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MT-VESS Rev.4.5.

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5) / EN 12493:2014

Calcul.Datasheet : Sh. 1 of 38

VESSEL SUMMARY
Item
Service
Vessel position HORIZONTAL
Calculation code EN 13445:2014 (issue 5) / EN 12493:2014
Wind code
Earthquake code
Service in creep zone Without monitoring

Design data I Condit. II Condit.


Temperature °C 200. -
Pressure MPa 0.981 -
External pressure
Temperature °C 20.
Pressure MPa 0.098
Hydrostatic test pressure
Pressure MPa 1.743

Loading data Erection Test Operation


Weight N 13738. 59392. 18318.
Input force N - - -
Input moment N.m - - -
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

(*) Longitudinal shear due to


Wind N - - -
Earthquake N - - -
(*) Transversal shear due to
Wind N - - -
Earthquake N - - -
(*) Longitudinal moment due to
Wind N.m - - -
Earthquake N.m - - -
(*) Transversal moment due to
Wind N.m - - -
Earthquake N.m - - -
Vertical force
Earthquake N - - -

(*) Includes forces and moments from input

Vessel general data


Fluid
Fluid density Kg/dm3 1.
Fluid level mm -
Empty weight N 13738.
Weight
Removable internals N -
Fireproofing N -
Overall length mm 5516.
Total volume m3 4.188
External surfaces m2 19.
(Supports excluded)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5) / EN 12493:2014

Calcul.Datasheet : Sh. 2 of 38

VESSEL SUMMARY
PRESSURE HEAD

Section Operation Test


MPa MPa
Section 1 - 0.01
Section 2 - 0.01
Section 3 - 0.01
Section 4 - 0.01
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5) / EN 12493:2014

Calcul.Datasheet : Sh. 3 of 38

X
Base Line Element 1

BARYCENTER CALCULATION (Longitudinal)

Element Wi di Wi*di
1 700.13 5076. 3553839.
2 4937.83 3742.5 18479820.
3 7107.19 1257.5 8937293.
4 992.9 -75.91 -75373.

13738.04 30895570.

X = ( Wi*di ) /  Wi = 2248.91 (mm)

Legenda
X - Vessel barycenter distance from Base Line mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

Wi - Section weight applied to section barycenter N


di - Section barycenter distance from Base Line mm
Notes
1. Calculation based on erection weight.
2. Section with the support includes the support weight.

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5) / EN 12493:2014

Calcul.Datasheet : Sh. 4 of 38

X 0°
GH Legenda
xg - x coordinate of the nozzles barycenter mm
=
hgH GN yg - y coordinate of the nozzles barycenter mm
=  - Nozzle orientation angle °
xg G
270° XG 90° Wi - Nozzle weight N
GS GV Y xi - Nozzle barycenter from horizontal axis mm
YG yi - Nozzle barycenter from vertical axis mm
yg Ws - Vessel total weight excluded nozzles N
hgV XG - x coordinate of the vessel baryicenter mm
YG - y coordinate of the vessel barycenter mm
180°

BARYCENTER CALCULATION (Transversal)


Nozzle  Wi xi Wi*xi yi Wi*yi

0 374.69 717.95 269005. 0 0

374.69 269005. 0

hgH = ( Wi*xi ) / ( Wi ) = 717.948 (mm) xg = hgH / 2 = 358.974 (mm)


hgV = ( Wi*yi ) / ( Wi ) = 0 yg = hgV / 2 = 0

 = atn2( xg; yg ) = 0 dns = (xg2 + yg2)0.5 = 358.974 (mm)


Ws = 13363.35 (N) ds = dns * ( Wi ) / [( Wi ) + Ws] = 9.79 (mm)
XG = ds * cos(  ) = 9.79 (mm) YG = ds * sin(  ) = 0
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: EN 13445-5 - 10.2.3.3.1(a)

Calcul.Datasheet : Hydrostatic test pressure Sh. 5 of 38

** DESIGN DATA - GENERAL QUANTITIES


Calculation code : EN 13445
Allowable stress code : EN 13445
Fluid circulated :
Fluid density : Kg/dm3 1
1st design condition
Pressure : MPa g 0.98068 (Pd1)
Temperature : °C 200 (T1)
2nd design condition
Pressure : MPa g (Pd2)
Temperature : °C (T2)
3rd design condition (external pressure)
Pressure : MPa g 0.098068 (Pd3)
Temperature : °C 20 (T3)
Test pressure : MPa g Specified by user

Test type : Hydraulic


Vessel posit.in test : Horizontal

** MATERIALS Archivio materiali ASME : ARCHIVIO METRICO


Materials class : 3231 3231

Materials specification Description Description


Plates : SA 240 316L-S31603 SA 240 316L-S31603
Pipes : SA 312 TP316L-S31603 SA 312 TP316L-S31603
Large forgings : SA 182 F316L-S31603 SA 182 F316L-S31603
Bolts/nuts : A193B8TCL1-194 8T-S32100 A193B8TCL1-194 8T-S32100
Small forgings : SA 182 F316L-S31603 SA 182 F316L-S31603
Transition plate : SA 240 316L-S31603 SA 240 316L-S31603
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

Vessel supports : SA 285 GR C-K02801 SA 285 GR C-K02801


Anchor bolts : C.S. C.S.
Stiffening rings : SA 240 316L-S31603 SA 240 316L-S31603
Insulation supports : C.S. C.S.
Base ring : SA 285 GR C-K02801 SA 285 GR C-K02801
Internals supports : AISI 316 L AISI 316 L
Internals : AISI 316 L AISI 316 L
Bolts/nuts (intern.) : AISI 304 AISI 304
Lining : SA 240 304-S30400 SA 240 304-S30400
Caps/Fittings : SA 403 316L(G5)-S31603 SA 403 316L(G5)-S31603
Materials class : 3231 3231

Materials specification Description Description


Plates : SA 240 316L-S31603 SA 240 316L-S31603
Pipes : SA 312 TP316L-S31603 SA 312 TP316L-S31603
Large forgings : SA 182 F316L-S31603 SA 182 F316L-S31603
Bolts/nuts : A193B8TCL1-194 8T-S32100 A193B8TCL1-194 8T-S32100
Small forgings : SA 182 F316L-S31603 SA 182 F316L-S31603
Transition plate : SA 240 316L-S31603 SA 240 316L-S31603
Vessel supports : SA 285 GR C-K02801 SA 285 GR C-K02801
Anchor bolts : C.S. C.S.
Stiffening rings : SA 240 316L-S31603 SA 240 316L-S31603
Insulation supports : C.S. C.S.
Base ring : SA 285 GR C-K02801 SA 285 GR C-K02801
Internals supports : AISI 316 L AISI 316 L
Internals : AISI 316 L AISI 316 L
Bolts/nuts (intern.) : AISI 304 AISI 304
Lining : SA 240 304-S30400 SA 240 304-S30400
Caps/Fittings : SA 403 316L(G5)-S31603 SA 403 316L(G5)-S31603

Note. The materials class includes all the materials that can be used in a vessel, but
not all the materials of the class are needed for the single vessel.
MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl
MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: EN 13445-5 - 10.2.3.3.1(a)

Calcul.Datasheet : Hydrostatic test pressure Sh. 6 of 38

** HYDROSTATIC TEST PRESSURE

Sequence number : 1 2 3 4
Allowable stress at 20°C (f20)
Plates/Caps : MPa 143.333 143.333 143.333 143.333
Large forgings : MPa 114.666
Small forgings : MPa
Bolts & nuts : MPa
pipes : MPa 143.333
Allowable stress at T1 °C (ft)
Plates/Caps : MPa 100.833 100.833 100.833 100.833
K = f20/ft : 1.42148 1.42148 1.42148 1.42148
Large forgings : MPa 80.6666
K = f20/ft : 1.42148
Small forgings : MPa
K = f20/ft :
Bolts & nuts : MPa
K = f20/ft :
pipes : MPa 100.833
K = f20/ft : 1.42148
Allowable stress at T2 °C (ft)
Plates/Caps : MPa
K = f20/ft :
Large forgings : MPa
K = f20/ft :
Small forgings : MPa
K = f20/ft :
Bolts & nuts : MPa
K = f20/ft :
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

pipes : MPa
K = f20/ft :
Allowable stress at T3 °C (ft)
Plates/Caps : MPa 143.333 143.333 143.333 143.333
K = f20/ft : 1 1 1 1
Large forgings : MPa 114.666
K = f20/ft : 1
Small forgings : MPa
K = f20/ft :
Bolts & nuts : MPa
K = f20/ft :
pipes : MPa 143.333
K = f20/ft : 1

K1 : 1.42148 1.42148 1.42148 1.42148


P1h : MPa g 1.74253 1.74253 1.74253 1.74253
K2 :
P2h : MPa g
K3 : 1 1 1 1
P3h : MPa g 0.12258 0.12258 0.12258 0.12258
P4h : MPa g 1.40237 1.40237 1.40237 1.40237

Phyd : MPa g 1.74253 1.74253 1.74253 1.74253

K1 - minimum value of K related to temperature T1. P1h = 1.25*K1*Pd1


K2 - minimum value of K related to temperature T2. P2h = 1.25*K2*Pd2
K3 - minimum value of K related to temperature T3. P3h = 1.25*K3*Pd3

P4h = 1.43*Max( Pd1, Pd2, Pd3 )


Phyd = Max( P1h, P2h, P3h, P4h )

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph:

Calcul.Datasheet : Max.Allowed Working Pressure (MAWP) Sh. 7 of 38

** MAXIMUM ALLOWABLE WORKING PRESSURE (M.A.W.P.) - SECTIONS

INTERNAL PRESSURE
Sequence number : 1 2 3 4
Identifier : HEA1 SHEL SHEL HEA2
Qualifier : MAIN MAIN MAIN MAIN
Design (I condit.) : MPa g 1.39755 1.39755 1.39755 1.39903
Design (II condit.) : MPa g
Hydr.test (uncor.) : MPa g 1.9866 1.9866 1.9866 1.9887
Hydr.test (corr.) : MPa g 1.9866 1.9866 1.9866 1.9887
New & design (I cond.) : MPa g 1.39755 1.39755 1.39755 1.39903
New & design (II cond. : MPa g
New & cold : MPa g 1.31943 1.39341 1.39341 1.32101

** MAX.ALLOW.EXTERNAL WORKING PRESSURE (M.A.E.W.P.) - SECTIONS

EXTERNAL PRESSURE
Sequence number : 1 2 3 4
Identifier : HEA1 SHEL SHEL HEA2
Qualifier : MAIN MAIN MAIN MAIN
Design : MPa g 0.80514 0.18633 0.18633 0.80612
Hydr.test (uncor.) : MPa g 1.09836 0.25399 0.25399 1.09934
Hydr.test (corr.) : MPa g 1.09836 0.25399 0.25399 1.09934
New & design : MPa g 0.80514 0.18633 0.18633 0.80612
New & cold : MPa g 0.80514 0.18633 0.18633 0.80612
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph:

Calcul.Datasheet : Max.Allowed Working Pressure (MAWP) Sh. 8 of 38

** MAXIMUM ALLOWABLE WORKING PRESSURE (M.A.W.P.) - NOZZLES

INTERNAL PRESSURE
Sequence number : 1
Mark :
Design (I condit.) : MPa g 1.03782
Design (II condit.) : MPa g
Hydr.test (uncor.) : MPa g 2.48562
Hydr.test (corr.) : MPa g 2.48562
New & design (I cond.) : MPa g 1.03782
New & design (II cond. : MPa g
New & cold : MPa g 1.47524

** MAX.ALLOW.EXTERNAL WORKING PRESSURE (M.A.E.W.P.) - NOZZLES

EXTERNAL PRESSURE
Sequence number : 1
Mark :
Design : MPa g 1.47524
Hydr.test (uncor.) : MPa g 2.48562
Hydr.test (corr.) : MPa g 2.48562
New & design : MPa g 1.47524
New & cold : MPa g 1.47524
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph:

Calcul.Datasheet : Max.Allowed Working Pressure (MAWP) Sh. 9 of 38

** MAX. ALLOWABLE WORKING PRESSURE (M.A.W.P.) - NOZZLES FLANGES

Sequence number : 1
Mark :
Unification : UNI/ISO
Type : WN
Nominal diameter : mm 150
Rating : 3000
Maximum pressure : MPa g 1728.52

** MAXIMUM ALLOWABLE WORKING PRESSURE - VESSEL

Vessel MAP : 1.03782 MPa g Minimum value among "New & design"/"New & cold"
Vessel MAWP : 1.03782 MPa g Minimum value among "Design"

Vessel MAEP : 0.18633 MPa g Minimum value among "New & design"/"New & cold"
Vessel MAEWP : 0.18633 MPa g Minimum value among "Design"
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.2.3
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Head - Element No. 1 Sh. 10 of 38

Head Type: ELLIPTICAL 2:1


en
Construction: ONE PIECE
Material
He
Ri ri Base: SA 240 316L-S31603
hc Int.Lining:
Di
De

INTERNAL PRESSURE

P - Pressure 0.99 MPa Ci - Internal corrosion -


T - Reference temperature 200. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
Reh - Yield strength 121. MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm f - Allowable stress 107.5 MPa
Rm1 - Tensile strength 429. MPa Ri - Crown radius 900. mm
A1 - Material elongation 40. % ri - Knuckle radius 170. mm
He - Head height 258. mm
en - Total thickness 8. mm

ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm)


This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm) R = Ri + Ci + Pli = 900. (mm)


D = Di + 2Ci + 2Pli = 1000. (mm) r = ri + Ci + Pli = 170. (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.487 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 90.75 (MPa)


e2 = P*D / (2**z) = 5.457 (mm) (ADR:2017 6.8.2.1.17)
Crown thickness
es = 0.833*P*R / (2*f*z - 0.417*P) = 3.46 (mm)  ea

Knuckle thickness
eya = ey = 4.376 (mm)
Y = Min[ eya/R, 0.04 ] = 0.00485 Z = log10( 1/Y ) = 2.314
X = r / D = 0.17 N = 1.006 - 1/[6.2 + (90*Y)4 ] = 0.846
 0.1 = N*(-0.1833*Z3 + 1.0383*Z2 - 1.2943*Z + 0.837) = 0.956  0.2 = Max[ 0.95*(0.56 - 1.94*Y - 82.5*Y2), 0.5 ] =0.521
 = 10*[(0.2 - X)* 0.1 + (X - 0.1)* 0.2] = 0.652

ey = 0.833**P*(0.75*R + 0.2*D) / f = 4.376 (mm)  ea

Buckling thickness
Sf = 1.5 fb = Reh / Sf = 80.667 (MPa)
eb = (0.75*R+0.2*D)*{[0.833*P/(111*fb)]*(D/r)0.825}1/1.5 = 4.731 (mm)  ea

t = Max[ 1, 1+0.6*(65 - T)/65 ] = 1.


e = Max[ Max( es, ey, eb )*t, e1, e2 ] + Ci + Ce + Pli + Ple + t = 5.757 (mm)  en

Installed thickness = 8. (mm)

r  MAX( 0.06*D, 3*e ) = 60. (mm) R  De = 1016. (mm)


e  0.08*D = 80. (mm)
hc = 15. (mm)  0.2*[D*e] 0.5 = 15.175 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.2.3
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Head - Element No. 1 Sh. 11 of 38

Head Type: ELLIPTICAL 2:1


en
Construction: ONE PIECE
Material
He
Ri ri Base: SA 240 316L-S31603
hc Int.Lining:
Di
De

TEST PRESSURE

P - Pressure 1.752 MPa Ci - Internal corrosion -


T - Reference temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
Reh - Yield strength 172. MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm f - Allowable stress 163.81 MPa
Rm1 - Tensile strength 483. MPa Ri - Crown radius 900. mm
A1 - Material elongation 40. % ri - Knuckle radius 170. mm
He - Head height 258. mm
en - Total thickness 8. mm

ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm)


This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm) R = Ri + Ci + Pli = 900. (mm)


D = Di + 2Ci + 2Pli = 1000. (mm) r = ri + Ci + Pli = 170. (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.222 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 129. (MPa)


e2 = P*D / (2**z) = 6.792 (mm) (ADR:2017 6.8.2.1.17)
Crown thickness
es = 0.833*P*R / (2*f*z - 0.417*P) = 4.019 (mm)  ea

Knuckle thickness
eya = ey = 5.005 (mm)
Y = Min[ eya/R, 0.04 ] = 0.00556 Z = log10( 1/Y ) = 2.255
X = r / D = 0.17 N = 1.006 - 1/[6.2 + (90*Y)4 ] = 0.846
 0.1 = N*(-0.1833*Z3 + 1.0383*Z2 - 1.2943*Z + 0.837) = 0.928  0.2 = Max[ 0.95*(0.56 - 1.94*Y - 82.5*Y2), 0.5 ] =0.519
 = 10*[(0.2 - X)* 0.1 + (X - 0.1)* 0.2] = 0.642

ey = 0.833**P*(0.75*R + 0.2*D) / f = 5.005 (mm)  ea

Buckling thickness
Sf = 1.05 fb = Reh / Sf = 163.81 (MPa)
eb = (0.75*R+0.2*D)*{[0.833*P/(111*fb)]*(D/r)0.825}1/1.5 = 4.315 (mm)  ea

t = 1.
e = Max[ Max( es, ey, eb )*t, e1, e2 ] + Ci + Ce + Pli + Ple + t = 7.092 (mm)  en

Installed thickness = 8. (mm)

r  MAX( 0.06*D, 3*e ) = 60. (mm) R  De = 1016. (mm)


e  0.08*D = 80. (mm)
hc = 16. (mm)  0.2*[D*e] 0.5 = 16.843 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.2.3
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Head - Element No. 1 Sh. 12 of 38

Head Type: ELLIPTICAL 2:1


en
Construction: ONE PIECE
Material
He
Ri ri Base: SA 240 316L-S31603
hc Int.Lining:
Di
De

EXTERNAL PRESSURE - CONCAVE SIDE

P - Pressure 0.098 MPa Ci - Internal corrosion -


T - Reference temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
Reh - Yield strength 172. MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm f - Allowable stress 107.5 MPa
Rm1 - Tensile strength 483. MPa Ri - Crown radius 900. mm
A1 - Material elongation 40. % ri - Knuckle radius 170. mm
He - Head height 258. mm
en - Total thickness 8. mm

ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm)


This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm) R = Ri + Ci + Pli = 900. (mm)


D = Di + 2Ci + 2Pli = 1000. (mm) r = ri + Ci + Pli = 170. (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.222 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 129. (MPa)


e2 = P*D / (2**z) = 0.38 (mm) (ADR:2017 6.8.2.1.17)
Crown thickness
es = 0.833*P*R / (2*f*z - 0.417*P) = 0.342 (mm)  ea

Knuckle thickness
eya = ey = 0.507 (mm)
Y = Min[ eya/R, 0.04 ] = 5.5364e-4 Z = log10( 1/Y ) = 3.257
X = r / D = 0.17 N = 1.
 0.1 = N*(-0.1833*Z3 + 1.0383*Z2 - 1.2943*Z + 0.837) = 1.303  0.2 = Max[ 0.95*(0.56 - 1.94*Y - 82.5*Y2), 0.5 ] =0.531
 = 10*[(0.2 - X)* 0.1 + (X - 0.1)* 0.2] = 0.763

ey = 0.833**P*(0.75*R + 0.2*D) / f = 0.507 (mm)  ea

Buckling thickness
Sf = 1.5 fb = Reh / Sf = 114.667 (MPa)
eb = (0.75*R+0.2*D)*{[0.833*P/(111*fb)]*(D/r)0.825}1/1.5 = 0.801 (mm)  ea

t = Max[ 1, 1+0.6*(65 - T)/65 ] = 1.415


e = Max[ Max( es, ey, eb )*t, e1, e2 ] + Ci + Ce + Pli + Ple + t = 3.522 (mm)  en

Installed thickness = 8. (mm)

r  MAX( 0.06*D, 3*e ) = 60. (mm) R  De = 1016. (mm)


e  0.08*D = 80. (mm)
hc = 11. (mm)  0.2*[D*e] 0.5 = 11.87 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 8.7/8.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Head - Element No. 1 Sh. 13 of 38

Head Type: ELLIPTICAL 2:1


en
Construction: ONE PIECE
Material
He
Ri ri Base: SA 240 316L-S31603
hc Int.Lining:
Di
De Load case: Normal

EXTERNAL PRESSURE

P - Pressure 0.098 MPa Ci - Internal corrosion - mm


T - Temperature 20. °C Ce - External corrosion - mm
E - Elasticity modulus 195300. MPa Pli - Internal lining - mm
K - Yield strength 172. MPa Ple - External lining - mm
Rmax - Max local radius - mm t - Tolerance 0.3 mm
Di - Inside diameter 1000. mm He - Head height 258. mm
en - Total thickness 8. mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm)


ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm)
R = De2 / (4*He) = 1000.248 (mm) Rmx = Rmax + Ci + ea/2 = 0
Fm = 1.25 S = 1.5 Fr = Max[ 1, (Rmx/(1.3*R))2 ] = 1.
Rp02t = K = 172. (MPa) e = Rp02t / Fm = 137.6 (MPa)
Py = 2*e*ea / R = 2.119 (MPa) Pm = 1.21*E*ea2 / R2 = 14.004 (MPa)
Pm/Py = 6.61 Pr/Py = 0.57 From Figure 8.5-5
Pr = (Pr/Py) * Py = 1.208 (MPa)

Pem = Pr / (S*Fr) = 0.805 (MPa)  P

Maximum External Pressure = 0.805 (MPa)


Minimum Required Thickness = 1.825 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.1
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Cylinder - Element No. 2 Sh. 14 of 38

Material
en Base: SA 240 316L-S31603
Int.Lining:

Di

INTERNAL PRESSURE

P - Pressure 0.99 MPa Ci - Internal corrosion - mm


T - Reference temperature 200. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
f - Allowable stress 107.5 MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm en - Total thickness 8. mm
Rm1 - Tensile strength 429. MPa Reh - Yield strength 121. MPa
A1 - Material elongation 40. %
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

D = Di + 2Ci + 2Pli = 1000. (mm) De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.487 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 90.75 (MPa)


e2 = P*D / (2**z) = 5.457 (mm) (ADR:2017 6.8.2.1.17)
e3 = 0.833*P*De / (2*f*z + 0.833*P) = 3.882 (mm)
e4 = De/500 + 1.5 = 3.531 (mm)
t = Max[ 1, 1+0.6*(65 - T)/65 ] = 1.

e = Max[ e1, e2, Max( e3, e4 )*t ] + Ci + Ce + Pli + Ple + t = 5.757 (mm)  en

Installed thickness = 8. (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.1
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Cylinder - Element No. 2 Sh. 15 of 38

Material
en Base: SA 240 316L-S31603
Int.Lining:

Di

TEST PRESSURE

P - Pressure 1.752 MPa Ci - Internal corrosion - mm


T - Reference temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
f - Allowable stress 163.81 MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm en - Total thickness 8. mm
Rm1 - Tensile strength 483. MPa Reh - Yield strength 172. MPa
A1 - Material elongation 40. %
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

D = Di + 2Ci + 2Pli = 1000. (mm) De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.222 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 129. (MPa)


e2 = P*D / (2**z) = 6.792 (mm) (ADR:2017 6.8.2.1.17)
e3 = 0.833*P*De / (2*f*z + 0.833*P) = 4.504 (mm)
e4 = De/500 + 1.5 = 3.531 (mm)
t = 1.

e = Max[ e1, e2, Max( e3, e4 )*t ] + Ci + Ce + Pli + Ple + t = 7.092 (mm)  en

Installed thickness = 8. (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 8.4/8.5
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Cylinder - Element No. 2 Sh. 16 of 38

L Material
en Base: SA 240 316L-S31603
Ring: SA 240 316L-S31603
Int.Lining:
Ring Type:
Di

Load case: Normal

EXTERNAL PRESSURE

P - Pressure 0.098 MPa Ci - Internal corrosion - mm


T - Temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
K - Yield strength 172. MPa Ple - External lining - mm
E - Elasticity modulus 195300. MPa t - Tolerance 0.3 mm
Yg - Barycenter distance - mm L - Stiffening length 5206.294 mm
w - Ring width - mm As - Ring cross area - mm2
 - Poisson coefficient 0.3 en - Total thickness 8. mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

External pressure acting internally


D = Di + 2Ci + 2Pli = 1000. (mm) f = 143.333 (MPa)
e = P*D/(2*f - P) + Ci + Ce + Pli + Ple + t = 0.642 (mm)  en

External pressure
ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm) R = 0.5*(Di + 2*Ci + 2*Pli + 2*t + ea) = 504.15 (mm)
De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm) Fm = 1.25 S = 1.5
Rp02t = K = 172. (MPa) e = Rp02t / Fm = 137.6 (MPa)

Py = e*ea / R = 2.102 (MPa)


ncyl = 3 Z = *R / L = 0.304
1 1 ea2
= *[ + *(ncyl2 - 1 + Z2)2 ] = 1.8674e-4
ncyl2 - 1 + 0.5*Z2 (ncyl2 / Z2 + 1)2 12*R2*(1 -  2)
Pm = E*ea* / R = 0.557 (MPa)
Pm/Py = 0.265 Pr/Py = 0.133 From Figure 8.5-5
Pr = (Pr/Py) * Py = 0.279 (MPa)

Pem = Pr / S = 0.186 (MPa) P

Maximum External Pressure = 0.186 (MPa)


Minimum Required Thickness = 6.426 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.1
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Cylinder - Element No. 3 Sh. 17 of 38

Material
en Base: SA 240 316L-S31603
Int.Lining:

Di

INTERNAL PRESSURE

P - Pressure 0.99 MPa Ci - Internal corrosion - mm


T - Reference temperature 200. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
f - Allowable stress 107.5 MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm en - Total thickness 8. mm
Rm1 - Tensile strength 429. MPa Reh - Yield strength 121. MPa
A1 - Material elongation 40. %
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

D = Di + 2Ci + 2Pli = 1000. (mm) De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.487 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 90.75 (MPa)


e2 = P*D / (2**z) = 5.457 (mm) (ADR:2017 6.8.2.1.17)
e3 = 0.833*P*De / (2*f*z + 0.833*P) = 3.882 (mm)
e4 = De/500 + 1.5 = 3.531 (mm)
t = Max[ 1, 1+0.6*(65 - T)/65 ] = 1.

e = Max[ e1, e2, Max( e3, e4 )*t ] + Ci + Ce + Pli + Ple + t = 5.757 (mm)  en

Installed thickness = 8. (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.1
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Cylinder - Element No. 3 Sh. 18 of 38

Material
en Base: SA 240 316L-S31603
Int.Lining:

Di

TEST PRESSURE

P - Pressure 1.752 MPa Ci - Internal corrosion - mm


T - Reference temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
f - Allowable stress 163.81 MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm en - Total thickness 8. mm
Rm1 - Tensile strength 483. MPa Reh - Yield strength 172. MPa
A1 - Material elongation 40. %
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

D = Di + 2Ci + 2Pli = 1000. (mm) De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.222 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 129. (MPa)


e2 = P*D / (2**z) = 6.792 (mm) (ADR:2017 6.8.2.1.17)
e3 = 0.833*P*De / (2*f*z + 0.833*P) = 4.504 (mm)
e4 = De/500 + 1.5 = 3.531 (mm)
t = 1.

e = Max[ e1, e2, Max( e3, e4 )*t ] + Ci + Ce + Pli + Ple + t = 7.092 (mm)  en

Installed thickness = 8. (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 8.4/8.5
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Cylinder - Element No. 3 Sh. 19 of 38

L Material
en Base: SA 240 316L-S31603
Ring: SA 240 316L-S31603
Int.Lining:
Ring Type:
Di

Load case: Normal

EXTERNAL PRESSURE

P - Pressure 0.098 MPa Ci - Internal corrosion - mm


T - Temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 1000. mm Pli - Internal lining - mm
K - Yield strength 172. MPa Ple - External lining - mm
E - Elasticity modulus 195300. MPa t - Tolerance 0.3 mm
Yg - Barycenter distance - mm L - Stiffening length 5206.294 mm
w - Ring width - mm As - Ring cross area - mm2
 - Poisson coefficient 0.3 en - Total thickness 8. mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

External pressure acting internally


D = Di + 2Ci + 2Pli = 1000. (mm) f = 143.333 (MPa)
e = P*D/(2*f - P) + Ci + Ce + Pli + Ple + t = 0.642 (mm)  en

External pressure
ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm) R = 0.5*(Di + 2*Ci + 2*Pli + 2*t + ea) = 504.15 (mm)
De = Di + 2*en - 2*Ce - 2*Ple = 1016. (mm) Fm = 1.25 S = 1.5
Rp02t = K = 172. (MPa) e = Rp02t / Fm = 137.6 (MPa)

Py = e*ea / R = 2.102 (MPa)


ncyl = 3 Z = *R / L = 0.304
1 1 ea2
= *[ + *(ncyl2 - 1 + Z2)2 ] = 1.8674e-4
ncyl2 - 1 + 0.5*Z2 (ncyl2 / Z2 + 1)2 12*R2*(1 -  2)
Pm = E*ea* / R = 0.557 (MPa)
Pm/Py = 0.265 Pr/Py = 0.133 From Figure 8.5-5
Pr = (Pr/Py) * Py = 0.279 (MPa)

Pem = Pr / S = 0.186 (MPa) P

Maximum External Pressure = 0.186 (MPa)


Minimum Required Thickness = 6.426 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.2.3
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Head - Element No. 4 Sh. 20 of 38

Head Type: ELLIPTICAL 2:1


en
Construction: ONE PIECE
Material
He
Ri ri Base: SA 240 316L-S31603
hc Int.Lining:
Di
De

INTERNAL PRESSURE

P - Pressure 0.99 MPa Ci - Internal corrosion -


T - Reference temperature 200. °C Ce - External corrosion - mm
Di - Inside diameter 998.942 mm Pli - Internal lining - mm
Reh - Yield strength 121. MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm f - Allowable stress 107.5 MPa
Rm1 - Tensile strength 429. MPa Ri - Crown radius 899.047 mm
A1 - Material elongation 40. % ri - Knuckle radius 169.82 mm
He - Head height 257.735 mm
en - Total thickness 8. mm

ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm)


This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

De = Di + 2*en - 2*Ce - 2*Ple = 1014.942 (mm) R = Ri + Ci + Pli = 899.047 (mm)


D = Di + 2Ci + 2Pli = 998.942 (mm) r = ri + Ci + Pli = 169.82 (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.487 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 90.75 (MPa)


e2 = P*D / (2**z) = 5.451 (mm) (ADR:2017 6.8.2.1.17)
Crown thickness
es = 0.833*P*R / (2*f*z - 0.417*P) = 3.457 (mm)  ea

Knuckle thickness
eya = ey = 4.372 (mm)
Y = Min[ eya/R, 0.04 ] = 0.00485 Z = log10( 1/Y ) = 2.314
X = r / D = 0.17 N = 1.006 - 1/[6.2 + (90*Y)4 ] = 0.846
 0.1 = N*(-0.1833*Z3 + 1.0383*Z2 - 1.2943*Z + 0.837) = 0.956  0.2 = Max[ 0.95*(0.56 - 1.94*Y - 82.5*Y2), 0.5 ] =0.521
 = 10*[(0.2 - X)* 0.1 + (X - 0.1)* 0.2] = 0.652

ey = 0.833**P*(0.75*R + 0.2*D) / f = 4.372 (mm)  ea

Buckling thickness
Sf = 1.5 fb = Reh / Sf = 80.667 (MPa)
eb = (0.75*R+0.2*D)*{[0.833*P/(111*fb)]*(D/r)0.825}1/1.5 = 4.726 (mm)  ea

t = Max[ 1, 1+0.6*(65 - T)/65 ] = 1.


e = Max[ Max( es, ey, eb )*t, e1, e2 ] + Ci + Ce + Pli + Ple + t = 5.751 (mm)  en

Installed thickness = 8. (mm)

r  MAX( 0.06*D, 3*e ) = 59.936 (mm) R  De = 1014.942 (mm)


e  0.08*D = 79.915 (mm)
hc = 15. (mm)  0.2*[D*e] 0.5 = 15.16 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.2.3
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Head - Element No. 4 Sh. 21 of 38

Head Type: ELLIPTICAL 2:1


en
Construction: ONE PIECE
Material
He
Ri ri Base: SA 240 316L-S31603
hc Int.Lining:
Di
De

TEST PRESSURE

P - Pressure 1.752 MPa Ci - Internal corrosion -


T - Reference temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 998.942 mm Pli - Internal lining - mm
Reh - Yield strength 172. MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm f - Allowable stress 163.81 MPa
Rm1 - Tensile strength 483. MPa Ri - Crown radius 899.047 mm
A1 - Material elongation 40. % ri - Knuckle radius 169.82 mm
He - Head height 257.735 mm
en - Total thickness 8. mm

ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm)


This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

De = Di + 2*en - 2*Ce - 2*Ple = 1014.942 (mm) R = Ri + Ci + Pli = 899.047 (mm)


D = Di + 2Ci + 2Pli = 998.942 (mm) r = ri + Ci + Pli = 169.82 (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.222 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 129. (MPa)


e2 = P*D / (2**z) = 6.785 (mm) (ADR:2017 6.8.2.1.17)
Crown thickness
es = 0.833*P*R / (2*f*z - 0.417*P) = 4.015 (mm)  ea

Knuckle thickness
eya = ey = 4.999 (mm)
Y = Min[ eya/R, 0.04 ] = 0.00556 Z = log10( 1/Y ) = 2.255
X = r / D = 0.17 N = 1.006 - 1/[6.2 + (90*Y)4 ] = 0.846
 0.1 = N*(-0.1833*Z3 + 1.0383*Z2 - 1.2943*Z + 0.837) = 0.928  0.2 = Max[ 0.95*(0.56 - 1.94*Y - 82.5*Y2), 0.5 ] =0.519
 = 10*[(0.2 - X)* 0.1 + (X - 0.1)* 0.2] = 0.642

ey = 0.833**P*(0.75*R + 0.2*D) / f = 4.999 (mm)  ea

Buckling thickness
Sf = 1.05 fb = Reh / Sf = 163.81 (MPa)
eb = (0.75*R+0.2*D)*{[0.833*P/(111*fb)]*(D/r)0.825}1/1.5 = 4.311 (mm)  ea

t = 1.
e = Max[ Max( es, ey, eb )*t, e1, e2 ] + Ci + Ce + Pli + Ple + t = 7.085 (mm)  en

Installed thickness = 8. (mm)

r  MAX( 0.06*D, 3*e ) = 59.936 (mm) R  De = 1014.942 (mm)


e  0.08*D = 79.915 (mm)
hc = 16. (mm)  0.2*[D*e] 0.5 = 16.825 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.2.3
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Head - Element No. 4 Sh. 22 of 38

Head Type: ELLIPTICAL 2:1


en
Construction: ONE PIECE
Material
He
Ri ri Base: SA 240 316L-S31603
hc Int.Lining:
Di
De

EXTERNAL PRESSURE - CONCAVE SIDE

P - Pressure 0.098 MPa Ci - Internal corrosion -


T - Reference temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 998.942 mm Pli - Internal lining - mm
Reh - Yield strength 172. MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.3 mm
e0 - Reference steel thickness 5. mm f - Allowable stress 107.5 MPa
Rm1 - Tensile strength 483. MPa Ri - Crown radius 899.047 mm
A1 - Material elongation 40. % ri - Knuckle radius 169.82 mm
He - Head height 257.735 mm
en - Total thickness 8. mm

ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm)


This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

De = Di + 2*en - 2*Ce - 2*Ple = 1014.942 (mm) R = Ri + Ci + Pli = 899.047 (mm)


D = Di + 2Ci + 2Pli = 998.942 (mm) r = ri + Ci + Pli = 169.82 (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.222 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 129. (MPa)


e2 = P*D / (2**z) = 0.38 (mm) (ADR:2017 6.8.2.1.17)
Crown thickness
es = 0.833*P*R / (2*f*z - 0.417*P) = 0.342 (mm)  ea

Knuckle thickness
eya = ey = 0.506 (mm)
Y = Min[ eya/R, 0.04 ] = 5.5382e-4 Z = log10( 1/Y ) = 3.257
X = r / D = 0.17 N = 1.
 0.1 = N*(-0.1833*Z3 + 1.0383*Z2 - 1.2943*Z + 0.837) = 1.303  0.2 = Max[ 0.95*(0.56 - 1.94*Y - 82.5*Y2), 0.5 ] =0.531
 = 10*[(0.2 - X)* 0.1 + (X - 0.1)* 0.2] = 0.763

ey = 0.833**P*(0.75*R + 0.2*D) / f = 0.506 (mm)  ea

Buckling thickness
Sf = 1.5 fb = Reh / Sf = 114.667 (MPa)
eb = (0.75*R+0.2*D)*{[0.833*P/(111*fb)]*(D/r)0.825}1/1.5 = 0.8 (mm)  ea

t = Max[ 1, 1+0.6*(65 - T)/65 ] = 1.415


e = Max[ Max( es, ey, eb )*t, e1, e2 ] + Ci + Ce + Pli + Ple + t = 3.522 (mm)  en

Installed thickness = 8. (mm)

r  MAX( 0.06*D, 3*e ) = 59.936 (mm) R  De = 1014.942 (mm)


e  0.08*D = 79.915 (mm)
hc = 11. (mm)  0.2*[D*e] 0.5 = 11.863 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 8.7/8.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Head - Element No. 4 Sh. 23 of 38

Head Type: ELLIPTICAL 2:1


en
Construction: ONE PIECE
Material
He
Ri ri Base: SA 240 316L-S31603
hc Int.Lining:
Di
De Load case: Normal

EXTERNAL PRESSURE

P - Pressure 0.098 MPa Ci - Internal corrosion - mm


T - Temperature 20. °C Ce - External corrosion - mm
E - Elasticity modulus 195300. MPa Pli - Internal lining - mm
K - Yield strength 172. MPa Ple - External lining - mm
Rmax - Max local radius - mm t - Tolerance 0.3 mm
Di - Inside diameter 998.942 mm He - Head height 257.735 mm
en - Total thickness 8. mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

De = Di + 2*en - 2*Ce - 2*Ple = 1014.942 (mm)


ea = en - Ci - Ce - Pli - Ple - t = 7.7 (mm)
R = De2 / (4*He) = 999.19 (mm) Rmx = Rmax + Ci + ea/2 = 0
Fm = 1.25 S = 1.5 Fr = Max[ 1, (Rmx/(1.3*R))2 ] = 1.
Rp02t = K = 172. (MPa) e = Rp02t / Fm = 137.6 (MPa)
Py = 2*e*ea / R = 2.121 (MPa) Pm = 1.21*E*ea2 / R2 = 14.034 (MPa)
Pm/Py = 6.617 Pr/Py = 0.57 From Figure 8.5-5
Pr = (Pr/Py) * Py = 1.209 (MPa)

Pem = Pr / (S*Fr) = 0.806 (MPa)  P

Maximum External Pressure = 0.806 (MPa)


Minimum Required Thickness = 1.825 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.1
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Nozzle Sh. 24 of 38

Di
Material
en
Base: SA 312 TP316L-S31603
Int.Lining:

INTERNAL PRESSURE
Nozzle:
P - Pressure 0.99 MPa Ci - Internal corrosion - mm
T - Reference temperature 200. °C Ce - External corrosion - mm
Di - Inside diameter 154.1 mm Pli - Internal lining - mm
f - Allowable stress 107.5 MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.887 mm
e0 - Reference steel thickness 5. mm en - Total thickness 7.1 mm
Rm1 - Tensile strength 429. MPa Reh - Yield strength 121. MPa
A1 - Material elongation 35. %
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

D = Di + 2Ci + 2Pli = 154.1 (mm) De = Di + 2*en - 2*Ce - 2*Ple = 168.3 (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.812 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 90.75 (MPa)


e2 = P*D / (2**z) = 0.851 (mm) (ADR:2017 6.8.2.1.17)
e3 = 0.833*P*De / (2*f*z + 0.833*P) = 0.643 (mm)
e4 = De/500 + 1.5 = 1.837 (mm)
t = Max[ 1, 1+0.6*(65 - T)/65 ] = 1.

e = Max( e1, e2, e3, e4 )*t + Ci + Ce + Pli + Ple + t = 4.699 (mm)  en

Installed thickness = 7.1 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.4
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Nozzle Sh. 25 of 38

Construction: SET IN
enb
Reinforce: SELFREINFORCE
dib Wall: CYLINDER
W
Material
Sa Wall: SA 240 316L-S31603
l's lbo
Nozzle: SA 312 TP316L-S31603
Reinf.pad:
Int.Lining:
ens Ext.Lining:
Di

OPENING CHECK
Nozzle:
P - Pressure 0.99 MPa dib - Nozzle int.diamet. 154.1 mm
T - Reference temperature 200. °C enb - Nozzle thickness 7.1 mm
Di - Wall internal diam. 1000. mm fb - Nozzle allow.stress 107.5 MPa
ens - Wall thickness 8. mm tb - Nozzle tolerance 0.887 mm
fs - Wall allow.stress 107.5 MPa Cib - Nozzle int.corros. - mm
ts - Wall tolerance 0.3 mm Ceb - Nozzle ext.corros. - mm
Cis - Wall int.corros. - mm Plib - Nozzle int.lining - mm
Ces - Wall ext.corros. - mm Pleb - Nozzle ext.lining - mm
Plis - Wall int.lining - mm lt - Pipe height 122. mm
Ples - Wall ext.lining - mm la - Reinf.thickness height 31.733 mm
W - Distance from border 400.85 mm Sa - Reinforcing thickness 7.1 mm
lip - Internal projection - mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

l - Angle with normal - °  - Pipe welding angle - °


wl1 - Weld leg (outward nozzle) - mm wl2 - Weld leg (outer pad) - mm
wl3 - Weld leg (inward nozzle) - mm Lo - Reinf. limit on the wall - mm
z - Nozzle efficiency 1. lo - Reinf. limit on the nozzle - mm
zs - Wall efficiency 1.

eas = ens - Cis - Ces - Plis - Ples - ts = 7.7 (mm) eb = Sa - Cib - Ceb - Plib - Pleb - tb = 6.213 (mm)
eab = eb = 6.213 (mm)
Ri = 0.5*(Di + 2*ens) - eas = 500.3 (mm) dbc = dib + 2*Cib + 2*Plib + 2*tb = 155.875 (mm)
lso = [(2*Ri + eas)*eas]1/2 = 88.113 (mm) lbo = Min{ [(dbc + eab)*eab]1/2, la, lo>0 } = 31.733 (mm)
Wmin = Max[ 0.2*lso, 3*eas ] = 23.1 (mm) lbi = 0
l's = Min( lso, W, Lo>0 ) = 88.113 (mm)
 = l = 0 a = 0.5*(dib + 2*Sa) / cos  = 84.15 (mm)
Wall Nozzle
Aps = Ri*(l's + a) = 86183.21 (mm2) Apb = 0.5*dbc*(lbo + eas/cos ) = 3073.291 (mm2)
Afs = Max( l's * eas, 0 ) = 678.47 (mm2) Afb = eab*(lbo + eas/cos  + lbi) = 244.976 (mm2)
Additional

Afw = 0.5*[wl12 + wl22 + (wl3-Cib)2] = 0

Opening check
fsz = fs = 107.5 (MPa) fob = Min( fs, fb ) = 107.5 (MPa)
A1 = (Afs + Afw)*fsz + Afb*fob = 99270.49 (N)
A2 = 0.833*P*[Aps + Apb + 0.5*(Afs + Afw + Afb)] = 74026.63 (N)  A1

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.3.1
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Nozzle Sh. 26 of 38

Di
Material
en
Base: SA 312 TP316L-S31603
Int.Lining:

TEST PRESSURE
Nozzle:
P - Pressure 1.752 MPa Ci - Internal corrosion - mm
T - Reference temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 154.1 mm Pli - Internal lining - mm
f - Allowable stress 163.81 MPa Ple - External lining - mm
z - Joint efficiency 1. t - Tolerance 0.887 mm
e0 - Reference steel thickness 5. mm en - Total thickness 7.1 mm
Rm1 - Tensile strength 483. MPa Reh - Yield strength 172. MPa
A1 - Material elongation 35. %
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

D = Di + 2Ci + 2Pli = 154.1 (mm) De = Di + 2*en - 2*Ce - 2*Ple = 168.3 (mm)

e1 = 464*e0 / [(Rm1*A1)2]1/3 = 3.522 (mm)  = Min( 0.5*Rm1, 0.75*Reh ) = 129. (MPa)


e2 = P*D / (2**z) = 1.059 (mm) (ADR:2017 6.8.2.1.17)
e3 = 0.833*P*De / (2*f*z + 0.833*P) = 0.747 (mm)
e4 = De/500 + 1.5 = 1.837 (mm)
t = 1.

e = Max( e1, e2, e3, e4 )*t + Ci + Ce + Pli + Ple + t = 4.41 (mm)  en

Installed thickness = 7.1 (mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 12493:2014
Paragraph: D.4
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Nozzle Sh. 27 of 38

Construction: SET IN
enb
Reinforce: SELFREINFORCE
dib Wall: CYLINDER
W
Material
Sa Wall: SA 240 316L-S31603
l's lbo
Nozzle: SA 312 TP316L-S31603
Reinf.pad:
Int.Lining:
ens Ext.Lining:
Di

OPENING CHECK
Nozzle:
P - Pressure 1.752 MPa dib - Nozzle int.diamet. 154.1 mm
T - Reference temperature 20. °C enb - Nozzle thickness 7.1 mm
Di - Wall internal diam. 1000. mm fb - Nozzle allow.stress 163.81 MPa
ens - Wall thickness 8. mm tb - Nozzle tolerance 0.887 mm
fs - Wall allow.stress 163.81 MPa Cib - Nozzle int.corros. - mm
ts - Wall tolerance 0.3 mm Ceb - Nozzle ext.corros. - mm
Cis - Wall int.corros. - mm Plib - Nozzle int.lining - mm
Ces - Wall ext.corros. - mm Pleb - Nozzle ext.lining - mm
Plis - Wall int.lining - mm lt - Pipe height 122. mm
Ples - Wall ext.lining - mm la - Reinf.thickness height 31.733 mm
W - Distance from border 400.85 mm Sa - Reinforcing thickness 7.1 mm
lip - Internal projection - mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

l - Angle with normal - °  - Pipe welding angle - °


wl1 - Weld leg (outward nozzle) - mm wl2 - Weld leg (outer pad) - mm
wl3 - Weld leg (inward nozzle) - mm Lo - Reinf. limit on the wall - mm
z - Nozzle efficiency 1. lo - Reinf. limit on the nozzle - mm
zs - Wall efficiency 1.

eas = ens - Cis - Ces - Plis - Ples - ts = 7.7 (mm) eb = Sa - Cib - Ceb - Plib - Pleb - tb = 6.213 (mm)
eab = eb = 6.213 (mm)
Ri = 0.5*(Di + 2*ens) - eas = 500.3 (mm) dbc = dib + 2*Cib + 2*Plib + 2*tb = 155.875 (mm)
lso = [(2*Ri + eas)*eas]1/2 = 88.113 (mm) lbo = Min{ [(dbc + eab)*eab]1/2, la, lo>0 } = 31.733 (mm)
Wmin = Max[ 0.2*lso, 3*eas ] = 23.1 (mm) lbi = 0
l's = Min( lso, W, Lo>0 ) = 88.113 (mm)
 = l = 0 a = 0.5*(dib + 2*Sa) / cos  = 84.15 (mm)
Wall Nozzle
Aps = Ri*(l's + a) = 86183.21 (mm2) Apb = 0.5*dbc*(lbo + eas/cos ) = 3073.291 (mm2)
Afs = Max( l's * eas, 0 ) = 678.47 (mm2) Afb = eab*(lbo + eas/cos  + lbi) = 244.976 (mm2)
Additional

Afw = 0.5*[wl12 + wl22 + (wl3-Cib)2] = 0

Opening check
fsz = fs = 163.81 (MPa) fob = Min( fs, fb ) = 163.81 (MPa)
A1 = (Afs + Afw)*fsz + Afb*fob = 151269.3 (N)
A2 = 0.833*P*[Aps + Apb + 0.5*(Afs + Afw + Afb)] = 130965.5 (N)  A1

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 8.4/8.5
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Nozzle Sh. 28 of 38

Di
Material
en
Base: SA 312 TP316L-S31603
Li
Int.Lining:

Load case: Normal

EXTERNAL PRESSURE
Nozzle:
P - Pressure 0.098 MPa Ci - Internal corrosion - mm
T - Temperature 20. °C Ce - External corrosion - mm
Di - Inside diameter 154.1 mm Pli - Internal lining - mm
K - Yield strength 172. MPa Ple - External lining - mm
E - Elasticity modulus 195300. MPa t - Tolerance 0.887 mm
Yg - Barycenter distance - mm L - Stiffening length 122. mm
w - Ring width - mm As - Ring cross area - mm2
 - Poisson coefficient 0.3 en - Total thickness 7.1 mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

ea = en - Ci - Ce - Pli - Ple - t = 6.213 (mm) R = 0.5*(Di + 2*Ci + 2*Pli + 2*t + ea) = 81.044 (mm)
De = Di + 2*en - 2*Ce - 2*Ple = 168.3 (mm) Fm = 1.25 S = 1.5
Rp02t = K = 172. (MPa) e = Rp02t / Fm = 137.6 (MPa)

Py = e*ea / R = 10.548 (MPa)


ncyl = 4 Z = *R / L = 2.087
1 1 ea2
= *[ + *(ncyl2 - 1 + Z2)2 ] = 0.014
ncyl2 - 1 + 0.5*Z2 (ncyl2 / Z2 + 1)2 12*R2*(1 -  2)
Pm = E*ea* / R = 215.593 (MPa)
Pm/Py = 20.44 Pr/Py = 0.959 From Figure 8.5-5
Pr = (Pr/Py) * Py = 10.115 (MPa)

Pem = Pr / S = 6.744 (MPa) P

Maximum External Pressure = 6.744 (MPa)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 9
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Nozzle Sh. 29 of 38

Construction: SET IN
enb
Reinforce: SELFREINFORCE
dib Wall: CYLINDER
W
Material
Sa Wall: SA 240 316L-S31603
l's lbo
Nozzle: SA 312 TP316L-S31603
Reinf.pad:
Int.Lining:
ens Ext.Lining:
Di Application code: Normal application (9.4.6.3)
Load case: Normal
Condition: EXTERNAL PRESSURE

OPENING CHECK
Nozzle:
P - Pressure 0.098 MPa dib - Nozzle int.diamet. 154.1 mm
T - Temperature 20. °C enb - Nozzle thickness 7.1 mm
Di - Wall internal diam. 1000. mm fb - Nozzle allow.stress 143.333 MPa
ens - Wall thickness 8. mm tb - Nozzle tolerance 0.887 mm
fs - Wall allow.stress 143.333 MPa Cib - Nozzle int.corros. - mm
ts - Wall tolerance 0.3 mm Ceb - Nozzle ext.corros. - mm
Cis - Wall int.corros. - mm Plib - Nozzle int.lining - mm
Ces - Wall ext.corros. - mm Pleb - Nozzle ext.lining - mm
Plis - Wall int.lining - mm lt - Pipe height 122. mm
Ples - Wall ext.lining - mm la - Reinf.thickness height 31.733 mm
W - Distance from border 400.85 mm Sa - Reinforcing thickness 7.1 mm
lip - Internal projection - mm
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

l - Angle with normal - °  - Pipe welding angle - °


wl1 - Weld leg (outward nozzle) - mm wl2 - Weld leg (outer pad) - mm
wl3 - Weld leg (inward nozzle) - mm Lo - Reinf. limit on the wall - mm
z - Nozzle efficiency 1. lo - Reinf. limit on the nozzle - mm
zs - Wall efficiency 0.85

eas = ens - Cis - Ces - Plis - Ples - ts = 7.7 (mm) eb = Sa - Cib - Ceb - Plib - Pleb - tb = 6.213 (mm)
eab = eb = 6.213 (mm)
Ri = 0.5*(Di + 2*ens) - eas = 500.3 (mm) dbc = dib + 2*Cib + 2*Plib + 2*tb = 155.875 (mm)
lso = [(2*Ri + eas)*eas]1/2 = 88.113 (mm) lbo = Min{ [(dbc + eab)*eab]1/2, la, lo>0 } = 31.733 (mm)
Wmin = Max[ 0.2*lso, 3*eas ] = 23.1 (mm) lbi = 0
l's = Min( lso, W, Lo>0 ) = 88.113 (mm)
 = l = 0 a = 0.5*(dib + 2*Sa) / cos  = 84.15 (mm)
Wall Nozzle
Aps = Ri*(l's + a) = 86183.21 (mm2) Apb = 0.5*dbc*(lbo + eas/cos ) = 3073.291 (mm2)
Afs = Max( l's * eas, 0 ) = 678.47 (mm2) Afb = eab*(lbo + eas/cos  + lbi) = 244.976 (mm2)
Additional
Ap = 0.5*dbc 2 * tan  = 0
Afw = 0.5*[wl12 + wl22 + (wl3-Cib)2] = 0

Opening check
fsz = fs = 143.333 (MPa) fob = Min( fs, fb ) = 143.333 (MPa)
A1 = (Afs + Afw)*(fsz - .5*P) + Afb*(fob - .5*P) = 132315.4 (N)
A2 = P*(Aps + Apb + 0.5*Ap) = 8753.479 (N)  A1

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - Erection Sh. 30 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

INTERNAL PRESSURE

Pi - Internal pressure - MPa Pe - External pressure - MPa


T - Temperature 20. °C n - Number of saddles 2
Di - Inside diameter 1000. mm Hi - Head height from T.L. - mm
L - Length between T.L. 2500. mm a1 - Saddle axis to T.L. dist. 500. mm
en - Shell thickness 8. mm b1 - Saddle width 180. mm
Ci - Shell int.corrosion - mm  - Saddle bearing angle 120. °
Ce - Shell ext.corrosion - mm W - Total weight 11943. N
Pli - Shell int.lining - mm WF - Fluid weight - N
t - Shell tolerance 0.3 mm
z - Shell joint efficiency 0.85
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

f - Shell allow.stress 143.333 MPa


Rp02 - Shell yield strength 172. MPa
E - Shell elastic.modulus 195300. MPa
 - Stress correction factor 1.

Dic = Di + 2*Ci + 2*Pli + 2*t = 1000.6 (mm) ea = en - Ci - Ce - Pli - t = 7.7 (mm)


a3 = a1 + 2*Hi/3 = 500. (mm) l1 = (L - 2*a1) / (n - 1) = 1500. (mm)
Forces and moments
q = W / (L + 4*Hi/3) = 4.777 (N/mm) Mo = q * WF * Dic2 / (16*W) = 0
Fi = W / n = 5971.68 (N)
M1 = M2 = q * a32 / 2 - Mo = 597168. (N.mm) Qi = Fi * (L - 2*a1) / (L + 4*Hi/3) = 3583.008 (N)
Mij = Mo + Fi*(L/2 - a1) - (q/2)*(L/2 + 2*Hi/3)2 = 746460.1 (N.mm)
Maximum force and moment
D = Dic + ea = 1008.3 (mm) fs = 1.25
e = Rp02 / fs = 137.6 (MPa) Sf = 1.5
 = L / (0.5*D*ea) 0.5 = 40.125 lim = 0.25*D/ea = 32.737
Cxb = 1. From Table 16.14-1
Cx = Max[ 1 + (0.2/Cxb)*(1 - 4**ea/D), 0.6] = 0.955 For  > lim
K = 1.21*E * Cx * ea / (e * D) = 12.523
Q = 16. From Table 16.14-2 wk = (0.5*D*ea) 0.5 / Q = 3.894 (mm)
 = 0.62 / [1 + 1.91*(wk/ea) 1.44] = 0.361
xo = 0.2 p = (2.5*) 0.5 = 0.951 x = (1/K) 0.5 = 0.283
 = 1 - 0.6*[(x - xo) / (p - xo)] = 0.934 For x < p
c,all = **e / Sf = 85.677 (MPa)
Fc,max = *D*ea*c,all = 2089754. (N) Mmax = (/4) * D 2 *ea * c,all = 526774600. (N.mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - Erection Sh. 31 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

INTERNAL PRESSURE

Load between saddles (for |Mij| > |Mi| only)


Strength calculation
x = L / Dic = 2.499 y = Dic / ea = 129.948
m = 1.442 From Eq.16.8-12 K12 = Max( m, 1 ) = 1.442
fsc = [Pi*Dic / (4*ea)] + 4*|Mij|*K12 / (*Dic 2 * ea) = 0.178 (MPa)  fmax = f*z = 121.833 (MPa)
Instability check (Internal pressure)
|Mij| / Mmax = 0.001 1
Instability check (External pressure)
Pmax = 0.186 (MPa) From Clause 8
|Pe| / Pmax + |Mij| / Mmax = 0 1
Load at the saddle
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

 = 2.83*(a1/Dic) * (ea/Dic) 0.5 = 0.1241  = 0.91*b1 / (Dic*ea) 0.5 = 1.8661


K3 = Max( 2.718282-*sin(  ) / ; 0.25 ) = 0.25 K4 = [1 - 2.718282-*cos(  )] /  = 0.56
K5 = (1.15 - 0.0025*) / sin( 0.5* ) = 0.9815 K6 = Max[ 1.7 - 0.011667*, 0] / sin( 0.5* ) = 0.3464
K7 = (1.45 - 0.007505*) / sin( 0.5* ) = 0.6344 K8 = Min[ 1, (0.8* 0.5 + 6*) / (0.017453*) ] = 0.4899
K9 = 1 - 0.65*(60/) 0.5 / [1 + (6*) 2 ] = 0.7042 K10 = 1 / [1 + 0.010472*(Dic/ea)1/3*b1* / Dic] = 0.4662
Location 2 - P = 0 Location 3 - P = 0
K2 = 1.25 K2 = 1.25
v1 = -0.23*K6*K8 / (K5*K3) = -0.159 v1 = -0.53*K4 / [K7*K9*K10*sin( 0.5* )] = -1.645
v2 = -4*Mi / (*Dic 2 * ea * K2 * f) = -5.5048e-4 v2 = 0
K1 = (1 - v22) / {(1/3 + v1*v2) + K1 = (1 - v22) / {(1/3 + v1*v2) +
[(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 1.423 [(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 0.497
b,all,2,0 = K1 * K2 * f = 254.918 (MPa) b,all,3,0 = K1 * K2 * f = 89.039 (MPa)
Location 2 - P = design Location 3 - P = design
v2 = [Pi*Dic / (4*ea) - 4*Mi / (*Dic 2 * ea)] / (K2*f) = -5.5048e-4 v2 = Pi*Dic / (2*ea * K2 * f) = 0
K1 = (1 - v22) / {(1/3 + v1*v2) + K1 = (1 - v22) / {(1/3 + v1*v2) +
[(1/3 + v1*v2) + (1 - v2 )*v1 ] } = 1.423
2 2 2 0.5 [(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 0.497
b,all,2,p = K1 * K2 * f = 254.918 (MPa) b,all,3,p = K1 * K2 * f = 89.039 (MPa)
b,all,2 = Min[ b,all,2,0; b,all,2,p ] = 254.918 (MPa) b,all,3 = Min( b,all,3,0; b,all,3,p ) = 89.039 (MPa)
Maximum allowable load
F2,max = 0.7*b,all,2 * (Dic*ea)0.5 * ea / (K3 * K5) = 491514.8 (N)
F3,max = 0.9*b,all,3 * (Dic*ea)0.5 * ea / (K7 * K9 * K10) = 260041.6 (N)
Fi = 5971.68 (N)  Min[ F2,max; F3,max ] = 260041.6 (N)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - Erection Sh. 32 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

INTERNAL PRESSURE

Instability check
Feq = Fi * (/4) * (Dic/ea) 0.5 * K6 * K8 = 9072.778 (N)
R = D / 2 = 504.15 (mm) L/R = 4.959  8.7*(R/ea) 0.5 = 70.397
Qmax = 0.75**R*ea*E*(ea/R) 1.25 * {(R/L) * [1 + 42*(R/L)3 * (ea/R)1.5] }0.5 / 1.5 = 2872350. (N)
|Pe|/Pmax + |Mi|/Mmax + Feq/Fc,max + (Qi/Qmax)2 = 0.005 1
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - Test pressure Sh. 33 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

TEST PRESSURE

Pi - Internal pressure 1.752 MPa Pe - External pressure - MPa


T - Temperature 20. °C n - Number of saddles 2
Di - Inside diameter 1000. mm Hi - Head height from T.L. - mm
L - Length between T.L. 2500. mm a1 - Saddle axis to T.L. dist. 500. mm
en - Shell thickness 8. mm b1 - Saddle width 180. mm
Ci - Shell int.corrosion - mm  - Saddle bearing angle 120. °
Ce - Shell ext.corrosion - mm W - Total weight 57597. N
Pli - Shell int.lining - mm WF - Fluid weight 41074.34 N
t - Shell tolerance 0.3 mm
z - Shell joint efficiency 0.85
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

f - Shell allow.stress 241.5 MPa


Rp02 - Shell yield strength 172. MPa
E - Shell elastic.modulus 195300. MPa
 - Stress correction factor 1.

Dic = Di + 2*Ci + 2*Pli + 2*t = 1000.6 (mm) ea = en - Ci - Ce - Pli - t = 7.7 (mm)


a3 = a1 + 2*Hi/3 = 500. (mm) l1 = (L - 2*a1) / (n - 1) = 1500. (mm)
Forces and moments
q = W / (L + 4*Hi/3) = 23.039 (N/mm) Mo = q * WF * Dic2 / (16*W) = 1028091. (N.mm)
Fi = W / n = 28798.74 (N)
M1 = M2 = q * a32 / 2 - Mo = 1851783. (N.mm) Qi = Fi * (L - 2*a1) / (L + 4*Hi/3) = 17279.24 (N)
Mij = Mo + Fi*(L/2 - a1) - (q/2)*(L/2 + 2*Hi/3)2 = 4627932. (N.mm)
Maximum force and moment
D = Dic + ea = 1008.3 (mm) fs = 1.25
e = Rp02 / fs = 137.6 (MPa) Sf = 1.05
 = L / (0.5*D*ea) 0.5 = 40.125 lim = 0.25*D/ea = 32.737
Cxb = 1. From Table 16.14-1
Cx = Max[ 1 + (0.2/Cxb)*(1 - 4**ea/D), 0.6] = 0.955 For  > lim
K = 1.21*E * Cx * ea / (e * D) = 12.523
Q = 16. From Table 16.14-2 wk = (0.5*D*ea) 0.5 / Q = 3.894 (mm)
 = 0.62 / [1 + 1.91*(wk/ea) 1.44] = 0.361
xo = 0.2 p = (2.5*) 0.5 = 0.951 x = (1/K) 0.5 = 0.283
 = 1 - 0.6*[(x - xo) / (p - xo)] = 0.934 For x < p
c,all = **e / Sf = 122.396 (MPa)
Fc,max = *D*ea*c,all = 2985363. (N) Mmax = (/4) * D 2 *ea * c,all = 752535200. (N.mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - Test pressure Sh. 34 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

TEST PRESSURE

Load between saddles (for |Mij| > |Mi| only)


Strength calculation
x = L / Dic = 2.499 y = Dic / ea = 129.948
m = 1.442 From Eq.16.8-12 K12 = Max( m, 1 ) = 1.442
fsc = [Pi*Dic / (4*ea)] + 4*|Mij|*K12 / (*Dic 2 * ea) = 58.03 (MPa)  fmax = f*z = 205.275 (MPa)
Instability check (Internal pressure)
|Mij| / Mmax = 0.006 1
Instability check (External pressure)
Pmax = 0.254 (MPa) From Clause 8
|Pe| / Pmax + |Mij| / Mmax = 0 1
Load at the saddle
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

 = 2.83*(a1/Dic) * (ea/Dic) 0.5 = 0.1241  = 0.91*b1 / (Dic*ea) 0.5 = 1.8661


K3 = Max( 2.718282-*sin(  ) / ; 0.25 ) = 0.25 K4 = [1 - 2.718282-*cos(  )] /  = 0.56
K5 = (1.15 - 0.0025*) / sin( 0.5* ) = 0.9815 K6 = Max[ 1.7 - 0.011667*, 0] / sin( 0.5* ) = 0.3464
K7 = (1.45 - 0.007505*) / sin( 0.5* ) = 0.6344 K8 = Min[ 1, (0.8* 0.5 + 6*) / (0.017453*) ] = 0.4899
K9 = 1 - 0.65*(60/) 0.5 / [1 + (6*) 2 ] = 0.7042 K10 = 1 / [1 + 0.010472*(Dic/ea)1/3*b1* / Dic] = 0.4662
Location 2 - P = 0 Location 3 - P = 0
K2 = 1.05 K2 = 1.05
v1 = -0.23*K6*K8 / (K5*K3) = -0.159 v1 = -0.53*K4 / [K7*K9*K10*sin( 0.5* )] = -1.645
v2 = -4*Mi / (*Dic 2 * ea * K2 * f) = -0.001 v2 = 0
K1 = (1 - v22) / {(1/3 + v1*v2) + K1 = (1 - v22) / {(1/3 + v1*v2) +
[(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 1.422 [(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 0.497
b,all,2,0 = K1 * K2 * f = 360.684 (MPa) b,all,3,0 = K1 * K2 * f = 126.017 (MPa)
Location 2 - P = design Location 3 - P = design
v2 = [Pi*Dic / (4*ea) - 4*Mi / (*Dic 2 * ea)] / (K2*f) = 0.223 v2 = Pi*Dic / (2*ea * K2 * f) = 0.449
K1 = (1 - v22) / {(1/3 + v1*v2) + K1 = (1 - v22) / {(1/3 + v1*v2) +
[(1/3 + v1*v2) + (1 - v2 )*v1 ] } = 1.5
2 2 2 0.5 [(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 0.713
b,all,2,p = K1 * K2 * f = 380.274 (MPa) b,all,3,p = K1 * K2 * f = 180.814 (MPa)
b,all,2 = Min[ b,all,2,0; b,all,2,p ] = 360.684 (MPa) b,all,3 = Min( b,all,3,0; b,all,3,p ) = 126.017 (MPa)
Maximum allowable load
F2,max = 0.7*b,all,2 * (Dic*ea)0.5 * ea / (K3 * K5) = 695445.1 (N)
F3,max = 0.9*b,all,3 * (Dic*ea)0.5 * ea / (K7 * K9 * K10) = 368037.4 (N)
Fi = 28798.74 (N)  Min[ F2,max; F3,max ] = 368037.4 (N)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - Test pressure Sh. 35 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

TEST PRESSURE

Instability check
Feq = Fi * (/4) * (Dic/ea) 0.5 * K6 * K8 = 43753.95 (N)
R = D / 2 = 504.15 (mm) L/R = 4.959  8.7*(R/ea) 0.5 = 70.397
Qmax = 0.75**R*ea*E*(ea/R) 1.25 * {(R/L) * [1 + 42*(R/L)3 * (ea/R)1.5] }0.5 / 1.5 = 2872350. (N)
|Pe|/Pmax + |Mi|/Mmax + Feq/Fc,max + (Qi/Qmax)2 = 0.017 1
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - 1st design condition Sh. 36 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

INTERNAL PRESSURE

Pi - Internal pressure 0.99 MPa Pe - External pressure 0.098 MPa


T - Temperature 200. °C n - Number of saddles 2
Di - Inside diameter 1000. mm Hi - Head height from T.L. - mm
L - Length between T.L. 2500. mm a1 - Saddle axis to T.L. dist. 500. mm
en - Shell thickness 8. mm b1 - Saddle width 180. mm
Ci - Shell int.corrosion - mm  - Saddle bearing angle 120. °
Ce - Shell ext.corrosion - mm W - Total weight 16523. N
Pli - Shell int.lining - mm WF - Fluid weight - N
t - Shell tolerance 0.3 mm
z - Shell joint efficiency 0.85
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

f - Shell allow.stress 100.833 MPa


Rp02 - Shell yield strength 121. MPa
E - Shell elastic.modulus 183000. MPa
 - Stress correction factor 1.

Dic = Di + 2*Ci + 2*Pli + 2*t = 1000.6 (mm) ea = en - Ci - Ce - Pli - t = 7.7 (mm)


a3 = a1 + 2*Hi/3 = 500. (mm) l1 = (L - 2*a1) / (n - 1) = 1500. (mm)
Forces and moments
q = W / (L + 4*Hi/3) = 6.609 (N/mm) Mo = q * WF * Dic2 / (16*W) = 0
Fi = W / n = 8261.569 (N)
M1 = M2 = q * a32 / 2 - Mo = 826157. (N.mm) Qi = Fi * (L - 2*a1) / (L + 4*Hi/3) = 4956.941 (N)
Mij = Mo + Fi*(L/2 - a1) - (q/2)*(L/2 + 2*Hi/3)2 = 1032696. (N.mm)
Maximum force and moment
D = Dic + ea = 1008.3 (mm) fs = 1.25
e = Rp02 / fs = 96.8 (MPa) Sf = 1.5
 = L / (0.5*D*ea) 0.5 = 40.125 lim = 0.25*D/ea = 32.737
Cxb = 1. From Table 16.14-1
Cx = Max[ 1 + (0.2/Cxb)*(1 - 4**ea/D), 0.6] = 0.955 For  > lim
K = 1.21*E * Cx * ea / (e * D) = 16.68
Q = 16. From Table 16.14-2 wk = (0.5*D*ea) 0.5 / Q = 3.894 (mm)
 = 0.62 / [1 + 1.91*(wk/ea) 1.44] = 0.361
xo = 0.2 p = (2.5*) 0.5 = 0.951 x = (1/K) 0.5 = 0.245
 = 1 - 0.6*[(x - xo) / (p - xo)] = 0.964 For x < p
c,all = **e / Sf = 62.22 (MPa)
Fc,max = *D*ea*c,all = 1517599. (N) Mmax = (/4) * D 2 *ea * c,all = 382548800. (N.mm)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - 1st design condition Sh. 37 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

INTERNAL PRESSURE

Load between saddles (for |Mij| > |Mi| only)


Strength calculation
x = L / Dic = 2.499 y = Dic / ea = 129.948
m = 1.442 From Eq.16.8-12 K12 = Max( m, 1 ) = 1.442
fsc = [Pi*Dic / (4*ea)] + 4*|Mij|*K12 / (*Dic 2 * ea) = 32.424 (MPa)  fmax = f*z = 85.708 (MPa)
Instability check (Internal pressure)
|Mij| / Mmax = 0.003 1
Instability check (External pressure)
Pmax = 0.175 (MPa) From Clause 8
|Pe| / Pmax + |Mij| / Mmax = 0.564 1
Load at the saddle
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

 = 2.83*(a1/Dic) * (ea/Dic) 0.5 = 0.1241  = 0.91*b1 / (Dic*ea) 0.5 = 1.8661


K3 = Max( 2.718282-*sin(  ) / ; 0.25 ) = 0.25 K4 = [1 - 2.718282-*cos(  )] /  = 0.56
K5 = (1.15 - 0.0025*) / sin( 0.5* ) = 0.9815 K6 = Max[ 1.7 - 0.011667*, 0] / sin( 0.5* ) = 0.3464
K7 = (1.45 - 0.007505*) / sin( 0.5* ) = 0.6344 K8 = Min[ 1, (0.8* 0.5 + 6*) / (0.017453*) ] = 0.4899
K9 = 1 - 0.65*(60/) 0.5 / [1 + (6*) 2 ] = 0.7042 K10 = 1 / [1 + 0.010472*(Dic/ea)1/3*b1* / Dic] = 0.4662
Location 2 - P = 0 Location 3 - P = 0
K2 = 1.25 K2 = 1.25
v1 = -0.23*K6*K8 / (K5*K3) = -0.159 v1 = -0.53*K4 / [K7*K9*K10*sin( 0.5* )] = -1.645
v2 = -4*Mi / (*Dic 2 * ea * K2 * f) = -0.001 v2 = 0
K1 = (1 - v22) / {(1/3 + v1*v2) + K1 = (1 - v22) / {(1/3 + v1*v2) +
[(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 1.422 [(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 0.497
b,all,2,0 = K1 * K2 * f = 179.291 (MPa) b,all,3,0 = K1 * K2 * f = 62.638 (MPa)
Location 2 - P = design Location 3 - P = design
v2 = [Pi*Dic / (4*ea) - 4*Mi / (*Dic 2 * ea)] / (K2*f) = 0.254 v2 = Pi*Dic / (2*ea * K2 * f) = 0.511
K1 = (1 - v22) / {(1/3 + v1*v2) + K1 = (1 - v22) / {(1/3 + v1*v2) +
[(1/3 + v1*v2) + (1 - v2 )*v1 ] } = 1.5
2 2 2 0.5 [(1/3 + v1*v2)2 + (1 - v22)*v12]0.5 } = 0.742
b,all,2,p = K1 * K2 * f = 189.016 (MPa) b,all,3,p = K1 * K2 * f = 93.554 (MPa)
b,all,2 = Min[ b,all,2,0; b,all,2,p ] = 179.291 (MPa) b,all,3 = Min( b,all,3,0; b,all,3,p ) = 62.638 (MPa)
Maximum allowable load
F2,max = 0.7*b,all,2 * (Dic*ea)0.5 * ea / (K3 * K5) = 345695.5 (N)
F3,max = 0.9*b,all,3 * (Dic*ea)0.5 * ea / (K7 * K9 * K10) = 182936.2 (N)
Fi = 8261.569 (N)  Min[ F2,max; F3,max ] = 182936.2 (N)

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl


MT-VESS Rev.4.5.0

Project: prova Item: Date: 27-04-2021


Calculation Code: EN 13445:2014 (issue 5)+A8 2019
Paragraph: 16.8
ASME materials archive: ASME II-Part D - METRIC - E2019
Calcul.Datasheet : Support saddles - 1st design condition Sh. 38 of 38

Hi L
Material
en
Shell: SA 240 316L-S31603
Heads:
ef Ring: SA 240 316L-S31603
Di
b2 Pad: SA 240 316L-S31603
Ring Type:
a2  Rings position:
e2
2 Head Type: REINF.THICKNESS
b1
Load case: Normal
Boundary condition: Not restrained
a1 Fabrication quality: Class C (Normal)

INTERNAL PRESSURE

Instability check
Feq = Fi * (/4) * (Dic/ea) 0.5 * K6 * K8 = 12551.81 (N)
R = D / 2 = 504.15 (mm) L/R = 4.959  8.7*(R/ea) 0.5 = 70.397
Qmax = 0.75**R*ea*E*(ea/R) 1.25 * {(R/L) * [1 + 42*(R/L)3 * (ea/R)1.5] }0.5 / 1.5 = 2691449. (N)
|Pe|/Pmax + |Mi|/Mmax + Feq/Fc,max + (Qi/Qmax)2 = 0.572 1
This document is the property of Progeco NeXT Srl who will safeguard its rights according to the civil and penal provisions of the law

MT-VESS by MT3 Solution Licensed to: Progeco NeXT Srl

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