PLANT SECTION JOB SECTION TRAINING MODUL ISI MODUL

Washing 1. Material Handling

CYLINDER DAT
Forklift, Crane

Diassembly 1. Material Handling Forklift, Crane

2. Common Tool
3. Power Tool (Hi Torque) Structure & Function, Teknik pengoperasian, & Maintenance dari
alat-alat : Hi Torque, Hand Grinding, Sander, Buffing, Dynafile,
Dynastraight, Reamer
4. Basic Overhaul
5. Basic Cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
6. Special Tool
7. Seal Knowledge Seal Material, Seal Dimension, Seal Profile, Seal Category, Seal
Type
8. Document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
9. Basic Machine Element
Observation & Measurement 1. Failure Analysis
2. Measurement Tool
3. Diagnostic Tool Thickness Tester, Hardness Tester, Roughness Tester
4. Standard Tolerance
5. Basic NDT NDT Ultrasonic
6. Basic Cylinder Structure & Function atas sub komponen cylinder
7. Document (WI, QA) Work Instruction, QA Sheet 1-7, QA Memorandum
Assembly 1. Material Handling Forklift, Crane
2. Common Tool
3. Power Tool (Hi Torque) Structure & Function, Teknik pengoperasian, & Maintenance dari
alat-alat : Hi Torque, Hand Grinding, Sander, Buffing, Dynafile,
Dynastraight, Reamer
4. Basic Overhaul
5. Basic Cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
6. Special Tool
7. Seal Knowledge Seal Material, Seal Dimension, Seal Profile, Seal Category, Seal
Type
8. Document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
9. Measurement Tool
10. Basic Machine Element
11. Proses Drilling & Tapping Lock Screw Proses drilling pada piston & rod untuk lock screw
Test Performance 1. Material Handling Forklift, Crane
2. Bleeding Air Bleeding air dari dalam cylinder
3. Common Tool
4. Basic Cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
5. Basic Hydraulic System
6. Failure Analyst
7. Measurement Tool
8. Test Bench Machine Structure & Function of Machine, Machine Operating,
Maintenance
9. Document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
Painting 1. Material Handling Forklift, Crane
2. Teknik Pengecatan Komposisi cat, Proses Pengecatan
3. Basic Cylinder Structure & Function atas sub komponen cylinder
Machining I Lathe 1. Material Handling Forklift, Crane
2. Common Tool
3. Power Tool (Gerinda, Mesin Polish, Sander) Structure & Function, Teknik pengoperasian, & Maintenance dari
alat-alat : Hi Torque, Hand Grinding, Sander, Buffing, Dynafile,
Dynastraight, Reamer
4. Basic Cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
5. Basic Gambar Teknik & Toleransi Gambar Teknik dan Toleransi
6. Special Tool Latthe
7. Document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
8. Measurement Tool
11. Basic Machine Element
12. Basic Mesin Bubut Konsep dasar proses pengerjaan bubut, Identifikasi mesin bubut
konvensional, Identifikasi mesin bubut sesuai spesifikasi
pengerjaan, Pemilihan atas jenis pahat
13. Basic Material (Metalurgi)
14. Teknik Pengoperasian Mesin Bubut Parameter proses pengerjaan mesin bubut, Identifikasi macam
proses pembubutan, Merencanakan proses pengerjaan dengan
mesin bubut, Proses pembubutan
15. Material Consumable Good Material pahat, Coolant (dromus), Jenis amplas, Mata gerinda
tangan
Milling 1. Material Handling
2. Common Tool
3. Power Tool (Gerinda, Mesin Polish, Sander)
4. Basic Cylinder
5. Basic Gambar Teknik & Toleransi
6. Special Tool Milling
7. Document (WI,QA)
8. Measurement Tool
11. Basic Machine Element
12. Basic Mesin Milling
13. Basic Material (Metalurgi)
14. Teknik Pengoperasian Mesin Milling
15. Material Consumable Good
 Radial Drill 1. Material Handling
2. Common Tool
3. Power Tool (Gerinda, Mesin Polish, Sander)
4. Basic Cylinder
5. Basic Gambar Teknik & Toleransi
6. Special Tool Radial Drill
7. Document (WI,QA)
8. Measurement Tool
11. Basic Machine Element
12. Basic Mesin Drilling
13. Basic Material (Metalurgi)
14. Teknik Pengoperasian Mesin Drilling
15. Material Consumable Good
16. Proses Tapping
Grinding 1. Basic Gambar Teknik & Toleransi Gambar Teknik dan Toleransi
2. Document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
3. Measurement Tool
4. Basic Machine Element
5. Basic Mesin Grinding Mesin gerinda duduk
6. Basic Material (Metalurgi)
7. Teknik Pengoperasian Mesin Grinding
8. Material Consumable Good Mata gerinda, pendingin
SMAW 1. Material Handling
2. Common Tool
3. Basic Cylinder
4. Basic Gambar Teknik & Toleransi
5. Document (WI,QA)
6. Measurement Tool
7. Basic Machine Element
8. Basic Material (Metalurgi)
9. Basic Mesin Las SMAW
10. Teknik Pengelasan
11. Failure Analysis
12. Material Consumable Good
GMAW 1. Material Handling
2. Common Tool
3. basic cylinder
4. basic gambar teknik & toleransi
5. document (WI,QA)
6. measurement tool
7. basic machine element
8. basic material (metalurgi)
9. basic mesin las GMAW
10. teknik pengelasan
11. failure analysis
12. material consumable good
GTAW 1. material handling
2. common tool
3. basic cylinder
4. basic gambar teknik & toleransi
5. document (WI,QA)
6. measurement tool
7. basic machine element
8. basic material (metalurgi)
9. basic mesin las GMAW
10. teknik pengelasan
11. failure analysis
12. material consumable good
Machining II Polish 1. material handling Forklift, Crane
2. common tool
3. power tool (gerinda, mesin polish, sander) Structure & Function, Teknik pengoperasian, & Maintenance dari
alat-alat : Hi Torque, Hand Grinding, Sander, Buffing, Dynafile,
Dynastraight, Reamer
4. basic cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
5. basic gambar teknik & toleransi Gambar teknik dan toleransi
6. special tool polish
7. document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
8. measurement tool
11. basic machine element
12. basic mesin polish Structure & function,
13. basic material (metalurgi)
14. teknik pengoperasian mesin polish Setting komponen pada mesin, setting mesin, proses
pengoperasian
15. material consumable good
16. diagnostic tool Thickness Tester, Hardness Tester, Roughness Tester
17. failure analysis
Honing 1. material handling Forklift, Crane
2. common tool
3. power tool (gerinda, mesin polish, sander) Structure & Function, Teknik pengoperasian, & Maintenance dari
alat-alat : Hi Torque, Hand Grinding, Sander, Buffing, Dynafile,
Dynastraight, Reamer
4. basic cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
5. basic gambar teknik & toleransi Gambar teknik dan toleransi
6. special tool honing
7. document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
8. measurement tool
11. basic machine element
12. basic mesin honing Structure & function,
13. basic material (metalurgi)
14. teknik pengoperasian mesin honing Setting komponen pada mesin, setting mesin, proses
pengoperasian
15. material consumable good
16. diagnostic tool Thickness Tester, Hardness Tester, Roughness Tester
17. failure analysis
Stripping 1. material handling
2. common tool
3. basic cylinder
4. basic gambar teknik & toleransi
 5. document (WI,QA)
6. measurement tool
7. basic machine element
8. diagnostic tool
9. basic chemical
10. basic proses stripping
11. basic electroplating
12. failure analysis
Chrome 1. material handling
2. common tool
3. basic cylinder
4. basic gambar teknik & toleransi
5. document (WI,QA)
6. measurement tool
7. basic machine element
8. diagnostic tool
9. basic chemical
10. basic proses chroming
11. basic electroplating
12. failure analysis
CYLINDER Workshop Washing 1. Material handling Forklift, Crane
Disassembly 1. material handling Forklift, Crane
2. common tool
3. power tool (Hi Torque) Structure & Function, Teknik pengoperasian, & Maintenance dari
alat-alat : Hi Torque, Hand Grinding, Sander, Buffing, Dynafile,
Dynastraight, Reamer
4. basic overhaul
5. basic cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
6. special tool
7. seal knowledge Seal Material, Seal Dimension, Seal Profile, Seal Category, Seal
Type
8. document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
9. basic machine element
Observation & Measurement 1. Failure analysis
2. Measurement tool
3. Diagnostic tool Thickness Tester, Hardness Tester, Roughness Tester
4. Standard tolerance
5. Basic NDT NDT Ultrasonic
6. Basic Cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
7. Document (WI, QA) Work Instruction, QA Sheet 1-7, QA Memorandum
Assembly 1. material handling Forklift, Crane
2. common tool
3. power tool (Hi Torque) Structure & Function, Teknik pengoperasian, & Maintenance dari
alat-alat : Hi Torque, Hand Grinding, Sander, Buffing, Dynafile,
Dynastraight, Reamer
4. basic overhaul
5. basic cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
6. special tool
7. seal knowledge Seal Material, Seal Dimension, Seal Profile, Seal Category, Seal
Type
8. document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
9. measurement tool
10. basic machine element
11. Proses drilling & tapping lock screw Proses drilling pada piston & rod untuk lock screw
Test Performance 1. material handling Forklift, Crane
2. Bleeding air Bleeding air dari dalam cylinder
3. common tool
4. basic cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
5. basic hydraulic system
6. failure analyst
7. measurement tool
8. test bench machine Structure & Function of Machine, Machine Operating,
Maintenance
9. document (WI,QA) Work Instruction, QA Sheet 1-7, QA Memorandum
Painting 1. material handling Forklift, Crane
2. teknik pengecatan Komposisi cat, Proses Pengecatan
3. basic cylinder Structure & Function atas sub komponen cylinder
Field Maintenance 1. Cylinder maintenance Maintenance hydraulic cylinder
Trobleshooting 2. Troubleshooting hydraiulic cylinder Troubleshooting pada unit (hydraulic system)
Remove & Install 3. Reusable parts
4. Failure analysis
5. Hydraulic cylinder Structure & Function atas sub komponen cylinder kelas small,
medium, big
6. Hydraulic systems
7. Basic machine element
8. OMM unit
9. Basic R & I
10. Common tools
11. Material handling Forklift, Crane
12. Basic overhaul