Professional Documents
Culture Documents
MMM A 132
MMM A 132
MMM-A-132B
I ADril 1994
SUPERSEDING
MMM-A-132A
24 AUGUST 19B1
FEDERAL SPECIFICATION
* 1. SCOPE
1.1 X!2QS!. This specification covers the requirements for heat resis-
tant adhesives for use in bonding primary and secondary structural and exter-
nal metallic airframe parts which will be exposed to temperatures within the
range of -67° to 5000F (-55° to 260”C) (see .1.2and 6.1).
1.2.1 m.
1.2.2 —.
Classes Type I adhesive shall be furnished in one of the following
classes:
1.2.3 —.
Forms
Form F - Film
2. APPLICABLE DOCUMENTS
SPECIFICATIONS
FEDERAL
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MILITARY
STANDARDS
FEDERAL
-.
FEO-STD-123 Marking for Shipment (Civil Agencies)
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3. REQUIREMENTS
3.2 Materials.
3,2.2 Curina aaents. Curing agents shall be supplied for mixing with
the adhesive or shall be incorporated into the adhesive.
3.2.4 Filler A filler may be incorporated into the adhesive. Any such
filler shall~~sidered as a part of the adhesive system and shall remain
uniformly dispersed and suspended in the mixed adhesive during its normal pot ‘
life. The filler shal,lbe readily dispersible throughout the adhesive during
its entire usable storage 1ife. The filler shall be highly moisture and
corrosion-resistant and shall withstand the maximum temperatures stated for
the adhesive.
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3.2.6 Primer Primers may be furnished with th~ adhesive. The manu-
facturer shafi~ify the primer to be used. The primer shall be identified
on the Qualified Products List along with the adhesive and shall become an
integral part of that adhesive system.
3.3.1 /lDDl iCati On. The adhesives shall be capable of being readily
applied to treated surfaces of the metals (see 6.1) in accordance with the
manufacturer’s instructions (see 3.5). However, the adhesive system shall be
capable of being used at temperatures between 60° and 100°F (16° and 38°C),
and at relative humidities up to 75 percent.
3.3.2 Pot life.’ The minimum pot 1ife of the mixed adhesive, ready and
usable for bonding, shal1 be of practical length for production fabrication
applications.
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MMM-A-132B
Additionally, types I and II adhesives shall require Uot longer than 2 hours
for curing at temperatures not exceeding 3500F (177°C) at the adhesive line.
Types III and IV shall cure/post cure at temperatures not to exceed 600°F
(316°C) at the adhesive line.
3.3.3.2 Curinq oressure. The pressure required for curing the bonded
test panels described in this specification shall not exceed 100 pounds per
square inch (psi) (see 6.1).
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MMM-A-132B
* 4,1.1 ResDonsibilitv for comoliance. All items shall meet all require-
ments of sections 3 and 5. The inspection set forth in this specification
shall become a part of the contractor’s overall inspection system or quality :.
program. The absence of any inspection requirements in the specification
shal1 not relieve the”contractor of the responsibility of ensuring that all
products or supplies submitted to the Government for acceptance comply with
all requirements of the contract. Sampling inspection, as part of
manufacturing operations, is an acceptable practice to ascertain conformance
to requirements, however, this does not authorize submission of known
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4.3.2 pianufacturer’sdata.
.
* 4.3.2.1 Test “regorts. Two copies of the manufacturer’s certified test
report shal1 be forwarded with the qualification sample. The report shall
include the information required by 3.3.4, and show, by actual test results
and specific paragraph references, the adhesive submitted conforms to all the
requirements of this specification.
4.3.2.2 Instructions for use. The manufacturer shall submit two copies
of the instruction sheet specified in 3.5.
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MMM-A-132B
4.3.4.1 Metal finishinq. All edges of the metal panels and specimens
which wi~l be within (or which will bound) the joints shall be machined true
(without burrs or bevels and at right angles to faces) and smooth (RHR 140
maximum, in accordance with ANSI B46.1-85) before the panels are surface
treated and bonded. The metal treating and bonding procedures employed shall
be in accordance with the adhesive manufacturer’s instruction sheet. All test
panels shown on Figure 1 shall have an overlap of 0.500 A 0.010 inch except
that fatigue strength panels shall be 0.375,* 0.010 inch. Panels so prepared
shall be cut into 1 inch wide specimens for testing in accordance with the
provisions of applicable tests. Panels shall not be cut into specimens until
at 1east 24 hours after bonding. Aluminum alloy panels may be sawed with a.
bandsaw, with the setting and spacing of teeth and operational speed adjusted
to hold frictional heatina of the bond to a minimum. Titanium allov and
corrosion resistantsteel-panels (see figure 1) may be cut with % w~tercooled
abrasive wheel, bandsaw, or a staggered-tooth milling tool with suitable
cutting fluid at such operational speed as will hold frictional heatingof the
bond to a minimum (see 6.6). All panels and specimens shall be so marked that
each specimen can be identified at any time with the particular panel from ‘
which it was cut and with the particular batch of adhesive with which it was
bonded so that any failure may be properly traced to either the adhesive or
the mechanics or equipment of bonding.
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MMM-A-132B
4.3.5.1 Tensile shear and cree~ ruDture sDecimens (tests nos. 1 throuqh
9. A sufficient number of test panels (see Figure 1 or 2) shall be DreDared
to yield, when sawed, the following number of tensile shear and creep rupture
specimens:
he No. of soecimens
I (all classes) 4a
II 54
111 60
Iv 66
4.3.5.2 T-peel soecimens (test no. 101. T-peel *testing is for type I,
classes 1 and 2 only. Six specimens, for each class, shall be prepared from
panels as shown on Figure 3.
4“.4.2 SamDlinq.
4.4.2.1 For physical vroDerty tests. A single sample of not less than 2
pints of paste adhesive or an amount of film sufficient for all testing shall
be taken at random from each lot and tested to”the requirements in 4.4.3.1.
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MMM-A-132B
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4.6.1 Normal temperature tensile shear test (test no 1 in table 1}. The
test specimens shall be gripped tightly and uniformly across the ends in the
jaws of the testing machine with the jaws and specimen so aligned that the
jaws are directly opposite each other, and in such a position that an imagi-
nary straight 1ine wi11 pass through the center of the bonded area and through
the points of suspension. The specimen shall be gripped 2 k 1/4 inch from
each edge of the lap joint. The load shall be applied at a rate of 1,200 to
1,400 pounds per square inch per minute or at an equivalent head speed per
minute until failure. The load at failure shall be recorded. The testing
machine accuracy shall be within 1 percent. Length and width of shear area
shall be.measured and recorded to the nearest 0.01 inc$. All failing loads
shall be expressed in pounds ‘persquare inch of actual shear area (calculated
to the nearest 0.01 square inch). The nature and percent of failure, such as
cohesive failure (failure within the adhesive), adhesion failure (adhesive
peeling from the metal), or contact failure (lack of complete adhesive-to-
metal contact during bonding), and the adhesive thickness shall also be
recorded for each specimen. Adhesive thickness shall be measured to the
nearest 0.0001 inch with a 10X microscope or an equivalent measuring
apparatus. Six specimens shall be tested. The average and minimum strengths
of the specimens tested shall equal or exceed the minimum specified in table
1.
4.6.4 Humiditv and fluid exoosure (tests nos 8 and 9 in table 1. Six
specimens from each exposure condition (see 4.5.4 and 4.5.5) shall be tested
for tensile shear at normal temperature as specified in 4.6.1. Testing shal1
be conducted within 6 ‘hours after removal from the exposure environment
Obtained minimum and average values shall meet or exceed those in table I for
tests nos 8 and 9.
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MMM-A-1328
4.6.7 ~. Specihlensprepared
in 4,3.5.4 shal1 be tested in accordance with ASTM D 3166 and the following:
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MMM-A-132B
Note: The number of cycies of testing to failure at the upper end of the
range (10 million) may be reduced, in order to simplify the testing
procedure, to 1 mi11ion CYC1es providing the applicable fatigue
strength, as determined, conforms to test No 12 in table I.
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MMM-A-132B
* 5. PACKAGING
5.1.1 —Level A .
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MMM-A-132B
5,3 Markinq.
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MMM-A-132B
b. Type, class, form and cure group of adhesive required (see 1.2).
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MMM-A-132B
The above DID’s were those cleared as of the date of this solicitation. The
current issue of DOD 5010.12-L, Acquisition Management Systems and Data
Requirements Control List (AMSDL), must be researched to ensure that only
current, cleared DIO’S are cited on the DD Form 1423.
6.5 Definitions.
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MMM-A-132B
6.5.1 LonG time and Short time exDosure. The terms long time exposure
and short time exposures as used in 1.2 and other paragraphs are relative
terms The 192 hours and 10 minutes are merely qualification exposure times for
testing purposes as opposed to actual in service times. Fabricators concerned
with elevated temperature exposures and times beyond those specified herein
should provide substantiating data of the adequacy of the adhesives for the
intended use.
6.6 Precaution. Severe bond damage has been ca~sed when cutting corro-
sion-resisting steel or titanium alloy specimens from bonded panels using saws
and lubricating fluids. Certain of the fluids penetrate the adhesive bonds
under these conditions. Damage may also be caused by vibration or heating
from the cutting operation. Shop tests should be made to determine that the
sawing techniques used will not harm the bonds. If satisfactory sawing
techniques are not readily avai1able, pre-slotted or pre-punched specimens of
type shown on Figure 2 should be used.
Bonding
Cement
Epoxy
G1ue
Resin
* 6.8 Chanqes from Drevious issue. The margins of this specification are
marked with asterisks to indicate where changes (additions, modifications,
corrections, deletions) from the previous issue were made. This was done as a
convenience only and the Government assumes.no 1iability whatsoever for any
inaccuracies in these notations. Bidders and contractors are cautioned to
evaluate the requirements of this document based on the entire content
irrespective of the marginal notations and relationship to the past previous.
issue.
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MMM-A-132B
User activities:
Navy - MC
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MMM-A-132B
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MMM-A-132B
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MMM-A-132B
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MMM-A-132B
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MMM-A-132B
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MMM-A-132B
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STANDARDIZATION DOCUMENT IMPROVEMENT PROPOSAL
—
lNs’fRUCllONS
1. The preparing actlvlfy must complete bl.eke 1, 2, 3, and 8. In block 1. both the
3. The preparing acthdty must provfde a reply within 30 days from receipt of th. form.
NOTE This form IIMV not be used m request coplee of do.mnemm. nar to request
on this form do not =onstltute or Imply authorization 10 waive any portion of the
I I
1. DOCUMENT
NUMBER 2, DOCUMENTD ATEIWWWDDI
3. DocuMENT TITLE
a. N4TURE
OF CHANGE U&ndfy PUWd numb md~ )mvomd -.$.. 17F=s=W. AftaJI ●xT- *Is ●S -.1
6. SUSMtTIES
b. ORGANI~mON
Code)
(WMMDDI
II)Cmmerclak ,
12) AUTOVON:
4“”+.*I
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Fwn 1426, OCT 89 f’mvk.u, edition, are obsolete 198/2s