ASME SAFETY STANDARD #CSD-1

POWER & MECHANICAL DRAFT BURNERS ATMOSPHERIC (NATURAL DRAFT) BURNERS

Input in Btu/h Input in Btu/h
CONTROLS & SAFETY DEVICES Less than Less than
GUIDELINES FOR AUTOMATICALLY 400,000 400,000 2,500,000 5,000,000 400,000 400,000 2,500,000 5,000,000 Associated
GAS FUEL FIRED BOILERS (Including Modular to to to (Including Modular to to to Standard
Boilers with 2,500,000 5,000,000 12,500,000 Boilers with 2,500,000 5,000,000 12,500,000 Paragraph
INSTALLED NOT NOT SYSTEM CONTROL maximum inputs maximum inputs
of 400,000 of 400,000
INSTALLED REQUIRED SPECIFICATIONS per module) per module)

INTERLOCKS / LIMITS
Approved Operating Controllers Required Required Required Required Required Required Required Required CW-120, CW-140
Steam Boilers (Pressure) CW-310 (b),
1 CW-620 (b)
Hot Water Boilers (Temp) Required Required Required Required Required Required Required Required CW-120, CW-130
CW-310 (b),
2 CW-620 (b)
High Limits Required Required Required Required Required Required Required Required CW-310 (c),
Steam Boilers (Pressure) CW-620 (a)
FAX

(MANUAL RESET) 3
Hot Water Boilers (Temp) Required Required Required Required Required Required Required Required CW-410 (b),
(MANUAL RESET) CW-640 (a)
4
High Gas Pressure Required Required Required Required CF-162
BOILER MFG. NAME

(MANUAL RESET) 5 CW-410 (b),

CW-640 (a)
BTU INPUT

Low Gas Pressure Required Required Required Required CF-162, CF-910,

(MANUAL RESET) 5 CF-410
Tables CF-1, CF-2, CF-4
Valve Seal Overtravel Interlock CF-180
(Proof of Closure Switch) 6 6 7 6 6 7
SERIAL #
MODEL #

High Fire Switch CF-210 (a) (2) (c).

(Normally located in mod motor) 8 9 9 10 10 10 CF-910
Tables CF-1, CF-2, CF-4
Low Fire Switch Required Required Required Required CF-610
(Normally located in mod motor)

LOW-WATER FUEL CUTOFFS

Low Pressure Steam (2) Required (2) Required (2) Required (2) Required (2) Required (2) Required (2) Required (2) Required CW-120 (a) (b),
(MANUAL RESET) CF-210 (a) (b),
11 12 13 11 11 11 11 12 13 11 11 11 CW-610 (a) (b)
High Pressure Steam (2) Required (2) Required (2) Required (2) Required (2) Required (2) Required (2) Required (2) Required CF-210 (d),
(MANUAL RESET) CW-140 (a)
Power / Mechanical Draft

Hot Water Boilers (1) Required (1) Required (1) Required (1) Required (1) Required (1) Required (1) Required (1) Required CF-210 (c),
(MANUAL RESET) CW-130 (a),
14 15 14 15 CW-630 (a) (b)
PHONE

Forced Circulation CF-210 (e),

(MANUAL RESET) 16 16 16 16 16 16 16 16 CW-210 (a) (b)

Supervise Purge Air Required Required Required CF-210 (a) (b) (c).
10 10 10 Tables CF-1, CF-2, CF-4
8 9 9
Proven Combustion Air Required Required Required Required Tables CF-1, CF-2, CF-4

Action on Loss of Safety Shutdown Safety Shutdown Tables CF-1, CF-2, CF-4
BURNER MFG. NAME

Combustion Air 17 18

PILOT VALVE TRAIN

Approved Safety Required Required Required Required Required Required Required Required CF-180 (c).
Shutoff Valve(s)
SERIAL #
MODEL #

Manual Shutoff Valve(s) Required Required Required Required Required Required Required Required CF-150 (c).
Atmospheric (Natural Draft)

Gas Pressure Regulator Required Required Required Required Required Required Required Required CF-110 (a) (1) UL795.
25.15, CF-160,CF-161 (b)
Figs B-1, B-2, B-3, B-4

MAIN VALVE TRAIN

Approved Safety (1) Required (1) or (2) Required(1) or (2) Required (2) Required (1) Required (1) or (2) Required(1) or (2) Required(2) Required CF-180 (b) (1) (2) (3).
Shutoff Valve(s)
20 20 21 20 20 21
Valve Closing Time 5 Sec Max 1 Sec Max 1 Sec Max 5 Sec Max 1 Sec Max 1 Sec Max Tables CF-1, CF-2, CF-4

Manually Operated (1) or (2) Required(1) or (2) Required(1) or (2) Required (1) or (2) Required(1) or (2) Required(1) or (2) Required CF-150 (d)
Leak Test Valve(s)
22 22 22 22 22 22
Manual Shutoff Valve(s) (1) Required (2) Required (2) Required (2) Required (1) Required (2) Required (2) Required (2) Required CF-150 (b) (d),
ANSI Z21.13: 1.11.4

Gas Pressure Regulator Required Required Required Required Required Required Required Required CF-150 (b) (d),
CONTACT NAME

ANSI Z21.13: 1.15.1

Figs B-1, B-2, B-3, B-4

APPROVED SAFETY CONTROL SPECIFICATIONS

CERTIFICATE EXP. DATE

Approval Listing Label: Required Required Required Required Required Required Required Required
CG-310 and CG-320
) Operating Pressure

UL/FM/CSA/AGA

Prepurge Timing 90 Sec CF-210 (a) (1) (2) (c).

9 9 10 10 10 Tables CF-1, CF-2, CF-4
8
TODAY'S DATE

INS. CARRIER

High Fire Purge Proving Circuit CF-210 (a) (1) (2) (c).
8 9 9 10 10 10 Tables CF-1, CF-2, CF-4

Low Fire Start Circuit Required Required Required Required CF-610

Continuous Pilot Optional Optional Not Permitted Not Permitted Optional Optional Not Permitted Not Permitted Tables CF-1, CF-2, CF-4

Intermittent Pilot Optional Optional Not Permitted Not Permitted Optional Optional Optional Optional Tables CF-1, CF-2, CF-4

Interrupted Pilot Optional Optional Required Required Optional Optional Optional Optional Tables CF-1, CF-2, CF-4
(

Proved Pilot Required Required Required Required Required Required Required Required CF-320 (a) (1)
Steam

25 25 25 25 25 25 25 25
Pilot Flame Establishing Period None 15 Sec Not Permitted Not Permitted None 15 Sec 10 Sec 10 Sec Tables CF-1, CF-2, CF-4
(PFEP) Continuous Pilot
26 26 26
Intermittent Pilot 15 Sec 15 Sec Not Permitted Not Permitted 15 Sec 10 Sec 10 Sec 10 Sec Tables CF-1, CF-2, CF-4

Interrupted Pilot 15 Sec 15 Sec 10 Sec 10 Sec 15 Sec 10 Sec 10 Sec 10 Sec Tables CF-1, CF-2, CF-4
Hot Water

Main Flame Establishing Period None None Tables CF-1, CF-2, CF-4
(MFEP) Continuous Pilot 27 28 29 30
Intermittent Pilot None 15 Sec Max Tables CF-1, CF-2, CF-4
27 28 29 30
Interrupted Pilot 15 Sec Max 15 Sec Max 10 Sec Max 10 Sec Max 15 Sec Max Tables CF-1, CF-2, CF-4
28 29 30
31 31
Direct Ignition 15 Sec Max 4 Sec Max 4 Sec Max 15 Sec Max Tables CF-1, CF-2, CF-4
CHECK ONE:

32
COMPANY

Supervise Main Flame Required Required Required Required CF-310 (d) (1) (2) (3) (4)
34 34 34 33
STREET

Flame Failure Response Time 4 Sec Max 4 Sec Max 4 Sec Max 4 Sec Max 4 Sec Max 4 Sec Max 4 Sec Max 4 Sec Max Tables CF-1, CF-2, CF-4
CITY

(FFRT)
36 35 36
ZIP

Action of Flame Failure Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Tables CF-1, CF-2, CF-4
37 38 39 37 38 40 40 40
Action on Limit Opening Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown Safety Shutdown CF-162 (a), CF220 (a),
CW-130 (d), CW-310 (c),
CW-410 (c), CF-910

THIS FORM IS A SURVEY SHEET AND IS NOT PART OF ASME CSD-1 64-0054-2
 F ootnotes
1 F or modular boilers , each module s hall have a pres s ure control that will s hut off
the fuel s upply when the s team pres s ure reaches a pres et operating pres s ure.
2 F or modular boilers , each module s hall have at leas t one temperature actuated control to
s hut off the fuel s upply when the s ys tem water reaches a pres et operating temperature.
3 T he as s embled modular boiler s hall have a high s team pres s ure limit control that will prevent
the generation of s team pres s ure in exces s of the maximum allowable working pres s ure.
4 T he as s embled modular hot water boiler s hall have a high temperature limit control that
will prevent the water temperature from exceeding the maximum allowable temperature.
5 R equired for direct ignition s ys tems . Not required for ignition s ys tems with pilots .
19 T wo s afety s hutoff valves in s eries . May be in s ingle control body.
20 T wo s afety s hutoff valves in s eries or one s afety s hutoff valve with valve s eal overtravel
(proof-of-clos ure) interlock.
21 One s afety s hutoff valve to incorporate valve s eal overtravel (proof-of-clos ure) interlock.
22 When two s afety s hutoff valves are provided in the fuel train, an additional leak tes t valve
is required s o that each s afety s hutoff valve may be tes ted independently of the other.
23 G as pres s ure relief valves , where required, s hall be located ups tream of all operating
and s afety controls and downs tream of the gas pres s ure regulator in both the main and
pilot gas s upply s ys tem. T he relief valve line is to be directed to the atmos phere.

6 Optional one s afety s hutoff valve with valve s eal overtravel (proof-of-clos ure) interlock. 24 Water level control alarms , when us ed, s hall be dis tinctly audible above the ambient
nois e level and may be us ed in conjunction with indicating lights .
7 One of the two s afety s hutoff valves with valve s eal overtravel (proof-of-clos ure) interlock.
25 When pilot is us ed.
8 F our air changes in 90 s econds or four air changes at 60% damper opening with both air
flow and damper pos ition proven. 26 Initial s tart only.

27 P ilot only: 15 s econds maximum if interrupted pilot us ed.

9 F our air changes at 60% damper opening with both air flow and damper pos ition proven.

10 Units equipped with automatically operated air s hutters or dampers which are clos ed or 28 P ilot only: 15 s econds maximum if interrupted pilot us ed, 25 to 30 s econds if s afety
pos itioned to res trict air when burner is not firing, s hall provide means to open the air s hutoff valve has full opening.
s hutter or damper to the high fire pos ition for at leas t 90 s econds prior to light off.
29 P ilot only: 10 s econds maximum for modulating or high-low firing.
11 One of the two low-water fuel cutoffs may be a combined feeder/cutoff device.
30 P ilot only: 10 s econds maximum.

12 F or low pres s ure s team units with inputs of 400,000 B tu/h or les s , only one low-water
31 Interrupted pilot only.
fuel cutoff is required in gravity return units ins talled in res idences as defined by
the authority having juris diction.
32 Maximum input at light off s hall not exceed 2,500,000 B tu/h.

13 F or modular low pres s ure s team boilers , each module s hall be equipped with an automatic
33 R equired with modulating or high-low firing.
low-water fuel cutoff. T he as s embled modular boiler s hall have a s econd low-water fuel
cutoff. Operation of this low-water fuel cutoff s hall s hut off the fuel s upply to all modules . 34 R equired if interrupted pilot.

14 E xcept thos e ins talled in res idences (as defined by the authority having juris diction).
15 An as s embled modular boiler s hall be protected by a low-water fuel cutoff located s o that
it will detect a low-water condition before the level falls below the lowes t s afe waterline in
any module. Operation of the low-water fuel cutoff s hall s hut off the fuel to all modules .
35 If the ignition s ys tem includes a relight feature, the relight attempt s hall be initiated with:
0.8 s econd upon los s of flame.
36 F or power, and mechanical draft, burners and natural draft burners with inputs les s than
400,000 B tu/h and a continuous pilot, 180 s econds maximum for pilot flame failure.

16 In lieu of the requirements for low-water fuel cutoffs in a water tube or coil-type boiler
requiring forced circulation, they s hall have an accepted s ens ing device to prevent
burner operation at a flow rate inadequate to protect the boiler from overheating. Where
there is a definitive waterline, a low-water fuel cutoff s hall be provided in addition to the
s ens ing device. F unctioning of the low-water fuel cutoff s hall caus e s afety s hutdown.
37 If s ys tem has intermittent pilot, wait 5 minutes before res etting ignition s ys tem
(ins tructional requirements ).
38 If s ys tem has interrupted pilot or direct ignition and the ignition includes a relight
feature, the relight attempt s hall be initiated within 0.8 s econd of los s of flame.

17 C los e main valve and recycle. 39 A s ingle recycle is allowed only for s ys tems with pilots .

18 S afety s hutdown and lockout or recycle once only for ignition s ys tems with pilots . 40 Or, recycle once after 5 minuted time delay.

V E NT T O
AT MOS P HE R E
V E NT T O
5 AT MOS P HE R E
5
6 7 8 7 8 10 11
3 4 3 6 7 8 9 8 10 11
3 4 3

MAIN
G AS
S UP P LY B UR NE R
MAIN
G AS
S UP P LY B UR NE R

1 2 9 V E NT T O
V E NT T O
AT MOS P HE R E AT MOS P HE R E
1 2
5 5
7 7
NOT E :
3 4 AN ALT E R NAT E AR R ANG E ME NT 3 4
T O T HE T WO S AF E T Y S HUT OF F
V ALV E S IS ONE S AF E T Y S HUT OF F
V ALV E WIT H V ALV E S E AL OV E R T R AV E L
P ILOT INT E R LOC K (P R OOF -OF -C LOS UR E ) P ILOT

1 DR IP LE G 7 S AF E T Y S HUT OF F V ALV E 1 DR IP LE G 7 S AF E T Y S HUT OF F V ALV E

2 G AS S T R AINE R (IF R E QUIR E D) 8 LE AK AG E T E S T V ALV E 2 G AS S T R AINE R (IF R E QUIR E D) 8 LE AK AG E T E S T V ALV E

3 MANUAL S HUT OF F V ALV E
4 P R E S S UR E R E G ULAT OR
5 P R E S S UR E R E LIE F V ALV E (IF R E QUIR E D)
6 LOW G AS P R E S S UR E S WIT C H
9 S AF E T Y S HUT OF F V ALV E WIT H V ALV E S E AL 3 MANUAL S HUT OF F V ALV E 9 S AF E T Y S HUT OF F V ALV E WIT H V ALV E S E AL
OV E R T R AV E L INT E R LOC K (P R OOF -OF -C LOS UR E ) OV E R T R AV E L INT E R LOC K (P R OOF -OF -C LOS UR E )
4 P R E S S UR E R E G ULAT OR
10 OP T IONAL MODULAT ING V ALV E 10 OP T IONAL MODULAT ING V ALV E
5 P R E S S UR E R E LIE F V ALV E (IF R E QUIR E D)
11 HIG H G AS P R E S S UR E S WIT C H 11 HIG H G AS P R E S S UR E S WIT C H
M17772 6 LOW G AS P R E S S UR E S WIT C H M17773

F igure 4 F igure 5

C omments :
A S ME C S D-1: F uel T rains
F igure 4
400,000-5,000,000 B T U/HR
F igure 5
5,000,000-12,500,000 B T U/HR

S urvey C ompany Name:

T ec hnic ian S ignature:

C us tomer S ignature:

Date:
64-0054-2