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Communication Modules

SITRANS F M MAG 8000 GSM/GPRS add-on module

Operating Instructions • 11/2011

SITRANS F
Introduction 1

Safety notes 2

Description 3
SITRANS F
Installing/mounting 4
Communication Modules
SITRANS F M MAG 8000 Connecting 5
GSM/GPRS add-on module
Commissioning 6
Operating Instructions
Operating 7

Functions 8
Alarm, error and system
messages 9

OPC 10

Service and maintenance 11

Troubleshooting/FAQs 12

Technical data 13

Appendix A A

Abbreviations B
Add-on module for use with flowmeter types SITRANS
F M MAG 8000

11/2011
A5E03644134-01
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG Order number: A5E03644134 Copyright © Siemens AG 2011.


Industry Sector Ⓟ 11/2011 Technical data subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Introduction................................................................................................................................................ 7
1.1 Items supplied ................................................................................................................................7
1.2 Document history ...........................................................................................................................8
1.3 Further information.........................................................................................................................8
1.4 Notes on warranty..........................................................................................................................9
2 Safety notes............................................................................................................................................. 11
2.1 General safety instructions ..........................................................................................................11
2.2 Laws and directives .....................................................................................................................11
2.3 Application security precautions ..................................................................................................12
2.4 Lithium batteries...........................................................................................................................13
2.5 Rechargeable battery...................................................................................................................13
2.6 Installation in hazardous area ......................................................................................................13
2.7 Certificates ...................................................................................................................................14
3 Description............................................................................................................................................... 15
3.1 OPC software application ............................................................................................................15
3.2 GSM/GPRS information transmission .........................................................................................15
3.3 Features .......................................................................................................................................16
4 Installing/mounting................................................................................................................................... 19
4.1 SIM card.......................................................................................................................................19
4.2 GSM/GPRS module.....................................................................................................................19
4.3 Battery..........................................................................................................................................21
4.4 Antenna........................................................................................................................................21
5 Connecting .............................................................................................................................................. 23
5.1 Prepare MAG 8000 ......................................................................................................................23
5.2 Connect cable(s) ..........................................................................................................................24
5.2.1 Connect antenna cable ................................................................................................................24
5.2.2 Connect antenna cable and analog inputs cable.........................................................................25
5.3 Connect to GSM module..............................................................................................................29
6 Commissioning ........................................................................................................................................ 31
6.1 System integration .......................................................................................................................31
6.2 Start-up ........................................................................................................................................31
6.3 Analog inputs ...............................................................................................................................32

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Operating Instructions, 11/2011, A5E03644134-01 3
Table of contents

6.4 Configuring .................................................................................................................................. 32


6.4.1 White list...................................................................................................................................... 32
6.4.2 Configuration commands ............................................................................................................ 33
6.4.3 Response SMS for changed parameters.................................................................................... 35
6.4.4 Alarm configuration ..................................................................................................................... 36
6.4.5 Initial configuration ...................................................................................................................... 36
6.4.6 Manual network registration ........................................................................................................ 38
6.4.7 Test email settings ...................................................................................................................... 39
7 Operating................................................................................................................................................. 41
7.1 Change PIN code........................................................................................................................ 41
7.2 Retrieve messages ..................................................................................................................... 41
7.2.1 Configuration............................................................................................................................... 41
7.2.2 Battery capacity........................................................................................................................... 42
7.2.3 Current measurement data ......................................................................................................... 42
7.2.4 Measurement history via SMS .................................................................................................... 43
7.3 Clear white list............................................................................................................................. 43
7.4 Perform factory reset................................................................................................................... 44
8 Functions ................................................................................................................................................. 45
8.1 Push button ................................................................................................................................. 45
8.2 SMS and email functionality........................................................................................................ 45
8.3 Email interface ............................................................................................................................ 46
8.3.1 Email format ................................................................................................................................ 46
8.3.2 Measurement data email............................................................................................................. 46
8.3.3 Attached csv file .......................................................................................................................... 47
8.4 SMS notifications ........................................................................................................................ 48
8.4.1 White list cleared......................................................................................................................... 48
8.4.2 PIN code changed....................................................................................................................... 48
8.4.3 Phone number unsubscribed ...................................................................................................... 49
8.5 SMS interface.............................................................................................................................. 49
8.5.1 SMS format ................................................................................................................................. 49
9 Alarm, error and system messages ......................................................................................................... 51
9.1 Alarms ......................................................................................................................................... 51
9.2 Clear alarms ................................................................................................................................ 52
10 OPC......................................................................................................................................................... 53
10.1 Introduction ................................................................................................................................. 53
10.2 OPC server.................................................................................................................................. 54
10.3 OPC server installation ............................................................................................................... 54
10.4 Email settings.............................................................................................................................. 55
10.5 List of devices ............................................................................................................................. 58
10.5.1 Configure list of devices .............................................................................................................. 58
10.5.2 Copy device properties ............................................................................................................... 60
10.5.3 Delete devices............................................................................................................................. 61

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4 Operating Instructions, 11/2011, A5E03644134-01
Table of contents

10.6 Help..............................................................................................................................................61
10.7 Connection status ........................................................................................................................61
10.8 Log files........................................................................................................................................62
11 Service and maintenance ........................................................................................................................ 63
11.1 Rechargeable battery...................................................................................................................63
11.2 Technical support.........................................................................................................................63
11.3 Return procedures .......................................................................................................................64
11.4 Battery disposal ...........................................................................................................................65
12 Troubleshooting/FAQs............................................................................................................................. 67
12.1 Check list......................................................................................................................................67
12.2 Troubleshooting ...........................................................................................................................67
13 Technical data ......................................................................................................................................... 71
A Appendix A .............................................................................................................................................. 73
A.1 Ordering .......................................................................................................................................73
B Abbreviations........................................................................................................................................... 75
Index........................................................................................................................................................ 81

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Operating Instructions, 11/2011, A5E03644134-01 5
Table of contents

SITRANS F M MAG 8000 GSM/GPRS add-on module


6 Operating Instructions, 11/2011, A5E03644134-01
Introduction 1
Purpose
The operating instructions provide all information necessary for the installation and use of
the GSM/GPRS module (A5E03412758) intended for use with the electromagnetic
flowmeters type SITRANS F M MAG 8000.

Basic knowledge required


The instructions are not intended to be a complete tutorial on the GSM/GPRS and OPC
protocol, and it is assumed the end user already has a general working knowledge of mobile
communication and OPC usage. However, an overview is included in the following section to
explain some fundamental aspects of the protocol.

See also
For more information about SITRANS F M transmitters and sensors, refer to the appropriate
operating instructions available on the flowdocumentation homepage
(http://www.siemens.com/flowdocumentation) or on the SITRANS F M documentation CD-
ROM.

1.1 Items supplied

Table 1- 1 GSM module without analog inputs cable

 GSM module
)0

 Rechargeable battery with holder


 Antenna with mounting bracket
 Operating instructions
 SITRANS F M literature CD

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Operating Instructions, 11/2011, A5E03644134-01 7
Introduction
1.2 Document history

Table 1- 2 GSM module with analog inputs cable

 GSM module

)0
 Rechargeable battery with holder
 Antenna with mounting bracket
 Analog nputs cable
 Operating instructions
 SITRANS F M literature CD

The scope of delivery may vary depending on selections at ordering.

1.2 Document history


The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to
each previous edition.

Edition Remarks
11/2011 First edition

1.3 Further information

Product information on the Internet


The Operating Instructions are available on the CD-ROM shipped with the device, and on
the Internet on the Siemens homepage, where further information on the range of SITRANS
F flowmeters may also be found:
Product information on the internet (http://www.siemens.com/flowdocumentation)

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8 Operating Instructions, 11/2011, A5E03644134-01
Introduction
1.4 Notes on warranty

Worldwide contact person


If you need more information or have particular problems not covered sufficiently by these
Operating Instructions, get in touch with your contact person. You can find contact
information for your local contact person on the Internet:
Local contact person
(http://www.automation.siemens.com/aspa_app/contactmenu.aspx?ci=yes&regid=DEF&lang
=en)

1.4 Notes on warranty


The contents of this manual shall not become part of or modify any prior or existing
agreement, commitment or legal relationship. The sales contract contains all obligations on
the part of Siemens as well as the complete and solely applicable warranty conditions. Any
statements regarding device versions described in the manual do not create new warranties
or modify the existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.

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Operating Instructions, 11/2011, A5E03644134-01 9
Introduction
1.4 Notes on warranty

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10 Operating Instructions, 11/2011, A5E03644134-01
Safety notes 2
2.1 General safety instructions

CAUTION

Correct, reliable operation of the product requires proper transportation, storage,


positioning and assembly as well as careful operation and maintenance. Only qualified
personnel should install or operate this instrument.

Note
Alterations to the product, including opening or improper modifications of the product, are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.

2.2 Laws and directives

General requirements
Installation of the equipment must comply with national regulations; for example EN 60079-
14 for the European Community.
Observe the test certification, provisions and laws applicable in your country during
connection, assembly and operation.
Further provisions for hazardous area applications are, for example:
● IEC 60079-14 (international)
● EN 60079-14 (EC)

FCC/INDUSTRY CANADA NOTICE


Your device may cause TV or radio interference (for example, when using a telephone in
close proximity to receiving equipment).
The FCC or Industry Canada can require you to stop using your telephone if such
interference cannot be eliminated. If you require assistance, contact your local service
facility. This device complies with part 15 of the FCC rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause
undesired operation. Any changes or modifications not expressly approved by Siemens
could void the user's authority to operate this equipment.

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Operating Instructions, 11/2011, A5E03644134-01 11
Safety notes
2.3 Application security precautions

Instrument safety standards


The device has been tested at the factory, based on the safety requirements. In order to
maintain this condition over the expected life of the device the requirements described in
these operating instructions must be observed.

CE-marked equipment
The CE mark symbolizes the compliance of the device with the following directives:

Radio and Directive of the European Parliament and of the Council on


telecommunications radio equipment and telecommunications terminal equipment
terminal equipment and the mutual recognition of their conformity.
R&TTE 1999/5/EC

2.3 Application security precautions

CAUTION

For units already installed the customer is expected to pot the system in order to obtain the
IP68 protection degree.
In case this procedure is not followed, the manufacturer's warranty becomes void.

NOTICE

Your device may cause TV or radio interference (for example, when using the module in
close proximity to receiving equipment).
The FCC or Industry Canada can require you to stop using your telephone if such
interference cannot be eliminated. If you require assistance, contact your local contact
person, see "Further information" (Page 8).

CAUTION
This device complies with part 15 of the FCC rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may
cause undesired operation.

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12 Operating Instructions, 11/2011, A5E03644134-01
Safety notes
2.4 Lithium batteries

2.4 Lithium batteries


Lithium batteries are primary power sources with high energy content designed to represent
the highest possible degree of safety.

WARNING
Potential hazard
Lithium batteries may present a potential hazard if they are abused electrically or
mechanically.
 Observe the following precautions when handling and using lithium batteries:
– Do not short-circuit, recharge or connect with false polarity.
– Do not expose to temperature beyond the specified temperature range or incinerate
the battery.
– Do not crush, puncture or open cells or disassemble battery packs.
– Do not weld or solder to the battery’s body.
– Do not expose contents to water.

2.5 Rechargeable battery


The GSM/GPRS module is supplied with a rechargeable battery as energy buffer. This
battery is charged automatically. Allow the battery to be fully charged (up to five hours)
before the first logon to the GSM network.

WARNING
Risk of explosion
Do NOT expose the battery to fire or try to recharge it using an external power source.

2.6 Installation in hazardous area

WARNING
NOT allowed for use in hazardous areas!
Equipment used in hazardous areas must be Ex-approved and marked accordingly!
This device is NOT approved for use in hazardous areas!

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Operating Instructions, 11/2011, A5E03644134-01 13
Safety notes
2.7 Certificates

2.7 Certificates
Certificates are posted on the Internet and on the documentation CD-ROM shipped with the
device.

See also
Certificates on the Internet (http://www.siemens.com/processinstrumentation/certificates)

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14 Operating Instructions, 11/2011, A5E03644134-01
Description 3
3.1 OPC software application
An OPC server is a software application that acts as an API (Application Programming
Interface) or protocol converter. When connected to a device (e.g. a PLC, DCS or an RTU)
or a data source (e.g. a database or a user interface), the OPC server will transform the data
into a standard-based OPC format.
OPC-compliant applications e.g. an HMI (Human Machine Interface), historical data
spreadsheet, trending application, can connect to the OPC server and use it to read device
data. The protocol interconnects field equipment such as sensors, actuators, and controllers
and is widely used in both process and manufacturing automation.
OPC defines a common, high-performance interface that facilitates reuse of data via HMI,
SCADA control, and custom applications.

3.2 GSM/GPRS information transmission


The GSM/GPRS module transmits information using GSM or GPRS networks. Manual or
automatic network selection is possible.
Communication with operators takes place via SMS or email.
SMS can be sent to and from predefined mobile phone numbers, whereas emails can be
sent only from the GSM/GPRS module with a CSV file attachment to predefined email
accounts.
The retrieved data are stored in the internal memory of the GSM/GPRS module until it is
transmitted.
In case of power failure the collected data remains stored in the memory.
The GSM/GPRS module uses the unique power management program to measure the
battery consumption ensuring very accurate values of the remaining battery lifetime.

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Operating Instructions, 11/2011, A5E03644134-01 15
Description
3.3 Features

Pos. Description
① MAG 8000 with GSM/GPRS module
② Mobile network
③ Internet service
④ Email with an attached csv file
⑤ OPC server solution
⑥ SMS with TOT1 data

Figure 3-1 Information transmission

NOTICE
Use in a domestic environment
This is a Class A Group 1 equipment intended for use in industrial areas.
In a domestic environment this device may cause radio interference.

3.3 Features
The GSM/GPRS module is a device that logs data coming from the MAG 8000 and transmits
it into a system via email or SMS. The collected data can be retrieved using an OPC server.

Feature Benefit
GPRS communication A higher amount of data can be sent via email
with a csv file as an attachment
SMS configuration No on-site commissioning required

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16 Operating Instructions, 11/2011, A5E03644134-01
Description
3.3 Features

Feature Benefit
Built-in solution Maintains the IP68 degree and integrated
solution
Battery operation plus power management The module uses a calculation program which
ensures a very accurate calculation of the
remaining battery lifetime

Additional benefits
● The module can be used as a retrofit on an existing MAG 8000 in the field (SW ver 3.02
or higher)
● Analog inputs enables the customer to connect an external sensor (4 ... 20 mA or
0 ... 5 V) into the GSM module
● Antenna with high gain ensures the best performance under challenging conditions such
as concrete boxes or places with low signal
● Antenna is rated IP68
● Synchronization function ensures an accurate collection of the data independent of the
sample rate used
● Minimum sample rate is 1 per minute

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Operating Instructions, 11/2011, A5E03644134-01 17
Description
3.3 Features

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18 Operating Instructions, 11/2011, A5E03644134-01
Installing/mounting 4
The installation consists of the following steps:
1. SIM card
2. GSM/GPRS module (only retrofit systems)
3. Rechargeable battery
4. Antenna

4.1 SIM card


1. Insert SIM card in slot of GSM/GPRS module.
2. Ensure that SIM card is positioned as shown in figure below.
/

Figure 4-1 Installing the SIM card

Note
Before placing the SIM card in the module, change the PIN code of the card to 1000
using a mobile phone. During commissioning you can change the PIN code using an
SMS command, see "Change PIN code" (Page 41).

4.2 GSM/GPRS module

Note
Retrofit systems
The following procedure only applies to retrofit systems.

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Operating Instructions, 11/2011, A5E03644134-01 19
Installing/mounting
4.2 GSM/GPRS module

/
Pos. Connector
① Rechargeable battery
② Analog inputs cable
③ Antanna

Figure 4-2 GSM/GPRS add-on module

The installation procedure for an GSM/GPRS module to a MAG 8000 transmitter is as


follows:
1. Insert SIM card.
2. Mount module on back of MAG 8000 electronics.
3. Snap module onto back of electronics.
4. Ensure module is fixed correctly to eight-pin connector and spacer.
5. Use the two 3 mm screws and washers to fix module to MAG 8000 electronics.

Figure 4-3 Mounting the module

SITRANS F M MAG 8000 GSM/GPRS add-on module


20 Operating Instructions, 11/2011, A5E03644134-01
Installing/mounting
4.3 Battery

4.3 Battery
The GSM/GPRS module requires installation of an additional rechargeable battery. The
battery must be installed in the bottom part of the MAG 8000 enclosure and connected as
shown below.

/

Figure 4-4 Battery installation

It is also required to place the battery holder in the right position as shown below. Notice that
the wide part must be below the SIM card to keep it in place (see the arrow in the figure
below).
/

Figure 4-5 Battery holder installation

4.4 Antenna
The antenna is designed for wall mounting or for mounting inside of concrete chambers with
a low attenuation of the signal strength.

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Operating Instructions, 11/2011, A5E03644134-01 21
Installing/mounting
4.4 Antenna

The antenna must be installed vertically as shown below.

/

Figure 4-6 Wall mounting antenna installation

NOTICE

The antenna must be placed where the optimal signal strength from the network is
available to obtain long battery lifetime and permanently working GSM/GPRS
communication. Avoid placing the antenna close to high-voltage units or high-power lines
and metal plates.
The antenna is rated IP68 and will not be affected by flooding. However, the transmission
cannot be guaranteed under flooding conditions.

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22 Operating Instructions, 11/2011, A5E03644134-01
Connecting 5
NOTICE

Follow the instructions in this chapter closely to maintain the protection degree of the
flowmeter and ensure the correct operation of the module.

Connect cable(s) to the GSM module as follows:


1. Prepare MAG 8000.
2. Connect cable(s)
– Antenna cable (Page 24) or
– Antenna cable and analog inputs cable (Page 25)
3. Connect to GSM module

5.1 Prepare MAG 8000


Prepare MAG 8000 for connection as follows:
1. Remove blind plug from MAG 8000.
2. Loosen cable clamp.
/

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Operating Instructions, 11/2011, A5E03644134-01 23
Connecting
5.2 Connect cable(s)

5.2 Connect cable(s)


Follow one of the instructions, below depending on the chosen solution, to prepare cable(s)
for connection.

5.2.1 Connect antenna cable

Mount cable gland onto antenna


Mount the cable gland onto the antenna as follows:
1. Connect antenna adapter cable to antenna SMA/M connector making sure the SMA
connector is tightened, so that a good connection is guaranteed.

2. Mount the antenna into the cable gland, and connect antenna adapter cable.

3. Mount M20 to M16 reduction onto the MAG 8000, making sure the reduction is tightened
correctly to guarantee IP68 standard.

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24 Operating Instructions, 11/2011, A5E03644134-01
Connecting
5.2 Connect cable(s)

4. Mount M16 cable gland into M20 reduction.


Make sure the gland is tightened to torque 10 Nm to guarantee IP68 standard

5. .Tighten the upper part to fix the antenna cable.

5.2.2 Connect antenna cable and analog inputs cable

Assemble analog inputs cable


1. Open 2-hole cable gland (M20).

2. Push the cable gland over the open end of the analog inputs cable.

3. Slide the M12 connector parts onto the cable in the order shown below. Make sure the
shield is bent the shield to the jacket.

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Operating Instructions, 11/2011, A5E03644134-01 25
Connecting
5.2 Connect cable(s)

Connect strip wire


See pin numbers on plastic of M12 connector.
● P1 – white
● P2 – gray
● P3 – brown
● P4 – yellow
● P5 – green

1. Screw together the M12 connector parts, making sure the parts are tightened correctly to
guarantee IP68 standard.

2. Screw the protection cover onto the M12 Female connector, making sure it is done
correctly to guarantee IP67 standard. The plastic loop must be around the cable.

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26 Operating Instructions, 11/2011, A5E03644134-01
Connecting
5.2 Connect cable(s)

Mount cable gland with antenna and analog inputs cable


1. Push the antenna cable through the upper and cover parts of cable gland.

2. Using for example a screw driver, push through the rubber to open the side.

3. Carefully push the antenna cable into the rubber part from the side and remove the tool
(e.g. screw driver).

4. Check that the two cables are inserted correctly into the rubber part.

5. Insert cables into MAG 8000 hole.

6. Screw M20 cable gland into MAG 8000 housing


Make sure the gland is tightened to torque 10 Nm to guarantee IP68 standard.

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Operating Instructions, 11/2011, A5E03644134-01 27
Connecting
5.2 Connect cable(s)

7. Push rubber part into M20 cable gland, and adjust antenna cable and analog inputs cable
making sure that the shield of the analog inputs cable and the left side metal of the SMA
connector are below the cable clamp. After adjusting the cable, tighten the two screws of
the cable gland making sure that the cables are not squeezed and that they have
electrical connection on the metal.

8. Mount the M20 cable gland cover tightening it to torque 10 Nm to guarantee IP68
standard.

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28 Operating Instructions, 11/2011, A5E03644134-01
Connecting
5.3 Connect to GSM module

5.3 Connect to GSM module

NOTICE
Shielding
At one end of each cable its shield must be connected to protective earth. If a connector is
used at this end, the shell of the connector must be connected to the shield of the cable.

1. Snap small connector in GSM/GPRS module.

/

2. Prepare coupling cable for physical analog inputs, see "Technical data" for pin
description.

WARNING
Overvoltage
Overvoltage on both analog inputs may damage the internal electronic components!
Analog input 1 (current input) shall not be connected directly to a power supply source.
Analog input 2 (ratiometric) shall not exceed 6V DC.

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Operating Instructions, 11/2011, A5E03644134-01 29
Connecting
5.3 Connect to GSM module

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30 Operating Instructions, 11/2011, A5E03644134-01
Commissioning 6
6.1 System integration
This chapter provides information on how to integrate the flowmeter and the GSM/GPRS
module considering the different hardware options (analog inputs and power supply
sources).

NOTICE

On the first power-up the LED on the GSM/GPRS module flashes during start-up. Then the
module will automatically start charging the battery.

6.2 Start-up
As part of the power-saving mode, the module is set to be awake for only three minutes. It is,
however, possible to manually wake up the module in order to ensure that the configuration
settings sent via SMS are received completely at the time required.
This is done by pressing the push button located in the top left corner of the module for five
seconds until the LED flashes (see figure below). The microprocessor will start up the
module, establish communication with the network, and ask for any pending commands
For details about the SMS configuration see "Configuration commands" (Page 33).

NOTICE
Module replacement
If the GSM/GPRS module is replaced, all configuration settings must be loaded again.

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Operating Instructions, 11/2011, A5E03644134-01 31
Commissioning
6.3 Analog inputs

/
① Push button
② LED

6.3 Analog inputs


The analog inputs do not require a particular set up. Prior to any data collection, the SMS
command P53, see "Configuration commands" (Page 33), must be sent to activate the
function.

6.4 Configuring
The architecture of the add-on module allows remote configuration using SMS sent to the
module via the mobile network from a mobile phone. These commands will be received
when the unit wakes up at next transmission time or every 24 hours.
As standard the GSM/GPRS module has a basic configuration, but the settings can be
modified to fit the application. SMS codes ensure a safe and easy configuration of the
module.
For initial configuration the SIM card PIN code must be set to 1000.

6.4.1 White list


The configuration is protected by a list of mobile phone numbers that are authorized to send
configuration SMS to the GSM/GPRS module. This white list can be cleared with an SMS
command which must include the PIN code, see "Clear white list" (Page 43).
Up to three mobile phone numbers are allowed to send configurations and commands.
An empty whitelist means no protection, i.e. configurations can be sent from any mobile
phone.

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32 Operating Instructions, 11/2011, A5E03644134-01
Commissioning
6.4 Configuring

6.4.2 Configuration commands


The configuration of the GSM/GPRS module is using SMS communication sending special
commands with a clear and defined syntax that avoids wrong settings. These commands
define the operation of the module, such as transmission set up, email accounts, sample
rates, etc.
The table below lists the commands that can be sent to the GSM/GPRS module; either
individually or combined taking into account the limit of 160 characters per SMS message.

Note
Unknown commands sent to the GSM/GPRS module are ignored. Commands containing
invalid parameter values cause a configuration error that is recorded and an alarm SMS
which is sent to the alarm recipients.

Table 6- 1 Configuration commands

Code Command description Possible write values


P1 PIN code of the used SIM card 4 digits
P2 GSM network 5 digits
P3 Short message service center number Phone number
P4 Mobile no. 1 to send SMS commands Phone number
P5 Mobile no. 2 to send SMS commands Phone number
P6 Mobile no. 3 to send SMS commands Phone number
P7 Mobile no. 1 to receive alarm SMS from WCM Phone number
P8 Mobile no. 2 to receive alarm SMS from WCM Phone number
P9 Mobile no. 3 to receive measurement data SMS from WCM Phone number
P10 GPRS network access point name Text string
P11 User name for GPRS authentication Text string
P12 User password for GPRS authentication Text string
P13 DNS server IP address. (e.g. 10.0.0.138) IP address
P14 SMTP server address (domain name or an IP address) Text string
P15 User name for SMTP server authentication Text string
P16 User password for SMTP server authentication. Text string
P17 Own email address of the WCM Email address
P18 Recipient 1 email address Email address
P19 Recipient 2 email address Email address
P20 Recipient 3 email address Email address
P23 Threshold value for the signal strength alarm 0: no alarm
1: < -111 dB
2: < -96 dB
3: < -81 dB
4: < -66 dB
5: < -51 dB

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Commissioning
6.4 Configuring

Code Command description Possible write values


P51 String Identifier selector 0 = SERIAL NUM
1 = APP_IDENT
2 = APP_LOCATION
P52 Transmission mode settings 0 = Email and SMS
1 = SMS only
2 = Email only
P53 Setting for analog inputs acquisition 0 = Off
1 = On
P55 Sample rate 1 ... 255min or 1 ... 255h
P56 Transmission interval 1 ... 744h
1 ... 31d
1M
P58 WCM alarm mask See "Alarms" (Page 51)
P61 Measurement synchronization time 00:00 - 23:59
Empty: no sync.

For reference information on the SMS and GPRS communication, refer to your local mobile
provider or Mobile network code (http://en.wikipedia.org/wiki/Mobile_network_code).

Note
P56=1M;
This configuration sets the transmission interval to one month but synchronizes the
transmission with the first measurement of each month. Monthly transmission allows a
measurement period of 31 minutes or longer.
This feature is especially useful for billing purposes.

Example:
Configuration;P55=15min; P56=24h;

Note
Correct format
Every command must end with ";" in order to be accepted by the module.

Parameters:
configuration1 to "n" – configuration parameter
Example:
Settings to define the SMTP server, authentication account, server password, user email
account, selection of the identifier, and GSM mode only active.
Configuration;P14=smtp.gmx.at;P15=test@gmx.at;
P16=test;P17=test@gmx.at;P51=0;P52=1;

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34 Operating Instructions, 11/2011, A5E03644134-01
Commissioning
6.4 Configuring

Example:
Settings: The sample rate is 15 minutes; transmission once a day and measurement
synchronization at 6:00 a.m.
Configuration;P55=15min;P56=24h;P61=06:00;

Note
The standard syntax for the mobile numbers allows the use of " + ", "00" (e.g.
+2855511223344or 002855511223344).
Check the configuration of your local network provider for details on any particular syntax
used.

Transmission mode:
Network communication through GSM or GPRS is set up via parameter P52. The options
are as follows:

Table 6- 2 P52 options

Option Description
0 If GPRS connection is available, the report will be delivered as email. If not, the report will
be delivered as SMS
1 SMS with only TOT1 values will be delivered. In case the network is not available, the
information will be stored until the next time the module is logged on to the GPRS network
2 The report will always be delivered as email

Example:
Configuration;P52=0;
Option = 0
An information email will be delivered via the GPRS network. In case the network fails, the
data will be delivered as SMS with the TOT 1 information to the phone number configured.
Option = 1
Only an SMS with the TOT 1 values will be delivered.
Option = 2
Only an information email using the predefined settings will be delivered.

6.4.3 Response SMS for changed parameters


This is the response SMS sent to the initiator notifying if the parameters were changed.
Example:
UNIT01 2011-02-07 13:25
Configuration: OK
Possible responses: OK or ERROR

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Commissioning
6.4 Configuring

6.4.4 Alarm configuration


It is possible to define which alarms to be reported from the GSM/GPRS module and from
the MAG 8000 using the configuration command P58. This command is sent via SMS as a 4
digit hexadecimal value (see table below).
Configuration syntax:
P58=0x[D1][D2][D3][D4]
Parameters:
0x: fixed text
D1: Active alarms from 13 to 16
D2: Active alarms from 09 to 12
D3: Active alarms from 05 to 08
D4: Active alarms from 01 to 04
Example:
Configuration;P58=0x0008
This example shows a configuration reporting only alarm no. 4.

Table 6- 3 Alarm mask (hexadecimal)

16 15 14 13 D1 12 11 10 9 D2 8 7 6 5 D3 4 3 2 1 D4
0 0 0 0
x 1 x 1 x 1 x 1
x 2 x 2 x 2 x 2
x x 3 x x 3 x x 3 x x 3
x 4 x 4 x 4 x 4
x x 5 x x 5 x x 5 x x 5
x x 6 x x 6 x x 6 x x 6
x x x 7 x x x 7 x x x 7 x x x 7
x 8 x 8 x 8 x 8
x x 9 x x 9 x x 9 x x 9
x x A x x A x x A x x A
x x x B x x x B x x x B x x x B
x x C x x C x x C x x C
x x x D x x x D x x x D x x x D
x x x E x x x E x x x E x x x E
x x x x F x x x x F x x x x F x x x x F

6.4.5 Initial configuration


The factory settings of the module allow any mobile phone to send SMS with GSM/GPRS
module configurations and email accounts information. But as soon as at least one mobile
phone number is specified in the white list, communication between mobile phones and
module is limited to these numbers.

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36 Operating Instructions, 11/2011, A5E03644134-01
Commissioning
6.4 Configuring

Finally, the sample rate and the time for transmission must be defined.
1. Ensure that SIM card has PIN code 1000.
2. Ensure that network setting for SMS and GPRS are correct in order to secure
communication. This information is normally available on the mobile supplier's web page.
3. Set mobile numbers for the persons authorized to configure the module and to receive
alarms.
4. Check that the mobile numbers follow the correct local dialling format (i.e + or 00, country
code, area code, phone number, etc).
5. Change the PIN code.
6. Ensure that all command instructions end with ";" in order to be accepted by the module.
Example:
1. Check that SIM card PIN code is 1000.
2. Send configuration via SMS:
– SMS 1 (Service center, whitelist and alarm lists):
Configuration;P3=<PhoneNumberSMS_ServiceCenter>;P4=<PhoneNumberUser1>;P
7=<PhoneNumberAlarmRecipient1>;
– SMS 2 (GPRS and email account settings):
Configuration;P10=web.vodafone.de;P15=mag8000@gmx.de;P17=mag8000@gmx.d
e;P16=test123;P14=mail.gmx.net;P18=user.name@domain.com;
– SMS 3 (Set sample rate, transmission time and measurement synchronization):
Configuration;P55=5min;P56=24h;P61=06:00;
The module will answer "Configuration: OK" after receiving the correct settings.
3. Send a retrieve SMS command
– RetrieveConf;1000;<EmailAccount>

NOTICE
PIN code
It is recommended to change the SIM card PIN code after configuration to avoid
unauthorized access to the GSM module.

Note
The time for the next module wake-up is relative to the time when the configuration via
SMS was received by the module.
The parameter P61 will ensure the synchronization of the data collection at the time
required.

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Operating Instructions, 11/2011, A5E03644134-01 37
Commissioning
6.4 Configuring

6.4.6 Manual network registration

Network selection
The GSM/GPRS module will automatically recognize the country network predefined in the
SIM card so usually it is unnecessary to define the network provider.
If, however, the module is installed near a country border, it is highly recommended to use
the manual mode when selecting the network provider. This prevents the module from using
the foreign networks in case the signal from the local/domestic provider is weak avoiding
high roaming cost.
Command syntax:
Configuration;P2=<PLMN>;
Parameters:
<PLMN>: The PLMN network number

Note
Only if the selected network is not available, the GSM/GPRS module will automatically
switch to automatic network registration mode and choose the strongest network available.
The GSM/GPRS module sends out an SMS message to Recipient1 and Recipient2 to inform
that the registration of the specified network was not possible and a new network was
selected.

The SMS contains information on all available networks listed together with the following
status information:
● whether the used SIM card is allowed to register to that network
● the chosen network
● the network signal strength
SMS syntax:
[IDENTIFIER] [TIMESTAMP]
Cannot register to PLMN: [PLMN]
Available Networks:
[status], [available PLMN]
[status], [available PLMN]
SignalStrength: [signal strength]
Parameters:
<status>:
0 (unknown)
1 (PLMN available)
2 (PLMN currently registered to)
3 (not allowed to register to this PLMN)

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38 Operating Instructions, 11/2011, A5E03644134-01
Commissioning
6.4 Configuring

<available PLMN>: the PLMN number of available networks


<signal strength>: the signal strength of the PLMN to which the WCM is currently registered.
Value can be 0 to 5 or 99; 0 means the signal strength is too low; 5 means the signal
strength is maximum; and 99 means that the signal strength is unknown.
Example:
UNIT01 2011-02-07 13:28
Cannot register to PLMN: 23203
Available Networks:
2,23201
3,23203
2,23205
SignalStrength: 3
To choose one of the currently available networks: send an SMS with the following syntax:
Command syntax:
Configuration;P2=<available PLMN>;

Note
The retrieved PLMN network references can be found here:
http://en.wikipedia.org/wiki/Mobile_network_code
(http://en.wikipedia.org/wiki/Mobile_network_code)

6.4.7 Test email settings


This command is used for testing if recipient email addresses are configured correctly.
An email with the subject "<ID>Test" will be sent to all configured recipient email addresses.
It is recommended to test the email settings each time they are changed.
Request syntax:
TestEmail;
No confirmation SMS is sent.

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Operating Instructions, 11/2011, A5E03644134-01 39
Commissioning
6.4 Configuring

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40 Operating Instructions, 11/2011, A5E03644134-01
Operating 7
7.1 Change PIN code
It is possible to change the SIM card PIN code during commissioning in order to avoid
unauthorized configuration and data retrieval.
Syntax:
Pin;<oldpin>;<newpin>;
Parameters:
oldpin – the old SIM PIN
newpin – the new SIM PIN to set
Example:
Pin;1000;1234;

7.2 Retrieve messages


The GSM/GPRS module is capable of delivering messages to the defined users providing
the information requested via the commands selected, or alarms, see "Alarms" (Page 51).

Note
All information requested is sent the next time the module logs on to the network.

7.2.1 Configuration
Retrieve the complete configuration of the WCM via e-mail
Parameters:
PIN – SIM card PIN code
email-address – the receiver of the configuration
Example:
RetrieveConf;1000;name.surname@domain.com;

Note
Critical passwords are not included in the configuration email.
Configuration of the GSM/GPRS module can be sent via email only, even if the device is in
GSM mode only.

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Operating Instructions, 11/2011, A5E03644134-01 41
Operating
7.2 Retrieve messages

7.2.2 Battery capacity


This function will retrieve current battery status of the MAG 8000 system.
Request syntax:
GET_BAT_CAP;
Response syntax:
[IDENTIFIER] [TIMESTAMP]
BT [BATTERY_CAPACITY%]
Example:
UNIT01 2009-09-16 15:50
BT 85%

7.2.3 Current measurement data


This command is used for retrieving current MAG 8000 measurement data via SMS.
Request syntax:
GET_MEASUREMENT_DATA;
Response syntax:
[IDENTIFIER] [TIMESTAMP]
FL [FLOWVALUE] [FLOWUNIT]
T1 [TOT1]
T2 [TOT2]
T3 [TOT3]
VU [TOTALIZER_UNIT]
A1 [ANALOGINPUT1VALUE]
A2 [ANALOGINPUT2VALUE]
BT [BATTERY_CAPACITY%]
AL [ALARM/WARNING INDEX] [ALARM/WARNING INDEX]
Example:
UNIT01 2010-12-06 12:21
FL 1 l/h
T1 24
T2 32.34
T3 35.215
VU m3
A1 0.0 mA
A2 0.0 V
BT 90%
AL 01 07

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42 Operating Instructions, 11/2011, A5E03644134-01
Operating
7.3 Clear white list

7.2.4 Measurement history via SMS


GSM communication only provides SMS-based information retrieved from the module and
the content is limited to maximum 160 characters per message. Thus, the module delivers
only 12 totalizer values in each message, i.e. if the transmission time is every 24 hours, the
values are collected every two hours.
SMS syntax:
[IDENTIFIER] [TIMESTAMP] [TOT1[n]] [TOT1[n-1]] ……… [TOT1[n-11]]
Example:
UNIT01 2009-09-20 09:20 1234560.1 1234560.2 1234560.3 1234560.4 1234560.5
1234560.6 1234560.7 1234560.8 1234560.9 1234561.0 1234561.1 1234561.2

Note
Measurement history is sent by SMS if no email communication is possible, or if P52 is set to
1 (SMS only), see "Configuration commands" (Page 33).

7.3 Clear white list


This command will empty the list of mobile phone numbers (MSISDN) from which the
module configuration can be modified. The command will be accepted from any mobile
phone if the correct pin code is entered. This command is useful if the white list was
misconfigured.
Request syntax:
RESETMSISDN;[PIN];
Example
RESETMSISDN;1000;

Note
This function will send an alarm SMS to the alarm recipients registered and record the
mobile phone used for the modification.
In case of legal prosecution, the information can be tracked.

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Operating Instructions, 11/2011, A5E03644134-01 43
Operating
7.4 Perform factory reset

7.4 Perform factory reset


This procedure resets the module to its factory settings.

CAUTION
White list
The factory reset clears the white list and leaves the device unprotected.

Perform the factory reset as follows:


1. Press push button for 10 seconds to log off from network.
2. Stop operation of module.
3. Remove SIM card.
4. Set PIN code to 1000 using a mobile phone.
5. Reinsert SIM card.
6. Turn on module.
7. Press push button 20 to 25 seconds to perform factory reset.

Note
During factory reset the module will try to logon to the network using PIN code 1000. Set
the PIN code to 1000 prior to factory reset; otherwise the SIM card will be locked and the
PUK code must be entered to unlock the SIM card.

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44 Operating Instructions, 11/2011, A5E03644134-01
Functions 8
8.1 Push button
If the push button is pressed for 10 seconds, the module will log off from the network and
stop the programmed transmission defined in the parameter P56, see "Configuration
commands" (Page 33) for details.
To restart the module after the stop process, press the button for 5 seconds and test the
communication by sending one of the retrieve commands, see "Configuration commands"
(Page 33).
In case a factory reset is needed; press the button minimum 20 seconds and maximum 25
seconds. During this process the LED flashes four times and the device is reset to the
factory settings.

8.2 SMS and email functionality


The table below describes the functionality of SMS and email in the GSM/GPRS module.
The term "Incoming" means that the module has received data from the user list, and the
term "Outgoing" means that the module has sent information to the user list.

Table 8- 1 Information retrieved/sent

Interface Transmission Name


SMS Incoming Change PIN code
SMS Incoming Empty authorized MSISDN list
SMS Incoming Retrieve configuration
SMS Incoming Change configuration
SMS Incoming Clear alarms
SMS Incoming Get battery capacity
SMS Incoming Get current measurement data
EMAIL Outgoing Measurement history data
EMAIL Outgoing Configuration
SMS Outgoing Alarms
SMS Outgoing Measurement history data
SMS Outgoing Clear alarm response
SMS Outgoing Network registration fallback

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Functions
8.3 Email interface

8.3 Email interface


This section describes how the GSM/GPRS module retrieves the information collected and
delivers it to the email recipients. Emails are sent only if P51 is set to 0 or 2, see
"Configuration commands" (Page 33). The default setting is 0.

Note
The GSM/GPRS module email account must be created on a server that accepts non-secure
accounts using SMTP.

8.3.1 Email format


Data recipient:
Based on the GSM/GPRS module configuration it supports up to three recipients.
Email subject:
MAG8000: [IDENTIFIER]

8.3.2 Measurement data email


The measurement data is sent as an attached csv file via email. The data is separated by
using a ";" as delimiter. The data format is listed in the table below.
The total number of lines (data sets) per transmission is limited to 1440, and the maximum
sample rate to one minute.

Note
If the transmission is every 30 days and the user tries to select 1 minute as sample rate, this
value is automatically reduced to 30 min to fit the maximum 1440 lines into one transmission
file.

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46 Operating Instructions, 11/2011, A5E03644134-01
Functions
8.3 Email interface

Table 8- 2 Measurement data type and format

Parameter Description Format


TIMESTAMP Date and time YYYY-MM-DD HH:MM
FLOWVALUE Flow value Floating point value with a point as
decimal separator
FLOWUNIT Flow unit Text (max. 12 characters)
TOT1 Totalizer 1 Floating point value with a point as
decimal separator
TOT2 Totalizer 2 Floating point value with a point as
decimal separator
TOT3 Totalizer 3 Floating point value with a point as
decimal separator
VOLUME UNIT Volume unit Text (max. 12 characters)
ANALOGINPUT1VALUE 4-20 mA input Floating point value with a point as
decimal separator
ANALOGINPUT2VALUE 0-5 V DC input Floating point value with a point as
decimal separator
BATTERY_CAPACITY% Remaining battery lifetime Integer value from 0 to 100
(%)
ALARMS Alarm value Decimal representation of bit string
value, see "Alarms" (Page 51)

Note
FLOWVALUE and TOT values are formatted by using an internal algorithm, which displays
at least three decimals.
ALARMS: The binary representation of this number indicates the corresponding alarm
setting.

8.3.3 Attached csv file


The filename will be "MAG8000_[IDENTIFIER]_[TIMESTAMP].csv".
Examples:
MAG8000_UNIT01_2010-12-28_01:05.csv
The module will sample data from the MAG 8000 according to the customer requirements
and transmit the information at a predefined time. The retrieved data contains the information
shown below:

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Operating Instructions, 11/2011, A5E03644134-01 47
Functions
8.4 SMS notifications

Column Description
A Timestamp
B Flow value
C Flow unit
D Totalizer 1
E Totalizer 2
F Totalizer 3
G Totalizer unit
H Analog input 1
I Analog input 2
J Remaining battery lifetime (%)
K Alarms

8.4 SMS notifications

8.4.1 White list cleared


This is a notification sent to alarm recipients that the list of allowed MSISDNs was emptied.
The notification includes the phone number (MSISDN) from which the command to clear the
white list was sent.
Example:
UNIT01 2011-02-07 13:23
MSISDN: +497895551212
RESETMSISDN: OK

8.4.2 PIN code changed


This is a notification sent to alarm recipients that the PIN code was changed. The notification
includes the phone number (MSISDN) from which the command to change the PIN code
was sent.
Parameters:
Result: OK; ERROR
Example:
UNIT01 2011-02-07 13:23
MSISDN: +497895551212
PIN: OK

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48 Operating Instructions, 11/2011, A5E03644134-01
Functions
8.5 SMS interface

8.4.3 Phone number unsubscribed


This SMS notification it is sent to the recipients when they are removed from the list of alarm
recipients.
Example:
UNIT01 2011-02-07 14:25
UNSUBSCRIBED

See also
Alarms (Page 51)

8.5 SMS interface

8.5.1 SMS format


The various SMS data formats are listed in the table below.

Table 8- 3 SMS data type and format

Parameter Description Format


IDENTIFIER Unit identification Text
TIMESTAMP Date and time YYYY-MM-DD HH:MM
FLOWVALUE Flow value Floating point value with a
point as decimal separator
FLOWUNIT Flow unit Text
TOT1 Totalizer 1 Floating point value with a
point as decimal separator
TOT2 Totalizer 2 Floating point value with a
point as decimal separator
TOT3 Totalizer 3 Floating point value with a
point as decimal separator
VOLUME UNIT Volume unit Text
TOT1[n] TOT1 (value 1) at TIMESTAMP Floating point value with a
point as decimal separator
TOT1[n-x] TOT1 (values 2 to 12) equally collected Floating point value with a
since the last transmission point as decimal separator
ANALOGINPUT1VALUE 4-20 mA input Floating point value with a
point as decimal separator
plus unit
ANALOGINPUT2VALUE 0-5 V DC input Floating point value with a
point as decimal separator
plus unit

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Functions
8.5 SMS interface

Parameter Description Format


BATTERY_CAPACITY% Remaining battery lifetime Integer from 0 to 100 plus
%
ALARMS List of active alarms List of two-digit integers
separated by a space
PIN PIN code Four-digit number

Note
SMS syntax
The SMS commands are case sensitive. Ensure to use the correct syntax including capital
letters, spaces and characters.

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50 Operating Instructions, 11/2011, A5E03644134-01
Alarm, error and system messages 9
9.1 Alarms
The table below lists all GSM/GPRS and MAG 8000 alarms.

Table 9- 1 GSM/GPRS module and MAG 8000 alarms

Alarm no. GSM/GPRS module Alarm no. MAG 8000


1 GSM signal strength 17 Insulation error
2 GPRS availability problem 18 Coil current error
3 Memory allocation error 19 Preamplifier overload
4 Internal SW error 20 Checksum error
5 Problem with configuration 21 Low power
6 Problem with outgoing SMS transf. 22 Flow overload
7 Problem with outgoing email transf. 23 Pulse A overload
8 Unauthorized access 24 Pulse B overload
9 Remaining battery lifetime less than 10% 25 Consumption interval
10 Wrong configuration 26 Leakage
11 Internal communication error 27 Empty pipe
12 Power-up failure 28 Low impedance
13 Firmware error 29 Flow limit
14 Hardware error 30 Not used
15 Not used 31 Not used
16 Not used 32 Not used

The alarms are reported in two ways; via SMS and email.

Via SMS
The alarms are reported as the actual alarm numbers.
Syntax:
[IDENTIFIER] [TIMESTAMP]
[ALARM] [ALARM/WARNING INDEX] [ALARM/WARNING INDEX]
Example:
UNIT01 2009-09-20 09:20
ALARM 01 02 03 04

Note
The alarm/warning index is based on two digit numbers.

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Operating Instructions, 11/2011, A5E03644134-01 51
Alarm, error and system messages
9.2 Clear alarms

Via email
The alarms are reported in an attached csv file in column "Alarms", see "Attached csv file"
(Page 47).
1. Read the decimal value from the csv file.
2. Convert this value into a binary value.
3. Read off the position number of "1". The position number equals the alarm number.
Example:

Decimal value: 96
Binary value: 1 1 0 0 0 0 0
Position number: 7 6 5 4 3 2 1
This example shows that alarm numbers 06 and 07 are reported.

9.2 Clear alarms


This command is used for resetting all pending MAG 8000 and GSM/GPRS module alarms.
SMS text for resetting alarms:
RESET_ALARMS;

Note
The user will receive an acknowledge SMS if the alarm was cleared successfully.

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52 Operating Instructions, 11/2011, A5E03644134-01
OPC 10
10.1 Introduction
The OPC server receives data from devices and stores ít in a database which makes it
accessible for any standard or tailored OPC client.
Separate email accounts are needed; one for each device and one for the OPC server.
Shared email accounts can cause malfunctions or delay in data transmissions.
In the example below two email accounts are needed: one for the device and one for the
OPC server.

,QWHUQHW

(PDLOSURYLGHU (PDLOSURYLGHU
m(PDLO}

$WWDFKHGFVYILOH

(PDLOVYLD6073SURWRFRO (PDLOVYLD323SURWRFRO

*60*356PRGXOH

23&VHUYHU

23&+'$ 23&'$

23&FOLHQW

① GSM/GPRS module sends data from device as email with attached csv file
② OPC server receives data and stores it in a database
③ OPC client can retrieve data either in the format of OPC HDA data (several data sets) or OPC
DA format (only the latest data set)

Figure 10-1 OPC overview

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Operating Instructions, 11/2011, A5E03644134-01 53
OPC
10.2 OPC server

10.2 OPC server


The OPC server application consists of two main modules:
● Data retrieval module:
– polls the POP3 mail account and retrieves the emails containing the attached csv files
– stores them in the SQL Lite database
● Data serving module:
– makes the data available for OPC clients by retrieving it from the database

'DWDUHWULHYDO 'DWDVHUYLQJ

IORZ!! IORZ!!

64//LWHGDWDEDVH

Figure 10-2 OPC server application

Data retrieval module


The purpose of the data retrieval module is to update the database file with the data
collected by MAG 8000 and sent to an SMTP server by the GSM/GPRS module.
The module has two main tasks:
● To poll the POP3 account based on a time interval defined in the configuration and
retrieve the email containing the data
● To store the data in the database file
The OPC server supports OPC DA (Data Access) and OPC HDA (Historical Data Access).
For detailed information on how to use OPC clients check the following link:
opcfoundation.org (www.opcfoundation.org)

10.3 OPC server installation


The name of the MAG 8000 OPC Server is "Siemens.MAG8000.1". Most OPC clients allow
to browse for available OPC servers. Select "Siemens.MAG8000.1" in order to connect to
the MAG 8000 OPC server.
All MAG 8000 devices are listed with the prefix "MAG8000_" and their identifier.
Example:
The device with the ID 0123456789 has the following name in the "Siemens.MAG8000.1"
address space: MAG8000_0123456789

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54 Operating Instructions, 11/2011, A5E03644134-01
OPC
10.4 Email settings

Installation
Install the OPC server application by executing "setup.exe" or by opening
"MAG 8000 OPC Server.msi" and follow the instructions.
When the software is installed, run the application by selecting
Start → Siemens MAG 8000 OPC Server → Open

Figure 10-3 Run the OPC server application

Once the application has been run, a shortcut is placed in the startup list. The application
starts automatically on logon in order to receive data from the MAG 8000 devices.

Figure 10-4 OPC server application in startup menu

10.4 Email settings

Overview
The server needs its own email account. The properties (email address, user name,
password, server name, SSL) have to be configured in the application. These properties are
provided by the email provider.

Note
POP3 server
For some email providers it is necessary to activate POP3 access before the POP3 protocol
can be used. Corporate firewalls might block POP3 traffic. If there are problems connecting
to the email server try another internet connection.

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Operating Instructions, 11/2011, A5E03644134-01 55
OPC
10.4 Email settings

Email Settings
To configure the email account open the Settings dialog and enter the following data:

● Email Address
The email address assigned to the MAG 8000 OPC Server.
● User Name
The user name of the email account assigned to the OPC Server. The user name is
normally the same as the email address.
● Password
The password of the email account assigned to the OPC Server.

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56 Operating Instructions, 11/2011, A5E03644134-01
OPC
10.4 Email settings

● Server Name
The server name for incoming mails (POP3 protocol) of the email account assigned to the
OPC Server. The server name usually starts with pop.
– Checkbox "This server requires a secure connection (SSL)"
Set this option if the email account requires a secure connection.
– Checkbox "Leave a copy of the emails on the server"
Emails that are handled (entered into the database) are deleted from the server the
next time the application connects to the server.
In some rare cases (such as testing) it can be useful to leave the emails on the server.
In all other cases it is not recommended to leave the emails on the server because
that decreases performance.
● Timezone
The timezone setting is an offset to UTC (Universal Time, Coordinated). The OPC server
always reports timestamp as UTC+00:00.

NOTICE
Correct setting of the MAG 8000 internal clocks
The internal clocks of all MAG 8000 devices must be set to the same timezone, i.e.
ignore daylight saving time and possible location in different timezones.
If devices are located in different timezones, it is highly recommended to set all clocks to
UTC.

Note
The clocks can be set via the infrared port (IrDA) only and not via SMS. See SITRANS F
M MAG 8000 & MAG 8000 CT Operating intructions for further details.

● Interval
The interval between two email synchronizations. It is recommended to set the interval to 30
minutes. In rare cases a longer or shorter interval would be appropriate.
● Checkbox "Use a separate database for each device":
Using separate databases for each device can increase the performance.
● Checkbox "Store received files also in filesystem":
If this option is checked, the application stores the received csv files from the devices in
the filesystem.
– See the help file on the SW for details.
● Directory
This is the directory where the received csv files are stored if the checkbox "Store
received files also in filesystem" is activated.

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 57
OPC
10.5 List of devices

10.5 List of devices


The OPC server keeps a list of MAG 8000 devices. It processes incoming measurement
data and configuration emails only for devices that are in this list.

10.5.1 Configure list of devices


There are three possible ways to create and edit this list.

Figure 10-5 List of devices

Via the toolbar button "New"


1. Click on "New" and enter the following properties in the dialog box:

Figure 10-6 Insert new device

SITRANS F M MAG 8000 GSM/GPRS add-on module


58 Operating Instructions, 11/2011, A5E03644134-01
OPC
10.5 List of devices

● Name
The name of the device is used to assign incoming data to the correct device.
● Email Address
Stating the email address of a device is optional but strongly recommended.
– If the email address is stated, only emails with this sender address are accepted.
– If the email address of a device is not stated, everybody can send data to the OPC
server from any email address.

Via the "Edit" menu


1. Select "Insert Device" from the "Edit" menu.
2. Enter the properties of the device (for details see above).

Via the "Import" function


File format: The file format is csv with two columns. The first column contains the name of
the device. The second column contains the email address of the device. The first row
contains the column headings ("Name" and "Email").
CSV files can be opened and generated using most spreadsheet applications. See the
application help file for more details on the file format.
Import: This requires a csv file containing the name of the devices and the email addresses.
1. Select "Import" from the "File" menu.
2. Browse for the csv file and click "Open".
Export: The list of devices can be exported into a csv file as a backup.
1. Select "Export" from the "File" menu.
2. Browse for a destination and save the file.

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 59
OPC
10.5 List of devices

Via the "Update" function


1. Click on the "Update" button.
2. Wait until warning messages appear in the information bar at the top of the window.
This might take some time since emails have to be received and processed.
A warning is displayed for devices that send data to the email account of the OPC server
but are not in the list of devices.
By right-clicking on the message you can choose to delete the emails from the inbox or to
add the device to the list of devices.
3. It is recommended to set up the devices to send their configuration to the email account
that the OPC server uses.
The configuration of the devices can be viewed by selecting a device and choosing
"Properties".

Note
The configuration shown might be outdated because it is updated only when the device is
explicitly instructed to send its configuration to the OPC server.

10.5.2 Copy device properties


The information shown in the figure below can be copied to the clipboard in order to be
pasted into another document, e.g. a report.

Copying a specific property


1. Select a specific property.
2. Right-click and select copy.
3. Paste data into the other document.

Figure 10-7 Device properties

SITRANS F M MAG 8000 GSM/GPRS add-on module


60 Operating Instructions, 11/2011, A5E03644134-01
OPC
10.6 Help

Copying all configuration data


1. Click on an empty space in the list.
2. Right-click and select copy.
3. Paste data into the other document.

10.5.3 Delete devices

Delete button
Any device can be deleted from the list of devices by clicking the "Delete" button.
Until the application is terminated, a device can be recovered by selecting "Undo" from the
"Edit" menu in case it was deleted accidently.
As long as the device sends data to the OPC server, it will appear in the information bar at
the top of the window, and the device can be added to the list again

10.6 Help
From this menu you can get a short description of the various server topics.

10.7 Connection status

OPC connection status


The OPC server is running continuously. The icon on the task bar shows different colors
according to the connection status.

Figure 10-8 Task bar

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 61
OPC
10.8 Log files

Table 10- 1 Connection status indicated by the icon background color

Icon Background color Connection status


None Application started.
No emails received yet

Green Application running.


Emails received or receiving emails

Yellow Application warning


Some emails might not have been received. Can occur
when connection is interrupted during email reception

Red Application error


Connection or login failed; emails were not received

The application is running until it is terminated by the user. To terminate the application right-
click on the icon and select "Exit".

10.8 Log files


The OPC server logs imporant events (such as connection open and close, processed
emails).
There is a log file for each month. Those files can be accessed from the Start menu
("Siemens MAG 8000 OPC Server" - "Log Files").

Note
Log files are automatically deleted after one year.

SITRANS F M MAG 8000 GSM/GPRS add-on module


62 Operating Instructions, 11/2011, A5E03644134-01
Service and maintenance 11
11.1 Rechargeable battery
The lifetime of the rechargeable lithium ion battery depends on the charge/recharge cycles
and the operating temperature.
The battery should be replaced after approximately four years. If the battery is used for more
than four years, a trouble-free operation cannot be guaranteed.
If the battery is used in hot areas, i.e. the surrounding temperature is close to the maximum
of 60°C, the battery should be replaced after two years due to accelerated aging.
/

11.2 Technical support


If you have any technical questions about the device described in these Operating
Instructions and do not find the right answers, you can contact Customer Support:
● Via the Internet using the Support Request:
Support request (http://www.siemens.com/automation/support-request)
● Via Phone:
– Europe: +49 (0)911 895 7222
– America: +1 423 262 5710
– Asia-Pacific: +86 10 6475 7575
Further information about our technical support is available on the Internet at
Technical support (http://support.automation.siemens.com/WW/view/en/16604318)

Service & Support on the Internet


In addition to our documentation, we offer a comprehensive knowledge base online on the
Internet at:
Service and support (http://www.siemens.com/automation/service&support)

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 63
Service and maintenance
11.3 Return procedures

There you will find:


● The latest product information, FAQs, downloads, tips and tricks.
● Our newsletter, providing you with the latest information about your products.
● Our bulletin board, where users and specialists share their knowledge worldwide.
● You can find your local contact partner for Industry Automation and Drives Technologies
in our partner database.
● Information about field service, repairs, spare parts and lots more under "Services."

Additional Support
Please contact your local Siemens representative and offices if you have additional
questions about the device.
Find your local contact partner at: http://www.automation.siemens.com/partner
(http://www.automation.siemens.com/aspa_app/contactmenu.aspx?ci=yes&regid=DEF&lang
=en)

11.3 Return procedures


Enclose the delivery note, the cover note for return delivery together with the declaration of
decontamination form on the outside of the package in a well-fastened clear document
pouch.

SITRANS F M MAG 8000 GSM/GPRS add-on module


64 Operating Instructions, 11/2011, A5E03644134-01
Service and maintenance
11.4 Battery disposal

Required forms
● Delivery Note
● Cover Note for Return Delivery with the following information
Return delivery form (http://support.automation.siemens.com/WW/view/en/16604370)
– product (ordering number)
– number of devices or spare parts returned
– reason for the return
● Declaration of Decontamination
Decontamination declaration
(http://pia.khe.siemens.com/efiles/feldg/files/Service/declaration_of_decontamination_en.
pdf)
With this declaration you certify that the returned products/spare parts have been
carefully cleaned and are free from any residues.
If the device has been operated together with toxic, caustic, flammable or water-
damaging products, clean the device before return by rinsing or neutralizing. Ensure that
all cavities are free from dangerous substances. Then, double-check the device to ensure
the cleaning is completed.
We will not service a device or spare part unless the declaration of decontamination
confirms proper decontamination of the device or spare part. Shipments without a
declaration of decontamination will be cleaned professionally at your expense before
further proceeding.
You can find the forms on the Internet and on the CD delivered with the device.

Note
Return of products with Lithium batteries
Lithium batteries are certified as dangerous goods according to the Regulation of Dangerous
Goods, UN 3090 and UN 3091. Special transport documentation is required to observe
these regulations.
Therefore it is recommended to remove lithium batteries prior to shipment
If the battery is important for the examination of the product and it cannot be removed, the
product has to be returned according to the Regulation of Dangerous goods.

11.4 Battery disposal


In accordance with EU directive 2006/66/EC, batteries are not to be disposed of using
municipal waste disposal services.
Waste industrial batteries are accepted back by Siemens or by the local Siemens
representative. Please talk to your local Siemens contact or follow the return procedures of
Siemens Flow Instruments.

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 65
Service and maintenance
11.4 Battery disposal

SITRANS F M MAG 8000 GSM/GPRS add-on module


66 Operating Instructions, 11/2011, A5E03644134-01
Troubleshooting/FAQs 12
12.1 Check list
This chapter describes the basic problems that can occur during the commissioning and
operation of the module.
When checking the GSM/GPRS module, you must secure the installation of the unit and the
basic settings, following the information in the check list.

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YLDHPDLO

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RQWKHEDWWHU\ <(6 FDUGDQG3,1 <(6 RQ3 <(6 VWUHQJWK <(6 XVHGRQWKH <(6 
PLQ9 FRGH SDUDPHWHUV3
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12 12 12 12 12

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8VHWKH38.WR QXPEHU ULJKWSRVLWLRQ SXVKLQJWKH
XQORFNWKH6,0 EXWWRQIRU
FDUG VHFRQGV
12 12

&KHFNDQRWKHU 'LVPRXQWWKH
SURYLGHUZKR PRGXOHDQG
SURYLGHV UHLQVWDOODIWHU
FRYHUDJH PLQXWHV

Figure 12-1 Check list

12.2 Troubleshooting

Symptom Alarm Cause Remedy


Number
No SMS Insufficient power in the Check that the battery is connected
confirmation rechargable battery correctly
Insufficient power in the If first time of charging, wait till the
rechargeable battery battery has been charged for the
minimum required time (five hours)
12 Module failure during Unplug the module and plug it in again.
power-up Check if the LED flashes three times
The antenna is not Check that the cable adapter is properly
connected correctly connected to the module.
The adapter must "click" into place

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 67
Troubleshooting/FAQs
12.2 Troubleshooting

Symptom Alarm Cause Remedy


Number
Wrong service center Check the number used in P3.
number or wrong format Ensure that it corresponds with the
information from the mobile provider.
Check if the format is correct
1 Poor or no signal in the Please check the signal strength using
2 area your mobile phone.
The signal strength must be indicated by
minimum one bar
Wrong number on the Check the settings of the parameters P7
alarm list and P8 via the retrieve function
Wrong format of mobile Check the format used by the network
number due to network provider.
configuration Perform a factory reset
No emails Wrong GPRS settings Check with the network provider.
received Ensure the data and service are
available
Wrong email account Use the command TestEmail.
Check the information
Wrong email account Review the sent SMS and check that the
instructions and information is correct
Wrong settings All information sent in one Split the information into three or more
sms SMS
Typing error Review the sent SMS and check that the
instructions and information are correct
The ";" is missing in one Review the sent SMS and check that the
of the parameters instructions and information are correct
Configuration 8 The number is not on the Check that the numbers used in P4 to P6
rejected white list correspond to the format required by the
mobile provider (e.g. international dialing
format)
8 One of the authorized Check the settings of parameters P4 to
users deleted your P6 via the retrieve function
number
Collected data 3 Wrong time and date Use SIMATIC PDM or Flow Tool and
show settings in the MAG 8000 correct date and time in the MAG 8000
differences on
date and time
Email or SMS The transmission time is Send a new value for P56 that fits the
arrives outside wrong desired transmission time
of the defined
time frame
SIM card The battery was removed Move the SIM card to a mobile phone
blocked during operation and enter the PUK code. Reinsert the
The module was not unblocked SIM card into the module
stopped correctly

SITRANS F M MAG 8000 GSM/GPRS add-on module


68 Operating Instructions, 11/2011, A5E03644134-01
Troubleshooting/FAQs
12.2 Troubleshooting

Note
Reset PIN code prior to factory reset
During factory reset the module will try to logon to the network using PIN code 1000. Set the
PIN code to 1000 prior to factory reset; otherwise the SIM card will be locked and the PUK
code must be entered to unlock the SIM.

1. Set PIN code to 1000 via SMS command.


2. Turn on module.
3. Wait for acceptance of new PIN code.
4. Perform factory reset.

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 69
Troubleshooting/FAQs
12.2 Troubleshooting

SITRANS F M MAG 8000 GSM/GPRS add-on module


70 Operating Instructions, 11/2011, A5E03644134-01
Technical data 13
GSM/GPRS add-on module

Transmission module AC 65i (Cinterion)


Frequency bands Quad band (850/900/1800/1900 MHz)
Email client/server system SMTP
Power consumption ▫ Class 4 (2W) for EGSM850
▫ Class 4 (2W) for EGSM900
▫ Class 1 (1W) for GSM1800
▫ Class 1 (1W) for GSM1900
Supply voltage range 3.2 ... 4.2 V
Charging control for Lithium batteries
Temperature range -20°C ... +60°C
Rated operating conditions Air humidity: max. 80%
Altitude: max. 2000 m NN
Supported interfaces SMS
Email
OPC DA and OPC HDA
Antenna cable length 5 m (16.4 ft.)
OPC versions supported HDA version 1.01, 1.02
DA version 2.0, 3.0
Hardware requirements X86 platform architecture
Minimum PIII processor
1.5 GB hard disk space
1GB RAM memory
Software requirements Windows XP SP 3

Antenna

Frequency range 824 ... 1990 MHz /1900 ... 2170 GHz
Enclosure rating IP68
Gain 2.2 dB
Cable length 5m
Connector type SMA male
Cable adapter SMP to SMA female

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 71
Technical data

Cable connectors

M12 connector A-Coding Male


Number of pins 5
Cable outlet 6 ... 8 mm

Analog inputs cable

/

Connector Wire color Function


Pin 1 White 4-20 mA (+)
Pin 2 Gray 4-20 mA (-/GND)
Pin 3 Brown +5 V sensor supply
Pin 4 Yellow +0-5 V sensor supply
Pin 5 Green GND sensor

Figure 13-1 Analog inputs cable connectors

Table 13- 1 Female cable adaptor

SITRANS F M MAG 8000 GSM/GPRS add-on module


72 Operating Instructions, 11/2011, A5E03644134-01
Appendix A A
A.1 Ordering
In order to ensure that the ordering data you are using is not outdated, the latest ordering
data is always available on the Internet: Catalog process instrumentation
(http://www.siemens.com/processinstrumentation/catalogs)

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 73
Appendix A
A.1 Ordering

SITRANS F M MAG 8000 GSM/GPRS add-on module


74 Operating Instructions, 11/2011, A5E03644134-01
Abbreviations B
A/I 1
Analog input 1

A/I 2
Analog input 2

APOP
Authenticated Post Office Protocol

ASCII
American Standard Code for Information Interchange

CSV
Comma Separated Values (pseudo file format used to store tabular data in plain text form)

DA
Data access

dB
Decibel

DCS
Distributed Control System

DNS
Domain Name System

DX
Data exchange

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 75
Technical data

EU
European Union

FAQ
Frequently asked questions

FL
Flow

FW
Firmware

GB
Giga bytes

GGSN
Gateway GPRS Support Node

GND
Ground

GPRS
General Packet Radio Service

GSM
Global System for Mobile communication

SF
System failure

HDA
Historical Data Access

HMI
Human Machine Interface

SITRANS F M MAG 8000 GSM/GPRS add-on module


76 Operating Instructions, 11/2011, A5E03644134-01
Technical data

IP
Internet Protocol (or Ingress Protection)

LED
Light Emitting Diode

MCU
Micro-Controller Unit

MSISDN
Mobile Station International Subscriber Directory Number (mobile phone number)

OPC
OLE for Process Control

OTAP
Over-the-air programming

PIN
Personal Identification Number

PLC
Programmable Logic Control

PLMN
Public Land Mobile Network

POP3
Post Office Protocol - Version 3

PUK
Personal Unlocking Code

R&TTE
Radio and Telecommunications Terminal Equipment

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 77
Technical data

RAM
Random Access Memory

RG
Coaxial connector type for radio signals

RTU
Remote Terminal Unit

SCADA
Supervisory Control and Data Acquisition

SDK
Software Development Kit

SIM
Subscriber Identity Module

SMA
SubMiniature version A

SMP
SubMiniature version P

SMTP
Simple Mail Transfer Protocol

SQL
Structured Query Language

SSL
Secure Sockets Layer

SW
Software

SITRANS F M MAG 8000 GSM/GPRS add-on module


78 Operating Instructions, 11/2011, A5E03644134-01
Technical data

UA
Unified Architecture

UTC
Universal Time, Coordinated

VU
Volume Units

WCM
Wireless Communication Module - module added to MAG 8000 unit to extend in with
GSM/GPRS functionality

WinCC
Windows Control Center

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 79
Technical data

SITRANS F M MAG 8000 GSM/GPRS add-on module


80 Operating Instructions, 11/2011, A5E03644134-01
Index

R
C Requirements
Certificates, 11 Hardware requirements, 71
Contact person, 9 Software requirements, 71
Customer Support Hotline, 63 Return procedures, 64

D S
Decontamination, 64 Safety, 11
Document history, 8 Service, 63
Software requirements, 71
Support, 63
E System integration, 31
Ex Approval, 13
T
H Test certificates, 11
Hardware requirements, 71
Hazardous area
Laws and directives, 11
Hazardous areas, 13
Hotline, 63

I
Internet
Contact person, 8, 64
Flowdocumentation, 8
Support, 63

L
Lithium batteries
Return, 65
Safety, 13

P
Potting, 12

SITRANS F M MAG 8000 GSM/GPRS add-on module


Operating Instructions, 11/2011, A5E03644134-01 81
Index

SITRANS F M MAG 8000 GSM/GPRS add-on module


82 Operating Instructions, 11/2011, A5E03644134-01
For more information

www.siemens.com/flow

Siemens A/S Subject to change without prior notice

*A5E03644134*
Flow Instruments Order No.: A5E03644134
Nordborgvej 81 Lit. No.: A5E03644134-01
DK-6430 Nordborg © Siemens AG 11.2011

www.siemens.com/processautomation

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