion
using an ion exchange procedure by Lamb and co-workers of RSO, whereas NiS yields exclusively hydrodecar-
[59]. They studied the catalytic deoxygenation of octanoic boxylation products and Mo sulfide catalyst almost
acid ton-heptane over silica-supported Pd and PdAu cata- exclusively hydrodeoxygenation products [36]. Then,
lysts in a fixed-bed microreactor. Catalyst stability without deoxygenation of triglycerides over Co/Mo sulfides sup-
significantly affecting decarbonylation activity was ported on different mesoporous molecular sieves (MCM-
improved over alloying Pd with Au catalysts. 41) (varying Si/Al ratio) was investigated by Kubicka
In view of the above results, the conversion of fatty et al. [66]. Incorporation of Al into the framework of
acids and their derivatives to hydrocarbons via deCO/ MCM-41 led to an increase in both conversion of
deCO2 has been mostly studied over Pd and Pt catalysts, triglycerides and selectivity to n-heptadecane and n-oc-
and carbon materials have been found to be favored cata- tadecane, respectively. However, the conversion of
lyst support. However, carbon materials might also bring triglycerides was lower than that achieved over alumina-
some troublesome issues considering the catalyst supported CoMo.
reusability. Furthermore, the high cost of these precious Although sulfide catalysts can replace the noble catalyst
metals represents an important drawback from an eco- to convert biomass feeds into hydrocarbon fuel, they can-
nomic standpoint, which prevents their wide application. not be reused by simple regeneration method due to sulfur
Additionally, the noble bimetallic catalysts do not improve losing from catalyst active sites, which would affect
significantly the catalytic performance. adversely the deoxygenation of triglycerides [67].

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Table 3 Sulfided transition catalysts, feedstock, operating conditions used for the study of catalytic deoxygenation of model compound
Catalyst Feedstock Conditions
T (°C), P (MPa), WHSV (h-1) References

Sulfided NiMo/SiO2-Al2O3 Vegetable oil T = 350; P = 4; LHSV = 7.6–1 [63]


MoS2 on activated carbon Guaiacol T = 300, P = 5, batch [65]
Sulfided CoMo/MCM-41 Triglycerides T = 300, 320, P = 2–12, cont [66]
Sulfided CoMo/Al2O3 RSO T = 310, P = 3, cont [67]
Oxidic and sulfided NiMo/Al2O3 RSO T = 350–400, P = 1–20, cont [42]
Sulfided NiMo/Al2O3 and CoMo/Al2O3 WCO T = 330–390, P = 1–20, cont [46]

3.2.2 Non-sulfide catalysts Molecular sieve materials are the most suitable catalysts
for the conversion of triglyceride-based oil into biofuel due
Non-sulfide catalysts have been used for the vegetable oil to their highly ordered structures and uniform pore size,
and fatty acids deoxygenation reactions in Table 4. RSO which can provide high activity, remarkable selectivity, and
hydrotreating experiments involving NiMo on alumina strong resistance to deactivation. In this way, different
were found to provide substantially higher hydrocarbon researches have been reported on zeolites catalysts for the
compared to those conducted with monometallic catalysts, production of hydrocarbons from RSO. Botas et al. [36]
such as Ni or Mo, on alumina. Meanwhile, the selectivity investigated the RSO conversion using Mo oxide- and Ni-
to hydrocarbons can be enhanced using a bimetallic cata- modified nanocrystalline ZSM-5 zeolites as catalysts in a
lyst. In addition, it was reported that the atomic ratio of Ni/ nitrogen atmosphere. The incorporation of metals into the
Mo in bimetallic catalysts did not significantly change the HZSM-5 support influenced their acidic and textural prop-
product distribution [31]. erties, and catalytic behavior. Ni/HZSM-5 catalyst exhib-
Kubicka and co-workers [34] used a commercial ited remarkable selectivity toward the formation of light
hydrotreating Ni–Mo/alumina catalyst to convert RSO into olefins, whereas Mo/HZSM-5 catalyst was favorable for the
biodiesel. Reaction products mostly contained n-heptade- formation of aromatics. Meanwhile, a great amount of
cane and n-octadecane accompanied by low concentrations highly polyaromatic coke was observed over the Ni/HZSM-
of other n-alkanes and i-alkanes. However, the products 5 samples, while a less structured coke was deposited on the
had worse low-temperature properties, even after addition Mo/HZSM-5 catalysts. Recently, Botas et al. [35] studied
of high concentrations of flow improvers. They further the Ni-modified nanocrystalline and hierarchical ZSM-5 on
investigated different precursors with different Ni species the conversion of RSO into fuels. The main products were
distribution in order to understand the effect of catalyst gaseous olefins (mostly ethylene and propylene) and aro-
preparation on the activity/selectivity of NiMo-alumina matic compounds (benzene, toluene, and xylenes). And the
catalysts in the deoxygenation of RSO. Veriansyah et al. high hydrogen contents were found in the gaseous stream,
[68] studied the effects of various supported catalysts on which were attributed to the operating conditions employed
the hydroprocessing of SBO. The order of the hydropro- (high reaction temperature and atmospheric pressure). The
cessing conversion was NiMo (92.9 %) [ Pd (91.9 %) [ coke observed over Ni-containing ZSM-5 samples was in
CoMo (78.9 %) [ Ni (60.8 %) [ Pt (50.8 %) [ Ru the form of carbon nanotubes, which induced a segregation
(39.7 %) at the catalyst/oil weight ratio of 0.044, and Ni of the Ni particle from the zeolite support. This effect was
(95.9 %) [ NiMo (91.9 %) [ Pd (90.9 %) [ CoMo attenuated in the hierarchical zeolites because the secondary
(79.9 %) at 0.088. When Ni or Pd catalysts were used, porosity stabilized the metal particles.
straight chain n-C17 and n-C15 alkanes were the most Based on the fact that long-chain alkanes are the major
abundant composition in the liquid, whereas enhanced products of these catalytic deoxygenation processes over
isomerization and cracking reaction activity might produce Ni/Mo supported on Al2O3, these products exhibit poor
lighter and isomerized hydrocarbons on the CoMo catalyst. performance at low temperatures because of their high pour
Combined with gas-phase and liquid product results, and cloud points. The high-quality fuel can be attained on
decarboxylation was a dominant reaction pathway when the molecular sieve materials catalyst. Ni/Mo bimetallic
the Pd catalyst was used, while hydrodeoxygenation was catalysts provide substantially higher hydrocarbon yields
favored when the NiMo or CoMo catalyst was used [68]. compared to those conducted with monometallic catalysts.

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Table 4 Non-sulfide Ni-/Mo-based catalysts used for the vegetable oil and fatty acids deoxygenation reactions
Catalyst Feedstock Conditions
T (°C), P (MPa), WHSV (h-1) References

Ni/USY-MCM, Ni/USY-APTES-MCM-41 Castor oil T = 300, P = 3, WHSV = 2 [52]


20 % Ni/C Tristearin T = 350, P = 6.8, batch [14]
NiMo/c-Al2O3 Pyrolysis oil T = 100, P = 3, batch [68]
NiMo/Al2O3 RSO T = 260–280, P = 3.5, WHSV = 1–4, H2/oil = 50 mol/mol [33]
NiMo/Al2O3 RSO T = 310–360, P = 7–15, WHSV = 1.0, H2/oil = 920 N m3/m3 [34]
NiMo/Al2O3, Mo/Al2O3, Ni/Al2O3 RSO T = 260–280, P = 3.5, WHSV = 0.25–4.0 [31]

3.2.3 Transition metal phosphides benzene; and (2) at 8 atm, prehydrogenation followed by
deoxygenation was preferred to produce cyclohexane.
Transition metal phosphides show similar chemical prop- Combining the X-ray absorption fine structure spec-
erties to noble metals. Early, transition metal phosphides troscopy results with density functional theory (DFT)
have been applied in the hydrodesulfurization [69–72]. To analysis, they concluded that the active site of Ni2P cata-
date, some researchers found that Ni2P-based catalysts lysts was composed of threefold hollow Ni and P sites
exhibited excellent catalytic deoxygenation performance which led to adsorption of H or OH groups. The HDO
(Table 5). Yang et al. [19] comparatively investigated the conversion of guaiacol over Ni2P/SiO2, Ni2P/ZrO2, and
catalytic performances of Ni2P/SBA-15 and Ni/SBA-15 Ni2P/AC catalysts was studied. The activity results sug-
toward the deoxygenation of methyl oleate. Ni2P/SBA-15 gested that the catalyst performances of Ni2P/ZrO2 and
exhibited higher catalytic decarboxylation activity than Ni/ Ni2P/AC were superior to the Ni2P/SiO2 catalyst.
SBA-15. Chen et al. [16] demonstrated that Ni2P/SiO2 Transition metal phosphides exhibit particular deoxy-
provided higher total selectivity to n-C11 and n-C12 in the genation activity. Ni2P-based catalysts exhibit higher cat-
deoxygenation of methyl laurate than Ni/SiO2, whereas Ni alytic decarboxylation activity than Ni-based and can
produced more cracked products. entirely replace the noble catalysts applied in the deoxy-
It was determined that transition metal phosphides genation of vegetable oil and animal fat. Thus, Ni2P-based
exhibited particular deoxygenation activity. Liu et al. [9] catalyst has been suggested to be a promising catalyst for
investigated the effect of the nickel-to-phosphorus molar the production of green diesel.
ratio on the formation and dispersion of different nickel
phosphide species and on the deoxygenation performance
using palmitic acid as a model compound in details. 4 The reaction mechanism
Recently, Moon et al. [73] investigated the hydrodeoxy-
genation reaction on Ni2P-based catalysts. The Ni2P/SiO2 In the study of triglyceride and related feedstock deoxy-
gave an HDO conversion over 90 % with two different genation over supported metal catalysts, different reaction
reaction pathways: (1) At 1 atm (1 atm = 1.01325 9 mechanisms have been proposed based on the activity
105 Pa), the direct deoxygenation was dominant to produce results and in situ technology.

Table 5 Transition phosphide catalysts, feedstock, operating conditions used for the study of catalytic deoxygenation of different model
compound
Catalyst Feedstock Conditions
T (°C), P (MPa), WHSV (h-1) References

Ni2P/SiO2 Guaiacol T = 280–380, P = 0.1, 0.8, WHSV = 2, cont [6]


Ni2P/SBA-15 Methyl oleate T = 250–340, P = 0.3–4.0, WHSV = 20, cont [16]
Ni2P/SiO2 Guaiacol T = 250–300, P = 0.1–0.8, LHSV = 2.0, cont [73]
Ni2P/SiO2, CeO2, TiO2, SAPO-11 Methyl laurate T = 300–314, P = 3, WHSV = 10, cont [19]
Ni2P/SiO2 Algae T = 500, P = 0.1 [20]
NixP/HZSM-22, Ni2P/HZSM-22 Palmitic acid T = 310–360, P = 0.1 [9]

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4.1 The reaction mechanism of fatty acid conversion Liu et al. [9] reported a new decarbonylation and decar-
into biofuel boxylation mechanism of palmitic acid based on in situ
DRIFT spectroscopy. The plausible deoxygenation path-
Recently, in situ IR spectroscopy has been used to monitor ways over 40NiPZ are shown in Scheme 3. The key step
the variation of the concentrations of reactants and inter- was H2 dissociation on NixP (Ni12P5 and Ni2P) and then
mediates during the reactions, as well as that of the combination of H with OH (in palmitic acid) to form H2O,
adsorbed species on the surface of the catalysts (ZrO2 and generating the C14H29-CH2-CHO intermediate observed by
Ni/ZrO2) in the presence and absence of H2. Peng et al. [7] in situ DRIFT. Simultaneously, palmitic acid could be
proposed the reaction mechanism for the conversion of converted into aromatic hydrocarbons (or short chain
palmitic acid on ZrO2-supported metal catalysts. On ZrO2, hydrocarbons) and CcHd–COOH via cracking and isomer-
ketonization was the dominant reaction. ZrO2-supported ization. Finally, CcHd–COOH could be further converted
metal catalysts involved initial adsorption of the substrate into hydrocarbons by decarbonylation and decarboxylation.
at oxygen vacancies of ZrO2 to form palmitate, which was In fact, Crocker and co-workers [14] also observed that
then transformed to the adsorbed ketene through H the use of supported metal catalysts typically afforded
abstraction and H2O elimination. hydrocarbons containing less number of carbon atoms than
The adsorbed ketene follows different reaction routes the feed via decarboxylation and/or decarbonylation path-
dictated by the reactive gas environment. In H2, the ketene ways, although symmetrical ketones were sometimes
is hydrogenated to hexadecanal at the metal site. In the observed in small amounts as unwanted side products.
absence of H2, the ketene combines with a neighboring Meanwhile, Berenblyumet al. [74] chose the conversion of
palmitate molecule on the ZrO2 surface to form palmitone. propionic acid over a Pd catalyst as a model system and

Scheme 3 Four catalytic pathways proposed for the deoxygenation of palmitic acid on 40NiPZ. a Decarbonylation, b decarboxylation, c initial
isomerization, d initial isomerization and cracking

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2104 Sci. Bull. (2015) 60(24):2096–2106

investigated the decarboxylation and decarbonylation From the above results, we can deduce the different tran-
pathways by DFT calculations. They inferred that the rate- sition mechanisms of esters over different catalysts.
determining step might be C–C bond cleavage in the
coordinated carboxylic acid moiety. Decarboxylation is
4.3 The reaction mechanism of vegetable oil
thermodynamically preferred, suggesting that the decar-
conversion into biofuel
bonylation reaction is preferred for kinetic reasons. It is
worth noting that hydrogenation of the olefin produced
As reported by Wang et al. [40], the strong Lewis acids
during decarbonylation provides an energy gain which
played an important role in causing hydrodeoxygenation
renders the pathway thermodynamically more favorable.
reactions. Thus, plausible pathways were speculated
However, the majority of the hydrodeoxygenation reac-
according to the results obtained over different metal/sup-
tions stem from side reactions accompanying deCO/
port catalysts. The deoxygenation of vegetable oil
deCO2, which might induce the occurrence of reverse
(triglyceride) underwent two parallel pathways: (1)
water–gas shift (RWGS) and methanation reactions must
involving the decarboxylation and decarbonylation occur-
be watched closely [8].
red on the metal site dispersed on the zeolite support or the
c-Al2O3; and (2) involving the hydrodeoxygenation, which
4.2 The reaction mechanism of fatty acid ester
proceeded on the metal and strong Lewis acidic sites dis-
conversion into biofuel
persed on the outer surface of the small zeolite crystals or
the amorphous phase of the c-Al2O3 to generate n-alkane
Lou and co-workers [29] studied the transform of aliphatic
with the same carbon number as the fatty acid chain in the
esters into high-energy alkanes over palladium-supported
triglyceride. The n-alkanes generated from these two
on barium sulfate catalyst and proposed the decarboxyla-
pathways would be isomerized on the metal sites and the
tion mechanism according to the comprehensive analysis
Brønsted acid sites in the next step.
of gas and liquid products (Scheme 4). The results showed
that aliphatic esters underwent cleavage of the alkyl-oxy-
gen bond and the acyl-oxygen bond, respectively. Aliphatic
esters were converted into CnH2n?2 through decarboxyla- 5 Conclusions
tion route (cycle 1) accompanied by decarbonylation
reaction (cycle 3). Since neither nonadecane nor nonane The conversion of renewable feedstock to fuel-like
could be detected in the corresponding liquid products, hydrocarbons via deoxygenation represents a promising
CnH2n?1CH3 might derive from aliphatic acid parts of alternative to produce biofuel, which can be used as those
carboxylic esters by complete hydrodeoxygenation (cycle from fossil feedstock. Nevertheless, several challenges
2) rather than by coupling of R1 radical with R2 radical. need to be overcome before realizing this goal.
Then, Bezergianni et al. [48] continued to study the one- Researchers have focused mainly on the deoxygenation
step hydrodeoxygenation and isomerization mechanism of of model compounds; however, the compositions of raw
esters over Mo2C/CNTs catalyst. They speculated that the biomass oil are complex and often contain different fatty
acyl C–O bond cleavage of esters occurred initially with acid and esters. Thus, new catalysts and new catalytic
acyl complexes generated on Mo2C surface, and the acyl process should be researched more specifically for different
complexes experienced one of the possible reaction routes. raw biomass feedstock.
The complex composition of raw biomass feedstocks
can hinder the selectivity and activity of catalysts in the
conversion into biofuels. Additionally, the deactivation of
the catalysts represents one of the greatest difficulties in
deoxygenation. Regardless of noble and non-noble metal
catalyst, even minimal coke formation would make the
catalyst poisoned and induce deactivation. Therefore, new
kinds of catalysts, which can be resistant to coke formation
or be regenerated by simple processes, must be developed
in the future.
The deoxygenation mechanism of the model compound is
relatively clear over model catalysts, whereas the deoxy-
genation mechanism of raw feedstock has been reported
rarely. The use of raw biomass feedstock to produce biofuels
Scheme 4 Plausibel decarboxylation mechanism of aliphatic esters preserves perspective future research. Therefore, the

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Sci. Bull. (2015) 60(24):2096–2106 2105

deoxygenation mechanism of biomassed feedstock should 16. Chen JX, Shi H, Li L et al (2014) Deoxygenation of methyl
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ural Science Foundation of China (21303109) and the Application acid. Appl Catal B Environ 180:301–311
Foundation Program of Sichuan Province (2013JY0007). 19. Yang YX, Ochoa-Hernandez C, O’Shea VAD et al (2012) Ni2P/
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Conflict of interest The authors declare that they have no conflict tivity for the conversion of methyl oleate inton-octadecane. ACS
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