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983561

research-article2020
JEF0010.1177/1558925020983561Journal of Engineered Fibers and FabricsChen and Hu

Knitting Technology - Original Article

Journal of Engineered Fibers and Fabrics

Nonlinear vibration of knitted spacer fabric Volume 15: 1­–17


© The Author(s) 2020
https://doi.org/10.1177/1558925020983561
DOI: 10.1177/1558925020983561
under harmonic excitation journals.sagepub.com/home/jef

Fuxing Chen1,2 and Hong Hu3

Abstract
Knitted spacer fabrics can be an alternative material to typical rubber sponges and polyurethane foams for the protection
of the human body from vibration exposure, such as automotive seat cushions and anti-vibration gloves. To provide
a theoretical basis for the understanding of the nonlinear vibration behavior of the mass-spacer fabric system under
harmonic excitation, experimental, analytical and numerical methods are used. Different from a linear mass-spring-
damper vibration model, this study builds a phenomenological model with the asymmetric elastic force and the fractional
derivative damping force to describe the periodic solution of the mass-spacer fabric system under harmonic excitation.
Mathematical expression of the harmonic amplitude versus frequency response curve (FRC) is obtained using the
harmonic balance method (HBM) to solve the equation of motion of the system. Parameter values in the model are
estimated by performing curve fit between the modeled FRC and the experimental data of acceleration transmissibility.
Theoretical analysis concerning the influence of varying excitation level on the FRCs is carried out, showing that nonlinear
softening resonance turns into nonlinear hardening resonance with the increase of excitation level, due to the quadratic
stiffness term and the cubic stiffness term in the model, respectively. The quadratic stiffness term also results in biased
vibration response and causes an even order harmonic distortion. Besides, the increase of excitation level also results in
elevated peak transmissibility at resonance.

Keywords
Knitted spacer fabric, nonlinear vibration, mathematical modeling, frequency response curve

Date received: 31 July 2020; accepted: 6 December 2020

Introduction power tools may develop hand arm vibration syndrome


(HAVS) such as vibration-induced white finger (VWF)
The human body is sensitive to vibrations of various fre- and peripheral neurological disorders.2
quency ranges. For example, internal human organs and
the nervous system are negatively affected by the fre-
quency ranges from 4 to 8 Hz, and from 20 Hz to below 1
Industrial Research Institute of Nonwovens & Technical Textiles,
250 Hz, respectively.1 However, occupations dealing with College of Textiles & Clothing, Qingdao University, Qingdao, China
2
Shandong Center for Engineered Nonwovens, Qingdao University,
electrical and pneumatic powered rotary tools and pro-
Qingdao, China
cesses in farming, mining, quarrying, demolition, and road 3
Institute of Textiles & Clothing, The Hong Kong Polytechnic
construction inevitably produce dangerous vibrations in University, Hung Hom, Kowloon, Hong Kong, China
specific frequency ranges.2 Prolonged exposure to vibra-
Corresponding author:
tional environments may cause discomfort and even Hong Hu, Institute of Textiles & Clothing, The Hong Kong Polytechnic
mechanical injuries and other diseases to workers in these University, Hung Hom, Kowloon, Hong Kong, 999077, China.
professions. For example, workers operating hand-held Email: tchuhong@polyu.edu.hk

Creative Commons CC BY: This article is distributed under the terms of the Creative Commons Attribution 4.0
License (https://creativecommons.org/licenses/by/4.0/) which permits any use, reproduction and distribution of
the work without further permission provided the original work is attributed as specified on the SAGE and Open Access pages
(https://us.sagepub.com/en-us/nam/open-access-at-sage).
2 Journal of Engineered Fibers and Fabrics 

To minimize the risks of vibration injury, vibration The quasi-static compression behavior is closely related
dampening materials can be used to attenuate the magni- with the pressure relief24 and the impact protection10,25 per-
tude of vibration. However, traditional materials such as formance of knitted spacer fabric as a cushioning material.
rubber sponges and polyurethane foams may have prob- Relevant research has already shown its energy absorption
lems in comfort to wear and recycling. As a potential sub- capacity from the perspectives of quasi-static compression
stitute, knitted spacer fabric is breathable, reusable, and impulsive loading. Studies on the vibration properties
versatile and has good compression property. Especially and vibration dampening performance of knitted spacer
for weft-knitted spacer fabric, it exhibits good conforma- fabrics have also been carried out in recently years. Blaga
bility due to the loop nature of weft-knitted stitches. In et al.26–29 studied the impact response of knitted spacer fab-
practical applications, the cushioning performance of knit- rics by employing the free vibration method. It was found
ted spacer fabric as functional seat cushions or anti-vibra- that knitted spacer fabric should have both the capacity of
tion gloves is tool or excitation spectrum specific, because absorbing vibration energy and sufficient stiffness to avoid
different vibrating machines induce different frequency its collapse.28 Frydrysiak and Pawliczak1 made a compara-
spectrum and intensity of the vibration.3 It is also common tive study on the vibro-insulation properties of knitted
knowledge that in a linear mass-spring-damper vibration spacer fabric and typical upholstery materials as vibration
system, a low stiffness results in a broadened range of damping inserts in workplace seating, and concluded that
excitation frequencies in which the vibration can be iso- knitted spacer fabrics can be a viable alternative to typical
lated. Besides, a high damping is beneficial when vibration sponges, with the unquestionable advantage of having
at resonance is a concern. Nevertheless, reducing the stiff- much lower thickness. Krumm et al.30 compared the verti-
ness of the cushioning material may become disadvanta- cal seat transmissibility of warp knitted spacer fabrics and
geous when the excitation frequencies are very low; standard foam cushion, and found that the design of the
similarly, increasing damping may also be disadvanta- seat backrest cushion should prefer warp knitted spacer
geous when the excitation frequencies are much higher fabrics, while the design of the seat pan cushion should
than the resonance frequency. As a result, to minimize prefer foams. Liu and Hu31 experimentally investigated the
adverse vibrations and slow down the onset of vibration vibration isolation properties of warp-knitted spacer fab-
induced diseases, fabric design should match the specific rics under harmonic excitation, and found that thicker fab-
application scenario.4 ric possessed lower resonant and isolation frequencies, and
Knitted spacer fabrics are sandwiched textiles which thus showed better vibration isolation performance. Chen
usually consist of two outer layers connected but kept apart et al.32,33 studied the vibration transmission property of
by a spacer layer. They have been made into compression warp-knitted spacer fabrics under harmonic excitation and
bandage,5,6 wound dressing7–9 and impact protector10–12 due under damped free vibration conditions, respectively,
to their particular mechanical and thermophysiological based on a linear mass-spring-damper model. They found
properties. For these uses, the compression behavior plays that the structural and material properties of warp-knitted
a very important role. To date, the compression behavior of spacer fabrics have significant effects on vibration trans-
knitted spacer fabrics has been extensively studied using mission properties. However, taking knitted spacer fabric
experimental, numerical and analytical approaches.13–23 As with top-loaded mass as a linear vibration system may be
a type of three-dimensional textile structure made of poly- inadequate. Chen et al.2 has experimentally studied the
meric materials, knitted spacer fabric exhibits nonlinear vibration isolation performance of weft-knitted spacer fab-
compression force. Liu and Hu16 experimentally identified rics under harmonic excitation, and found that the curve
that the compression force versus displacement relation- shape in the transmissibility curve is asymmetric which
ship of knitted spacer fabric could be divided into the initial bends to left at resonance, indicating the mass-spacer fab-
stage, the linearly elastic stage, the plateau stage and the ric vibration system is nonlinear. The study also showed
densification stage. They19 also developed a finite element that changing the load mass and the vibration intensity
model to strengthen the understanding of the compression changes the loading conditions of the fabric structure, and
mechanism of spacer fabric structure, finding that the non- thus also changes fabric stiffness and vibration isolation
linear compression behavior is due to the post-buckling, performance.
torsion, shear, rotation, contacts between spacer monofila- Based on the current research background, this study
ment, and contacts between spacer monofilament and outer seeks to find a mathematical model to describe the vibra-
layers. Parametric study also showed that smaller monofil- tion behavior of knitted spacer fabric under harmonic exci-
ament inclination, coarser monofilament and smaller fabric tation. As a linear model only applies to very small
thickness result in higher compression resistance. Liu and vibration, it is necessary to take nonlinearities into account
Hu17 also proposed a constitutive model consisting of seven in building the equation of motion when the vibration is
parameters to describe the compressive stress-strain rela- large. Nevertheless, if adopting the complex nonlinear
tionship of knitted spacer fabric. The proposed model out- elastic force-displacement relationships suitable for
performs three existing constitutive models by having the describing the quasi-static compression behavior of poly-
smallest fitting errors. meric materials, such as the abovementioned Liu’s
Chen and Hu 3

Table 1.  Properties of the fabric sample.

Diagram of fabric structure

Outer layer One 100D nylon multifilament yarn and one 30D Spandex/70D nylon covering yarn
Spacer layer 0.12 mm polyester monofilament
Surface loop density (cm−2) 172.49 (4.38)
Areal mass (gm−2) 673.27 (31.33)
Thickness (mm) 6.66 (0.18)

Standard deviations are given in parentheses.

seven-parameter model17 and the LS model,34 which jersey structure using one 100D nylon multifilament
divides the typical compression stress-strain response of yarn and one 30D Spandex/70D nylon covering yarn
polymer foam into three regions, the vibration model will together. Simultaneously, polyester monofilaments with
be difficult to arrive at an analytical solution. To circum- 0.12 mm diameter made tuck stitches every six-needle
vent this issue, force nonlinearity in the vibration model distance on two needle systems in turn. In this way,
can be expressed in the form of a cubic polynomial con- spacer monofilaments connected two outer-layer fab-
sisting of linear-quadratic-cubic stiffness terms, instead of rics, and thus a sandwiched structure was obtained.
complex nonlinear force expressions. The quadratic stiff- After steaming treatment, fabric thickness was increased
ness term indicates force asymmetry. as the shrinkage of elastic outer layers caused the rota-
Moreover, due to the viscoelasticity of polymer materi- tion of spacer monofilaments. Fabric samples were fur-
als, a fractional derivative term is adopted in the vibration ther relaxed under an environmental condition of 20°C
model to describe the time-dependent property of spacer and 65% relative humidity for 5 h. The diagram of fab-
fabric. The fractional-order derivative was raised by ric structure and structural characteristics of fabric
Leibniz more than 300 years ago.35 Its nonlocal property including surface loop density, areal mass and fabric
indicates that the history states of a system have an influ- thickness are listed in Table 1. It is worth noting that
ence on its current state. Moreover, it has a fading memory only half numbers of needles participated in making the
in that it weighs the recent past more heavily than the dis- tucking texture, in which the tuck stitches were evenly
tant past.36,37 This property of having an unlimited and distributed over the whole outer layers. Assuming using
decaying memory makes fractional differential equations all needles to knit tuck stitches, the amounts of mono-
applicable to a description of complicated dynamical sys- filaments consumed will be doubled, limiting the
tems in the real world.38,39 Fractional calculus has become shrinkage of outer layers during the steaming treatment.
a popular instrument in many scientific and engineering Besides, monofilaments inside the spacer will become
fields such as viscoelasticity, hereditary physics, structural compacted and collapsed rather than standing up, result-
hysteresis, rheology, electrochemistry, bioengineering, ing in much lower fabric thickness and less supporting
mechanics, automatic control, signal and image process- capacity. Therefore, the structure with all needles knit-
ing, quantum evolution of complex system, etc.35,40 Bagley ting tuck stitches was not preferred.
and Torvik41 has used fractional derivate models to The cross-sections of the fabric along the course direc-
describe the frequency-dependent damping behavior of tion and the wale direction are shown in Figure 1(a) and
materials and systems very well. Deng et al.36 and Deng42 (b), respectively. Spacer monofilaments have a cross-over
have also demonstrated the fractional derivative model is structure along the course direction, and a curved shape
applicable in describing the viscoelasticity of flexible pol- along the wale direction. As shown in Figure 1(b), as the
yurethane foam during vibration. linking points A and B of each monofilament on two outer
layers are not aligned vertically, relative slip between two
outer layers can happen along the wale direction when a
Experimental vibration force or a compression force is applied. To avoid
the transverse instability, two identical spacer fabrics were
Fabric sample preparation bonded together using a double-sided adhesive tape as
Weft-knitted spacer fabric was fabricated on a 14-gauge shown in Figure 1(c). In this way, the topmost layer and
STOLL CMS 822 computerized flat knitting machine. the base layer of the laminated fabric can maintain right
Front and back needle systems produced two separate opposite to each other when bearing load. Figure 1(d)
outer-layer pieces, which were knitted with single shows the quasi-static compression curve of the laminated
4 Journal of Engineered Fibers and Fabrics 

(a) (b)
a

(c) (d) 100 9


compression force
90 stiffness 8

80 7
Compression force (N)

70 6

Stiffness (N/m)
60 5

50 4
40 3

30 2
20 1

10 0
4
x 10
0 -1
0 1 2 3 4 5 6 7 8
Compression displacement (m) -3
x 10

Figure 1.  (a) The course cross section, (b) the wale cross section of the weft-knitted spacer fabric, (c) the schematic of two
identical fabrics laminated together, and (d) the quasi-static compression curve of the laminated fabric.

spacer fabric. Clearly, force nonlinearity takes place, as is 500 Hz with a sweep rate of 1.0 Oct/min. Each sweep
also indicated by the stiffness curve. event had a constant excitation level G , namely, 0.1 g,
0.2 g, or 0.3 g, where g is the gravitational acceleration
(9.81 m/s2). To maintain a constant excitation level, the
Vibration test excitation amplitude will decrease as the driving fre-
An electromagnetic vibration shaker equipped with a quency increases. Acceleration transmissibility curve at a
350 mm × 350 mm platform was used to measure the frequency range was obtained during one sweep event.
acceleration transmissibility T of the laminated weft- Three replicates were carried out for each testing condi-
knitted spacer fabric. The acceleration transmissibility T tion. In addition to the acceleration transmissibility T ,
is defined as the ratio of the absolute value of the accelera- the harmonic amplitude 2 A was also calculated from T
tion of the mass to the absolute value of the acceleration of and the corresponding phase angle ϕ using the equation
the base platform. T > 1 means vibrations is amplified, G
while T < 1 means vibration is reduced. Spacer fabric of a 2 A = 2 T 2 − 2T cos ϕ + 1 , which is based on the refer-
ω 43
flat area of 150 mm × 150 mm was top-loaded with a 2 kg ence work, where ω is the angular frequency. The fre-
metallic block of a flat area of 90 mm × 90 mm, and they quency response curves (FRCs) of the fabric from the
were placed on the center of the shaker platform. The experiment, that is T and 2 A in response to the excita-
shaker was excited by sinusoidal sweeps from 4 Hz to tion frequency, are shown in Figure 2.
Chen and Hu 5

-3
x 10
1.5
(a) 5 0.1g (b) 0.1g
0.2g 0.2g
0.3g 0.3g

Harmonic amplitude 2 | A | (m)


Transmissibility T (g)/(g)

4
1

2
0.5

0 0
1 2 1 2
10 10 10 10
Excitation frequency (Hz) Excitation frequency (Hz)

Figure 2.  Frequency response curves (FRCs) of spacer fabric under different excitation levels: (a) acceleration transmissibility T
versus excitation frequency and (b) harmonic amplitude 2 A versus excitation frequency.

The curve shape near resonance peak is close to sym- study based on the nonlinear softening phenomenon
metric for 0.1 g excitation level, in which case the dynamic observed in the vibration experiment. In this case, spacer
load and dynamic deformation for spacer fabric is rela- fabric is treated as a nonlinear spring with linear, quad-
tively small, so it can be treated as a linear vibration sys- ratic and cubic stiffness coefficients k , k2 , and k3 , plus
tem. For 0.2 g and 0.3 g excitation levels, however, the a linear viscous damper with damping coefficient c , as
vibration behavior of the mass-spacer fabric system exhib- shown in Figure 3(b).
its softening nonlinearity as the curves bend to the left side When the quadratic stiffness coefficient k2 is zero, the
around resonance peaks. It is also shown that as the excita- nonlinear spring consisting of linear and cubic stiffness
tion level increases, the harmonic amplitude increases as terms is called a Duffing isolator. The Duffing equation
well, but at the same time, the degree of nonlinear soften- was first introduced by the German electrical engineer
ing increases, that is, the peak acceleration transmissibility Georg Duffing44 in 1918, and was widely used for describ-
and the resonance frequency decreases, which implies the ing many physical, engineering and even biological prob-
decrease of dynamic stiffness of the mass-spacer fabric lems.45 In order to describe the asymmetric elastic
1 k force-deflection relationship for spacer fabric, indicated
system, referring to the equation f r = . In brief,
2π m by the nonlinear softening phenomenon observed in the
due to the nonlinearity of the mass-spacer fabric system, it vibration experiment as shown in Figure 2, an additional
is necessary to use a nonlinear model to describe its vibra- quadratic stiffness term k2 x 2 is introduced, resulting in the
tion behavior. Helmholtz-Duffing equation, which has been used to
describe the vibration behavior in circumstances such as
(1) a mistuned load mass using Euler buckled beams as
Mathematical modeling negative stiffness corrector,46 (2) an asymmetric excitation
force, comprised of a harmonic component and a static
Building the equation of motion component, applied to an isolator,47,48 and (3) buckled
Since the vibration takes place in the vertical direction, beams under transverse excitation.49,50 For instance, as
the mass-spacer fabric vibration system is simplified as shown by Rega et al.49 and by Mayoof and Hawwa,50 for
unidimensional. Due to polymeric viscoelasticity, the buckled beams under transverse excitation, the initial cur-
dynamical mechanical behavior of spacer fabric is differ- vature gives rise to the quadratic term and the mid-plane
ent from the static mechanical behavior in that the history stretching gives rise to the cubic term. Increasing the cur-
states also affect the current state of the dynamical sys- vature weakens the cubic nonlinearity, while its effect on
tem. As a result, the stiffness coefficients identified from the quadratic nonlinearity is non-monotonic. For the force-
the quasi-static compression curve in Figure 1(d) cannot deflection relationship of knitted spacer fabric in this
well describe the vibration behavior of spacer fabric. study, the quadratic stiffness term represents force asym-
Therefore, a phenomenological model is proposed in this metry. Using the Helmholtz-Duffing equation is a more
6 Journal of Engineered Fibers and Fabrics 

Figure 3.  Schematic of the mass-spacer fabric system: (a) vibration test and (b) the phenomenological model.

realistic description for knitted spacer fabric compared Approximate analytical solution
with the Duffing equation.
The solution of the above equation mainly referred to the
At the resting state, a static force balance leads to
mg = kxs + k2 xs 2 + k3 xs 3 . The pre-compression displace- research work by Deng42 and by Abolfathi.51 The dynamic
deformation of spacer fabric x depends on the excitation
ment xs is balanced out by the gravity force of the load
frequency, so that the frequency-domain solution of x is
mass. During vibration, the force transmitted by the spacer
obtained by using the harmonic balance method52 (HBM)
fabric is
with the first-order approximation here. To use the HBM,
FT = c( x1 − x2 ) + k ( x1 − x2 ) (1) the coordinate system is transformed in order to change the
2 3 asymmetric elastic force caused by the quadratic term into
+ k2 ( x1 − x2 ) + k3 ( x1 − x2 )
a symmetric elastic force containing a linear and cubic
where x2 is the sinusoidal displacement of the forced oscil- term, plus a constant force.51,53 The transformation is
lation, and x1 is the displacement of the load mass. A posi- shown as below.
tive x2 or x1 means the motion is upward. At the steady The polynomial has a relation of equivalence as
state of vibration, the dynamic force balance leads to follows:

mx1 + c( x1 − x2 ) + k ( x1 − x2 ) (2) kx + k2 x 2 + k3 x 3 = κ ( x + δ ) + k3 ( x + δ )3 − β (6)


+ k2 ( x1 − x2 ) 2 + k3 ( x1 − x2 )3 = 0

Let x = x1 − x2 , then we have which results in

mx + cx + kx + k2 x 2 + k3 x 3 = −mx2 (3)  k2


δ = (7)
 3 k3
 k2 2
where x is the dynamic deformation of spacer fabric. κ = k −
 3k3
The harmonic displacement of the forced oscillation
can be expressed as x2 = X 2 cos(ωt ) , where ω is the  k ⋅ k 2 2k 2 3
β = −
angular frequency, so the excitation acceleration is  3k3 27k32

x2 = −ω 2 X 2 cos(ωt ) . Let the amplitude of excitation
acceleration be G = −ω 2 X 2 , which is also called the Let the new coordinate be z (t ) = x (t ) + δ , then after coor-
excitation level. Then, we have dinate transformation, equation (5) becomes

mx + cx + kx + k2 x 2 + k3 x 3 = −mG cos(ωt ) (4)


mz+ cz + κ z + k3 z 3 (8)
α
Furthermore, in order to account for the viscoelasticity of + aD ( z − δ ) = −mG cos(ωt ) + β
weft-knitted spacer fabric, a fractional derivative term
aDα x is added into equation (4). Finally, to describe the On the other hand, the fractional derivative of constant δ
vibration behavior of the mass-spacer fabric system under is
harmonic excitation, the proposed equation has the form of
Γ(λ + 1) δ t −α
α Dα δ = δ lim ⋅ t λ −α = (9)
mx + cx + kx + k2 x + k3 x + aD x = −mG cos(ωt ) (5)
2 3
λ →0 Γ( λ − α + 1) Γ(1 − α )
Chen and Hu 7

where α ≥ 0 , and t −α is a decaying function.35,41,54 Equating the coefficients of e jωt on both sides of equa-
Assume the time is adequately long to reach the steady tion (11), we can obtain
α
state, which results in D δ = 0 . So we have
t →∞
2 π
3k3 A A + 3k3 A0 2 A + κ A + aAω α cos( α ) + (17)
α α α
D ( z − δ ) = D z − D δ = D z (10) α 2
α π mG
jaAω sin( α ) − mω A + jcω A = −
2
At last, the equation of motion is transformed into 2 2

mz+ cz + κ z + k3 z 3 + aDα z = −mG cos(ωt ) + β (11) The equation above can be simplified as

Solving the unknowns k , k2 , k3 , c, a, α in the original equa- mG


tion (5) is equivalent to solving the unknowns β , κ , k3 , c, a, α PA + jQA = − (18)
2
in equation (11). The advantage of using the transformed
form is that it can be treated as an isolator with symmetric
elastic force excited by a harmonic force -mG cos(ωt ) and Further split into real and imaginary parts as
a constant force β . The resulting steady-state amplitude
z (t ) contains a harmonic term and a bias term. Assume the  mG
 PAr − QAi = − (19)
steady-state amplitude has the form  2
 PAi + QAr = 0
z (t ) = A0 + Ae jωt + Ae − jωt (12)
and multiplied by A , it becomes
in which A = Ar + jAi . The harmonic amplitude is 2 A
and the static displacement is A0 . We use the harmonic
 2 mGAr
amplitude versus excitation frequency curve to perform  P ⋅ A + 2 = 0 (20)
curve fit and identify model parameters. The steady-state 
response can also be written as  Q ⋅ A 2 − mGAi = 0
 2
z (t ) = A0 + 2 A cos(ωt + φ ) (13) where

where  2 π
α
 P = − mω + κ + 3k3 A + 3k3 A0 + aω cos( 2 α ) (21)
2 2

 Ar = A cos φ (14) 
 Q = cω + aωα sin( π α )
 Ai = − A sin φ  2
Using the HBM, to equate the constants on both sides of
Equation (19) can also be squared to obtain
equation (11), we have

2
k3 A03 + 6k3 A0 A + κ A0 = β (15)
2
((−mω 2 + κ + 3k3 A + 3k3 A0 2 + (22)
π
The static displacement A0 has only one real root, which aω α cos( α )) 2 +
2
is associated with A by
π 2 m 2G 2
(cω + aω α sin( α )) 2 ) ⋅ A =
2 2 4
6k 3 A + κ
A0 = M − (16)
3k3 M which is used to recover the harmonic amplitude ( 2 A )
versus excitation frequency curve after model parame-
where ters have been identified by curve fit. The static dis-
placement A0 can then be expressed using A referring
1 to equation (16). Hence, the approximate analytical
 1
 3

(
  6k3 A 2 + κ ) 
3 2
 solution of the amplitude-frequency relationship
 β2  β  obtained will be composed of a harmonic component
M =  +  + 
 27k33 4 k 32  2k3  and a static component.
   
8 Journal of Engineered Fibers and Fabrics 

Fitness function and goodness of fit the choices of initial values and bounds of unknown model
parameters. In contrast, the different evolution algorithm
Given the expression of harmonic amplitude versus excita- achieves solutions more efficiently and is free of choosing
tion frequency relationship, the next procedure is to find an initial value, and more importantly, it results in a higher
the optimal parameter estimates that best describe the level of the goodness of fit.
vibration behavior of the mass-spacer fabric system by
optimization strategy, which can be stated as
Results of curve fit
 N 2 
∑ Figures 4 and 5 show the fitted curves of amplitude-fre-
2
min f ( x ) 2 = min  f n ( x )  (23)
x x   quency responses of the static displacement A0 − δ and
 n =1 
the harmonic amplitude 2 A , in comparison with the
where f n ( x ) is the fitness function that characterizes the experimental curves of the harmonic amplitude 2 A for
harmonic amplitude versus excitation frequency relation- the mass-spacer fabric system under three excitation lev-
ship, and N is the volume of experimental data. For non- els, 0.1 g, 0.2 g, and 0.3 g. The static component A0 − δ is
linear vibrations, the harmonic amplitude may be a the offset distance of the oscillation center from the stati-
multivalued function for a certain range of excitation fre- cally-loaded position, which has removed the effect of the
quencies. Therefore, the fitness function can be built from constant displacement δ caused by coordinate transfor-
equation (20), which has the form of mation. Parameter estimates and RMSEs are also shown
in Figures 4 and 5.
In order to examine the contribution of viscous damp-
fn ( x) = f1,n 2 ( x ) + f 2,n 2 ( x ) (24) ing coefficient c and fractional derivative term aDα x to
the model competency, two variants of model structures
where with parameters β , κ , k3 , c and β , κ , k3 , a, α were also
considered, in contrast with using the model structure with
parameters β , κ , k3 , c, a, α . Table 2 summarizes their
 2 mGAr
 f1,n ( x ) = P ⋅ A + 2 (25) RMSEs to compare their fitting performances. Firstly, it is
 shown that the six-parameter model with β , κ , k3 , c, a, α
 f ( x ) = Q ⋅ A 2 − mGAi achieves the best curve fit by giving the smallest RMSEs.
 2,n 2 Secondly, using the six-parameter model with
2 β , κ , k3 , c, a, α results in reduced RMSEs for all three
The value of min f ( x ) 2
is also the sum of square error excitation level conditions, as compared with using the
x
(SSE). As a statistical indicator of the goodness of fit for a model without the fractional derivative term aDα x , that
model while at the same time considering the effect of data is, the four-parameter model with β , κ , k3 , c . This makes
volume, the root mean square error (RMSE) is given as clear the significance of the fractional derivative term for
the model. Thirdly, using the model with the fractional
derivative term aDα x alone, that is, the five-parameter
SSE
RMSE= (26) model with β , κ , k3 , a, α , gives better curve fit compared
N with using the model with the viscous damping coefficient
c alone, that is, the four-parameter model with β , κ , k3 , c.
Experimental data for the mass-spacer fabric system under This again reveals the advantage of using the fractional
0.1 g, 0.2 g, and 0.3 g excitation level conditions were used derivative term to describe the vibration behavior of the
for fitting. The raw data on a logarithmic scale in the fre- mass-spacer fabric system. Last but not least, for 0.1 g and
quency range of 10–25 Hz were converted into the linear 0.3 g excitation level conditions, the viscous damping
scale format by interpolation. If the selected frequency coefficient is redundant, since the five-parameter model
range is too wide, the nonlinear resonance peak will have with β , κ , k3 , a, α gives the same RMSE as the six-param-
a lowered weighing factor during fitting, so the nonlinear eter model with β , κ , k3 , c, a, α ; however, for the 0.2 g
feature at resonance may not be well captured. By optimiz- excitation level condition, cx and aDα x both helps
ing the fitness function in equation (24), parameter esti- improve the model structure. This is also demonstrated by
mates of β , κ , k3 , c, a, α in the model can be solved. For the parameter estimates in Figure 4.
optimization using MATLAB, a differential evolution The physical significance of the fractional derivative
(jDE) algorithm developed by Brest et al.,55 and Zhang and term aDα x is some combination of the linear elastic force
Sanderson56 was adopted. The jDE algorithm has advan- and the viscous damping force when 0 ≤ α ≤ 1 . Thus, it
tages over the commonly used method of least squares for contributes to both the elastic force and the damping force.
nonlinearly constrained optimization. The method of least When α = 0 , aDα x evolves into a linear spring ax ;
squares is a local optimization method, which depends on when α = 1 , aDα x evolves into a viscous damper ax .
Chen and Hu 9

-3 -3 -3
x 10 x 10 x 10
(a) (b) (c)
experiment experiment experiment
2.5 RMSE=6.43e-06 2.5 RMSE=2.98e-05 2.5 RMSE=0.000177
curve fit curve fit curve fit
 =1.88 =4.82 =17.3
 =-393 =-401 =496
Harmonic amplitude (m)

Harmonic amplitude (m)

Harmonic amplitude (m)


2 k3=9.05e+10 2 k3=1.94e+10 2 k3=3.18e+09
c=2.45e-12 c=25 c=6.76e-14
a=9.1e+03 a=5.75e+03 a=7.81
1.5 1.5 1.5
 =0.179  =0.148  =1.4

1 1 1

0.5 0.5 0.5

0 0 0
10 12 14 16 18 20 22 24 10 12 14 16 18 20 22 24 10 12 14 16 18 20 22 24
Excitation frequency (Hz) Excitation frequency (Hz) Excitation frequency (Hz)

Figure 4.  Harmonic amplitude 2 A under different excitation levels: (a) 0.1 g, (b) 0.2 g, and (c) 0.3 g.

-3 -3 -3
x 10 x 10 x 10
(a) 1.5 (b) 1.5 (c) 1.5
curve fit curve fit curve fit

1 1 1
S tatic displacement (m)

S tatic displacement (m)

S tatic displacement (m)


0.5 0.5 0.5

0 0 0

-0.5 -0.5 -0.5

-1 -1 -1

10 12 14 16 18 20 22 24 10 12 14 16 18 20 22 24 10 12 14 16 18 20 22 24
Excitation frequency (Hz) Excitation frequency (Hz) Excitation frequency (Hz)

Figure 5.  Static displacement A0 − δ under different excitation levels: (a) 0.1 g, (b) 0.2 g, and (c) 0.3 g.

For the 0.3 g excitation level condition, however, the best- Table 2.  Summary of the root mean square errors (RMSEs)
fit value of the fractional order α is larger than one. The from curve fits using three variants of model structures.
extension of the interval ( 0 ≤ α ≤ 2 ) makes the physical
Model with parameters:
meaning of α more difficult to be defined. Despite this, it
helps improve the model structure to some degree by giv- RMSE β , κ , k3 , c β , κ , k3 , a, α β , κ , k3 , c , a, α
ing a reduced RMSE.
Excitation 0.1 g 8.256 ×10−6 6.428 10−6 6.428 10−6
level: 0.2 g 3.228 10−5 3.140 10−5 2.985 10−5
Reconstructed force-displacement curve 0.3 g 1.909 10−4 1.769 10−4 1.769 10−4

To reconstruct the elastic force-displacement curves in the


form of polynomials, the fractional derivative term aDα x
is not considered, otherwise it would also contribute to the y = κ ( x + δ ) + k3 ( x + δ )3 − β , where y represents the
elastic force. The parameter estimates by curve fit using force and x represents the displacement which passes the
the four-parameter model with β , κ , k3 , c are shown in origin (0, 0) of the coordinate plane, that is, the statically-
Table 3, for the mass-spacer fabric system under the condi- loaded position, and the point ( −δ , − β ) .
tion of G0  = 0.1 g excitation level. The parameter estimates In order to trace the frequency response curves (FRCs)
of k and k2 from the original equation of motion are also to the nonlinear stiffness terms of the system, we let
shown. The SI units are used for all of parameters. X = x + δ and Y = y + β , so the force-displacement rela-
Spacer fabric is pre-stressed by a load mass. During tionship is recast into Y = κ X + k3 X 3 , as shown in Figure
harmonic excitation, the compressive displacement for 6(a), which passes the point (δ , β ) , that is the statically-
spacer fabric changes dynamically. The emergence of the loaded position which is marked with a solid dot, and the
bias force β in equation (11) is due to the existence of an origin (0, 0) , that is, the center of 180° rotational symme-
asymmetric stiffness term k2 x 2 in the system. The force- try. The instantaneous stiffness at the statically-loaded
displacement relationship is y = kx + k2 x 2 + k3 x 3 , that is position equals k , which is marked with a dashed line. It
10 Journal of Engineered Fibers and Fabrics 

Table 3.  Parameter estimates by curve fit.

Model parameter β0 κ0 k30


c0 k0 k2 0

4 11 4
Value 5.797 1.009 × 10 1.319 × 10 46.15 4.154 × 10 1.116 × 108

the excitation frequency, as previously shown in Figure 5.


(a) 70
It has removed the effect of the constant displacement δ
60
caused by coordinate transformation. The negative value
Further compression Relaxation
50
of the static displacement A0 − δ in Figure 5 indicates that
40
the center of oscillation shifts to the further compression
F orce  X+k3X3 (N)

30 Tangential stiffness k
at the statically loaded position
direction for spacer fabric ( ∆X < 0 and ∆Y < 0 ), that is,
20
the stiffness softening part. This is reasonable since a sof-
10
β tening system undergoes a larger displacement than a
0
hardening system under an identical level of force. The
-10
center of oscillation will shift to the softening part to bal-
-20
δ ance out the difference. To comply with practice, the
-30
reconstructed elastic force-displacement curve in Figure
-40
-8 -6 -4 -2 0 2 4 6 8 6(a) is also converted into the compression force versus
Displacement X (m) x 10
-4

compression displacement curve in Figure 6(b), when the


70
load mass is 2 kg.
(b)
60

Parameter analysis
50
C ompression force (N)

Backbone curve and the loci of peaks of the


40
Tangential stiffness k FRCs
at the statically loaded position
30
To study the effects of excitation level on the FRCs, the
β loci of peaks of the FRCs concerning the harmonic ampli-
20
Symmetric center tude, the static displacement and the acceleration transmis-
10 δ sibility, and the backbone curves concerning the harmonic
amplitude and the static displacement were used in order
0
0 0.2 0.4 0.6 0.8 1 1.2 to track the trends of peak values and the resonance fre-
Compression displacement (m) x 10
-3
quency. The derivations are shown as below, which
referred to the work by Abolfathi.51
d A
Figure 6.  (a) The reconstructed elastic force-displacement At resonance, we have = 0 . So the phase angle at
curve κX + k3 X 3 using fitted parameters of the model with dφ
parameters β , κ, k3 , c under 0.1 g excitation level and (b) resonance is φ = −90 . Using
converted into the compression force versus compression
displacement curve.
Ai φ =−90 = A
is also noted that the tangent at the origin equals κ . The
physical significance of ∆X is the change of compressive
displacement for spacer fabric. To the positive direction 2 mGAi
Q⋅ A − =0
( ∆X > 0 ) of the reference coordinate (δ , β ) is the pres- 2
sure relaxation ( ∆Y > 0 ) process, while to the negative and
direction ( ∆X < 0 ) is the further compression ( ∆Y < 0 )
process. Due to the asymmetric force-displacement rela- π
tionship about the statically-loaded position, displace- Q = cω + aωα sin( α )
2
ments to the left and to the right exhibit stiffness softening
and stiffness hardening characteristics separately, as is
shown in Figure 6(a). Consequently, the center of har- from equations (14), (20), and (21), at resonance, we will
monic displacement is no longer at the statically-loaded have
position. We consider the offset distance of the oscillation
center from the statically-loaded position to be called the  α π  2 mG ⋅ A
 cω + aω sin( 2 α )  ⋅ A −
= 0 (27)
static displacement A0 − δ , the value of which depends on   2
Chen and Hu 11

As a result, the locus of harmonic amplitude at resonance is


m 2ω 4
T φ =−90 = 1+ 2
(33)
mG  α π 
2⋅ A φ =−90 =
π
(28)  cω + aω sin( 2 α ) 
cω + aωα sin( α )
2
If we let G = 0 , we obtain that P = 0 . By solving the
It is observed that the locus of harmonic response is not equation
only a function of the excitation frequency, but also a func-
tion of the excitation level, load mass, viscous damping 2 π
coefficient and the fractional derivative term. It does not 0 = P = 3k3 A + 3k3 A02 + κ + aωα cos( α ) − mω 2 (34)
2
depend on the stiffness of the system. Substituting equa-
tion (28) into equation (16), the locus of static displace- and substituting A0 in the form of A , the relation between
ment is solved accordingly. the harmonic amplitude 2 A and the excitation frequency
The transmitted force is composed of a harmonic com- ω is obtained. This is the backbone curve of harmonic
ponent and a static component amplitude.

f t = f t 0 + f t1 cos(ωt + φt ) (29)
Effect of excitation level G
Since
When the excitation level is very small, the system oscil-
lates with a very limited amplitude around the statically
f t = cx + κ x + k3 x 3 + aDα x (30) loaded position. The tangential stiffness at the statically
= β − mG cos(ωt ) − mx loaded position is the linear stiffness k . When the har-
monic amplitude becomes infinitesimal, the backbone
= β − mG cos(ωt ) + 2mω 2 A cos(ωt + φ )
curve intercepts with the horizontal axis at the frequency
we have now 1 k
fr = , which equates to a linear system. The trend
2π m
of the backbone curve leans to the left first and then to the
 f t1 cos φt = −mG + 2mω 2 A cos φ (31) right as the harmonic amplitude rise, in which case the
 nonlinear stiffness terms exhibit their influences. Positive
 f t1 sin φt = 2mω A sin φ
2

 cubic stiffness causes hardening behavior in the FRCs,


 ft 0 = β characterized by peak bending to the right. Cubic stiffness
Using result in symmetrical vibration response for displace-
ments from the statically-loaded position to two opposite
Ar = A cos φ directions. However, the quadratic stiffness result in
biased vibration response, and it is also the cause of the
softening resonance peak. Aside from the primary har-
2 mGAr monic amplitude, a static displacement component also
P⋅ A + =0
2 exists for such a system. As shown in Figure 7(a) and (b),
as the excitation level increases from 0.01 g to 0.1 g, that
and
is, from 0.1G0 to G0 , the amplitude curves bend to the
2 π left, an indication of stiffness softening. The equivalent
P = −mω 2 + κ + 3k3 A + 3k3 A02 + aωα cos( α ) stiffness in a softening system is lower than the tangential
2
stiffness at the statically loaded position (i.e. the linear
from equations (14), (20), and (21), the transmissibility stiffness k ), as a result, the resonance frequency falls
becomes below f r . As the excitation level further increases from
0.1 g to 0.3 g, that is, from G0 to 3G0 , the amplitude
 mω 2 2 2 curves bend to the right, an indication of stiffness harden-
8ω A  − 2 + 3k3 A + 3k3 A0 
2 2
f t1 ing, and the corresponding resonance frequency is above
T= = 1+ ⋅  (32)
f r . Figure 7(c) shows the corresponding transmissibility
mG mG 2  α π 
 +κ + aω cos( 2 α )  curves. Peak transmissibility is positively related with
resonance frequency, which is in accordance with equa-
The locus of peak transmissibility is obtained by setting tion (33) for the expression of the locus of peak
phase angle φ = −90 . Thus, we have transmissibility.
12 Journal of Engineered Fibers and Fabrics 

-7 -2
-10 10
G = 0.1 G
0
(a) (b) G = 0.5 G
0
G= G
-6 0
-10 G= 2G

Harmonic amplitude (m)


Static displacement (m)

-3 0
10 G= 3G
0

-5
-10

G = 0.1 G 0 -4
10
-4 G = 0.5 G 0
-10
G= G
0
G= 2G
0
G= 3G
-3 0
-10
1 2 1 2
10 10 10 10
Excitation frequency (Hz) Excitation frequency (Hz)

(c) G = 0.1 G
0
G = 0.5 G 0
1
10 G = G0
G= 2G
Transmissibility (g)/(g)

0
G= 3G
0

0
10

-1
10
1 2
10 10
Excitation frequency (Hz)

Figure 7.  Effect of excitation level G on: (a) static displacement A0 − δ , (b) harmonic amplitude 2 A , and (c) acceleration
transmissibility T.

Numerical simulation then converted into the harmonic amplitude versus excita-
tion frequency curve by using Fourier transform.
Given the model parameters β , κ , k3 , c, a, α identified
under the 0.1 g excitation level condition as displayed in
Experimental versus analytical
Figure 4(a), β and κ can be converted into the original
unknowns k and k2 in the governing equation (5), by Figure 9 shows the frequency response curve (FRC)
using the transformation relationship in equation (7). The obtained by the numerical method, in comparison with the
parameter values of k , k2 , k3 , c, a, α obtained by the ana- experimental data and the analytical approximation of the
lytical method are brought into the MATLAB/Simulink harmonic amplitude 2 A versus frequency curve. Before
block diagram as shown in Figure 8. Numerical simula- evaluating the difference between the numerical result
tion is carried out using the ode3 solver with a fixed step and the analytical approximation, it is also necessary to
size 0.001 s. The simulation time is 100 s to achieve the examine whether the analytical model has a good predict-
steady state response. Besides, the fractional-order opera- ability. For this, model parameters identified by fitting the
tor is approximated using the fourth-order Oustaloup fil- analytical model with experimental data under the 0.1 g
ter.57,58 Thus, the time-domain steady state response of the excitation level condition are used to predict the FRCs for
governing equation (5) is obtained. Time series of the the 0.2 g and 0.3 g excitation level conditions. In the pre-
dynamic displacement of the mass-spacer fabric system is dicted analytical curves (in dotted “•” line) for 0.2 g and
Chen and Hu 13

Figure 8.  The MATLAB/Simulink block diagram, with the Oustaloup filter implemented for the approximation of the fractional
derivative operator.

0.3 g excitation levels as shown in Figure 9, the resonance conditions. In this case, the current analytical model
peaks bend to the right exhibiting a hardening nonlinear- becomes unreliable readily. To effectively predict the non-
ity, which is different from the experimental results data linear feature at resonance, the model structure needs to
(in circled “○” line) in which the resonance peaks bend to be improved in future studies.
the left exhibiting a softening nonlinearity. On the other
hand, in regions away from resonance, especially for high
excitation frequencies, analytical predictions agree with
Numerical versus analytical
the experimental results well. In these non-resonant Figure 9 also evaluates the difference between the numer-
regions, the mass-spacer fabric system undergoes small ical result and the analytical approximation. For all three
oscillations. In this case, the fitted nonlinear stiffness excitation level conditions, the numerical results (in plus
coefficients can correspond well with the elastic force- sign “+” line) and the analytical approximations (in dot-
displacement relationship in this localized range. ted “•” line) agree well under both high excitation fre-
However, at resonance, the system undergoes the largest quencies which are larger than resonance frequencies and
oscillations, especially for large excitation level very low excitation frequencies. For the 0.1 g excitation
14 Journal of Engineered Fibers and Fabrics 

The asymmetric period shape shown in the time series


0.1g fitted and the symmetry-breaking trajectory in the phase portrait
0.2g predicted suggest an even order harmonic distortion, which is caused
0.3g predicted
-3
10 by the quadratic stiffness term in the elastic force. This
Harmonic amplitude (m)

even order harmonic is represented by a peak at frequency


2Ω, that is, twice the driving frequency, in the Fourier
amplitude spectrum. As the frequency increases from 8 to
12 Hz, this peak becomes stronger. Then, it fades with fur-
ther increase of excitation frequency. This may cause the
-4 discrepancy between the approximate analytical solution
10
and the numerical solution occurring at around 10 Hz exci-
tation frequencies in Figure 9. Assume the governing
equation of motion is changed from equation (5) to
1
10
Excitation frequency (Hz)
mx + cx + kx + k3 x 3 + k5 x 5 + aDα x = − mG cos(ωt ) (35)
Figure 9.  Numerical result (“+”) in comparison with the
experimental data (“○”) and the analytical approximation (“•”),
with model parameters identified by fitting with experimental It results in a symmetric model with parameters
data of the 0.1 g excitation level. k , k3 , k5 , c, a, α instead of the original asymmetric model
with parameters k , k2 , k3 , c, a, α . Due to the fact that the
stiffness terms in the equation of motion are all odd, the
level at resonance, an evident difference occurs between steady-state solutions will only present harmonics of odd
the numerical result and the analytical approximation. order in the Fourier spectrum. Besides, the DC component
However, this difference is absent for the model eliminat- in the asymmetric model, identified as a peak at zero fre-
ing the fractional derivative term. For excitation frequen- quency in the Fourier amplitude spectrum, will disappear
cies larger than 10  Hz, a discrepancy between the for the symmetric model, in which case the numerical
numerical results and the analytical approximations result will be in consistence with the approximate analyti-
occurs. To explain this discrepancy, periodic solutions for cal solution at excitation frequencies around 10 Hz.
the dynamic displacement of spacer fabric in the time
domain are obtained. Time-domain numerical representa-
tions for spacer fabric under the 0.1 g excitation level are Conclusion
shown in Figure 10, which includes the time series, phase To promote the use of knitted spacer fabric for the protec-
portrait and Fourier amplitude spectrum for the steady- tion of human body from vibration exposure, this study
state solutions when the excitation frequency varies from aims at a comprehensive understanding of the vibration
8 to 14 Hz. The time series diagram contains the displace- behavior of the mass-spacer fabric system under harmonic
ment of vibration platform and the displacement of fabric excitation, with the use of experimental, analytical and
deformation. Phase portrait depicts the trajectories of a numerical methods.
dynamic system in the state space, in which the horizontal Experimental results of the acceleration transmissibility
and vertical axes represent the state variables of displace- curve of the mass-spacer fabric system showed that
ment and velocity. The closed trajectory in the phase por- increasing the vibration level gives rise to a nonlinear sof-
trait is a limit cycle. For a linear system under sinusoidal tening type of transmissibility curve, and it also results in
excitation force, the limit cycle appears as an oval. a broadened isolation region. The nonlinear softening phe-
However, the limit cycle becomes distorted in a nonlinear nomenon in vibration is correlated with the nonlinear com-
system as is shown here. The peak at the driving fre- pressive force-displacement relationship of spacer fabric.
quency Ω and the peak at zero frequency in the Fourier As a result, to build an analytical model to describe the
amplitude spectrum represents the primary harmonic and periodic response of the mass-spacer fabric system under
the static displacement, respectively. The magnitudes of harmonic excitation, a linear mass-spring-damper vibra-
peak h and peaks are both marked in the spectrum. The tion model can only be acceptable for very small excitation
peaks being an absolute value does not reflect the real
levels. For large excitation levels, however, force nonlin-
sign of the static displacement. In fact, the static displace- earity should be considered. In our study, the analytical
ment is negative in this case, as is observed in Figure 7(a), model uses an asymmetric polynomial composed of lin-
indicating the center of oscillation shifts to the further ear-quadratic-cubic stiffness terms to describe the nonlin-
compression direction for spacer fabric, that is, to the ear force of knitted spacer fabric. Besides, a fractional
stiffness softening region. derivative damping term is used to account for the
Chen and Hu 15

Figure 10.  Time series, phase portrait and Fourier amplitude spectrum for the dynamic displacement of spacer fabric under 0.1 g
excitation level at different excitation frequencies: (a) 8 Hz, (b) 10 Hz, (c) 12 Hz, and (d) 14 Hz. In the Fourier amplitude spectrum,
peak h and peak s represent the primary harmonic amplitude and the static displacement.
16 Journal of Engineered Fibers and Fabrics 

viscoelasticity, which outperforms viscous damping by ORCID iDs


giving a higher level of the goodness of fit. The frequency- Fuxing Chen https://orcid.org/0000-0002-6540-8838
domain solution to the governing equation of motion was Hong Hu https://orcid.org/0000-0002-5098-2415
obtained using harmonic balance method (HBM).
Parameter analysis shows that frequency response References
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