450-1-02-01-22

Hydraulics Page No. 1/ 3

HYDRAULIC PUMP First Edition ：10/2006
Hydraulics
HYDRAULIC PUMP
HYDRAULIC PUMP

Structure and Principle of Operation

(Numbers in parentheses following part names indicate part numbers in the attached drawings.)
This pump couples two pumps placed on the same axis with the 1st gear (114) and distributes the
rotational force to the different axes. The rotational force transmitted from the motor to the front side drive
shaft (111) drives the two pumps and also drives the backup pump installed on the other axis
simultaneously.
This pump consists of four major sections: the rotary group that is the main part of the pump governing the
rotation, the swash plate group that adjusts discharge rate, the valve block group that switches between
intake and discharge of oil, and the PTO group that transmits the rotational force from the gear pump drive
shaft.
The rotary group is composed of the drive shaft F (111), cylinder block (012), piston shoes (151 and 152),
retainer (153), spherical bush (156) and cylinder spring (157).
Both ends of the drive shaft are supported by bearings (123 and 124).
The shoe forms a spherical joint crimped by a piston and contains a pocket area in order to reduce the
thrust force generated by the loading pressure and to balance the oil pressure so that it slides lightly on the
shoe plate (211). The subgroup of the piston shoe is pressed on the shoe plate by the cylinder spring via
the retainer and spherical bushing in order to facilitate its smooth movement on the shoe plate. The
cylinder block is also pressed on the valve plate (313) by a cylinder spring. The swash plate group consists
of the swash plate (212), shoe plate (211), swash plate support (251), tilting bush (214), tilting pin (531),
and servo piston (532). The swash plate is supported on the swash plate support by the cylindrical part
formed on the opposite side of the shoe sliding side.
The hydraulic force, which is controlled by the regulator, is directed into the hydraulic compartment located
on both sides of the servo piston. This causes the servo piston to move back and forth. The movement of
the servo piston makes the swash plate swing on the swash plate support via the spherical part of the
leaning pin and changes the angle of incline (α).
The valve block group consists of the valve block (312), valve plate (313) and valve plate pin (885). The
valve plate, which has two claw-shaped ports, is installed on the valve block. It supplies oil to and recovers
oil from the cylinder block.
Oil that is switched by the valve plate enters the external piping through the valve block.
The PTO group consists of the 1st gear (114), 2nd gear (117) and 3rd gear (118). The 2nd and 3rd gears
are supported by bearings (126 and 125) and are installed on the valve block.
When the drive shaft is driven by the motor (electric motor, engine, etc.), the cylinder block rotates
simultaneously via the spline connection. When the swash plate is inclined, the piston located inside the
cylinder block moves back and forth with respect to the cylinder as it rotates with the cylinder block.
Specifically, when the cylinder block rotates one full turn, the piston moves away from the valve plate (oil is
drawn in) during the first 180 degrees and moves towards the valve plate (oil is discharged) during the
remaining 180 degrees. When the angle of the swash plate is zero, the piston does not move and oil is not
discharged.
The rotation of the drive shaft is led to the 1st gear (114), transmitted to the 3rd gear (118) through the 2nd
gear (117) and drives the backup pump connected to the 3rd gear.

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Attached Diagram / Attached List
Hydraulics Page No. 2/ 3
1. Cross-sectional Diagram of Pump Assembly
HYDRAULIC PUMP First Edition ：10/2006

No. PART NAME QTY.

111 DRIVE SHAFT(F) 1
113 DRIVE SHAFT(R) 1
114 GEAR 1ST 1
123 ROLLER BEARING 2
124 NEEDLE BEARING 2
127 BEARING SPACER 3
012 CYLINDER BLOCK 2
151 PISTON 18
152 SHOE 18
153 RETAINER 2
156 SPHERICAL BUSH 2
157 CYLINDER SPRING 18
211 SHOE PLATE 2
212 SWASH PLATE 2
214 TILTING BUSH 2
251 SWASH PLATE SUPPORT 2
261 SEAL COVER(F) 1
263 SEAL COVER(R) 1
271 PUMP CASING 2
312 VALVE BLOCK 1
313 VALVE PLATE(R) 1
314 VALVE PLATE(L) 1
401 HEX SOCKET HEAD BOLT 8
406 HEX SOCKET HEAD BOLT 8
466 PLUG 2
468 PLUG 4
490 PLUG 27
492 PLUG 12
531 TILTING PIN 2
532 SERVO PISTON 2
534 STOPPER(L) 2
535 STOPPER(S) 2
541 SEAT 4
543 STOPPER 1 2
544 STOPPER 2 2
545 STEEL BALL 4
548 FEED BACK PIN 2
702 O-RING 2
710 O-RING 2
714 O-RING 1
717 O-RING 2
719 O-RING 2
724 O-RING 16
725 O-RING 6
728 O-RING 4
732 O-RING 2
774 OIL SEAL 1
No. PART NAME QTY. CONSTITUENT PART(QTY) 789 BACKUP RING 2
04 GEAR PUMP 1ST ZX15LPRZ2 792 BACKUP RING 2
05 PTO ASS'Y 1ST 808 NUT 4
011 PISTON ASS'Y 2ST 151(9PC), 152(9PC) 824 STOP RING 2
013 CYLINDER(R) ASS'Y 1ST 141(1PC), 313(1PC) 885 VALVE PLATE PIN 2
014 CYLINDER(L) ASS'Y 1ST 141(1PC), 314(1PC) 886 SPRING PIN 4
030 SWASH PLATE ASS'Y 2ST 212(1PC), 214(1PC) 901 EYE BOLT 2
041 CHECK VALVE 1 ASS'Y 2ST 541(1PC), 543(1PC), 545(1PC) 953 SET SCREW 2
042 CHECK VALVE 3 ASS'Y 2ST 541(1PC), 544(1PC), 545(1PC) 954 SET SCREW 2
079 PROPORTINAL REDUCING VALVE ASS'Y 1ST KDRDE5KR-V3-V 981 NAME PLATE 1
530 TILTING PIN ASS'Y 2ST 531(1PC), 548(1PC) 983 PIN 2

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Hydraulics Page No. 3/ 3
HYDRAULIC PUMP First Edition ：10/2006
Hydraulics
HYDRAULIC PUMP
HYDRAULIC PUMP

Internal Structure Drawing of PTO

No. PART NAME QTY.

115 IDLER SHAFT 1
117 GEAR 2ND 1
118 GEAR 3RD 1
125 BALL BEARING 2
126 ROLLER BEARING 1
128 BEARING SPACER 2
262 COVER 1
326 GEAR CASE 1
435 HEX SOCKET HEAD BOLT 8
468 PLUG 1
710 O-RING 1
728 O-RING 1
825 SNAP RING 1
826 SNAP RING 1
827 SNAP RING 1
886 PIN 2

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