ASSESSMENT END OF CHAPTER 1 SESSION JUNE 2019

COURSE CODE DJJ10033 COURSE NAME WORKSHOP

TECHNOLOGY
DURATION 1 HOUR CLO, PLO & CLO1,PLO1,C3
COGNITIVE
PREPARED APPROVED
BY NORASYIDAH BINTI MOHD NOH BY IRINAH BINTI ABDULLAH
DATE DATE

NAME VELLMURUGAAN SHANMUGAM REG. NUMBER 09DEM20F2031

CLASS DEM1A LECTURER NAME NOREHAN BIN MISRAN

MARKS MARKING SCHEME [25 marks]

INSTRUCTIONS Answer ALL Questions

DRILLING MACHINE

1) Sketch and label main parts of twist drill bit.

[5 marks]

2) Explain the center drill and its uses.

[4 marks]

3) List FOUR (4) operation that can be done by drilling machine in an engineering
workshop.
[4 marks]

4) Calculate the time consumed while drilling a hole with a 20 mm in a diameter and 62
mm in depth. Cutting feed rate is 0.25 mm and spindle speed is 315 rpm.
[6 marks]

5) Explain THREE (3) purpose of using cutting fluids, lubricant and coolant
in drilling work.
[6 marks]

1
 ANSWER

1) Sketch and label main parts of twist drill bit.

[5 marks]
ANSWER:

2
2) Explain the center drill and its uses.
[4 marks]

ANSWER:

Centre Drills were originally designed to create the countersink required to locate a tailstock center
when turning between centers.

A Centre Drill can also be used to provide a start location for a drill when drilling down the center of
a bar held in a Lathe chuck. Centre Drills are short and rigid enough to mark the bar center without
wandering off if they are carefully offered up to a rotating workpiece.

3) List FOUR (4) operation that can be done by drilling machine in an engineering workshop.
[4 marks]

ANSWER:

1. Boring Operation
2. Counter Boring Operation
3. Step Drilling
4. Tapping Operation

4) Calculate the time consumed while drilling a hole with a 20 mm in a diameter and 62 mm in
depth. Cutting feed rate is 0.25 mm and spindle speed is 315 rpm.
[6 marks]

ANSWER:

( )( )
TC =
( )( )
( )( )
=
( )( . )

=
.

= 0.787 Minute or 47.2 Second

3
5) Explain THREE (3) purpose of using cutting fluids, lubricant and coolant in drilling work.
[6 marks]
ANSWER:
Cutting Fluid:
The main function of cutting fluid is keeping the drill bit cool and clean during drilling, carrying
out drill cuttings, and suspending the drill cuttings while drilling is paused and when the drilling
assembly is brought in and out of the hole.

Lubricant:
Lubricant can reduce the friction between drill bit and workpiece during drilling at the high
RPM. It also reduces the amount of wear that occurs during operation, reduces operating
temperatures, minimizes corrosion of metal surface.

Coolant:
Coolant works by directing coolant through the tool to reduce the temperature at the cutting
point while improving lubricity. This will improve the conditions for both the tool and drilling
surface resulting in reduced costs per hole, savings in tool maintenance and overall improved
result.